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Bioresource Technology 363 (2022) 127982

Contents lists available at ScienceDirect

Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech

CO2 bio-mitigation using genetically modified algae and biofuel production


towards a carbon net-zero society
A. Saravanan a, V.C. Deivayanai a, P. Senthil Kumar b, c, *, Gayathri Rangasamy d, Sunita Varjani e
a
Department of Sustainable Engineering, Institute of Biotechnology, Saveetha School of Engineering, SIMATS, Chennai 602105, India
b
Department of Chemical Engineering, Sri Sivasubramaniya Nadar College of Engineering, Chennai 603110, India
c
Centre of Excellence in Water Research (CEWAR), Sri Sivasubramaniya Nadar College of Engineering, Chennai 603110, India
d
University Centre for Research and Development & Department of Civil Engineering, Chandigarh University, Gharuan, Mohali, Punjab 140413, India
e
Gujarat Pollution Control Board, Gandhinagar 382 010, Gujarat, India

H I G H L I G H T S

• Bio-mitigation of carbons by a micro-algal system is considered a feasible approach.


• Genetically engineered algae usage for CO2 capture and energy generation is detailed.
• The conversion of algae lipids to biofuel through transesterification is described.
• Research and future works in CO2 bio-mitigation-algae-biofuel production are discussed.

A R T I C L E I N F O A B S T R A C T

Keywords: CO2 sequestration carried by biological methodologies shows enhanced potential and has the advantage that
CO2 capture biomass produced from the captured CO2 can be used for different applications. Bio-mitigation of carbons
Algae through a micro-algal system addresses a promising and feasible option. This review mostly focused on the role
Biofuel
of algae, particular mechanisms, bioreactors in algae cultivation, and genetically modified algae in CO2 fixation
Bio-mitigation
Green energy
and energy generation systems. A combination of CO2 bio-mitigation and biofuel production might deliver an
extremely promising alternative to current CO2 mitigation systems. Bio mitigation in which the excess carbon is
captured and bio fixation which the carbon is captured by algae or autotrophs and used for producing biofuel.
This review revealed that steps for biofuel production from algae include factors affecting, harvesting techniques,
oil extraction and transesterification. This review helps environmentalists and researchers to assess the effect of
algae-based biorefinery on the green environment.

1. Introduction years (Modak et al., 2018; De Silva et al., 2015). NOAA 2021, the annual
report states that CO2 emission is the two-thirds cause of the excess heat
National Oceanic and Atmospheric Administration (NOAA) have wave and solar radiation. As soda, CO2 is mixing in water sources
reported that the globe’s temperature has been increasing each month of making them acidic and making a question mark for the ocean
the year 2021. Globally 2021 has been recorded as the 6th hottest year ecosystem. The carbon rate in the atmosphere has increased from 419.13
in climatic history. Mother earth’s temperature has increased by 1℃ to 420.99 ppm within a year. The present data for May 2022 is 420.99
since 2012 predication says that the rise may be up to 5.8℃ by 2050, ppm. It may further increase by 2023 (Herbert et al., 2021). The com­
and overall warming has risen by 45 % so far. The drastic temperature bustion of fuels, coal, liquid CO2, oil, natural gas, etc increases the 90 %
change is due to the heavy release of greenhouse gases (GHGs) which are of carbon dioxide released in the atmosphere which results in a rise in
carbon dioxide, hydrofluorocarbons, methane, ozone, hydro­ heat waves. This worsening in temperature results in drastic floods
chlorofluorocarbons, and nitrous oxide among these gases CO2 occupies which causes an increase in seawater levels, droughts, heat storms,
a high percentage of overall GHGs which rapidly increased in the past tsunamis, green lands has been spoiled and unleashes of pure water

* Corresponding author at: Department of Chemical Engineering, Sri Sivasubramaniya Nadar College of Engineering, Chennai 603110, India.
E-mail address: senthilkumarp@ssn.edu.in (P. Senthil Kumar).

https://doi.org/10.1016/j.biortech.2022.127982
Received 3 August 2022; Received in revised form 10 September 2022; Accepted 12 September 2022
Available online 17 September 2022
0960-8524/© 2022 Elsevier Ltd. All rights reserved.
A. Saravanan et al. Bioresource Technology 363 (2022) 127982

