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Bioresource Technology 184 (2015) 190–201

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Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech

Review

Biosequestration of atmospheric CO2 and flue gas-containing


CO2 by microalgae
Wai Yan Cheah a, Pau Loke Show b,c, Jo-Shu Chang d,e,f, Tau Chuan Ling a, Joon Ching Juan g,h,⇑
a
Institute of Biological Sciences, Faculty of Science, University of Malaya, 50603 Kuala Lumpur, Malaysia
b
Department of Chemical and Environmental Engineering, Faculty of Engineering, University of Nottingham Malaysia Campus, Jalan Broga, 43500 Semenyih, Selangor Darul
Ehsan, Malaysia
c
Manufacturing and Industrial Processes Division, Faculty of Engineering, Centre for Food and Bioproduct Processing, University of Nottingham Malaysia Campus, Jalan Broga,
43500 Semenyih, Selangor Darul Ehsan, Malaysia
d
University Center for Bioscience and Biotechnology, National Cheng Kung University, Tainan 701, Taiwan
e
Department of Chemical Engineering, National Cheng Kung University, Tainan 701, Taiwan
f
Research Center for Energy Technology and Strategy, National Cheng Kung University, Tainan 701, Taiwan
g
Nanotechnology & Catalysis Research Centre (NANOCAT), University of Malaya, 50603 Kuala Lumpur, Malaysia
h
Laboratory of Advanced Catalysis and Environmental Technology, School of Science, Malaysia

h i g h l i g h t s

 Microalgae are the agent for carbon biosequestration.


 CO2 from flue gas is potential carbon source for microalgae cultivation.
 The effect of inhibition derived by toxic pollutants in flue gas towards microalgae.
 The advantages and disadvantages of microalgae cultivation system.

a r t i c l e i n f o a b s t r a c t

Article history: The unceasing rise of greenhouse gas emission has led to global warming and climate change. Global con-
Received 30 August 2014 cern on this phenomenon has put forward the microalgal-based CO2 sequestration aiming to sequester
Received in revised form 7 November 2014 carbon back to the biosphere, ultimately reducing greenhouse effects. Microalgae have recently gained
Accepted 9 November 2014
enormous attention worldwide, to be the valuable feedstock for renewable energy production, due to
Available online 20 November 2014
their high growth rates, high lipid productivities and the ability to sequester carbon. The photosynthetic
process of microalgae uses atmospheric CO2 and CO2 from flue gases, to synthesize nutrients for their
Keywords:
growth. In this review article, we will primarily discuss the efficiency of CO2 biosequestration by micro-
Biomass production
CO2 sequestration
algae species, factors influencing microalgal biomass productions, microalgal cultivation systems, the
Fixation efficiency potential and limitations of using flue gas for microalgal cultivation as well as the bio-refinery approach
Flue gas of microalgal biomass.
Microalgae Ó 2014 Elsevier Ltd. All rights reserved.

1. Introduction has increased by 35% from 1990 to 2010 (Wilbanks and


Fernandez, 2014). Carbon dioxide (CO2), which is a major green-
The anthropogenic activities such as burning of fossil fuel, house gas, has risen in its atmospheric concentration, which is
deforestation and energy generation have caused intensive from 280 to 390 ppm since pre-industrial revolution till 2013
greenhouse gases emission. United States Environmental Protec- (Rahaman et al., 2011; Singh and Ahluwalia, 2013). Though
tion Agency (USEPA) has stated that energy production and con- CO2 is essential for survival of photoautotrophs, however this
sumption, mainly from transportation, has contributed 71% of copious and unceasing rise concentration has contributed largely
greenhouse gas emission world-wide in 2010. This emission to global warming, as CO2 retains with atmospheric lifetime of
50–200 years (Van Den Hende et al., 2012). At present, CO2 is
⇑ Corresponding author at: Nanotechnology & Catalysis Research Centre (NAN- contributing approximately 52% in total global warming
OCAT), University of Malaya, 50603 Kuala Lumpur, Malaysia. Tel.: +60 3 79676267. (Wilbanks and Fernandez, 2014).
E-mail address: jcjuan@um.edu.my (J.C. Juan).

http://dx.doi.org/10.1016/j.biortech.2014.11.026
0960-8524/Ó 2014 Elsevier Ltd. All rights reserved.
W.Y. Cheah et al. / Bioresource Technology 184 (2015) 190–201 191

An example of effort can be seen under the Kyoto Protocol, 37 cate very rapidly of its cell biomass, and achieve 100 times faster
industrialised countries and European community have agreed to than terrestrial plants (Lam et al., 2012). Microalgae though lacking
reduce the greenhouse gases emission by 18% below 1990 level in roots, stems and leaves, but has chlorophyll as their photosyn-
within the period of 2013–2020 (Yoo and Al-Attiyah, 2013). thetic pigment. They are able to convert the major carbon source
Attempts have been made to mitigate the emissions, for instance, which is the atmospheric CO2, to glucose for their growth (Ho
the carbon sequestration of biomass feedstock, microalgae. Micro- et al., 2014a). As shown in Fig. 1, photosynthesis reaction is catego-
algae have been long recognised as the promising alternatives for rised into light dependent and light independent stage. The light
biofuel production, aiming to replace the utilisation of fossil fuel, dependent is the first stage whereby microalgae capture and store
and serves as the major feedstock towards greenhouse gases miti- energy from sunlight, converting ADP and NADP+ into energy-car-
gation. This approach of using microalgae is predominantly due to rying molecules ATP and NADPH. In the second stage of photosyn-
their photosynthetic efficiency in bio-converting carbon dioxide thesis, which is the light independent reaction, microalgae will
(CO2), high biomass productivity, high lipid accumulation, and capture CO2 producing organic compounds by Calvin–Benson
their valuable non-fuel co-products (Xie et al., 2014). The photo- cycle, with the previously generated ATP and NADPH molecules
synthetic or autotrophic microalgae have high capabilities to fix (Zhao and Su, 2014). The high CO2 bioconversion efficiency and
CO2, which is 10–50 times more efficiently than terrestrial plants high growth rate of microalgae, allowing it to become the agent
(Cheng et al., 2013; Lam et al., 2012). Terrestrial plants are only of carbon sequestration.
expected to contribute only 3–6% reduction in global CO2 emis-
sions (Ho et al., 2011; Kao et al., 2014). During photosynthetic pro-
3. Perspectives of carbon dioxide capture for microalgae
cess, the CO2 is utilised as carbon source, to be converted into
cultivation
organic compounds by using solar energy. Carbon is the most
important element for microalgae nutrition, followed by nitrogen
Carbon dioxide is readily available in the atmosphere in concen-
and phosphorus (Lam and Lee, 2011). Dried microalgal biomass
tration of 0.03–0.06% (v/v). Another elevated source of CO2 is orig-
contains approximately 50% of carbon, which are all derived from
inated from zero cost flue gas, which may give 6–15% (v/v) of CO2
CO2 (Lam et al., 2012). Approximately 1.83 kg of CO2 can be fixed in
(Rahaman et al., 2011). These are the major sources of CO2 used for
every 1 kg of microalgae biomass production (Jiang et al., 2013).
microalgae cultivation, so as to continuously growing microalgae,
These studies have revealed the fact that microalgae serve as the
for carbon sink production. Fig. 2 shows the relationship between
strong agent in CO2 biosequestration. There are many studies on
microalgal-CO2 sequestration and biomass production. The CO2 fix-
the microalgal-based CO2 bio-mitigation presently but there is
ation and biomass production vary distinctly depending on the
lacking of review literature on the latest technologies on microal-
characteristics of microalgae species, effects of physicochemical
gal cultivation, which mainly towards successful CO2 bio-seques-
process and effects of cultivation systems. The following sections
tration of atmospheric CO2 and flue gas-containing CO2.
summaries the effects of microalgal species and growth conditions
Therefore, this review attempts to summarise and discuss the
in relation to microalgal biomass production and bioconversion
CO2 bioconversion efficiency of microalgae species, factors influ-
efficiency.
encing microalgal biomass productions, microalgal cultivation sys-
tems, the potential and limitation of flue gas utilisation for
3.1. Biomass production – effects of microalgal species
microalgae cultivation, and the bio-refinery of microalgal biomass.

