Workover Procedure For HCE-30A (If Fishing Success by CTU) PDF

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99
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REVIEW KKO HCE-30A
Workover Procedure for HCE-30A (if fishing success by

CTU) rev.2ver.0
Page 1 of 27 HCE-30A WORKOVER PROGRAM
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No. Program GDE Rekomendasi Remarks
Memastikan wellpad area sudah clear (dismantle

1 Mobilisation Rig from Rig Yard to HCE-30A
production line, leveling wellpad area)
Melakukan fire drill & H2S drill.
2 R/U seluruh peralatan servis dan function test
Detail lengkap terdapat di Workover Procedure point
no.1.
Komunikasi dan melakukan safety meeting (ERP)
sebelum spud in.
Sebelum tajak harus sudah menyelesaikan temuan
3 Kick Off Meeting/Pre-Spud Meeting EBTKE.
Detail lengkap terdapat di Workover Procedure point

no.1.
4 Change Wellhead
Observe & Killing well terlebih dahulu jika diperlukan. Menghindari steam kick
- Berdasarkan Well Schematic yang ada,

produksi casing yg digunakan yaitu 13-3/8"
casing.
Rig up inflatable packer 7” Run & install 13-3/8" Hot Packer
- Berdasarkan data spesifikasi maximum
temperature inflatable packer yaitu 350
°F/176 °C
Berdasarkan Well History dari GDE
Set Inflatable packer 7” in the safe zone (~450 mRKB) RIH Hot Packer diatas obstruction (est.400-468 m) - PT Survey tahun 2005 tag di 400 m
- Workover tahun 2011, tag di 468 m
- Cut 20” Wellhead, Wellhead Clamp & 13-5/8” Exp Selama cut 20”casing tidak ditemukan adanya
Spool semen, maka bisa dilakukan top job annulis 20”
Cut & Weld and preheat New Casing Head 20” x 3 M
- Install & weld 20” Wellhead Slip on Weld on 20” X 13-3/8” casing. (Bersihkan dahulu dengan
Casing. macaroni pipe karena kemungkinan kotoran di
Workover Procedure for HCE-30A (if fishing success by CTU) rev.2ver.0 Page 2 of 27 HCE-30A WORKOVER PROGRAM
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- Install 13-5/8” Exp. Spool dan 12” Master Valve. annulus tsb sdh mengeras)
Install new BOP Schematic

Rig up releasing packer tools
Retrieved inflatable packer
POOH and Close BOP
5 Reaming and Casing Repair/Milling
Phase 1 : Repair Casing in Shallow Depth (0-50 mRKB)
Rig up casing swage BHA (see 4.6.8) assembly

from size 8”, 10”, and 12 1/4”, respectively Jika menggunakan casing swage untuk
Optional jika diperlukan. Rekomendasi langsung
mengembalikan casing collapse ke bentuk
Attempt to straighten up casing with casing swage running Taper Mill hingga 9-5/8” TOL.
semula, dikemudian hari casing akan collapse
until pass and freely with try to up and down Kelly kembali.
2 times prior to change size until 12 ¼”
POOH and change to phase 2
Phase 2 : Repair/Milling Casing in Medium Depth (50-
468 mRKB)
M/U 10" Tapper Mill lakukan reaming di kedalaman
Rig up casing swage with jar assembly from size
tagged (+ 400-468 m) hingga 9-5/8" TOL.
8”, 10”, and 12 1/4” gradually Konsep dari pekerjaan milling ini adalah
- Jika tidak dapat menembus obstruction, run 12” Flat
Run BHA assembly up to top of casing problem “merusak casing sedemikian rupa” agar dapat
Bottom Mill.
dilalui oleh peralatan sampai TD.
Attempt straighten up casing - Jika dapat menembus obstruction langsung reaming
sampai TD menggunakan 8-1/2" Bit
Try to up and down Kelly 2 times prior to change
size until 12 ¼” up to 468 mRKB
Phase 3 : Repair/Milling Casing in Deep Depth (468- Run 8-1/2" Bit + 8” ST Stabilizer untuk reaming - Reaming sampai TD untuk memastikan lubang
1409 mRKB) sampai 9-5/8” TOL. POOH sampai 400 m (Top of bersih dan untuk accommodate logging tools.
Rig up casing repair/milling based on casing Obstruction). Run back in hole tanpa pompa sampai
condition and RIH up to Top Of Casing Problem 9-5/8” TOL untuk memastikan tidak ada fill/rontokan - Hati-hati terhadap fill/rontokan dari bocoran
~468 mRKB dari atas, jika aman lalu lanjut reaming sampai TD diatas yang dapat menyebabkan string
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Attempt casing repair or milling in that section terkubur/stuck.

