SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.

00 30-Jun-16

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Foam Generating Equipment - Installation Insp & Testing SAIC-B-2014 15-Nov-17 MECH
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME

SAUDI ARAMCO USE ONLY

SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A General Requirements (As Applicable)

Prior to entering service, all new foam generating equipment is inspected,

GI-1781.001,
A1 commissioned & tagged by the Local Fire Control Unit
Section 5.12.1

NCRs (damages upon receipt) are resolved or detail final disposition & Sch Q, Att III,
A2
resolution. Punch list items (on receipt) are identified for follow-up Para. 3.24

Fire Protection Equipment Layout Drawings for onshore & offshore

GI-1781.001,
A3 facilities show all fire protection equipment locations with an assigned item
Section 2.20
number or unit number.
A 95 Liter/second combination water/foam mobile truck (NFPA 1901,
NFPA 11C) is provided when large quantities of foam are needed in a SAES-B-019,
A4
high risk area (hydrocarbon plant, large tank farm). Para. 5.4

A 4-wheel combination light water/dry chemical trailer mounted

extinguishing unit is provided where lesser amounts of foam are needed
SAES-B-019,
A5 such as Standby first aid protection for maintenance & repair operations
Para. 5.5
of hydrocarbon equipment.

When water is available at a facility, fluoroprotein foam concentrate in 20

SAES-B-019,
A6 L or 210 L containers is used with foam monitors or playpipes equipped
Para. 5.5
with pickup tubes installed.

Protect oil loading piers, platforms, sea islands, oil tankers, & other craft in
harbor, offshore producing operations & associated cargo piers (Use
SAES-B-019,
A7 SAES-B-060 & SAES-B-009 as detailed checklists). Firefighting tug
Para. 5.6
boats and other selected launches are equipped with foam
monitors/tanks to supplement installed system facilities.

B Foam Requirements

Fluoroprotein foam meets 21-SAMSS-011 (onshore application) unless

alternate foams are approved by the Chief Fire Prevention Engineer & SAES-B-019,
B1
General Supervisor, TS&TD Div., Fire Protection Dept. Para. 5.1

Foam concentrate is supplied in 208 liter (55 U.S. gallon) mild steel with
polyethylene lined drums as follows:
A) Each container shall have three labels written in English.
21-SAMSS-011,
B2 B) Two labels are centrally positioned, directly
Section 6
opposite each other.
C) The third label is located centrally on the top of the container.
D) The labels are clearly legible & permanently attached to container

Label information is as follows:

A) SAMS Stock Number 21-111-510-00 (55 gallon)
B) Type of Foam & Concentrate Percentage 21-SAMSS-011,
B3
C) Manufacturer Name & Address Section 6
D) Date of Manufacture
E) Batch/Stock Number

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Foam Generating Equipment - Installation Insp & Testing SAIC-B-2014 15-Nov-17 MECH
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

Inspection of concentrate was performed per Saudi Aramco Inspection 21-SAMSS-011,

B5
Requirements Form 175, attached to purchase order. Section 7

Current Manufacturer's lab test results on the concentrate is available 21-SAMSS-011,

B6
and acceptable (as submitted by the manufacturer). Section 7

Foam concentration has one of the following proportions:

NFPA 11,
A) Not less than the rated concentration
B7
B) No more than 30 percent above the rated concentrate, or 1 percentage
Section 11.6.4
point above the rated concentration (whichever is less)

C NFPA 11 Requirements for Installations

Foam systems are examined visually to determine that they have been
properly installed as follows:
A) They conform with installation plans
B) Continuity of piping exists
NFPA 11,
to assure system operability C)
C1
Removal of temporary blinds has been accomplished
Section 11.1
D) Valves, controls & gauges (for operation) are accessible.
E) Vapor seals (where applicable) have
been properly installed. F) Devices have
proper identification and operating instructions.

NFPA 11,
Flush all foam system piping after installation using normal water supply
C2
(foam-forming materials are shut off)
Section 11.2
Flushing to remove foreign materials in both underground (UG) and NFPA 11,
C3 aboveground (AG) water supply mains during installation is completed
before connection is made to system piping Section 11.2
NFPA 11,
Minimum rate of flow for flushing is not less than the water demand
C4
rate of the system, as determined by system design.
Section 11.2
NFPA 11,
During flushing, flow is continued for enough time to ensure thorough
C5
cleaning of lines.
Section 11.2
NFPA 11,
Where flushing cannot be accomplished, pipe interiors are carefully
C6
visually examined for cleanliness during installation.
Section 11.2
Equipment is tested by qualified personnel that perform a complete check NFPA 11,
C7 of control circuits & systems to ensure proper operation & supervision in
the event of failure. Section 11.5

NFPA 11,
Tests are adequate to determine that the system has been properly
C8
installed and that it functions as intended. Section 10.3
Section 11.3

Hydrotest all equipment piping for 2-hour hydrostatic pressure gauge NFPA 11,
C9 test at 200 psi or 50 psi in excess of the maximum pressure anticipated,
whichever is greater. Hydrotest has been accepted. Section 11.4
NFPA 11,
Normally dry horizontal piping has proper drainage pitch (slope) per
C10
approved drawings to permit self drainage.
Section 11.4
Functional Test ensures proper operation (devices & equipment):
Total flood system automatic closing devices (doors, NFPA 11,
C11 windows) conveyor openings, automatic equipment interlocks, automatic
opening of heat smoke vents or ventilators function properly. Section 11.5