Biomass production is the most significant indicator to observe


2. Microalgae: the agent for carbon sequestration when research into CO2 bio-sequestration by microalgae cultiva-
tion. The selection of appropriate microalgae species for microalgae
Microalgae are photosynthetic microorganisms, the basic plants cultivation, determines the success in CO2 bioconversion for bio-
present in abundance in the nature. Algae are divided into five mass production. The ideal algal species should have high sinking
main groups, namely Chlorophyceae, Rhodophyceae, Phaeophy- capacity, high tolerance to CO2 concentration, toxic pollutants con-
ceae, Cyanophyceae and Bacillariophyceae. Characteristics of each centrations, temperature, nutrients limitation and pH effect. As sta-
algae group are summarised in Table 1. Microalgae able to dupli- ted by Singh and Ahluwalia (2013), microalgae species Scenedesmus

Table 1
The characteristics of algae groups.

Algae group Common name Characteristics


Chlorophyceae Green algae (i) Estimated 6000–8000 species
(ii) 90% live in freshwater rather than marine
(iii) Ranging from tiny unicellular and colonial organisms to large macroscopic weeds
(iv) In monophyletic group as the terrestrial plants
Rhodophyceae Red algae (i) Estimated 4000–5000 species
(ii) 90% live in marine
(iii) Ranging from unicellular to macroscopic algae often found on rocky shore
(iv) In monophyletic group as the terrestrial plants
Phaeophyceae Brown algae (i) Estimated 1500–2000 species
(ii) Almost all live in marine
(iii) Ranging from giant kelps to smaller intertidal seaweeds
(iv) Grow in rocky intertidal zone
Cyanophyceae Blue-green algae (i) Prokaryotic cell
(ii) Present in almost all feasible habitats
(iii) CO2 and nitrogen fixers since billion years ago
Bacillariophyceae Diatoms (i) 12,000 known species
(ii) Single celled with microscopic in size
(iii) Grow in seas, lakes and moist soils and out of glass (silicon dioxide or silicon)
192 W.Y. Cheah et al. / Bioresource Technology 184 (2015) 190–201

ditions. Chlorella sp. was reported to be able to grow up in 40%


O2
(v/v) CO2, at pH 5.5–6.0, 30 °C (Chen et al., 2014a; Rahaman
et al., 2011). Conversely, Lam et al. (2012) stated that Chlorella
CO2
NADPH sp. could only grow in less than 2% (v/v) of CO2; further increase
of CO2 will inhibit their growth. These have shown that though
Sunlight
ATP
the same microalgae species may has strong adaptation to tolerate,
Light dependent stage but the growth conditions determine the efficiency in CO2 biocon-
Calvin- version for biomass production. The growth rate Nannochloropsis
Photosystem I & II
Benson cycle
Electron transport sp. was increased for 58%, which is from 0.33 to 0.52 d1 under cul-
tivation of 15% (v/v) CO2 (Jiang et al., 2011). High concentration of
ADP
Light independent CO2 promotes photosynthetic efficiency of microalgae to reproduce
stage within a shorter time. Nevertheless, CO2 concentration above 5%
Water NADP+
Glucose (v/v) is considered as toxic to microalgae growth (Ramanan et al.,
2010; Zhao and Su, 2014). Microalgae growth was inhibited by
continuous injection of increasing CO2-containing flue gas concen-
Fig. 1. Light dependent and light independent stage during photosynthesis.
tration to the medium (Lee et al., 2000). It was found that this flue
gas inhibition is mainly occurred due to the presence of toxic pol-
CO2 Sequestration Biomass Production lutants NOx and SO2, which acidified the cultivation medium (Ho
et al., 2013, 2014b; Rahaman et al., 2011; Zhao and Su, 2014).
Atmospheric
Air CO2 Microalgae Microalgae biomass 3.2.2. Effects of nutrients
• CO2 products
Cultivation - Carbon, nitrogen and phosphorus are the three essential nutri-
Capture Photosynthesis
• Bioenergy and ents for biomass growth. Apart from carbon which can be obtained
• Microalgae biofuel from atmospheric air or CO2 sparging, microalgae assimilate suffi-
species • Biogas
cient nitrogen and phosphorus from medium for their metabolic
CO2 separation • Physiochemical • Co-products like
and capture conditions food supplement activities. Nitrogen present in the form ammonium is the primary
Flue gas
• Cultivation system nitrogen source for microalgae assimilation (Kumar et al., 2010;
Razzak et al., 2013). Moreover, phosphorus is the element required
for photosynthesis, metabolisms, formation of DNA, ATP and cell
Toxic gas for treatment
membrane. Phosphorus is available in the medium in the form
phosphate and normally supplied in excess as it is not readily bio-
available. Other inorganic salts and trace element like metals and
Fig. 2. Flowchart relating microalgal-CO2 sequestration and biomass production.
vitamins are usually added into the medium for effective photo-
obliquus, Botryococcus braunii, Chlorella vulgaris and Nannochloropsis synthetic activity.
oculata are the most promising species for carbon sequestration as Microalgae serve as the important agent for bioremediation due
well as for biofuel production. Chlorella sp. was identified as the spe- to their ability to assimilate the organics and nutrients from waste-
cies which possesses higher biomass production up to 1.06 g L1 - waters for their growth. They are the dominant biotics used in oxi-
d1 as compared to Cyanophytes and Chrysophyte species (Zhao dation ponds in wastewater treatment plant and sewage treatment
and Su, 2014). As shown in Table 2, Chlorella sp., Scenedesmus sp. ponds. Algal pond could remove pollutants especially N and P,
and Spirulina sp. (Table 2, No. 5–20, 23–26 & 27–35) possess high more efficiently compared to conventional activated sewage pro-
biomass yield. It should be noted that the high performance of men- cess (Zhou et al., 2014). C. vulgaris, Pseudokirchneriella subcapitata,
tioned microalgae is obtained under different experimental condi- Synechocystis salina and Microcystis aeruginosa achieved nitrogen
tions, such as light intensity, CO2 concentration and reduction percentage of 100% in wastewater, under high light sup-
photobioreactor design. This variation may affect the microalgal ply condition (Gonçalves et al., 2014). Despite nutrient-rich waste-
bio-fixation efficiency and biomass productions. Table 2 summa- waters can be used as the medium, challenges are still present
rises literature survey on microalgal species that have been dis- including the C/N and N/P ratio. A suitable nutrients profile of
cussed in latest research on CO2 bioconversion and biomass wastewater is required for successful microalgae cultivation for
production, rather than strict comparison on performance among CO2 biosequestration. Typically, Chlorella sp. and Scenedesmus sp.
these species. In exact, the comparative study among microalgae are the most notable microalgae in assimilating nutrients in the
species is still lacking to date, due to the variation in parameters wastewaters, subsequently producing high biomass yield (Bhatt
and cultivation conditions. The indication of best microalgae species et al., 2014).
is obtained by considering the tolerance level of the microalgae. For
instance, a study reported that Scenedesmus dimorphus exhibited 3.2.3. Effects of pH
biomass of 4.51 and 3.82 g L1 respectively under 10% (v/v) and MoMicroalgae species grow well in optimal pH ranges. Synecho-
20% (v/v) of CO2, but achieved maximum biomass of 5.17 g L1 with coccus sp. and Spirulina platensis grow at optimal pH 6.8 and pH 9,
2% (v/v) CO2 (Jiang et al., 2013). This indicated that Scenedesmus sp. respectively, meanwhile Chlorella sp. can tolerate to pH below 4
has high tolerance level against CO2 concentration, making it able to (Zeng et al., 2011; Zhao and Su, 2014). Flue gas usually contains high
grow within the range of 10–20% (v/v) although the best CO2 con- concentrations of NOx and SO2, which reduce the pH of culture med-
centration is only 2% (v/v). ium. Dissolved NO from NOx is considered as an alternative nitrogen
source for cell growth. It is expected that NOx in the flue gas will not
bring significant negative impact to the microalgae growth. Con-
3.2. Biomass production – effects of physicochemical process versely, flue gas with SO2 above 60 ppm is inappropriate to be used
for microalgae cultivation (Lam et al., 2012). With the presence of
3.2.1. Effects of CO2 concentrations 100–250 ppm of SO2 in flue gas, the pH may reduce to 2.5–3.5,
2
Apart from typical microalgae species characteristics, the mic- due to the formation of bisulphite (HSO 3 ), sulphite (SO3 ) and sul-
2
roalgae biomass production is greatly affected by cultivation con- phate (SO4 ) in the medium (Lam et al., 2012; Zhao and Su, 2014).
W.Y. Cheah et al. / Bioresource Technology 184 (2015) 190–201 193

