APPENDEX:16.17.1.

2
Jaipur-Mahua -NH-11 BOT Project( Ch 120+00 to Ch 229+00)

CHECK LIST AND FREQUENCY OF QUALITY CONTROL TESTS DURING CONSTRUCTION

Specication Value
MORT&H
Timing of test/ Relevant testing
S.N Type of test Test frequency(min) Specification Remarks
Inspection code
Clause Unit As per MORT & H As per design

1 Formation Layer (Original Ground)

After completing
One test(3 samples) per km or
cleaning and grubbing
1 Atterberg limits(LL,PL,PL) earlier as warranted by the IS:2720, Part-5 305.3.4 %
and before laying fill
change in nature of soil
soil/ pavement layer
Moisture content - Density relationship MDD
2 -do- -do- IS:2720, Part-8 305.3.4
(OMC/MDD) (gm/cc)
3 California Bearing Ratio (CBR) -do- -do- IS:2720, Part-16 305.3.4 %

One test in every 100m length

4 Moisture content prior to compaction Before the start of rolling IS:2720, Part-2 305.3.4 % OMC-2 OMC+1
or as called by the Engineer

After scarification and

5 Thickness of scarification of soil -do- 305.3.4 mm >500
before rolling
At regular interval (in each
Thickness of scarified soil prepared for At the time of laying, Max. loose thickness-
6 100m length, or as called by 305.3.4 mm <200
compaction before rolling 200mm
the Engineer, for each layer )
>97 97%-Within 500mm & 95%
One test( 6 samples) per 1000 After the completion of
7 Density of compacted layer IS:2720, Part-28 305.3.4 % of MDD -Below 500mm from the
m2 rolling top of subgrade
>95

Embankment Construction (below

II
300 mm of subgrade top)

One test per 1500 m3 , or

Max size
1 Gradation/Sand content earlier as warrented by the Before laying IS:2720, Part-4 305.2.1.4 <75
(mm)
change in type of soil
<70 Liquid limit
2 Atterberg limits(LL,PL,PI) -do- -do- IS:2720, Part-5 305.2.1.1 %
<45 Plasticity Indiex
1.52
Moisture content – Density 305.2.1.1 MDD Emb.height <3m
3 -do- -do- IS:2720, Part-8
Relationship (OMC-MDD) Table 300.1 (gm/cc) Emb.height >3m
1.60
4 California Bearing Ratio (CBR) -do- -do- IS:2720, Part-16 305.2.2.2 % Clause: 305.2.2.2 >10

Deleterious constituent
5 (stumps, roots, rubbish & other -do- -do- IS:2720, Part-27 305.2.1.2 % Nil
unsuitable materials)

6 Free Swelling Index -do- -do- IS:2720, Part-40 305.2.1.2 % <50

One test in every 100m length Before the start of OMC- Optimum Moisture
7 Moisture content prior to compaction IS:2720, Part-2 305.2.1.1 % OMC-2 OMC+1
or as called by the Engineer rolling Comtent

At regular interval (in each

At the time of laying, Max. loose thickness-
8 Thickness of spread layer 100m length, or as called by 305.3.5.1 mm <200
before rolling 200mm
the Engineer, for each layer )
97%-Within 500mm & 95%
One test( 6 samples) per 1000 After the completion of 305.2.1.1 >97
9 Density of compacted layer IS:2720, Part-28 % of MDD -Below 500mm from the
m2 rolling Table:300.2 >95 top of subgrade
 APPENDEX:16.17.1.2
Jaipur-Mahua -NH-11 BOT Project( Ch 120+00 to Ch 229+00)

CHECK LIST AND FREQUENCY OF QUALITY CONTROL TESTS DURING CONSTRUCTION

Specication Value
MORT&H
Timing of test/ Relevant testing
S.N Type of test Test frequency(min) Specification Remarks
Inspection code
Clause Unit As per MORT & H As per design

Sub-grade and Shoulder

III
Construction(top 300 mm )
One test per 1500 m3 , or
Max size
1 Gradation/sand content earlier as warrented by the Before laying IS:2720, Part-4 305.2.1.1 <50
(mm)
change in type of soil
<70 Liquid Limit
2 Atterberg limits(LL,PL,PI) -do- -do- IS:2720, Part-5 305.2.1.1 %
<45 Plasticity Index
305.2.1.1
Moisture content – Density MDD
3 -do- -do- IS:2720, Part-8 Table : >1.75
Relationship (OMC-MDD) (gm/cc)
300.1
4 California Bearing Ratio (CBR) -do- -do- IS:2720, Part-16 305.7.2 % As per design >10

