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5 - Misecellanous
5 - Misecellanous
5 MISCELLANEOUS MEASUREMENT
Introduction:
Advantages:-
Disadvantages:-
Carbon Microphone:
Advantages:-
Disadvantages:-
Atmospheric air always contains water vapour. The amount of water vapour
present plays an important role in comfort air-conditioning. The science, which
deals with study of behaviour of air and water vapour mixture is known as
‘Psychrometry’.
Dry Air: Dry air is the mixture of nitrogen (77%) and oxygen (23%)
neglecting water vapours and other gases.
Moist Air: Moist air is a mixture of dry air and water vapour. The amount
of water vapour present in the air depends on the absolute pressure and temperature
of mixture.
Saturated Air: The mixture of air and water vapour is said to be saturated
when it contains the maximum amount of the water vapour it can hold.
Hair Hygrometer:
Certain material such as human hair, animal membrane, wood and paper
undergo changes in linear dimensions when they absorb moisture from the
atmosphere. Human hair becomes longer as the humidity of the surrounding air
increases, and shortens when the air becomes dry. This property of hair can be
used to operate a pointer or recording pen through a system of mechanical linkage.
The indicator scale can be calibrated to give direct indication of humidity.
Advantages:-
1. It is quiet cheap
2. It is available in convenient packet size
Disadvantages:-
Application:-
Sling Psychrometer:
Sling Psychrometer
1. Simple in construction
2. Economical instrument
3. Can be easily handled
Disadvantage:-
Application:-
A wide variety of level measuring devices are available to meet diverse level
requirements of the processing industry. Level measurements are needed for
inventory control and accounting of product storage, inventory and distribution of
raw material for processes and proper operation of fractionating towers and
distillation columns, controlling water level in boiler drums and other similar
process control applications where accurate level determinations are required.
Classification:
1. Direct Methods: Direct level measurements are simple and have been used
for a long time. They are used primarily for local indication. These methods
No doubt direct measurement methods are simple and economical but they are
not easily adapted to signal transmission techniques required for remote indication
or control. On the other hand, indirect methods are used when remote indication,
recording or control is desired.
1. It is simple in construction
2. Its cost is low
3. It is suitable for continuous indication
Float gauges:-
The float gauges works on buoyancy method to give direct continuous reading.
The float rests on the surface of
liquid and follows the change in
level of liquid. This movement
of float is transferred to the
pointer through some suitable
mechanism. The different types
of floats can be used are hollow
metal spheres, cylindrical shape or disc shape floats. The mechanism used for
transferring movement of float to pointer as shown in the figure.
NOTES COMPILED BY PROF.AAMIR SIWANI 8
The simplest mechanism consist of cable wound over pulley. One end of cable
is provided with float, floating on liquid level and another end of cable is provided
with balance weight. With the change in level of liquid, float moves causing pu;;ey
to move. The pointer is mounted on pulley which moves over calibrated scale as
shown in figure 1. Or pointer may be attached to cable which moves over scale as
shown in figure 2.
These are similar to float gauges, which utilizes float to measure liquid level.
Instead of attaching float to cable it
is attached to shaft. Another end of
shaft is pivoted therefore with the
change in liquid float rises or
lowers freely. This movement of
float is communicated to pointer
through gear and sector
arrangement as shown in figure.
Advantages:-
1. It is simple assembly
2. It can be used for corrosive liquids
Disadvantages:-
K = Dielectric constant
Advantages:-
When the gamma ray source is switched’ON” and the tank is empty then
gamma rays passed through air in the tank and tank wall. As a result of this its
energy level decreases and detector detects the radiation energy level. When liquid
level is to be measured, gamma rays passes through liquid and tank wall, due to
which the radiation level again decrease which is detected by the detector.
Advantages:-
Disadvantages:-
1. It is very costly
2. Radiation source holder may be heavy and bulky
3. Mounting of gamma ray source holder may be difficult.
Force measurement:
Force is defined as
F= m x a N
Where,
m = mass; kg
a = acceleration; m/s2
Advantages:-
Disadvantages:-
1. Chances of error
2. It cannot give digital read out
1. Absorption Dynamometers,
2. Transmission dynamometers,
3. Driving dynamometers.
Advantages:
1. They are small in size, as compare to any other of the same capacity.
2. The absorption power can be changed by changing D. C. circuit.
3. It can measure high power output at all speeds.
4. Torque developed is smooth and continuous under all operating conditions.
5. The power range of eddy current brake is up to 300 H.P. and maximum
speed is 6000 rpm.
Limitations:
Application:-
This is also inline rotating torque sensor, which measures torque. Fig. below
shows the arrangement of strain gauge dynamometer.
Advantages:
1. It is sensitive to torque.
2. It has full temperature compensation.
3. It provides automatic compensation for bending and axial loads.
4. It gives an instantaneous result.
Disadvantages:
1. The slip ring may wear out and causes maintenance problems
2. The device is generally expensive
3. Initial settings need skill and is time consuming.
Application:-
1. It is used to measure torque from range 6Nm to 1000KNm with full scale
output of 40 mV.
