W 148

Installation,
Operation, &
Maintenance
4550 FSXB
High Read these instructions prior to
Pressure installation.
Screw Warren Pumps, LLC

Warren MA 01083
Pumps
This pump is not to be operated at
speeds, working pressures or
temperatures higher than, nor used with
liquids other than stated in the original
order acknowledgement without written
permission of Warren Pumps, LLC.
Manual #: IP55836XA
Installation – Operation – Maintenance
FSXB - High Pressure Screw Pumps
(This page intentionally blank)
i
Index
Section Page
Introduction 1
1. General Information 1
2. Receiving / Handling / Storage 3
3. Installation 4
4. Coupling Alignment 7
5. Lubrication 11
6. Startup / Operation 12
7. Preventive Maintenance 13
8. Maintenance 15
9. Maintenance Data 23
10. Troubleshooting 25
Drawings
List of Material (pump)
Sectional Assembly
List of Material (base group)
Outline
Special Tool (bearing removal)
Mechanical Seal
ii
Introduction
This manual is intended to assist those
concerned with installation, operation and - Refers to a general note.
maintenance of Warren 4550 FSXB screw
pumps. It is the manufacturer’s hope that the - Designates an important note or step.
following discussions will be clearly and
easily understood. Should questions arise
- Designates the need for lockout / tag-
that cannot be answered from the material
out procedures.
contained in this manual, we suggest that the
Warren Sales Department be contacted at
413-436-7711 or by email at: - Designates possible injury to
warrensales@colfaxcorp.com personnel if proper lifting equipment is not
Symbols found within these instructions are used.
used to highlight important notes, precautions
- Overhead crane or other, suitable
and to draw attention to steps that may cause
lifting device required.
damage to equipment or personal injury if not
conducted properly.
1. General Information
The 4550 FSXB screw pump is made up of Integral Screw/Shaft – Each rotor is of an
two pairs of opposed screws. Each pair of integral design, meaning the entire screw and
screws conveys liquid to the center of the shaft is machined out of one piece of material
pump where the discharge port is located. allowing for maximum rigidity and stiffness.
Because the hydraulic forces generated are This minimizes shaft deflection, an important
opposite and equal, the rotor is hydraulically consideration in high-pressure service.
balanced axially.
The pumps have the shortest possible span Bearing Brackets – Single piece brackets
between bearings. This design produces a allow for shortened bearing spans. The
rigid rotor capable of continuous duty and brackets may be modified for seal leakage
permits high-pressure operation with reduced detection, vibration sensors, pressurized flush
bore contact. systems, etc.
Body – The solid cast body is has thick cross Double Helical Timing Gears – Timing
sections for pipeline pressures and rigidity. gears are used to prevent contact between the
meshed, rotating screws. The clearance
Liner – The solid cast liner separates suction between the pumping screws relates to
and discharge chambers and acts as the wear extended pump life and higher, average
item in the pump. This allows for field repair efficiency over the life of the pump. Factory
reducing down time as well as reducing performed timing is easily repeated with
repair costs. Warren’s method of gear and screw
Page 1
synchronization (timing). Gears are oil bath heavy-duty, double row thrust bearing locks
lubricated or by pressurized systems and are the driveshaft in position axially.
sealed off from the pumped fluid by internal
mechanical seals and /or lip seals. Coolers or Wear Protection - To insure long life in
external cooling systems are used when tough services, the critical pumping surfaces
required for the given conditions of service. may be coated. The liner bores can be coated
with electrolytic applied hard chrome. The
Bearings – Radial loading is handled by screws may have a variety of OD coatings
heavy-duty roller bearings at five locations with hardness in excess of 60 (Rockwell C).
that are sized to handle maximum loads. Nitride and other coating combinations are
They are oil lubricated and are sealed off added features that, when combined with the
from the pumped fluid by internal chrome lined bore have proven to be the best
mechanical seals and/or lip seals. One, wear protection in the industry.
Page 2
2. Receiving, Handling & Storage

2.1. Receiving – Place the equipment under check the contents against the packing list.
adequate protection immediately upon Report any discrepancies to Warren or you
receipt. Ordinary packing crates are not local Warren distributor immediately.
suitable for outdoor storage beyond a few If pump is not to be immediately installed
days. Special long term storage crating can and operated or if pump is not to be operated
be supplied upon request. for some time after installation, the unit must
Upon receipt of shipment, carefully inspect be cared for as follows:
pump, driver and individual parts to insure 1. Select a clean dry storage location.
none are missing or damaged. Any damage 2. Be certain that blank flanges or cups
must be reported promptly to the carrier and covering pump openings are properly
Warren Pumps. Damage claims must be attached.
made at the time of receipt. 3. Rotate pump shaft through several
turns at least weekly.
2.2. Handling – Take care when moving the 4. If area where pump is stored or
unit about prior to installation. This is installed is a moist or dusty
particularly important with large, heavy units. atmosphere:
Rough handling and thoughtless selection of a. Recoat all exterior, unpainted
points from which to lift large units may surfaces subject to corrosion with a
cause permanent distortion of the base and or rust-inhibiting compound.
body which affect the close operating b. Fill oil reservoirs completely full
clearances of the rotating assembly. Contact of oil. It is recommended that a tag
of the moving parts can cause a pump failure. be attached to the housing indicating
that it is full of oil.
2.3. Storage and Preservation – Units are c. Protect pump and driver with a
shipped on skids and suitably boxed or crated plastic or canvas covering.
to prevent damage from normal handling. d. Fill cast iron or cast iron fitted
All exterior, unpainted surfaces subject to pumps with oil or a suitable
corrosion are coated with a rust preventive preservative. It is recommended that
compound. Pump openings are covered with a tag be attached to the pump
blank flanges or special cups. indicating that it is full of oil.
A packing list is furnished itemizing the
contents of the shipment. When received,
Page 3
3. Installation
3.2. Foundation - Foundations should be of
Important – The following installation suitable mass to absorb vibration and provide
instructions are a guide to assist you in a rigid support for the unit. Use reinforcing
proper installation procedures. Probably the steel as necessary.
most important thing you can do to enhance A template should be made to position and
the life and smooth operation of this machine hold the foundation bolts in place while
is to plan your installation by following these pouring the concrete. Location and sizes of
installation procedures and other good boltholes are shown on the certified outline
machinery practices. If questions should drawing supplied to the purchaser. Each bolt
arise, contact the Warren Aftermarket is installed in a pipe sleeve, the inside
Department for assistance. diameter of which should be three times the
outside diameter of the bolt. The pipe sleeve
allows for minor adjustments in bolt spacing
Note: Protect your investment. A after foundation is in place (Fig. 3-1). Two
properly planned and executed installation is methods commonly used to secure and
necessary for trouble free pump performance. prevent bolts from turning are:
1. A washer is placed between the bolt
3.1. Location – Screw pumps are purchased head and pipe sleeve with a lug
to deliver a specific capacity at a specific welded to the bolt head (Fig. 3-1).
pressure. To accomplish this, the designer 2. The bolt may be of rod construction,
must take into consideration the conditions bent 90o below the pipe sleeve.
that will exist on the suction and discharge Foundation bolts must be long enough to
sides of the pump after installation such as allow from ¾” to 1” for grouting under the
suction lift or head, temperature and viscosity base plate (Fig. 3-1). When pump is level,
of the oil. This information is given to the the bolts should extend ¼” through the nuts.
pump engineer by the purchaser and is based Leave top surface of foundations rough for
on a preplanned location of the pump in a adherence of grout.
system. In order for the pump to operate as
designed, it must be located in this 3.3. Base Plate
preplanned location. If, after receipt, another
location is considered that might alter the 3.3.1. Leveling – Before placing the unit on
preplanned conditions, it is recommended the foundation, be sure the surface of the
that Warren Engineering be consulted to foundation is clean and roughed. Place the
insure satisfactory operation of your FSXB leveling wedges adjacent to foundation bolts.
Series Screw Pump. Clean underside of pump foundation, lower
Locating the pump as near to the source of unit over base plate bolts and onto wedges.
supply as possible is advisable. Ideally, the Adjust the wedges to allow for ¾” to 1” of
location should be well lit and dry with grout, being sure pump flanges are plumb.
enough room to perform routine maintenance This unit has been factory aligned and
and space enough for rigging, etc. If you find uneven bearing of wedges can cause
it necessary to locate the unit in a pit, be sure misalignment. Snug up, but do not make up
to make provisions to prevent flooding. hard the foundation bolts. Check coupling
alignment and correct as necessary. Avoid
Page 4
base plate distortion. Level the pump with a aligned with pump flanges. Piping, subject to
spirit level. high temperatures, must be fitted with a
3.3.2. Grouting – Build a board dam around means of absorbing expansion. Piping strain
the foundation to the desired height for on the pump may cause distortion resulting in
finished grouting (See Fig. 3-1). A mixture misalignment or vibration.
of one part Portland cement to two parts 5. If pumps have studded flanges, piping
clean sand with just enough water to mix to a alignment is correct if flange studs are
thick creamy consistency should be made for centered within holes of pipe flanges and if
grout. Wet the underside of the base plate pump and pipe flange faces are parallel with
and foundation top then, pour the grout each other. To check piping alignment of
through the holes in the base plate. pumps having bolted flanges, insert flange
Thoroughly puddle the grout during pouring bolts through pipe and pump flange. If bolts
to prevent air pockets and hollow spots. are easily moved within the boltholes and if
After grout has set sufficiently remove the flange faces are parallel with each other,
board dam and finish off the grout as desired. piping is properly aligned.
When grout has hardened, usually in about 6. Maintain sufficient gap between
48 hours, pull up on foundation bolts. flange faces for inserting the gasket. Flanges
must not butt tightly before being secured.
3.4. Piping
1. Since the basic rotor design

incorporates very close running clearances, it
is very important that suction side piping be
thoroughly cleaned before connecting piping
to the pump.
2. If the pump is required to operate
with a suction lift, the suction system MUST
be properly sized and designed. The pump Figure 3-1
cannot be expected to overcome deficiencies
in system design such as long runs of suction 3.5. Piping System Accessories
piping, possibly undersized and containing
many elbows, valves, and particularly high 1. Warren recommends that suction
points that are above the pump suction. In strainers be installed on the suction side of
such cases, the pump will invariably be noisy the pump at least temporarily until the new
and troublesome. system is deemed cleansed of foreign
3. After the unit has been installed and material. Strainers or screens must be
secured on its foundation, pipe connections constructed of 20-mesh wire and equipped
may be made up. See pump outline drawing with a backing plate. The total mesh opening
for location of all pipe connections, flange must be 5 times the cross sectional area of the
sized, drilling and other notes pertinent to pipe. Gauges must be installed on either side
piping. Piping runs must be as short and of the strainer to indicate when the strainer
direct as possible. Use long radius elbows to requires cleaning (normally when down
change direction wherever possible. stream gauge reads 15” Hg vacuum).
4. All major piping must be supported 2. Check Valves – If the discharge
independently of the pump and properly piping is subject to a high static head, a check
Page 5
valve must be installed. This valve will the pump may completely dry out while idle,
prevent hydraulic shock acting upon the a foot valve may be used to help keep the
pump and will also prevent reverse rotation pump primed. Foot valves are not usually
of the pump when stopping the unit. required when handling liquids of higher
3. Relief Valves – Pressure relief valves viscosity.
must be installed between the discharge valve
and discharge valve of screw pumps to 3.6. Doweling – After the unit has been
protect both the pump and piping system. running for about one week, the coupling
The valve and piping system must be solidly halves must be given a final check for
constructed of proper material with ample possible misalignment caused by pipe strains
opening for passage of full discharge or strains caused by thermal growth. This
capacity, because positive displacement check must be made immediately after unit is
pumps can build up pressure rapidly, if the shut down, before it has a chance to cool. If
discharge is restricted or shut off. This type alignment is correct, and unless Warren
of relief valve must lead back to the source of instructs otherwise, the driver must now be
supply or other suitable collecting point to doweled on diagonal feet.
prevent product loss and an excessive
temperature rise of the re-circulated fluid in
pump that operate unattended. Note: With the exception of vertical
4. Vent – If pump is required to operate units, which are completely doweled at the
with a suction lift, a suitable means for factory, the pumps are normally doweled in
venting the pump must be installed in the the field. The dowel size for the driver will
discharge piping adjacent to the pump. usually be the same size as the pump dowels.
5. Foot Valves – For pumping low
viscosity liquid with a high static lift, where
Page 6
4. Coupling Alignment
4.1. Alignment – The flexible coupling record the reading at the 9 o’clock
supplied with your pump is not designed to position. The purpose in rotating
operate with excessive misalignment. both halves together is to eliminate
Reducing misalignment in your coupling the possibility of inaccurate shaft
installations will increase coupling life and centerline alignment due to coupling
greatly in crease operating life of associated run-out.
equipment such as bearings, packing and 3. The indicator reading will show
seals. double the amount of correction
Check the following prior to aligning the required to true the coupling side to
pump and driver. Set the coupling gap side. If the indicator moved in a
within tolerances given on the supplied counter-clockwise direction, the
outline drawing. During any work reading is considered negative. If
performed on either the pump or the driver, the movement was clockwise, it is
considered a positive reading.
BE CERTAIN THAT ACCIDENTAL 4. If the reading was positive, push the
ENERGIZING OF THE SYSTEM motor in the 3 to 9 o’clock direction
CANNOT OCCUR. ½ the total indicator reading. Push
the motor towards the starting point
Coupling alignment must be handled in all (3 o’clock) ½ the indicator reading if
three planes. it was negative.
To set side to side alignment: 5. Return to the 3 o’clock position and
1. Mount a dial indicator rigidly on the reset at zero.
driver half of the coupling and set 6. Turn the coupling halves together
the indicator button on the rim of the and re-check the alignment. If not
pump half (Fig. 4-1). quite zero at 9 o’clock, repeat the
procedure until a 0-0 reading is
obtained in the 3 and 9 o’clock
positions.
Once side-to-side alignment is set, face

alignment can next be checked. The
coupling gap can be accurately checked with
Fig. 4-1 an indicator, a set of feeler gauges or a
wedge. Checking with feeler gauges is
2. Facing the driver from the coupling easiest to accomplish. The indicator can
end set the indicator to zero at the 3 remain set up on the coupling rim and
o’clock position. Match marks are rotation of the coupling is not necessary to
usually stamped into the coupling determine face alignment when using feeler
rims. Magic marker or chalk marks gauges.
will be satisfactory should the 1. If the coupling gap is open at the
coupling not be stamped. Turn the bottom and closed at the top (Fig. 4-
two coupling halves together and 2), the front feet of the driver must
be shimmed to equalize the gap.
Page 7
Should the top be open in relation to 2. Turn both coupling halves together
the bottom, the back feet must be and take the readings in the 6 o’clock
shimmed. position.
2. Side-to-side variance in the coupling 3. If the reading is negative, place shim
gap (Fig. 4-3) is compensated for by stock equivalent to ½ the indicator
moving the back of the driver in the reading under each of the driver feet.
appropriate direction to equalize the If the indicator has a positive
gap. reading, shims equivalent to ½ the
reading must be removed from each
of the driver feet.
4. Return to the 12 o’clock position and
reset to zero. Turn the coupling
halves and check the reading. If the
reading is not zero, repeat the
preceding steps until the zero reading
is obtained.
Fig. 4-2 Upon completion of the alignment
procedure for the third axis, the alignment in
Various factors affect the shimming of the the other two axes must be checked.
driver feet to correct coupling gap. For Setting the vertical alignment may throw the
example, the distance of the driver foot from side-to-side and / or face-to-face alignment
the coupling will affect the amount of out of tolerance. Due to the affect each axis
compensation seen when using a shim of has on the others, it is often necessary to
specific thickness. In other words, the operate at least one alignment axis
amount of correction seen using a 0.020” approaching the allowable misalignment
shim on the front feet of the driver will be tolerance of 0.003”.
different from the amount seen when that The importance of checking the alignment
same 0.020” shim is used on the back feet. once the unit has been piped and run cannot
Each situation is sufficiently unique that the be understated. To insure that dangerous
best results are achieved through stresses are not imposed on the pump or
experimentation. driver during operation, which would reduce
operating life and may create hazards to
operating personnel, the coupling alignment
must be checked with the unit at operating
temperature within a week after initial
startup.
Fig. 4-3
Once side-to-side and face alignment have

been corrected, the correction of the vertical
alignment may be accomplished.
1. Set the indicator to zero in the 12
o’clock position (Fig. 4-4). Fig. 4-4
Page 8
4.2. Thermal Expansion – When operating EXAMPLE –

units that have a high differential between
centerline or driver and centerline of pump Ambient Temperature - 80 oF
or in cases where the operating temperature Operating Temperature - 160 oF
of driver and pump vary considerably from (pump & driver)
ambient, the amount of thermal expansion in Material of Construction - Cast CF-3
the pump/driver combination becomes (pump)
important for proper alignment of the Material of Construction - Cast Steel
coupling. Failure to take into account (driver)
thermal expansion when aligning the CL Height Pump - 13”
coupling can result in an extreme reduction CL Height Driver - 11”
in both coupling and bearing life.
1. Rise at pump shaft due to temperature
The following explanations and worked Rise = 9.0 x10-6 x (160-80) x 13” = 0.009”
through example should illustrate the 2. Rise at driver shaft due to temperature
simplicity of these calculations and the Rise = 6.5 x10-6 x (160-80) x 11” = 0.006”
necessity that they be made. 3. Difference = 0.009” – 0.006” = 0.003”
The formula itself is expressed as the In this example, the pump should be set
following: 0.003” lower than the driver to allow for
proper alignment at operating temperatures.
Rise = (in/in/F) x (delta oF) x (centerline ht.)
The necessity of making an allowance for
The coefficient of expansion (in/in/F) is thermal expansion is illustrated, as well as
specific to the material of construction the need to check the alignment of the unit
expressed as millionths of an inch per inch while hot. The above formula is an
per degree Fahrenheit temperature rise. approximation and does not account for the
The FSXB series pump is available in the influences of piping, casing geometry and
following materials of construction: hot and cold spots created by circulation air.
Warren Material in/in/F The following steps should be taken to
Spec Description (x 10-6) ensure proper coupling alignment during
operation.
A01xA Cast Iron 6.0(32-212oF) 1. Calculate thermal growth and
A41xA Ductile Iron 6.6(70-400oF) compensate accordingly when
B02xA Cast Steel 6.5(70-400oF) aligning the coupling.
B37xA Cast CF-3 9.0(70-400 oF) 2. Check coupling alignment while
B40xA Cast 316SS 8.9(70-212 oF) both pump and driver are hot to
ensure alignment is correct for the
Temperature rise (delta oF) = operating operating conditions.
temperature – ambient temperature in oF.
The centerline height is the distance in 4.3. Soft Foot – A final check for soft foot
inches from the bottom of the pump and should be made after completion of coupling
driver feet to the center of their respective alignment. A soft foot condition may result
shafts. This information may be found on in body stresses that may result in shortened
the outline drawing.
Page 9
bearing life. Soft foot may be checked as 5. Shim under the soft foot to reduce
follows: the indicator travel to less than
1. Attach the base of a dial indicator to 0.002”. If multiple shims are
the base plate, placing the button of already in place, the use of fewer,
the indicator one of the pump’s feet. thicker shims will reduce the
2. Adjust the indicator to read zero. tendency of soft foot to occur.
3. Loosen the hold down bolt at the 6. Repeat this process until all of the
foot on which the indicator is pump feet have been checked and
reading. corrected for a soft foot condition.
4. If the indicator shows movement of If a dial indicator is not available, feeler
greater than 0.002” the foot is said gauges may be used.
to be soft.
Page 10
5. Lubrication
NOTE – Refer to Outline Drawing for order-specific, lubrication requirements.
5.1. Lubrication Specifications- Warren

recommends the use of high-grade non- Exxon Teresstic 150
detergent oils with anti-foaming agents; Texaco Regal R & O 150
oxidation and corrosion inhibitors. It is Mobil DTE Extra Heavy
suggested that the oils conform Shell Omala 150
approximately to the following Gulf EP HD 250
characteristics: housings should be thoroughly cleaned and
filled with new oil at least once every three
ISO Grade 150 months or more often if there are adverse
Viscosity @ 40 oC (cSt) 135-165 atmospheric conditions (dust etc.) or other
Viscosity @ 100 oC (cSt) 14-16 factors, which might contaminate or break
Minimum Viscosity Index 80 down the oil.
Flash Point oC 200
5.2. Cooling – The FSXB series pump will
Gravity oAPI 28
typically be supplied with a separate cooling
skid to provide clean, cooled oil to the
timing gear housing. Flow requirements
The following oils are satisfactory and fall
will vary according to the particular
in the general range of the above
application; consult the outline drawing or
specifications:
our factory for your specific needs. In some
instances, cooling may also be required to
IMPORTANT – The oil level should the front head and / or to flush the
be maintained at the recommended point in mechanical seal faces. This will be specific
the sight glass when the pump is not to the requirements of the application.
running, as a false reading can occur while
the pump is running. The gear and bearing
Page 11
6. Start-up / Operation
6.1. Pre Startup - Pre start-up checks are 6.2. Startup –
essential to avoid operational difficulties. 1. Fully open suction and discharge
Listed below are several items, which valves. If a bypass line is installed,
should be checked prior to the release of open the bypass valve.
equipment to regular operation. 2. If operating with hot liquids, open
1. Inspect all piping. Check for leaks and valves to admit liquid to the pump and
unnecessary piping strain on the allow sufficient time to elapse for
equipment. Flush all piping to ensure pump to warm up and expand prior to
removal of foreign material from the starting.
system. Check that all valves and 3. If pump operates in a lift condition, the
remote control equipment is body must be filled with liquid prior to
functional. initial start-up, AFTER installation of
2. Check rotating element to see that it overhaul and possibly after lengthy
turns freely. Jacking may be necessary periods of idle time. Once initial prime
on large units. IF there is any rubbing has been attained, the pump will not
or binding at this point, the equipment require priming on each start-up. A
should not be started until the cause of vent would be helpful for initial
this rubbing for binding has been priming. If the pump operates under a
located and corrected. flooded suction, simply open the
3. Before making up the pump and driver valves and allow the liquid to flood the
coupling halves, check that driver pump while venting air from some
rotation is correct. The directional convenient point in the discharge
arrow attached to the pump shows system.
rotation. 4. Start the lubrication, cooling system to
4. Align coupling halves, lubricate and the timing gears and ensure proper
make up the coupling. (See operation.
Alignment, Section 4). 5. Start driver.
5. Check oil level at both ends of pump.
Drain any oil remaining from storage. 6.3. Pump in Operation -
Recharge with new oil as prescribed in 1. Check unit for unusual noise or
Lubrication, Section 5. Check to vibration. Any unusual vibration or
ensure that oil is at the proper level in change in sound should be
both oil reservoirs. This is at the center investigated, as it may be the first sign
of the sight glass when the pump is of impending trouble.
NOT running. 2. Check bearing housing temperatures
6. If installed, remove all shipping plugs using a laser temperature detector or
as noted on the outline drawing similar device. The temperature of the
provided to the purchaser. housings can safely go to 180oF
provided the proper oil has been used.
See Section 5 - Lubrication.
3. Check suction and discharge pressure
gauges where installed.
Page 12
7. Preventative Maintenance
7.1. Periodic Inspection – Following are 2. Check existing pump capacity, power
periodic inspection procedures, which if and horsepower requirements against
carried out conscientiously, should pump nameplate data.
contribute to longer intervals between 3. Good timing gear maintenance will
shutdowns. result in longer pump life and
smoother operation. Timing gears
Daily – should be examined for wear and
1. Check oil levels in front head and chipping or scoring. At this time it
lubrication skid. would also be advisable to ensure that
2. Listen for unusual noise or vibration. all parts are properly secured.
Weekly – 7.2. Capacity Check – The Warren FSXB

1. Run off line units under power for a screw pump is a positive displacement
minimum period of 10 minutes. Use pump. With a constant system and viscosity,
proper startup procedures to prevent pump wear is indicated when capacity has
damage to the units. fallen off or if sufficient pressure cannot be
2. Check all automatic controls and / or developed. If capacity is low, or if the pump
regulators. will not develop sufficient discharge
pressure, the pump should be disassembled,
Quarterly – screws and body inspected and dimensioned
1. Oil should be changed at least every for wear and replaced as necessary.
three months or more often if there are
Factory Standard Clearances
any adverse atmospheric conditions
(dust, etc.), or other factors, which
Flank Clearance: 0.011” – 0.013”
might contaminate or break down the
Diametrical 0.015” – 0.018”
oil.
Note – radial clearances represent total
2. Check all foundation and hold-down
available, rotors are positioned 0.002” –
bolt for tightness.
0.003” from the top of the liner bores.
Annually –
1. Check alignment of pump and driver Note: This is meant only as a guideline
coupling hubs preferably after an and the exact time for disassembly and
operating period when pump and inspection is left to the discretion of the
driver are still at operating customer.
temperature. Correct alignment if
necessary and re-lubricate coupling at If performance is satisfactory, the pump
this time. should not be disturbed. Refer to Fig. 7-1
for terminology used when discussing or
referring to particular screw areas.
Page 13
Fig. 7-1
Page 14
8. Maintenance
Part numbers shown inside ( ) refer to part between the timing gear housing and
numbers shown on the sectional drawing rear bearing housing (70) using
sent to the purchaser. jacking bolts (14) supplied.
The following discussion covers the When the timing gear housing (48) is
disassembly and reassembly procedure for removed, the outer race and roller
all pump parts. Procedures for maintenance assembly of bearings (19) will be
of specific areas will follow and refer the removed with the timing gear
reader to these disassembly and reassembly housing.
procedures for instruction concerning the 6. Remove snap rings (20) from the end
removal, handling and replacement of of both shafts (7 & 8).
associated parts.
Note – If bearings (19) are to be re-

8.1. Disassembly used, the removal of snap rings (20) is
not necessary.
Important – The use of a Tag 7. Remove nuts (40) securing the front
Out / Lockout system is highly head (38) to bearing bracket (30).
recommended to prevent injury to personnel Break the joint between the front
or damage to equipment. Ensure proper head and front bearing housing (30)
safety measures are in place during any using jacking bolts (14) supplied.
maintenance procedures. Dowel pins (37) may be removed if
they will be replaced. Remove oil
1. Isolate the pump and driver seal (43).
hydraulically and electrically as 8. Remove locknut (63) and spacer (81)
appropriate. from coupling end of long shaft (7).
2. Disconnect piping and drain oil from Remove snap ring (11) from short
the timing gear housing (48) and shaft (8).
front head (38).
3. Disconnect any external piping Note – If bearings (10) are to be re-
connected to the pump including used, the removal of snap ring (11) is not
vents (41) and piping (93-95). necessary.
4. Remove coupling (Customer furnished).
Important – When removing &