Deleterious constituent
5 (stumps, roots, rubbish & other -do- -do- IS:2720, Part-27 305.2.1.1 % Nil
unsuitable material)

6 Free swelling Index -do- -do- IS:2720, Part-40 305.2.1.2 % <50

One test in every 100m length Before the start of

7 Moisture content prior to compaction IS:2720, Part-2 305.3.5.2 % OMC-2 OMC+1
or as called by the Engineer rolling

At regular interval (in each

During laying, before Max. loose thickness-
8 Thickness of spread layer 100m length, or as called by 305.3.5.1 mm < 200
compaction 200mm
the Engineer, for each layer )
Desirably distance
One test(6 samples) per 1000
After completion of 305.2.1.1 between two consecu-
9 Density of compacted layer m2 for subgrade and per IS:2720, Part-28 % of MDD >97
rolling Table:300.2 tive test pits to be kept
500m2 for shoulder
not more than 50m.

IV Soil Filling around Structure

One test per 1500 m3 , or

Max. Refer Appendix-6 of IRC:
1 Gradation earlier as warrented by the Before laying IS:2720, Part-4 305.4.4 <50
size(mm) 78/ Appendix
change in type of soil
<40
Liquid Limit
2 Atterberg limits(LL,PL,PI) -do- -do- IS:2720, Part-5 305.4.4 %
Plasticity Index
<20
Refer Appendix -6 of
Moisture content – Density MDD
3 -do- -do- IS:2720, Part-8 305.4.4 >1.75 IRC: 78/ Appendix -B of
Relationship (OMC-MDD) (gm/cc)
IRC: SP:13-2004

4 California Bearing Ratio (CBR) -do- -do- IS:2720, Part-16 305.4.4 % As per design >10

Deleterious constituent
5 (logs, stumps, roots, rubbish & other -do- -do- IS:2720, Part-27 305.4.4 % Nil
unsuitable material)

6 Free swelling Index -do- -do- IS:2720, Part-40 305.2.1.2 % <50

One test in every 100m length Before the start of

7 Moisture content prior to compaction IS:2720, Part-2 305.3.5.2 % OMC-2 OMC+1
or as called by the Engineer rolling
 APPENDEX:16.17.1.2
Jaipur-Mahua -NH-11 BOT Project( Ch 120+00 to Ch 229+00)

CHECK LIST AND FREQUENCY OF QUALITY CONTROL TESTS DURING CONSTRUCTION

Specication Value
MORT&H
Timing of test/ Relevant testing
S.N Type of test Test frequency(min) Specification Remarks
Inspection code
Clause Unit As per MORT & H As per design

At regular interval (in each

At the time of laying, Max. loose thickness-
8 Thickness of spread layer 100m length, or as called by 305.3.5.1 mm <200
before rolling 200mm
the Engineer)

One test(6 samples) per 1000 After the completion of 305.2.1.1

9 Density of compacted layer IS:2720, Part-28 % of MDD >97
m2 rolling Table:300.2

V Granular Sub-base

After preparing material

Table:
1 Gradation One test per 200 m3 as per mix design and IS:2386, Part-1 401.2.1 Table:400-1 or 2 Gradation -1 type
400-2,G-1
before laying

BS:812,
2 10% Fine value(soaked) -do- -do- 401.2.2 KN >50
Part-111
Atterberg Limits(material passing from <25 <25 Liquid limit
3 -do- -do- IS:2720, Part-5 401.2.2 %
425 micron) <6 Zero Plasticity index
Initially one test(3 speci-mens)
Soundness test shall be
4 Water absorption(WA) and subsequently as called by -do- IS:2386, Part-3 401.2.2 % <2
carried out if WA is >2%
the Engineer

Moisture content – Density One test per 1000 m3 ,or as MDD

5 -do- IS:2720, Part-8 401.2.2
Relationship (OMC-MDD) called by the Engineer (gm/ cc)

6 California Bearing Ratio (CBR) -do- -do- IS:2720, Part-16 401.2.2 % Table:400-1 or 2 >30

Deleterious constituent
7 (clay lumps,stumps, roots, -do- -do- IS:2386,Part-2 401.2.2 % Nil
rubbish & other undesirable material)

To be carried out if WA
8 Soundness
is >2%
One test per 1000 m , or as
3
<18
8.1 Using Magnesium Sulphate called by the Engineer
-do- IS:2386, Part-5 401.2.2 %

8.2 Using Sodium Sulphate -do- -do- IS:2386, Part-5 401.2.2 % <12

One test in every 100m length Before the start of

9 Moisture content prior to compaction IS:2720, Part-2 401.4.2 % OMC-2 OMC+1
or as called by the Engineer rolling

At regular interval (in each

At the time of laying,
10 Thickness of spread layer 100m length, or as called by 401.4.2 mm <225
before rolling
the Engineer)
One test( 6 samples) per 500 After the completion of
11 Density of compacted layer IS:2720, Part-28 401.4.2 % of MDD >98
m2 rolling
Granular material for bedding of
VII
pipe

After preparing material

Maximim Well graded sand/
1 Gradation One test per 200 m3 as per mix design and IS:2386, Part-1 2904 5.6
size(mm) granular material .
before laying

During laying, before * As per Drg.