Table 2
Microalgae biomass yield and their CO2 fixation rate or removal percentage.

No. Microalgae species Initial CO2 CO2 bio-fixation Removal Biomass Cultivation system References
(%) (v/v) rate (g L1 d1) percentage yield (g L1)
(%)
1 Anabaena sp. 0.03 (Air) 1.45 – – Bubble column López et al.
(2009)
2 Anabaena sp. 10 1.01 – – Bubble column Chiang et al.
(2011)
3 Botryococcus braunii 5 0.5 – 3.11 Fermenter Sydney et al.
(2010)
4 Botryococcus braunii 10 – 3.05 Bioreactor Yoo et al. (2010)
5 Chlorella vulgaris 0.03 (Air) – 92.2 0.315 Sequential bioreactor Lam et al. (2012)
6 Chlorella vulgaris 0.09 (Air) 3.45 – 0.9 Membrane-sparged helical Fan et al. (2008)
tubular bioreactor
7 Chlorella vulgaris 2 0.43 – 2.03 Vertical tubular bioreactor Yeh and Chang
(2011)
8 Chlorella vulgaris 5 0.25 – 1.94 Fermenter Sydney et al.
(2010)
9 Chlorella vulgaris 5 – 1.5 0.73 Sequential bioreactor Lam et al. (2012)
10 Chlorella vulgaris 6 2.22 – 10.02 Glass bubble column Anjos et al.
(2013)
11 Chlorella sp. 0.038 – 60 0.4 Lab scale photobioreactor Ramkrishnan
et al. (2014)
12 Chlorella sp. 0.106 – 80 0.7 Lab scale photobioreactor Ramkrishnan
et al. (2014)
13 Chlorella sp. 1 – 59 – Lab scale flask method Ramanan et al.
(2010)
14 Chlorella sp. 2 0.857 – – Bubble column Chiu et al.
(2008)
15 Chlorella sp. 5 0.7 – 2.02 Vertical tubular bioreactor Ryu et al. (2009)
16 Chlorella sp. 5 – 51 – Lab scale flask method Ramanan et al.
(2010)
17 Chlorella sp. 10 – 46 2.25 Lab scale flask method Ramanan et al.
(2010)
18 Chlorella sp. 10 – 63 5.15 Air lift photobioreactor Chiu et al.
(2009a)
19 Chlorella sp. 15 – 85.6 0.95 Sequential bioreactor Cheng et al.
(2013)
20 Chlorella sp. 10 – 46 2.25 Open race-way pond Ramanan et al.
(2010)
21 Dunaliella tertiolecta 5 0.27 – 2.15 Fermenter Sydney et al.
(2010)
a
22 Nannochloropsis oculata 2–15 – 11–47 0.246–1.32 Cylindrical glass Chiu et al.
photobioreactor (2009b)
23 Scenedesmus obliquus 10 – 40.2 0.653 Air lift photobioreactor Li et al. (2011)
24 Scenedesmus obliquus 10 0.55 – 3.51 Glass-made vessel Ho et al. (2010)
25 Scenedesmus obliquus 20 0.39 – 2.63 Glass-made vessel Ho et al. (2010)
26 Genetically modified Scenedesmus 20 – 61.8 0.948 Air lift photobioreactor Li et al. (2011)
obliquus
27 Spirulina platensis 1 – 53 – Lab scale flask method Ramanan et al.
(2010)
28 Spirulina platensis 5 – 41 – Lab scale flask method Ramanan et al.
(2010)
29 Spirulina platensis 5 0.32 – 2.18 Fermenter Sydney et al.
(2010)
30 Spirulina platensis 10 – 39 2.91 Lab scale flask method Ramanan et al.
(2010)
31 Spirulina platensis 15 0.92 – 2.13 Hollow fibre membrane Knudsen et al.
photobioreactor (2009)
32 Spirulina sp. 6 – 53.29 3.40 Serial tubular De Morais and
photobioreactor Costa (2007)
33 Spirulina sp. 12 – 45.61 3.50 Serial tubular De Morais and
photobioreactor Costa (2007)
34 Spirulina obliquus 6 – 28.08 1.58 Serial tubular De Morais and
photobioreactor Costa (2007)
35 Spirulina obliquus 12 – 13.56 1.60 Serial tubular De Morais and
photobioreactor Costa (2007)
36 Mixed culture of Chlorella sp., 5 0.98 59.80 4.90 Vertical photobioreactor Rinanti et al.
Scenedesmus sp. and Ankistrodesmus sp. (2014)
37 Mixed culture of Chlorella sp., 10 0.85 63.10 5.80 Vertical photobioreactor Rinanti et al.
Scenedesmus sp. and Ankistrodesmus sp. (2014)
a
Data for 2% (v/v) CO2 concentration, growth inhibited for CO2 concentration of higher than 2% (v/v).

Nevertheless, B. braunii was able to utilised S-source of bisulphite in Furthermore, if 10–20% (v/v) of CO2 from flue gas is supplied,
medium with concentration of less than 104 ppm sodium bisulphite pH of medium can be reduced reaching 5.5 (Chen et al., 2014b;
(Van Den Hende et al., 2012). This could be due to the high adapt- Zhao and Su, 2014). To certain extent, this can be counterbalanced
ability of B. braunii species to grow in low pH medium. by CO2 uptake of microalgae which will undoubtedly cause pH ris-
194 W.Y. Cheah et al. / Bioresource Technology 184 (2015) 190–201

