Test report

No. 105 22754e *)

*) This is a translation of Test Report 105 22754 dated 07 August 2001.

Date of report 18 June 2007

Client ALUMIL - MILONAS

ALUMINIUM INDUSTRY S.A.
INDUSTRIAL AREA

GR-61100 Kilkis
Greece

Order Suitability test of a window system

Object Window system „M 9400 SOFTLINE PLUS„

Frame material: Aluminium

Contents 1 Order
2 Object
3 Procedure
4 Results
5 Notes on using ift test reports
Annex 1 Drawings of cross sections (3 pages)
Annex 2 Excerpts from system description (5 pages)
Annex 3 Test results (3 pages)
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Test report 105 22754e dated 18 June 2007
Client ALUMIL - MILONAS, GR-61100 Kilkis

1 Order
The client ALUMIL - MILONAS, GR-61100 Kilkis, commissioned ift Rosenheim, to test the
window system "M 9400 SOFTLINE PLUS“ according to European standards.

2 Object
Window system M 9400 SOFTLINE PLUS
Type of opening Fixed, side-hung, tilt-and-turn, double with opening meeting
stile
Frame
Frame material Aluminium
Rebate seal External, central and internal seal/gasket
Material EPDM
Corner design Central seal with corner pieces
Internal and external seals mitre-bonded
Hardware
Make ROTO ALU
Rebate drainage Slots 35 mm x (6 – 10) mm with cover caps
Infills
Glazing Insulating glass unit
Total thickness up to 39 mm
Glass sealing system preformed glazing gaskets
External corner design mitre-bonded
Internal corner design continuous
Fixed light cavity between internal panel and glazing rebate platform
filled with elastic sealant at building height > 20 m (see An-
nex 1)
Water vapour Slots of 15 m x 5 mm in bottom casement member
equalisation
Sampling: Based on the submitted description of the window system
and taking into account the maximum dimensions specified
by the system supplier, the ift Rosenheim selected various
test specimens offering a choice of different variants:
Test specimen delivered on 5 June 2001

Test specimen 1 Window unit with tilt and turn casement and subjacent
fixed light
Casement profile section No. 9481
Overall frame dimensions 1,283 mm x 2,200 mm
Casement size 1,235 mm x 1,070 mm

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Test report 105 22754e dated 18 June 2007
Client ALUMIL - MILONAS, GR-61100 Kilkis

Test specimen 2 single tilt and turn window

Casement profile section No. 9503
Overall frame dimensions 993 mm x 2,193 mm
Casement size 937 mm x 2,137 mm
Test specimen 3 Double-leaf door with opening meeting stile
Casement profile section No. 9552
Overall frame dimensions 1,356 mm x 2,191 mm
Casement size 766 mm x 2,135 mm

Details of test specimens (e.g.: profiles, seals/gaskets, drainage and ventilation options)
are presented in the drawings of cross section given in Annex 1.

3 Procedure
Relevant test standards:
prEN 12046-1 : 1982–06
DIN EN 1026 : 2000–09
DIN EN 1027 : 2000-09
DIN EN 12211 : 2000 -12
prEN 947-1 :
prEN 948-1 :
DIN EN 1191 : 2000-08
Classification is based on the following applicable standards:
prEN 13115 : 2000-11
DIN EN 12207 : 2000-06
DIN EN 12208 : 2000-06
DIN EN 12210 : 2000-06
DIN 18055 : 1981-10
Windows - Operating forces – Test method,
Windows and doors - Air permeability - Test method,
Windows and doors - Watertightness - Test method,
Windows and doors - Resistance to wind load - Test method,
Windows – Resistance to racking (vertical load),
Windows - Resistance to static torsion,
Windows and doors - Resistance to repeated opening and
closing - Test method,
Windows — Classification of mechanical properties — Rack-
ing, torsion and operating forces
Windows and doors - Air permeability - Classification,
Windows and doors - Watertightness - Classification,
Windows and doors - Resistance to wind load - Classifica-
tion,
Windows; air permeability of joints, watertightness and me-
chanical strain; requirements and testing

The test cycle was based on DIN 18055, in the sequence as described in Section 4 - Re-
sults
The test equipment used is in conformity with the above standards.
Period of test: 16 June 2001 to 2 August 2001
Ambient temperature approx. (20 ±3) °C

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Test report 105 22754e dated 18 June 2007
Client ALUMIL - MILONAS, GR-61100 Kilkis

4 Results
1 Initial type test Test specimen 1 Test specimen 2 Test specimen 3
Operating force < 10 Nm < 10 Nm < 10 Nm
Air permeability, Classification 4 4 4
related to overall joint length 4 4 4
related to overall test specimen area 4 4 4
Total classification 4 4 4
Watertightness, Classification 9A 9A 8A
2 Resistance to wind load Test specimen 1 Test specimen 2 Test specimen 3
Deflection measurement using p1
C5 C5 C4
Classification
Performance when exposed to gusts using p2
5 5 4
Classification
3 Mechanical tests Test specimen 1 Test specimen 2 Test specimen 3
Resistance to racking ( vertical load), classification 4 4 4
Resistance to static torsion, classification 4 4 4
after 10 000 operations, classification 2 2 2
4 Final test *) Test specimen 1 Test specimen 2 Test specimen 3
Air permeability, Classification
related to overall joint length 4 4 3
related to overall test specimen area 4 4 3
Total classification 4 4 3
Watertightness, Classification 9A E 750 7A
5 Resistance to wind load Test specimen 1 Test specimen 2 Test specimen 3
Safety test using p3
Classification ± 3000 Pa ± 2400 Pa ±3000 Pa

Total classification of wind load (from Sections

C5 C5 C4
2 and 5)
6 Classification acc. to DIN 18055 Test specimen 1 Test specimen 2 Test specimen 3
Strain group C C B

*) For test results refer to Annex 3

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Test report 105 22754e dated 18 June 2007
Client ALUMIL - MILONAS, GR-61100 Kilkis

4.1 Validity of test results

The data listed in this test report refers exclusively to the tested objects described in Sec-
tion 2.

4.2 Extrapolation of test results

Testing was carried out on new windows. No further ageing and creep tests were con-
ducted.

The test results can only be extrapolated for the listed and smaller dimensions provided
that
– the design and modes of operation remain unchanged - and
– a consistently high processing quality is ensured by means of the appropriate monitor-
ing measures - and
– the materials used and processing/workmanship comply in full with the description in
this test report

5 Notes on using ift test reports

The rules for the use of test reports are laid down in the attached document „Guidance on
the use of ift test reports for advertising purposes and publication of their contents“.

This is a translation of Test Report 105 22754 dated 07 August 2001.

ift Rosenheim
18 June 2007

Jörn Peter Lass, Dipl.-Ing. (FH) Benno Reichelt, Dipl.-Ing. (FH)

Head of Testing Department Test Engineer
ift Centre for Windows & Facades ift Centre for Windows & Facades

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