2. Torque measurement of rotating shaft.
Speed Measurement:
Definition of Tachometer:
1. Incremental type:
Optical devices detect motion by sensing the presence or absence of light.
Fig shows two types of optical discs used in rotational sensing. Fig(a) shoes
an incremental optical shaft encoder. Light from the Light-Emitting Diode
(LED) shines through windows in the disc on to an array of photodiodes
As the shaft turns, the position of the image moves along the array of diodes.
At the end of the array, the image of the next slot is at the start of the array.
The relative positions of the wheel with respect to its previous location can
be obtained by counting the number of photodiodes traversed and
multiplying them by the number of slots monitored.
The diode array enhance of slots in the disc divided by the number of diodes
in the array. The slots can also be replaced by reflective strips, in which case
2. Absolute Type:
Fig. (b) Shows an absolute position encoder. An array of LEDs (one for each
window) with a corresponding photo detector for each window can give the
position of the wheel at any time.
Only three windows are shown in the fig(b) for greater accuracy more slots
would be used. The pattern shown on the disc is for the grey code. Other
patterns may be used on the disc such as binary code.
Optical devices have many uses in industry other than for the measurement
of the positon and speed of rotating conveyer belts on a production line,
measurement and control of the speed of a conveyer belt, location and
postion of objects on a conveyer, location of registration marks for
alighnment, bar code reading, measurement and thickness control, and
detecting for breaks in filaments and so forth.
Power lasers can also be included with optical devices as they are used for
scribing and machining of metals, laminates, and the like. As the accuracy of
the position of the slots, i.e. the resolution of the sensor is 360o divided by
the number.
Mechanical Tachometer:
1. It is simple in construction
2. It can be used conveniently to measure speed of shaft, pulley, gear etc.
In slipping clutch tachometer, clutch is used to connect the driving shaft with
indicating shaft. Pointer attached to indicator shaft moves over calibrated scale.
Advantages:-
1. It is simple to operate
2. Construction is simple
3. Measure the speed of shaft accurately
Disadvantages:-
Application:-
Application:-
Contactless electrical tachometer does not have contact with the shaft whose
speed is to be measured. This tachometer produces pulse from rotating shaft, which
is calibrated to give shaft speed.
a) Inductive pick-up
b) Capacitive pick-up
c) Photoelectric Tachometer
Inductive Pick-up:
Then,
𝑝𝑢𝑙𝑠𝑒 𝑝𝑒𝑟 𝑠𝑒𝑐.(𝑃) 𝑝𝑢𝑙𝑠𝑒 𝑝𝑒𝑟 𝑠𝑒𝑐.(𝑃)
Speed, n= r.p.s. = x 60 rpm
𝑁𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 𝑡𝑒𝑒𝑡ℎ (𝑇) 𝑁𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 𝑡𝑒𝑒𝑡ℎ (𝑇)
The typical rotor has 60 teeth. Thus, if the counter counts the pulse in
seconds, the counter will directly display the speed in rpm. It is used to measure
very low speed as well as very high speed about 70,000 rpm with very high
accuracy
1. It is simple in construction
2. It requires very less maintenance
3. It is easy to calibrate.
4. It has very high accuracy
5. It can be used for very flow as well as very high speed measurement.
NOTES COMPILED BY PROF.AAMIR SIWANI 25
Disadvantages:-
Application:-
Capacitive Pick-up:
Fig shows the basic form of a capacitive transducer utilizing effect of change
of capacitance with change in distance between the two plates.
One plate of capacitor is kept fixed and other plate is moved. The
capacitance varies inversely with the distance‘d’ between the plates of capacitor.
Where, C is capacitance
A is area of plate
d is distance between plate
NOTES COMPILED BY PROF.AAMIR SIWANI 26
Ɛ is permeability constant.
Application:-
Stroboscope:
Strobotron is hot cathode gaseous discharge tube. It consists of one cathode, one
anode and two grids i.e. inner grid and outer grid and outer grid. Conduction starts
when potential of outer grid is increased or potential of inner grid is decreased. The
started conduction can be stopped by removing anode potential. The tube has
capacity to flash 300 flashes per second.
If there are several marks on the shaft, various errors may occur in
measurement. If disc has m number of marks, then disc will appear stationary,
𝑓
The speed (n) =
𝑚
Single line image is obtained by flashes. The flashing rate is gradually reduced and
flashing frequencies are noted for all single line images. If single line images are
obtained at m different flashing rates say f2, f2, f3, f4,……fm.
fm f1 (m−1)
Then the speed of shaft (n) =
fm−f1
The range of lamp frequency is 110 to 25,000 rpm. The accuracy of this method is
± 1% It is generally adopted for measurement of speed between 600 to 20,000 rpm.