ing. Yet, some microalgae species are unable to withstand the areas; (ii) improve nutrients distribution; (iii) prevent self-shading
acidic condition resulted from carbonic acid formed by CO2 disso- area and phototoxicity for high density culture; (iv) control pH by
lution in medium (Lam and Lee, 2011). Sodium hydroxide and cal- ensuring CO2 dissolution; (v) stripping off dissolved O2 to reducing
cium carbonate are usually used to adjust pH reaching its optimal its toxicity to microalgae. With optimised aeration and stirring sys-
range, aiming to provide excellent CO2 bioconversion and biomass tem, high performance Chlorella sp. achieved CO2 bioconversion
production (Rahaman et al., 2011). efficiency of 58%, 27%, 20% and 16% under the CO2 concentration
of 2%, 5%, 10% and 15% (v/v), respectively (Zhao and Su, 2014).
3.2.4. Effects of temperature The mixing systems though contributing in CO2 gaseous transfer
The optimal temperature for microalgae growth is ranging from suffered some drawbacks. Drawbacks include (i) loss of CO2 to
15 till 26 °C (Zhao and Su, 2014). Low temperature of culture med- the atmosphere; (ii) bio-fouling of membrane and diffusers; (iii)
ium is unfavourable for the enzyme activity of ribulose bisphos- shear damage to cells; (iv) large energy input; and (v) poor mass
phate carboxylase oxygenase (RuBisCo), leading to reduction in transfer to relatively low interfacial surface area. The appropriate
photosynthesis rate. In contrast, high temperature inhibits micro- flow and mixing has to be determined, so as to elevate the CO2 fix-
algal metabolic rate and reduces the CO2 solubility (Rahaman ation performance by maximising the pros and minimising the
et al., 2011; Zhao and Su, 2014). Low CO2 solubility causes photo- cons.
respiration whereby the RuBisCo enzyme will bind with O2 rather
than CO2, in consequence reducing carbon bioconversion rate by 3.3.2. Light provision
20–30% (Zeng et al., 2011). The deviation of culture temperature Effective utilisation of solar energy is vital towards economi-
from optimum range has resulted in lengthening of log phase. Flue cally viable microalgal cultivation for CO2 sequestration. Practi-
gas in high temperature after the cooling and scrubber treatment is cally, sunlight and artificial light are the light sources used in
usually found to be suitable for cultivating thermo-tolerant micro- current cultivation systems. The light penetration is expressed as
algae like Chlorella sp. T-1 and Chlorella KR-1. They were able to percentage of irradiation invading on the culture surface. There
grow at temperature of 35 and 40 °C, respectively (Zhao and Su, are light zone and dark zone which describe the illuminated vol-
2014). Chlorella sp. can survive and grow in hot springs at temper- ume supplied with light and the non-illuminated dark volume
ature 42 °C with more than 40% (v/v) CO2 (Razzak et al., 2013). without supporting photosynthesis, respectively (Razzak et al.,
2013). In microalgae cultivation, the light supplied throughout
3.2.5. Effects of light intensity the whole culturing process has to be regulated according to the
The optimal light intensities used for microalgae cultivation is changing algae population density. Neochloris oleobundans has
ranging from 10 to 30 mmol m2 s1 (Razzak et al., 2013). Addition- shown doubling of its biomass in sequential change of light inten-
ally, the metabolic rate of phototrophic microalgal cells can be sity comparing to a constant light supply (Pires et al., 2012). The
enhanced by increasing the light intensity to 400 mmol m2 s1 higher the microalgal density, the smaller the light path, leads to
(Zeng et al., 2011). Algae with light-harvesting component (phyco- limitation in light penetration and cell shading. Effective mixing
bilisomes) and most dinoflagellates prefer low (10 mmol m2 s1) can prevent cell shading, which resulted from less light supply to
and high light intensities (60–100 mmol m2 s1), respectively certain zone within the cultivation system. Moreover, light flux
(Razzak et al., 2013). Chlorella and Scenedesmus sp. were grown can be increased with decreasing distance from irradiated source
under light intensity of 200 mmol m2 s1. Light intensity is essen- and receiving surface, and increasing the surface area for light
tial to be delivered to all the cells within the culture. High light absorption (Ho et al., 2011; Pires et al., 2012). Optical fibres can
intensity permits light penetration to the high-density culture, also be used to guide sunlight into photobioreactor, enhancing illu-
allowing high photosynthetic rate due to less cell damage of pho- mination for microalgal cultivation (Pires et al., 2012).
tosynthetic components (photoinhibition) as the light-harvesting The photoperiods of light/dark periods required are typically
components absorb less light (Fernandes et al., 2014; Zeng et al., ranging from 12/12 to 16/8 h. These light/dark periods are impor-
2011). Conversely, excessive light intensity will cause photoinhibi- tant as the photo-induced damage caused by over-illumination of
tion. The highest photosynthetic efficiency is usually achieved by excessive photon flux can be repaired during the dark period. S.
low and medium light intensity incorporated with appropriate obliquus has shown high photosynthetic rate with increasing
temperature at a particular culturing stage. light/dark frequencies (Pires et al. (2012). The light/dark of 10 Hz
frequency cycles for S. platensis and S. dimorphus cultivation
3.3. Biomass production – effects of cultivation strategies resulted in microalgae productivity to increase by 43% and 38%,
respectively (Razzak et al., 2013). Hence, high flow rate of medium
Microalgae cultivation is to date, applying open pond systems can be incorporated as this provides shorter light/dark cycle,
and closed systems. The cultivation system is designed according greater frequency fluctuations, subsequently improving light util-
to the principle of achieving high surface area per volume ratio, isation. Additionally, microalgae do not acclimate to a definite
so as to give more surface area for the light penetration and CO2 light/dark period. This is dependent on the nature of microalgae
gaseous transfer. The design, scale up and the operation systems species, its acclimated state, frequency of changing light/dark per-
considering CO2 transfer, aeration system, and light provision are iod, and the duration of exposure (Fernandes et al., 2014; Pires
vital to maximise energy efficiency for biomass production. et al., 2012).
Genetic engineering can be incorporated by shortening the size
3.3.1. Mixing and aeration of photosynthetic antenna, therefore boosting the microalgal pho-
CO2 has low solubility in the medium, meaning the mass trans- tosynthetic efficiency (Ho et al., 2011). Placement of lighting device
fer from gaseous to liquid phases is low. These resulted in lack of like LEDs or optical fibre inside the reactor can maximise light
CO2 distribution in the medium, which may limit the microalgae absorbance for microalgae utilisation (Kumar et al., 2010). The fac-
growth. Optimal mixing is required to enhance CO2 distribution; tors to be considered in bioreactor design and configurations
simultaneously O2 stripping to eliminate O2 inhibition towards include density of culture medium, optical depth of light, the
photosynthesis. Various cultivation associated with mixing strate- amount of radiation being absorbed or scattered through medium,
gies have applied (i) mechanical stirring systems like paddle wheel mixing efficiency, diameter of vessels to obtain increase illumi-
and baffles; (ii) gas injection like bubble diffuser; (iii) membrane- nated surface area/volume of culture and integration with internal
sparged device in order to (i) raise the gas and liquid interface illumination. With these, light distribution can be enhanced to
W.Y. Cheah et al. / Bioresource Technology 184 (2015) 190–201 195