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Foam Generating Equipment - Installation Insp & Testing SAIC-B-2014 15-Nov-17 MECH
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

NFPA 11,
Operating instructions (from supplier) are followed. Device identification
C12
is checked and found to be correct.
Section 11.5

Flow tests ensure the hazard is fully protected with data required:
A) Static water pressure
B) Residual water pressure at control valve & remote reference point in
the system NFPA 11,
C13 C) Actual discharge rate
D) Consumption rate of foam-producing material Section 11.6
E) Concentration of the foam solution
F) Foam quality (expansion & 1/4 drain time) or foam discharge is
conducted or the foam discharge is visually inspected

NFPA 11,
After completion of acceptance tests using foam, systems are flushed &
C14
restored to operational condition.
Section 11.7

D GI-1781.001 Supplement 13.0 Checklists (Trailer)

Inspect the Twin Agent Four-Wheeled Unit (Trailer):

A) Storage area is not exposed to direct sunlight or corrosive
atmospheres or in environments exceeding 120°F.
B) Unit has a Mfg's cover (or will be housed in shed, sunshade).
C) No obvious corrosion or physical damage.
D) Tires are properly inflated and in good condition.
E) Seal and safety pin are intact.
GI-1781.001,
D1 F) Hoses are free from cracks, unplugged, & in good condition.
Supplement 12.0
G) Dry chemical level and type is correct with no caking.
H) Nitrogen pressure gauge reads at least 2000 psi.
i) CO2 cartridge disc is intact.
J) Foam (light water) solution is used.
K) Cap gasket in good condition.
L) Hydrotest date from manufacturer is shown on label.
M) Inspection tag exists showing last inspection date.

E GI-1781.001 Supplement 27.0 (Foam System Checklist)

Manifold installations are checked as follows:

A) Clapper valves are installed & operational. GI-1781.001,
E1
B) Caps are installed on hose inlets. Supplement 24
C) Manifold has the proper female fittings.

Bladder installations are checked as follows:

A) Bladder bags are free of leaks. GI-1781.001,
E2
Follow manufacturer instruction manual for leak detection. Supplement 24
B) Bladder condition is good & exhibits no dry rot or defects.

Balanced Pressure installations are checked as follows:

A) Free from defects in piping. (No leaks will occur). GI-1781.001,
E3
B) Foam pump is in automatic mode. Supplement 24
C) All valves are car-sealed in correct position (open or closed).

Piping installations are checked as follows:

A) Free from corrosion and leaks.
B) Piping is self-draining properly. GI-1781.001,
E4
C) All valves are car-sealed in correct position. Supplement 24
D) Pipe hangers are not damaged, loose, or missing.
E) Pipe is not loaded and a 50 mm clearance exists.

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Foam Generating Equipment - Installation Insp & Testing SAIC-B-2014 15-Nov-17 MECH
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

Foam System Discharge outlet installation (3 types) as follows:

A) Floating roof intstallations
B) Cone Roof installations GI-1781.001,
E5
C) High Expansion Foam Generator installations Supplement 24
Check these installations as shown below (as
applicable)

Floating roof discharge outlet intstallations are checked:

A) Air inlet screen on foam chamber is clean & in good condition.
B) Foam dam is installed and in good condition.
C) Foam deflectors are installed & in good condition. GI-1781.001,
E6
D) Floating roof seal & shunts are installed & in good condition. Supplement 24
E) Rain drains are installed, open and clear.
F) Caps are installed on 1 1/2" hose outlets.
G) Fire Department connection is free from damage and accessible

Cone roof discharge outlet intstallations are checked:

GI-1781.001,
E7 A) Rubber hose is installed & free from cracks.
Supplement 24
B) No obvious damage to the foam chamber exists.

High Expansion Foam Generator installations are checked:

A) Foam generator is properly installed & unobstructed. GI-1781.001,
E8
B) Foam screen is installed, clean & unobstructed. Supplement 24
C) Foam generator is operable.

Calibration stickers are affixed on pressure gauges with a valid GI-1781.001,

E9
calibration date (Validity is 5 years). Supplement 21
System alarm and associated equipment is checked:
A) Alarm is activated &
GI-1781.001,
E10 operates properly. B) Alarm
Supplement 27
signals to building fire alarm control panel & remote monitoring stations
are verified, test results recorded
GI-1781.001,
E11 Inspection tags have been installed on all equipment
Supplement 27
REMARKS:

REFERENCE DOCUMENTS:
1- Schedule Q, Project Specific (Mar 2013)
2- Saudi Aramco GI-1781.001 -- Inspection, Test, and Maintenance of Fire Protection Equipment, 3 January 2009
3- SAES-B-019 -- Portable, Mobile and Special Fixed Firefighting Equipment, (10 December 2013)

4- 21-SAMSS-011 -- Fluroprotein Foam Concentrate for MTBE Hydrocarbon Fires, 28 November 2011
5- NFPA 11 -- Standards for Low, Medium & High Expansion Foam & Mobile Foam Apparatus, 2016 Edition
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection:
T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Foam Generating Equipment - Installation Insp & Testing SAIC-B-2014 15-Nov-17 MECH
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE
QC Supervisor Proponent and Others
Quality Record Approved:
T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use