2 Thickness Each culvert 2904 mm >75*
compaction Minimum- 75mm
After completion of
3 Compaction Each culvert 2904 Suitably rammed Visual asessment
compaction
 APPENDEX:16.17.1.2
Jaipur-Mahua -NH-11 BOT Project( Ch 120+00 to Ch 229+00)

CHECK LIST AND FREQUENCY OF QUALITY CONTROL TESTS DURING CONSTRUCTION

Specication Value
MORT&H
Timing of test/ Relevant testing
S.N Type of test Test frequency(min) Specification Remarks
Inspection code
Clause Unit As per MORT & H As per design

VIII Wet Mix Macadam

After preparing material 406.2.1.2

1 Gradation One test per 100 m3. as per mix design and IS:2386, Part-1 Tabe Table 400.11
before laying 400.11

Aggregate Impact value/ 406.2.1.1 <30 AIV

2 One test per 200 m3. -do- IS:2386, Part-4 %
Los Angeles Abrasion Table 400.10 <40 LAA
* Test as per IS:2386-
406.2.1.1
3 Flakiness and Elongation Indices -do- -do- IS:2386, Part-1 % <30 <30* (Part I)-1963 ammended
Table:400.10
in 1991

Atterberg Limits test of the portion of

4 -do- -do- IS:2720, Part-5 406.2.1.2 % <6
aggregates passing 425 micron sieve.

Deleterious materials
5 (Clay lumps, stumps, roots, soft fragment, -do- -do- IS:2386,Part-2 406.2.1.1 % Nil
& other undesirable matter)

Initially one test (3 samples)

and subsequently as warrented Soundness test shall be
6 Water absorption(WA) -do- IS:2386, Part-3 406.2.1.1 % <2
by the change in quality of the carried out if WA is >2%
aggregates
To be carried out if WA
7 Soundness
is >2%
<18
7.1 Using Magnesium Sulphate -do- -do- IS:2386, Part-5 406.2.1.1 %

7.2 Using Sodium Sulphate -do- -do- IS:2386, Part-5 406.2.1.1 % <12
Moisture content during laying and Before the start of
8 One test per 500 m . 2
IS:2720, Part-2 % OMC-2 OMC+1
compaction rolling
In each 100m length/ each
At the time of laying,
9 Thickness of spread layer drain section, or as called by 406.3.5 mm <200
before rolling
the Engineer)
One test( 6 samples) per 500 After the completion of
10 Density of compacted layer IS:2720, Part-28 406.3.5 % of MDD >98
m2 . rolling
Gradation of material extracted during One test per 500 m , or as 2
Confomatory test,
11 -do- IS:2720, Part-28 406.3.5 % of MDD >98
density test called by the Engineer desirable

IX Prime coat

After conducting a complete set of tests upon

1 Quality of binder delivery,quality to be verified, as called by the Engineer, if
the binder remained unused, unduely, for a long time.

Surface/Ambient temperature during

2 At regular interval(hourly) At the time of Application 502.3 Deg(C) >10
application
0.6-0.9
One test(3 specimens) per IRC-SP-11 0.6-0.9 Low porosity
0.9-1.2
3 Rate of spray of Binder 500m2 and not less than two -do- Appendix-5 502.2.2 Kg/m2 1.2-1.5 Medium porosity
tests per day (Section -A) 1.2-1.5 High porosity
1.2-1.5
 APPENDEX:16.17.1.2
Jaipur-Mahua -NH-11 BOT Project( Ch 120+00 to Ch 229+00)

CHECK LIST AND FREQUENCY OF QUALITY CONTROL TESTS DURING CONSTRUCTION

Specication Value
MORT&H
Timing of test/ Relevant testing
S.N Type of test Test frequency(min) Specification Remarks
Inspection code
Clause Unit As per MORT & H As per design

X Tack coat

After conducting a complete set of tests upon

delivery,quality to be verified, as called by the
1 Quality of binder
Engineer, if the binder remained unused, unduely,
for a long time.
20-70 Cur back
2 Temperature of binder for application At regular interval(hourly) During application 503.4.3 Deg(C)
50-80 Emlsion RC/MC-70