improve the microalgal photosynthetic efficiency and subse- et al., 2011). Conversely, this was contradicted to the results
quently bringing effective CO2 sequestration. obtained from Li et al. (2011). This could be due to the variation
in cultivation system and growth conditions. The growth rate,
3.4. Carbon dioxide fixation efficiency bio-fixation rate and removal percentage of Spirulina sp. (Table 2,
No. 27–35) has shown inversely proportional to the CO2 concentra-
Photosynthesis is a natural way for CO2 recycling. Annually, 500 tion supplied (De Morais and Costa, 2007; Knudsen et al., 2009;
billion tonnes of CO2 is bio-mitigated by terrestrial vegetation Ramanan et al., 2010; Sydney et al., 2010). High CO2 concentration
worldwide yet this fixation is considered as inadequate (Xie may increase the CO2 mass transfer; however pH reduction may
et al., 2014). Microalgae have greater fixation ability than terres- also inhibit to the microalgae growth. The elevated CO2 concentra-
trial plants, by bio-sequestration of atmospheric CO2 and CO2 from tion supplied may lead to the decrease of pH, subsequently causing
flue gas, into organic compounds. The assimilation of CO2 is highly lengthening in log phase and reduction in growth rate (Rinanti
dependent on the five main factors namely (i) characteristics of the et al., 2014).
microalgae strain; (ii) CO2 concentration; (iii) cultivation system CO2 diffuses into liquid phase 104 times slower than through
and photobioreactor design; (iv) operating conditions; (v) environ- gaseous medium (McGinn et al., 2011). This has caused insufficient
mental factors (Ho et al., 2014c; Razzak et al., 2013). Biomass mea- CO2 supply to the microalgae strains for growth, as atmospheric
surements and growth rate evaluations are crucial tools in CO2 is only in approximately 360 ppm (Lam and Lee, 2011). Costly
evaluating the efficiency of microalgae in bio-sequestrating CO2. CO2 sparging like air-pumping is necessary to improve the reten-
The latest data on CO2 fixation rate, removal percentage and bio- tion time of CO2 in the medium. The CO2 flow rate of 5 L min1
mass yield of various microalgae species are illustrated in Table 2. was significantly contributes to the effective CO2 distribution
It has shown that microalgae species posed various CO2 fixation (Rinanti et al., 2014). Apart from CO2 sparging, emitted flue gases
rates and removal percentages under different CO2 concentrations can be the carbon source to grow algae. Some researchers have
and cultivation methods. found out the possibility of direct CO2 fixation of Chlorella KR-1,
Closed photobioreactor cultivation has been studied widely due by using actual flue gases generated from combustion process
to the ease of regulating microalgal growth parameters. Several (Singh and Singh, 2014).
CO2 concentrations are usually supplied to evaluate the microalgal
behaviour in determining the CO2 sequestration efficiency. Some 4. Microalgae cultivation system
microalgae species require high CO2 concentration in the medium,
indicating their ability to bio-convert high CO2 concentration. The Successful microalgae cultivation requires supply of adequate
CO2 removal efficiency by microalgae can be determined as the dif- sunlight, CO2 and nutrients. Comprehensive design of cultivation
ference in CO2 concentration of the influent and effluent. This dif- system is aimed to provide the optimal growth conditions for mic-
ference was due to the removal by microalgae. The removal roalgal growth, thus maximising the biomass production. The
efficiency (%) can be determined using the following formula: selection microalgal cultivation systems are still depending on
these factors like (i) cost (ii) CO2 capture source (iii) type of target
CO2 concentration of influent  CO2 concentration of effluent
 100% products and (iv) the nutrient sources. The types of microalgae cul-
CO2 concentration of influent
tivation systems used at present are summarised in the following
Carbon dioxide fixation rate can be determined by the carbon sections.
content in the algal cell. The CO2 fixation rate (g CO2 m3 h1) is
estimated using the formula as follow: 4.1. Open pond system

MCO2
RCO2 ¼ Cc  lL Open pond system is the most commonly applied for large scale
MC microalgae cultivation due to its low cost and ease in operation and
where RCO2 and lL are the CO2 fixation rate and the volumetric maintenance. It is commonly used for industrial application, to
growth rate (g dry weight m3 h1) respectively, in the linear produce significant amount of products for commercial purposes
growth phase. MCO2 and MC represented the molar mass of CO2 at relatively low cost. The open pond is commonly designed as
and elemental carbon, respectively, CC is average carbon content 0.25 m in width, with area of 0.2–0.5 ha for commercial purpose
of microalgal cells (% w/w). The average carbon content measured microalgal productions (Zhao and Su, 2014). Open pond system
by an elemental analyser (CC measured by elemental analyser) possesses high surface area per volume ratio allowing the high
(CHNS-932, Leco), was 0.507 g carbon per g dry cell weight. The CO2 mitigation. Additionally, if the nutrient sources used is waste-
algal growth rate was determined in the linear growth phase water, incorporated with CO2 supplied from flue gas, the open
because most of the algal growth occurred during this phase. pond system is usually applied. It provides effective wastewater
(Anjos et al., 2013; Razzak et al., 2013). treatment concurrently. Nevertheless, open pond system suffered
Chlorella sp., Scenedesmus sp. and Spirulina sp. have been identi- some drawbacks whereby it requires significant land area, the cul-
fied as the favourable microalgae strains to bio-sequester CO2. This ture is subjected to high risk of contamination or predators and the
could be due to their high CO2 fixation ability, growth rate, toler- evaporative water lost can be significant due to the open structure.
ance level towards adverse environmental effects and rich in pro- Thus, some ponds are covered with transparent material to pro-
tein, carbohydrate and lipid. With refers to Table 2 (No. 16–20), the mote growing period of microalgae, prevent evaporation loss and
increase in CO2 concentration for Chlorella sp. cultivation led to facilitate CO2 distribution.
increase in CO2 fixation rate, regardless of the cultivation systems
applied which are either lab scale methods, photobioreactor or 4.1.1. Raceway ponds
open pond system. Additionally, Chlorella KR-1 showed good Raceway pond, an open pond system looks like race track, usu-
growth rate at 10–50% CO2 (v/v) (Singh and Singh, 2014). Ho ally shallow with 15–25 cm in depth. It is equipped with paddle
et al. (2011) and Li et al. (2011) (Table 2, No. 24–25) have worked wheel agitation, so as to ensure good circulation and nutrients
on the CO2 sequestration by S. obliquus using glass made vessel and homogenisation. In addition, the flow of culture is controlled and
air lift photobioreactor respectively. The decrease in CO2 concen- guided with baffles placed in the flow channel (Ho et al., 2010;
tration gave better growth rate and CO2 removal efficiency (Ho Lam and Lee, 2011). This promotes the liquid velocity of the ponds
196 W.Y. Cheah et al. / Bioresource Technology 184 (2015) 190–201

are to be operated with more than 30 cm per second (Razzak et al., light transport internally at the centre of the airlift PBR
2013). Raceway ponds are presently the most commonly used (Fernandes et al., 2014). This central flat plate provides illuminated
large scale cultivation system for commercial scale. It is used for surface in the medium, serves as the central baffle to prevent dark
commercial culturing of Chlorella sp., S. platensis, Haematococcus zone and functions as heat exchanger to ensure better temperature
sp. and Dunaliella salina. If compared to closed photobioreactor sys- control. Fernandes et al. (2014) reported that the biomass produc-
tem, raceway cultivation produced low biomass productivity of tivity of microalgae cultivated in spit column airlift PBR was 15–
Chlorella sp. and Spirulina sp. due to carbon limitation, as only 5% 36% higher than in conventional bubble column.
of carbon is directly transferred by atmospheric air (De Godos
et al., 2014). In order to achieve outstanding carbon sequestration, 4.2.2. Tubular photobioreactor
the microalgal farms can be placed surrounding the industrial Tubular PBR system is the most noticeable system for large
plant, so as to utilise CO2 in the flue gas efficiently (McGinn scale outdoor cultivation (Ho et al., 2011). Tubular PBRs are made
et al., 2011). up of transparent materials and placed in outdoors under sunlight
radiation. The microalgae are cultivated in the vessel, permitting
4.1.2. Multi-layer bioreactor the addition of air, CO2, and nutrients into the medium; and O2
Multi-layer bioreactor system has been considered as feasible removal by reactor. The medium is circulated through tubes and
and cost-effective cultivation system in treating wastewater. It back to reservoir in high turbulent flow, by using mechanical
comprises of several tier of tanks, arranging one on top to the pump. The flow rate in the tube is ranging from 30 to 50 cm s1,
other. The pilot scale of multi-layer ponds has been achieved up to ensure CO2 distribution, light/dark cycle and prevent cell depo-
to 2000–40,000 L capacity (Zhou et al., 2014). It has been success- sition (Razzak et al., 2013). A portion of microalgae is usually har-
fully used for microalgae cultivation in centrate and animal man- vested after it circulated through solar collection tubes. The tubes
ure wastewaters (Zhou et al., 2014). The medium are flowing are generally 5–20 cm in diameter to enabling sunlight penetra-
from tank at the top to the bottom tank by gravity, undergo mixing tion, thus producing higher microalgal productivities (Razzak
and pump up to circulate medium back to the top tank again. Apart et al., 2013; Zhao and Su, 2014). Though it is often considered as
from sunlight radiation, artificial light can also be installed at the the most suitable for microalgae cultivation, the reactor size and
top of every layer with tank, so as to ensure sufficient light supply. length are limited to parameter control, O2 removal and CO2 deple-
The benefits of the cultivation systems include less space require- tion (Ho et al., 2011). To date, the maximum capacity it can achieve
ment as it arrange in tiers, easy to scale up and cost-effective, while is about 20 L. Further increase in concentration culture has
the limitations are similar to the other types of open pond systems. resulted in the increase tube length and diameter. Thus, it is diffi-
cultly to scale up and the only solution is to multiply the reactor
4.2. Closed system units.