(Ekwebelem et al., 2020; Li et al., 2018; Thøgersen et al., 2021). 2018). The review paper explains the novel techniques and best methods
In human health CO2 level causes intense impact such as increased for increased yield such as genetically modified algae and its cultivation
heart rates, hypertension, sweating, and coma in severe cases (Jacobson parameters, dosages, genetic tools usage, lipid metabolism of micro­
et al., 2019). United Nations Framework Convention on Climate Change algae, bio mitigation, harvested microalgae usage in the production of
has drafted many policies and orders for the reduction of CO2 and other biofuel aiming for zero carbon waste with limited resources usage, and
GHGs, this created awareness among countries, and thereby researchers future works are discussed.
worldwide concentrated on decarbonization. Few countries started
imposing a carbon tax on large-scale industries and suggested public to 2. Bio-mitigation of CO2
public transport (Criqui et al., 2019). The carbon sequestration process
has drawn the researcher’s interest, this process in which CO2 is Bio mitigation or biological sequestering of carbon is a technique in
collected from the atmosphere and stored (Lal et al., 2015; Carey which CO2 open atmosphere is mitigated by sequestering and converting
et al.,2013). This technique has numerous advantages such as the them into biomass, biofuel, and wastewater treatment (Zhou et al.,
reduction of emitted CO2 levels, regulating climatic changes, pollutants 2017). There are various sources of microbes for sequestering but
being cleared, and captured carbon being used as an energy source in microalgae act as bio pumps in the reduction of carbon level and it also
various applications for industrial chemical production, and fertilizer fixes the carbon into the soil which makes green land more fertile.
manufacturing (Buotte et al., 2020). There are four main methods for Genetically engineered microalgae have biologically active micro mol­
CO2 sequestration they are chemical, physical, geological, and biolog­ ecules that are being used in the mitigation process. This method of
ical methods. The chemical process where the carbon is adsorbed by mitigation is mainly sustainable, production is rapid and eco-friendly
either metal or chemicals produces carbonates as a stable product, a (Daneshvar et al., 2022).
large number of reagents is used but the accumulation and yield are very
low (Dai et al., 2020; Krijt et al., 2020). The physical adsorption process 2.1. CO2 emission and toxic effects
uses carbon, zeolite, and silica act as adsorbents and the major disad­
vantage is deep underground storage is leaked in some cases and has Carbon dioxide is colourless and chemical gas found in traces of the
higher production costs. Geological sequestration the storage is directed atmosphere which is 53 % denser than other gases. Naturally, CO2 is
into super deep ground, marine or deep oceans but the leakage of gases regulated by the atmospheric carbon cycle where carbon is released by
has more harm than its advantage. Biological sequestration is the net humans, plants, bacteria, and algae in respiration and some organisms
accumulation of carbon from the atmosphere with the help of green consume carbon in the photosynthesis process to produce glucose. Fish
plants and microorganisms in this huge carbon are stored in a cost- excretes CO2 into the natural water source (Balcombe et al., 2017; Paine
effective manner (Irfan et al., 2019). et al., 2021). Bacteria and yeast produce carbon in the fermentation
No doubtfully biological method has its own added advantage due to process. Degradation of organic waste release carbon these are the
its sustainability, renewability, high bio fixation, more additive prod­ natural and controlled release of CO2 into nature (Manikandan et al,
ucts, and eco-friendly nature. Where both photosynthetic and non- 2021). Until 1950, Carbon emission was minimal in the mid-20th cen­
photosynthetic microbes efficiently sequester and fix carbon, they tury industrial revolution started it was the first time the world released
multiply rapidly in the reactor, and continuously harvesting is available 6 billion tons of CO2 at present we are dumping 35 billion tons of CO2
and uses less nutrient intake (Zhang et al., 2016). Microbes such as each year.
fungi, bacteria, yeast, and algae are efficient sequesters. In 19 groups of Being primary GHG, 79 % of CO2 human emission in which transport
bacteria, 6 are used as the sequester but some of them cannot survive in contributes 35 %, factory and industries produces 14 %, electricity 31 %,
O2. Fungi with rigid cell walls fix high concentrated carbon. Alternation houses, and commercial emits about 12 %, and burning of fossil fuels
of genes in microbes has a high fixation rate compared to traditional produces 8 % of CO2 these are major emitters of carbon dioxide into the
microbes. atmosphere (Rehman et al., 2021). As a thickly pullulated country, Asia
Recently genetically engineered microalgae have drawn researchers’ is the highest emitter of CO2 and other pollutants. Pacific Asian counties
interest because already naturally available algae are good sequencers accounted for 52 % of emissions in the last few years. 17.74 billion tons
where modification in their gene made them more powerful sequencers of CO2. 4.6 billion tons are produced by transportation. India’s emis­
and catalysts in the C4 pathway (Song et al., 2020; Liu et al., 2020; Fang sions are mainly due to coal, cement, and the shipping sector. This
et al., 2018). Many species have been modified they include Porphyra carbon release causes a change in GHGs and results in drastic changes in
purpurea, Pseudo nitzschia, Chlamydomonas, Aureococcus anophageferrens, seasons and rainfall (Li and Haneklaus, 2021).
Ostreococcus lucimarinus, Phaeodactylum tricornutum, Thalassiosira pseu­ CO2 has a very toxic impact on living organisms, but they are used in
donana, Chlorella vulgaris, Galdieria sulphuraria, Cyanidioschyzon merolae, the food industry, fuel, color enhancer, etc. CO2 level below 5 % is less
Thalassiosira rotula, Fragilariopsis cylindrus, Botryococcus braunii, Micro­ harmful when it crosses above 10 % it is highly toxic and causes
monas pusilla, Dunaliella salina, Micromonas pusilla, and Volvox carteri. migraine, coma, and sudden death due to breathlessness. WHO reports
The cultivation of this algae is grown in a bioreactor under optimum that 1.3 % of deaths are due to this carbon toxication. Working in cargo,
conditions which have a higher growth rate than flora and fauna, this the chemical industry’s continuous exposure to carbon causes adverse
has a doubling time of two to four hours (Ahmed et al., 2019). 50 percent side effects (Cazes et al., 2021). Inhaling about 7 % of carbon causes
increased carbon fixation efficiency is observed, and other environ­ increased blood pressure levels, heavy migraines, dizziness, and confu­
mental uses are power sourcing, biofuel production, etc (Polimene et al., sion; 6 – 10 % hyperventilation syndrome (rapid breathing disorder); 11
2017, Singh et al., 2014). – 17 % muscle twisting, and above 18 % cause death.
Reports state that our planet earth is left with fuel only for 52 years. Mild exposure to carbon caused hypertension, respiratory problem,
Traditionally algae are known for crude oil deposition. Microalgae- cardiac problems develop, central nervous system (CNS) gets affected
based synthesis of biofuel from lipid in them. The fatty acid from where it causes eye flickering, 50,000 ppm CO2 for 24 h cause muta­
lipids is isolated and used as a combustible fuel source (Spicer and genesis in cells and develops tumors in bone marrow and lungs. The
Molnar, 2018) The paper broadly explains that gene-modified super hazardous and toxic health effects of CO2 onto human, plants and ani­
algae production of biofuel in industries norms and has cut off gas prices mals. Carbon gas exposure on the skin causes redness, itching, and
it has emerged as an alternative source for fuel (Zulu et al., 2018). These worsening resulting in skin cancer (Dong et al., 2022; Zhang et al 2020).
algae have become an effective and cheap source for biodiesel, bio­ Many aquatic lives were affected due to the toxicity of dissolved CO2.
ethanol, biogas, and many other combustible agents due to their high Fishes and aquatic organisms were observed with brain dysfunction and
lipid and oil production capacity (Shuba and Kifle, 2018; Adeniyi et al., impaired brain syndrome was recorded. A higher volume of CO2 in