Warning – The use of overhead installing front or rear bearing housings
crane or heavy lift equipment required (30) & (70), precautions must be taken
throughout these procedures. to prevent damage to mechanical seal (9)
mating rings.
5. Remove nuts (40) securing the
timing gear housing (48) to bearing 9. Remove cap screws (32) securing
bracket (70). Break the joint front bearing housing (30) to pump
Page 15
casing (1) then remove bearing 17. Install thrust bearing removal tool as
housing (30). Remove O-ring (82). shown on drawing SK-4878. Using
10. Remove mechanical seal (9) mating special tool, push the long shaft
rings from bearing bracket. bearing shoulder off of the thrust
11. If bearings will be replaced, remove bearing (22).
the inner races of roller bearings (19) 18. Remove cap screws (32) securing
from both shafts. rear bearing housing (70) to pump
12. Match mark timing gear teeth at their casing (1) then remove bearing
point of mesh. Also mark the long housing. Remove O-ring (82).
shaft timing gear in such a manner 19. Remove mechanical seal (9) mating
that it may be identified when pump rings from bearing bracket.
is to be reassembled. 20. Slide the short and long shafts (7 &
8) out of the liner (83).
21. Remove the four mechanical seal (9)
Note – The timing gears (15) have rotating assemblies from shafts.
been match marked at the factory. The 22. Inner races of bearings (10, 19 & 71)
gear associated with the long shaft (7) are shrunk on the shaft. Do not
will be marked with a single punch mark remove these parts unless they are to
or grind mark while that associated with be renewed. To remove, apply heat
the short shaft (8) will have two such lightly to expand the bearing rings
marks. then slide them off the shafts.
23. Outer races of all roller bearings are
secured in their bores with
WARNING! – The gears LOCTITE®. Do not remove these
are held in place by Ringfeders. The parts from their bores unless they are
bolts used on the Ringfeders are to be replaced. If they are to be
under great tension, DO NOT loosen removed, they must be driven out of
one bolt at a time, the bolts must be their bores using a drift pin and
loosened gradually and evenly to hammer. The timing gear housing is
prevent damage and to prevent equipped with plugged holes (36) for
personal injury. this purpose.
24. With bearings removed, shims (26)
13. Loosen Ringfeder bolts (17) (SEE lip seals (31 & 86) may now be
ABOVE) and remove timing gears removed from the front and rear
(15) from short and long shafts (7 & bearing brackets.
8). 25. Remove liner (83) from casing (1).
14. Remove cap screws (27), washers Dowel pins (84) may be removed if
(28), bearing retainer (23), and shims they are to be replaced.
(80). 26. Remove O-rings (85) from liner (83).
15. Loosen and remove locknut (87) &
lock washer (88) from the long shaft
(7). Remove spacer (24).
16. Loosen and remove locknut (89) and
lock washer (90) from the short shaft
(8).
Page 16
8.2. Reassembly not damaged during assembly (see

Fig 8-2).
1. Install new O-rings (85) in liner (83)
grooves.
2. Install new dowel pins (84) on both
ends of liner (83).
Warning – The use of overhead

crane or heavy lift equipment recommended.
3. Install a retaining device on one end

of the casing (1) to prevent the liner
from sliding through (see Fig 8-1).
Refer to the outline drawing to
determine which end of the casing is
the coupling end.
WARNING! – The device used

Figure 8-2
in step 3 must be capable of preventing
the liner from sliding out of the casing
when repositioning the assembly from a
vertical position to horizontal. 6. Re-position casing (1) and
liner (83) assembly in the horizontal
position. Remove retaining device
installed in Step 3.
7. A lifting eye in the threaded hole at
the top of the liner (83) may be used
to assist in the positioning of the
liner within the casing. Position the
liner such that each end extends an
equal distance from either end of the
casing, centralized. Remove lifting
eye.
Figure 8-1 8. Mesh the long (7) and short (8) shaft
screws together. To do this, lay the
4. Using wood blocks for support, rotors side by side with the timing
position the casing (1), coupling end gear ends of the shafts flush with one
down in the vertical position. another. Rotate one of the shafts
only. At some point, in one
complete rotation, the screws will
5. Lower the liner (83) into the
mesh. Since the screws will mesh at
casing (1), inspect O-rings (85) as
only one point, when they do mesh,
liner is lowered to ensure they are
this is the correct point of rotation.
Page 17
9. Wire the ends of the shafts together

tightly to hold the screws in mesh 13. Thoroughly clean bearing bores of
during installation. front bearing bracket (30). Install lip
10. Wipe the liner (83) bores clean and seals (31). Install outer races of
coat with a lubricating oil. bearings (10). Use LOCTITE®
bearing mount (or equal) to secure
outer races in bores.
11. Insert the screw shafts into the
14. Thoroughly clean bearing bores of
liner bores, ensure proper orientation
rear bearing bracket (70). Install lip
of the long shaft (7), coupling end in
seals (31 & 86). Install outer races
relation to the bores and suction
of bearings (71). Use LOCTITE®
nozzle. Refer to the outline drawing
bearing mount (or equal) to secure
for proper orientation. See fig. 8-3.
outer races in bores.
15. Install the anti-rotation pins supplied
with the mechanical seals into each
seal bore. Ensure proper height of
the pins to prevent damage to mating
rings. Install the mechanical seal (9)
mating rings in the bearing housings
(30 & 70); ensure proper alignment
of pin to the notches in the back of
the mating rings.
Figure 8-3
12. Lubricate the shaft seal diameters WARNING! – When heating

with a suitable o-ring lubricant to bearings for installation, do not exceed
ease the installation of mechanical 125oC.
seal (9) rotating assemblies. Ensure
mechanical seal set screws have been 16. Heat the inner races of bearings (10)
backed out far enough to prevent & (71) with an induction heater or in
scoring of the shafts. Slide the an oil bath to expand the races
rotating assemblies onto the shafts. sufficiently for installation on the
When installed ensure the seals are shafts. When installed, ensure the
seated against the shaft shoulders races are seated securely against the
and tighten setscrews. See figure 8-4. shaft shoulders.
17. Install O-rings (82) in each bearing
bracket.
Important - Extreme care must

be used to prevent damage to the
mechanical seal faces during installation
of bearing brackets.
Figure 8-4
Page 18
shown in the table on sectional

drawing.
18. Install o-rings (82) in the front
24. Reinstall shims (26) on long shaft
(30) and rear (70) bearing brackets.
(7).
Mount brackets to case, secure in
25. Slide first outer race of bearing (22)
place with cap screws (32). See
into bearing bore of rear bracket
figure 8-5.
(70). Refer to sectional drawing for
orientation of bearings.
26. Coat bearing area of long shaft (8)
with an anti-seize compound. Heat
inner-race of first bearing half (22)
and slide onto shaft; ensure bearing
is seated against shims and shoulder.
See figure 8-6.
Figure 8-5
19. Install snap ring (11) on the short

shaft. Install spacer (81) and lock
washer (63) on the long shaft.
20. Install dowels (37) into drilled holes
of front bearing bracket (30).
21. Install lip seal (43) into front head
bore.
22. Thoroughly clean mating surfaces of Figure 8-6
front bearing housing (30) and front
head (38) with a cleaning solvent. 27. Heat inner-race of second bearing
Spray LOCTITE® Primer ‘N’ on half and slide onto shaft; ensure
one of the surfaces and allow to dry bearing is seated against first bearing
for 1-2 minutes. Apply a continuous inner race. Slide second outer race
bead of LOCTITE® Gasket into bearing bore.
Eliminator 515 to the other surface. 28. Install spacer (24), lock washer (88)
and lock nut (87) on long shaft (7).
Note – Allow a minimum of 30 Torque to value provided in the table
minutes cure time at room temperature on sectional drawing.
before filling the front head with lubricating 29. Install lock washer (90) and lock nut
oil. (89) on short shaft (8). Torque to
value provided in the table on
sectional drawing.
30. Reinstall shims (80) and bearing
23. Install front head (38) and retainer (23) using cap screws (27)
secure with nuts (40), torque to value and lock washers (28). Torque per
Page 19
values provided in the table on indicator travel. Rotate long shaft

sectional drawing. such that total travel is ½ of that
recorded (rotational clearances
between screws have been split
evenly). See figures 8-6a & b.
Note – The timing gears (15) have
been match marked at the factory. The
pieces associated with the long shaft (7) will
be marked with a single punch mark or grind
mark while those associated with the short
shaft (8) will have two such marks.
31. Pre-lubricate the Timken bearings

(22) by pouring oil into the hole
located at the top of the retainer (23).
A sufficient amount of oil has been
added when oil is seen at the bottom Figure 8-8a
of the retainer bore.
Note – A shaft turning tool is used to

32. Mesh the timing gears (15)
rock the long shaft gently back and forth to
together at the marked mesh point
check clearances and to time the rotors. A
then install on the shafts. Position
bar attached to the front of the pump,
gears centrally between the relieved
coupling half will work in this capacity.
areas of the shafts.
The dial indicator button must be positioned
33. Gradually and evenly tighten collar
near enough to the center of the shaft to
(17) bolts of the short shaft gear to
prevent over travel.
the value provided in the table on
sectional drawing. See figure 8-7.
Fig 8-8b
Figure 8-7
35. With the clearances split, remove the
34. Using a shaft turning tool and a dial backlash from the gears in the
indicator set, gently rotate the long direction of rotation. Gradually and
shaft back-and-forth until contact is evenly torque the collar (17) bolts of
felt with the short shaft. Record total
Page 20
the long shaft gear to the value Eliminator 515 to the other surface
provided in the table on sectional. circling all boltholes.
Note – Allow a minimum of 30

WARNING! – When heating
minutes cure time at room temperature
bearings for installation, do not exceed
before filling the gear housing with
125oC.
lubricating oil.
36. Heat the inner race of roller bearings
(19) with an induction heater or in an
oil bath to expand the races 40. Install gear housing (48) and
sufficiently for installation on shaft secure with nuts (40). Torque to
ends. See figure 8-9. When value shown in the table on
installed, ensure the race is seated sectional.
securely against the shaft shoulders. 41. Install all auxiliary piping, fittings
and vents.
8.3. Field Verification of Shim Setting
The following procedure may be used

during the reassembly of the pump to verify
proper shim setting. It is particularly
important to use this procedure should the
shafts require replacement.
This procedure will be part of Paragraph 8.2.

Step 11.
Figure 8-9 1. Centralize the shafts in the casing by
ensuring that the shoulders upon
37. Install snap rings (20) behind inner which the mechanical seals will seat
race of bearings (19). See figure 8-9. are equally split from end to end of
38. Thoroughly clean bearing bores of the pump’s casing faces.
gear housing (48). Install outer races 2. Once centralized measure and record
of bearings (19) in gear housing (48). the distance from the casing face to
Use LOCTITE® bearing mount (or the end of the drive shaft.
equal) to secure outer races in bores. 3. Continue with reassembly as listed
39. Thoroughly clean mating surfaces of after Step 11 and continue until step
rear bearing housing (70) and gear 24.
housing (48) with a cleaning solvent. 4. Measure the depth of the rear,
Spray LOCTITE® Primer ‘N’ on bearing bracket bore shoulder and
one of the surfaces and allow to dry record as A. (Design = 3.750”)
for 1-2 minutes. Apply a continuous 5. Measure the depth of the shaft
bead of LOCTITE® Gasket bearing shoulder from the face of the
Page 21
rear bearing bracket and record as B. 2. Measure the gap between the retainer
(Average = 3.812) See figure 8-10. and the rear bearing bracket face,
6. Shim = A – B. (Approximately record as C.
0.062”) 3. Shim = C + 0.003”
7. Re-verify dimension taken in step 2
accounting for the thickness of the (0.003” is the average of the required
front bearing bracket. If this 0.002” to 0.004” on the sectional
dimension is within +/- 0.030” of the drawing)
recorded dimension shimming is
satisfactory. If dimension is more 4. Remove retainer and install shims
than +/- 0.030” the shimming is equal to the thickness calculated in
incorrect and needs to be inspected step 3.
for correctness. 5. Install lock washers (28) and cap
screws (27). Torque to value shown
in table on sectional.
6. Return to step 31 of section 8.2.
Figure 8-10
8.4. Field Verification of Axial End Float

(For new rotors, contact Warren for
additional instructions)
The following procedure may be used

during the assembly of the pump to verify
proper axial float of the rotor. Replace
Paragraph 8.2. Step 30 with the following
procedures:
1. Install retainer (23) and secure with

cap screws (27). Tighten the four
cap screws evenly to required torque
value.
Page 22
9. Maintenance Data
9.1. Minor Kit
The purpose of this kit is to enable the user to have immediate access to routine maintenance
parts for use during pump commissioning or for emergency repair during the first two years of
operation.
Pc # Name Qty
9 Seal, Mechanical 4
10 Bearing, Roller 2
11 Ring, Snap 1
20 Ring, Snap 2
26 Shim Set 1
31 Oil Seal 3
43 Oil Seal 1
80 Shim Set 1
82 O-ring 2
85 O-ring 2
86 Oil Seal 1
9.2. Major Kit
The purpose of this kit is to enable the user to have immediate access to routine maintenance
parts for use during pump commissioning or for emergency repair during the first five years of
operation. The kit contains a factory timed rotating assembly as well as parts found in the
Minor Kit.
Pc # Name Qty
* Minor Kit 1
7 Screw, Long Shaft 1
8 Screw, Short Shaft 1
15 Gear, Timing 2
17 Collar (gear) 2
63 Locknut 1
83 Liner 1
84 Pin, Dowel 2
87 Locknut 1
88 Lock Washer 1
89 Locknut 1
90 Lock Washer 1
Page 23
9.3. Machinery Record Sheet
RUN-OUT Long Shaft Short Shaft FLANK CLEARANCES

Cpl bearings Screws 1 & 2 __________
Inb TG brgs Screws 3 & 4 __________
Otb TG brgs
TG area
Cpl end hub You may wish to keep a machinery
TG end hub record sheet similar to that illustrated.
Screws This is provided as a guideline for the
types of data, which should be recorded.
Page 24
10. Troubleshooting
Trouble Cause of Trouble
Pump Does Not Discharge: 1. Pump Not Primed
2. Suction lift too high
3. Clogged suction
4. Incorrect rotation
5. Air leaks in suction line
6. Relief valve improperly adjusted
Insufficient Discharge: 1. Speed too low

3. Air leaks in suction
4. Foot valve or strainer too small or plugged
5. Not enough suction head (hot liquids)
6. Starved or impaired suction line
7. Mechanical defect (inspect pump)
8. Liquid less viscous than specified
9. Relief valve improperly adjusted
10. Discharge pressure too high
Excessive Load on Driver: 1. Speed too high

2. Liquid more viscous than specified
3. Total discharge head higher than specified
4. Discharge line obstructed
6. Defective discharge gauge
Loss of Suction: 1. Air leaks in suction line

3. Air or gases in liquid
Hammer, Noise or Vibration: 1. Air or gases in liquid

2. Suction velocity too high
3. Bearings improperly fitted
4. Abrupt changes of direction in suction line, and suction velocity
too high
5. Suction pipe not immersed deep enough
6. Relief valve chatter
8. Improperly supported piping and/or piping strain
9. Problems in foundation or grouting
10. Defective motor bearings
11. Cavitation due to highly viscous fluid
Page 25
Page 26
DRAWING NO. QLM-1425
6999-4550FSXBCS-002 LIST OF MATERIAL SHEET 1 OF 1
CUSTOMER Solar Turbines SERVICE CRUDE OIL SHIPPING WARREN PUMPS LLC
CUST. ORD. NO. MB0500755 SECTIONAL DWG. NO. D-4797
PUMP TYPE #4550 FSXB Screw Pump FIRST WARREN ORDER NO. IP55836XA
PC. PATT.
NO. NAME OF PIECE QTY. NO. SERVICE PART NO. MATERIAL ASTM SPEC. & REMARKS
1 Casing 1 WQ-4320A 0039F0150B023Z Cast Steel A216 Grade WCB (Test Reports)
2 Not Applicable
3 Not Applicable
4 Stud, Cont. Thread 20 0944A0081N064A Alloy Steel A193 Grade B7M

1-3/8-6 x 9 Lg.
5 Nut, Hex 1-3/8-6 20 3365-2206N062A Alloy Steel A194 Grade 2HM
6 Not Applicable
7 Screw, Long Shaft 1 0010F1963K276Z St. Steel A705 UNS S17400 Cond.
H1150M (Test Reports)
Eutectic 13017 on Scr O.D.
8 Screw, Short Shaft 1 0010F1964K276Z St. Steel A705 UNS S17400 Cond.
H1150M (Test Reports)
Eutectic 13017 on Scr O.D.
9 Seal, Mechanical 4 0050A0612 Tung. Carb. / John Crane type 8B1V

Sil. Carb.
10 Bearing, Roller 2 0023A0202R003A Steel
11 Ring, Snap 1 2572WAL5100-500-S-PP Steel Waldes 5100-500
12 Not Applicable
PC. PATT.
13 Not Applicable
14 Sscr, Sq. Oval Pt. 4 3710-1232N016A Steel B18.6.2

3/4 – 10 x 2 Lg.
15 Gear, Timing 2 0014C0299F120D Alloy Steel A322 4320 or 8620

(Carburized)
16 Not Applicable
17 Collar 2 0877A0024R002A Steel Ringfeder RFN4091 or Equal
18 Not Applicable
20 Ring, Snap 2 2572RAMRSN-315 Steel Ramsey RSN-315 or Equal
21 Not Applicable
23 Retainer, Bearing 1 0779B0022L020A Steel A36 H.R. or A516 Gr. 70
24 Spacer, Bearing 1 0032B0422M030A Steel Tubing A513 or A519 Gr. 1026
25 Not Applicable
26 Shims 1 0745A0061R002A Steel Use as required
27 Screw, Cap Socket Hd. 4 3612-LP14U66J20E Alloy Steel Long-Lok or Equal

PC. PATT.
3/8-16 x 1-1/4 Lg.
28 Washer Lock,Helical 3/8 4 3825-0600R002A Steel Commercial
29 Not Applicable
30 Assm,Hsg., Brg., Front 1 WQ-4317A 6027D0330B023A Cast Steel A216 Grade WCB (test reports)
(Includes Pc’s 34,34A,35 & 35A)
31 Seal, Oil 3 0110A0144 Nitrile
32 Screw, Cap Soc. Hd. 4 3528-1624N022A Alloy Steel A574

1-8 x 3 Lg.
33 Plug, Pipe Sq. Hd. 1/2" 4 3520-08R002A Steel Commercial
34 Plug, Str. Thd. O-Ring 4 0937E0040R002A Steel Commercial

1/2-20 UNF
34A O-Ring 4 3460-905P220A Viton Commercial
35 Plug, Str. Thd. O-Ring 4 0937E0039R002A Steel Commercial

7/16-20 UNF w/O-Ring
35A O-Ring 4 3460-904P220A Viton SAE AMS 7276
36 Plug, Pipe Soc. Hd. 1/2 4 3510-08R002A Steel Commercial
37 Pin, Dowel 2 3492-3208USR002A Steel

PC. PATT.
38 Head, Front 1 0002C0554L020A Steel Various ASTM Grades
39 Stud, Double Ended 40 3891-2056N064A Alloy Steel A193 Grade B7M

1-1/4 – 7 x 7 Lg.
40 Nut, Hex 1-1/4 – 7 40 3365-2007N062A Alloy Steel A194 Grade 2HM
41 Vent, Air 2 3156LENNY-12 Thermoplastic Lenz NY-12 or Equal
42 Plug, Pipe Rd.Hd. 3/4" 1 3511-06THR002A Steel Commercial
44 Not Applicable
45 Gauge, Oil 1 2528GIT04045 Zinc Plt. Stl. Gits BW-10 or Equal
46 Not Applicable
47 Not Applicable
48 Housing, Gear 1 WQ-4326 0030F0247A010A Cast Iron A48 or A278 Class 35
49 – 59 Not Applicable
60 Gauge, Oil 1 2528GIT04043 Zinc Plt. Stl. Gits BW-10 or Equal

61 Not Applicable
62 Plug, Pipe Rd. Hd. 3/4" 1 3511-06THR002A Steel Commercial

PC. PATT.
63 Locknut, Bearing 1 2501-BH-26 Steel
64 – 69 Not Applicable
70 Assm, Hsg., Brg., Rear 1 WQ-4317A 6027D0329B023A Cast Steel A216 Grade WCB (test reports)
(Includes Pc’s 34, 34A,
35 & 35A)
72 Not Applicable
73 Plug, Pipe, Rd Hd. 1” 4 3511-08THR002A Steel Commercial
74 Not Applicable
75 Not Applicable
76 Screw, Metallic Drive 6 3921-#405R009A St. Steel Commercial

#4 x 5/16 Lg.
77 Arrow, Rotation 1 0941A0076R009A St. Steel Commercial
78 Nameplate, Warning 1 0941A0059R009A St. Steel Commercial
79 Nameplate 1 0146D0031R009A St. Steel
80 Shims 1 0745A0062R002A Steel Commercial

PC. PATT.
81 Spacer, Bearing 1 0032B0423M030A Steel Tubing A513 or A519 Gr. 1026
82 O-Ring 2 0163A0479P220A Viton SAE AMS 7276
83 Liner 1 WQ-4319 0132D0041A414G5 Ductile Iron A536 Gr. 80-55-06

(Chrome Plated Bores)
84 Pin, Dowel 1” x 2 Lg. 2 3492-6432MSR003A Steel Commercial
85 O-Ring 2 3460-474P220A Viton SAE AMS 7276
87 Locknut, Bearing 1 3821-TAN-22R002A Steel Commercial TAN-22
88 Lockwasher, Bearing 1 3820-TW-122R002A Steel Commercial TW-122
89 Locknut, Bearing 1 3821-AN-24R002A Steel Commercial AN-24
90 Lockwasher, Bearing 1 3820-W-24R002A Steel Commercial W-24
91 Not Used
92 Plug, Pipe Sq.Hd. 2-1/2” 2 3520-40R002A Steel Commercial

93 Fitting, Tube 2 3215SWAS-1210-2-12 Steel St. Stl opt.
elbow, 3/4 x 3/4
94 Fitting, Tube 1 3215SWAS-1210-3TFT Steel St. Stl opt.

3/4" run tee
PC. PATT.
95 Tubing Stock 24” 5008-007500065M031A Steel SAE J524

.75 O.D. x .065 wall (cut 2 lengths to suit at assm.)
96 Bolt, Eye 1-1/4” 4 3015-1A20K020A Steel Commercial

TYPE 1, STYLE A
Rev. A. - Pc. 7, Part No. was 0010F1963K276A, Pc. 8 Part No. was 0010F1974K276A, and Pc. 83 was
0132D0041A414A. PCN 11928 08-25-05 DRL
Rev. B. - Pc’s 7 & 8, “ Eutectic 13017” on scr O.D. was “ Stellite 6 “. Pc 13 was Key, Coupling, Qty 1, Service Part No 3245-016016X208F021A
( PCN 12060) 02-24-06 D.T / RD DRL
8 7 6 5 4 3 2 1
REVISIONS MICRO
ZONE LTR DESCRIPTION DATE APPROVED FILMED
A ADDED " SEE NOTE 1" FLAG TO PC's 10, 19 & 71.
SEE NOTE 1 PICTORALLY CHANGED PC 7 CPLG END TO
SHOW TAPER, REMOVED PC 13 (CPLG KEY).
NOTES: TORQUE VALUE FOR PC 40 WAS 1365 FT/LBS.
SEE NOTE 1 SEE NOTE 1 ADDED TORQUE VALUE FOR PC 63. ADDED NOTE 8.
90
( PCN 12058) D.T / RD 02-24-06 DRL FEB 24 2006
1. PC. NO'S 10, 19 & 71 ; THOROUGHLY CLEAN MATING SURFACES, APPLY LOCTITE
19 17 89 71 70 31 1 83 85 9 37 14 10 60 PRIMER T . USE LOCTITE RETAINNG COMPOUND #635 ACCORDING TO
MANUFACTURERS INSTRUCTIONS TO LOCK OUTER BEARING RACES. HEAT SHRINK
D 11
INNER RACES ONTO SHAFT.
2. PC. NO'S 4 & 39: THOROUGHLY CLEAN MATING SURFACES WITH LOCTITE PRIMER T. D
8 APPLY LOCTITE #277 TO THE INTERNAL THREADS AND END OF STUD TO BE INSTALLED
IN CASTING. INSTALL BY HAND TO BOTTOM OF HOLE. ALLOW A MINIMUM OF 30
20 MINUTES CURE TIME AT ROOM TEMPERATURE BEFORE HANDLING.
38
3. USE LOCTITE PST PIPE SEALANT 567 WITH 'N' PRIMER ON ALL PIPE THREADS.
43 4. JOINTS INDICATED TO BE SEALED WITH LOCTITE 515 GASKET ELIMINATOR
OR EQUIVALENT.
SEE NOTE 1 19 5. USE LUBRICANT ON ALL O-RINGS.
7 6. PC. NO'S 34 & 35; LUBRICATE O-RING AND INSTALL ON PLUG, THOROUGHLY
20
CLEAN THREADS AND MATING SURFACES WITH LOCTITE PRIMER T. APPLY
(1) DROP OF LOCTITE #277 TO THREAD OF PLUG AND INSTALL.
7. CALCULATE SHIM SETTING USING FACTORY COMPUTER PROGRAM, FIELD

48
SERVICE SHOULD USE (3.812) DIMENSION AND CONSULT FACTORY WHEN
NEW ROTORS ARE INSTALLED.
28
C 8. PRIOR TO INSTALLING GEAR HOUSING PC 48,
ADD OIL IN THRUST BEARING LUBRICATION PORT ( LOCATED ALONG TOP OF PC 23)
27 C
UNTILL OIL JUST STARTS TO ESCAPE FROM BEARING ( PC 22 ).
88 87
14
32 22 86 31 30 40 39
23 80 SEE NOTE 2
COAT SHAFT WITH ANTI-SEIZE
SEE NOTE 8 PRIOR TO INSTALLING BEARING
SHIM FOR .002 - .004" END PLAY SEE NOTE 4
SEE NOTE 4
SEE NOTE 2
15 76
41 95 93 96 82 26 4 82 96 41 81
5 78 76
33 77
B
94
33
95
DRAWING NO.
93
TORQUE TABLE
B 3.812
36 PC.
73 No. FT / LBS LUBRICANT
D-4797
76 79
17 74 FT/LBS MOLYKOTE GN PASTE OR EQUAL
27 45 FT/LBS NONE
32 SNUG ANTI-SIEZE
40 1000 FT/LBS LIGHT OIL
SHEET
1
45 63 500 FT/LBS LIGHT OIL
REV.
A
63 87/89 500 FT/LBS LIGHT OIL
73
62 92 24
73 34 35 84 32 42 A
A Warren Pumps LLC
ASSEMBLE WITH SUCTION FLANGE 34A 35A FILL PIN HOLES WITH BELZONA OR SIMILAR UNLESS OTHERWISE Warren 82 Bridges Ave
SPECIFIED DIMENSIONS
LOCATED PER OUTLINE DRAWING METAL FILLER PRIOR TO PAINTING. ARE IN INCHES.
D R Landry 05-24-05 PO Box 969
(LEFT HAND ASSEMBLY SHOWN ). APPROVED DATE A Member of the COLFAX PUMP GROUP Warren, MA 01083.0969
SEE NOTE 6
DIMENSIONS AND
TOLERANCES IN
CHECKED R PD 5-24-05
TITLE
ASSEMBLY, SECTIONAL
ACCORDANCE WITH
DRAWN D R L 5-20-05
FOR # 4550 FSXB SCREW PUMP
ASME Y14.5M-1994
SIZE CAGE CODE ESWBS DRAWING NO. REV
D 63857 D-4797 A
SCALE: 1/8 MASS (WEIGHT) 12,500 lbs (est.) SHEET 1 OF 1
8098-QLM1427 LIST OF MATERIAL SHEET 1 OF 1
CUSTOMER Solar Turbines SERVICE Crude Oil Shipping WARREN PUMPS LLC
CUST. ORD. NO. MB0500755 OUTLINE DWG. NO.C-3558
PC. PATT.
200 NOT USED
201 RTD, 100 Ohm, 3-wire 2 2111MINAS7604PD254Z3 Platinum Minco AS760, 254 mm
202 RTD, 100 Ohm, 3-wire 2 2111MINAS7604PD267Z3 Platinum Minco AS760, 267 mm
203 Velocity Transducer hsg. 4 2527BNCA21128A01B00C03D01

St. Steel Bently Nevada
w/ Velomitor Sensor
204 Flange, Cover 14”-900# 1 0070B0148L020A Steel (SK-2921)
205 Flange, Cover 12”-900# 1 0070B0145L020A Steel (SK-2921)
206 Bolt, Hex Hd. 4 3035-2448N011A Steel SAE J429 Gr. 2