until free with try to up and down kelly 2 times
and POOH
Rig up IB 8”, RIH up to ~1409 mRKB or Tagged and
POOH
Rig up IB 12”, RIH up to ~1409 mRKB or Tagged - Hasil Impression Block bisa menyebabkan
and POOH multi interpretasi, prefer menggunakan DHV
If IB 8” can pass to ~1409 but IB 12” can’t pass, untuk investigasi lebih detail jika ada
then Rig up Caliper c/w CCL up to TD and POOH Tidak diperlukan, dengan asumsi run 8-1/2” Bit dapat obstruction.
turun sampai TD (2566 m)
If IB 8” & 12” can’t pass to ~1409, and IB can’t see
- Jika pada saat run 8-1/2” Bit mendapatkan
the picture of casing problem, then rig up DHV up
obstruction maka run 8” Taper/Flat Mill
to TD and POOH
untuk membersihkan obstruction sampai TD.
Perform job 1 to 4 until clear restriction up to TOL
~1409 mRKB
Rig up caliper c/w CCL up to TOL ~1409 mRKB and
POOH
Rig up PT tools while injection 550 gpm up to
~1400 mRKB with 30 fpm Jika masih ada indikasi fill/rontokan dari
M/U dan RIH logging job to 2566 m. (PT Survey, MFC bocoran diatas tidak direkomendasikan logging
Stationary tools for 15 minute
dan CBL) job sebelum bagian casing yg rusak/bocor
Shut off pump and continue stationary PT tools
tersebut dilakukan remedial terlebih dahulu.
for 3 hours
Inject 550 gpm prior to POOH
POOH PT Tools with speed 60 fpm
Rig up Drillable Packer and set in ~1400 mRKB - Run 9-5/8” Bridge Plug & set di 1415 m (di dalam 9-
Berdasarkan well history, terdapat 13-3/8”
5/8” Casing).
Fill up water up to surface casing leaking (9-5/8” TOL) antara 1000-1400 m,
- Squeeze 13-3/8” casing leaking (1000 -1400 m)
sehingga harus dilakukan squeeze casing leaking
(depend on logging result)
tersebut terlebih dahulu.
Prepare for Run Casing and Cementing Job based Note: Squeeze 13-3/8” berdasarkan injectivity
on PT survey and caliper Detail lengkap terdapat di Workover Procedure point
test terlebih dahulu
no.6A.
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RIH 12-1/4" Bit to redress cement sampai Top Bridge

Plug, sebelum run 9-5/8” Casing Tie Back
6 Running & Cementing Casing 9 5/8”
Phase 1 : Running & Cementing Casing
Make up stab in stinger on 1 stand 5” DP. Stand Turunkan BOP dan lepas 12" MV terlebih dahulu Untuk mengakomodasi pemasangan 10" X 13-
back in the derrick. sebelum run 9-5/8” Casing 5/8" Exp Spool
Run 9 5/8” casing to TD (~1400 mRKB)

a. Hold Pre Job Safety Meeting
b. Run the shoe track assembly consisting of:

Dikarenakan penyemenan 9-5/8” Casing Tie
i. 9 5/8” BTC float shoe Tidak menggunakan shoetrack (menggunakan stab in
Back (Long String) di cased hole dan semen
ii. 2 joint 9 5/8” 47# L-80 BTC box casing Float Shoe)
pasti akan sampai ke surface.
joint
iii. 9 5/8” stab-in float collar BTC pin x box
c. Maintain fluid level in the annulus +/-5 BPM Karena saat run 9-5/8” Casing berada di dalam
while RIH 9 5/8” casing if fluid level drop Tidak perlu casing dan casing leak sudah di squeeze,
(PLC/TLC) sehingga asumsi sudah tidak ada loss.
Pick up stab-in sub and trip in the hole with 5”
HWDP and drill pipe. Centralize the first joint
Dikarenakan penyemenan 9-5/8” Casing Tie
above stab-in tool in the 9 5/8” casing. Break Tidak menggunakan shoetrack (menggunakan stab in
Back (Long String) di cased hole dan semen
circulation and fill 9 5/8” casing before stinging Float Shoe)
pasti akan sampai ke surface.
into 9 5/8” float collar. Stab into the float collar.
Slack off with 5 Klbs and chained down
Make up cementing line with pumping “T”
connected to 5” DP string, establish circulation
with water, and test surface cementing lines to
2500 psi
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Cement the 9 5/8” casing with the 13.2 ppg Lead

(0 – 690 m w/ acid slurry) and 15.8 Tail dual slurry
Untuk mendapatkan cement integrity yang
(690 – 1400 m w/ standard slurry) through the Menggunakan 15.8 ppg single slurry
bagus di cased hole
inner string method. Refer to the Cementing
program.
a. Use 0-10% excess based on logging
evaluation.
b. Displace the cement with water,
underdisplace +/- 3 bbls
c. Dump excess cement directly to the mud pit
d. Grab at least 3 samples at 3 different stages
e. Check the float equipment is holding.
i. If OK, POOH 1 stand then circulate casing
clean, POOH and WOC as per cementing program
ii.If the float equipment is not holding, over
displace of half shoe track volume and remain Jika tidak holding, cabut 3 stands dan apply 500 psi
Untuk menahan semen balik ke dalam casing
stabbed-in while WOC as per cementing sambil WOC.
program .
iii.Measure cement returns to surface
while pumping and displacing. If there are no
Monitor cement keluar ke surface dan berat semen
cement returns to surface, run 1” galvanized
yang masuk sama dengan yang keluar.
tubing and perform a top job with 15.8 ppg and
accelerated cement as per cementing program
Flush cement in bell nipple and rotating head to
BOP sudah dilepas sebelum proses run casing
clean any leftover cement up to bottom side Tidak perlu
dan cement casing.
valve
Wait on cement as per cementing program or Sambil menunggu semen kering, install 10”
until grab samples are set. Exp.Spool, 12” Master Valve dan BOP
Pressure test casing up to 1500 psi around 10
Pressure test casing dilakukan saat test BOP
minute
Run 8-1/2” Bit, drill out cement, shoe dan wooden Untuk memastikan tidak ada obstruction
Prepare for completion test
plug. Continue run sampai TD dibawah plug.
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7 Completion Test
Rig up 1 joint riser OEDP 5”

