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AN1332

Current Sensing Circuit Concepts and Fundamentals

Author: Yang Zhen


CURRENT SENSING RESISTOR
Microchip Technology Inc.
Description
A current sensor is a device that detects and converts
INTRODUCTION current to an easily measured output voltage, which is
Current sensing is a fundamental requirement in a wide proportional to the current through the measured path.
range of electronic applications. There are a wide variety of sensors, and each sensor
Typical applications that benefit from current sensing is suitable for a specific current range and
include: environmental condition. No one sensor is optimum for
all applications.
• Battery life indicators and chargers
• Overcurrent protection and supervising circuits Among these sensors, a current sensing resistor is the
most commonly used. It can be considered a current-
• Current and voltage regulators
to-voltage converter, where inserting a resistor into the
• DC/DC converters current path, the current is converted to voltage in a
• Ground fault detectors linear way of V = I × R.
• Linear and switch-mode power supplies The main advantages and disadvantages of current
• Proportional solenoid control, linear or PWM sensing resistors include:
• Medical diagnostic equipment a) Advantages:
• Handheld communications devices - Low cost
• Automotive power electronics - High measurement accuracy
• Motor speed controls and overload protection - Measurable current range from very low to
This application note focuses on the concepts and medium
fundamentals of current sensing circuits. It introduces - Capability to measure DC or AC current
current sensing resistors, current sensing techniques b) Disadvantages:
and describes three typical high-side current sensing
- Introduces additional resistance into the
implementations, with their advantages and disadvan-
measured circuit path, which may increase
tages. The other current sensing implementations are
source output resistance and result in
beyond the scope of this application note and reserved
undesirable loading effect
for subsequent Microchip Technology Incorporated’s
application notes. - Power loss since power dissipation
P = I2 × R. Therefore, current sensing
resistors are rarely used beyond the low and
medium current sensing applications.

 2010-2011 Microchip Technology Inc. DS01332B-page 1


AN1332
Selection Criteria
The disadvantages mentioned previously could be Power Supply
reduced by using low-value sensing resistors.
However, the voltage drop across the sensing resistor
may become low enough to be comparable to the input Load
offset voltage of subsequent analog conditioning
circuit, which would compromise the measurement ISEN
accuracy.
In addition, the current sensing resistor’s inherent
inductance must be low, if the measured current has a RSEN Op Amps Circuits VOUT
large high-frequency component. Otherwise, the
inductance can induce an Electromotive Force (EMF)
which will degrade the measurement accuracy as well. ISEN
Furthermore, the resistance tolerance, temperature
coefficient, thermal EMF, temperature rating and power
rating are also important parameters of the current
FIGURE 1: Low-Side Current Sensing.
sensing resistors when measurement accuracy is
required. a) Advantages:
In brief, the selection of current sensing resistors is vital - Low input Common mode voltage
for designing any kind of current monitor. The following - Low VDD parts
selection criteria can be used for guidance: - Ground referenced input and output
1. Low resistance with tight tolerance, to create a - Simplicity and low cost
balance between accuracy and power b) Disadvantages:
dissipation - Ground path disturbance
2. High current capability and high peak power - Load is lifted from system ground since RSEN
rating to handle short duration and transient adds undesirable resistance to the ground
peak current path
3. Low inductance to reduce the EMF due to high- - High load current caused by accidental short
frequency components goes undetected
4. Low temperature coefficient, low thermal EMF
In a single-supply configuration, the most important
and high temperature capability, if there is a
aspect of low-side current sensing is that the Common
wide temperature variation
mode input voltage range (VCM) of the op amp must
include ground. The MCP6H0X op amp is a good
CURRENT SENSING TECHNIQUES choice since its VCM is from VSS – 0.3V to VDD – 2.3V.
This section introduces two basic techniques for Considering the advantages, choose low-side current
current sensing applications, low-side current sensing sensing where short circuit detection is not required,
and high-side current sensing. Each technique has its and ground disturbances can be tolerated.
own advantages and disadvantages, discussed in
more detail in the following topics.