1-1/2 - 6 x 6 lg.
207 Nut, Hex 1-1/2 - 6 4 3365-2406N011A Steel SAE J995 Gr. 2 or Equal
208 Gasket, 1/16 thk. (12”) 1 0163B0480R005A Rubber Commercial
209 Gasket, 1/16 thk. (14”) 1 0163B0481R005A Rubber Commercial
Rev. A : Pc’s 200, 201 & 202 Service Part No’s, last two digits were “ Z1 “. Pc 203 Service Part No was 2527BEN107770-03-01
( PCN 12042 ) D.T
Rev. B : Pc 200 was RTD, 100 Ohm, 3-wire, Qty 1, Service Part No 2111MINAS7604PD292Z3.
Pc 201 qty was 1. (PCN 12059) 02-24-06 D.T / RD DRL
REVISIONS
C-3558 12.00 - 900# DISCHARGE LTR DESCRIPTION DATE APPROVED
ARCHIVED
O 15.00 R. F. ANSI FLANGE 203 A ADDED KEYLESS-HYDRAULIC FIT AT SHAFT END,
20x O 1.375 - 6 STUDS 202 SEE NOTE 2 WAS STRAIGHT SHAFT W/ 1" SQ x 7 LG KEY.
ON O 21.000 B.C. REPLACED PC 200 WITH 201, ADDED NOTE 2 &
CALLOUT FOR NOTE 2 TO PC'S 201 & 202.
IN PUMP DATA, B.H.P. WAS 1330.
SEE NOTE 2 201 OIL VENT ADDED " ESTIMATED" TO PUMP DATA TITLE.
ADDED FLANGE LOADING DATA. (PCN 12057) D.T/RD 02-24-06 DRL FEB 24 2006
CENTERLINE PUMP DISCH.
AND MOUNTING FEET
OIL VENT
4.63 OFFSET
4.53 (TAPER) ESTIMATED PUMP DATA

.15 .81 LIQUID CRUDE OIL
O 4.5000
4.4995 CAPACITY 1535 GPM
A 2.75 -12 UN-3A SUCTION PRESS. 22.6 PSIG
DISCHARGE PRESS. 1138 PSI
SEE NOTE 2 201 OPERATING TEMP. 84.3°C
VISCOSITY 717 Cp
CENTER OF GRAVITY 202 SEE NOTE 2 SPEED 1165 RPM
B.H.P. 1,397
14.00 - 900# SUCTION 2.25
O 16.25 R. F. ANSI FLANGE .50 TAPER PER FOOT SPECIFIC GRAVITY .952
20x O 1.625 THRU HOLES 206 207 205 208 204 209 DETAIL A ON DIAMETER SERVICE CRUDE OIL SHIPPING
ON O 22.000 B.C.
85.25 PUMP ROTATION IS C.C.W.
56.00 MIN.
VIEWED FROM SHAFT EXTENSION
REQD TO
46.25 39.00 29.63
REMOVE ROTOR
TO R. F.
3.76 4x RTD TEMP PROB w/ HOUSING
.50-14 NPT CONDUIT CONN.
1.00-11.5 NPT OIL OUTLET

(PLUGGED)
19.38
TO R. F.
4x VELOMITOR w/ HOUSING
.50-15 NPT SENSOR CONN.
49.25 3x 1.00 - 11.5 NPT

TO R. F. CASE DRAIN (PLUGGED)
.88
4x O 2.19 THRU HOLES
29.88
26.25 OIL LEVEL SIGHT GLASS 2x O .562 PILOT HOLES
(FAR SIDE ) FOR #10 TAPER PINS.
DIAGONALLY OPPOSITE FEET
.75 - 14 NPT OIL INLET
SUPPLY OIL AT 1 - 1.5 GPM
SEE NOTE 1
11.50 11.50 CUSTOMER : SOLAR TURBINES INCORPORATED
OIL LEVEL 1.75
14.75 14.75 4x O .75-14 NPT LEAKPATHS MABANK REFURBISH CENTER
SIGHT GLASS TO SHOW LEAKAGE
46.75 IN THE EVENT OF 11.00 11.00 CUST. ORDER No. : MB0500755
MECH. SEAL FAILURE. WARREN ORDER No. : IP55836XA
.75 - 14 NPT OIL INLET 15.00
EQUIP. No. : 1012779-76761
SUPPLY OIL AT 5.5 - 6 GPM 4x 1.00-8 UNC JACKING TAPS 30.00 No. OF UNITS: ( 6 ) SIX
SEE NOTE 1
PERMISSABLE SUCT. & DISCH. FLANGE LOADING
UNLESS OTHERWISE SPECIFIED Warren Pumps LLC
2.50-8 NPT OIL OUTLET DIMENSIONS ARE IN INCHES Warren 82 Bridges Ave
SUCTION:
(PLUGGED) BOTH SIDES Fx= 1050 LBF Mx= 1750 LB- FT D R Landry 05-24-05 PO Box 969
NOTES : TOLERANCES APPROVED DATE A Member of the COLFAX PUMP GROUP Warren, MA 01083.0969
Fy= 1050 LBF My= 1750 LB FT ON OVERALL DIM'S
Fz= 1050 LBF Mz= 1750 LB FT TITLE
1. CUSTOMER TO USE MOBIL SHC 629 OIL THRU 12.00 ±.13 CHECKED RD 05-23-05 OUTLINE DRAWING
OVER 12 THRU 36 ±.19
IN GEAR HOUSING AND FRONT HEAD. DISCHARGE:
OVER 36 THRU 72 ±.25 FOR #4550 FSXB SCREW PUMP
Fx= 900 LBF Mx= 1500 LB FT DRAWN D.T 05-20-05
OVER 72.00 ±.38
Fy= 900 LBF My= 1500 LB FT
2. PUMP BEARING RTD SETPOINTS ; SIZE CAGE CODE ESWBS DRAWING NO. REV
Fz= 900 LBF Mz= 1500 LB FT THIRD ANGLE PROJECTION
ALARM = 195°F C 63857 C-3558 A
FORCE AND MOMENT VALUES ARE RELATIVE TO
SHUT - DOWN = 210°F
CENTER OF INLET AND OUTLET PORT FACES. SCALE: MASS (WEIGHT) 12,500 LBS ( EST) SHEET 1 OF 1
REVISIONS
SK-4878 PROPRIETARY STATEMENT
LTR DESCRIPTION DATE APPROVED
ARCHIVED
THIS DRAWING EMBODIES A CONFIDENTIAL PROPRIETARY
DESIGN ORGINATED AND OWNED BY WARREN PUMPS LLC
AND IS SUBMITTED UNDER A CONFIDENTIAL RELATIONSHIP. ALL A ADDED 1.5" THICKNESS/LENGTH TO BAR,
PATENT, MANUFACTURING USE AND SALES RIGHTS REGARDING
THE SAME ARE RESERVED AND NO PUMPS OR PUMP PARTS ARE BOLT, AND ROD. CHANGED ROD AND BAR
TO BE MANUFACTURED BY USE OF THIS DRAWING EXCEPT TO
THE EXTENT RIGHTS ARE EXPRESSLY GRANTED TO OTHERS. THE
MAT'L AND CHANGED TO HARDENED
RECIPIENT AGREES BY ACCEPTING THIS DRAWING NOT TO WASHERS. ( PCN 11921) DRL 8-260-05 DRL AUG 30 2005
SUPPLY OR DISCLOSE ANY INFORMATION REGARDING IT TO ANY
UNAUTHORIZED PERSON.
+.015
2x O 1.125 -.005 THRU
5
6.00
4.50
5 SCREW, LONG SHAFT
9.00
4
12.00
+.015
O 1.625 -.005 THRU
1.50 3.00
1 2 3
ASSEMBLY DETAIL
3.00 250
1 2
25.50 5 BAR, 2.50 x 3.00 x 12.00 SK4878-5L020A 1 ASTM A516 Gr. 70

.75 FLAT 4 BOLT, HEX 1.50-6 x 4.00 3035-2424N022A 1 ASTM A193 Gr. B7
3 ROD, THRD'D 1.00-8 UNC SK4878-3N022A 2 ASTM A193 Gr. B7
2 WASHER, 1" Hardened 3253-161R003A 2 ASTM F436, Type 1
.06 x 45v
.50 FLAT 1.00 -8 UNC-2A THRD. BOTH ENDS 1 NUT, HEX 1.00-8 UNC 3365-1608N022A 2 ASTM A194 Gr. 2H or 2HB
3
GROUP SPECIAL TOOL 8449SK4878 1
PC. DESCRIPTION PART NO. QTY. MATERIAL SPEC.
NO.
LIST OF MATERIAL
GEOMETRIC (WHERE REQ'D) ANSI Y14.5M

MECHANICAL DIMENSIONAL TOLERANCES (IN INCHES) UNLESS OTHERWISE SPECIFIED Warren Pumps LLC
UNLESS OTHERWISE SPECIFIED SYM GEOMETRY DIMENSIONS ARE IN INCHES Warren 82 Bridges Ave
SHEET METAL OR FLAME CUT PARTS FINISH TO ROUGH MACHINED (FIN. TO FIN.) FLATNESS D R Landry 04-19-05 PO Box 969
DIMENSION TOLERANCE DIMENSION TOLERANCE TOLERANCE STRAIGHTNESS APPROVED DATE Warren, MA 01083.0969
DIMENSION DIMENSIONS AND A Member of the COLFAX PUMP GROUP
THRU 12.00 + .06 - .06 THRU .25 + .02 - .02 1 PL 2 PL 3 PL ROUNDNESS (CIRCULARITY) TOLERANCES IN TITLE
OVER 12.00 THRU 36.00 + .13 - .13 OVER .25 THRU .50 + .03 - .03 UNDER 12.00 ± .1 ± .02 ± .005 PROFILE OF A SURFACE ACCORDANCE WITH CHECKED RD 04-15-05
SPECIAL TOOL, REMOVAL
OVER 36.00 + .25 - .25 OVER .50 THRU 1.00 + .06 - .06 12.00 & OVER ± .1 ± .03 ± .005 PERPENDICULARITY ASME Y14.5M-1994 (THRUST BEARING)
LOCATION & SIZE OF BOSSES AND HOLES OVER 1.00 THRU 12.00 + .09 - .09 PARALLELISM DRAWN D.T 04-11-05 FOR #4550 FSXB SCREW PUMP
THRU 6.00 + .06 - .06 OVER 12.00 + .13 - .13 CHAMFERS ± 5.0 DEGREES CIRCULAR RUNOUT THIRD ANGLE PROJECTION SIZE CAGE CODE ESWBS DRAWING NO. REV
OVER 6.00 THRU 12.00 + .13 - .13 ANGLES ± 2.5 DEGREES ANGLES ± .5 DEGREES TOTAL RUNOUT
OVER 12.00 + .19 - .19 FILLETS & RADII .01 TO .03 POSITION C 63857 SK-4878 A
THREADS FED-STD-H28 CONCENTRICITY SCALE: 1/4 MASS (WEIGHT) SHEET 1 OF 1
A member of the Colfax Corporation
PO Box 969
82 Bridges Avenue
Warren, Massachusetts 01083-0969
Phone: 413-436-7711
Fax: 413-436-5927
www.warrenpumps.com
.
AMERICAN 1390 John Fitch BLVD
South Windsor, CT 06074
DESIGN & MANUFACTURING. INC. Tel. (860) 282-2719
Fax (860) 282-2721
E-Mail: ADMSYS@AOL.COM
Web Page:AMERICANDES-MFG.COM
HEAT EXCHANGER /
LUBRICATION SYSTEM
P/O# 41414
WARREN PUMP LLC.
ADM #3533
. AD&M INC.
DESIGNERS / BUILDERS OF
ENGINEERED SYSTEMS
HYDRAULIC, PNEUMATIC, MECHANICAL, ELECTRICAL
.
AMERICAN
DESIGN & MANUFACTURING. INC.
HEAT EXCHANGER /
LUBRICATION SYSTEM
P/O# 41414
REF: 3533
INDEX
1. DRAWINGS
2. BILL OF MATERIAL
3. COMPONENT LITERATURE
. AD&M INC.
DESIGNERS / BUILDERS OF
ENGINEERED SYSTEMS
HYDRAULIC, PNEUMATIC, MECHANICAL, ELECTRICAL
ROSEMOUNT
ADM PROJECT 3533 LUBRICATION SYSTEM REV C. 7/19/05
WARREN P/N 41414
SYSTEM BILL OF MATERIALS
ITEM NO. QTY. MANUFACTURER DESCRIPTION PART NO.

30 GALLON RESERVOIR, 304SS, FILLER BREATHER, BAFFLE & CLEAN
1 1 HYDROCRAFT WC-30-30-SS
OUT COVER
SIGHT GLASS WITH TEMPERATURE INDICATOR, 10" CENTERS, FRONT

2 1 VESCOR MOUNT WITH QUICK CHANGE VALVE, 0-220 DEG. F BEHIND THE GLASS SGC10
TEMPERATURE GAUGE
LIQUID LEVEL SWITCH, SPST, 20 VA, SS FLOAT, WITH EXPLOSION

3 1 GEMS PROOF JUNCTION BOX, CLASS I, DIV. I, GRP. D, 2" NPT BRASS PROCESS MODEL LS-800, P/N 309546
CONNECTION, BRASS STEM
GEAR PUMP, SIZED TO SUPPLY 7.6 GPM AT 1800 RPM, 3/4" NPT
4 2 VIKING SG-40519-GOO VN CG .75T-CS
CONNECTIONS, VITON MECHANICAL SEAL
ELECTRIC MOTOR, 1 1/2HP, 1800 RPM, 460V/3/60HZ, FOOTED, C-FACE,

5 2 TECO X1 / 54C
CLASS I DIV I GRP. D, 145TC FRAME
PRESSURE RELIEF VALVE, 3/4" NPT, CAST IRON BODY, SS PISTON, 60-
6 1 FULFLO VJ-4R-SS-XS
175 PSI RANGE
IN-LINE FILTER, MICROGLASS MEDIA, SPIN-ON ELEMENT, 25 PSI

7 2 PARKER 12AT10BN25BBH
BYPASS, 3/4"NPT PORTS
316SS AIR COOLER, RATED FOR 45000 BTU/HR HEAT REMOVAL, 105
DEG. F MAX. AMBIENT AIR TEMP., 1 HP 460V/3/60HZ EXPLOSION PROOF
8 1 HAYDEN MOTOR AND VIBRATION SWITCH, CLASS I, DIV. I, GRP. D, 1"-150# R.F. TTA 214A
FLANGED CONNECTIONS, FINS COATED WITH COPON COATING AND
SUITABLE FOR MARINE USE. SHIPPED LOOSE
THIN-FILM PLATINUM RTD, 6" TFE INSULATED 22-GAUGE LEADWIRES,

SPRING-LOADED ADAPTER, SINGLE ELEMENT TEMPERATURE SENSOR,
9 1 ROSEMOUNT 0068N21N00A050W40
NO EXTENSION, WITH STAINLESS STEEL THERMOWELL, 5" ASSEMBLY
LENGTH
Page 1
ADM PROJECT 3533 LUBRICATION SYSTEM REV C. 7/19/05
WARREN P/N 41414
SYSTEM BILL OF MATERIALS
ITEM NO. QTY. MANUFACTURER DESCRIPTION PART NO.
10 3 NEEDLE VALVE, SUPPLIED BY CUSTOMER
11 1 PRESSURE GAUGE, SUPPLIED BY CUSTOMER
IMMERSION HEATER, 1.5KW, 220V/1/60HZ, 5 WSI, 2-1/2" NPT STEEL

SCREW PLUG, 4 STEEL ELEMENTS, NEMA 7 HOUSING FOR CLASS I, DIV.
12 1 WARREN ELECTRIC 2-RS-1.5-220-30-EP
I, GRP.D, 60-250 DEG. F THERMOSTAT, 30" IMMERSION LENGTH
13 2 FLOW EZY SUCTION STRAINER, 1 1/4" NPT, 6 MESH F-10-6
14 1 APOLLO 2-WAY BALL VALVE, BRONZE BODY, 3/4" NPT 70-104-01
LIQUID FLOW SWITCH, 1" NPT CONNECTIONS, BRASS BODY,

15 1 GEMS ADJUSTABLE FROM 1-6GPM, WITH JUNCTION BOX, CLASS I, DIV. I, GRP FS-200, 72533
D EXPLOSION PROOF
EXPLOSION PROOF JUNCTION BOX, CAST ALUMINUM BOX AND COVER,

16 1 OZ-GEDNEY NGUB976A
CLASS I, DIV. I, GRP. D
17 2 APOLLO 2-WAY BALL VALVE, BRONZE BODY, 1-1/4" NPT 70-106-01
19 4 PARKER IN LINE CHECK VALVE, SERIES C, SAE 12 PORTS, CARBON STEEL C1220
DIFFERENTIAL PRESSURE TRANSMITTER, SUPPLIED BY

20 1
CUSTOMER
Page 2
®
J.I.C. Reservoir
Dimensional Data
AA BB
C
CC
DD
A
10-100 GALLON, 1x3/4 SLOT 4 PLACES
120-UP, 3/4 ROUND HOLE 4 PLACES
HIGH
RESERVOIR WEIGHTS
°C °F
LOW
Model lbs
B WC-10-10 100
WC-15-15 125
WC-20-20 130
WC-30-30 175
WC-40-40 190
WC-50-50 195
6 WC-60-60 235
WC-80-80 400
1-1/4 1-3/8 WC-100 425
D C WC-120 540
WC-150 595
WC-200 940
WC-250 1000
WC-300 1075
MP-1 50
COUPLING GUARD MP-2 100
MP-3 185
Y MOUNTING PLATES
MODEL NO. AA BB CC DD THICKNESS MAX FR HOLES
X Z
MP-1 12.0 7.0 9.50 24.0 3/4 254 3
X, Y and Z dimensions to MP-2 13.0 9.0 11.50 30.0 1 286 3
be supplied by customer MP-3 16.0 11.0 15.0 36.0 1-1/4 365 5
J.I.C. RESERVOIR SPECIFICATIONS

MODEL NO. WC-10-10 WC-15-15 WC-20-20 WC-30-30 WC-40-40 WC-50-50 WC-60-60 WC-80-80 WC-100 WC-120 WC-150 WC-200 WC-250 WC-300
GALLON 10 15 20 30 40 50 60 80 100 120 150 200 250 300

A (L) 22 26 30 36 36 36 48 60 60 60 60 72 72 72
B (H) 20 20 20 20 22 23 21 21-1/4 24-1/4 25-5/8 30-5/8 29-3/8 32-3/8 36-5/8
C (W) 18 18 18 24 24 24 27 27 27 30 30 36 36 36
D 26 30 34 40-3/4 40-3/4 40-3/4 52-3/4 64-3/4 64-3/4 66 66 78 78 78
END COVER 12 12 12 14 14 14 14 14 14 18 18 18 18 18
ENDS 7 ga. 7 ga. 7 ga. 7 ga. 7 ga. 7 ga. 7 ga. 7 ga. 7 ga. 3/8 3/8 3/8 3/8 3/8
top 7 ga. 7 ga. 7 ga. 7 ga. 7 ga. 7 ga. 7 ga. 3/8 3/8 3/8 3/8 3/8 3/8 3/8
All dimensions are approximate in inches
2 HYDRO-CRAFT • FOR U.S. AND CANADA ORDERS CALL 1-800-566-1133

VC SIGHT LEVEL GAUGES
ALG Series
Part Numbers Dimensions
Back Mount Gauges Front Mount Gauges A B C
Sight with Sight with Mounting Sight Overall
Only Thermometer Only Thermometer Centers Glass Length
ALG-3 ALG-3T N/A N/A 3” 11/2” 45/8”

ALG-5 ALG-5T FMALG-5 FMALG-5T 5” 31/2” 65/8”
ALG-10 ALG-10T FMALG-10 FMALG-10T 10” 81/2” 115/8”
• For Viton seals add suffix -V (i.e. ALG5T-V) • For EPDM seals add suffix -EP (i.e. ALG5T-EP)
VESCOR Standard Fluid Sight Level Gauges are available in three sizes 3”, Mounting Information
5” and 10”. Gauges are available with or without thermometer in standard • Standard back mount gauges require access to reservoir. (2) 17/32 diameter holes
back mount design or optional front mount design. to match mounting centers are required.
Benefits and Features: • Standard front mount gauges do not require access to reservoir. Gauge can be
• Provides positive check of fluid • Thermometer with readings in installed from the outside on (2) 1/2-20 tapped holes (when wall thickness
level and temperature centigrade and fahrenheit permits) or (2) 1/2-20 hex nuts welded inside reservoir to match mounting centers.
• Rugged aluminum construction • Buna-N O’-ring seals
• Durable pyrex glass tube • 250° F maximum temperature Ordering Information
• 70 PSI max. pressure • Minimum protrusion from reservoir • Order sight level gauge by VESCOR part numbers
VESCOR QUICK CHANGE SIGHT GAUGE CHECK®

SGC Series Check valve provides the necessary means to replace the sight gauge quickly and easily.
Benefits and Features:
• Ideal for new reservoir applications • Readily available from stock
• May be field installed with slight • Sight gauge can be removed and replaced
modification to existing reservoir without draining reservoir
• Compatible with most types of hydraulic oil • Minimal spillage of fluid
• Provides positive shut-off of fluid to sight gauge • Low cost
Mounting Information:
• Existing reservoir applications: Access to reservoir is required. (2) 21/32 diameter holes to match
mounting centers are required. From inside reservoir install check portion of sight gauge check. From
out side reservoir install sight gauge. Sight Gauge may now be removed and/or changed at any time
without draining reservoir. (Note-reservoir may have to be drained to a level below lowest mounting
hole for initial installation.)
• New reservoir applications: Before filling reservoir drill (2) 21/32 diameter holes to match mounting
centers. From inside install check portion of Sight Gauge Check. From outside reservoir install
sight gauge. Fill reservoir. Sight Gauge may now be removed and/or changed at any time without
draining reservoir.
Vescor
Description
Part Number
5” Front Mount Sight Gauge with
SGC5 Quick Change Sight Gauge Check Ordering Information:
10” Front Mount Sight Gauge with • Order Quick Change Sight Gauge
SGC10 Quick Change Sight Gauge Check Check by VESCOR Part Number
NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. 42
1 JULY 03
Instruction Bulletin No. 72978 (Rev N)
Series LS-800, LS-800 Adjustable

Multi-Station Level Switches
(Includes LS-800’s with Temperature Sensors)
Installation Multi-station level switches install vertically in tank top (mounting up) or in tank bottom (mounting down).
Level switches will operate normally inclined up to 30°.
Mounting Types
Types Type 1 Type 2 Type 3 Type 4
Type
* Note
Note:: Units greater than 72” 1/2” NPT 1-1/4” NPT 2” NPT 3” Dia., 150# Flangeype
overall length are supplied with 6” Bolt
collars with setscrews (made of Circle
1/2” 1/2”
same material as stem and
1/2” NPT NPT
mounting), in place of float-stop NPT
rings. Collars are optional on 3/4”
units less than 72” overall length. Dia.
1” SQ.
à
1-1/4” SQ.
à
Units requiring 316 SS float à à à
7-1/2” Dia. à 1/2”
stops must be special-ordered NPT
with 316 SS collars instead of
grip rings. 1-1/4” 2”
à
NPT NPT 1”
à
Stem and Mounting Material Flange: Carbon Steel or 316 SS
Brass or 316 Stainless Steel
Stem: 316 SS
Max. Length (LO) 36” 60” 140”
Mounting Position Vertical ±30° Inclination
* Float Stops (See *Note Above) Brass Units: Beryllium Copper Grip Rings; Stainless Steel Units: S.S. ARMCO PH-15-7MO Grip Rings
Type 5 - External Mount

2-5/8” (66.7mm)
1/2” FNPT Dia. Ref. LS-800 Adjustable Mounting
O-Ring 2-1/4”-12 Unit Stem
UNF-2A Thread Adjusted
Adjustable mounting is available for
à
Upward
1-3/4” (44.5mm) LS-800 Series Mounting Types 2, 3,
and 4. A special cinch nut on the
à
LO Union
± 1/6” mounting allows the stem to travel
Unit Length
up or down for fine tuning of the
LO +2” Mounting
actuation points. The extent of ad-
justment depends on the unit length
à
3/4” NPT Ports (2X) Max
and the distance from the mounting
Adjust
à
2” (50.8mm)
to the highest float stop.
à
Housing Material Brass 316 Stainless Steel Note

Stem & Mounting Brass 316 Stainless Steel Float
Maximum overall length is limited Stop
Port Sizes 3/4” NPT to 72” with this option.
Max. Length (LO) 120”
*Float Stops Beryllium Copper S. S. ARMCO PH-15-7 MO
Installation Procedure for Model LS-802 - Two-Piece Level Switch

Two-Piece
1. Unpack unit from shipping crate. coupling nut securely to stem (~ 1 turn past handtight).
2. Position unit near tank and unstrap stem assemblies. Check and tighten the upper section nut, if necessary.
3. The lower stem section (section with floats) can be 5. Cable exiting from the upper section conduit connector can
inserted into tank to facilitate ease of installation, but be lightly pulled taught through grommet to prevent excess
must be retained to install upper section. cable slack in upper stem.
4. With lower stem in desired position, insert tube coupling 6. Install unit in tank and tighten mounting plug.
from upper stem section into lower section. Tighten 7. Connect level switch wires per wiring diagram.
Float Types
Types
Float Material Buna N 316 Stainless Steel
Compatible Mounting T
Types
ypes 2 1, 3, 4, 5 1, 3, 4, 5 (Units <72”) 3, 4, 5 (Units >72”)
) ➔
➔
➔
m
➔
0 . 2”
➔
8m
1-3/4” 1-13/16” 2-11/16”
(5
2-3/32”
Float Dimensions (44.5mm) (68.3mm)
➔
(46.0mm) (53.3mm)
➔
➔
➔
➔
➔ 1-1/4” Dia. ➔
➔ 2-1/16” ➔ 2-1/16” Dia.
(31.8mm) ➔ 1-7/8” Dia.
➔
➔
(52.4mm)
(47.6mm) (52.4mm)
Part Number 26032 10558 14569 15666

Water: To 180°F (82.2°C)
Operating Temperature
Temperature -40°F to +300°F (-40°C to +148.9°C)
Oil: -40°F to +230°F (-40°C to 110°C)
Min. Media Specific Gravity .75 .55 .75 .75
Pressure Ratings Chart

(PSI, Max.)
Float Part Number
26032 10558 14569 15666
1, 2, 3 150 750 300
4 150
Mounting
Brass 100 @ +70°F (21.1°C)
Type 5
316 S.S. 150 750 300
Wiring Color Codes

SPST Switches SPDT Switches 20 VA
Wiring Group I Group II Group III Group IV
Com. Wire Black None Black None
NO/NC Sw. Com. NO/NC NO NC Sw. Com. NO NC
L1 Red Red Red Red Wh/Red Red Wh/Red Wh/Blk/Red
L2 Yellow Yellow Yellow Yellow Wh/Yel Yellow Wh/Yel Wh/Blk/Yel
L3 Blue Blue Blue Blue Wh/Blu Blue Wh/Blu Wh/Blk/Blu
L4 Brown Brown Brown Brown Wh/Brn Brown Wh/Brn Wh/Blk/Brn
L5 Orange Orange Orange Orange Wh/Orn Orange Wh/Orn Wh/Blk/Orn
L6 Gray Gray Gray Gray Wh/Gray Gray Wh/Gray Wh/Blk/Gra
Notes:
1. Multi-station units included in shaded areas of chart can be supplied in UL-recognized configurations.
2. Wire size is #18 AWG for units of UL-recognized configurations and #22 AWG (Teflon) for
non-UL- recognized configurations.
3. Units with 50 or 100 VA switches are not UL-recognized.
Electrical Specifications Switch Ratings - Maximum Resistive Load
Switch (N.O. or N.C.): VA Volts Amps AC Amps DC
SPST
SPST:: 20 VA or 100 VA 0-50 .2 .13
SPDT
SPDT: 20 VA 10
General Use 120 .08 N.A.
Lead W ires
Wires
ires: #22 AWG, 24” L., Polymeric
100 N.A. .1
1-30 .4 .3
Typical Wiring Diagrams
Wiring 20
120 .17 .13
Pilot Duty
For clarity, only two actuation levels are shown in 240 .08 .06
each group diagram.
0-50 0.5 0.5
Group I Group II 50
120 .4 .4
SPST SPST General Use
240 .2 .2
120 .8** N.A.
100*
240 .4 N.A.
Group III Group IV * Level switch units with 50 VA and 100 VA swtiches are
SPDT SPDT not UL recognized or CSA approved.
** Limited to 50,000 operations
Switch actuation levels are determined following the

Actuation Level Dimensions guidelines below:
All units 72" or less length overall with stainless steel or
Buna N floats. Also T ype 5 units over 72" length overall with
Type
Buna N floats:
A = 1-1/2" minimum distance to highest level (2", Type 5 only)

B = 2" minimum distance from end of unit to lowest level
L6 C = 3" minimum distance between levels
D = 1/4" minimum distance between actuation levels (Note: One
float for two levels can be used only when low level is N.C. dry
L5 and high level is N.O. dry.)
A
Types 1, 3, 4 and 5 units with stainless steel float P/N 15666:
L4
A = 1-5/8" minimum distance to highest level (2", Type 5 only)
L B = 2-1/2" minimum distance from end of unit to lowest level
L3 O
(Length C = 4" minimum distance between levels
Overall) D = 1/4" minimum distance between actuation levels (Note: One float
for two levels can be used only when low level is N.C. dry and
D high level is N.O. dry.)
L2
Notes:
C 1. A, B, and C dimensions are based on liquid specific gravity of 1.0.