Closed photobioreactors (PBRs) have gained much interest by 4.2.3. Flat plate photobioreactor
researchers due to better control of cultivation parameters and Flat plate PBR has large surface area per volume ratio allowing
capability to satisfy carbon requirement. It was also evident that large irradiated zone, cost effective, large volume culture and
PBR cultivation has achieved high photosynthetic efficiency and excellent biomass productivities. Flat plate PBR has achieved short
biomass productions compared to open pond system (Chen et al., light path and steep light gradients, and can be further enhanced
2014a). These advantages are even more important if the desired by addition of baffles for aeration towards light gradient (Ho
microalgae are used for pharmaceutical purposes or highly selec- et al., 2011). The aeration rate using bubbling technique can be
tive products applications (Fernandes et al., 2014). PBRs are expressed in gas volumetric flow rate per unit volumetric culture
designed in configuration to maximise photosynthetic efficiency medium (vvm). The optimum aeration rate of 0.023–1.000 vvm
and CO2 mass transfer efficiency; minimise cultivation dark zone was proposed for 5% (v/v) or 10% (v/v) CO2 aeration and
and power consumption (Ho et al., 2012). The PBRs used are sum- 0.05 vvm is appropriate for flat-plate PBR (Zhao and Su, 2014). Flat
marised in the following sections. plate PBR is scalable, accommodating 1000–2000 L capacity. Limi-
tations include difficulty in temperature control, limited degree of
4.2.1. Airlift photobioreactor growth at the near wall region and hydrodynamic stress (Razzak
In airlift PBR, the liquid volume in the vessel is separated into et al., 2013).
two connected zones by baffle. The liquid is moved in the circula-
tory flow caused by the CO2 supply at the bottom of the reactor 4.2.4. Bag photobioreactor
(Razzak et al., 2013). It gave the most fixation efficiency due to Bag PBR is a semi-continuous PBR, cultivating microalgae in
its relatively better mass transfer and circulation (Ho et al., transparent polyethylene bags. The bags are hung and placed in
2011). This provides the high cycling of medium with low surface the cage with multiple partitions, located under the sunlight. The
area exposed for light radiation, thus resulting in minimum pho- air is sparged from the bottom of the bags, together with sealing
toinhibition. With pressurised gas–liquid system incorporated to the bags in conical shape at the bottom, to prevent settling of cells
generate fine bubbles into the reactor, CO2 concentration can be (Razzak et al., 2013). This is commonly used in lab scale before pro-
regulated easily rather than using baffles as in open pond system. ceeding to outdoor pilot plant.
Additionally, in optimised PBR, generated microbubbles exert
higher surface area to volume ratio, slow rising in the medium, 4.2.5. Membrane photobioreactor
leading to better dissolution of gas into liquid (Lam et al., 2012). Membrane PBR is basically the integration of membrane into
The microbubbles can rising gradually and collapse in the medium, the air lift or tubular PBR to produce fine bubbles for better CO2
rather than macrobubbles rising rapidly and burst on the surface of mass transfer into the medium. The membrane exerts large surface
medium to the atmosphere. area, with microspores that will generate fine bubbles with diam-
Airlift PBR is effectively in gas hold-up, yet it is difficult to scale eter 5.5–10.1 mm (Lam et al., 2012). An ideal membrane PBR
up as it possess high cell shear effect, difficult in temperature con- should be (i) easy to instal; (ii) good CO2 distribution while pre-
trol, complex liquid flow pattern and high operation cost. In order venting O2 build up; (iii) membrane has to be resistance to alkaline
to address these limitations, split column airlift PBR was intro- and acidic conditions; (iv) less membrane fouling; (v) high durabil-
duced recently, by integrating temperature control system and ity. Hollow fibre membrane was integrated in airlift PBR to inves-
W.Y. Cheah et al. / Bioresource Technology 184 (2015) 190–201 197