Low-Side Current Sensing


As shown in Figure 1, low-side current sensing
connects the sensing resistor between the load and
ground. Normally, the sensed voltage signal
(VSEN = ISEN × RSEN) is so small that it needs to be
amplified by subsequent op amp circuits (e.g., non-
inverting amplifier) to get the measurable output
voltage (VOUT).

DS01332B-page 2  2010-2011 Microchip Technology Inc.


AN1332
High-Side Current Sensing HIGH-SIDE CURRENT SENSING
As shown in Figure 2, high-side current sensing IMPLEMENTATION
connects the sensing resistor between the power High-side current sensing is typically selected in
supply and load. The sensed voltage signal is amplified applications where ground disturbance cannot be
by subsequent op amp circuits to get the measurable tolerated, and short circuit detection is required, such
VOUT. as motor monitoring and control, overcurrent protection
and supervising circuits, automotive safety systems,
and battery current monitoring.
Power Supply
This section discusses three typical high-side current
sensing implementations, with their advantages and
ISEN
disadvantages. Based on application requirements,
one choice may be better than another.

RSEN Op Amps Circuits VOUT


Single Op Amp Difference Amplifier
Figure 3 shows a single op amp Difference amplifier
ISEN that consists of the MCP6H01 op amp and four external
resistors. It amplifies the small voltage drop across the
Load sensing resistor by the gain R2/R1, while rejecting the
Common mode input voltage.

Power Supply
FIGURE 2: High-Side Current Sensing.
a) Advantages: V1 R1 R2
- Eliminates ground disturbance VREF
- Load connects system ground directly ISEN VDD
- Detects the high load current caused by
VOUT
accidental shorts
RSEN MCP6H01
b) Disadvantages:
- Must be able to handle very high and
dynamic Common mode input voltages
ISEN
- Complexity and higher costs
- High VDD parts V2
R1* R2*
In a single-supply configuration, the most important
aspects of high-side current sensing are: Load
• The VCM range of the Difference amplifier must be R1 = R1*, R2 = R2*
wide enough to withstand high Common mode
input voltages RSEN << R1, R2
• The Difference amplifier’s ability to reject dynamic R2
Common mode input voltages V OUT =  V 1 – V2    ------ + V REF
 R1
The MCP6H0X op amp is a good fit for high-side
current sensing, which will be discussed in more detail
in the following section. FIGURE 3: Single Op Amp Difference
Amplifier.
The Difference amplifier’s Common mode rejection
ratio (CMRRDIFF) is primarily determined by resistor
mismatches (R1, R2, R1*, R2*), not by the MCP6H0X
op amp’s CMRR.