L1
2. One float for two levels can be used only when 20VA switch is
B used.
3. Actuation levels are calibrated on descending fluid level, with

water as types for maximum length values. the calibrating fluid,
unless otherwise specified.
*Actuation level distances and L O (overall unit length) are

4. Tolerance on actuation levels is ±1/8".
measured from inner surfaces of mounting plug or flange.
** Length Overall L O = L1 + Dimension B. See mounting types for
maximum length values.
Integrated Temperature Sensors Options
Temperature
1. Thermistor for Continuous Indication
l Excellent Repeatability
Temperature
Value: 10,000 ohms @ 77°F (25°C)
Value: Sensor
Assembly
Tolerance: ±0.2°C from 32°F to 158°F (0°C to 70°C)
Tolerance:
Operating Temperature: 302°F (150°C), Max.
Temperature:
Alpha @ 25°C: -4.39%/°C
Bottom of Unit
Dissipation Constant: 1mW/°C in Still Air
8 mW/°C in Oil Bath
Note
End of unit stem must be submerged a
minimum of 2-3/4” for level switch
actuation.
2. Thermostat for Switch Action
l Settings from 150°F to 175°F
l Open or close switch on increasing temperature
Typical W iring Diagram

Wiring
Note
Contact Gems Sensors for Additional Information.
Return Policy
Returns are accepted on stock items up to 30 days from date of order. You must contact our Returns Department for
a Return Authorization (RA) number. Return the goods - freight prepaid - in the original container and include original
packing slip. C. O. D. returns are not accepted. Gems reserves the right to apply restocking charges.
Tel: 860-793-4357
Fax: 860-793-4563
Important Points:
• Gems products must be maintained and installed in strict accor- • NSF-approved sensors are made of materials approved for potable
dance with the National Electrical Code and the applicable Gems water applications according to Standard 61.
product instruction Bulletin that covers installation, operation and • Stainless steel is generally regarded as safe by NSF and FDA.
proper maintenance. Failure to observe this information may result • Life expectancy of switch contacts varies with application. Contact
in serious injury or damages. Gems if life cycle testing is required.
• For hazardous area applications involving such things as, but not • Ambient temperature changes do affect switch set points, since the
limited to, ignitable mixtures, combustible dust and flammable gravity of a liquid can vary with temperature.
materials, use an appropriate explosionproof enclosure or intrinsi- • Our sensors have been designed to resist shock and vibration.
cally safe interface device. However, shock and vibration should be minimized.
• Please adhere to the pressure and temperature limitations shown • Filter liquid media containing particulate and/or debris to ensure the
throughout this catalog for our level and flow sensors. These proper operation of our products.
limitations must not be exceeded. These pressures and tempera-
• Electrical entries and mounting points in an enclosed tank may
tures take into consideration possible system surge pressures/
require liquid/vapor sealing.
temperatures and their frequencies.
• Our sensors must not be field-repaired.
• Selection of materials for compatibility with the media is critical to
the life and operation of Gems products. Take care in the proper • Physical damage sustained by product may render it unserviceable.
selection of materials of construction, testing is required.
Gems Sensors Inc.

One Cowles Road
Plainville, CT 06062-1198
Toll-Free: 1-800-378-1600
INSTALLATION AND
MAINTENANCE INSTRUCTIONS
FOR THREE PHASE
INDUCTION MOTORS
Frames 143T - 449TZ
5100 North IH 35, Round Rock, Texas 78681

Phone: 800-451-8798, 512-255-4141 Fax: 512-244-5512
RECEIVING
1. Check nameplate data.
2. Check whether any damage has occurred during transportation.
3. After removal of shaft clamp, turn shaft by hand to check that it turns freely.
4. If motor is to be reshipped (alone or installed to another piece of equipment) the shaft must
again be clamped to prevent axial movement.
Note: Remove the bearing clamp before turning the shaft on 284T-449TZ frame motors.
WARNING
THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED:
1. Electric rotating machinery and high voltage can cause serious or fatal injury if improperly
installed, operated or maintained. Responsible personnel should be familiarized with
NEMA MG2; Safety Standards for Construction and Guide Selection. Installation and Use
of Electric Motors and Generators; National Electric Code and all local safety requirements.
2. When servicing, all power sources to the motor and to the accessory devices should be de-
energized and disconnected and all rotating parts should be at standstill.
3. Lifting means, when supplied, are intended for lifting the motor only. When two lifting
devices are supplied with the motor a dual chain must be used.
4. Suitable protection must be used when working near machinery with high noise levels.
5. Safeguard or protective devices must not be by-passed or rendered inoperative.
6. The frame of this machine must be grounded in accordance with the National Electric Code
and applicable local codes.
7. A suitable enclosure should be provided to prevent access to the motor by other than
authorized personnel. Extra caution should be observed around motors that are
automatically or have automatic re-setting relays as they may restart unexpectedly.
8. Shaft key must be fully captive or removed before motor is started.
9. Provide proper safeguards for personnel against possible failure of motor-mounted brake,
particularly on applications involving overhauling loads.
10. Explosion proof motors are constructed to comply with the label service procedure manual,
repair of these motors must be made by TECO-Westinghouse Motor Company or U/L listed
service center in order to maintain U/L listing.
LOCATION
1. Drip-proof motors are intended for use where atmosphere is relatively clean, dry, well
ventilated and non-corrosive.
2. Totally enclosed motors may be installed where dirt, moisture, or dust are present and in
outdoor locations.
3. Explosion-proof motors are built for use in hazardous locations as indicated by
Underwriters’ label on the motor.
4. Chemical duty enclosed motors are designed for installation in high corrosion or excessive
moisture locations.
Note: in all cases, no surrounding structure should obstruct normal flow or
ventilating air through or over the motor.
MOUNTING
1. Mount motor securely on a firm, flat base. All ball bearing normal thrust motors up to and
including 256T frame size may be side-wall or ceiling mounted; all others check nearest
TECO-Westinghouse office for mounting recommendations.
2. Align motor accurately, using a flexible coupling if possible. For drive recommendations,
consult with drive or equipment manufacturer, or TECO-Westinghouse.
3. Mounting bolts must be carefully tightened to prevent changes in alignment and possible
damage to the equipment. The recommended tightening torque’s for medium carbon steel
bolts, identified by three radial lines at 120 degrees on the head, are:
Recommended Torque (Ft-lb.)

Bolt Size
Minimum Maximum
2/8 25 37
1/2 60 90
5/8 120 180
3/4 210 320
4. V-belts Sheave Pitch Diameters should not be less than those shown in Table 1 (NEMA
recommended values)
5. Tighten belts only enough to prevent slippage. Belt speed should not exceed 5000 ft. per
min.
TABLE 1. V-Belt Sheave Pitch Diameters (MG1-14.42)

V-Belt Sheave
Conventional Narrow
A, B, C, D AND E 3V, 5V, AND 8V
Minimum Minimum
*Maximum **Maximum
Horsepower at Pitch Outside
Width Width
Frame Synchronous Speed, RPM Diameter Diameter
Inches Inches
Number 3600 1800 1200 900 Inches Inches
143T 1.5 1 .75 .5 2.2 4.25 2.2 2.25
145T 2-3 1.5-2 1 .75 2.4 4.25 2.4 2.25
182T 3 3 1.5 1 2.4 5.25 2.4 2.75
182T 5 … … … 2.6 5.25 2.4 2.75
184T … … 2 1.5 2.4 5.25 2.4 2.75
184T 5 … … … 2.6 5.25 2.4 2.75
184T 7.5 5 … … 3.0 5.25 3.0 2.75
213T 7.5-10 7.5 3 2 3.0 6.5 3.0 3.375
215T 10 … 5 3 3.0 6.5 3.0 3.375
215T 15 10 … … 3.8 6.5 3.8 3.375
254T 15 … 7.5 5 3.8 7.75 3.8 4
254T 20 15 … … 4.4 7.75 4.4 4
256T 20-25 … 10 7.5 4.4 7.75 4.4 4
256T … 20 … … 4.6 7.75 4.4 4
284T … … 15 10 4.6 9 4.4 4.625
284T … 25 … … 5.0 9 4.4 4.625
286T … 30 20 15 5.4 9 5.2 4.625
TABLE 1. V-Belt Sheave Pitch Diameters (MG1-14.42)
V-Belt Sheave
Conventional Narrow
A, B, C, D AND E 3V, 5V, AND 8V
Minimum Minimum
*Maximum **Maximum
Horsepower at Pitch Outside
Width Width
Frame Synchronous Speed, RPM Diameter Diameter
Inches Inches
Number 3600 1800 1200 900 Inches Inches
324T … 40 25 20 6.0 10.25 6.0 5.25
326T … 50 30 25 6.8 10.25 6.8 5.25
364T … … 40 30 6.8 11.5 6.8 5
364T … 60 … … 7.4 11.5 7.4 5.785
365T … … 50 40 8.2 11.5 8.2 5.785
365T … 75 … … 9.0 11.5 8.6 5.785
404T … … 60 … 9.0 14.25 8.0 7.25
404T … … … 50 9.0 14.25 8.4 7.25
404T … 100 … … 10.0 14.25 8.6 7.25
405T … … 75 60 10.0 14.25 10.0 7.25
405T … 100 … … 10.0 14.25 8.6 7.25
405T … 125 … … 11.5 14.25 10.5 7.25
444T … … 100 … 11.0 16.75 10.0 8.5
444T … … … 75 10.5 16.75 9.5 8.5
444T … 125 … … 11.0 16.75 9.5 8.5
444T … 150 … … … 16.75 10.5 8.5
445T … … 125 … 12.5 16.75 12.0 8.5
445T … … … 100 12.5 16.75 12.0 8.5
445T … 150 … … … 16.75 10.5 8.5
*Max. Sheave width = 2(N-W) - .25
**Max Sheave width = N-W
***Sheave ratios grater than 5:1 and center-to-center distance less than the diameter of the
large sheave should be referred to TECO-Westinghouse.
POWER SUPPLY & CONNECTIONS

1. Wiring of motor and control, overload protection and grounding should be in accordance
with National Electrical Code and all local safety requirements.
2. Nameplate voltage and frequency should agree with power supply. Motor will operate
satisfactorily on line voltage within ±10% of nameplate voltage; or frequency with ±5% and
with a combined variation not to exceed ±10%. 230-volt motors can be used on 208-volt
network systems, but with slightly modified performance characteristics as shown on the
nameplate.
3. Dual voltage and single voltage motors can be connected for the desired voltage by
following connection diagram shown on the nameplate or inside of the conduit box.
4. All Explosion Proof motors have Temperature Limiting Devices in the motor enclosure to
prevent excessive external surface temperature of the motor in accordance with U/L
standards. Terminals of thermal protectors (P1 & P2) should be connected to the motor
control equipment, according to the connection diagram inside of the conduit box.
5. Standard connection diagram for three phase, not thermally protected, dual rotation motors
are shown in diagrams A through E.
(Note: To change rotation, Interchange any two line leads)
A. 3 Lead, Single Voltage
B. 6 Lead, Dual Voltage & Voltage Ration 1 to 3
B-2 Wye Start & Delta Run

B-1 Across the Line Start & Run
(Low Voltage only)
C. 9 Leads; Dual Voltage & Voltage Ratio 1 to 2, Wye Connected
C-2 Part Winding Start

C-1 Across the Line Start & Run
(Low Voltage only)
D. 9 Leads; Dual Voltage & Voltage Ration 1 to 2, Delta Connected
D-2 Part Winding Start

D-1 Across the Line Start & Run
(Low Voltage only)
E. 12 Leads, Dual Voltage
E-1 Across the Line Start & Run
E-2-1 Wye Start & Delta Run (Low Voltage only)
E-2-2 Wye Start & Delta Run (High Voltage only)

E-3 Part Winding Start (Low Voltage only)
*Important: For Part Winding Start, M2 contactor should be closed within two (2) seconds
after M1 contactor is closed.
Only 4 pole and above (e.g., 6P, 8P…) motors are satisfactory for Part Winding
Start at low voltage.
START UP
1. Disconnect load and start motor. Check direction of rotation. If rotation must be changed,
ALLOW THE MOTOR TO STOP COMPLETLEY. Interchange any two leads of a three-
phase motor.
2. Connect load. The motor should start quickly and run smoothly. If no, shut power off at
once. Recheck the assembly including all connections before restarting.
3. If excessive vibration is noted, check for loose mounting bolts too flexible motor support
structure or transmitted vibration from adjacent machinery. Periodic vibration checks
should be made; foundations often settle.
4. Operate under load for short period of time and check operating current against nameplate.
TESTING
If the motor has been in storage for an extensive period or has been subjected to adverse
moisture conditions, it is best to check the insulation resistance of the stator winding with a
megometer. Depending on the length and conditions of storage it may be necessary to
regrease or change rusted bearings.
If the resistance is lower than one megohm the windings should be dried in one of the following
two ways:
1. Bake in oven at temperatures not exceeding 194°F until insulation resistance becomes
constant.
2. With rotor locked, apply low voltage and gradually increase the current through windings
until temperature measured with a thermometer reaches 194°F. Do not exceed this
temperature.
MAINTENANCE
INSPECTION
Inspect motor at regular intervals. Keep motor clean and ventilation openings clear.
LUBRICATION
1. Frame 143T-256T: Double shielded and pre-lubricated ball-bearing motors without grease
fittings and don’t need relubrication, except on MAX-E1® and MAX-E2® products which
have regreasable features.
2. Frames 280TS, 320-449TZ(TS): Motors having grease fittings and grease discharge
devices at brackets. Motors are shipped with grease for initial running. It is necessary to
relubricate anti-friction bearing motors periodically, depending on size and type of service.
See Table 2 to provide maximum bearing life. Excessive or too frequent lubrication may
damage the motor.
TABLE 2
Standard Severe Extreme

Horsepower
Conditions Conditions Conditions
1 Thru 30 Hp, 1800 rpm and below 7 years 3 years 180 days
40 Thru 75 Hp, 1800 rpm and below 210 days 70 days 30 days
100 Thru 150 Hp, 1800 rpm and below 90 days 30 days 15 days
1 Thru 20 Hp, 3600 rpm 5 years 2 years 90 days
25 Thru 75 Hp, 3600 rpm 180 days 60 days 30 days
100 Thru 150 Hp, 3600 rpm 90 days 30 days 15 days
Note:
A. Standard conditions: 8 hours operation per day, normal or light loading, clear and 40°C
ambient conditions.
B. Severe conditions: 24-hour operation per day or light shock loading, vibration or in dirty
or dusty conditions.
C. Extreme conditions: With heavy shock loading or vibration or dusty conditions.
D. For double shielded bearings, above data (lubrication frequency) means that the
bearing must be replaced.
3. Be sure fittings are clean and free from dirt. Using a low-pressure grease gun, pump in the
recommended grease until new grease appears at grease discharge hole.
4. Use Exxon Polyrex EM (polyurea based) or equivalent grease for regreaseable open
bearings, and Shell ALVANIA R3 (lithium based) or equivalent grease for motors with
double shielded (ZZ) bearings, unless special grease is specified on the nameplate.
5. If relubrication is to be performed with the motor running, stay clear of rotating parts. After
regreasing, allow the motor to run for ten to thirty minutes.
RENEWAL PARTS
1. Use only genuine TECO-Westinghouse renewal parts or as recommended by TECO-
Westinghouse Motor Company.
2. When you order renewal parts please specify complete information to TECO-Westinghouse
office/agent such as type, frame no., poles, horsepower, voltage, series no., quantity, etc.
FOR FURTHER INFORMATION PLEASE CONTACT

TECO-WESTINGHOUSE MOTOR COMPANY
SALES OFFICE: Round Rock, TX (512) 255-4141

V-SERIES VALVES
V-SERIES
VALVES
Standard Standard Stainless Steel Handwheel Handwheel
with Screw with Flange with Screw with Screw with Flange
Connections Connections Connections Connections Connections
APPLICATION Widely used in a variety of applications, the “V”

series valves are ideally suited in hydraulic and
The Fulflo “V” Series range in size from 1/4” lubricating systems for load regulation and
through 2” and operate efficiently with liquids of system protection. Special trim or packings are
any viscosity at pressures from 2 to 1000 P.S.I. available for use with fire resisting fluids and
The “V” series valves are available in flange or other liquids of this type. Unusual applications
screw type...cartridge or handwheel in a choice and special requirements should be referred to
of brass, cast iron, steel and stainless steel. our engineering staff for recommendation.
INSTALLATION should be piped back to the tank. Care must be

taken to have the discharge well below the oil
Fulflo valves can be mounted in any position. A level in the tank to prevent air entrainment and
tee may be inserted in the pump discharge line erratic operation.
to mount the valve. The correct size of valve
should be installed, preferably matching the Only if the valve is used as safety or overload
pump discharge line. Screw the valve into the relief and operates infrequently may its
nipple in the tee, or in the case of the flange discharge be piped back into the pump suction
style, bolt the valve to the companion flange line. Frequent or continuous operation under
screwed into the nipple. When the valve is used these conditions will cause excessive heating of
for frequent bypassing of oil pressure, its outlet the oil and possible damage.
11
V-SERIES
SETTING VALVES having a flow meter in the pump discharge line must
be available. With a valve adjusted for cracking
Valves may be set with a hydraulic hand pump for pressure as above, continue closing bypass until the
cracking pressure. If a test stand is available, valve required flow registers on the flow meter and observe
should be connected to the discharge header with the pressure. Readjust pressure, if necessary, to obtain
pump bypass open, and the bypass gradually closed desired pressure at desired flow.
until the desired pressure registers on the gauge.
Adjust valve adjusting screw until valve slightly bleeds
at the set bypass pressure and lock adjusting screw. MAINTENANCE
Fulflo valves are not designed to be positive shut-off, Fulflo valves provide reliable “chatter-free” operation
and will pass a minimal amount of leakage before the when the system is free of abrasives and foreign
V-SERIES
VALVES
set pressure. If a valve is required to bypass a given matter. Continuous filtration of the liquid used is
amount of fluid at a given pressure, a test stand strongly recommended.
TYPICAL DISASSEMBLY OF STANDARD TYPE VALVE
To dismantle valve for inspection or cleaning:

G 1. Remove cap “B”
2. Remove O-Ring “E”
3. Remove lock nut “F”
B
I 4. Remove adjusting screw “C”
5. Remove retainer “D”
E H 6. Remove spring “G”
7. Remove piston “I”
F 8. Remove stop ring “H” (Not Recommended)
A (Special tooling is required to install new stop ring.)
C Inspect valve bore and piston for wear and scoring. Replace
broken or damaged parts. Clean all parts thoroughly and
re-assemble by reversing the above procedure.
D
TYPICAL DISASSEMBLY OF HANDWHEEL TYPE VALVE

To dismantle the valve for inspection or cleaning:
1. Release spring tension by backing off handwheel as far as it
will go.
2. Remove lock nut “A” or set screw and take off handwheel “B”
3. Remove lock nut “D”
4. Unscrew and remove gland “E”
5. Unscrew and remove bonnet “F”
J 6. Remove O-Ring “H”
A
F 7. Remove adjusting screw “C” (turn clockwise and pull out from
B bottom of bonnet “F”)
D K 8. Remove O-ring packing “G”
9. Remove spring “J”
E H 10. Remove piston “K”
11. Remove stop ring “L” (Not Recommended)
G L (Special tooling is required to install new stop ring.)
Inspect valve bore and piston for wear or scoring. Replace broken
C or damaged parts. Clean all parts thoroughly and re-assemble by
reversing the above procedure.
I
12
V-SERIES
ASSEMBLY NUMBER IDENTIFICATION CHART
Symbol No. Designation Code Description
1 Style None Standard Model
H Handwheel Model
2 Series V
3 Material J Cast iron
B Brass
S Steel
SS 316 Stainless Steel
4 Connections None Screw Connections
F Flange Connections 300# Flange Class Standard (250# Flange Class - Cast Iron Standard)
V-SERIES
VALVES
5 Size -1 1/4”
-2 3/8”
-3 1/2”
-4 3/4”
-5 1”
-6 11/4”
-7 11/2”
-8 2”
6,7,8 ASA None 300# Flange Standard (no designation required)
Flange -150
Rating -600
9 Flange A Raised Face, Staggered Bolt Centers (standard on all Flange rating)
Style B Smooth Face, Staggered Bolt Centers
150# & 600# C Raised Face, Bolts on Valve Centerline
Only D Smooth Face, Bolts on Valve Centerlne
10 O-Ring R Buna O-Ring Cap Seal (standard)
Material RV Viton O-Ring Cap Seal
RS Silicone O-Ring Cap Seal
RT Teflon O-Ring Cap Seal (standard on VSS Series)
RA Aflas O-Ring Cap Seal
11 Options SP Steel Parts (used on cast iron only)
P Panel Mount on Handwheel Series
12 Piston /HS Hardened Steel
Material /SS 416 Stainless Steel
/3SS 303 Stainless Steel
13 Spring AS
US
WS
XS
YS
ZS
14 Setting Desired Pressure Setting
EXAMPLES:
VJ-1RVSP/HS/WS VJF-5R/HS/WS VJF-5-150AR/HS/WS
V J -1 RV SP /HS WS V J F -5 R /HS WS V J F -5 -150 A R /HS WS
Series Cast Iron 1/4” Viton O-Ring Steel Parts H.S. Piston WS Spring Series Cast Iron Flanged 1” Buna O-Ring H.S. Piston WS Spring Series Cast Iron Flanged 1” Rating Style Buna O-Ring H.S. Piston WS Spring
NOTE: Stainless steel pistons are supplied on brass valves, unless hardened steel is specified. Hardened steel pistons are supplied on cast iron or steel unless stainless steel is
specified. Buna O-Rings are supplied as standard unless other material is specified.
STANDARD PRESSURE RANGE CHART

Valve Valve SPRING PRESSURE AND IDENTIFICATION NO.
Pipe Flange BLACK-AS RED-US GREEN-WS YELLOW-XS WHITE-YS BLUE-ZS PURPLE-TS BROWN-RS
Size Size
Low High Low High Low High Low High Low High Low High Low High Low High
1/4” 3 15 7 35 30 100 60 175 150 350 300 500 400 600 550 750
3/8” 3 15 7 35 30 100 60 175 150 350 300 500 400 600 550 750
1/2” 3 15 7 35 30 100 60 175 150 350 300 500 400 600 550 750
3/4” 3 15 7 35 30 100 60 175 150 350 300 500
1” 1” 3 15 7 35 30 100 60 175 150 350 300 500
11/4” 11/4” 3 15 7 35 30 100 60 175 150 350 300 500
11/2” 11/2” 3 15 7 35 30 100 60 175 150 350 300 500
2” 2” 3 15 7 35 30 100 60 175 150 350 250 600
13
VJ VB Brass
V-SERIES VS
Cast Iron
Steel VSS Stainless Steel VJ-SP Cast Iron with Steel Parts
DIMENSIONS Valve
Size
DIMENSIONS IN INCHES
AA BB CC DD
1/4” 5 / 11
32 1 /
11
32 1 /
11
32 13/8
J B 3/8” 511/32 111/32 111/32 13/8
C 1/2” 6 /163
1 /16
11
1 /16
7
17/16
F 3/4” 615/16 115/16 113/16 111/16
1” 87/32 29/32 29/32 21/16
K E
D 11/4” 99/16 29/16 29/16 21/2
FULFLO
V-SERIES
AA REF.
G 1 /2” 1
11 /16 1
2 /16
11
2 /16
11
27/8
VALVES
CAP A 2” 13 3 3 31/4
(GASKET SEAL) I
PIPE SIZE
OUT
DD
REF
BB
H IN
CC
PIPE SIZE
DD
REF
PARTS LIST
SYM. NAME MODEL VALVE SIZE
1/4” 3/8” 1/2” 3/4” 1” 11/4” 11/2” 2”
VJ, VJ-SP 100 200 300 400 500 600 700 800
VB 100-B 200-B 300-B 400-B 500-B 600-B 700-B 800-B
A BODY VS 100-S 200-S 300-S 400-S 500-S 600-S 700-S 800-S
VSS 100-SS 200-SS 300-SS 400-SS 500-SS 600-SS 700-SS 800-SS
VJ, VJ-SP 201-SR 201-SR 301-SR 401-R 501-R 601-R 701-R 801-R
CAP VB 201-BR 201-BR 301-BR 401-BR 501-BR 601-BR 701-BR 801-BR
B (O-RING SEAL) VS 201-SR 201-SR 301-SR 401-SR 501-SR 601-SR 701-SR 801-SR
VSS 201-SSR 201-SSR 301-SSR 401-SSR 501-SSR 601-SSR 701-SSR 801-SSR
VJ, VB 202-B 202-B 302-B 402-B 502-B 602-B 702-B 802-B
C ADJUSTING VS, VJ-SP 202-S 202-S 302-S 402-S 502-S 602-S 702-S 802-S
SCREW VSS 202-SS 202-SS 302-SS 402-SS 502-SS 602-SS 702-SS 802-SS
VJ, VB 203-B 203-B 303-B 403-B 503-B 603-B 703-B 803-B
D RETAINER VS, VJ-SP 203-S 203-S 303-S 403-S 503-S 603-S 703-S 803-S
VJ, VJ-SP, VB, VS 204-* 204-* 304-* 404-* 504-* 604-* 704-* 804-*
E O-RING ✝ VSS 204-RT 204-RT 304-RT 404-RT 504-RT 604-RT 704-RT 804-RT
VJ, VJ-SP, VB, VS 205-S 205-S 305-S 405-S 505-S 605-S 705-S 805-S
F LOCK NUT VSS 205-SS 205-SS 305-SS 405-SS 505-SS 605-SS 705-SS 805-SS
G SPRING ✝ ALL MODELS 207-** 207-** 307-** 407-** 507-** 607-** 707-** 807-**
VJ, VB 208-B 208-B 308-B 408-B 508-B 608-B 708-B 808-B
H STOP RING VS, VJ-SP 208-S 208-S 308-S 408-S 508-S 608-S 708-S 808-S
HARDENED STEEL 206 206 306 406 506 606 706 806
I PISTON ✝ 416 STAINLESS STEEL 206-A 206-A 306-A 406-A 506-A 606-A 706-A 806-A
303 STAINLESS STEEL 206-SS 206-SS 306-SS 406-SS 506-SS 606-SS 706-SS 806-SS
CAP VJ, VJ-SP 201-S 201-S 301-S 401 501 601 701 801
J VB 201-B 201-B 301-B 401-B 501-B 601-B 701-B 801-B
(GASKET SEAL)
VS 201-S 201-S 301-S 401-S 501-S 601-S 701-S 801-S
VJ, VB 204 204 304 404 504 604 704 804
K GASKET ✝ 204-S 204-S 304-S 404-S 504-S 604-S 704-S 804-S
VS, VJ-SP
* See o-ring selection chart