*Normal bitum. surface

One test(3 specimens) per IRC-SP-11 0.20-0.25*
0.20-0.25*
3 Rate of spread of Binder 500m2 and not less than two -do- Appendix-5 503.4.2 Kg/m2 0.25-
0.25-0.30** **Granular surface
tests per day (Section -A) 0.30**
treated with primer
Dense Bitumenous Macadam (DBM)
XI

After conducting a complete set of tests upon

1 Quality of binder delivery,quality to be verified, if the binder remained
unused, unduely, for a long time.
504.2.4
Individual gradation before blending of Before blending of Maximum size is for BM
2 Two tests per plant per day IS:2386, Part-1 Table Size (mm) <26.5 <26.5
aggregates aggregates thickness: 50mm
500.4
Combined gradation after blending of After blending of
3 Two tests per plant per day IS:2386, Part-1 504.2.4 Table 500.4 Table 500.4* *Table modified
aggregates aggregates
504.2,
4 Cleanliness Two tests per plant per day -do- IS:2386, Part-1 % <5 Passing 0.075mm sieve
Table:500.3
AIV
Aggregate Impact value/ Los Angeles <30
5 One test per 50m3 -do- IS:2386, Part-4 -do- %
Abrasion <40
LAA
Deleterious materials (Clay lumps,soft
6 fragment,organic, friable & other -do- -do- IS:2386, Part-2 504.2.3 % Nil
undesirable matter)

7 Flakiness and Elongation Indices -do- -do- IS:2386, Part-1 -do- % <30

Initially one test of 3

specimens per plant and
8 Stripping Value (Immersion tray test) subsequently when warrented -do- IS:2641-1971 -do- % >95
by the changes in quality of
aggregates

9 Specific Gravity and Water Absorption -do- -do- IS:2386, Part-3 504.2, Table:500.3 % <2

10 Water sensitivity of mix -do- -do- AASHTO-T-283 -do- % >80

Soundness (Magnesium and Sodium <18 Magnasium sulphate

11 -do- -do- IS:2386, Part-5 -do- %
Sulphate) <12 Sodium sulphate
Percentage of fractured face(when
12 -do- -do- 504.2.2 % >90
gravel is used)
Immadiately before
504.3.4
mixing binder and
13 Temperature of binder during mixing At regular interval (hourly) Table Deg(C) 150-165
aggregates in the Hot
500.5
Mix Plant
504.3.4
Temperature of aggregates during
14 At regular interval (hourly) -do- Table Deg(C) 150-170
mixing
500.5
Temperature of bitumenous mix during
15 At regular interval (per trip) At the time of laying -do- Deg(C) >125
laying
 APPENDEX:16.17.1.2
Jaipur-Mahua -NH-11 BOT Project( Ch 120+00 to Ch 229+00)

CHECK LIST AND FREQUENCY OF QUALITY CONTROL TESTS DURING CONSTRUCTION

Specication Value
MORT&H
Timing of test/ Relevant testing
S.N Type of test Test frequency(min) Specification Remarks
Inspection code
Clause Unit As per MORT & H As per design

Temperature of bitumenous mix during

16 At regular interval (per tripper) At the time of rolling -do- Deg(C) >90
rolling
After preparing the mix IRC-SP-11 504.2.5
As per design
17 Binder content of mix Two tests per plant per day at HMP site / Appendix-5 Table % Tolerence+-0.3%
(3.3-3.5)
construction site (Section -C) 500.4
Gradation of aggregates after binder
18 Two tests per plant per day -do- IS:2386, Part-1 903.4 Table 900.4 Table 500.4 Table 500.4* *T able modified
extraction

At regular interval ( one check * Aproximate loose

At the time of laying, Thickness 1.35 times of
19 Rate of spread of mixed material per 50m length or as called by -do- thickness,to be
before rolling (mm) design thickness*
the Engineer) accertained by trial laying

After the completion of

20 Thickness of compacted layer One test per 250m2 -do- As per design
rolling
Design Density(DD) =
21 Density of compacted layer -do- -do- ASTM-D- 1559 -do- % of DD >98
Marshall Density
IRC-SP-11 504.2.5
Following the checking As per design
22 Binder content of bituminous core -do- Appendix-5 Table % Tolerence+-0.3%
of field density (3.3-3.5)
(Section -C) 500.4
504.2.5
Gradation of bituminous core after
23 -do- -do- IS:2386, Part-1 Table Table 500.4 Table 500.4* *T able modified
binder extraction
500.4

XII Mixed Seal Surfacing (MSS)