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A. Saravanan et al. Bioresource Technology 363 (2022) 127982

ocean water results in elevated pH results in more acidic water making become the most superior non-photosynthetic way of carbon capture
the water body contaminated and a harder place for aquatic life and utilization. CNTs are made from gaseous CO2 in a quick process,
(Donaldson et al., 2016). they are feasible and used in varied fields like aero, marine, electric,
batteries, etc. Zinc oxide nanoparticles produce syngas by converting
2.2. Approaches for CO2 fixation CO2 in the flame spray pyrolysis process. In this method, CO2 can be
used as the precursor for the synthesis of plastics. Metal-based nano­
CO2 fixation is a technique in which the carbon is deposited, stored, catalyst and metal motif frameworks are an easy method for fixation
and fixed into plant roots or soil to produce organic matters. Methods for they are 77 % more effective⋅H2O-based nano cables are used for the
fixation like biological and chemical or synthetic methods (Ray et al., capture of CO2 from fossil fuels (Challiwala et al., 2021; Sharma et al.,
2022). In a biological way, both plants and microbes are involved. The 2018). Among all chemical fixation, nanoparticle-based was the most
three main steps are 1. Carbon fixation, 2. Reduction, and 3. Regener­ effective studies reports.
ation. Plants are the most common carbon fixers the CO2 is fixed in
mesophyll cells. CO2 fixation is the main step for photosynthesis it fol­ 3. Cultivation of algae
lows the Calvin cycle where in carboxylation ribulose bisphosphate to 3-
phosphoglycerate in this the fixed carbon is used (Photo energy con­ Naturally, algae are found around water bodies like lakes, ponds,
verted to chemical energy). rivers, puddles, and near waterfalls they prefer humidity and moisture
Microbes are better in CO2 fixation they have a vast variety of en­ content for their growth. The term ‘Algaculture’ means the cultivation of
zymes this uses acetogen and methanogen’s most advanced pathways algae blooms by providing them with optimum growth conditions
are used the advantage of microorganisms is more efficient and low-cost (Harmon et al., 2021). Table 1 shows the cultivation of micro-algae via
production in downstream processing. Archaea bacteria are unicellular using various bioreactors and reactor configurations. The growth may be
they produce methane by conversion of CO2 from factories (Shen et al., both heterotrophic and autotrophic. Due to the increased need for algae
2021; Gong et al., 2018). Acetogen and methanogen use low-key en­ as food supplementary, anti-cancer drugs, anti-inflammatory products,
zymes which reduce and carbolize CO2 to release formyl-methanofuran and even as a food colour. By 2016 cultivation volume reached 30
dehydrogenase, which fixes emitted CO2. Algae are the best CO2 fixers, million tons. Research and development (R&D) companies have devel­
maximum stress tolerators, nutrient accumulators, and operational in oped many techniques for bulk products such as an open pond, photo­
higher pH they are used in large-scale fixation. Few species are good bioreactor, and monoculture (Leong et al., 2022; Kumar et al., 2021).
biofuel producers. Marine microalgae are more advantageous because The major environmental factors, parameter conditions for the
they have unlimited growth due to larger water bodies and less distur­ growth of algae, and ideal growing conditions are 1) temperatures
bance (Liang et al., 2020). ranging from 15 to 35 ◦ C is ideal its main and notable factor where cold
Chemical synthetic methods are CO2 fixation is biomimicry, where weather inhibits the growth rate. 2) a light provision of 3 to 4 in. is
naturally there are more than 5000 methods but advancement in science continuously needed for photosynthesis which increases lipid produc­
have created new methods for fixation which mainly uses nanotubes and tion in some cases artificial fluorescent light source is applied 3) agita­
nanotechnology (Lemaire et al., 2020). Carbon nanotube (CNTs) has tion is rapidly needed for mixed nutrient supply, and 4) pH 5–7 should

Table 1
Cultivation of micro-algae via using various bio-reactors and reactor configurations.
S. Algal sp Types of reactors Reactor configurations Algae References
No production
Volume pH Temperature Light
(L) (◦ C)

1. Chlorella minutissima Batch bubble-column 18 & 44 6 25 Linear fluorescent tubes 63 % Pereira et al.,
photobioreactor 2018
2. Chlorella vulgaris Flat plate photobioreactor 18 4 – 10 26 ± 4 Light fux supplied 95 % Klein et al.,2021
3 Ankistrodesmus falcatus Photobioreactor 18 7 25 Photon flux 59.6 % Singh et al.,
2015
4 Chlorella vulgaris Air-lift reactor 28 6.8 ± 27 EKE light bulb of 21 V 1007 g Hincapie and
1.0 Stuart, 2015
5 Chlorella pyrenoidosa Photobioreactors 18 7 23 ± 0.2 Two monochromatic light 68 % He et al., 2021
(red and blue)
6 Selenastrum bibraianum Special photobioreactors 20 6.97 ± 25.0 ± 0.5 White light-emitting 4000 g Ouyang et al.,
0.17 diode 2015
7 Selenastrum obliquus and Photobioreactor 20 6.79 ± 25 ± 0.5 LEDs 82.80 % ± Zhao et al.,
Chlorella vulgaris 0.18 3.08 % 2015
8 Chlorella sp Experimental flask 1 6.8 20 ± 2 Continuous light (240 2.1 g Leflay et al.,
μmol m− 2 s -1) 2021
9 Spirulina platensis Horizontal tubular 150 8.0 to 15 to 26 Light intensity = 4000 60–80 % Mondal et al.,
photobioreactors and stirred 8.4 μmol m− 2 s -1 2017
photobioreactors
10 Chlorella protothecoides Fed-batch bioreactor 22 6.3 25, or 30 Natural sunlight or Lamp 48 % Fei et al.,2015
11 Nannochloropsis sp Photorespiration 18 6.5 and 24 ± 2 Fluorescent lamp 8500 g Chen et al.,
bioreactor 5.6 2020
12 Phaeodactylum Vertical column 17 8.0–10 10–30 Light spectral - 1.47 g Wang et al.,
tricornutum. photobioreactors photosynthetically active 2012
Radiation
13 Chlorella sp Photobioreactor with 18 6.42 ± 25 ± 0.5 LED red:blue light 5.82 ± 0.43 g Yan et al., 2016
polyethylene bag 0.15
14 Chlorella vulgaris Aerated Photobioreactor 16.8 7 25 ± 1 light intensity = 150 ± 5 1.13 ± 0.11 g Wang et al.,
2 − 1
μmol m− s 2017
15 Neochloris oleoabundans, Anaerobic Photobioreactor 16 – 80 7.43 ± 25 ± 0.5 LEDs – 75 % 1.35 ± 0.9 g Sun et al., 2016
Chlorella vulgaris 0.11
& Scenedesmus obliquus