** See spring pressure chart
✝ Recommended spare parts
14
VJF Cast Iron VSF Steel
V-SERIES VBF Brass VSSF Stainless Steel VJF-SP Cast Iron with Steel Parts
DIMENSIONS DIMENSIONS IN INCHES
Valve
Size AA BB
J B
C 1” 91/2” 31/2”
F
11/4” 1013/16” 33/4”
K E
11/2” 127/16” 41/16”
D
2” 149/16” 49/16”
V-SERIES
G
VALVES
Note: Dimensions reflect
CAP 150# and 300# only
A
AA REF.
(GASKET SEAL) 45˚
I
45˚
221/2˚
PIPE SIZE
45˚
H
221/2˚
BB
-------
-------
-------
-------
FOR 2” VALVE ONLY
PIPE SIZE
BB
PARTS LIST
1” 11/4” 11/2” 2”
VJF, VJF-SP 500-F 600-F 700-F 800-F
VBF 500-BF 600-BF 700-BF 800-BF
A BODY VSF 500-SF 600-SF 700-SF 800-SF
VSSF 500-SSF 600-SSF 700-SSF 800-SSF
VJF, VJF-SP 501-R 601-R 701-R 801-R
CAP VBF 501-BR 601-BR 701-BR 801-BR
B (O-RING SEAL) VSF 501-SR 601-SR 701-SR 801-SR
VSSF 501-SSR 601-SSR 701-SSR 801-SSR
VJF, VBF 502-B 602-B 702-B 802-B
C ADJUSTING VSF, VJF-SP 502-S 602-S 702-S 802-S
SCREW VSSF 502-SS 602-SS 702-SS 802-SS
VJF, VBF 503-B 603-B 703-B 803-B
D RETAINER VSF, VJF-SP 503-S 603-S 703-S 803-S
VSSF 503-SS 603-SS 703-SS 803-SS
VJF, VJF-SP 504* 604* 704* 804*
E O-RING ✝ VBF, VSF 504-* 604-* 704-* 804-*
VSSF 504-RT 604-RT 704-RT 804-RT
VJF, VJF-SP 505-S 605-S 705-S 805-S
F LOCK NUT VBF, VSF 505-S 605-S 705-S 805-S
VSSF 505-SS 605-SS 705-SS 805-SS
G SPRING ✝ ALL MODELS 507-** 607-** 707-** 807-**
VJF, VBF 508-B 608-B 708-B 808-B
H STOP RING VJF-SP, VSF 508-S 608-S 708-S 808-S
VSSF 508-SS 608-SS 708-SS 808-SS
HARDENED STEEL 506 606 706 806
I PISTON ✝ 416 STAINLESS STEEL 506-A 606-A 706-A 806-A
303 STAINLESS STEEL 506-SS 606-SS 706-SS 806-SS
VJF, VJF-SP 501 601 701 801
J CAP VBF 501-B 601-B 701-B 801-B
(GASKET SEAL)
VSF 501-S 601-S 701-S 801-S
VJF, VBF 504 604 704 804
K GASKET ✝ VJF-SP, VSF 504-S 604-S 704-S 804-S
15
HVJ Cast Iron HVS Steel HVJ-P Cast Iron HVS-P Steel
V-SERIES HVB BRASS HVSS Stainless Steel HVB-P Brass HVSS-P Stainless Steel
DIMENSIONS Valve
Size
DIMENSIONS IN INCHES
A AA BB CC DD EE
1/4” 8/
1
8 1 /
11
32 1/3
16 1/3
8 7/8
B
C 3/8” 81/8 111/32 13/16 13/8 7/8
D
E 1/2” 9 /8
5
1 /16
11
1 /16
7
1 /16
7
11/8
F 3/4” 93/16 115/16 111/16 113/16 13/8
AA MAXIMUM REF.
G 1” 127/16 29/32 21/16 29/32 13/8
EE 11/4” 137/16 29/16 21/2 29/16 15/8
THD. DIA. H
V-SERIES
1 /2”
1
17 /16
1
2 /16
11
2 /8
7
2 /16
11
21/4
VALVES
M I
FULFLO
J 2” 171/16 3 33/8 3 21/4
K
F
PIPE SIZE
REF
OUT
CC
BB
L
PANEL MOUNT IN
PIPE SIZE DD
CC
REF.
PARTS LIST
1/4” 3/8” 1/2” 3/4” 1” 11/4” 11/2” 2”
A LOCK NUT OR 1/4”-20 1/4”-20 1/4”-20 205-S 205-S 1/4”-20 1/4”-20 1/4”-20
SET SCREW ALL MODELS
COMM. COMM. COMM. COMM. COMM. COMM.
B HANDWHEEL ALL MODELS 229 229 229 429 429 629 629 629
ADJUSTING HVJ(P), HVS(P) 222-S 222-S 322-S 422-S 522-S 622-S 722-S 822-S
C HVB(P) 222-B 222-B 322-B 422-B 522-B 622-B 722-B 822-B
SCREW HVSS(P) 222-SS 222-SS 322-SS 422-SS 522-SS 622-SS 722-SS 822-SS
HVJ(P), HVS(P) 205-S 205-S 205-S 305-S 305-S 655-S 655-S 655-S
D LOCK NUT HVB(P) 205-S 205-S 205-S 305-S 305-S 655-S 655-S 655-S
HVSS(P) only 205-SS 205-SS 205-SS 305-SS 305-SS 655-SS 655-SS 655-SS
E GLAND HVB(P) 225-B 225-B 325-B 525-B 525-B 625-B 725-B 825-B
HVSS(P) 225-SS 225-SS 325-SS 525-SS 525-SS 625-SS 725-SS 825-SS
HVJ, HVS 223-SR 223-SR 323-SR 423-SR 523-SR 623-SR 723-SR 823-SR
HVB 223-BR 223-BR 323-BR 423-BR 523-BR 623-BR 723-BR 823-BR
HVSS 223-SSR 223-SSR 323-SSR 423-SSR 523-SSR 623-SSR 723-SSR 823-SSR
F BONNET 228-SR 228-SR 328-SR 428-SR 528-SR 628-SR 728-SR 828-SR
HVJP, HVSP
HVBP 228-BR 228-BR 328-BR 428-BR 528-BR 628-BR 728-BR 828-BR
HVSSP 228-SSR 228-SSR 328-SSR 428-SSR 528-SSR 628-SSR 728-SSR 828-SSR
HVJ(P), HVS(P) 224* 224* 224* 424* 424* 624* 624* 624*
G O-RING ✝ HVB(P) 224-* 224-* 224-* 424-* 424-* 624-* 624-* 624-*
HVSS(P) only 224-RT 224-RT 224-RT 424-RT 424-RT 624-RT 624-RT 624-RT
HVJ(P), HVS(P) 204* 204* 304* 404* 504* 604* 704* 804*
H O-RING ✝ HVB(P) 204-* 204-* 304-* 404-* 504-* 604-* 704-* 804-*
HVSS(P) only 204-RT 204-RT 304-RT 404-RT 504-RT 604-RT 704-RT 804-RT
HVJ(P) 100 200 300 400 500 600 700 800
HVB(P) 100-B 200-B 300-B 400-B 500-B 600-B 700-B 800-B
I BODY HVS(P) 100-S 200-S 300-S 400-S 500-S 600-S 700-S 800-S
J SPRING ✝ ALL MODELS 207-** 207-** 307-** 407-** 507-** 607-** 707-** 807-**
HARDENED STEEL 206 206 306 406 506 606 706 806
K PISTON ✝ 416 STAINLESS STEEL 206-A 206-A 306-A 406-A 506-A 606-A 706-A 806-A
303 STAINLESS STEEL 206-SS 206-SS 306-SS 406-SS 506-SS 606-SS 706-SS 806-SS
L STOP RING HVB(P) 208-B 208-B 308-B 408-B 508-B 608-B 708-B 808-B
HVJP, HVSP, 505-S 505-S 605-S 705-S 705-S 805-S 745-S 745-S
M LOCK NUTS 505-S 505-S 605-S 705-S 705-S 805-S 745-S 745-S
HVBP
2 REQ’D HVSSP 505-SS 505-SS 605-SS 705-SS 705-SS 805-SS 745-SS 745-SS
16
V-SERIES HVJF
HVBF
Cast Iron
Brass
HVSF Steel HVJF-P Cast Iron HVSF-P Steel
HVSSF Stainless Steel HVBF-P Brass HVSSF-P Stainless Steel
DIMENSIONS A DIMENSIONS IN INCHES
B Valve
Size AA BB EE
C
D 13 /16 31/2 13/8
11
1”
E
11/4” 1411/16 33/4 15/8
F
G 11/2” 187/16 41/16 21/4
AA MAXIMUM REF.
2” 185/8 49/16 21/4
H
EE Note: Dimensions reflect
THD. DIA. 150# and 300# only
I
V-SERIES
M
VALVES
J 221/2˚
K 45˚
45˚
45˚
PIPE SIZE
F
221/2˚
L
BB
PANEL MOUNT
PIPE SIZE
-------
-------
-------
-------
BB FOR 2” VALVE ONLY
PARTS LIST
SYM. NAME MODEL DIMENSIONS IN INCHES
1” 11/4” 11/2” 2”
A LOCK NUT OR ALL MODELS 1/4”-20 1/4”-20 1/4”-20
SET SCREW 205-S COMM. COMM. COMM.
B HANDWHEEL ALL MODELS 429 629 629 629
HVJF(P) HVSF(P) 522-S 622-S 722-S 822-S
ADJUSTING HVBF(P) 522-B 622-B 722-B 822-B
C
SCREW HVSSF(P) 522-SS 622-SS 722-SS 822-SS
HVJF(P), HVSF(P) 305-S 655-S 655-S 655-S
D LOCK NUT HVBF(P) 305-S 655-S 655-S 655-S
HVSSF(P) only 305-SS 655-SS 655-SS 655-SS
HVJF(P), HVSF(P) 525-S 625-S 725-S 825-S
E GLAND HVBF(P) 525-B 625-B 725-B 825-B
HVSSF(P) 525-SS 625-SS 725-SS 825-SS
HVJF, HVSF 523-SR 623-SR 723-SR 823-SR
HVBF 523-BR 623-BR 723-BR 823-BR
HVSSF 523-SSR 623-SSR 723-SSR 823-SSR
F BONNET HVJPF, HVSPF 528-SR 628-SR 728-SR 828-SR
HVBPF 528-BR 628-BR 728-BR 828-BR
HVSSFP 528-SSR 628-SSR 728-SSR 828-SSR
HVJF(P), HVSF(P) 424* 624* 624* 624*
G O-RING ✝ HVBF(P) 424-* 624-* 624-* 624-*
HVSSF(P) only 424-RT 624-RT 624-RT 624-RT
HVJF(P), HVSF(P) 504* 604* 704* 804*
H O-RING ✝ HVBF(P) 504-* 604-* 704-* 804-*
HVSSF(P) only 504-RT 604-RT 704-RT 804-RT
HVJF(P) 500-F 600-F 700-F 800-F
HVBF(P) 500-BF 600-BF 700-BF 800-BF
I BODY HVSF(P) 500-SF 600-SF 700-SF 800-SF
HVSSF(P) 500-SSF 600-SSF 700-SSF 800-SSF
J SPRING ✝ ALL MODELS 507-** 607-** 707-** 807-**
HARDENED STEEL 506 606 706 806
K PISTON ✝ 416 STAINLESS STEEL 506-A 606-A 706-A 806-A
303 STAINLESS STEEL 506-SS 606-SS 706-SS 806-SS
HVJF(P), HVSF(P) 508-S 608-S 708-S 808-S
L STOP RING HVBF(P) 508-B 608-B 708-B 808-B
HVSSF(P) 508-SS 608-SS 708-SS 808-SS
LOCK NUTS HVJFP, HVSFP, 705-S 805-S 745-S 745-S
M HVBFP 705-S 805-S 745-S 745-S
2 REQ’D HVSSFP 705-SS 805-SS 745-SS 745-SS
17
V-SERIES PERFORMANCE CHARTS
All valve tests 110˚F. to 120˚F. Oil Viscosity 150 S.S.U. at 100˚F.
(Charts good from 30 to 500 S.S.U.)
1/4” VALVE TESTS 3/8” VALVE TESTS
V-SERIES
6
VALVES
5 XS
4 Rated Capacity WS 10 XS
3 G.P.M.
3 Rated Capacity
5 G.P.M.
WS
2 US 5
GALLONS PER MINUTE
RS
GALLONS PER MINUTE

AS 4 US RS
TS
3
1 ZS AS TS
.8 2 ZS
YS PRESSURE RANGE IN P.S.I. PRESSURE RANGE IN P.S.I.
.6 207-AS = 3-15 207-AS = 3-15
207-US = 7-35 YS 207-US = 7-35
207-WS = 30-100 207-WS = 30-100
.4 207-XS = 60-175 1 207-XS = 60-175
207-YS = 150-350 207-YS = 150-350
207-ZS = 300-500 207-ZS = 300-500
207-TS = 400-600 207-TS = 400-600
207-RS = 600-750 207-RS = 600-750
.2 .5
1 2 4 6 8 10 20 40 60 80 100 150 1 2 4 6 8 10 20 40 60 80 100 150
OVERPRESSURE IN P.S.I. OVERPRESSURE IN P.S.I.
1/2” VALVE TESTS 3/4” VALVE TESTS
PRESSURE RANGE IN P.S.I.

307-AS = 3-15
307-US = 7-35
307-WS = 30-100
307-XS = 60-175 40
307-YS = 150-350
307-ZS = 300-500 30
307-TS = 400-600
25 307-RS = 600-750
20 Rated Capacity
20 16 G.P.M.
15 15
Rated Capacity
11 G.P.M. WS ZS
GALLONS PER MINUTE
GALLONS PER MINUTE
10 10 US
XS YS
AS
RS
5 WS XS
5
4 US TS 4
PRESSURE RANGE IN P.S.I.
3 AS ZS 3 407-AS = 3-15
407-US = 7-35
407-WS = 30-100
2 YS 2 407-XS = 60-175
407-YS = 150-350
407-ZS = 300-500
1 1
1 2 4 6 8 10 20 40 60 80 100 150 1 2 4 6 8 10 20 40 60 80 100 150
18
V-SERIES PERFORMANCE CHARTS
All valve tests 110˚F. to 120˚F. Oil Viscosity 150 S.S.U. at 100˚F.
(Charts good from 30 to 500 S.S.U.)
1” VALVE TESTS 11/4” VALVE TESTS
PRESSURE RANGE IN P.S.I. PRESSURE RANGE IN P.S.I.

507-AS = 3-15 607-AS = 3-15
507-US = 7-35 607-US = 7-35
507-WS = 30-100 607-WS = 30-100
507-XS = 60-175 607-XS = 60-175
V-SERIES
507-YS = 150-350 607-YS = 150-350
VALVES
507-ZS = 300-500 120 607-ZS = 300-500
60 507-R = 500-900 607-R = 500-800
50 100
40 80
Rated Capacity Rated Capacity
30 25 G.P.M.
60 50 G.P.M.
20 ZS
GALLONS PER MINUTE
GALLONS PER MINUTE

WS 40 WS
ZS
US US YS
YS
10 AS R 20 XS
8 XS 16 AS
6 12
R
4 8
21 2 4 6 8 10 20 40 60 80 100 150 41 2 4 6 8 10 20 40 60 80 100 150

11/2” VALVE TESTS 2” VALVE TESTS
PRESSURE RANGE IN P.S.I. PRESSURE RANGE IN P.S.I.

707-AS = 3-15 807-AS = 3-15
707-US = 7-35 807-US = 7-35
707-WS = 30-100 807-WS = 30-100
707-XS = 60-175 807-XS = 60-175
707-YS = 150-350 807-YS = 150-350
707-ZS = 300-500 807-ZS = 250-600
707-R = 500-900
200
160 200 Rated Capacity
150 G.P.M.
120 Rated Capacity 150
80 G.P.M.
80 100
GALLONS PER MINUTE
GALLONS PER MINUTE
R
WS ZS
40 AS
50
32 US YS ZS 40
WS XS
24 AS 30 US
16 XS 20 YS
8 10
1 2 4 6 8 10 20 40 60 80 100 150 1 2 4 6 8 10 20 40 60 80 100 150
19
12AT/50AT Series
Spin-On Filters
1
Spin-On Filters
12AT/50AT Series
Applications for
Spin-On Filters
Mounting Ports
n 6 hole pattern n Both NPT and
n Mobile Equipment
for flexibility SAE straight
n Hydrostatic Drives thread available
n Industrial Power Units

Disposable
n Reservoir Breathers Canister
Indicator Gauge
n No mess, oil is
n Shows at a glance
contained inside
when the canister
Often, economic conditions dictate n Easy to handle
needs changing
n Single and
what type of filter is used on a double lengths
piece of equipment. When costs for longer life
are tight, you need a filter that is
inexpensive, yet uncompromising
in performance and quality. Interchangeability
n Parker canisters
Parker's spin-on filters fit that fit many competitors'
need. They are built to fit heads. Contact
demanding design parameters Hydraulic Filter
in today's mobile and industrial Division for
part numbers
equipment. No compromising.
TYPICAL
RETURN
LOCATIONS
RETURN
SUCTION
BREATHER
OFFLINE
Parker Hannifin Corporation

Hydraulic Filter Division
2 Metamora, OH
Spin-On Filters
12AT/50AT Series
Typical Element Performance: 12AT Typical Element Performance: 50AT

Media Filter Beta Particle Media Filter Beta Particle
Code Media Ratios Size / Efficiency Code Media Ratios Size / Efficiency
25C Cellulose B25=2 25 / 50% 25C Cellulose B25=2 25 / 50%

20B Microglass B20=75 20 / 98.7% 20B Microglass B20=75 20 / 98.7%
10B Microglass B10=75 10 / 98.7% 10B Microglass B10=75 10 / 98.7%
10C-2 Cellulose B10=2 10 / 50%
20B-2 Microglass B20=75 20 / 98.7%
10B-2 Microglass B10=75 10 / 98.7%
03B-2 Microglass B3=75 3 / 98.7%
Actual results are dependent on system flow rates, Actual results are dependent on system flow rates,
fluid viscosities, and other parameters. fluid viscosities, and other parameters.
Beta Efficiency at (X)

Rating Particle Size
Bx = 2 ................................................................................... 50.0%
Bx = 20 ................................................................................. 95.0%
Bx = 75 ................................................................................. 98.7%
Bx = 200 ............................................................................... 99.5%
Bx = 1000 ........................................................................... 99.99%
20B 25C
.70 12AT ASSEMBLY 03C 10C 25C
.70 50AT-1 ASSEMBLY 03C 10B 10C
10 10
.60 150 SUS .60 150 SUS

(BAR)
(BAR)
8 8
.50 .50
PRESSURE DROP
PRESSURE DROP
.40 6 .40 6
.30 .30
4 4
.20 .20
(PSI)
(PSI)
2 2
.10 .10
0 0
.0 0 2 4 6 8 10 12 14 16 18 .0 0 5 10 15 20 25 30 35 40 45 50
(GPM) FLOW (LPM) (GPM) FLOW (LPM)

0 7 14 21 28 35 42 49 56 63 .0 0 15 30 45 60 75 90 105 120 135 150 165 180
.70 12AT ASSEMBLY 10B 20B

.70 50AT-2 ASSEMBLY 03B 10B
10 10
20B
.60 150 SUS .60 150 SUS
10C
(BAR)
(BAR)
8 8
.50 .50
PRESSURE DROP
PRESSURE DROP
.40 6 .40 6
.30 .30
4 4
.20 .20
(PSI)
(PSI)
2 2
.10 .10
0 0
.0 0 2 4 6 8 10 12 14 16 18 .0 0 5 10 15 20 25 30 35 40 45 50
(GPM) FLOW (LPM) (GPM) FLOW (LPM)

0 7 14 21 28 35 42 49 56 63 .0 0 15 30 45 60 75 90 105 120 135 150 165 180

3 Metamora, OH
Spin-On Filters
12AT/50AT Series
Installation and Element Collapse Rating: Filter Material:

100 psid minimum Head: Aluminum
Specification Data Canister: Low Carbon Steel
Model 12AT Element Condition Indicators:
Gauge: Color coded 15/25 psi Shipping Weights (approximate):
Pressure Ratings: 1.6 lbs.
Maximum Allowable Operating Pressure Switch: Normally open
Pressure (MAOP): 150 psi (10.3 bar) 20 +/- 2 psi Gauge Port Locations:
5 Amps @ 24 VDC RI - Right side of inlet
Design Safety Factor: 2.5:1 LI - Left side of inlet
Vacuum Switch: Normally open RO - Right side of outlet
Operating Temperatures: 5" +/- 1" Hg LO - Left side of outlet
-40°F to 225°F (-40°C to 107°C) 1.0 Amp @ 120 VAC
LI LO
67.82
MAX
2.67
95.00
3.74
38.10
1.50
RI RO
95.25 Linear Measure: millimeter

3.75 inch
¼ - 20 UNC x .31 MIN
THREAD DEPTH
2-TOTAL
OPTIONAL 1/8 - 27 NPT 23.62

GAUGE PORT (RIGHT SIDE 27.43
1.08 .93
INLET SHOWN, PLUGGED) 47.62
1.875
INLET OUTLET
12.19
.48
PORTS (BOTH ENDS)

¾"-14 NPTF
OR
¾" SAE - 12
172.97MAX
6.81
148.84
5.68
15.7 MINIMUM
.62 REMOVAL
CLEARANCE

4 Metamora, OH
Spin-On Filters
12AT/50AT Series
Installation and Element Collapse Rating: Filter Material:

100 psid minimum Head: Aluminum
Specification Data Canister: Low Carbon Steel
Model 50AT Element Condition Indicators:
Gauge: Color coded 15/25 psi Shipping Weights (approximate):
Pressure Ratings: Single length: 3.7 lbs.
Maximum Allowable Operating Pressure Switch: Normally open Double length: 5.3 lbs.
Pressure (MAOP): 150 psi (10.3 bar) 20 +/- 2 psi
5 Amps @ 24 VDC Gauge Port Locations:
Design Safety Factor: 2.5:1 RI - Right side of inlet
Vacuum Switch: Normally open LI - Left side of inlet
Operating Temperatures: 5" +/- 1" Hg RO - Right side of outlet
-40°F to 225°F (-40°C to 107°C) 1.0 Amp @ 120 VAC LO - Left side of outlet
Linear Measure: millimeter

inch
Ports: (both ends)

1¼"-11½" NPTF
or
1¼" SAE-20

5 Metamora, OH
Spin-On Filters
12AT/50AT Series
Reservoir Model Air Rating* Element Adaptor Kit

Breather Assemblies
12AT and 50AT 12AT-03C 1 micron 926543 926876
12AT-10C 2 micron 921999 926876
Sizing
12AT-25C 5 micron 925023 926876
Select the proper size canister for the
maximum rate of reservoir draw down 50AT-03C 1 micron 926541 926875
or air exchange rate. As a rule of 50AT-10C 2 micron 926169 926875
thumb, clean pressure drop should be
limited to 0.18 psid (5" H2O). 50AT-25C 5 micron 926170 926875
* 99% Removal efficiency for particles larger than the stated size in air.
A pipe flange, weld collar, etc. may be
used to connect the canister adaptor Graphs are for 03C canisters only. Total pressure drop across
kit to the reservoir. Make sure that air canister, adaptor, and pipe may be found by adding pressure
is not able to leak around the adaptor. drops below:
When mounting on the side of the
reservoir, make sure the installation is + 1.5% for each inch of 12AT adaptor or 3/4" pipe used.
above the surface of the fluid. + 3.0% for each 3/4" elbow used.
+ 1.0% for each inch of 50AT adaptor or 1-1/4" pipe used.
Recommended canister change out + 2.0% for each 1-1/4" elbow used.
is after 500 hours of operation. More
frequent replacement may be re-
quired when operated in heavily TYPICAL INSTALLATIONS
contaminated areas such as grinding MOUNTED ON TOP
operations, primary metal mills, and OR SIDE OF
RESERVOIR
on mobile equipment. Under such
conditions, increase replacement
frequency to every 250 hours.
ALLOW 1.25" FOR CANISTER

REMOVAL CLEARANCE
10 .4
12AT
DIFFERENTIAL PRESSURE (IN H20)
8
DIFFERENTIAL PRESSURE (PSI)
.3
7
6
12AT
5
.2
4
50AT
3
50AT
.1
2
0
0 10 20 30 40 50 60 70 80 90 100 0 100 200 300 400 500 600
AIR FLOW (SCFM) OIL LEVEL CHANGE RATE (GPM)

6 Metamora, OH
Spin-On Filters
12AT/50AT Series
Filter Service Accessory Parts List
Filter canisters need to be replaced Description 12AT 50AT

when the pressure gauge reads the Gauge - 15 psi 934238 934238
filter bypass setting. For example, if a Gauge - 25 psi 934237 934237
12AT filter has a 25 psi bypass valve,
Pressure switch-15 psi 926359 926359
it needs to be replaced when the
pressure gauge reads 25 psi. If no Pressure switch-25 psi 926923 926923
indicator of any kind is used, replace Vacuum switch 926949 926949
the canister after the first 50 hours of Breather adaptor kit 926876 926875
operation, and every 250 hours Vacuum gauge 934239 934239
thereafter. More frequent replacement
could be required depending on
operating conditions.
Replacement Canisters
When servicing a 12AT or 50AT filter,
use the following procedure: Media 12AT 50AT 50AT-2
A. Shut down the main system and 25C 925023 926170 N/A
release pressure in the filter line. 10C 921999 926169 927736
B. Unthread the canister and discard 03C 926543 926541 N/A
it along with the accompanying 20B 928764 928767 929446
seal. A strap wrench may be
10B 928763 928766 929445
required.
C. Apply a small amount of lubricant 03B N/A 934200 932073
to the new canister seal.
D. Install the new canister and hand
tighten.
15 15
10
20
10
1.0
20
1.0
12-30 PSI
COLOR BAND (RED) 20-30 PSI
1.5 0.5 1.5 COLOR BAND (RED)
0.5
25
25
5
5
2.0 2.0
bar bar
psi psi
30
30
Indicator Gauge (15 PSI) Indicator Gauge (25 PSI)
1/8-27 NPTF 1/8-27 NPTF
VACUUM SWITCH PRESSURE SWITCH

7 Metamora, OH
Spin-On Filters
12AT/50AT Series
How To Order
Select the desired symbol (in the correct position) to construct a model code.
Example:
BOX 1 BOX 2 BOX 3 BOX 4 BOX 5 BOX 6 BOX 7 BOX 8
50AT 2 10C N 25 DD N
BOX 1: Seals BOX 4 : Canister Media BOX 7 : Ports

Symbol Description Symbol Description Symbol Description
None Buna 25C* Cellulose 12AT
10C Cellulose BB 3/4" NPTF
03C* Cellulose MM SAE-12
BOX 2 : Basic Assembly 20B Microglass 50AT
Symbol Description 10B Microglass DD 1-1/4" NPTF
12AT Spin-on (¾" nom.) 03B ** Microglass OO SAE-20
50AT Spin-on (1¼" nom.)
* Not available in 50AT-2
** Not available in 12AT BOX 8 : Gauge Port Location
BOX 3 : Length Symbol Description
Symbol Description N None
BOX 5 : Indicator
None Single length canister Symbol Description H Inlet and outlet,
2 Double length canister both sides
(50 AT only) N None
(all ports drilled
and tapped)
BOX 6 : Bypass Setting
Symbol Description
25 25 psid
15 15 psid
3 3 psid
X No bypass
NOTE: Gauges must be ordered separately.
Please note the bolded options reflect

standard options with a reduced
lead-time. Consult factory on all
other lead-time options.