Quality of binder After conducting a complete set of tests ,upon

1 512.2.1 Table 900.4
(Modifed binder- CRMB) delivery, quality to be ckecked weekly
512.2.4
Combined gradation after blending of After blending of
2 One test per 25 m3 IS:2386,Part-1 Table Type-A or B Type-B
aggregates aggregates
500.26
512.2.2 <30 AIV
Aggregate Impact value/ Los Angeles
3 One test per 50 m3 -do- IS:2386,Part-4 Table %
Abrasion
500.26 <40 LAA
4 Flakiness and Elongation Indices -do- -do- IS:2386,Part-1 -do- % <30

Deleterious materials (Clay lumps,soft

5 fragment,organic, friable & other -do- -do- IS:2386,Part-2 512.2.3 %
undesirable matter)

Initially one set of test of 3

specimens per plant and
Stripping Value Minimum retained
6 subsequently when warranted -do- IS:6241-1971 -do- % >95
(Immersion tray test) coating
by the change in quality of
aggregate

7 Water Absorption of aggregates -do- -do- IS:2386,Part-3 -do- % <1

Soundness (Magnesium and Sodium <18 Magnasium sulphate
8 -do- -do- IS:2386,Part-5 -do- %
Sulphate) <12 Sodium sulphate
 APPENDEX:16.17.1.2
Jaipur-Mahua -NH-11 BOT Project( Ch 120+00 to Ch 229+00)

CHECK LIST AND FREQUENCY OF QUALITY CONTROL TESTS DURING CONSTRUCTION

Specication Value
MORT&H
Timing of test/ Relevant testing
S.N Type of test Test frequency(min) Specification Remarks
Inspection code
Clause Unit As per MORT & H As per design

To be conducted if
9 Water sensitivity of mix -do- -do- AASHTO-T-283 -do- % >80
stripping value is<95%

10 Stone Polishing value -do- -do- BS:812, Part-114 -do- % >55

Percentage of fractured face(when

11 -do- -do- 512.2.2 % >90
gravel is used)
512.2.4
Before blending of
12 Individual gradation of aggregates -do- IS:2386,Part-1 Table Size(mm) <13.2* <13.2* *For Type-B
aggregates
500.26
Immadiately before
mixing binder and
13 Temperature of binder during mixing At regular interval(hourly) 512.3 Deg(C) 150-163
aggregates in the Hot
Mix Plant

Temperature of aggregates during

14 At regular interval(hourly) -do- 512.3 Deg(C) 155-163
mixing
Temperature of bitumenous mix during
15 At regular interval (per tripper) At the time of laying 512.3 Deg(C) >120
laying
Temperature of bitumenous mix during
16 At regular interval(per tripper) At the time of rolling 512.3 Deg(C) >100
rolling
One test (three specimens) per After preparing the mix IRC-SP-11
17 Binder content of mix 500 m3 and not less than two at HMP site / Appendix-5 512.2.5 % As per design* *@19kg per 10m2
tests per plant per day construction site (Section -C)
512.2.4
Gradation of aggregates after binder
18 -do- -do- IS:2386, Part-1 Table Type-A or B Type-B
extraction
500.26
At regular interval ( one check 903.4 * Aproximate loose
At the time of laying, Thickness 1.35 times of
19 Rate of spread of mixed material per 50 m length or as called by thickness, to be
before rolling (mm) design thickness*
the Engineer) Table 900.4 accertained by trial laying

After the completion of

20 Thickness of compacted layer One test per 250m2 ASTM-D- 1559 -do- mm As per design
rolling

After the completion of Design Density(DD) =

21 Density of compacted layer -do- ASTM-D- 1559 -do- % of DD >98
rolling Marshall Density

IRC-SP-11 *@19kg per 10m2

One test per 250m2, or as Following the checking
22 Binder content of bituminous core Appendix-5 512.2.5 % As per design* (comformatory test,
called by the Engineer of field density
(Section -C) desirable)
512.2.4
Gradation of bituminous core after One test per 250m2 , or as Conformatory test,
23 -do- IS:2386,Part-1 Type-A or B Type-B
binder extraction called by the Engineer desirable
Table 500.26
Semi Dense Bituminous
XIII
Concrete(SDBC)
Quality of binder After conducting a complete set of tests ,upon
1 512.2.1 Table 900.4
(Modifed binder- CRMB) delivery, quality to be ckecked weekly

Individual gradation of course One set of tests per 400 Tons Before blending of * For layer thickness: 25-
2 IS:2386,Part-1 508.2.2 Size(mm) <13.2*
aggregates or two tests per plant per day aggregates 30mm