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be maintained. 5) Large amounts of macronutrients such as nitrogen, assimilation via the Calvin-Benson cycle in order to produce organic
phosphorus, and potassium are required; 6) trace amounts of micro­ compounds (glucose) with the help of NADPH and ATP produced in the
nutrients such as silica and iron are required. The most common growth first. Ribulose bisphosphate carboxylase/oxygenase (Rubisco) is
mediums are Walne medium and Guillard’s medium. In 4 weeks, com­ important in CO2 sequestration in this case. The process of turning CO2
plete and peak growth was observed (Yang et al., 2018). into 3-phosphoglycerate is catalyzed by rubisco. However, due to its
oxygenase nature, Rubisco binds very weakly to CO2, trying to make it a
3.1. Role of algae in CO2 fixation poor CO2 fixer. These phosphoglycerates are then used to yield greater
carbohydrates. Furthermore, the majority of these phosphoglycerates
Microalgae that grow in low CO2 absorb high carbon and fix them are being used to regenerate RuBP, which is then used to continue the
more effectively they rapidly convert this into biomass. About 1 Kg of carbon-fixing cycle. Rubisco’s oxygen ion produces phosphoglycolate,
algae fixes 1.89 Kg of carbon. The major ways of fixation by algae are a) which inhibits Rubisco’s carboxylase function (Liang et al., 2018; Wei
Capturing of CO2 by plasma membrane b) Conversion of bicarbonates et al., 2017). Using ATP and releasing CO2, the phosphoglycolate is
into carbon dioxide and c) Direct intake of bicarbonate by the resolute further converted into phosphoglycerate. Photorespiration is a response
carrier. The vast majority of microalgae are photoautotrophic, meaning in which O2 is used and CO2 is released.
they require inorganic carbon and light to convert CO2 into carbohy­ As a result, photorespiration wastes carbon and energy, lowering
drates by photosynthesis (Gerotto et al., 2020; Razzak et al., 2017). photosynthesis yield. Nonetheless, atmospheric O2 concentrations are
Through the Calvin-Benson cycle, where the enzyme Rubisco plays a typically higher than atmospheric CO2, favouring Rubisco’s oxygenase
crucial role, algae fix CO2 plays in the transformation of CO2 into functionality and thus promoting photorespiration. To combat this,
chemical molecules. Table 2 correspond that microalga - CO2 fixation algae have developed CO2 concentrating mechanisms to increase CO2
and its conversion into biogas and bioenergy. concentrations near Rubisco (Huang et al., 2017; Leong et al., 2021).
The photosynthetic reaction in microalgae can be divided into two
types: (i) light-dependent and (ii) dark reactions or light-independent. 3.2. Bioreactors in algae cultivation
Stage one of photosynthesis is a light-driven reaction, with light con­
verting Nicotinamide adenine dinucleotide phosphate (NADP + ) and A microalgal bioreactor is an instrument used to develop micro or
Adenosine diphosphate (ADP) molecules into energy-storing NADPH macroalgae. Algae can be grown for biomass production, wastewater
and Adenosine triphosphate (ATP) molecules (Durall and Lindblad, treatment, aquarium/pond filtration, or CO2 fixation. Reactors are of
2015). The second stage is dark phase is made up of CO2 fixation and two types: closed bioreactors and open bioreactors (Valizadeh and

Table 2
Microalgae - CO2 fixation and its conversion into biogas and bioenergy.
S. Microalgal sp Process Type of reactor Reaction Catalyst CO2 Removal Biomass Biomass References
No period gas efficiency yield Product
(days) feed (%)

1. Chlorella Esterification Tubular photo- 7 Nb2O5, SO4, 2% 95 % 57.1 % Biodiesel, Lipid Loures
minutissima reaction bioreactors type H2SO4 et al., 2018
bubble column
2. Scenedesmus Esterification Tubular photo 7 to 8 Carbon – 80 % 27 to 53 Biomass cell He et al.,
obliquus reaction, trans- reactor nanotubes- % 2017
esterification Fe2O3, MgO
reaction
3 Chlorella vulgaris Response surface Flat plate 5–8 NaNO3 7.5 % 32 % 75 % Carbohydrates, Klein
methodology photobioreactor lipids et al.,2021
(RSM)
4 Scenedesmus CO2 fixation Photo-bioreactor 7 NaNO3 32.57 75.5–85.3 84.28 % Microbial He et al.,
obliquus % % biomass 2021
±1.98
%
5. Nitzschia palea Carbon capturing Open pond 6–7 K2HPO4 89.86 86.15 % 81.97 % Biogas Wang et al.,
and fixation cultivation % 2016
±1.58
6. Chlorella Carbon fed-batch 8 Cu2, Zn2, 38 % – 48 % Lipid Fei
protothecoides sequestering bioreactor Fe3, et al.,2015
7 Nannochloropsis Photorespiration Photorespiration 7 NaNO3 20 % 80 % 31.39 % Biolipid Chen et al.,
salina bioreactor 2020
8 Chlorella sp CO2 capture Experimental flask 14 Nitrogen and 5–15 % 17.5 % 50 % Biomass Leflay et al.,
Vitamin B12 2021
9 Dunaliella salina Continuous CO2 Semi-batch reactor 34 – 5% 40.47 ± 70 % High lipid dry In-na et al.,
fixation 1.61 % biomass 2020
10 Scenedesmus sp Carbon Advanced 8 NaNO3 70 % 50 % 3.92 g Biomass Huang
assimilation bioreactor et al., 2020
11 Chlorella vulgaris Biofixation 80 L aquarium 10 KOH 4–8 % 1.7 g 1880 g Biomass for Adamczyk
tanks & 3 L bioremediation et al., 2016
bioreactors
12 Botryococcus Carbon capture Biofilm 5–35 – 20 % 70 % 40 % Biolipids Chaudry
braunii and esterification photobioreactor et al., 2017
13 Botryococcus Carbon capture Open raceways, 10 – 95.51 90 % 57 % Biofilms In-na et al.,
braunii and biofixation and biofilm PBRs % 2022
14 Anabaena Carbon Photo bio reactor 4–7 K2HPO4, 32.57 81.27 % 92.74 % Biofuel Wang et al.,
spiroides sequestering NaNO3 % 2016
15 Scenedesmus Bioremediation Special 7 – 35.28 51 % − 60 – Biogas Ouyang
obliquus photobioreactors %± % et al., 2015
1.86 %