Advantages of Stroboscope:
1. It is contactless method
Disadvantages of Stroboscope:
Application:-
Strain Measurement:
Stress-Strain relation:
Stress has a unit of N/m2 while strain is ration, which does not have unit.
Therefore, Modulus of elasticity is in N/m2.
When member is subjected to simple uniaxial stress in the elastic range, the
relation between lateral strain and axial strain is given by the equation,
Lateral strain
Poisson’s ratio = µ = -
Axial strain
Let,
D = Diameter of wire
Now, W.K.T.
ρL
R= ………(i)
A
ΔD = Change in diameter
ΔA = Change in Area
ΔR = Change in resistance
dR ρ δL ρL δA L δρ
= − + ………(ii)
dS A δS A2 δS A δS
1 dR 1 δL 1 δA 1 δρ
∴ = − +
R dS L δS A δS ρ δS
ΔR ΔL ΔA Δρ
∴ = − +
R L A ρ
π
Now, Area = d2
4
δA π δD
∴ =2 D
dS 4 δS
π
1 δA 2 D δD
4
∴ = π 2 ×
A δS D δS
4
1 δA 2 δD
∴ =
A δS D δS
1 dR 1 δL 2 δD 1 δρ
∴ = − +
R dS L δS D δS ρ δS
δD
( )
D
∴ µ= − δL
L
δD δL
∴ = −µ
D L
1 dR 1 δL 2 δL 1 δρ
∴ = + µ +
R dS L δS δS L ρ δS
ΔR
R
∴ G.F> = ΔL
L
ΔR ΔL
∴ = G. F.×
R L
ΔL ΔL δL Δρ
∴ G. F.× = + 2µ +
L L L ρ
ΔL δL Δρ
+ 2µ +
L L ρ
∴ G. F. = ΔL
L
Δρ
ρ
∴ G. F. = 1 + 2µ + ΔL
L
For many metals, the resistivity does not vary with strain
∴ G. F. = 1 + 2µ
Strain gauges may be classified depending upon the principle of operation and its
constructional features as follows.
Grid Material:
1. Minimum thickness
2. High mechanical strength
3. High dielectrically strength
4. Minimum temperature restriction
5. It should be non-hygroscopic
Binding Material:
Depending upon its construction, strain gauges are broadly classified as:
Wire type bonded strain gauge consists of thin seat of insulating material such
as paper or Bakelite. A strain gauge wire having uniform cross sectional area and
diameter about 0.025 mm is uniformly cemented on the seat of insulating material.
The spreading of wire permits a uniform distribution of stress. Two terminals taken
out are called as ‘connecting leads or terminal leads’. Another thin seat of
insulating material is placed on the strain wire to prevent it from mechanical
damage. The strain gauge is bonded with an adhesive material to the structure
under study. This prevents a good transfer of strain from structure to strain gauge
wire.
When such type of strain gauge is used to for measurement, it forms one arm of
Wheatstone bridge network. When quantity being measured is zero, the resistance
of other arm is adjusted such that
bridge shows null position. When
strain is applied, the resistance of
strain gauge wire changes causing
unbalance condition in bridge.
The deflection shown by detector
is calibrated in terms of quantity
being measured.
The construction of foil type strain gauge is exactly similar to that of wire type
strain gauge but these gauges have more surface area as compared to wire type
strain gauge. This causes increased heat dissipation capacity so that it can be used
at higher temperature areas.
Generally, it is made in grid
pattern. The grid element in
the foil gauge is wider than its
cross-section. The metals and
alloys used for foil and wire
are Nichrome, Constantan (Ni
+ Cu), Isoelastic (Ni + Cr +
Mo), Nickel and Platinum.
Foil type gauges can be fabricated in various sections. There is no stress
concentration at the terminals due to absence of joints.
Advantages of Foil Bonded Strain Gauge:
1. It has better thermal stability
2. No stress concentration at terminals
3. Can be fabricated in any size
3. Semiconductor type strain gauge:
Semiconductor strain gauges uses the piezo-resistive property (i.e. change in
value of resistance due to change in resistivity) of doped silicon and germanium.
The resistance of semiconductor changes with the change in applied strain. A
typical strain gauge consist of a strain material and leads that are placed in
protective box. It is bonded on suitable insulating material such as ‘Teflon’.
Semiconductor type strain gauges have negative temperature coefficient of
resistance due to which per unit
change in length is very large
compared to wire and foil type
gauges. Sensitivity of semiconductor
gauge is very high therefore, such
type of gauges are used where very
high accuracy is desired. It is
generally used as one arm of
Wheatstone bridge.
ROSETTES:
For strain measurement in complex parts instead of single element strain gauge,
combination of strain gauges are used, which is known as Rosette. Rosette is
available in many combinations that can be used for strain measurement or as a
transducer. These gauges have three or four separate grids with various angular
orientations and they can be cemented to the part with no particular attention being
paid to the overall gauge orientation. The resultant strain on each of the grid is
recorded and true magnitude and direction of strain is calculated from collected
data. Different types of two and three element rosette are shown below.