Rig up TPS tool + 2 weight bar + PCE
Log down at 18 m/min to MCD – 3 m
Time for tension checks on the way down
Log up to TOL 9 5/8” @ 18 m/min, wait 2min
Spinner down @ 30 m/min
Spinner up @ 30 m/min, wait 2 min
Set PTS tools at reservoir zone
Wait 30 minutes or until pressure stable – PBU#1
Increase Pump rate to 660 gpm - PBU#2
Wait 4 hrs or until pressure stable
Increase Pump rate to 880 gpm - PBU#3
Wait 4 hrs or until pressure stable
Shut off pump, isolate well
Wait 4 hrs for PFO
Log down to TD @ 18 m/min
POOH @ 10 m/min
Rig down tools & Riser
Close MV
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Kesimpulan :
1. Sebelum tajak, harus dipastikan sumur di killing terlebih dahulu untuk menghindari resiko steam kick.
2. Karena kondisi Wellhead & Master Valve yang sudah tidak layak, maka perlu penggantian Wellhead dan Master Valve baru. Penggantian Wellhead
dan Master Valve baru dengan asumsi dapat running Hot Packer di 13-3/8” Casing.
3. Running Impression Block akan dapat menyebabkan multi interpretasi hasil. Jika ingin mengetahui lebih detail mengenai obstruction di 13-3/8”
Casing disarankan untuk melakukan Well Investigasi terlebih dahulu dengan menggunakan Down Hole Video (DHV) untuk mendapat keakuratan
data.
4. Menggunakan casing swage untuk mengembalikan casing collapse ke bentuk casing semula pada sumur geothermal berpotensi besar dapat
menyebabkan casing collapse kembali dikemudian hari.
5. Apabila ada indikasi casing collapse maka perlu dilakukan milling. Akan tetap konsep dasar pekerjaan milling yaitu “merusak casing sedemikian
rupa” agar dapat dilalui oleh peralatan sampai TD. Remedial casing (squeeze/tie back) pada casing yang terbuka/bocor diperlukan untuk
menghindari masalah yang akan timbul dikemudian hari.
6. Kebocoran 13-3/8” casing di kedalaman 1000-1400 m harus diatasi terlebih dahulu sebelum running 9-5/8” Tie Back Casing.
7. Jika masih ada indikasi fill/rontokan dari bocoran diatas tidak direkomendasikan logging job sebelum bagian casing yg rusak/bocor tersebut
dilakukan remedial terlebih dahulu.
8. Penyemenan 9-5/8” Tie Back Casing lebih baik menggunakan single slurry (15.8 ppg), untuk mendapatkan compressive strength yang tinggi dengan
property yang lebih baik.
9. Terdapat 2 (dua) opsi Wellhead Configuration untuk sumur HCE-30A:
a. Jika menggunakan existing 20” WH, 13-5/8” Exp.Spool dan 12” Master Valve maka membutuhkan tambahan material baru untuk 10” Exp.
Spool & 10" X 13-5/8” DSA.
b. Jika tidak menggunakan existing 20” WH, 13-5/8” Exp.Spool dan 12” Master Valve maka membutuhkan tambahan material baru 11”
Wellhead & 10” Master Valve baru.
10. Workover sumur HCE-30A ini dapat dilakukan, akan tetapi dengan catatan bahwa sudah tidak ada fish 11” Nozzle.
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PROPOSED WORKOVER PROGRAM HCE-30A

CTU) rev.2ver.0
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WORKOVER PROGRAM DETAIL

HCE-30A
A. Work Plan Overview
R/U Rig, Function Test, Safety,

Pre Spud Meeting, Inspection Retrieve 13-3/8" Hot
Packer
Spud In
Reaming Obstruction NO
400-468 mtr
Observe Well & Killing Well (13-3/8” Casing)
(from 3-1/8" Side Valve Milling Obstruction 400-468 m
Exp.Spool) YES (13-3/8” Casing) until of depth
requirement
Install 13-3/8" Hot Packer
Cont’d Reaming Job until

TD (2566 m)
Dismantle 12" Master
Valve
Logging Job Data collection for Casing & Cement Integrity

Cut 20" & 13-3/8" Casing and (PT Survey,MFC,CBL)
remove Wellhead & Wellhead
Clamp
Set 9-5/8" Bridge Plug &

Squeeze 13-3/8" Casing Leak
YES Observe annulus

20" X 13-3/8" Casing 9-5/8" Long String
Need for Top Job (Y/N) Casing & Cement
Top Job Annulus

NO Install 13-3/8" X 9-5/8" Exp.
Spool, 9-5/8" X 13-3/8" DSA
and 12 MV”
Install
20" WH or 13-5/8" WH
Logging Job (CBL) for New

9-5/8" Tie Back
Install 12" Master Valve
Completion, Close Master

Valve, R/D
N/U BOP

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B. Load List Material
Equipment / Materials Supplied by Qty Unit
Preparation
Water Supply Equipment GDE 1 set
H2S Equipment H2S Serv. 1 set
13-5/8” BOP Equipment Rig Serv. 1 set
13-5/8” Rotating Head (optional) Aerated Serv. 1 set
Repair, Reaming & Milling Casing Collapse

10” Taper Mill Fishing Serv. 2 set
12” Flat Bottom Mill Fishing Serv. 2 set
9-5/8” Watermelon Mill Fishing Serv. 2 set
12-1/4” Bit Bit Serv. 1 set
8-1/2” Bit Bit Serv. 1 set
Bit Sub c/w float Rig Serv. 1 set
8” ST Stabilizer Rig Serv. 1 set

