SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.

00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
In-Process Inspection of Refractory Applied by Casting SAIC-N-2026 30-Apr-17 CO-200131-02
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ETHANE DEEP RECOVERY FACILITY PROJECT BI-10-01760-0002HYUNDAI /GIWI

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
(R37-F-1005) BURN PIT (1) NA F R37
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
BA-180542 00A NA NA
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
01-FEB-2020/09.30AM SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SATIP-N-110-01 3.5
SAUDI ARAMCO INSPECTION LEVEL
W
CONTRACTOR INSPECTION LEVEL
H
YES
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A. General Requirements (SAES-N-110 procedure, Section 9)

Checklist SAIC-N-2024 was completed & accepted for Pre-

A1 As Referenced
Application requirements related to casting of refractory.

Correct Material & Application Method is being used for

A2 equipment with casting of refractory per SAES-N-100, Tables 2 & 3. As Referenced
See Note 1.

B. Mixing Refractory for Casting Applications (SAES-N-110 Procedure, Section 9)

SAES-N-110,
B1 Mixing of refractory materials is done in a paddle type mixer.
Para. 9.5.1
Only full contents of refractory bags or drums are placed in the mixer. SAES-N-110,
B2
Fractional parts of the bag or drum are not used. Para. 9.5.2
When fiber reinforcement is used, the fibers are added to the mixer SAES-N-110,
B3
through a wire mesh screen with approximately 12 mm openings. Para. 9.5.3

All refractory shall be placed within the Refractory Manufacturer's

SAES-N-110,
B4 recommended time limits. Refractory that is not used within specified
Para. 9.5.4
time limit shall be discarded.

The amount of liquid shall be as per the Refractory Manufacturer's SAES-N-110,

B6
specified amount. Para. 9.5.5

C. Application of Refractory by Casting (SAES-N-110 Procedure, Section 9)

Forms shall be rigidly constructed and sufficiently tight to prevent

excessive leakage. The surfaces that are in contact with the lining SAES-N-110,
C1
shallbe uniform, reasonably smooth, and suitably coated to prevent Para. 9.6.1
bonding of refractory to the forms.

Forms shall be designed to facilitate their removal without damage to SAES-N-110,

C2
the refractory. Para. 9.6.1

SAES-N-110,
C3 Refractory shall be compacted by spading or vibrating.
Para. 9.6.2

Saudi Aramco: Company General Use

 SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
In-Process Inspection of Refractory Applied by Casting SAIC-N-2026 30-Apr-17 CO-200131-02
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ETHANE DEEP RECOVERY FACILITY PROJECT BI-10-01760-0002HYUNDAI /GIWI

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Compacting shall be done with care to avoid segregation, damage to

SAES-N-110,
C4 previously applied portions of the lining, and damage to the
Para. 9.6.2
equipment.

SAES-N-110,
C5 Work shall not be terminated until a panel or section is complete.
Para. 9.6.3

Work shall not be terminated until a panel or section is complete.

When work is resumed, the contact surface of the lining that is in SAES-N-110,
C6
place shall be thoroughly cleaned, roughened, and wetted with liquid Para. 9.6.3
of a quality as outlined in 9.1.7. Any excess liquid shall be removed.

SAES-N-110,
01-FEB-2020/09.30AM
Curing is carried out whenever the application is interrupted.
Para. 9.6.4

D. In-Process Inspection & Testing (COMPLETE SATR-N-2001)

Inspection & Testing was performed per SAES-N-110 Procedure &

SAES-N-110,
D1 SA Inspection Requirement Form 175-328110. See Attachment 3.
Para. 11.1.1

Two (2) Production test samples were taken once per shift or each
SAES-N-110,
D2 change of nozzleman/installer (1 sample to lab, 1 sample site stored
Para. 11.3.1
& cured)

Samples taken during production are tested for cold crushing

strength & density per ASTM C133, ASTM C134 & ASTM C862 with SAES-N-110,
D3
samples from materials being cast taken from mixer & cast into Para. 11.3.2
molds.

Refractory Installer keeps an accurate log of installation so that

location of refractory that is presented by the production samples can SAES-N-110,
D4
be determined in case it becomes necessary to remove this Para. 11.3.5
refractory.

REMARKS:(HDEC/GIWI,Willie) In-process Inspection/Testing:Casting Application for

BURN PIT (1) (R37-F-1005) SIDEWALL CASTING-5 PANELS

REFERENCE DOCUMENTS:
1. SAES-N-100 -- Refractory Systems (15 August 2012)
2. SAES-N-110 -- Installation Requirements-Castable Refractories (22 July 2012)
3. SAES-N-120 -- Installation Requirements-Extreme Erosion Resistant Refractories (11 April 2012)

ATTACHMENTS:
1. Attachment 1 -- SA INSP FORM 175-328110 (Refractories)
NOTES: 1. Use Table 2 & 3 – Mandatory Refractory Systems of SAES-N-100 (Not Attached) for Pre-installation inspection checks of
materials.

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
Mr.J.Mapanao Mr.P.GERHARD
QC Inspector PID Representative
Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
Mr.Prado Mr.RAJAN
QC Supervisor Proponent and Others
Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Mr.H.S.KANG Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 30-Apr-2017 - REV. 2015.03.00 (Standards Cutoff - March 2015) Rev. 2015.03.00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
In-Process Inspection of Refractory Applied by Casting SAIC-N-2026 30-Apr-17 MECH-

Attachment 1 -- SA INSP FORM 175-328110

Saudi Aramco: Company General Use