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Davarpanah, 2020). Closed bioreactors are flexible photobioreactor as the synthesis of structural and functional lipids, such as the creation
systems that can be coded to satisfy the physiological needs of the of cell membranes. It plays an essential role in the antiaging process.
cultured microbe, resulting in favorable growth rates and purity levels Triglycerides should first undergo hydrolysis to separate into their two
example tubular photobioreactors, bubble column, flat bioreactor, and main parts, fatty acids, and glycerol, in need to be converted into energy
hybrid photobioreactor systems. They are frequently used in the culti­ (Yang et al., 2017). Microalgae lipids are categorized into two cate­
vation of bioactive components for use in pharmaceuticals, biofuels, and gories: polar lipids, such as glycerophospholipids, which play a key role
other industrial applications. Open bioreactors are highly open system in cell structure, and non-polar lipids, such as triacylglycerols, which are
mostly uses natural parameters and factors for growth they are open to principally responsible for energy storage.
atmosphere systems example race pond, open pond, and cascade A few of the initial researchers on fatty acid biosynthesis have been
(Granata, 2017; Satapathy et al., 2015). conducted well with green alga C. vulgaris, and such organisms continue
Closed photobioreactors: a) Plate bioreactor is merely a collection of to provide exciting opportunities for understanding the metabolic ac­
slanted or vertically arranged translucent geometrical shapes that are tivity and functional areas of acyl lipids. The biosynthetic pathway of
recurrently divided into two sections to influence reactor fluid agitation. glycolipids in Chlorella kessleri has recently been investigated, with a
In particular, these boxes are combined together to form a system. Such focus on the lipid’s dispersion at the sn-1 and sn-2 locations in membrane
connections are also used in the stuffing process, the introduction of gas, lipids. In the sn-1 position of monogalactosyldiacylglycerol (MGDG) was
and the transport of nourishing materials. The flue gas is mostly almost completely occupied by galactolipids and 18C acids, whereas
launched at the bottom of the box to deliver the carbon dioxide sufficient both 16C and the sn-2 location of 18C acids was esterified. Lipid species
time to interact with the algae in the bioreactor fluid. These plates are are classified as “prokaryotic” and “eukaryotic.” attributed for 65 % of
typically lit up from both sides and have a maximum optical penetration. MGDG and 35 % of MGDG, including both. According to the assessment
The drawbacks of the flat plate design are its low-pressure sensitivity of fatty acid profile at the sn-2 position, 68 percent of the biomolecules
and massive space criteria. 97 % more effective compared to other re­ for digalactosyldiacylglycerol (DGDG) contained “eukaryotic” combi­
actors (Corpuz et al., 2021). nations of fatty acids. Later, the sn-1-18C-sn-2-18C species of these lipids
b) A tubular bioreactor is composed of longitudinal or horizontally made some good radioactivity, whereas the C18/C18 species of C18/
organized tubes that are interconnected together with a pipe system. C18 species of plasma cell (PC) decreased in radioactivity. The authors
This pipework allows the algal blooms fluid to flow freely. The tubes are explained their findings by supplying Diacylglycerol (DAG) from PC for
normally made of non-reactive plastics or glass, and the continuous flow galactolipid biosynthetic pathways in the eukaryotic (Li-Beisson et al.,
is maintained by a pump at the system’s end. The gas is injected at the 2019). As a result, C. kessleri was determined to be related to a group of
side of the tube system. This technique of introducing gas results in a plants that contain hexadecatrienoate and synthesize chloroplast lipids
lack of carbon dioxide and an elevated concentration of oxygen at the through the collaboration of prokaryotic and eukaryotic pathways, as
unit’s end during circulation, rendering the process inefficient. Algal opposed to many other green algae that had used a primarily prokary­
growth on the interior of the tubes can also avert light from penetrating. otic pathway for chloroplast lipid synthesis. The researchers suggested
The capacity of this reactor ranges from 1 to 115 L (Skoneczny and that the eukaryotic pathway in C. kessleri’s physiological role was to
Cioch, 2018). provide chloroplast cell membrane with C18:3/C18:3-MGDG for effec­
c) A bubble column photo reactor is made up of spiral shape clear tive functioning and that the accumulation of this use of this pathway by
cylindrical columns. The gas is pumped at the bottom of the column, green algae prioritized the ultimate evolution of land plants. Palmitic
generating a turbulent stream that allows for optimized gas exchange was the major saturated fatty acid in all of the microalgae photobionts,
(Afifah et al., 2020; Elawwad et al., 2017). The bubbles formed in this oleate was the major monoenoic acid, and linoleic and a-linolenic have
act as a natural aerator. Light is usually provided from outside the col­ been the main polyunsaturated fatty acids. Each of these species also had
umn, but modern models incorporate lights inside the column to elevated levels of various 16C unsaturated fatty acids, such as hex­
enhance natural lighting and penetration. This method yields highly adecatetraenoate (Cupp et al., 2018; Gerotto et al., 2020; Zulu et al.,
concentrated biomass. 2018).
d) Hybrid systems address the limitations of open systems as well as
the high initial and ongoing expenditures of closed systems. Hybrid 3.4. Genetic engineering tools: Metabolic development
systems are feasible and can be used for humongous algae cultivation.
To achieve high-density inoculants, microalgae are initially cultured in a An important area of study is generating novel and effective mech­
photobioreactor. The microalgae are then transferred to an open plat­ anisms for carbon sequestration in microorganisms using genetic engi­
form, actively helping in the production of peak biomass (Cheah et al., neering. Genetically modified microalgae have already been employed
2015). by researchers to sequester carbon. Although some progress has been
Open photobioreactors: a) Simple open pond is probably the easiest achieved when genetically modifying cyanobacteria, boosting the carbon
system has the smallest production and operating costs. Ponds require a fixation in microalgae and dinoflagellates has proven difficult owing to
rotary mixer to avert algal biomass from trying to settle. However, due the unavailability of essential gene transformation techniques (Chae
to a lack of environmental control, these systems are vulnerable to et al., 2017). Despite early studies of transformation utilizing silicon
contamination. b) The raceway pond is a revised form of a simple pond carbide whiskers being proposed, it was hard to emulate the trials. For
sometimes constructed in cement that utilizes paddlewheels to regulate fleeting expressions, trials with glass beads were performed, but even
the flow in a defined way. The pond is progressing over time biomass these proved challenging to duplicate.
and returning carbon dioxide and other nutrients to it. Due to their Various genetic totals for metabolic alternations are electroporation
shallow-water depth, these ponds are traditionally very big in size. c) An is the most basic tool for deoxyribonucleic acid (DNA) transfer using
incline cascade system, in which the stream is force driven to a retention high voltage and this is used for gene editing using Clustered regularly
tank before being injected back up to start again, is a less common interspaced short palindromic repeats (CRISPR), gene integration, and
system. However, this system generates high biomass densities, and it gene expression. Biolistic is a tool to transfer exogenous ribonucleic acid
has higher expenses (Geiss, 2021; Nanda et al., 2016). (RNA), DNA, and protein into the desired cells by shooting them with a
gene gun. Glass bead agitation, algae cells are genetically altered when
3.3. Lipid metabolism beads and cDNA are combined in vortexing. Compared to previous algae
DNA transformation techniques, this technique is significantly more
The lipid biosynthesis pathway is the synthesis and breakdown of efficient. The polyethylene glycol (PEG) method of gene transfer is used
lipids in cells. It includes the digestion or storing of fats for power as well for plastid transformation. It has added merits such in membrane fusion