8” DC Rig Serv. 6 Jts
6-1/2” DC Rig Serv. 6 Jts
5” HWDP Rig Serv. 30 Jts
5” DP Rig Serv. 200 Jts
12-1/4” Bit Breaker Rig Serv. 1 set
8-1/2” Bit Breaker Rig Serv. 1 set
Float Sub Rig Serv. 1 set
Remedial Casing & Cementing

9-5/8” Bridge Plug Cement Serv. 1 set
9-5/8” Casing, xx Conn GDE 120 Jts
9-5/8” Casing Rigid Centralizer Cement Serv. 42 ea
9-5/8” Stop Collar Cement Serv. 42 ea
12” Master Valve Wellhead Serv. 1 set
10” X 13-5/8” DSA Wellhead Serv. 1 set
13-5/8” X 10” Expansion Spool Wellhead Serv. 1 set
20” X 13-5/8” Expansion Spool Wellhead Serv. 1 set
20” Wellhead Slip on Weld (SOW) Wellhead Serv. 1 set
9-5/8” Stab In Float Shoe, xx Conn Cement Serv. 1 set
Thread Lock Compound for Casing TRS Serv. 1 can

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Tubular Running Services TRS Serv. 1 set
Stinger with rubber Cement Serv. 1 set
C-Plate for 5” DP Rig Serv. 1 set
Cement Additive Cement Serv. 1 lot
C. Operation Procedure
1. RIG UP WORKOVER RIG, SAFETY, AND SUPPORT EQUIPMENT

1.1. Ensure production line at the top of wellhead has been laid down prior
to start rig up.
1.2. Review rig up plan with drilling service contractor’s representatives to
identify critical issues, risks mitigations (Risk Assessment
recommendations), and resolve conflicts. (ensure the well have
been shut in by Operations GDE).
1.3. Conduct pre-spud meeting. Conduct JSA for simultaneous operations
if applicable.
1.4. Test BOP on the test stump. LP test to 250 PSI for 5 minutes and HP
test to 2000 PSI for 10 minute. Company Man to witness and to
accept the test.
1.5. Function test water supply system include rig mud pump. Expect total
sustainable deliverability of 24 bpm (60 ltr/sec). Install flow meter on
water supply line and measure flow rates received on location is
24bpm (60 ltr/sec).(refer to Water Supply Diagram)
1.5.1. Test fresh water lines to water ponds until no flow rate drop
found.
1.5.2. Test fresh water lines to rig water tanks until no flow rate drop
found.
1.6. H2S monitoring equipment.
1.6.1. Update rig crew training on H2S hazards, awareness, and
incident response.
1.6.2. Function test & drill
1.7. Communication systems including Emergency Response Team and
operations support, service companies, and data transmission.
1.8. Conduct rig and drill site inspection with EBTKE Inspectors, Company
Representative and Contractor HSE representatives. Resolve critical
issues prior to commencement workover of HCE-30A.

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2. KILLING & QUENCHING

2.1. Connect killing and quenching system and injection pipelines to 3-1/8”
Wing Valves.
2.1.1. Install pressure gauge on Wing Valve outlet lines and verify
those had been calibrated.
2.1.2. Check initial WHP
2.1.3. Prepare rig pump to start killing
2.2. Start pump water and raise pressure until slightly higher than
Wellhead Pressure (WHP).
2.3. Start killing the well.
Noted: Well testing team will advise once we started to
increase the pumping rate and give decision when well is zero
pressure
2.4. Monitor & record of flow rate and Wellhead Pressure (WHP) during
killing the wells.
2.5. Ensure that there is adequate space below the master valve to
accommodate downward movement caused by killing/quenching the
well.
2.6. When well is zero pressure, keep mantain flowrate at least 60 l/s (24
bpm / 950 gpm) for quenching the well to cool down temperature.
2.6.1. Monitor temperature & pressure in first few hours.
2.6.2. Once P&T stable, continue to install 13-3/8” Hot Packer
3. INSTALL NEW 20” WELLHEAD, 13-5/8” EXP.SPOOL AND 12” MASTER

WALVE
3.1. Remove & lay down 12” Master Valve and 13-5/8” Expansion Spool.
3.2. Cut Wellhead Clamp and 20” Casing c/w 20” Wellhead.
3.2.1. Observe annulus 13-3/8” X 20” Casing. (Top Job if required)
3.3. Install & weld 20” Wellhead with 20” casing prewelded on 20” Casing.
3.4. Install 13-5/8” Exp. Spool and 12” Master Valve, N/U BOP and
continue retrieve 13-3/8” Hot Packer.
3.5. Conduct pressure test and function test on all BOP equipment against
Master Valve.
4. CASING CLEARANCE
A. Reaming Casing Collapse
4.1. Make up Reaming BHA as listed below:
 10” Taper Mill dressed with tungsten carbide & nozzle
 9-5/8” Water Melon Mill
 Float Sub
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 8” DC
 5” HWDP
4.2. RIH and tag obstruction (est.400-468 m) with 3 klbs and determine
this as top collapsed casing, pick up approximately 0.5 meter,
circulated bottoms up with maximum flow rate, take and record
parameters PUW and SOW.
4.3. Start reaming down the obstruction with parameter 20-30 RPM, max
flow rate, 2 -5 klbs WOB to 9-5/8” Top Casing Liner (+ 1409 m).
Noted: If can’t pass thru obstruction, POOH and go to step B.
Milling Casing Collapse.(Optional Running Impression Block)
4.4. Once the clear of obstruction (indicated by torque), work the pipe
between casing collapse interval. Check if there is any indication of
noticeable obstruction.
4.4.1. Observe the parameter based on reaming progress.
4.4.2. During ream obstruction keep hole full and monitoring
pressure.
4.4.3. Circulate with max flow rate for 10 minutes on every 1 hour
milling.
4.4.4. If any increase of torque during running to bottom, find out
this condition by observe the combination of torque and also
the drag of the drill sting and report to COMPANY MAN.
 Attempt to ream the tight spot and circulate with
maximum GPM.
4.5. Pull out of hole the string. Try normal pull, if tight hole indicated,
POOH with back ream to surface and continue lay down the 12” Taper
Mill.
Noted: Proceed to step C. Reaming & Casing Clearance up to
TD (+ 2566 m)
B. Milling Casing Collapse