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AN1332
The resistor ratios of R2/R1 and R2*/R1* must be well In brief, the VDM and VCM of the Difference amplifier
matched to obtain an acceptable CMRRDIFF. However, must meet the requirements shown in Equation 2:
the tight tolerance resistors will add more cost to this
circuit. EQUATION 2:
The DC CMRRDIFF is shown in Equation 1.
V OL – V REF V OH – VREF
-----------------------------  VDM  ------------------------------
EQUATION 1: G G
R
 1 + -----2- R1 V DM
 R 1 V CM   V CMRL – VREF    1 + ------ + -----------
CMRR DIFF  20 log  ----------------  R2  2
 K 
  R1 VDM
VCM   V CMRH – V REF    1 + ------ – -----------
 R 2 2
K = 4TR in the worst-case
Where:
Where:
G = R2/R1; Gain of Difference Amplifier
TR = Resistor Tolerance
VDM = V1 – V2; Difference Mode Input Voltage
K = Net Matching Tolerance
of Difference Amplifier
of R2/R1 to R2*/R1*
VCM = (V1 + V2)/2; Common Mode Input Volt-
CMRRDIFF (dB) = Common Mode Rejection
age of Difference Amplifier
Ratio of Difference Amplifier
VOH = Op Amp High-Level Output
VOL = Op Amp Low-Level Output
Example 1
VCMRH = Op Amp Common Mode Input Voltage
• If R2/R1 = 1 and TR = 0.1%, then the worst case High Limit
DC CMRRDIFF will be 54 dB. VCMRL = Op Amp Common Mode Input Voltage
• If R2/R1 = 1 and TR = 1%, then the worst case DC Low Limit
CMRRDIFF will be only 34 dB.
Moreover, RSEN should be much less than R1 and R2
in order to minimize resistive loading effect. The Example 2
Difference amplifier’s input impedances, seen from V1 Refer to Figure 3 and assume that VDD = 16V,
and V2, are unbalanced. Note that the resistive loading VSS = GND, VREF = GND, R2/R1 = 1, and the voltage
effect and the unbalanced input impedances will drop across RSEN is 200 mV.
degrade the CMRRDIFF.
Thus, according to the MCP6H01 data sheet
The reference voltage (VREF) allows the amplifier’s (DS22243), it is VCMRH = VDD– 2.3V =13.7V, VCMRL
output to be shifted to some higher voltage, with =VSS–0.3V = -0.3V.
respect to ground. VREF must be supplied by a low-
impedance source, to avoid making CMRRDIFF worse. Based on Equation 2, the acceptable VCM of the
Difference amplifier is from -0.5V to 27.3V.
In addition, as shown in Figure 3, the input voltages (V1,
V2) can be represented by Common mode input voltage The advantages and disadvantages of Difference
(VCM) and Difference mode input voltage (VDM): amplifiers include:

• V1 = VCM + VDM/2 and V2 = VCM + VDM/2 a) Advantages:


• VOUT = (V1 – V2) × G + VREF = VDM × G + VREF, - Reasonable Common mode rejection ratio
where G = R2/R1 (CMRRDIFF)
- Wide Common mode input voltage range
In order to prevent VOUT from saturating supply rails, it
must be kept within the allowed VOUT range between - Low-power consumption, low cost and
VOL to VOH. simplicity
b) Disadvantages:
The VCM range of the Difference amplifier has been
increased due to the resistor dividers made by R1, R2, - Resistive loading effect
R1* and R2*. - Unbalanced input impedances
- Adjust the Difference amplifier’s gain by
changing more than one resistor value

DS01332B-page 4  2010-2011 Microchip Technology Inc.


AN1332
Three Op Amp Instrumentation Amplifier
The three op amp instrumentation amplifier (3 op amp
INA) is illustrated in Figure 4. It amplifies small
Differential voltages and rejects large Common mode
voltages.

Power Supply

VOUT1 R1 R2 VREF
1/4
V1 = VCM + VDM/2 MCP6H04
ISEN

A1 RF

RSEN 1/4
RG MCP6H04 VOUT

A3
ISEN RF
1/4
R1* R2*
V2 = VCM - VDM/2 MCP6H04
VOUT2
A2

Load
2R F R2 2RF
VOUT =  V 1 – V 2    1 + ----------   ------ + V REF =  V 1 – V2    1 + ---------- + V REF
 R G   R 1  RG 

Where setting R1 = R1*= R2 = R2*

FIGURE 4: Three Op Amp Instrumentation Amplifier.


