METHOD STATEMENT

MONOKOTE Z-106/HY
Medium Density Cementitious Fireproofing

SCOPE

This procedure covers the requirements for the various activities and performance necessary to
successfully complete the application of MONOKOTE Z-106/HY in line with the Manufacturer’s
recommendations.

MATERIAL STORAGE

MONOKOTE Z-106/HY is supplied in 20.5kg bags, should be stored off the ground away from wet
and damp surfaces. Storage temperatures are not critical as long as dry conditions are maintained.

EQUIPMENT

A spraying machine based on a metal rotor/flexible stator e.g., mono pump is recommended. A
mechanical mixer e.g., paddle blade or drum type concrete mixer should be used. An air
compressor of adequate capacity is required. All equipment must be in good working condition.

SUBSTRATE PREPARATION

Mechanical works should be finished prior to start of fireproofing works. Surfaces to be coated must
be free from oil, grease, dirt, loose paint, dust, loose mill scale or other materials or conditions likely
to impair adhesion. In areas where primers are used, compatibility with fireproofing materials must
be confirmed. Use of bonding agent such as Firebond is recommended for use on primed surfaces.

PROTECTION

All areas not required to be fireproofed shall be protected from material overspray if required.

MIXING PROCEDURE

MONOKOTE Z-106/HY is supplied in factory premixed form only requiring addition of potable water
on site. Approximately 26 (±2) liters of potable water is required per bag. The target wet mix density
should be within range of 610-690 kg/m3. Pour the water in the mixer then soak the material for
approx. 30-40 seconds prior to starting the mixer. Using the slowest setting mode, mix the mortar
for about 1 minute. Measure the wet mix density and check if it falls within range. Adjust the mixing
time and water accordingly to meet target spec. Please note that type of mixer, and ambient
temperature may affect mix density. For maximum yield and minimal back pressure, use as much
water as possible.

When the mixed material is introduced into the pump, sufficient material should be allowed to pass
through the spray head to ensure that all traces of surplus pre-delivery water are removed.

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APPLICATION PROCEDURE

MONOKOTE Z-106/HY should be sprayed to give an even coating over the background. Coating
thicknesses should be continuously checked to ensure that the correct thickness is applied. The
acceptable thickness for each pass is 13-16 mm. For situations where the materials are applied in
more than one coat, the proceeding coat should be left with a spray texture finish or well scratched
to ensure good bonding of subsequent coats. Re-coating time and curing is greatly dependent on
adequate ventilation and prevailing atmospheric temperature. MONOKOTE Z-106/HY relies on
natural drying given adequate ventilation during and after application. MONOKOTE Z-106/HY finish
can be smooth troweled or sprayed rough depending on site requirements.

REPAIR PROCEDURE

Cut away any loose MONOKOTE Z-106/HY chamfering any sharp edges. Remove loose dust with
a brush. Lightly dampen very dry areas by means of brush. For areas larges than a 0.25 square
meter, it is recommended to use the spray machine. Areas less than 144 sq. in. (929 sq. cm.) can
be patched by hand using a trowel. Areas larger than 144 sq. in (929 sq. cm.) should be repaired
by spray.

SAFETY PROCEDURE

MONOKOTE Z-106/HY contains no asbestos and presents no known environmental health hazard
either during or after application. However, it is recommended to use protective dust mask and
other PPE during application. Please check material safety data sheet for further information on
recommended PPE.

THICKNESS VERIFICATION

After completion of areas, a joint inspection should be conducted to confirm conformance with
specified thicknesses. A needle penetration gauge should be used and shall be provided by
applicator and made available with project supervisory staff,

All measurement of thickness shall be done as outlined by the Underwriters Laboratories Fire
Resistance Directory.

The minus tolerance of the SFRM thickness must be no greater than 1/4 inch, or 25% of a design
thickness of less than 1 inch. When applicable, additional material must be applied to meet this
tolerance.

When an individually measured SFRM thickness exceeds the design thickness by 1/4 inch or more,
the thickness shall be recorded as the design thickness plus 1/4 inch.

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