4.6. Make up Milling BHA as listed below:
 12” Flat Bottom Mill
 9-5/8” Water Melon Mill
 Float Sub
 8” DC
 5” HWDP
4.7. RIH and tag obstruction (est.400-468 m) with 3 klbs and determine
this as top collapsed casing, pick up approximately 0.5 meter,
circulated bottoms up with maximum flow rate, take and record
parameters PUW and SOW.
4.8. Start milling down the obstruction with parameter 20-30 RPM, max
flow rate, 2 -5 klbs WOB to 9-5/8” Top Casing Liner (+ 1409 m).

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4.9. Once the clear of obstruction (indicated by torque), work the pipe
between the milled casing interval. Check if there is any indication of
noticeable obstruction.
4.9.1. Observe the parameter based on milling progress.
4.9.2. Circulate with max flow rate for 10 minutes on every 1 hour
milling.
4.9.3. If any increase of torque, find out this condition by observe
the combination of torque and also the drag of the drill sting
and report to COMPANY MAN.
maximum GPM.
4.9.4. Pull out of hole the string. Try normal pull, if tight hole
indicated, POOH with back ream to surface and continue lay
down the 12” Flat Bottom Mill.
C. Reaming & Casing Clearance up to TD (+ 2566 m)

4.10. Make up Cleanout BHA as listed below:
 8-1/2" Bit
 Bit Sub w/float
 8” ST Stabilizer
 6-1/2” DC
 5” HWDP
4.11. Run Cleanout Assembly until to 9-5/8” TOL (+ 1409 m)
4.11.1. Special precaution for cutting sloughing from casing leak.
maximum GPM.
4.11.3. Continue pumping the hole from a combination of annulus and
drill string with pumping rate at least 60 l/sec.
4.12. POOH to top of casing collapse (est.400 m) and run back in hole with
stop pumping until 9-5/8” TOL to make sure no sloughing/fill.
4.13. Continue run cleanout assembly to TD (+ 2566 m).
4.13.1. Special precaution during running string inside of 9-5/8” Top
Perforated Casing Liner (+ 1409 m). Run the string slowly
during passing this section.
maximum GPM.

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4.14. Circulate bottoms up for hole cleaning.
POOH with back ream to surface and continue lay down the bit.
Noted: If indicate still any sloughing/fill from casing leak, not
recommend to perform logging job. Proceed to step point.6 for
remedial casing leak
5. LOGGING JOB #1
5.1. M/U Dummy tools for logging job.
5.2. RIH Dummy tools for logging job until reach TD (+ 2566 m).
5.3. POOH Dummy tools to surface.
5.4. M/U dan RIH Wireline Logging Tools (PT Survey, MFC and CBL) until
reach TD (+ 2566 m).
5.5. Evaluation Logging Job.
Noted: The detailed program can follow and refer to Appendix
of this program. Confirm the program with Geologist &
Production Engineer and discuss with Drilling Superintendent.
6. REMEDIAL CASING & CEMENTING

A. Set Bridge Plug Plug & Squeeze Cement Lower Leak
6.1. Run 8-1/2” Bit + 9-5/8” Casing Scrapper to 1415 m (inside 9-5/8”
Casing) to accommodate setting bridge plug. POOH string to surface.
6.2. Run 9-5/8” Bridge Plug and set at 1415 m (inside 9-5/8” Casing
Liner).
6.3. Rig up cementing line and pressure test to 2,000 psi for 5 minutes.
6.4. Perform injectivity test.
Noted: If tight proceed to step point B. for running casing.
6.5. RIH of 5” OEDP to 1400 m.
6.6. Mix & spot 100 bbls of 15.8 ppg cement slurry.
6.7. Pick up string to 1200 m and continue spot 100 bbls of 15.8 ppg
cement slurry (cement slurry volume to be confirmed prior to
operation).
6.8. Pick up string to 990 m (1 jt above possibility casing leak at 1000 –
1400 m) and reverse circulate to observe cement return.
6.9. Closed pipe ram and perform squeeze cementing job 5 bbls (est.Top
of Cement at 1000 m)
6.10. WOC until UCA indicates 500 psi compressive strength (surface
sample).
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6.11. RIH with BHA 12-1/4” bit assembly, tag the TOC and record TOC.
6.12. Redress the cement to 9-5/8” TOL, closed rams and conduct pressure
test with various 100 psi for 5 minutes then 200 psi for 5 minutes.
6.13. POOH string to surface.
B. 9-5/8” Long String & Cementing

