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RCM101 PPSX
RCM101 PPSX
Bob Appleton
References
• DoDI 4151.22, December 2, 2007
• NAVAIR 00-25-403, 1 March 2003
• SAE JA-1011, August 1999
• SAE JA-1012, January 2002
• Boeing (2010) Statistical Summary of
Commercial Jet Airplane Accidents, Worldwide
Operations 1959-2009, Seattle
• Moubray, J. (1997) Reliability-centered
Maintenance. New York: Industrial Press
• .
Overview
• Background
– Condition Based Maintenance
– Changing views of Maintenance
• History and background of RCM
• The RCM Process
• The RCM team
• The Seven Questions
• Results of the Analysis
What is RCM?
• Definition
– A process used to determine what must be done to
ensure that any physical asset continues to do what its
users want it to do in its present operating context
– Mitigate the consequences of failure
• Yeah, but what is it?
– Highly structured analysis process to:
• Devise maintenance policy
• Design for ease of maintenance & effective operation
– Consensus from all stakeholders
– Identification of critical maintenance practices
– Reduction of counterproductive maintenance practice
PREVENTIVE CBM/RCM
MAINTENANCE
BUILD HEAVY
Time Based
Reliability, Availability,
Maintainability, TOC
Views of Wear Out Patterns
Failure Patterns
Condition Based Maintenance
Origin of RCM
• Boeing 747 and United Airlines
– MSG-1 (Maintenance Steering Group)(1968)
– DC-8 required 4 million man hours per 20,000 flight
hours
• (200 man hours per flight hour)
– Using RCM techniques 747 required 66,000 while
improving reliability
• (3.3 man hours per flight hour)
• MSG-2 & MSG-3 followed for many military and civilian aircraft
• Nowlan & Heap, RCM, 1978
• SAE standardized RCM requirements for industrial equipment
with:
– JA-1011
– JA-1012
• NAVAIR standard – 00-25-403
Record of Improved Safety
The RCM Analysis Team
Maintenance
Officer
Officer or Chief or Chief
Maintainer
The RCM Process
Pump
1000 GPH
X Y
Pump
800 GPH
Pump
No water at
all
Pump
799 GPH
Pump Pump
799 No
GPH water at
all
Output Output
800 GPH 800 GPH
4. Failure Effects (FMEA)
Output Output
800 GPH 800 GPH
Different Operating Context;
Different Failure
Consequences
Primary
Pump
Standby
Pump
Standby
Pump