tigate the effects of membrane porosity on CO2 fixation rate. It was bioreactor will be the best choice. Although it involves energy con-
observed that low porosity of membrane provides better CO2 mass sumption for medium pumping and mixing, the land space used is
transfer, resulting in higher CO2 fixation rate (Lam et al., 2012). very minimum compared to other open pond systems. Moreover,
This is due to the generation of microbubbles by low porosity unlike raceway pond, artificial lights are installed on top of every
membrane were collapse in the medium, providing better CO2 tier of tanks allowing good light penetration into the medium.
mass transfer. With membrane system, lower CO2 gas pressures The flowing of medium from the top tank to the lower tank by
are sufficient to be implemented while producing same biomass energy-free gravity force is also contributing to the CO2 gas trans-
productivity (Merriman et al., 2014). CO2 bubbling is less effective fer and ensures liquid medium homogenisation.
if compared with membrane PBR (Rahaman et al., 2011). Hydro-
phobic hollow fibre membrane even contributed better CO2 trans-
5. Inhibition of toxic pollutants in flue gas
fer and exerts lesser dissolved oxygen in the medium (Merriman
et al., 2014). Yet, the dispersion of fine bubbles creating a cloudy
Despite microalgae is efficient in CO2 bioconversion with culti-
condition inside the reactor reduces in light penetration. The solu-
vation strategies like costly and energy required CO2 sparging,
tion to address this limitation is by separating the gas and light
treated flue gas can become the potential CO2 source for microalgal
delivery systems into two individual systems (Lam et al., 2012;
cultivation. The typical CO2 concentration in flue gas is at 15% (v/v),
Rahaman et al., 2011).
which is approximately 400 times more concentrated if compared
to atmospheric CO2 (Lam and Lee, 2011; McGinn et al., 2011). This
4.2.6. Filtration photobioreactor
has resulted to the usage of flue gas for microalgae cultivation.
Filtration PBR is developed recently whereby microalgal cells
Chlorella KR-1 was observed to be successfully fixing the actual flue
are attached and grow on the membrane in the cultivation tank.
gas discharged from boiler, without any treatment (Singh and
Apparently, the concept is originated by biofilm system, allowing
Singh, 2014). This could be due to the characteristics of Chlorella
microalgae and bacteria to attach on growth media, entrapped by
sp. which has strong adaptability on high temperature and low
extracellular polymeric substances excreted by themselves
pH of flue gas (Razzak et al., 2013; Zhao and Su, 2014). However,
(Zhang et al., 2014). Filtration PBR comprises of a transparent cul-
flue gas generated by combustion process of industrial plants gen-
tivation tank and a recycle tank, separated by a membrane
erally contains inhibitory toxic pollutants SOx and NOx, which may
between them. The initial operation of filtration PBR requires inoc-
affect most of the microalgal growth. The following sections
ulated microalgae cells suspended in the cultivation tank. As med-
describe the inhibition of these pollutants towards microalgae
ium feeding through the membrane, the microalgae cells are
growth.
filtered and attached on the membrane, forming biomass. Microal-
gal cells can be easily washed off by the flowing liquid medium,
subsequently viable cells can be harvested. The liquid medium is 5.1. Effects of SO2
then recycled from recycle tank and recirculated back to the culti-
vation tank continuously. This system is easy to start up and enable Flue gas typically comprise of 9.5–16.5% (v/v) CO2, 2–6.5% (v/v)
elimination of the harvesting cost for the downstream processing O2, CO, 100–300 ppm NOx, 280–320 ppm SOx, heavy metals and
biomass applications. However, the flow rate of medium has to particulate matter (Lam et al., 2012; Lee et al., 2000). SO2 derived
be controlled, so as to create minimal disturbance to the even dis- from SOx, hydrolysed in water forming hydrogen ions which tend
tribution and attachment of the microalgae. Chlorella sp. cultivated to cause pH reduction of the culture medium. SO2 4 and HSO 4
using filtration PBR showed highest productivity, 13.56 g m2 d1 derived from SO2 hydrolysis are also the inhibition factors affecting
in 7.5% (v/v) CO2, at 35 °C (Zhang et al., 2014). microalgae growth. SO2 with concentration exceeding 100 and
Furthermore, majority of PBR employ degasser to release dis- 60 ppm respectively, inhibit the growth of almost all kinds of mic-
solved oxygen (DO). In order to ensure effective gas–liquid separa- roalgae species (Zhao and Su, 2014; Lam et al., 2012). The growth
tion, the path to degasser is required to enable sufficient time for of Chlorella KR-1 were completely suppressed and inhibited in
the release of small bubbles from the medium (Kumar et al., 150 ppm SO2 condition (Lee et al., 2000). Apart from pollutants
2010). Additionally, gas bubbling in sodium sulfite solution before concentration, the inhibition effect of SOx varies greatly depending
it return to the reactor is required, so as to prevent DO accumula- on the source of flue gas. The flue gas generated from different
tion. Rahaman et al. (2011) also reported on the utilisation of selec- industries; exert differences in toxicity level (Lam et al., 2012). In
tive polymer-membrane gas separation system to incorporate with overall, the inhibition effects are depending on the characteristics
the PBR, to capture the atmospheric CO2. Polyethylenimine and of microalgae species, growth conditions and pollutants’ concen-
ionic liquids which can be switched to polymer form have shown trations with its toxicity.
good performance in CO2 capturing (Rahaman et al., 2011). Table 4 summarises the inhibition effects of microalgae species
Overall, excellent microalgae cultivation system should be uni- cultivated using flue gas with SOx and NOx compounds. The Chlo-
versal for cultivating various microalgae species, able to supply rella sp. and Scenedesmus sp. listed in Table 4 (No. 3–9) have shown
permanent solar energy illumination, high CO2 mass transfer, pre- to be the most prominent microalgae with only slight and no
vent contamination, low energy and low cost of operation. The life growth inhibition effect towards the CO2, SOx and NOx concentra-
cycle assessment is essential to address the energy consumption tions. The growth of Chlorella sp. MTF-15 was slightly inhibited
and CO2 balance for each process of the microalgal cultivation sys- by more than 24% (v/v) CO2 concentration (Kao et al., 2014). This
tem. Table 3 summarises the variation in properties of different was confirmed when the biomass production of Chlorella sp.
cultivation systems. Bag PBR (Table 3) seems to be the most poten- MTF-15 was optimised when cultivated using diluted flue gas. In
tial cultivation system to be applied, whereby it achieves most of overall, this has proved that Chlorella sp. and Scenedesmus sp. are
the listed criteria. It needs low cost and low energy consumption indeed efficient in mitigation of CO2, SOx and NOx pollutants from
as in open pond systems, meanwhile retaining the advantages as emission, provided that CO2 concentration in flue gas is not
in closed system. Additionally, bag PBR is made up of transparent exceeding 24% (v/v). Mixed culture grown in high rate algal pond
polyethylene bags, enabling the cells to obtain light supply from which is used for treating diluted swine manure, shown approxi-
all angles without any blockage that tends to cause cell shading. mately 30% increase in biomass productions when flue gas was
If to be compared among the open pond systems which are more supplied (De Godos et al., 2010). Apparently, microalgal species
desirable for larger scale microalgal cultivation, the multi-stage are capable in bio-fixing CO2 and remove SO2, NO2 and VOC con-
198 W.Y. Cheah et al. / Bioresource Technology 184 (2015) 190–201

Table 3
The variation in properties of different cultivation systems.

Cultivation system Cost Scale-up Energy consumption Space Gas transfer Light efficiency Growth rate
Raceway pond Low Easy Low High Fair Low Low
Multi-layer bioreactor Middle Easy Low Low Fair Middle High
Airlift photobioreactor High Difficult Middle Low Good High High
Tubular photobioreactor High Difficult High Low Good High High
Flat plate photobioreactor High Middle Middle Low Good High High
Bag photobioreactor Low Middle Middle Low Good High High
Membrane photobioreactor High Difficult Middle Low Good High High
Filtration photobioreactor High Middle Middle Low Good High High

Table 4
The inhibition effects of microalgae species cultivated using flue gas with SOx and NOx compounds.

No. Microalgal species CO2% NOx SOx Source Inhibitory Cultivation References
(v/v) (ppm) (ppm) effect system
1 Nannochloropsis limnetica 10 – 25 Real flue gas from rice husk Inhibited Bubble column Ronda
emission et al.
(2014)
2 Nannochloropsis limnetica 3 – 11 Real flue gas from rice husk Inhibited Bubble column Ronda
emission et al.
(2014)
3 Chlorella sp. 8– 38 3.8 Real flue gas from co-generator No Bubble column Kaštanek
10.2 units inhibition et al.
(2010)
4 Chlorella sp. 6–8 37 – Real flue gas from combustion of No Open thin layer Doucha
natural gas from boiler inhibition PBR et al.
(2005)
5 Chlorella sp. 23 78 87 Real flue gas from coke oven of No Double set PBR Chiu et al.
steel plant inhibition (2011)
6 Chlorella sp. MTF-15 25 70– 80– Real flue gas from coke oven of Slight Column-type Kao et al.
80 90 steel plant inhibition glass-fabricated (2014)
PBR
7 Chlorella sp. MTF-15 26 8–10 15– Real flue gas from hot stove of Slight Column-type Kao et al.
20 steel plant inhibition glass-fabricated (2014)
PBR
8 Chlorella sp. MTF-15 24 25– 15– Real flue gas from power plant of Slight Column-type Kao et al.
30 20 steel plant inhibition glass-fabricated (2014)
PBR
9 Scenedesmus sp. 18 150 200 Real flue gas from combustion No Airlift Li et al.
chamber of coke oven inhibition (2011)
10 Mixed culture of Scenedesmus sp., Chlorella sp., 7.5 77 – Real flue gas from combustion of No High rate algal De godos
Nitzschia sp., Chlamydomonas sp., Oocystis sp. & natural gas in manure-drying inhibition pond et al.
Protoderma sp. motors (2010)