6.14. Preparation for Casing Running
 Ensure with Casing Running service there is sufficient thread-
lock on location.
 Check that all casing running and handling equipment is
available on location and inspected.
 Check and verify that X/O (DP x Casing) is correct type and in
good working condition.
 Remove casing thread protectors. Clean both pin and box ends
thoroughly using water-based thread cleaner. Visual-inspect
threads. Inspect and drift with proper API drift all joints for any
debris.
Noted: Any damaged joint should be clearly marked and
discarded.
 Casing tally should be double check and check cementing
calculations.
 Ensure liner adapter pre-assembled with the liner adapter
setting tools.
6.15. Observed the hole static level. Remove and lay down 12” Master
Valve & N/D BOP.
6.16. Rig up 9-5/8” casing running tools.
6.17. Run the following pre-assembled components. Check the function
stab-in sub (Stinger) with the stab-in float shoe.
6.18. Threads lock the first two pin-down connections only. The pre-
assembled connections were already welded in the shop.
6.18.1. No Shoetrack for 9-5/8” casing, use 9-5/8” float shoe stab in
type, shop-pre-assembled to 9-5/8” casing.
6.19. Install centralizer as follow: (Min.Stand Off 70%)
 2 ea Rigid Centralizer on the shoe joint casing
 1 ea Rigid Centralizer every three joint casing
6.20. Optimum make up torque for the 9-5/8” Casing connection. Ensure
that the connections are made up properly.
6.20.1. Prepare torque computer monitoring to record each casing.
6.20.2. Optimum make up torque for XX connection given as follow:
- Minimum: 14,400 ft–lb
- Optimum: 15,900 ft–lb
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- Maximum: 17, 400 ft–lb

6.20.3. Keep file casing make up torque chart after running the casing.
6.21. Run 9-5/8” Casing to bottom until 9-5/8” TOL. Pick up 0.5 mtr prior to
cementing job.
6.22. Make up stab-in stinger and trip in the hole with 5” drill pipe. Install 2
ea 5” x 9-5/8” centralizer at the first two joints of 5” DP. Break
circulation and fill 9-5/8” casing. Stab into the float shoe and circulate
bottoms up. Apply enough weight on stab in to prevent any leaks
between stab in stinger and float shoe.
6.23. Observe any leaks during circulation between stinger and 9-5/8” float
shoe. If there is a leak, add some more weight, gently rotate string if
necessary. If leaks still observed, POOH string to replace stab in
stinger rubber.
6.24. Rig up and test surface cementing lines with 2,000 psi. Check all
surface lines and function test.
6.25. Cement the 9-5/8” casing with the 15.8 ppg single density slurry
through the inner-string method. Refer to the cementing program.
6.25.1. Take sample of mixing fluid for lab test.
6.25.2. Use 10% excess volume. Rig-up and prepare to handle cement
returns to surface.
6.25.3. Monitor returns and record the density of the cement to
surface. If density-IN is equal to density OUT (15.8 ppg), stop
pumping cement.
6.25.4. Sting out and POOH 1 stand and reverse circulate to clear
cement inside string.
6.25.5. Check the float equipment, if not holding then apply 500 psi.
POOH to surface and WOC.
6.26. Cut 9-5/8” Casing and install 13-5/8” X 10” Expansion Spool.
6.27. Install the 10” X 13-5/8” DSA and 12” Master Valve.
6.28. Nipple up the 13-5/8” 3K BOP. Ensure UCA test indicates cement
strength above 1500 PSI after CIP before testing BOP and 9-5/8”
casing.
6.28.1. LP test to 250 PSI and HP test to 1000 PSI, if not done yet
otherwise test the wellhead and BOP connection only.
C. Drill Out Shoe & Bridge Plug

6.29. Make up Cleanout BHA as listed below:
 8-1/2" Bit
 Bit Sub w/float
 8” ST Stabilizer
 6-1/2” DC
 5” HWDP

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6.30. Continue drilling cement, float shoe and bridge plug.

Noted: Precaution for high pressure and temperature below of
bridge plug
6.31. Run Cleanout Assembly until to bottom (+ 2566 m).
6.31.1. Special precaution during running string inside of 9-5/8” Top
Perforated Casing Liner (+ 1409 m). Run the string slowly
during passing this section.
maximum GPM.
POOH with back ream to surface and continue lay down the bit.
7. LOGGING JOB #2
7.1. M/U Dummy tools for logging job.
7.2. RIH Dummy tools for logging job until reach 9-5/8” Tieback Casing
Shoe (+ 1400 m).
7.3. POOH Dummy tools to surface.
7.4. M/U dan RIH Wireline Logging Tools (CBL) until reach 9-5/8” Tieback
Casing Shoe (+ 1400 m).
7.5. Evaluation Logging Job.
Note: The detailed program can follow and refer to Appendix of
this program. Confirm the program with Geologist &
Production Engineer and discuss with Drilling Superintendent.
8. COMPLETION
8.1. Close master valve and secure the well. Always keep pumping from
backside (wing valve) during closed master valve.
8.2. Nipple down the BOP equipment.
8.2.1. Keep pumping the hole from annulus with pumping rate at
least 60 ltr/sec during nipple down BOP.
8.2.2. Stop quenching and remove all water line to the well.
8.2.3. Reinstall wellhead tee.
8.2.4. Recheck and tighten all wellhead flanges.
8.3. Shut in and flowing the well.
8.4. Rig down and Move to HCE-28 Well.
8.5. Material Usage Report of the Well.