3 Individual gradation of fine aggregates -do- -do- IS:2386,Part-1 508.2.3 Size(mm) 0.075-2.36

4 Individual gradation of filler -do- -do- IS:2386,Part-1 508.2.4 Size(mm) Table 500.9

508.2.5
Combined gradation after blending of Before blending of
5 -do- IS:2386,Part-1 Table Table 500.15
aggregates aggregates
500.15
<27 AIV
Aggregate Impact value/ Los Angeles After blending of 508.2.2,
6 One test per 50 m3 IS:2386,Part-4 %
Abrasion aggregates Table:500.14
<35 LAA
 APPENDEX:16.17.1.2
Jaipur-Mahua -NH-11 BOT Project( Ch 120+00 to Ch 229+00)

CHECK LIST AND FREQUENCY OF QUALITY CONTROL TESTS DURING CONSTRUCTION

Specication Value
MORT&H
Timing of test/ Relevant testing
S.N Type of test Test frequency(min) Specification Remarks
Inspection code
Clause Unit As per MORT & H As per design

7 Flakiness and Elongation Indices -do- -do- IS:2386,Part-1 -do- % <30

Deleterious materials
8 (Clay lumps,soft fragment,organic, friable -do- -do- IS:2386,Part-2 508.2.2 % Nil
& other undesirable matter)

Initially one set of test of 3

specimens per plant and
Stripping Value Minimum retained
9 subsequently when warranted -do- IS:6241-1971 -do- % >95
(Immersion tray test) coating
by changes in quality of
aggregate

10 Water Absorption of aggregates -do- -do- IS:2386,Part-3 -do- % <2 Water absorption
903.4
11 Sand equivelant test -do- -do- IS:2720,Part 37 Table % <3
900.4
12 Plasticity Index -do- -do- IS:2720,Part 5 508.2.4 % <4 For fine aggregates
508.2.2 <18
Soundness (Magnesium and Sodium Magnasium sulphate
13 -do- -do- IS:2386,Part-5 Table %
Sulphate) Sodium sulphate
500.14 <12
To be conducted if
14 Water sensitivity of mix -do- -do- AASHTO-T-283 -do- % >80
stripping value is <95%

15 Stone Polishing value -do- -do- BS:812, Part- 114 -do- % >55
903.4
Percentage of fractured face(when when gravel is used one test
16 -do- Table % >90
gravel is used) per 50 m3
900.4
One set of test (3 Marshall After preparing the mix
508.3.1 KN @ 60
17 Stability of mix specimens) per 400 Tons or at HMP site / ASTM-D-1159 >8.2
Table 500.16 deg.C
two tests per plant per day construction site

18 Flow Value of mix -do- -do- ASTM-D-1159 -do - mm 2-4

using 75 blows on each

19 Density of mix -do- -do- ASTM-D-1159 -do - gm/cc
of the two faces

20 Void Content of mix -do- -do- ASTM-D-1159 508.3.1 % 3-5

21 Voids in mineral aggregates(VMA) -do- -do- ASTM-D-1159 508.3.1 % Tabe: 500.12

22 Voids filled with bitumen (VFM) -do- -do- ASTM-D-1159 508.3.1 % 65-78
Immadiately before
mixing binder and 508.4.6
23 Temperature of binder during mixing At regular interval(per trip) Deg(C) 150-163
aggregates in the Hot Table 500.5
Mix Plant
Temperature of aggregates during 508.4.6
24 At regular interval(per trip) -do- Deg(C) 155-163
mixing Table 500.5
Temperature of bitumenous mix during
25 At regular interval(per trip) At the time of laying -do- Deg(C) >125
laying
Temperature of bitumenous mix during
26 At regular interval(per trip) At the time of rolling -do- Deg(C) >90
rolling
One set of test (3 speci-mens) After preparing the mix IRC-SP-11 508.3.2 >4.5 For Grading -1
27 Binder content of mix per 400 Tons or two test per at HMP site / Appendix-5 Table % For Grading
plan per day construction site (Section -C) 500.15 >5 -2
508.2.5
Gradation of aggregates after binder
28 -do- -do- IS:2386,Part-1 Table 500.15
extraction
Table 500.15
29 Rate of spread of mixed material
 APPENDEX:16.17.1.2
Jaipur-Mahua -NH-11 BOT Project( Ch 120+00 to Ch 229+00)

CHECK LIST AND FREQUENCY OF QUALITY CONTROL TESTS DURING CONSTRUCTION

Specication Value
MORT&H
Timing of test/ Relevant testing
S.N Type of test Test frequency(min) Specification Remarks
Inspection code
Clause Unit As per MORT & H As per design

At regular interval ( one check Weight per m2 to be

Rate of spread of mixed material by At the time of laying, Weight
29.1 per 100 length, or as called by 903.4 Table 900.4 As per design calculated as per design
weight before rolling (Kg/m2)
the Engineer) density and thickness