The 3 op amp INA’s architecture includes the following: 2. Second Stage
1. First Stage The second stage is implemented by a Difference
The first stage is implemented by a pair of high-input amplifier (A3) which amplifies the Difference mode
impedance buffers (A1, A2) and resistors (RF and RG). voltage and rejects the Common mode voltage. In a
These buffers avoid both the input resistive loading practical application, the R2/R1 ratio is usually set to 1.
effect and the unbalanced input impedances issue. In The CMRR3INA is primarily determined by the
addition, the resistors RF and RG increase the buffer Difference mode voltage gain of the first stage and net
pairs’ Difference mode voltage gains (GDM) to 1 + 2RF/ matching tolerance of R2/R1 and R2*/R1*. Note that the
RG while keeping their Common mode voltage gains tolerance of resistors RF and RG do not affect
(GCM) equal to 1. CMRR3INA.
One benefit of this method is that it significantly
improves the 3 op amp INA’s CMRR (CMRR3INA),
according to the equation CMRR = 20 log (GDM/GCM).
Thus, CMRR3INA will theoretically increase proportion
to GDM.
Another benefit is that the overall gain of the 3 op amp
INA can be modified by adjusting only the resistance of
RG without having to adjust the resistors of R1, R1*, R2
and R2*.

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AN1332
The DC CMRR3INA is shown in Equation 3. EQUATION 4:
V OL – VREF V OH – V REF
EQUATION 3: -----------------------------  V DM  ------------------------------
G G
2R VDM V DM
  1 + ---------F-  2 VOL + -----------  G  VCM  VOH – -----------  G
  RG   2 2
CMRR 3INA  20 log  ---------------------------------
 K  Where:
 
G = 1 + 2RF/RG; Overall Gain
K = 4TR at the worst-case
VDM = V1 – V2; Difference Mode Input Voltage of
Where: 3 op amp INA
TR = Resistor Tolerance VCM = (V1 + V2)/2; Common Mode Input Voltage
K = Net Matching Tolerance of 3 op amp INA
of R2/R1 to R2*/R1* VOH = Op Amp High-Level Output
CMRR3INA (dB) = Common Mode Rejection VOL = Op Amp Low-Level Output
Ratio of 3 op amp INA

However, for the 3 op amp INA, there is a common Example 3


issue that can be easily overlooked. This issue exists in Refer to Figure 4 and assume VREF = 0V, VDD = 15V,
the reduced Common mode input voltage range (VCM) VSS = 0V, VOH = 14.47V, VOL = 0.03V, RF = R1 = R1* =
of the 3 op amp INA.
R2 = R2* = 100 k, RG = 2 k, and the voltage drop
Referring to Figure 4, the input voltages (V1, V2) can be across RSEN is 100 mV.
represented by Common mode input voltage (VCM) and Thus, the overall gain G is equal to 100 V/V, and the
Difference mode input voltage (VDM). That is voltage range left for the 3 op amp INA’s VCM is only
V1 = VCM + VDM/2 and V2 = VCM + VDM/2.
from 5.03V to 9.47V, based on Equation 4. This range
The amplifiers (A1, A2) provide a Difference mode is smaller than MCP6H01 op amp’s VCM range, which
voltage gain (GDM), which is equal to the overall gain is from -0.3V to 12.7V at VDD = 15V.
(G), and a Common mode gain (GCM) equal to 1. In conclusion, the VCM range of the 3 op amp INA will
be significantly reduced when it operates in a high gain
VOUT1 = VCM × GCM + (VDM/2)×GDM configuration.
= VCM + (VDM/2) × G
The advantages and disadvantages of the 3 op amp
VOUT2 = VCM × GCM – (VDM/2) × GDM INA include:
= VCM – (VDM/2) × G a) Advantages:
VOUT = VDM × G + VREF - High Common mode rejection ratio
In order to prevent VOUT1, VOUT2 and VOUT from (CMRR3INA)
saturating supply rails, they must be kept within the - No resistive loading effect
allowed output voltage range between VOL and VOH. - Balanced input impedances
Or, stated in another way, the VDM and VCM of the 3 op - Adjust the overall gain without needing to
amp INA must meet the requirements shown in change more than one resistor value
Equation 4. b) Disadvantages:
- VCM range of the 3 op amp INA is reduced
- Increased power consumption and costs, due
to more op amps
- MCP6H04 is not rail-to-rail op amp and its
VCM is from VSS-0.3V to VDD-2.3V, thus VDD
of the 3 op amp INA should be at least 2.3V
higher than the power supply of the mea-
sured system.