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and helps in DNA positioning. The easiest known mechanism of gene biosyngas, ethanol, hydrogen, etc.
transfer is possibly silicon carbide whisker-mediated transformation.
Targeted tissues and a vector containing the desired gene are vortexed in 4.1. Factor influencing
the presence of silicon carbide (Ko et al., 2020; Kumar et al., 2020a).
Omics tools are comparatively modern methods for finding bio­ The downstream and upstream processing phases of the biofuels
markers and can be used to examine a huge variety of biological mole­ production process consist of a number of factors. The application of
cules. Microbes are thought of as meta organisms, and these techniques analytical approaches in discovering and comprehending linkages from
can be used to examine all levels of biological data as well as in situ observed study parameters via statistical analysis, across algal produc­
environmental features. Table 3 show that role of genetic engineering tion phases. It also focuses on the various manufacturing and distribu­
and metabolic pathways for CO2 fixation, bioconversion into bio­ tion stages. Mostly industrial-scale productions are carried out in
products. Direct evolution is the tool through repeating cycles of bioreactors to meet up the demand in the market. A few factors affecting
genomic diversity and database filtering or selection, directed evolution the manufacturing rate are discussed below.
creates organisms with desired properties. Genome-scale metabolic
model (GEM) is understanding the network biology of the metabolic 4.1.1. Strain selection and pilot production
activities inside organisms can be done on a highly quantitative, Genetically modified and high efficiency with rapid growth rates and
organised framework that is provided by a metabolic restoration dense populations, this kind of desired algae strain is picked up for
(Ershadnia et al., 2020). production. Basic bioprocess principles were applied for pilot produc­
tion to check the feasibility and parameters. The principal components
4. Biofuel production from algae analysis model was carried out to check the DO, pH, nutritional factor,
agitation and aeration rate, and media quality were analysed with
35 billion litres of biofuel are expected to be produced annually. The various software and noted (Lap and Ta, 2020).
globe’s primary source of biofuel generation is emerging from algae. The growth phase of the algae is checked using Raman spectroscopy.
They are regarded as more secure, non-competitive, and quickly In order to conduct Raman mapping, a microscope was used after the
expanding microbes than those that could be employed to produce microalgae cells were attached to the microscope slide and sprayed with
biodiesel. Fig. 1 deliberate that CO2 fixation and generation of biomass poly-l-lysine. This mapping data was compared with standard physio­
form algae biomass. Algal lipids can be converted into excellent bio­ logical reaction and growth were estimated in different environmental
diesel and feedstocks through transesterification, much like the oils conditions. A machine learning model called support vector machine has
generated by canola, soy, and palm. In a certain process, a catalyst hy­ been used to determine developmental phases under multiple cultural
drolyzes and methylates lipids in the oils to produce a biodiesel fuel. conditions this model determined the suitable growth environment. The
Furthermore, it could be synthesized using a two-step process in which production will be carried out in various bioreactor models to check
the lipids are first isolated and then trans esterified. In both cases, high production. After analysis of components, environment and growth
however, the lipids must be recovered using solvents and alcohols such rate, the culture is loaded in a bioreactor which is a 200 L pilot scale later
as isopropanol, methanol, and petroleum ether (Shuba and Kifle, 2018). it is scaled up to 2000 L (Xing et al., 2019).
Microalgae synthesize various fuels such as biodiesel, hydrocarbon,

Table 3
Role of genetic engineering and metabolic pathways for CO2 fixation, bioconversion into bioproducts.
S. Algal sp Genetic engineering Enzymes/Genes Pathways Biomass References
No