At regular interval ( one check * Aproximate loose

Rate of spread of mixed material by At the time of laying, Thickness 1.35 times of
29.2 per 50 m length, or as called by 903.4 Table 900.4 thickness, to be accert-
thickness before rolling (mm) design thickness*
the Engineer) ained by trial laying
After the completion of Design Density(DD) =
30 Thickness of compacted layer One test per 250m2 ASTM-D- 1559 -do- mm As per design
rolling Marshall Density
After the completion of Design Density(DD) =
31 Density of compacted layer -do- ASTM-D- 1559 -do- % of DD >98
rolling Marshall Density
For Grading -1
IRC-SP-11 508.3.2 >4.5
Following the checking For Grading
32 Binder content of bituminous core -do- Appendix-5 Table %
of field density -2 (Conformatory
(Section -C) 500.15 >5
test)
Gradation of bituminous core after 508.2.5
33 -do- -do- IS:2386, Part-1 Table 500.15 Conformatory test
binder extraction Table 500.15
Plain/Reinforced Cement Concrete
XIV
work
After conducting a complete set of tests upon site Relavent codes:
delivery, quality ( physical properties) to be ckecked IS:4031, IS: 269-
1 Quality of cement 1006
again before use, if cement is stored more than 3 Part- 2,4.5 1989, IS:8122,
months. & IS:12269
One test per 15m3, or as called Before preparing
2 Gradation of coarse aggregates IS: 2386, Part -1 1007 Table 1001.1
by the Engineer concrete mix

3 Gradation of fine aggregates -do- -do- IS: 2386, Part -1 1008 Table 1001.2

4 Fineness modulus of fine aggregates -do- -do- IS:2386,Part-1 1008 % 2-3.5

Flakiness and elongation indices of

5 -do- -do- IS:2386,Part-1 1007 % <35
coarse aggre]gates

Deleterious materials in course

6 aggregates (Clay lumps, soft fragments, -do- -do- IS:2386,Part-2 1007 % <5 As per IS:383
shale , friable and other undesirable
matter)

Deleterious materials in fine

7 aggregates (Clay lumps, soft fragments, -do- -do- IS:2386,Part-2 1007 % <5 As per IS:383
shale , friable and other undesirable
matter)

One test per month, or as

Aggregate Impact Value (AIV) of called by the Engineer , or as <30 Wearing course
8 -do- IS:2386,Part-4 1007 %
coarse aggregates warrented by change in the <45 Other part of concrete
quality of aggregates

Soundness test of course aggregates <15 Magnasium sulphate

9 -do- -do- IS:2386,Part-5 1007 %
(magnasium and sodium sulphate) <10 Sodium Sulphate

Soundness test of fine aggregates <15 Magnasium sulphate

10 -do- -do- IS:2386,Part-5 1008 %
(magnasium and sodium sulphate) <10 Sodium Sulphate
One test per mixer plant per
11 Moisture content of coarse aggregates day or as called by the -do- IS: 2386, Part -3 1703.2 %
Engineer
 APPENDEX:16.17.1.2
Jaipur-Mahua -NH-11 BOT Project( Ch 120+00 to Ch 229+00)

CHECK LIST AND FREQUENCY OF QUALITY CONTROL TESTS DURING CONSTRUCTION

Specication Value
MORT&H
Timing of test/ Relevant testing
S.N Type of test Test frequency(min) Specification Remarks
Inspection code
Clause Unit As per MORT & H As per design

One test per day or as called

12 Moisture content of fine aggregates -do- IS: 2386, Part -3 1703.2 %
by the Engineer
For PCC
At the time of preparing >360
13 Minimum cement content Every batch of mix IS: 2386, Part -3 1703.2 Kg/m3 For
mix >400
RCC
<0.45 For PCC
14 Water cement ratio -do- -do- 1703.2 - For
0.40-0.45 RCC (Table1700.2)
25 For PCC
Two tests per day or as called
15 Slump test -do- 1704 mm 40- For
by the Engineer
125 RCC (Table1700.4)
16 Form work, concreting equipment Complete structure Before pouring conctere 1707,1709

Tolerence in position of
Placement of reinforement (size , Reinforcemnt of complete Tolerence as
17 Before pouring conctere 1600 & 1800 bar: 10-20mm ( see
position, spacing, clear cover) structure per B2.11.2.2
clause)
Compressive strength test of concrete
19
cubes(7days)
Min.one test(3 cubes ) per day * Not specified in the
Moulds to be prepared
19.1 Concrete grade, M15 per concrete grade, also refer IS: 516-1959 1716.2.5 N/mm2 >11.25* code.Generally 75 % of
at the time of concreting
MORT&H Table:1700.8 28 day's strength.