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AN1332
Two Op Amp Instrumentation Amplifier The DC CMRR2INA is shown in Equation 5.

Figure 5 shows a 2 op amp instrumentation amplifier (2


EQUATION 5:
op amp INA). Compared to the 3 op amp INA, the 2 op
amp INA provides savings in cost and power R
 1 + -----2-
consumption. The input impedances of the 2 op amp  R 1
CMRR 2INA  20 log  ----------------
INA are also very high, which avoids the resistive  K 
loading effect and the unbalanced input impedances  
issue. K = 4TR at the worst-case
The Common mode rejection ratio of the 2 op amp INA Where:
(CMRR2INA) is primarily determined by the overall gain
K = Net Matching Tolerance
and the net matching tolerance of R2/R1 and R2*/R1*.
of R2/R1 to R2*/R1*
TR = Resistor Tolerance
CMRR2INA (dB) = Common Mode Rejection
Ratio of 2 op amp INA

Power Supply VREF R2 R1 R1* R2*

ISEN
V2
1/2
MCP6H02 VOUT1
V1 = VCM - VDM/2
1/2
A1
MCP6H02 VOUT
RSEN A2
V2 = VCM + VDM/2

V1
ISEN
R2
V OUT =  V 2 – V1   1 + ------ + VREF
 R 1
Load

Where setting R1 = R1* and R2 = R2*

FIGURE 5: Two Op Amp Instrumentation Amplifier.

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AN1332
As shown in Figure 5, the input voltages (V1, V2) can be Example 4
represented by Common mode input voltage (VCM) and
Difference mode input voltage (VDM). That is, Refer to Figure 5 and assume R1 = R1* = 5 k,
V1 = VCM – VDM/2, and V2 = VCM + VDM/2. R2 = R2* = 10 k, VREF = 0V, VDD = 15V, VSS = 0V,
VOH = 14.47V, VOL = 0.03V, and the voltage drop
VOUT = (1 + R2/R1)×(V2 – V1) + VREF across RSEN is 200 mV.

= (1 + R2/R1)×VDM + VREF Thus, the overall gain G is equal to 3 V/V, and the
voltage range left for the 2 op amp INA’s VCM is from
VOUT1 = (1 + R1/R2)×V1 – (R1/R2)×VREF
0.12 V to 9.75 V. This range is smaller than the
= (1 + R1/R2)×(VCM – VDM/2) – (R1/R2)×VREF MCP6H01 op amp’s VCM range, which is from -0.3V to
VOUT = VDM × G + VREF 12.7V at VDD = 15V.
To prevent VOUT and VOUT1 from saturating into supply Unlike the 3 op amp INA, the VCM range of the 2 op
rails, they must be kept within the allowed output amp INA will be significantly reduced when it operates
voltage range between VOL and VOH. in a low-gain configuration.
The VDM and VCM of the 2 op amp INA must meet the Moreover, the circuit’s asymmetry in the Common
requirements shown in Equation 6. mode signal path of the 2 op amp INA causes a phase
delay between VOUT1 and V1, degrading the AC CMRR
EQUATION 6: performance. Referring to Figure 5, the input signal V1
must pass through amplifier A1 before it can be
VOL – V REF V OH – V REF subtracted from V2 by amplifier A2. Thus, the VOUT1 is
-----------------------------  VDM  ------------------------------
G G slightly delayed and phase shifted with respect to V2.
R1 This is a big disadvantage of 2 op amp INA.
V OL + ------  VREF
R2 V DM Referring to Figure 6, by adding the resistor RG
VCM  ----------------------------------------- + ----------- between two inverting inputs, the overall gain of the 2
G 2
op amp INA can be easily set by adjusting only RG
R1 instead of several resistors. Moreover, the R2/R1 ratio
V OH + ------  V REF
R2 VDM is usually chosen for the desired minimum gain.
VCM  ------------------------------------------ + -----------
G 2 Another benefit of adding the resistor RG is that the
Where: large resistor value usage of R2 and R2* can be
avoided in very high-gain configurations.
G = 1 + R2/R1; Overall Gain
The VDM and VCM of 2 op amp INA with additional RG
VDM = V2 – V1; Difference Mode Input Voltage must meet the requirements shown in Equation 7:
of 2 op amp INA
VCM = (V1 + V2)/2; Common Mode Input EQUATION 7:
Voltage of 2 op amp INA
V OL – VREF VOH – VREF
VOH = Op Amp High-Level Output -----------------------------  V DM  ------------------------------
G G
VOL = Op Amp Low-Level Output R1 R1
VOL + ------  V REF + -------  V DM
R2 RG VDM
V CM  ------------------------------------------------------------------------ + -----------
R1 2
1 + ------
R2
R1 R1
VOH + ------  VREF + -------  V DM
R2 RG VDM
V CM  ------------------------------------------------------------------------ + -----------
R1 2
1 + ------
R2
Where:
G = 1 + R2/R1 + 2R2/RG; Overall Gain
VDM = V2 – V1; Difference Mode Input Voltage of
2 op amp INA
VCM = (V1 + V2)/2; Common Mode Input Voltage
of 2 op amp INA
VOH = Op Amp High-Level Output
VOL = Op Amp Low-Level Output