8 Metamora, OH
Product Data Sheet
00813-0100-2654, Rev EA
Volume 1 August 2004
MOUNTING CONFIGURATIONS SERIES 68 PLATINUM RTD

Rosemount Series 68 RTD temperature sensors measure from
Capsule –50 to 400 °C (–58 to 752 °F). Series 68 sensors are available in
Capsules are designed for direct immersion without mounting capsule, general purpose, and spring-loaded designs in sensor
fittings. Accessory compression fittings are available for adjustable lengths from 1 to 48 inches.
mounting into a thermowell. See “Mounting Adapters for Series 58, Table 3 shows the interchangeability of the Series 68 RTD. As an
68, 78, and 183”. option, for maximum system accuracy, Rosemount Inc. can
provide sensor calibration. See “Sensor Characterization
General-Purpose Sensor Assemblies (Calibration) Schedules– Option Code V”. In addition, Rosemount
Designed with a welded, fixed-position 1/2–14 ANPT process Inc. offers optional sensor-to-transmitter matching capability
connection fitting for direct immersion or thermowell applications, obtainable through the use of Callendar-Van Dusen Constants.
this sensor design provides a moisture-proof and vapor-tight seal. See “Option Code “V” Callendar-van Dusen Constants”.
The maximum static working pressure at 20 °C (68 °F) with no
vibration or flow condition is 31.59 MPa (3,500 psig). The use of a TABLE 3. Series 68 Interchangeability
thermowell is recommended for process pressure containment. • ±0.55 °C (±0.99 °F) at -50 °C (-58 °F)
Note that standard lengths are 1/4 inch less than nominal
dimension to prevent bottoming of the sensor in a thermowell. • ±0.30 °C (±0.54 °F) at 0 °C (32 °F)
• ±0.80 °C (±1.44 °F) at 100 °C (-212 °F)
Spring-Loaded Sensor Assemblies
• ±1.30 °C (±2.34 °F) at 200 °C (392 °F)
Spring-loaded sensors have a spring-positioned,
1 • ±1.60 °C (±2.88 °F) at 260 °C (500 °F)
/2–14 ANPT process connection fitting that ensures good surface
contact in thermowells for faster time response and vibration • ±2.30 °C (±4.14 °F) at 400 °C (752 °F)
resistance. Spring-loaded sensors are not intended to provide a
process seal. They must be used in conjunction with a thermowell
Construction
for this purpose.
FIGURE 7. Construction of a Platinum Thin Film RTD
NOTE
When a spring-loaded sensor is used properly, the spring should
be compressed approximately 1/2-inch. Connection Seal
Connection Leads
Bayonet Spring-Loaded Sensor Assemblies Connection Pads
Bayonet assemblies have the same advantages as the Passivation with
Sensors-3144_05A
spring-loaded sensor. However, the bayonet connector permits the Glass Layers
sensor to be easily removed from the process without tools. Photolithography
Structured Platinum
FIGURE 6. Series 68, 68Q, 78, and 58C Thin Film
Lead Wire Configurations Al2 O3 Substrate
Single Element Dual-element(1)
Red Red Design and construction of the Series 68 Platinum Sensors

provides the optimum combination of accuracy and durability
Red available for temperature measurements. The construction of the
Sensors-0002A, C
White
White sensor allows for direct immersion in non-corrosive fluids at
Black reasonable static pressures. For corrosive environments or many
industrial applications, these sensors are widely used with
White
Green standard thermowell assemblies.
White Green
(1) Dual-element sensors are only available on Series 68Q and 78

Platinum Element and Lead Wire Configurations
sensors. Single-element temperature sensors have four lead wires and may
be used in 2-, 3-, and 4-wire signal conditioning systems.
-10
Product Data Sheet
00813-0100-2654, Rev EA
August 2004 Volume 1
Specifications Environmental
Humidity Limits
Performance • Lead seal can withstanding 100% relative humidity.
Vibration Limits
Temperature Range
• ±0.05% maximum ice-point resistance shift due to 30 minutes
–50 to 400 °C (–58 to 752 °F) of 14 g peak vibration from 5 to 350 Hz at 20 °C (68 °F) for
unsupported stem length of less than 6 inches.
Effect of Temperature Cycling
Quality Assurance
±0.05% (0.13 °C or 0.23 °F) maximum ice-point resistance shift
• Each sensor is subjected to a resistance accuracy test at 0 °C
following 10 cycles over the specified temperature range.
and a insulation resistance test.
Stability Enclosure Ratings
±0.11% maximum ice-point resistance shift following 1,000 hours • When installed properly, Rosemount Series 68 sensors are
at maximum specified temperature (400 °C). suitable for indoor and outdoor NEMA 4X and CSA Enclosure
Type 4X installations. See “Hazardous Area Approvals” for
Maximum Hysteresis complete installation information.
±0.1% of operating temperature range.
Insulation Resistance
Time Constant 500 106 ohms minimum insulation resistance when measured at
12 seconds maximum required to reach 63.2% sensor response in 500 Vdc at room temperature.
water flowing at 3 ft/s (0.91 m/s).
Self Heating
16 mW minimum power dissipation required to cause a 1 °C (1.8
°F) temperature measurement error in water flowing at 3 ft/s.
Physical Specifications
Sheath Material
316 SST.
Lead Wire
Teflon® insulated, nickel-coated, 22-gauge stranded copper wire.
Identification Data
The model, serial numbers, and up to six lines of permanent
tagging information are etched on each sensor. Stainless steel
tags are available upon request.
Weight
• Capsule sensors: 5 oz
• General-purpose and spring-loaded sensors: 9 oz
-11
Product Data Sheet
00813-0100-2654, Rev EA
ORDERING INFORMATION
TABLE 4. Series 68 RTD Sensor Assemblies WITHOUT Thermowell
Model Product Description

0068 Platinum Thin-Film Temperature Sensors and Sensor Assemblies
Code Sensor Lead Wire Termination
D Rosemount Aluminum Connection head
C(1) Polypropylene Connection Head
R Aluminum Connection Head, Six Terminals, Flat Cover, Unpainted
T Aluminum Connection Head, Six Terminals, Extended Cover, Unpainted
P Aluminum Connection Head, Six Terminals, Flat Cover, Painted
L Aluminum Connection Head, Six Terminals, Extended Cover, Painted
N Sensor only with 6-in. Teflon® -insulated, 22-gauge lead wires
Code Sensor Type (single element -50 to 400 °C (-58 to 752 °F))
01(2)(3) Capsule Style
11(4) General-purpose style
21(5) Spring-loaded style
31(6) Bayonet spring-loaded style (available in 1-in. increments from 1 to 21 inches)
Code Extension Type Material
A Nipple Coupling SST
C Nipple Union SST
N None (Use with extension length option code 00)
Code Extension Length (E)
00 0.0 in.
30 3.0 in. (X) sensor length = (E) extension length + (L) thermowell length minus 0.25 in. (see Figure 4.)
60 6.0 in.
Code Thermowell Material
N No thermowell required
Code Sensor Immersion Length (L) Code Sensor Immersion Length (L) Code Sensor Immersion Length (L)
(2)(7)
010 1.0-in. 130 13.0-in. 250 25.0-in.
015 1.5-in. 135 13.5-in. 260 26.0-in.
020 2.0-in. 140 14.0-in. 270 27.0-in.
025 2.5-in. 145 14.5-in. 280 28.0-in.
030 3.0-in. 150(8) 15.0-in. 290 29.0-in.
035 3.5-in. 155 15.5-in. 300 30.0-in.
040(8) 4.0-in. 160 16.0-in. 310 31.0-in.
045 4.5-in. 165 16.5-in. 320 32.0-in.
050 5.0-in. 170 17.0-in. 330 33.0-in.
055 5.5-in. 175 17.5-in. 340 34.0-in.
060(8) 6.0-in. 180(8) 18.0-in. 350 35.0-in.
065 6.5-in. 185 18.5-in. 360 36.0-in.
070 7.0-in. 190 19.0-in. 370 37.0-in.
075 7.5-in. 195 19.5-in. 380 38.0-in.
080 8.0-in. 200 20.0-in. 390 39.0-in.
085 8.5-in. 205 20.5-in. 400 40.0-in.
090(8) 9.0-in. 210 21.0-in. 410 41.0-in.
095 9.5-in. 210 21.5-in. 420 42.0-in.
100 10.0-in. 220 22.0-in. 430 43.0-in.
105 10.5-in. 225 22.5-in. 440 44.0-in.
110 11.0-in. 230 23.0-in. 450 45.0-in.
115 11.5-in. 235 23.5-in. 460 46.0-in.
120(8) 12.0-in. 240 24.0-in. 470 47.0-in.
125 12.5-in. 245 15.5-in. 480 48.0-in.
-12
Product Data Sheet
00813-0100-2654, Rev EA
Code Options
Product Certifications
E5 FM Explosion-proof approval (See Figure 26)
E6 CSA Explosion-proof approval (See Figure 27)
E7(9) SAA Flameproof approval (See Figure 30)
E1(10) ATEX Flameproof approval (See Figure 29)
Calibration
V1-V7 Choose from “option code “V”–Callendar-van Dusen Constants.” See “Option Code “V” Callendar-van Dusen Constants”.
Option code V4 is not available with Series 68 sensors.
X8Q4 Calibrate to customer-specified temperature range (See “Option X8Q4: Sensor Calibrated to a Customer-Specified Temperature Range”)
X9Q4 Calibrate to customer-specified single temperature point (See “Option X9Q4: Sensor Calibrated to a Customer-Specified Single Point”)
Mounting Adapters, Lead Wire Extensions, Connectors, and Seals
M5-M7 Mounting adapters
A1-A8 Twisted lead wire extensions
B1-B8(11) Shielded cable lead wire extensions
C1-C8(11) Armored cable lead wire extensions
D1-D8(11) Armored cable lead wire extensions with electrical plugs
L1-L8 Armored cable mating plugs with lead wire extensions
F1 4-pin bayonet connector
H1-H8 4-pin connector mating plugs with lead wire extensions
J1 Moisture-proof seal assembly for armored cables
XA(12) Assemble connection head or transmitter to a sensor assembly (Teflon (PTFE) paste where appropriate, fully wired.)
(1) FM, CSA, SAA, and ATEX approvals are not available with the polypropylene connection head.
(2) Capsule style available in 1-in. increments only, starting at 1-in. (i.e. 1, 2, 3-inches, etc.) See “Mounting Adapters for Series 58, 68, 78, and 183” on page 51.
(3) This option must be used with Sensor Lead Wire Termination code N and is not available with assembly code XA or with Approval codes E1, E5, E6, and E7.
(4) General-purpose sensors are only available in (L) lengths of 2.5-in. or greater.
(5) Spring loaded sensors must be installed in a thermowell assembly to meet the requirements of explosion-proof approvals code E6.
(6) Not available with Sensor Lead Wire Termination codes R, P, or W or with approval codes E1, E5, E6, or E7.
(7) 1-in. length without extension is only available in capsule style.
(8) Standard configuration with best delivery.
(9) SAA Flame-proof Approval is only applicable if installed with Rosemount 244E, 248, 644, 3144P, or 3244MV transmitters.
(10) ATEX Flame-proof approval is only applicable if ordered with Sensor Lead Wire Terminator code D (Rosemount connection head) or installed with
Rosemount 144, 244E, 248, 644, 3144P, or 3244MV transmitters.
(11) These options are not available with Sensor Lead Wire Termination codes R, P, or W.
(12) If ordering code XA with a transmitter, specify the same option on the transmitter model code.
Ordering Example
Typical Lead Wire Extension Extension Thermowell Immersion Additional
Model Model Termination Sensor Type Type Length Material Length Options
Number
0068 N 11 N 00 N 045 E5
-13
Product Data Sheet
00813-0100-2654, Rev EA
TABLE 5. Series 68 RTD Sensor Assemblies WITH Thermowell
Model Product Description

0068 Platinum Thin Film Temperature Sensors and Sensor Assemblies
Code Sensor Lead Wire Termination
D Rosemount Aluminum Connection head
C(1) Polypropylene Connection Head
R Aluminum Connection Head, Six Terminals, Flat Cover, Unpainted
T Aluminum Connection Head, Six Terminals, Extended Cover, Unpainted
P Aluminum Connection Head, Six Terminals, Flat Cover, Painted
N Sensor only with 6-in. Teflon® -insulated, 22-gauge lead wires
Code Sensor Type (single element -50 to 400 °C (-58 to 752 °F))
Single Element Temperature Sensors
11 General-purpose style
21 Spring-loaded style
31(2)(3) Bayonet spring-loaded style (available in (X) lengths of 1 to 21-in., increments of 1-in.)
Code Extension Type Material
A(4) Nipple Coupling SST
C(4) Nipple Union SST
N None (Use with extension length option code 00)
Code Extension Length (E)
00 0.0 in.
30 3.0 in. (X) sensor length = (E) extension length + (L) thermowell length minus 0.25 in. (see Figure 4.)
60 6.0 in.
Code Thermowell Material Code Thermowell Material
A Type 316 SST(5) J Hastelloy® C (with 304 SST flange, if flange style is ordered)
B Type 304 SST L Hastelloy B (with 304 SST flange, if flange style is ordered)
C Carbon Steel M 304 SST with Teflon (PTFE) coating
D 316L SST P Chrome Molybdenum F22
E 304L SST R Nickel 200
F Alloy 20 T Titanium
G Monel® U(6) 316 SST with Tantalum Sheath
H Inconel® 600 W 321 SST
Z Chrome Molybdenum F11
Code Length Code Length Code Length
U(7) L T(8) U(7) L T(8) U(7) L T(8)
015 1.5-in. 4.0-in. 1.0-in. 130 13.0-in. 15.0-in. 0.5-in. 260 26.0-in. 30.0-in. 2.5-in.
035 3.5-in. 6.0-in. 1.0-in. 150(5) 15.0-in. 18.0-in. 1.5-in. 300 30.0-in. 33.0-in. 1.5-in.
045(5) 4.5-in. 6.0-in. 0.0-in. 160 16.0-in. 18.0-in. 0.5-in. 320 32.0-in. 36.0-in. 2.5-in.
075(5) 7.5-in. 9.0-in. 0.0-in. 190 19.0-in. 21.0-in. 0.5-in. 380 38.0-in. 42.0-in. 2.5-in.
090 9.0-in. 12.0 1.5-in. 205(9) 20.5-in. 24.0-in. 2.0-in. 410 41.0-in. 45.0-in. 2.5-in.
105(5) 10.5-in. 12.0-in. 0.0-in. 220(9) 22.0-in. 24.0-in. 0.5-in. 440 44.0-in. 48.0-in. 2.5-in.
-14
Product Data Sheet
00813-0100-2654, Rev EA
Code Thermowell Mounting Stem

1
T20(5) Threaded /2-14 ANPT Stepped
3
T22(5) Threaded /4-14 ANPT Stepped
T24(5) Threaded 1-11.5 ANPT Stepped
3
T26 Threaded /4-14 ANPT Tapered
T28 Threaded 1-11.5 ANPT Tapered
T30 Threaded 11/2-11 ANPT Tapered
1
T32(10) Threaded /2-14 ANPT Straight
3
T36(10) Threaded 1-11.5 ANPT Straight
3
1
T44 Threaded /2-14 ANPT Tapered
3
W38 Welded /4-in. pipe Stepped
W40 Welded 1-in. pipe Stepped
3
W42 Welded /4-in. pipe Tapered
W44 Welded 1-in. pipe Tapered
W46 Welded 11/4-in. pipe Tapered
3
W48(10) Welded /4-in. pipe Straight
W50(10) Welded 1-in. pipe Straight
F10(10) Flanged 2-in., Class 150 Straight
F52 Flanged 1-in., Class 150 Stepped
F54 Flanged 11/2-in., Class 150 Stepped
F58 Flanged 1-in., Class 150 Tapered
F60 Flanged 11/2-in., Class 150 Tapered
F62 Flanged 2-in. Class 150 Tapered
F66(10) Flanged 11/2-in., Class 150 Straight
F72 Flanged 11/2-in., Class 300 Stepped
F78 Flanged 11/2-in., Class 300 Tapered
F84(10) Flanged 11/2-in., Class 300 Straight
F88(11) Flanged 1-in., Class 600 Stepped
F90(11) Flanged 11/2-in., Class 600 Stepped
F92(11) Flanged 2-in., Class 600 Stepped
F94(11) Flanged 1-in., Class 600 Tapered
F96(11) Flanged 11/2-in., Class 600 Tapered
F02(10)(11) Flanged 1-in., Class 600 Straight
F04(10)(11) Flanged 11/2-in., Class 600 Straight
F06(10)(11) Flanged 2-in., Class 600 Straight
Q02 Sanitary, Tri-Clamp 1-in., Tri-Clamp Stepped
Q04 Sanitary, Tri-Clamp 11/2-in., Tri-Clamp Stepped
3
Q20 Sanitary, Tri-Clamp /4-in., Tri-Clamp Straight
Q22 Sanitary, Tri-Clamp 1-in., Tri-Clamp Straight
Q24 Sanitary, Tri-Clamp 11/2-in., Tri-Clamp Straight
Code Options
Product Certifications
E5 FM Explosion-proof approval (See Figure 26)
E6 CSA Explosion-proof approval (See Figure 27)
E7(12) SAA Flameproof approval (See Figure 30)
E1(13) ATEX Flameproof approval (See Figure 29)
-15
Product Data Sheet
00813-0100-2654, Rev EA
Calibration
V1-V7 Choose from “option code “V”–Callendar-van Dusen Constants.” See “Option Code “V” Callendar-van Dusen Constants”.
Option code V4 is not available with Series 68 sensors.
X8Q4 Calibrate to customer-specified temperature range (See “Option X8Q4: Sensor Calibrated to a Customer-Specified Temperature Range”)
X9Q4 Calibrate to customer-specified single temperature point (See “Option X9Q4: Sensor Calibrated to a Customer-Specified Single Point”)
Thermowell Options
Q8 Thermowell material certificate
R01 Thermowell special external pressure testing
R03 Thermowell dye penetration testing
R04 Special cleaning for oxygen service
R05 Thermowell NACE approval
R06 Stainless steel plug and chain
R07(14) Full penetration weld
R09(14)(15) Concentric serrations of thermowell flange face
R10 (14)(15) Thermowell flat faced flange
R11 Thermowell vent hole
R14 Thermowell special surface finish (12 Ra Max) (Maximum (U) length = 22.5 in.)
R16(14)(15) Ring joint flange (Not available with 0-in. (T) length)
R20 Electropolishing
R21 Thermowell Wake Frequency Calculation (Configuration Data Sheet required)
R22 Internal pressure testing
R23 Brass plug and chain
Mounting Adapters, Lead Wire Extensions, Connectors, and Seals
M5-M7 Mounting adapters
A1-A8 Twisted lead wire extensions
B1-B8(2) Shielded cable lead wire extensions
C1-C8(2) Armored cable lead wire extensions
D1-D8(2) Armored cable lead wire extensions with electrical plugs
L1-L8 Armored cable mating plugs with lead wire extensions
F1(2) 4-pin bayonet connector
H1-H8 4-pin connector mating plugs with lead wire extensions
J1 Moisture-proof seal assembly for armored cables
XA(16) Assemble connection head or transmitter to a sensor assembly (Teflon (PTFE) paste where appropriate, fully wired.)
(1) FM, CSA, SAA, and ATEX approvals are not available with the polypropylene connection head.
(2) Not available with Sensor Lead Wire Termination codes R, P, or W.
(3) Not available with option codes E1, E5, E6, and E7.
(4) Codes A and C must be used with an extension length. Additional non-standard (E) lengths are available in 1/2-in. increments from 2.5 to 9-in.
(5) Standard configuration with best delivery.
(6) Available only with straight stem thermowells.
(7) Thermowells with an overall length (“U” + “T” = 1.75-in.) of 42-in. or less are machined from solid barstock. Thermowells with an overall length larger than
42-in. will be constructed using a welded 3-piece design and are available only with a stepped stem style.
(8) For additional (T) lengths, see Table 28 on page -56.
(9) Straight or tapered stem only
(10) Straight thermowells are not recommended for (U) lengths greater than 6-in.
(11) F88 to F08 cannot be used with 0-in. (T) length. F08 cannot be used with 0- or 1/2-in. (T) length)
(12) SAA flame-proof approval is only applicable if installed with a Rosemount 248, 244E, 644, 3144P, or 3244MV transmitter.
(13) ATEX flame-proof approval is only applicable if ordered with Sensor Lead Wire Terminator code D (Rosemount connection head) or installed with a
Rosemount 144, 248, 244E, 644, 3144P, or 3244MV transmitter.
(14) Available on flanged thermowells only.
(15) Only one flange face option allowed.
(16) If ordering option code XA with a transmitter, specify the same option on the transmitter model code.
TABLE 6. Ordering Example

Typical Lead Wire Extension Extension Immersion Mounting Additional
Model Model Termination Sensor Type Type Length Material Code Length Style Options
Number
0068 N 21 A 30 A 075 T22 E5
-16
PIPE-MOUNTED SUCTION SCREENS
MESH SIZE TABLE Suction screens can be used

for straining oil, chemical liquids,
U.S. MESH INCHES MICRONS and water. They will not rust.
They’re made of tough glass-
4 .187 4760 filled nylon resins with stainless
6 .132 3360
8 .0937 2380 steel wire cloth elements. With
10 .0787 2000 male or female NPT connectors,
20 .0331 841 to thread into or onto pipe. Ten
30 .0232 595 wire mesh sizes to choose from.
40 .0165 420
60/30* .0098 250 The finer 60-, 100-, and 200-
100/30* .0059 149 mesh size screens are backed
200/30* .0029 74 up with a heavier 30-mesh
inner support.
*The "30" stands for the mesh size of the support screen.
HOW TO ORDER
NUT STYLE STRAINERS

PART NPT SCREEN DIMENSIONS
NO. (Pipe AREA
Size) (Sq. in.) A B C
Choose a part number from F-01 1/8 3.1 1-1/2 1-5/8 1

the nut or nipple table and F-02 1/4
F-03 3/8
add the mesh size desired F-04 1/2
from the mesh size table. F-1 1/8 6.5 1-1/2 2-1/4 1-1/2
Example: F-2 1/4
A 2-in. nut-style strainer is part F-3 3/8 C B
F-4 1/2
number F-16, and ordering it
F-6 3/4 14.75 2-1/8 3-3/16 2-1/2
with a 20-mesh wire screen F-8 1
would add “20” to the part F-10 1-1/4 A
number, making it F-16-20. F-12 1-1/2 27.5 2-5/8 4-3/16 3-1/2
F-16 2
F-20 2-1/2 46 3-1/2 5-3/16 4-1/2
F-24 3
NIPPLE STYLE STRAINERS

PART NPT SCREEN DIMENSIONS
NO. (Pipe AREA
Size) A B C
M3 3/8 6.5 2-1/2 2-1/4 1-1/2

M4 1/2 C B
M6 3/4
M16 2 27.5 4-1/4 4-3/16 3-1/2
M20 2-1/2 2-7/8*
M24 3 46 4-5/8 5-3/16 4-1/2 A
* No hex between nipple and strainer on this part
15
I845300
Installation, Operation, and Maintenance Guide
For Apollo Series Valves:
2 Piece Threaded
and Solder End
Ball Valves
Ball Valve Division
P.O. BOX 125 PAGELAND, S.C. 29728 803-672-6161

INSTALLATION, OPERATION AND MAINTENANCE OF THREADED AND SOLDER
END APOLLO BALL VALVES
Valves must be installed in piping systems that comply to the applicable A.N.S.I. B31
Standard. Special considerations must be taken with respect to pipe line expansions
and contractions and the media expansions and contractions within the piping system.
THREADED END INSTALLATION
1. Pipe connections to be threaded into these valves should be accurately threaded,

clean and free of dirt and metal shavings.
2. Teflon tape is recommended for use as the pipe joint sealant.
3. Use two wrenches when making the pipe joint. Apply one wrench on the hex pads
nearest the joint being tightened to prevent breaking the retainer-to-body seal.
4. UNION END VALVES: Remove the union nut from valve and place onto pipe.
Thread the tailpiece onto the pipe using a smooth jaw wrench. Thread the union nut
onto the valve body and lightly torque.
SOLDER END INSTALLATION
1. Piping connections to be soldered into these valves should be cut square and then
cleaned with an appropriate cleaner or flux.
2. These valves are designed to be soft soldered. Apply heat with the flame directed
away from the center of the valve body. Excessive heat can harm the Teflon seats.
Solder valves only in the fully open position.
3. UNION END VALVES: Remove the union nut from valve and place onto pipe.
Solder the tailpiece onto pipe, thread union nut onto valve body and lightly torque.
OPERATION
The valve is marked showing proper rotation direction for “ON” and “OFF” positions.
Rotation is clockwise for “OFF” and counterclockwise for “ON”.
MAINTENANCE
Normal stem packing wear can be compensated for by tightening the packing gland
screw clockwise. If all of the adjustment to the packing gland screw has been made,
remove the lever and packing gland nut and add one or two replacement bearings on
top of the old packing. Reassemble the lever and packing gland nut.
CAUTION: Do not disassemble Valve while under pressure nor with entrapped
hazardous fluids therein.
General repair of the valve can be made by:
1. Close valve.
2. Remove retainer from body center section by turning counterclockwise
3. 1/4” thru 1” valves only; pry out the top seat being careful not to damage the ball. 1-
1/4” thru 3” valves; the top seat will come out with the retainer.
4. Push ball out of body with finger.
5. Remove packing gland nut by turning counterclockwise and push stem down into
body to remove.
6. Remove all seats and seals. To facilitate removal of the stem packing, cut with
knife.
7. Replace all seats and seals as furnished in the Service Kit. Inspect the ball and
stem for excessive wear or damage and replace if necessary.
8. Reverse the above procedure to reassemble using a sealant on the retainer threads
equivalent to Loctite Hydraulic Sealant. NOTE: VALVES IN OXYGEN SERVICE
CAN ONLY BE SEALED WITH AN OXYGEN COMPATIBLE THREAD SEALANT.
Union End Valves cannot be easily field repaired, therefore it is recommended that the
main valve section be replaced.
NOTE: ALWAYS TEST VALVE AND SYSTEM BEFORE PUTTING THE SYSTEM
INTO SERVICE.
Bronze Valves: WARNING: This product is made from Bronze Alloys which contain
lead; a chemical known to the State of California to cause cancer and birth defects and
other reproductive harm.
General 2-PC. BALL VALVE
Identification
1. Lever and grip 6. Retainer

2. Stem packing 8. Stem
3. Stem bearing 9. Lever nut
4. Ball 10. Body seal
5. Seat (2) 11. Body
Shuttle-Type Flow Switches
Shuttle-Type
Series FS-200/400
Instruction Bulletin No. 45523
Installation
Install FS-200 or FS-400 Series units in piping system using standard pipe fitting procedures. Be careful to keep
sealing compound out of the unit. Be sure to observe direction of flow - marked “IN” and “OUT” on housing. See
chart below for port and wrench hex. sizes.
Unless otherwise specified, standard FS-200 and FS-400 units are factory-calibrated with water. FS-200 and
FS-200 Adjustable units are installed horizontally, in line, with lead wires up. FS-400 and FS-400 Adjustable units are
installed vertically; lead wires up, as shown. 150 micron filtration is suggested for use with all units.
Specifications (FS-200 Series)