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8.6. Hand over to Production in-charge for well testing
END

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D. Operation Time Breakdown
HCE-30A Workover Time Breakdown (if fishing success by CTU)
Base Case Total

Description
Hours Days Cum.Days Time
Moving & Preparation

Mobilization Rig from Yard to HCE-30A 720 30.00 30.00
Rig Up Workover Rig, Function Test all equipment 120 5.00 35.00
Kick Off Meeting/Pre-Spud Meeting 24 1.00 36.00
Inspection & Closing Finding, Spud In 24 1.00 37.00 37.00
Killing & Quenching 24 1.00 38.00 38.00
Install New Welhead & Master Valve
Install 13-3/8" Hot Packer 6 0.25 38.25
Lay down 12” Master Valve and 13-5/8” Expansion Spool. 4 0.17 38.42
Cut Wellhead Clamp and 20” Casing c/w 20” Wellhead 12 0.50 38.92
Install New Wellhead & Master Valve. N/U BOP & Pressure Test 18 0.75 39.67 39.67
Casing Clearance
A. Reaming Casing Collapse
Make Up 10" Tapper Mill 4 0.17 39.83
RIH to top of obstruction est.400-468 m 4 0.17 40.00
Reaming obstruction est.400-468 m (13-3/8” Casing) 48 2.00 42.00
POOH & Lay Down Taper Mill 4 0.17 42.17
B. Milling Casing Collapse 0.00 42.17
Make Up 12-1/4" Flat Bottom Mill + Watermelon Mill 4 0.17 42.33
RIH to top of obstruction est.400-468 m 4 0.17 42.50
Milling obstruction est.400-468 m (13-3/8” Casing) 48 2.00 44.50
POOH & Lay Down Flat Mill 4 0.17 44.67
D. Reaming to TD (2566 m)
M/U 8-1/2" Bit & Cleanout Assembly 4 0.17 44.83
RIH Bit & Cleanout Assembly and reaming to TD (2566 m) 36 1.50 46.33
Wiper Trip, circulate, POOH and Lay Down Bit 12 0.50 46.83 46.83
Logging Job #1
M/U Dummy tools for logging job. 2 0.08 46.92
RIH Dummy tools for logging job until reach TD (+ 2566 m). 8 0.33 47.25
POOH Dummy tools to surface 2 0.08 47.33
M/U dan RIH Logging Tools (MFC and CBL) until reach TD (+
12 0.50 47.83 47.83
2566 m).
Remedial Casing & Cementing
A. Set Bridge Plug & Squeeze Cement Lower Leak
Run 8-1/2” Bit + 9-5/8” Casing Scrapper at 1415 m 6 0.25 48.08
Run Bridge Plug and set at 1415 m (9-5/8” Casing Liner) 7 0.29 48.38

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RIH of 5” OEDP to 1400 m 6 0.25 48.63

Spot & squueze cement around casing leak area (1000-1400 m) 5 0.21 48.83
POOH string 6 0.25 49.08
B. 9-5/8” Longstring & Cementing
Remove 12" MV & N/D BOP, R/U Casing Running Equipment 12 0.50 49.58
Run 9-5/8" Casing to bottom 20 0.83 50.42
Run 5" Inner String w/ stinger 5 0.21 50.63
R/U Cementing Line 2 0.08 50.71
9-5/8" Cementing Job, POOH & WOC 12 0.50 51.21
Cut Casing, Install 9-5/8" Expansion Spool, 12" MV & N/U BOP 12 0.50 51.71
C. Drill Out Wooden Plug
M/U Bit & Cleanout Assembly 2 0.08 51.79
RIH Bit & Cleanout Assembly and drill out cement + wooden
7 0.29 52.08
plug, ream to TD
Wiper Trip, circulate, POOH and Lay Down Bit 6 0.25 52.33 52.33
Logging Job #2
M/U Dummy tools for logging job. 2 0.08 52.42
RIH Dummy tools for logging job until 9-5/8" Tieback Casing
8 0.33 52.75
Shoe (+ 1400 m).
POOH Dummy tools to surface 2 0.08 52.83
M/U dan RIH Logging Tools (CBL) until 9-5/8" Tieback Casing
12 0.50 53.33 53.33
Shoe (+ 1400 m).
Completion
Close Master Valve, N/D BOP & Release Rig 24 1.00 54.33 54.33

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APPENDIX
I. Proposed 20” Wellhead Configuration with 13-5/8” and 10” Exp.

Spool
WELLHEAD CONFIGURATION
HCE-30A
0.97 mtr
12" MV, ANSI 900
10" X 13-5/8"
+0.3 mtr DSA Additional Material Required
+ 3.13 mtr
13-5/8" X 10" Additional Material Required

+0.76 mtr Spool
20" X 13-5/8" Additional Material Required

0.76 mtr Spool
0.34 mtr
0.51 mtr
20" WH, 3M
Additional Material Required
CASING
20"

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II. HCE-30A Well Diagram (before workover)
HCE-30A
Depth RKB
30" Conductor
14 mMD
Tagged 2" sinker bar at 400 m (Jan 2005)

Tagged 1-3/8" sinker bar & PT Tool at 425 m (June 2009)
Unsuccess WO due to obstruction at 468.45 m (Jan 2011)
TOL 13-3/8" Casing
484 mMD
26" HOLE SECTION 20" CASING K-55, 133 PPF, BTC (ID = 18.73")
552 mMD 551 mMD
Caliper Log Job (Feb 1998)