DS01332B-page 8  2010-2011 Microchip Technology Inc.


AN1332

RG (optional)

Power Supply VREF R2 R1 R1* R2*

ISEN V2 1/2
MCP6H02
VOUT1
1/2
A1 MCP6H02 VOUT
RSEN
A2

V1
ISEN
R2 2R 2
VOUT =  V2 – V 1   1 + ------ + --------- + VREF
 R1 RG 
Load

Where setting R1 = R1* and R2 = R2*

FIGURE 6: Two Op Amp Instrumentation Amplifier with Additional RG.


The advantages and disadvantages of the 2 op amp SUMMARY
INA include:
This application note provides an overview of current
a) Advantages:
sensing circuit concepts and fundamentals. It
- High DC Common mode rejection introduces current sensing techniques and focuses on
(CMRR2INA) three typical high-side current sensing
- No resistive loading effect implementations, with their specific advantages and
- Balanced input impedances disadvantages.
- Savings in cost and power consumption,
compared to the 3 op amp INA REFERENCES
b) Disadvantages:
Smither, M. A., Pugh, D.R. and Woolard, L.M.,
- Reduced VCM range
“C.M.R.R. Analysis of the 3-Op-Amp Instrumentation
- Poor AC CMRR2INA, due to the circuit’s Amplifier”, Electronics Letters, 2 Feb. 1989.
asymmetry
Sedra, A.S. and Smith, K.C., “Microelectronic Circuits”,
- Unable to operate at unity gain
4th Edition, Oxford University Press, 1998.
- MCP6H02 is not rail-to-rail op amp and its
VCM is from VSS-0.3V to VDD-2.3V, thus VDD
of the 2 op amp INA should be at least 2.3V
higher than the power supply of the mea-
sured system

 2010-2011 Microchip Technology Inc. DS01332B-page 9


AN1332
NOTES:

DS01332B-page 10  2010-2011 Microchip Technology Inc.


Note the following details of the code protection feature on Microchip devices:
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• Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the
intended manner and under normal conditions.

• There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our
knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data
Sheets. Most likely, the person doing so is engaged in theft of intellectual property.

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Santa Clara China - Wuhan Thailand - Bangkok


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Tel: 905-673-0699 Tel: 86-592-2388138
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China - Zhuhai
Tel: 86-756-3210040
08/02/11
Fax: 86-756-3210049

DS01332B-page 12  2010-2011 Microchip Technology Inc.

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