1 Chlorella vulgaris Plastid transition in peptide & Enhanced green Calvin cycle Increased biomass for CO2 Yang et al., 2017
enhancing re-generation of fluorescent protein biomitigation
ribulose 1,5-bisphosphate gene (EGFP gene)
2 Chlorella Stable nuclear transformation NptII & eGFP gene Heterotrophic Pathway Engineered proteins or Run et al., 2016
pyrenoidosa peptides.
3 Chlamydomonas sp. Gene editing technology Cre01.g000300 gene lipid synthesis pathway Oleic acid and fatty acid Nguyen et al.,
for biodiesel 2020
4 Nannochloropsis RNP electroporation Cas-RNPs gene Homology-directed repair and Biofuels Naduthodi et al.,
oceanica non-homologous end joining 2019
pathway
5 Chlorella vulgaris Agrobacterium-mediated plasmid fad3 gene Excited state proton transfer Biorefinery Lin and Ng,
transfer and gene manipulation pathway 2020
6 Tetraselmis sp. Transformation of RNP AGP-gene ADP-glucose pyrophosphorylase Lipid’s synthesis in Chang et al.,
pathway seaweeds, fatty acid oleic 2020
acid for biodiesel
7 Phaeodactylum suppression of UDPase Enzyme UGPase lipid synthesis pathway Lipid synthesizing biocells Zhu et al., 2016
tricornutum
8 Nannochloropsis Editing TAG accumulation DGAT-encoding genes Lipid accumulation pathways Higher biomass: Biofuel Zienkiewicz
oceanica et al., 2017
9 Synechococcus sp Complex genome editing cpf1 gene Metabolic pathway Wide range bioproducts Ungerer, and
Pakrasi, 2016
10 Chlorella vulgaris Genetic transformation nptII gene Calvin cycle High efficient biomass for Yang et al., 2015
carbon capture
11 Nannochloropsis Rational Modulation NoDGAT2s or Acyl-CoA-dependent pathway Best quality of oils Xin et al., 2017
oceanica NoDGTTs gene
12 Nannochloropsis CRISPR–Cas9 TF-encoding gene TAG biosynthetic pathway Lipid biomass production Ajjawi et al.,
gaditan 2017
13 Chlamydomonas Genome editing Cas9 protein and NHEJ pathway Biofuel Shin et al., 2016
reinhardtii sgRNAs
14 Nannochloropsis Rational genetic engineering NoDGAT1A and Acyl-CoA-dependent pathway Bioethanol Wei et al., 2018
oceanica NoDGAT1B genes

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Fig. 1. CO2 fixation and generation of biomass form algae biomass.

4.1.2. Growth nutrients top to bottom, their food should be uniformly spread, and the sunlight
Industrial-scale production uses bulk waste from agricultural fields, and aeration are obtained by slow mixing.
waste from farms, and farm compost are being used. Water is highly
needed to maintain biomass, large quantities of water are being used in 4.2. Bioconversion of CO2 into biofuel
the development of microalgae mostly because it provides algae a place
to grow and prosper and also acts as a conduit for the supply of nutrients, Each year in the bioconversion process in which nearly 500 tons of
the control of temperature, and the removal of waste. CO2 are sequestered and 300 tons of biomass is produced. Genetically
One of the most prevalent components in algae is carbon, it makes up modified algae would be synthesized into biofuels by isolating lipids
about 50 percent of the overall mass of the biomass. Algae that are from biomolecules known as lipids. Originally, recovering this lipid
photoautotrophic use c from the atmosphere as a carbon source to create needed draining all or most of the moisture (water) from the microbe,
biological compounds. Generally, concentrated CO2 and air are bubbled culminating in a powder form or biomass sludge. This biomass is con­
into the algal body of water to provide CO2 (Gao et al., 2019). According verted into a solvent after complete dewatering, and extraction of the
to research, CO2 purchase is a significant expense that make up roughly crude and high denser lipids is done this yields a crude oil source (Nisar
43 % of energy use so carbon emitted for the environment is used. Ni­ et al., 2021). This substance is processed and used as biofuel, which
trogen makes up between 5 and 10 percent of the volume of microalgae is used as a power source for automotive. Stepwise bioconversion is
biomass as well as being a crucial element of cellular proteins and amino dewatering algae, oil extraction, and transesterification.
acids. N is ubiquitous in the environment, although algae cannot use it
effectively. Ammonia and nitrate are the two main nitrogen compounds 4.2.1. Dewatering algae and lipid extraction
that all algae may use. The most in-demand nutrient in natural ecosys­ Dewatering is the process of removing moisture content in the most
tems is phosphorus. Commonly, the biomass of microalgae contains 1 desirable ways such as electrocoagulation in which current is applied for
percentage phosphorous by volume. The next batch of microalgae must the dewatering it is a cost-effective way. Chemical flocculation uses
be grown using the recycled phosphorous content from the leftover organic or inorganic compounds for separation. Filtration, flotation,
algae after the oil harvesting or transformation procedure (Gatamaneni centrifugation, and magnetic methods are also used for separation, but
et al., 2018). Again, for the second batch of microalgae, the nutritionally the yield is not highly pure in these methods. Bio flocculation is the
rich effluent can sometimes be employed as a growing medium. recent and highly recommend, non-toxic method for the removal of
microbes such as algae and yeast. Lipid extraction is done by both
4.1.3. Light energy, temperature, agitation speed and pH physical and chemical methods which use solvent for high yield that
Algae is an aqueous organism that lives and grows, they multiply ranges around 0.05–15 % its about 4 to 5 kg of yield hike (Kandasamy
quickly on warmer, bright days. which have green pigment and use et al., 2021).
photosynthesis to grow. To look at it another way, they absorb carbon
dioxide and produce oxygen as in the end reaction. Though algae may 4.2.2. Transesterification
thrive in the sunlight or the dark, the majority of algae strains require Transesterification is just the reaction of free fatty lipids with alco­
light to flourish. It is good to supply natural light or fluorescent light holic compounds to create biofuel. Fig. 2 corresponds that trans­
(Loftus and Johnson, 2017). esterification reaction for the conversion of algae to biofuel. A
The suitable temperature range for microalgae cultivation is be­ biocatalyst is needed to accelerate the amount and output of the process.
tween 21 and 30 ◦ C. Peak growth is observed at 23 ◦ C, worst growth at Due to the reversibility of the process, extra ethanol is employed to move
7 ◦ C and photoinhibition occurs above 35 ◦ C resulting in death, owing to the equilibria to the final product part. To shorten reactivity, this pro­
the reduced viscous nature of oils due to higher reaction temperatures, cess is frequently aided by a catalyst. The reaction occurred at earth’s
the overall reaction rate goes up as well as the reaction time is lowered. atmospheric pressure and temperatures ranging from 65 to 70◦ Celsius in
Algae flourishes in waters that have an elevated pH between 7.5 and 8.9. the presence of an overload of methanol, Sulfuric acid, oxides of po­
An ideal pH range among most photosynthetic activity is 8.2 to 8.7. tassium, and sodium are mostly used as catalysts (Elegbede et al., 2017).
Microalgae growth can be slowed down by a pH level that is balanced or In industrial-scale production, lipids are treated with ethanol (alcohol)
less. As decreased from 6.6 to 5 is lethal. Reduced-intensity aeration is and catalyst in the middle of the reaction glycerine is isolated and again
likely to have beneficial effects on algal growth (Zieliński et al., 2015). A alcohol is added. Glycerol is removed at end of the reaction where it
mild mixing should be provided by agitation to mix up the algae from contains methyl ester, soap, and other impurities, they are removed by