Possible casing wear identified between 1000-1400 m
TOL 9-5/8" Perforated Casing

1409 mMD
17-1/2" HOLE SECTION 13-3/8" CASING SM-80S, 72 PPF, DINO VAM (ID = 12.374")
1515 mMD 1514 mMD
12-1/4" HOLE SECTION 9-5/8" PERFORATED CASING SM-80S, 47 PPF, DINO VAM (ID = 8.681")
2588 mMD 2566 mMD

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III. HCE-30A Well Diagram (after workover)
HCE-30A (FINAL SCHEMATIC)
Depth RKB
30" Conductor
14 mMD
TOL 13-3/8" Casing

484 mMD
26" HOLE SECTION 20" CASING K-55, 133 PPF, BTC

552 mMD 551 mMD
TOL 9-5/8" Perforated Casing

1409 mMD
17-1/2" HOLE SECTION 13-3/8" CASING SM-80S, 72 PPF, DINO VAM

1515 mMD 1514 mMD
12-1/4" HOLE SECTION 9-5/8" PERFORATED CASING SM-80S, 47 PPF, DINO VAM
2588 mMD 2566 mMD

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IV. Proposed BOP Stack (subject to change)
BOP DRAWING
CLASS III 13 5/8" 3K BOP DIAGRAM (w/ Rotating Head)
SUMMARY:
1. Class III BOP, 13-5/8" 5K BOP (Annular, Blind Ram and Pipe Ram)
2. Minimal requirement of Sub Structure if using this stack: XX ft on lower beam of Sub Structure
3. Drill String: 5" DP
5000
13 5/8" 5K ROTATING HEAD XX m
5000
5000
13 5/8" 5K ANNULAR XX m
5000
5000
13 5/8" 5K DOUBLE XX m 10000
GATE RAMS
XXX m
5000
13 5/8" 5K MUD CROSS XX m

DSAF 3K X 5K XX m 3000 X 5000
12" ANSI 900 MASTER

VALVE C/W WELLHEAD 2.07 mtr
GROUND LEVEL
CASING
20"
RHS Nov 2017

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PROPOSED BUDGET WORKOVER HCE-30A

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Tetra Pak Building Ground Floor Kav.

REVIEW KKO HCE-30A

Workover Procedure for HCE-30A (if fishing success by

No. Program GDE Rekomendasi Remarks

Memastikan wellpad area sudah clear (dismantle

Detail lengkap terdapat di Workover Procedure point

- Berdasarkan Well Schematic yang ada,

Install new BOP Schematic

5 Reaming and Casing Repair/Milling

Phase 1 : Repair Casing in Shallow Depth (0-50 mRKB)

Rig up casing swage BHA (see 4.6.8) assembly

Attempt casing repair or milling in that section terkubur/stuck.

RIH 12-1/4" Bit to redress cement sampai Top Bridge

6 Running & Cementing Casing 9 5/8”

Phase 1 : Running & Cementing Casing

Run 9 5/8” casing to TD (~1400 mRKB)

b. Run the shoe track assembly consisting of:

Cement the 9 5/8” casing with the 13.2 ppg Lead

Rig up 1 joint riser OEDP 5”

PROPOSED WORKOVER PROGRAM HCE-30A

Workover Procedure for HCE-30A (if fishing success by

WORKOVER PROGRAM DETAIL

A. Work Plan Overview

R/U Rig, Function Test, Safety,

Install 13-3/8" Hot Packer

Cont’d Reaming Job until

Logging Job Data collection for Casing & Cement Integrity

Set 9-5/8" Bridge Plug &

YES Observe annulus

Top Job Annulus

Logging Job (CBL) for New

Install 12" Master Valve

Completion, Close Master

Workover Procedure for HCE-30A (if fishing success by

B. Load List Material

Equipment / Materials Supplied by Qty Unit

Repair, Reaming & Milling Casing Collapse

12-1/4” Bit Bit Serv. 1 set

8-1/2” Bit Bit Serv. 1 set

Bit Sub c/w float Rig Serv. 1 set

8” ST Stabilizer Rig Serv. 1 set

12-1/4” Bit Breaker Rig Serv. 1 set

8-1/2” Bit Breaker Rig Serv. 1 set

Float Sub Rig Serv. 1 set

Remedial Casing & Cementing

9-5/8” Casing, xx Conn GDE 120 Jts

9-5/8” Casing Rigid Centralizer Cement Serv. 42 ea

9-5/8” Stop Collar Cement Serv. 42 ea

12” Master Valve Wellhead Serv. 1 set

10” X 13-5/8” DSA Wellhead Serv. 1 set

13-5/8” X 10” Expansion Spool Wellhead Serv. 1 set

20” X 13-5/8” Expansion Spool Wellhead Serv. 1 set

20” Wellhead Slip on Weld (SOW) Wellhead Serv. 1 set

9-5/8” Stab In Float Shoe, xx Conn Cement Serv. 1 set

Thread Lock Compound for Casing TRS Serv. 1 can

Workover Procedure for HCE-30A (if fishing success by

Tubular Running Services TRS Serv. 1 set

Stinger with rubber Cement Serv. 1 set

C-Plate for 5” DP Rig Serv. 1 set

Cement Additive Cement Serv. 1 lot

1. RIG UP WORKOVER RIG, SAFETY, AND SUPPORT EQUIPMENT

Workover Procedure for HCE-30A (if fishing success by

2. KILLING & QUENCHING