Wetted Materials
Housing
FS-200 Bronze or 316 Stainless Steel Note
Note:: Bonnet and shuttle
FS-200 Adj. Bronze assembly should be removed
Shuttle Teflon from unit during welding or
Bonnet Bronze or Stainless Steel brazing.
Spring 316 Stainless Steel
(See bonnet assembly removal
Other Wetted Parts Viton, Ceramic
under “Maintenance” on back
Pressure Rating
of sheet.)
Operating 400 PSIG @ 100°F (37.8°C)
Proof 800 PSIG @ 100°F (37.8°C)
Operating Temperature
FS-200 -20°F to +300°F (-29°C to +148.9°C)
FS-200 Adj. -20°F to +200°F (-29°C to +93.3°C)
Repeatability 1% Maximum Deviation
Set Point Accuracy ±10%
Set Point Differential 15% Maximum
Switch* SPDT, 20 VA *See "Electrical Data"
Electrical Termination No. 18 AWG, 24" L., Polymeric Lead on inside pages
Wires
Dimensions (FS-200 Series)
#18 AWG, 24" L.
Polymeric 1/2" NPT Port Size "C" Dim.
Model "A" Dim. "B" Dim.
Jacket NPT (HEX)
Bonnet
1" 3-1/4" 3" 1-25/32"
!
Switch 1-1/4" 4" 3-3/16" 2-3/16"

B Housing FS-200 1-1/4" SS 4-1/2" 3-3/16" 2-3/16"
and 1-1/2" 4-1/2" 3-1/2" 2-1/2"
!
! FS-200 2" 5-3/8" 4" 3-3/32"

Inlet Port
Adjustable 2-1/2" 6-5/16" 4-1/2" 3-5/8"
NPT Port 3" 7-3/8" 5-5/32" 4-3/8"
! A !
! C ! Adjustable versions available in 1" port sizes only.
Specifications (FS-400 Series) . . .
Wetted Materials
Housing Bronze
Shuttle Delrin
Spring 316 Stainless Steel
O-Ring Viton
Other Wetted Parts Ceramic
Pressure Rating, Max.
Operating 400 PSI @ 100°F (+37.8°C)
Proof 800 PSI @ 100°F (+37.8°C)
Operating Temperature -20°F to +180°F (-29°C to +82.2°C)
Repeatability 1% Maximum Deviation
Set Point Accuracy ±10%
Set Point Differential 15% Maximum
Switch* SPDT, 20 VA
Inlet/Outlet Ports 3/4" NPT
Electrical Termination No. 18 AWG, 24" L.,
Polymeric Lead Wires
*See "Electrical Data" below.
This product is suitable for Class I and Class II applications only, per the requirements of standard EN60730
and any additional specific requirements for a particular application or medium being sensed. Class I
compliance of metal bodied units requires a ground connection between the metal body and the earthing
system of the installation. Class I compliance of plastic bodied units in contact with a conductive medium
requires that the medium be effectively earthed so as to provide an earthed barrier between the unit and
accessible areas. For Class III compliance, a supply at safety extra-low voltage (SELV) must be provided.
Please consult the Factory for compliance information on specific part numbers.
Electrical Data
Switch Ratings - Maximum Resistive Load
Dimensions (FS-400 Series)
1-7/16"
HEX 1/2" NPT
3-27/32"
1-3/8"
1-3/8"
Pressure Drop Charts - Typical
FS-200 Series
1" NPT and 1-1/2" NPT Ports 2" NPT and 3" NPT Ports
PRESSURE DROP (PSID)
FLOW RATE: GPM FLOW RATE: GPM
Note
Note: Tests conducted with units in horizontal position (lead wires up) with water at +70°F (21°C).
FS-400 Series
FLOW RATE: GPM
Note
Note: Tests conducted with units in vertical position (lead wires up) with water at +70°F (21°C).
Electrical Connection . . . Flow Setting Adjustment . . .
Lead wires and 1/2" NPT or junction box with 1/2" NPT. (FS-200/400Adjustable and FS-400 Units.)
Maintenance . . . Standard units are normally supplied with adjustment set

Occasional cleaning when excessive contamination is at “minimum flow” - adjustment screw slot (and vane
present in the liquid is the only maintenance normally within unit) in vertical position, as shown below. Adjust-
required. With system shut-down and no liquid in piping, ment may be made with unit on test stand or installed in
remove bonnet nut to disassemble unit for cleaning. It is system. With liquid flowing at desired rate, adjust screw
not necessary to remove unit body from the system. in side of housing until unit just actuates. (Switch closes
Remove retainer ring “A” for complete shuttle disassembly. or opens, as desired.)
Remove ring “B” to disassemble disc only.
Bonnet
Nut Adjustment Screw with Slot in Min.
Flow Position. (Same for FS-200
Shuttle Adjustable and FS-400 Adjustable
Assembly Units.
Disc
Retainer Ring "A"
Retainer Flow
Ring "B" Switch
Typical Wiring Diagram . . .
FS-200/400 Series
(Fixed & Adjustable)
Important Points!
Product must be maintained and installed in strict accordance with Life expectancy of switch contacts varies with applications.
the National Electrical Code and GEMS technical brochure and Contact GEMS if life cycle testing is required.
instruction bulletin. Failure to observe this warning could result in
serious injuries or damages. Ambient temperature changes do affect switch set points, since
the specific gravity of a liquid can vary with temperature.
An appropriate explosion-proof enclosure or intrinsically safe
interface device must be used for hazardous area applications Flow switches have been designed to resist shock and vibration;
involving such things as (but not limited to) ignitable mixtures, however, shock and vibration should be minimized.
combustible dust and flammable materials.
Liquid media containing particulate and/or debris should be filtered
Pressure and temperature limitations shown on individual catalog to ensure proper operation of GEMS products.
pages and drawings for the specified flow switches must not be
exceeded. These pressures and temperatures take into consider- Electrical entries and mounting points may require liquid/vapor
ation possible system surge pressures/temperatures and their sealing if located in an enclosed tank.
frequencies.
Flow switches must not be field repaired.
Selection of materials for compatibility with the media is critical to
the life and operation of GEMS flow switches. Take care in the Physical damage sustained by the product may render it unser-
proper selection of materials of construction; particularly wetted viceable.
materials.
P/N 45523
Rev. N
V24 Nelson Enclosures & Controls V24
Type GUB Junction Boxes & Instrument Enclosures
Use: Applicable Third Party Standards:
To pull or splice wires and/or to mount and UL Standard: 886
enclose electrical devices in hazardous Suitable for wet locations.
locations. ANSI C33.84 and C33.27
ASTM A-153-73 Class A
Features: Fed. Spec: W-C 586C
• O-Ring gasket provided to seal out Mil. Spec: 100 and 130
moisture, dust, oil, dirt, etc. for interior and CSA Standard C22.2, No. 30
exterior locations
• Mounting lugs provided on all enclosures. Third Party Certification:
• Tapered threads (NPT) on conduit entries Series GUB, NGUB, GUBDC
and union hubs Type GUB
UL Listed: E-30513, E-85310
• Large cover opening for easy access Series GUBSW, NGUBSW Cast Iron Box with Aluminum Cover
• Ground kit available (See Page V28) UL Listed: E-113735, E-103220 Type NGUB-A
Cast Aluminum Box and Cover
GUBSW, NGUBSW-A: Series GUB, NGUB, GUBDC
• Meter-instrument housing. CSA Certified: 43437, LR20945
• Large diameter site window cover permits Series GUBSW, NGUBNWN
maximum visibility of enclosed device. CSA Certified 43437
GUBDC, GUBDC-A: Compliances:

• Provides significant increase in cubic inch Class I, Div. 1, 2, Groups B◊, C◊, D
capacity. Class I, Zone 1, 2, Groups IIA, IIB◊+H2◊
• Cast-in brackets for use with breaker bar Class II, Div. 1, 2, Groups E, F, G
tools. Class III
• Adjustable 90° mounting plates are NEMA 4, 4X†, 7B◊C◊D, 9EFG
available.
† NEMA 4X applies to NGUB, NGUBSW Type GUBSW
Materials: aluminum boxes and covers. Cast Iron Box with Copper-Free
• GUB series - Cast iron box with copper ◊ For Class I, Groups B and C, Zone I, Cast Aluminum Site Window
free aluminum cover; Buna-N Gasket Groups IIB+H2 all conduits must be sealed Type NGUBSW-A
• NGUB-A series - Copper-free aluminum within a specified distance of the enclosure. Copper-Free Cast Aluminum Box
box and cover Neoprene O-Ring See catalog ordering information for details. and Site Window Cover
Finishes:
• Hot dip galvanized on cast iron.
• Gray epoxy powder coat on aluminum
Dimensional Data:
See Page V26-27
Ordering Numbers:
See Page V25-29
May be ordered one of three ways:

1 Blank for field drilling —- instructions
provided with each box to maintain UL
listing.
2 Factory drilled and tapped conduit entries
Type GUBDC
or union hubs in standard conduit
arrangements for easy ordering.
Cast Iron Box with Copper -Free
3 Custom conduit entries or union hub Aluminum Dome Cover
arrangements available. Contact your local Type NGUBDC-A
Representative Copper-Free Aluminum Box
and Dome Cover
Effective February, 2002 7770 N. Frontage Road

Copyright 2002 Printed in U.S.A. Skokie, Illinois 60077
Ordering Information:
Catalog Number
Seal Distance (In.)(1)
Standard Cover Site Window Cover Inside Dimensions (inches) Maximum Mounting Group Group
Aluminum Iron Aluminum Iron Width Height Depth Conduit Plate Size B C
NGUB443A GUB-443 NGUBSW443A GUBSW-443 41⁄4 41⁄4 31⁄4 ⁄4

3
35⁄8 18 None
NGUB555A -- NGUBSW555A -- 53⁄8 53⁄8 5 ⁄4
3
4 3 None
NGUB664A GUB-664 NGUBSW664A GUBSW-664 61⁄8 61⁄8 41⁄4 2 53⁄8 18 18
NGUB976A -- NGUBSW976A -- 91⁄4 71⁄2 6 2 61⁄4 18 18
NGUB984A GUB-984 NGUBSW984A GUBSW-984 91⁄8 81⁄8 43⁄8 2 71⁄4 18 18
NGUB1093A GUB-1093 NGUBSW1093A GUBSW-1092 10 9 315⁄16 2 8 18 18
NGUB10105A GUB-10105 NGUBSW10105A GUBSW-10105 105⁄8 105⁄8 51⁄2 4 9 18 18
NGUB10106A -- NGUBSW10106A -- 101⁄8 101⁄8 6 4 83⁄8 3 3
NGUB10108A -- NGUBSW10108A -- 101⁄8 101⁄8 8 4 83⁄8 3 3
NGUB12128A -- NGUBSW12128A -- 121⁄8 121⁄8 8 4 101⁄4 3 3
NGUB121212A -- NGUBSW121212A -- 121⁄8 121⁄8 12 4 101⁄4 3 3
(1) For Groups B and C, all conduits must be sealed within specified distance of enclosure.
TABLE 4 - Maximum Number of Conduit Entries

Catalog Drilled and Tapped Conduit Entries - Trade Size of Conduit Union Hubs - Trade Size of Conduit
Number Side 1⁄2” 3⁄4” 1” 11⁄4” 11⁄2” 2” 21⁄2” 3” 31⁄2” 4 ⁄2”
1
⁄4”
3
1” 11⁄4” 11⁄2” 2” 21⁄2” 3” 31⁄2” 4
Long 2 2 -- -- -- -- -- -- -- -- 2 2 -- -- -- -- -- -- -- --
NGUB443A Short 2 2 -- -- -- -- -- -- -- -- 2 2 -- -- -- -- -- -- -- --
Long 2 2 -- -- -- -- -- -- -- -- 2 2 -- -- -- -- -- -- -- --
GUB-443 Short 2 2 -- -- -- -- -- -- -- -- 2 2 -- -- -- -- -- -- -- --
Long 3 2 -- -- -- -- -- -- -- -- 2 2 1 1 1 1 -- -- -- --
NGUB555A Short 3 2 -- -- -- -- -- -- -- -- 2 2 1 1 1 1 -- -- -- --
NGUB664A Long 3 3 2 2 2 1 1▲ -- -- -- 3 3 2 2 1 1 1▲ -- -- --
GUB-664 Short 3 3 2 2 2 1 1▲ -- -- -- 3 3 2 2 1 1 1▲ -- -- --
Long 5 4 4 3 3 2 -- -- -- -- 5 4 3 3 2 2 -- -- -- --
NGUB976A Short 4 3 3 2 2 2 -- -- -- -- 4 3 2 2 2 1 -- -- -- --
Long 5 5 4 3 3 2 -- -- -- -- 5 4 3 3 2 2 -- -- -- --
NGUB984A Short 5 4 3 3 2 2 -- -- -- -- 4 4 3 2 2 2 -- -- -- --
Long 5 5 4 3 3 2 2▲ -- -- -- 5 4 3 3 2 2 2▲ -- -- --
GUB-984 Short 5 4 3 3 2 2 2▲ -- -- -- 4 4 3 2 2 2 1▲ -- -- --
Long 6◆ 5◆ 4 3 3 2 -- -- -- -- 5◆ 4◆ 3 3 2 2 -- -- -- --
NGUB1093A Short 5◆ 4◆ 4 3 3 2 -- -- -- -- 5◆ 4◆ 3 2 2 2 -- -- -- --
Long 6◆ 5◆ 4 3 3 2 -- -- -- -- 5◆ 4◆ 3 3 2 2 -- -- -- --
GUB-1093 Short 5◆ 4◆ 4 3 3 2 -- -- -- -- 5◆ 4◆ 3 3 2 2 -- -- -- --
NGUB10105A Long 6◆ 5◆ 5 4 3 3 2 2 1 -- 6◆ 5◆ 3 3 3 2 2 2 1 --
GUB-10105 Short 6◆ 5◆ 5 4 3 3 2 2 1 -- 6◆ 5◆ 3 3 3 2 2 2 1 --
Long 6◆ 5◆ 4 3 3 2 2 2 -- -- 5◆ 4◆ 3 3 2 2 2 1 -- --
NGUB1016A Short 6◆ 5◆ 4 3 3 2 2 2 -- -- 5◆ 4◆ 3 3 2 2 2 1 -- --
Long 6◆ 5◆ 4 3 2 2 2 2 1 1 5◆ 4◆ 3 3 2 2 2 1 1 1
NGUB10108A Short 6◆ 5◆ 4 3 3 2 2 2 1 1 5◆ 4◆ 3 3 3 2 2 1 1 1
Long 7◆ 6◆ 5 4 4 3 2 2 2 1 6◆ 5◆ 4 3 3 3 2 2 2 1
NGUB12128A Short 7◆ 6◆ 5 4 4 3 2 2 2 1 6◆ 5◆ 4 3 3 3 2 2 2 1
Long 7◆ 6◆ 5 4 4 3 2 2 2 1 6◆ 5◆ 4 3 3 2 2 2 2 1
NGUB121212A Short 7◆ 6◆ 5 4 4 3 2 2 2 1 6◆ 5◆ 4 3 3 2 2 2 2 1
◆ Boss required - contact factory for price

and availability.
▲ Mounting feet located in vertical position.

Dimensional Data (All dimensions are in Inches):
Front View Less Cover Side View
End View Instrument Cover Section View
STANDARD COVER
Catalog Catalog Mounting Cover Dia. Cover Wall

Number Number Outside Dimensions Mounting Lugs Conduit Space Opening Dia Depth Thickness
Aluminum Iron A B C D E F G I L M N P R S U V X Z
NGUB443A GUB-443 55⁄16 55⁄16 53⁄16 49⁄16 61⁄4 37⁄8 3⁄8 2 33⁄4 213⁄16 33⁄4 3⁄4 4 45⁄8 4 3 7
⁄16 7
⁄16
NGUB555A -- 61⁄4 61⁄4 615⁄16 61⁄4 71⁄2 5 3⁄8 2 41⁄4 41⁄16 41⁄4 15⁄16 41⁄2 51⁄4 51⁄2 45⁄8 7
⁄16 3
⁄8
NGUB664A GUB-664 7 7 61⁄2 511⁄16 81⁄8 53⁄4 3⁄8 2 51⁄2 33⁄4 51⁄2 7⁄8 515⁄16 61⁄2 5 4 7
⁄16 7
⁄16
NGUB976A -- 101⁄4 81⁄2 87⁄16 77⁄16 93⁄4 9 3⁄8 4 81⁄4 415⁄16 61⁄2 13⁄16 7 73⁄4 63⁄8 51⁄2 1
⁄2 7
⁄16
NGUB984A GUB-984 10 9 65⁄8 57⁄8 101⁄8 81⁄2 3⁄8 2 81⁄2 313⁄16 71⁄2 15⁄16 715⁄16 85⁄8 51⁄16 41⁄16 7
⁄16
7
16 ⁄
NGUB1093A GUB-1093 10 9 67⁄16 511⁄16 12 91⁄4 3⁄8 4 87⁄8 37⁄16 71⁄2 15⁄16 815⁄16 93⁄4 45⁄8 35⁄8 11
16⁄ 11
16 ⁄
NGUB10105A GUB-10105 12 12 83⁄4 77⁄8 135⁄8 10 7⁄8 4 93⁄4 413⁄16 93⁄4 11⁄4 97⁄8 11 61⁄2 53⁄16 11
16⁄ 11
16 ⁄
NGUB10106A -- 115⁄8 115⁄8 93⁄8 77⁄8 13 10 7⁄8 4 87⁄8 411⁄16 87⁄8 13⁄8 91⁄4 101⁄4 69⁄16 51⁄2 3
⁄4
11
16 ⁄
NGUB10108A -- 115⁄8 115⁄8 113⁄8 97⁄8 13 10 7
⁄8 4 87⁄8 611⁄16 87⁄8 13⁄8 91⁄4 101⁄4 89⁄16 71⁄2 3
⁄4 11
⁄16
NGUB12128A -- 135⁄8 135⁄8 113⁄4 97⁄8 15 10 7
⁄8 4 107⁄8 611⁄16 107⁄8 13⁄8 111⁄4 121⁄4 89⁄16 71⁄2 3
⁄4 11
⁄16
NGUB121212A -- 135⁄8 135⁄8 153⁄4 137⁄8 15 10 7
⁄8 4 103⁄4 1011⁄16 103⁄4 13⁄8 111⁄4 121⁄4 129⁄16 111⁄2 3
⁄4 11
⁄1
SITE WINDOW COVER

Site
Catalog Catalog Mounting Cover Dia. Cover Window Side Wall
Number Number Outside Dimensions Mounting Lugs Conduit Space Opening Dia Dia. Depth Thickness
Aluminum Iron A B C D E F G I L M N P R S T U V X Z
NGUBSW443A GUBSW-443 55⁄16 55⁄16 53⁄16 49⁄16 61⁄4 37⁄8 3

⁄8 2 33⁄4 213⁄16 33⁄4 3
⁄4 4 45⁄8 21⁄8 4 3 7
⁄16 7
⁄16
NGUBSW555A -- 61⁄4 61⁄4 615⁄16 61⁄4 71⁄2 5 3
⁄8 2 41⁄4 41⁄16 41⁄4 15
16⁄ 41⁄2 51⁄4 33⁄16 51⁄2 45⁄8 7
⁄16 3
⁄8
NGUBSW664A GUBSW-664 7 7 61⁄2 511⁄16 81⁄8 53⁄4 3
⁄8 2 51⁄2 33⁄4 51⁄2 7
⁄8 515⁄16 61⁄2 4 5 4 7
⁄16 7
⁄16
NGUBSW976A -- 101⁄4 81⁄2 87⁄16 77⁄16 93⁄4 9 3
⁄8 4 81⁄4 415⁄16 61⁄2 13
16⁄ 7 73⁄4 57⁄16 63⁄8 51⁄2 1
⁄2 7
⁄16
NGUBSW984A GUBSW-984 10 9 6 ⁄8 5
5 ⁄8
7
10 ⁄81
8 ⁄2
1 3
⁄8 2 8 ⁄2
1
3 ⁄16
13
7 ⁄2
1
⁄16
15
715⁄16 85⁄8 55⁄8 51⁄16 41⁄16 7
⁄16
7
⁄
16
NGUBSW1093A GUBSW-1093 10 9 67⁄16 511⁄16 12 91⁄4 3
⁄8 4 87⁄8 37⁄16 71⁄2 ⁄16
15
815⁄16 93⁄4 55⁄8 45⁄8 35⁄8 11
16⁄ 11
16⁄
NGUBSW10105A GUBSW-10105 12 12 83⁄4 77⁄8 135⁄8 10 7
⁄8 4 93⁄4 413⁄16 93⁄4 11⁄4 97⁄8 11 71⁄2 61⁄2 53⁄16 11
16⁄ 11
16⁄
NGUBSW10106A -- 115⁄8 115⁄8 93⁄8 77⁄8 13 10 7
⁄8 4 87⁄8 411⁄16 87⁄8 13⁄8 91⁄4 101⁄4 73⁄8 69⁄16 51⁄2 3
⁄4
11
16⁄
NGUBSW10108A -- 115⁄8 115⁄8 113⁄8 97⁄8 13 10 7
⁄8 4 87⁄8 611⁄16 87⁄8 13⁄8 91⁄4 101⁄4 73⁄8 89⁄16 71⁄2 3
⁄4 11
⁄16
NGUBSW12128A -- 135⁄8 135⁄8 113⁄4 97⁄8 15 10 7
⁄8 4 107⁄8 611⁄16 107⁄8 13⁄8 111⁄4 121⁄4 97⁄16 89⁄16 71⁄2 3
⁄4 11
⁄16
NGUBSW121212A -- 135⁄8 135⁄8 153⁄4 137⁄8 15 10 7
⁄8 4 103⁄4 1011⁄16 103⁄4 13⁄8 111⁄4 121⁄4 9 ⁄16 129⁄16 111⁄2
7 3
⁄4 11
⁄16

TYPE GUB Junction Boxes & Instrument Enclosures
Ordering Information:
Type GUBDC Type GUBDC-A

Cast Iron Box with Copper Free Copper Free Aluminum Box
Aluminum Dome Cover & Dome Cover
ADJUSTABLE
POSITIONING
SECTION VIEW
CONDUIT SPACE
(DOME NOT SHOWN FOR CLARITY)
DOME COVER STYLE
Dimensions in Inches
Refer to Catalog No. Maximum Mounting Mounting
Catalog Number on Page V93 Overall Conduit Plate Seal Distance (In)(1) Plate
Aluminum Iron for Dimensions Height C Size Size Group B Group C Adjustment*
GUBDC-4-664A GUBDC-4-664 GUB-664 107⁄8 2 4 x 71⁄2 18 18 11⁄16

GUBDC-10-664A GUBDC-10-664 GUB-664 167⁄8 2 4 x 131⁄2 18 18 19⁄16
GUBDC-6-984A GUBDC-6-984 GUB-984 131⁄8 2 53⁄4 x 91⁄2 18 18 2
GUBDC-8-1093A GUBDC-8-1093 GUB-1093 151⁄16 2 61⁄8 x 111⁄2 18 18 21⁄2
GUBDC-10-10105A GUBDC-10-10105 GUB-10105 187⁄8 4 65⁄8 x 141⁄4 18 18 23⁄4
*Optional mounting plate is adjustable. It may be located in center of cover or toward either side of dome cover.
(1) For Groups B and C, all conduits must be sealed within specified distance of enclosures.

Options:
GROUNDING KITS MOUNTING PLATE ALUMINUM REPLACEMENT SITE WINDOW COVERS

FOR GUBSW SERIES
Catalog Wire Capacity Catalog
Number Al-Cu Tinned Copper Number Box Size Catalog
Number Box Size
NGK-04 #14-4 AWG NMPA-443 GUB-443
NGK-10 8-1/0 AWG NMPA-555 GUB-555 NSW-443A GUBSW-443A
NGK-25 6 AWG-250Mcm NMPA-664 GUB-664 NSW-555A GUBSW-555A
NMPA-976 GUB-976 NSW-664A GUBSW-664A
NSW-976A GUBSW-976A
MOUNTING PLATE GALVANIZED STEEL NMPA-984 GUB-984
NMPA-1093 GUB-1093 NSW-984A GUBSW-984A
Catalog NMPA-10105 GUB-10105 NSW-1093A GUBSW-1093A
Number Box Size NMPA-10106 GUB-10106 NSW-10105A GUBSW-10105A
NSW-10106A GUBSW-10106/8A
NMPA-10106 GUB-10108 NSW-12128A GUBSW-12128/12A
NMPG-443 GUB-443 NMPA-12128 GUB-12128
NMPG-555 GUB-555 NMPA-121212 GUB-121212
NMPG-664 GUB-664
NMPG-976 GUB-976 REPLACEMENT DOME COVERS
NMPG-984 GUB-984 90° MOUNTING PLATE ALUMINUM Catalog

NMPG-1093 GUB-1093 Number Box Size
NMPG-10105 GUB-10105 Catalog
NMPG-10106 GUB-10106 Number Box Size DC-4-664A GUB-664
DC-10-664A GUB-664
NMPG-10106 GUB-10108 NMD-4-664A GUB-664 DC-6-984A GUB-984
NMD-8-1093A GUB-1093
NMD-10-10105A GUB-10105
90° MOUNTING PLATE GALVANIZED STEEL REPLACEMENT FLAT COVERS ALUMINUM
Catalog Catalog
Number Box Size FACTORY INSTALLED CONDUIT ENTRIES Number Box Size
UNION HUB
NMD-4-664G GUB-664 NFC-443A GUB-443A
NMD-10-664G GUB-664 Trade Size Catalog No. NFC-555A GUB-555A
NMD-6-984G GUB-984 (Inches) (Symbol) NFC-664A GUB-664A
NMD-8-1093G GUB-1093 FC-664A1 GUB-664
NMD-10-10105G GUB-10105 ⁄2
1
W
⁄4
3
X NFC-976A GUB-976A
1 Y NFC-984A GUB-984A
FACTORY INSTALLED CONDUIT ENTRIES 11⁄4 R NFC-1093A GUB-1093A
DRILLED AND TAPPED NFC-10105A GUB-10105A
11⁄2 S
Trade Size Catalog No. 2 T NFC-1010A GUB-10106A
(Inches) (Symbol) 21⁄2 U NFC-1010A GUB-10108A
3 V NFC-1212A GUB-12128A
⁄2
1
1 NFC-1212A GUB-121212A
⁄4
3
2 31⁄2 WD NFC-1917A GUB-191710A
1 3 4 XD
11⁄4 4 None 0
O-Z/Gedney Type UNY
11⁄2 5 DRAIN BREATHER
2 6
21⁄2 7 Factory Installed
3 8 Description Suffix
31⁄2 9 Drain Fitting DN

4 10 Breather Fitting BR
None 0
Drilled and tapped installation included.

