SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.

00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Final Inspection & Punchlisting of Castable Refractories SAIC-N-2031 30-Apr-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A. General Requirements (SAES-N-110 & SAES-N-120 Applications, See Note 1)

Applied lining is verified and accepted using following

Checklists:
A1 A) Post Application Inspection of castable RefractoriesSAIC-N-2028 as referenced
B) Inspection of repairs of Castable Refractories SAIC-N-2029
C) Inspection of Furnace Dry out SAIC-N-2030

After air curing and drying out, all samples shall be subjected to cold- SAES-N-120
A2
crushing strength tests in accordance with ASTM C133. Para. 10.5.7

Test results shall be compared with the Refractory Manufacturer's

product data sheet. Test values that indicate cold crushing strength SAES-N-110,
that is less than 90% of the Refractory Manufacturer's minimum value Para. 11.3.3
A3
shall be cause for rejection. Refractory that does not meet the SAES-N-120
required values for properties after dryout shall be replaced at no Para 10.5.9
cost to Saudi Aramco.

Test values for density shall be within 81 kg/m³ (5 lbs/ft³) of the

SAES-N-110,
A4 Refractory Manufacturer's published values. Test values outside this
Para. 11.3.4
range shall be cause for rejection.

After air curing and drying out, two density checks shall be made
SAES-N-120
A5 from each shift's samples in accordance with ASTM C134. Densities
Para. 10.5.6
shall not be less than 2,400 kg/m³.

At the completion of curing and drying, the lining shall be randomly SAES-N-110,
A6 checked for voids or damaged areas. The check shall be conducted Para. 11.3.6
by lightly tapping with a 1-pound hammer.

On Final Inspection, after temporary supports were removed after SAES-N-110,

Dryout, lining cracks with a width of 3 mm (1/8") and larger and a Para. 11.5.4
A7
depth of more than 20% of refractory thickness did not exist in the SAES-N-120
finished lining. Para. 12.4.4

QC Documentation listed in Form # 175-328110 (Material Certs, SAES-N-110,

Water Analysis, Procedures, Sample Location logs, QC records for Para. 11.1.1
A8
welding, fit up, preheat, weld repairs, bend tests) was completed & SAES-N-120
accepted by QC & signed off by the SA Refractory Inspector Para. 12.1.1

For a specific band all rebound and loose material shall be removed
from the surface before application of the next band is started. No SAES-N-110
A9
rebound material shall be allowed to accumulate at any point where Para. 9.4.8
the lining has already been applied.

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Final Inspection & Punchlisting of Castable Refractories SAIC-N-2031 30-Apr-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

REMARKS:

REFERENCE DOCUMENTS:
1. SAES-N-110 -- Installation Requirements-Castable Refractories (22 Jul 2012)
2. SAES-N-120 -- Installation Requirements-Extreme Erosion Resistant Refractories (11 April 2012)

ATTACHMENTS (1): Attachment 1 -- SA Form 175-328110 Castable Refractories,

NOTES: 1. This checklist applies to Final Inspection of Castable refractory systems detailed in both procedure SAES-N-110 & SAES-N-120.

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Final Inspection & Punchlisting of Castable Refractories SAIC-N-2031 30-Apr-17 MECH-

Attachment 1 -- SA Form 175-328110 Castable Refractories

Saudi Aramco: Company General Use