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Fig. 2. Transesterification reaction mechanism for the conversion of algae to biofuel.

continuous washing with alcohol and water. The fatty acid present in Oil extraction is the main fruitful step in overall production recovery.
glycerol is easily separated and esterification is carried out as pure The expeller method is a historical and easiest method where high
biofuel is obtained. This produced biodiesel is more viscous and oxida­ pressure is applied on dried mass and oil is extracted multiple strains of
tive in nature (Kumar et al., 2020b). algae can be extracted the recovery rate is around 75 % but an increase
in pressure can enhance oil. The major drawback is high heat and
4.3. Harvesting techniques and oil extraction pressure generation releases undesired pigments into the oil. The
bead hammering method is the best oil extraction method this is a
Algae harvest is a technique of removing micro blooms from other physical technique in which biomass is disrupted and rapid spinning of
mixtures and solvents. Due to the micro size ranging from 0.2 to 2 mm, it the cell slurry with tiny beads cause pressure damage and breaks the cell
costs about $1,130 per half a ton of extraction which is 25 to 30 % of the wall where lipids are released. Manual lever or engine arms are used for
total production rate. Techniques such as sedimentation, bio floccula­ giving additional pressure. In the industrial stage production pressure of
tion, centrifugation, membrane filtrations – micro or ultrafiltration, and 5,000 psi and beads of size, 0.5 mm (beads made with zirconium or
froth flotation can all be used to recover microalgae (Kialashaki et al., silica) are mixed along with the culture in the reactor vessel, and the
2019). rapid vibration break opens the algal cell wall. This method gives the
Sedimentation is the traditional technique of separation of algae best results in Chlorella sp. and Saccharomyces sp where thraustochytrid
from the pond and open resources it is a very handy method that utilizes cell breakage yields maximized lipid (Bharte and Desai, 2021). Ultra-
only gravity after a final agitation the solid biomass is left undisturbed it sonic because of the repeated compaction processes that happen
is washed and used, the major drawback is unwanted solid waste is also throughout the procedure, the vibrations cause sudden and persistent
settled. Centrifugation is the spinning of bulk algae at the desired rpm turbulence (Shi et al., 2019). Irregular oscillations cause transitory
for settlement of solids, industries use a continuous bowl centrifuge bubbles, which will eventually burst, these thermal blast waves pro­
which can harvest 100 kg per hour the biomass pellet is collected duced by a bubble implosion destroy the algal biomass cells. Microwave
continuously while the process is in progress. Membrane filtration uses a methods use electric current to create waves that react with biological
millipore or micro filter membrane size of 0.45 µm the culture is passed components extraction takes place within 15 mins. The osmotic pressure
into its microalgae are stuck in the filter and recovered then to speed up method is an eco-friendly, solvent-free, and non-mechanical method
the process extra vacuum is applied in this method purest form of mi­ that uses the variation in salt concentration in the cell wall that creates
crobes are harvested and in advanced method, belt compressor is used to hypo osmotic pressure in the cell and the oil is released. The isotonic
recover low denser cells. Flocculation is a separation process in which method is a greener method that uses temperature variation and sepa­
particles are aggregated into clumps like larger particles (Kandasamy rates lipids this uses ionic liquids. Enzyme-assisted methods use bio­
et al., 2021; Zhao et al., 2019). There are two different methods that are catalysts such as cellulase or trypsin used to degrade biopolymers on
chemical and biological. Chemical flocculation in which alum, calcium, cells which is specific in action at low temperature without any further
and ferric chloride are used to form colloids. Bio flocculation utilizes delay in yield oil by cell damage (Ranjith Kumar et al., 2015).
extracellular biopolymers such as proteins and polysaccharides, chito­
san is commonly used in microbial flocculation. This is a novel and eco- 4.4. Current trends
friendly method. Forth floatation mostly uses air bubbles, and a jet
sprayer to create a bubble in separating algal biomass sometimes pH is When compared to conventional methods, microbiological treat­
adjusted to obtain the most desired separation. When bubbles are mixed ments would reduce the cost of industrial scale producing of microalgae-
rapidly into culture algae is obtained from the top of the pond it can be based biofuels with the help of CO2 capture by 15–25 %. Microorgan­
easily collected. In spite of lots of advantages, continuous centrifugation isms have already been used as a digester to generate bioproducts such
is used on an industrial scale which gives 98 % yield, and it is fully as medical products, health supplements, skincare, colorants, and other
automated (Chen et al., 2018). precious additives, relevant add products, microalgae established

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A. Saravanan et al. Bioresource Technology 363 (2022) 127982

biomedical, nutrients for fish, and much more. Furthermore, numerous Declaration of Competing Interest
efforts are being made to make microalgae productive in the production
of bioenergy and biofuels. Recently, new bio flocculation technologies The authors declare that they have no known competing financial
have been practised in harvestings which has been researched interest interests or personal relationships that could have appeared to influence
and its novel method of harvesting without any environmental pollution the work reported in this paper.
and polymer flocculant which has economic benefits have been pro­
duced. An automated continuous bowl centrifuge produces high Data availability
concentrated biomass for oil extraction. Few unique advanced methods
in the extraction of oil have been implemented enzyme assisted oil Data will be made available on request.
extraction is an action-specific method where it doesn’t degrade lipid so
highly pure oil is obtained from this (Jagadevan et al., 2018). These References
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