TYPE GUB Junction Boxes & Instrument Enclosures
Drill and Tap Boxes Ordering Information:
GUB boxes can be ordered with drilled and Examples Standard or Custom:
tapped conduit entries or union hubs subject STANDARD
to the parameters of Table 3. 1 Box: GUB-984
2 Arrangement: 12
To Order: 3 Required: One 1⁄2” drilled and tapped entry
1 Select box from appropriate catalog page. at “a”; no entry at “b”; one 1” union hub at
2 Determine standard conduit arrangement “c”; two 3⁄4” drilled and tapped entries at “d”
from Table 1 or use the custom GUB drilling and “e”.
template on the following page. 4 Symbols: Substitute symbols for entry
3 Verify the size of GUB selected using sizes in clockwise order around box starting
TABLE 2
Table 3 for conduit entries or union hubs with location “a”. Drilled and
required. Trade Size Tapped Conduit Union
4 Select the corresponding symbol from Completed Example: GUB-984-12-10Y22 (inches) Entry Symbol Hub Symbol
Table 2 for the conduit entries or union hubs
needed. CUSTOM ⁄2
1
1 W
1 Box: GUB-10105 ⁄4
3
2 X
5 Mounting lugs (when provided) are on the 1 3 Y
left & right side of box, relative to 2 Arrangement : Photocopy template on 11⁄4 4 R
illustrations in Table 1. page V31 and mark-up with all dimensions
6 All threaded entries will be centered and for conduit entries. 11⁄2 5 S
3 Required: All conduit entries and options 2 6 T
evenly spaced on the box wall(s). 21⁄2 7 U
located on templates. 3 8 V
4 Symbols: Label the template with
appropriate symbols conduit entry 31⁄2 9 WD
locations. 4 10 XE
None 0 O
TABLE 1 STANDARD CONDUIT ARRANGEMENT
TABLE 3 RECOMMENDED SPACING AND LOCATION OF CONDUIT Allows for Bushing Clearance
Drilled and Tapped Minimum Space Between Centers of Conduits (inches)

Conduit Entries 4 31⁄2 3 21⁄2 2 11⁄2 11⁄4 1 ⁄4
3 1
⁄2
⁄2
1
35⁄8 33⁄8 3 25⁄8 23⁄8 2 17⁄8 13⁄4 15⁄8 11⁄2
⁄4
3
33⁄4 31⁄2 31⁄8 23⁄4 21⁄2 21⁄8 2 17⁄8 13⁄4
1 4 35⁄8 31⁄4 3 25⁄8 23⁄8 21⁄4 2
11⁄4 41⁄8 37⁄8 31⁄2 31⁄8 27⁄8 21⁄2 2⁄ 3
8
Size of Union Hubs*

Conduit 1 ⁄2
1
4 ⁄4
1
4 3 ⁄8
5
3 ⁄4
1
3 2 ⁄8
5
63⁄8 4
Entries 2 45⁄8 41⁄4 37⁄8 35⁄8 31⁄4 5 ⁄4 3
6 3 ⁄2
1
21⁄2 47⁄8 45⁄8 41⁄4 37⁄8 51⁄2 51⁄2 53⁄4 3

3 53⁄8 5 45⁄8 4 ⁄83
43⁄4 51⁄8 53⁄8 21⁄2 Size of
Conduit
3 ⁄2
1
5 ⁄8
5
5 ⁄41
3 ⁄8
7
41⁄8 41⁄2 43⁄4 5 2 Entries
4 57⁄8 31⁄4 35⁄8 37⁄8 41⁄2 41⁄2 43⁄4 1 ⁄2
1
2 ⁄8
7
31⁄8 33⁄8 35⁄8 4 43⁄8 45⁄8 1 ⁄4
1
21⁄4 25⁄8 27⁄8 31⁄8 33⁄8 33⁄4 41⁄8 43⁄8 1

2 ⁄41
21⁄4 21⁄2 25⁄8 3 31⁄4 35⁄8 37⁄8 41⁄8 3
⁄4
15⁄8 13⁄4 2 21⁄4 21⁄2 23⁄4 3 33⁄8 33⁄4 4 1
⁄2
⁄2
1 3
⁄4 1 11⁄4 11⁄2 2 21⁄2 3 31⁄2 4
Minimum Space Between Centers of Conduits (inches)
Minimum spacing from sides and Minimum Space from Sides and Back (inches)
back. For drilled and tapped conduit
entries and union hubs. Conduit Trade Size 1
⁄2 3
⁄4 1 11⁄4 11⁄2 2 21⁄2 3 31⁄2 4
Dimension A* 1 1 11⁄8 13⁄8 11⁄2 13⁄4 21⁄8 21⁄2 27⁄8 31⁄8
* If seals are used, additional clearance may be required.

Check dimensions of fittings used

Hazardous Locations Junction Boxes & Instrument Enclosures
Type GUB, IF, IG, YE, YG Boxes
Drilling and Tapping Guidelines for Spacing Adjacent Conduits
Conduit Dimensions and Enclosure Threading Requirements (All dimensions are in Inches):
Conduit Size ⁄2
1
⁄4
3
1 11⁄4 11⁄2 2 21⁄2 3 31⁄2 4 5 6
No. threads/in. (NPT) 14 14 111⁄2 111⁄2 111⁄2 111⁄2 8 8 8 8 8 8
Actual O.D. 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.000 4.500 5.563 6.625
Nominal O.D. 27
⁄32 11⁄16 111⁄32 111⁄16 129⁄32 23⁄8 27⁄8 31⁄2 4 41⁄2 59⁄16 65⁄8
Actual I.D. 0.622 0.824 1.049 1.380 1.610 2.067 2.469 3.068 3.548 4.026 5.047 6.065
Nominal I.D. 5
⁄8 27
⁄32 11⁄16 13⁄8 15⁄8 21⁄16 215⁄32 31⁄16 39⁄16 41⁄32 51⁄16 61⁄16
Min. wall thk. req’d. for

for 5 full threads (NEMA 7) 3
⁄8 ⁄8
3 7
⁄16 7
⁄16 7
⁄16 7
⁄16 5
⁄8 5
⁄8 5
⁄8 5
⁄8 5
⁄8 5
⁄8
Min wall thk. req’d for

for 31⁄2 full threads (NEMA 4) 1
⁄4 ⁄4
1 5
⁄16 5
⁄16 5
⁄16 5
⁄16 7
⁄16 ⁄16
7 7
⁄16 ⁄16
7 7
⁄16 7
⁄16
Conduit Spacing Tables:
Conduit to Staggered
Conduit Conduit Size Conduit Conduit Size
Conduit Size ⁄2
1
⁄4
3
1 11⁄4 11⁄2 2 21⁄2 3 31⁄2 4 Seals/Unions Size ⁄2
1
⁄4
3
1 11⁄4 11⁄2 2 21⁄2 3 31⁄2 4
⁄2
1
15⁄8 13⁄4 17⁄8 2 21⁄8 23⁄8 25⁄8 3 31⁄4 31⁄2 ⁄2
1
17⁄8 2 21⁄4 21⁄2 25⁄8 27⁄8 31⁄4 37⁄8 4 41⁄4
⁄4
3
-- 17⁄8 2 21⁄8 21⁄4 21⁄2 23⁄4 31⁄8 33⁄8 35⁄8 ⁄4
3
-- 21⁄8 23⁄8 21⁄2 23⁄4 3 33⁄8 4 41⁄8 43⁄8
1 -- -- 21⁄8 21⁄4 23⁄8 25⁄8 27⁄8 31⁄4 31⁄2 33⁄4 1 -- -- 21⁄2 25⁄8 27⁄8 31⁄8 31⁄2 41⁄8 41⁄4 41⁄2
11⁄4 -- -- -- 21⁄2 25⁄8 27⁄8 31⁄8 33⁄8 35⁄8 37⁄8 11⁄4 -- -- -- 27⁄8 31⁄4 33⁄8 33⁄4 43⁄8 41⁄2 43⁄4
11⁄2 -- -- -- -- 23⁄4 3 31⁄4 31⁄2 33⁄4 4 11⁄2 -- -- -- -- 35⁄8 31⁄2 37⁄8 41⁄2 45⁄8 47⁄8
2 -- -- -- -- -- 31⁄8 33⁄8 33⁄4 4 41⁄4 2 -- -- -- -- -- 35⁄8 4 45⁄8 43⁄4 5
21⁄2 -- -- -- -- -- -- 35⁄8 4 41⁄4 41⁄2 21⁄2 -- -- -- -- -- -- 41⁄4 47⁄8 5 51⁄4
3 -- -- -- -- -- -- -- 41⁄4 41⁄2 43⁄4 3 -- -- -- -- -- -- -- 51⁄4 51⁄2 53⁄4
31⁄2 -- -- -- -- -- -- -- -- 43⁄4 5 31⁄2 -- -- -- -- -- -- -- -- 55⁄8 57⁄8

4 -- -- -- -- -- -- -- -- -- 51⁄4 4 -- -- -- -- -- -- -- -- -- 61⁄8
Note: Seals will swing
Seal to Seal Union to

Conduit Conduit Size Conduit Conduit Size
Size 1
⁄2 3
⁄4 1 11⁄4 11⁄2 2 21⁄2 3 31⁄2 4 Union Size 1
⁄2 3
⁄4 1 11⁄4 11⁄2 2 21⁄2 3 31⁄2 4
1
⁄2 2 21⁄4 23⁄8 25⁄8 23⁄4 3 33⁄8 4 41⁄8 43⁄8 1
⁄2 15⁄8 13⁄4 17⁄8 21⁄4 21⁄2 23⁄4 31⁄8 33⁄8 33⁄4 4
3
⁄4 -- 23⁄8 21⁄2 23⁄4 3 31⁄4 35⁄8 41⁄4 43⁄8 45⁄8 3
⁄4 -- 17⁄8 2 23⁄8 21⁄2 27⁄8 31⁄8 31⁄2 37⁄8 41⁄8
1 -- -- 25⁄8 27⁄8 31⁄8 33⁄8 33⁄4 43⁄8 41⁄2 43⁄4 1 -- -- 21⁄8 21⁄2 23⁄4 31⁄8 33⁄8 33⁄4 4 43⁄8
11⁄4 -- -- -- 31⁄8 33⁄8 35⁄8 4 45⁄8 43⁄4 5 11⁄4 -- -- -- 27⁄8 31⁄8 33⁄8 33⁄4 41⁄8 43⁄8 45⁄8
11⁄2 -- -- -- -- 31⁄2 33⁄4 41⁄8 43⁄4 47⁄8 51⁄8 11⁄2 -- -- -- -- 31⁄4 35⁄8 37⁄8 41⁄4 41⁄2 47⁄8
2 -- -- -- -- -- 4 43⁄8 5 51⁄8 53⁄8 2 -- -- -- -- -- 4 41⁄4 45⁄8 47⁄8 51⁄4
21⁄2 -- -- -- -- -- -- 45⁄8 51⁄4 53⁄8 55⁄8 21⁄2 -- -- -- -- -- -- 41⁄2 47⁄8 51⁄8 51⁄2
3 -- -- -- -- -- -- -- 53⁄8 57⁄8 61⁄8 3 -- -- -- -- -- -- -- 51⁄4 51⁄2 57⁄8
31⁄2 -- -- -- -- -- -- -- -- 6 61⁄4 31⁄2 -- -- -- -- -- -- -- -- 57⁄8 61⁄8

4 -- -- -- -- -- -- -- -- -- 61⁄2 4 -- -- -- -- -- -- -- -- -- 61⁄2
Note: Seals will swing
Note: Seals will not swing

Note:
All dimensions are minimum.

Hazardous Locations Junction Boxes & Instrument Enclosures
Type GUB, IF, IG, YE, YG Boxes
Custom Drill and Tap Schedule

I414500.A
INSTALLATION, OPERATION AND MAINTENANCE GUIDE
FOR APOLLO 3-Way Diversion Valves:
70-600 SERIES
70-900 SERIES
76-600 SERIES
Ball Valve Division
P.O. BOX 125 PAGELAND, S.C. 29728 803-672-6161

**** CAUTION ****
BEFORE INSTALLATION: Ensure that the component materials of the Valve are
compatible with the media, with regard to corrosiveness, pressure, and temperature.
Valves must be installed in piping systems that comply to the applicable portions of
A.N.S.I. B31 Standard. Special considerations must be taken with respect to pipe line
expansions and contractions and the media expansions and contractions within the
piping system.
NOTE: THIS IS A DIVERSION VALVE, open port pressure must exceed closed port
pressure.
THREADED END INSTALLATION
1. Pipe connections to be threaded into these valves should be accurately threaded,

clean and free of foreign material or metal shavings.
2. TFE pipe tape is recommended for use as the pipe joint sealant, especially in
stainless steel valves.
3. Use two wrenches when making the pipe joint. Apply one wrench on the hex pads
nearest the joint being tightened to prevent breaking the retainer-to-body seal.
SOLDER END INSTALLATION
1. Piping connections to be soldered into these valves should be cut square and then
cleaned with an appropriate cleaner or flux.
2. These valves are designed to be soft soldered. Apply heat with the flame directed
AWAY from the center of the valve body. Excessive heat can harm the TFE seats
and packing. SOLDERING TEMPERATURE NOT TO EXCEED 500ºF. Adjust
packing after joints are cool.
OPERATION
The valve levers are marked showing proper flow direction in respect to lever position at
extreme end of lever travel.
MAINTENANCE
Normal stem packing wear can be compensated for by tightening the packing gland
screw clockwise. If all of the adjustment to the packing gland screw has been made,
remove the lever and packing gland screw and add one or two replacement bearings on
top of the old packing. Reassemble the lever and packing gland screw.
CAUTION: Do not disassemble Valve while under pressure nor with entrapped
hazardous fluids therein.
General repair of the valve can be made by:
1. Remove Valve from system. Turn Valve lever to position shown on exploded view.
(Clockwise)
2. Remove retainer by turning counterclockwise.
3. Remove top seat.
4. Push ball out of body with finger.
5. Remove lever nut by turning counterclockwise. Lever assembly can then be lifted
off stem.
6. Remove packing gland screw by turning counterclockwise and push stem down into
body to remove.
7. Remove all seats and seals. To facilitate removal of the stem packing, cut with
knife.
8. Replace all seats and seals as furnished in the Service Kit. Inspect the ball and
stem for excessive wear or damage and replace if necessary.
9. Reverse the above procedure to reassemble. Make certain to install the lever, ball,
and stem in the position shown in the exploded view. Use Loctite Hydraulic Sealant
or equal on the retainer threads.
NOTE: VALVES IN OXYGEN SERVICE CAN ONLY BE SEALED WITH A

COMPATIBLE SEALANT.
NOTE: Always test Valve and system before putting the system into service.
A. RETAINER
B. BODY SEAL (1-1/4” – 2” SIZES)
C. SEAT
D. BALL
E. STEM
F. BEARING
G. BODY
H. PACKING
I. GLAND SCREW
J. LEVER / GRIP ASSEMBLY
K. WASHER (1-1/2” – 2” S.S. ONLY)
L. LEVER NUT
Catalog HY14-2502/US Check Valves
Technical Information Series C
General Description
Series “C” check valves permit free flow in one direc-
tion, and dependable shut-off in the reverse direction.
Operation
When pressure going through the valve is increased to
the cracking level, the valve opens. When the pressure
is reduced to below the cracking level, the valve closes.
Features
• Stainless steel poppets standard.
• Soft seal poppets are available.
• Triangular retainers guide the poppets, and hold the
spring firmly in place even under high velocity and shock.
Specifications
Maximum Brass: 140 Bar (2000 PSI);

Operating except for C1600 brass
Pressure which is 35 Bar
(500 PSI)
Steel & 345 Bar (5000 PSI) for Performance Curves
Stainless 200 thru 1220;
Steel: 207 Bar (3000 PSI) for Controlled Flow vs. Pressure Drop
F Maximum Flow C200:
all other sizes and styles
11 LPM (3 GPM)
Free Flow 0.3 Bar (5 PSI) Cracking
100 SSU, Hydraulic Oil
400, 600, 800, 1200, 1600,
C400: 19 LPM (5 GPM) PSI Bar 200 620 820 1020 1220 1620
200 14.0
C600: 30 LPM (8 GPM)
C620: 19 LPM (5 GPM)
H C800:
C820:
57 LPM
30 LPM
(15 GPM)
(8 GPM)
175 12.1
150 10.5
C1020: 57 LPM (15 GPM)
Pressure Drop
2020,
125 8.6
C1200: 95 LPM (25 GPM) 2000
C1220: 95 LPM (25 GPM) 100 6.9
C1600: 151 LPM (40 GPM) 2420,
C1620: 151 LPM (40 GPM) 75 5.2 2400
C2000: 265 LPM (70 GPM) 3220,
50 3.5 3200
C2020: 265 LPM (70 GPM)
C2400: 379 LPM (100 GPM)
25 1.7
C2420: 379 LPM (100 GPM)
C3200: 569 LPM (150 GPM) 0
LPM 94.6 189.3 283.9 378.5 473.1 567.8
C3220: 569 LPM (150 GPM) 0
GPM 25 50 75 100 125 150
Poppets Soft seal poppet is standard for Flow
200 through 800/1020 size.
For cracking pressures > 15 PSI,
solid metal poppets are standard
2502-F9.p65, dd
F28 Parker Hannifin Corporation

Hydraulic Valve Division
Elyria, Ohio, USA
Catalog HY14-2502/US Check Valves
Technical Information Series C
Ordering Information
C
Options Series C Size Material Cracking Pressure Seal Design
(nominal) Compound Series
NOTE:
Not required
when ordering.
200 * 800*† 1600 * 2400 Code Description Code Description Code Description
400 *† 820 1620 2420
600 *† 1020 2000 3200 B Brass Omit Standard Omit Nitrile (Standard)
620 1200 * 2020 3220 S Steel 0.4 Bar (5 PSI) V Fluorocarbon
1220 SS * Stainless Steel 65 4.5 Bar (65 PSI)
* Sizes available in Brass
Series C Brass Valves can be Other cracking pressures available
† Sizes available in Stainless Steel
used for both air and oil service.
* Available in 400, 600 and 800
sizes.
Code Description Model Weight Model Weight Model Weight Model Weight
Omit NPTF/SAE Number kg (lbs.) Number kg (lbs.) Number kg (lbs.) Number kg (lbs.)
C200 0.0 (0.1) C820 0.3 (0.7) C1600 1.5 (3.3) C2400 3.8 (8.4)
8 BSPT C400 0.2 (0.4) C1020 0.6 (1.3) C1620 1.5 (3.3) C2420 3.8 (8.4)
9 BSPP C600 0.2 (0.5) C1200 0.9 (2.0) C2000 2.8 (6.2) C3200 7.0 (15.4)
C620 0.2 (0.5) C1220 0.9 (2.0) C2020 2.8 (6.2) C3220 7.0 (15.4)
C800 0.6 (1.3)
Dimensions
Inch equivalents for millimeter dimensions are shown in (**)
Free
Flow
A
D (Both Ends) B
C Sq.
Model
Number A B C D
C200 1/8–27 NPTF 50.8 (2.00) 16.0 (0.63) 7.9. (0.31)
C400 1/4–18 NPTF 66.8 (2.63) 20.6 (0.81) 10.4 (0.41)
C420 7/16–20 UNF #4 SAE 68.3 (2.69) 20.6 (0.81) 10.4 (0.41)
C600 3/8–18 NPTF 69.9 (2.75) 25.4 (1.00) 12.7 (0.50)
C620 9/16–18 UNF #6 SAE 79.2 (3.12) 25.4 (1.00) 12.7 (0.50)
C800 1/2–14 NPTF 87.4 (3.44) 31.8 (1.25) 16.0 (0.63)
C820 3/4–16 UNF #8 SAE 88.9 (3.50) 28.4 (1.12) 14.2 (0.56)
C1020 7/8–14 UNF #10 SAE 101.6 (4.00) 31.8 (1.25) 15.7 (0.62)
C1200 3/4–14 NPTF 98.6 (3.88) 38.1 (1.50) 19.1 (0.75)
C1220 1 1/6–12 UN #12 SAE 117.3 (4.62) 38.1 (1.50) 19.1 (0.75)
C1600 1–11 1/2 NPTF 127.0 (5.00) 44.5 (1.75) 22.4 (0.88)
C1620 1 5/16–12 UN #16 SAE 142.7 (5.62) 57.2 (2.25) 28.4 (1.12)
C2000 1 1/4–11 1/2 NPTF 143.0 (5.63) 57.2 (2.25) 28.7 (1.13)
C2020 1 5/8–12 UN #20 SAE 165.1 (6.50) 69.9 (2.75) 35.1 (1.38)
C2400 1 1/2–11 1/2 NPTF 143.0 (5.63) 69.9 (2.75) 35.1 (1.38)
C2420 1 7/8–12 UN #24 SAE 184.2 (7.25) 76.2 (3.00) 38.1 (1.50)
C3200 2–11 1/2 NPTF 165.1 (6.50) 88.9 (3.50) 44.5 (1.75)
C3220 2 1/2–12 UN #32 SAE 228.6 (9.00) 101.6 (4.00) 50.8 (2.00)
2502-F9.p65, dd
F29 Parker Hannifin Corporation

Hydraulic Valve Division
Elyria, Ohio, USA
REVISIONS
C-3558 12.00 - 900# DISCHARGE LTR DESCRIPTION DATE APPROVED
ARCHIVED
O 15.00 R. F. ANSI FLANGE 203
20x O 1.375 - 6 STUDS 202 SEE NOTE 2 A ADDED KEYLESS-HYDRAULIC FIT AT
SHAFT END, WAS STRAIGHT SHAFT
ON O 21.000 B.C. W/ 1" SQ x 7 LG KEY.
ADDED GENERAL NOTE 2 & CALLOUT
SEE NOTE 2 201 OIL VENT FOR NOTE 2 TO PC'S 200, 201 & 202.
CENTERLINE PUMP DISCHARGE

AND MOUNTING FEET
OIL VENT
4.63 OFFSET
4.53 PUMP DATA

.15 .81 LIQUID CRUDE OIL
O 4.5000
4.4995 CAPACITY 1535 GPM
A 2.75 -12 UNC-3A SUCTION PRESS. 22.6 PSIG
DISCHARGE PRESS. 1138 PSI
SEE NOTE 2 200 OPERATING TEMP. 84.3°C
VISCOSITY 717 Cp
CENTER OF GRAVITY 202 SEE NOTE 2 SPEED 1165 RPM
B.H.P. 1330
14.00 - 900# SUCTION 2.25
O 16.25 R. F. ANSI FLANGE .50 TAPER PER FOOT SPECIFIC GRAVITY .952
20x O 1.625 THRU HOLES 206 207 205 208 204 209 DETAIL A ON DIAMETER SERVICE CRUDE OIL SHIPPING
ON O 22.000 B.C.
85.25 PUMP ROTATION IS C.C.W.
56.00 MIN.
VIEWED FROM SHAFT EXTENSION
REQD TO 46.25 39.00 29.63
REMOVE ROTOR
TO R. F.
3.76 4x RTD TEMP PROB w/ HOUSING
.50-14 NPT CONDUIT CONN.
1.00-11.5 NPT OIL OUTLET

(PLUGGED)
19.38
TO R. F.
4x VELOMITOR w/ HOUSING
.50-15 NPT SENSOR CONN.
49.25
TO R. F. 3x 1.00 - 11.5 NPT
.88 CASE DRAIN (PLUGGED)
29.88
4x O 2.19 THRU HOLES
26.25
OIL LEVEL SIGHT GLASS 2x O .562 PILOT HOLES
(FAR SIDE ) FOR #10 TAPER PINS.
DIAGONALLY OPPOSITE FEET
.75 - 14 NPT OIL INLET
11.50 11.50 SUPPLY OIL AT 1 - 1.5 GPM
OIL LEVEL 1.75 SEE NOTE 1
SIGHT GLASS 14.75 14.75 11.00 11.00
46.75 15.00
4x O .75-14 NPT LEAKPATHS
.75 - 14 NPT OIL INLET TO SHOW LEAKAGE 30.00
SUPPLY OIL AT 5.5 - 6 GPM 4x 1.00-8 UNC JACKING TAPS IN THE EVENT OF
SEE NOTE 1 MECH. SEAL FAILURE.
UNLESS OTHERWISE SPECIFIED Warren Pumps LLC
2.50-8 NPT OIL OUTLET DIMENSIONS ARE IN INCHES Warren 82 Bridges Ave
(PLUGGED) BOTH SIDES D R Landry 05-24-05 PO Box 969
NOTES : TOLERANCES APPROVED DATE A Member of the COLFAX PUMP GROUP Warren, MA 01083.0969
CUSTOMER : SOLAR TURBINES INCORPORATED ON OVERALL DIM'S
MABANK REFURBISH CENTER TITLE
1. CUSTOMER TO USE MOBIL SHC 629 OIL THRU 12.00 ±.13 CHECKED RD 05-23-05 OUTLINE DRAWING
OVER 12 THRU 36 ±.19
IN GEAR HOUSING AND FRONT HEAD. OVER 36 THRU 72 ±.25 FOR #4550 FSXB SCREW PUMP
CUST. ORDER No. : MB0500755 DRAWN drt 05-20-05
OVER 72.00 ±.38
WARREN ORDER No. : IP55836XA
2. PUMP BEARING RTD SETPOINTS ; SIZE CAGE CODE ESWBS DRAWING NO. REV
EQUIP. No. : 1012779-76761 THIRD ANGLE PROJECTION
ALARM = 195°F NO. OF UNITS: ( 6 ) SIX C 63857 C-3558 A
SHUT - DOWN = 210°F
SCALE: MASS (WEIGHT) 12,500 LBS ( EST) SHEET 1 OF 1
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Installation,

Screw Warren Pumps, LLC

(This page intentionally blank)

2. Receiving / Handling / Storage 3

List of Material (pump)

List of Material (base group)

Special Tool (bearing removal)

2. Receiving, Handling & Storage

1. Since the basic rotor design

Once side-to-side alignment is set, face

Once side-to-side and face alignment have

4.2. Thermal Expansion – When operating EXAMPLE –

NOTE – Refer to Outline Drawing for order-specific, lubrication requirements.

5.1. Lubrication Specifications- Warren

Weekly – 7.2. Capacity Check – The Warren FSXB

Note – If bearings (19) are to be re-

Important – When removing &

8.2. Reassembly not damaged during assembly (see

Warning – The use of overhead

3. Install a retaining device on one end

WARNING! – The device used

9. Wire the ends of the shafts together

12. Lubricate the shaft seal diameters WARNING! – When heating

Important - Extreme care must

shown in the table on sectional

19. Install snap ring (11) on the short

values provided in the table on indicator travel. Rotate long shaft

31. Pre-lubricate the Timken bearings

Note – A shaft turning tool is used to

Note – Allow a minimum of 30

8.3. Field Verification of Shim Setting

The following procedure may be used

This procedure will be part of Paragraph 8.2.

8.4. Field Verification of Axial End Float

The following procedure may be used

1. Install retainer (23) and secure with

9.2. Major Kit

9.3. Machinery Record Sheet

RUN-OUT Long Shaft Short Shaft FLANK CLEARANCES

Insufficient Discharge: 1. Speed too low

Excessive Load on Driver: 1. Speed too high

Loss of Suction: 1. Air leaks in suction line

Hammer, Noise or Vibration: 1. Air or gases in liquid

6999-4550FSXBCS-002 LIST OF MATERIAL SHEET 1 OF 1

CUST. ORD. NO. MB0500755 SECTIONAL DWG. NO. D-4797

4 Stud, Cont. Thread 20 0944A0081N064A Alloy Steel A193 Grade B7M

5 Nut, Hex 1-3/8-6 20 3365-2206N062A Alloy Steel A194 Grade 2HM

9 Seal, Mechanical 4 0050A0612 Tung. Carb. / John Crane type 8B1V

10 Bearing, Roller 2 0023A0202R003A Steel

11 Ring, Snap 1 2572WAL5100-500-S-PP Steel Waldes 5100-500

6999-4550FSXBCS-002 LIST OF MATERIAL SHEET 2 OF 2

CUST. ORD. NO. MB0500755 SECTIONAL DWG. NO. D-4797

14 Sscr, Sq. Oval Pt. 4 3710-1232N016A Steel B18.6.2

15 Gear, Timing 2 0014C0299F120D Alloy Steel A322 4320 or 8620

17 Collar 2 0877A0024R002A Steel Ringfeder RFN4091 or Equal

19 Bearing, Roller 3 0023A0203R003A Steel

20 Ring, Snap 2 2572RAMRSN-315 Steel Ramsey RSN-315 or Equal

22 Bearing, Roller 2 0023A0208R003A Steel

23 Retainer, Bearing 1 0779B0022L020A Steel A36 H.R. or A516 Gr. 70

24 Spacer, Bearing 1 0032B0422M030A Steel Tubing A513 or A519 Gr. 1026

27 Screw, Cap Socket Hd. 4 3612-LP14U66J20E Alloy Steel Long-Lok or Equal

6999-4550FSXBCS-002 LIST OF MATERIAL SHEET 3 OF 3

CUST. ORD. NO. MB0500755 SECTIONAL DWG. NO. D-4797