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MANUAL FOR PH CONTROL PDF
MANUAL FOR PH CONTROL PDF
OBJECTIVE
1. To study pH control using PID control mode
2. To study pH control using P control mode
3. To study pH closed loop tuning
EXPERIMENTAL PROCEDURES
pH experiment: concentration 0.01 Normal (N)
Procedure 0: Start up
Scheme S: Process control system without T53
Reduce dead time and time constant
Shut MV1/MV4.
Open MV2/MV3
Tn * Tn *
PB% 1.66 PB * %, TI secs secs, TDsecs secs
2 8
Notes:
Always press manual (M) mode before setting the new parameters in PID
controller.
Stop or mark at the chart before start the next experiment
PB1* = Proportional Band, TI1* = Time Integral, TD1* = Time Derivative, '
Tn* = Oscillation Time
THEORY
A controller compares a measured value from a process with a set point. The
difference between the values is called error and signals are being sent to system in
order to bring the value back to the desired set point.
Generally, there are three basic types of controllers; proportional (P), proportional-
integral (PI) and proportional-integral-derivative (PID). Proportional controller is the
simplest controller among these three types and it does correction to the system based
on the error calculated. However, this type of controller gives rise to offset or a steady
state error. For a proportional-integral (PI) controller, an integral function is added to
eliminate the offset. A proportional-integral derivative (PID) adds the derivative
action whereby the controller can calculate the derivative of error and hence able to
anticipate the direction of the process is heading.
Draw the steepest tangent against the slope of pH chart response (red trend) to
intersect the time-axis (the initial steady pH value). Use a ruler to emasure in mm, the
distance between the intersection and "mark" for the start of pump P52/P52.
PB1% : __________ %
TIl secs : __________ secs
TD1secs : __________ secs
GWl : 0%*, for linear PID
GGl : 1.0%*, for linear PID
P52 : 100 spm, stroke length: 100%
P5l : Stroke length: 100%
PB1% :%
TIl secs : 9999 secs
TDl secs : 0 secs
GWl : 0%*, for linear PID
GGl : 1.0%*, for linear PID
P52 : 100 spm, stroke length: 100%
P5l : Stroke length: 100%
Initial pH (about 4): ____________ Disturbance: pulse acid flow
pH setpoint : 7
Note: enclose all recorded chart responses, stating the PB values uses and the
oscillation period, if any.