currently (Ho et al., 2011; Kao et al., 2014; Van Den Hende et al., The growth of Chlorella sp. can be affected only with above
2012). This process could be considered as phytoremediation in 300 ppm of NO supply (Lee et al., 2000). In fact, the dissolved NO
industrial plant with its cost-effective way of pretreating flue gas serves as an alternative nitrogen source, can easily being absorbed
before direct emission. by culture medium for microalgae growth. Conversely, the positive
Nevertheless, there are also microalgae species especially iso- effect of NO concentration is limited, whereby the increase in NO
lates, which can withstand the inhibition of SO2 though undergo- concentration may decrease the growth rate of most strains, but
ing longer lag phase for adaptability. Or else, pH adjustment can not to the extent of total inhibition.
be made to neutralise the medium back to its optimal range. Alter-
nately, desulfurisation unit can be installed to remove SO2 prior to
5.3. Potential and limitation of using flue gas
flue gas supply for cultivation. There are dry and wet desulfuriza-
tion processes, which involve uses of CaO sorbent and lime-
Capturing CO2 from flue gas has been recognised mainly due to
stone–gypsum method, respectively (Lee et al., 2005).
the low atmospheric CO2 concentration. CO2 concentration in the
air though has been proven possible to be captured, but in very
5.2. Effects of NOx low concentration. However, as seen in Table 2 (No. 5), the atmo-
spheric concentration of 0.03% (v/v) CO2 without capturing man-
The NOx in flue gas emitted from industrial plant typically con- aged to achieve 92.2% removal efficiency compared to 5% (v/v)
tains 5–10% (v/v) of NO2 and 90–95% (v/v) of NO (Zhao and Su, CO2-sparged conditions (Lam et al., 2012). This could be due to
2014). In general, microalgae can assimilate nitrogen in the form the low solubility of CO2, whereby most sparged CO2 was released
+
of NO 
3 , NO2 , NO, N2 and NH4 (Van Den Hende et al., 2012). The back to atmosphere, before even dissolved in medium. Condition is
major constituent in NOx which is NO is unlike SO2, as it hardly worsening by the evaporative CO2 loss if microalgae were to be
possesses direct impact to the microalgae growth. Tetraselmis sp. cultivated in open pond system (Chen et al., 2014b). The utilisation
was able to grow under flue gases containing 185 ppm SOx, of flue gas-containing CO2 provides the solution to the mentioned
125 ppm NOx and 14.1% (v/v) CO2 (Kumar et al., 2010). It can toler- problem, more importantly contribute in CO2 sequestration.
ate NO in high concentration which is up to 300 ppm because NO is Direct utilisation of flue gas serves as the alternatives for provid-
not directly inhibiting the microalgal growth (Kumar et al., 2010). ing carbon source for biomass production. Nevertheless, till date, the
W.Y. Cheah et al. / Bioresource Technology 184 (2015) 190–201 199

in situ research on using flue gas from microalgae cultivation is still Biofuel is undeniably the energy product mostly associated
very limited. Though efforts have been made, yet there are multiple with microalgal research. Microalgae store significant amount of
existing challenges and limitations waiting to be resolved, such as energy which can be converted into diesel, methane and ethanol
high temperature of the flue gas and presence of toxic pollutants. via thermal-chemical and biological methods (Ho et al., 2011). Bio-
Microalgae species can be screened on their resistance towards toxic fuel in-used presently are predicted to be insufficient to satisfy the
pollutants especially on site, as flue gas compositions may vary world energy demand in the near future. The diminishment of nat-
depending on the materials feed for combustion. High CO2 concen- ural resources, such as petroleum and coal, is soon to be occurred
tration in flue gas reduces pH of the medium, thus acidophilic micro- (Bhatt et al., 2014). Microalgae are known as the valuable feedstock
algae, which are potentially effective in CO2 sequestration should for renewable energy production, due to their high growth rates
have identified, especially under high loading rates of acidic flue and high lipid productivities (McGinn et al., 2011; Rogers et al.,
gas compounds (Van Den Hende et al., 2012). Integration of desulfu- 2014). The cellular lipid contents of microalgae can reach up to
risation unit can also be installed to minimise the SO2 inhibition 70% per cell (Pires et al., 2012). For instance, Scenedesmus sp. is
effect. Alternative strategy will be encouraging the usage of low sul- the promising microalgae for CO2 sequestration, bio-oil produc-
phur fuel for small scale industrial plants. Moreover, flue gas cooling tion, carotenoids and pigments production for health food applica-
system and gas distribution system have to be installed aiming to tion (Ho et al., 2011). Additionally, microalgae are also the
supply the optimal and homogenous CO2 to microalgae. feedstock used for bioethanol production, as their carbohydrates
and proteins serve as the carbon source for fermentation. Subse-
quently after the fermentation process, the remaining microalgae
6. Genetic engineering of microalgae species
biomass can be further used for bio-methane generation via anaer-
obic digestion (Lam and Lee, 2011; Zhou et al., 2014).
Apart from utilisation of elevated CO2 from flue gas to enhance
Microalgae gain elevated the CO2 supply by utilising of flue gas
microalgal cultivation, genetic engineering approach can be
which could contains significant amount of SOx and NOx pollutants.
involved to genetically modify microalgae towards enhancing pho-
The production of biofuel using these microalgae is allowable with
tosynthetic efficiency and CO2 fixation efficiency. There are
no effect on combustion. Conversely, bio-refinery approach on
researches developed for transgene expression and gene knock-
microalgal biomass produced from flue gas CO2 bio-conversion is
down for microalgae which pose greater interest in industrial
still in a developing field especially for human nutritious supple-
application (Zeng et al., 2011). Microalgae strains were modified
ment and pharmaceutical products. Further efforts like drug toxic-
by reducing the size of light-harvesting chlorophyll antenna, so
ity test and safety tests on animals are required to investigate the
as to absorb more light for photosynthesis and reduce photoinhibi-
toxicity of microalgal biomass that could be probably brought by
tion (Lee et al., 2002; Ho et al., 2011; Zeng et al., 2011). As reported
these flue gas pollutants. Notably, the microalgal applications have
by Lee et al. (2002), antenna-deficient strain Chlamydomonas sp.
significantly improve the sustainability and economic feasibility of
was achieved greater CO2 photoassimilation if compared to a wild
the microalgal cultivation systems for effective CO2 sequestration.
type species in a light saturated condition. Besides, the lipid syn-
thesis gene overexpression may improve microalgal lipid synthe-
sis, but may cause cell division reduction and lower biomass 8. Conclusions
productions. Inducible promoter has to be activated at microalgal
growth stationary phase aiming in controlling lipid anabolism in Carbon sequestration through CO2 bioconversion is the natural
microalgal cells (Zeng et al., 2011). Additionally, knocking down mechanism for microalgae cultivation. Microalgae are able to bio-
of enzyme genes which causing lipid catabolism has been reported convert atmospheric CO2 and in particularly CO2 from flue gas,
as effective in increasing lipid accumulation in cells. leading to reduction of greenhouse gas emission. This CO2 bio-mit-
igation will thus minimising the greenhouse effect, leading to eco-
system preservation. Moreover, microalgae contribute to
7. Downstream biomass applications renewable energy and valuables co-products production. Effective
carbon sequestration and bio-refinery approach can be achieved
Successful microalgae cultivation systems, apart from CO2 towards environmental sustainability and economic feasibility.
sequestration, have also contributing to microalgae biomass pro- The innovation of microalgal-based CO2 bio-sequestration is
ductions which benefiting the people. This bio-refinery concept is required to bring significant advancement in CO2 bio-mitigation
introducing the application of microalgal biomass to produce bio- aiming towards global warming solution.
fuel, energy and value added products like human food supple-
ment and medical drugs (Zhou et al., 2014). The utilisation of Acknowledgements
microalgae is mainly due to its cellular components which are rich
in protein, lipids and carbohydrates. For instances, fatty acids and This work is supported financially by SATU Joint Research
microalgae extracts are used in cosmetics, carotenoids used as Scheme (RU022E-2014) and UMRG grant (RP025A-14AET) from
dye pigments, poly-b-hydroxybutyrate used in plastics, polysac- University of Malaya, Malaysia’s Fundamental Research Grant
charides used as food thickening agent, eicosapentanoic acid used Scheme (FP054-2013B and FRGS/1/2013/SG05/UNIM/02/1), Malay-
as medical drugs, Omega-3 fatty acids for nutritional supplement sia’s Ministry of Science, Technology, Innovation (SF016-2013 and
and glycerol used in food (Kumar et al., 2010). The microalgae spe- MOSTI-02-02-12-SF0256), Taiwan’s Ministry of Science and Tech-
cies that commonly used for commercialised applications include nology (MOST 103-3113-E-006-006 and MOST 103-2221-E-006-
Chlorella sp., D. salina, B. braunii, S. platensis, Haematococcus pluvial- 190-MY3) and Taiwan’s Ministry of Education on Top University
is, Arthrospira sp. and Nannochloropsis sp. (Ho et al., 2011). At pres- Grants.
ent, thousand tonnes of biomass is produced yearly for commercial
application by using open pond cultivation system. Nevertheless, References
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