19.2 Concrete grade, M20 -do- -do- IS: 516-1960 1716.2.5 N/mm2 >15.00* -do-

19.3 Concrete grade, M25 -do- -do- IS: 516-1961 1716.2.5 N/mm 2
>18.75* -do-

19.4 Concrete grade, M30 -do- -do- IS: 516-1962 1716.2.5 N/mm2 >22.50* -do-

19.5 Concrete grade, M35 -do- -do- IS: 516-1963 1716.2.5 N/mm2 >26.25* -do-

Compressive strength test of concrete

20
cubes(28days)
*Minimum average of any
Min.one test(3 cubes ) per day
Moulds to be prepared four consequtive tests ,
20.1 Concrete grade, M15 per concrete grade, also refer IS: 516-1959 1716.2.5 N/mm2 >15*
at the time of concreting also refer MORT&H
MORT&H Table:1700.8
Cl.1716.2.5

20.2 Concrete grade, M20 -do- -do- 1716.2.5 N/mm2 >20* -do-

20.3 Concrete grade, M25 -do- -do- 1716.2.5 N/mm2 >25* -do-

20.4 Concrete grade, M30 -do- -do- 1716.2.5 N/mm2 >30* -do-

20.5 Concrete grade, M35 -do- -do- 1716.2.5 N/mm 2

>35* -do-
Stone masonry work in cement
XV
mortar
After conducting a complete set of tests upon site Relavent codes:
delivery, quality ( physical properties) to be ckecked IS:4031, IS: 269-1989,
1 Quality of cement 1006
again before use, if cement is stored more than 3 Part- 2,4.5 IS:8122,
months. & IS:12269

Inetially one test (5 speci-

Before staring the W>150,L<3W & L- Length,W-Width (mm)
2 Dimension of stone mens) per lot and then as 1004 mm
masonry work H<W and H-Height
called by the Engineer

3 Water absorption of stone -do- -do- IS:1124 1004 % <5

Hard, sound, no cracks , no decay and no
4 Visual quality of stone -do- -do- 1004
weathering

One test for every 2 m3 of

While preparing the
5 Consistency of mortar mortar subject to a minimum of 1407 Stiff and workable
mortar
3 samples of for day's work
 APPENDEX:16.17.1.2
Jaipur-Mahua -NH-11 BOT Project( Ch 120+00 to Ch 229+00)

CHECK LIST AND FREQUENCY OF QUALITY CONTROL TESTS DURING CONSTRUCTION

Specication Value
MORT&H
Timing of test/ Relevant testing
S.N Type of test Test frequency(min) Specification Remarks
Inspection code
Clause Unit As per MORT & H As per design

One test for every 2 m3 of Mortar cubes to be

Compressive strength mortar cubes Sampling method as per
6 mortar subject to a minimum of prepared at the time of 1407 N/mm2 >7.5
(28 days) IS:2250
3 samples of for day's work doing masonry work
 APPENDEX:16.17.1.2
Jaipur-Mahua -NH-11 BOT Project( Ch 120+00 to Ch 229+00)

CHECK LIST AND FREQUENCY OF QUALITY CONTROL TESTS DURING CONSTRUCTION

Specication Value
MORT&H
Timing of test/ Relevant testing
S.N Type of test Test frequency(min) Specification Remarks
Inspection code
Clause Unit As per MORT & H As per design

Repair of Plain/ Reinfor-ced

XVI Concrete Structures using Epoxy
Resin

Anti corrosive coating agent for

a)
exposed reinforcement bar

Coating
At the time of
1 Application rate One test daily ASTM-B-117 thickness >120
application
( micron)
Sealing of cracks by Epoxy
b)
Injeculation
At the time preparing
1 Mixing ratio of resin and hardener Each batch of Mix 1407 - 1:1 to 2 Measurement by volume
paste
Initially one test and then in When the work is
2 Pot life test 2803.9.1 - 45-75
every 4 hours commenced
4 Mpa within 2 minutes of
3 Pressure of injaculation One test daily At the time of application 2803.9.3 Mpa 5
stopping
4 Appication temperature -do- -do- 1407 Deg(C) 10-35

5 Core test
One test in first 50m length/
Penetration/Visual examination After completing % of cracks
5.1 per structure, there after as 2803.9.2 >90
(Minimum coverage of cracks filled) injeculation filled
called by the Engineer
* or no failure either of
5.2 Bond strength -do- -do- 2803.9.2 Mpa >40*
concrete of adhesive

Epoxy application for replacement

c) -do-
of spalled concrete

90 At 25 Co

Initially one test per batch, When the work is 60 At 30 o C

1 Pot life test at 25,30, 35 o C 2801.1.1 Minutes
afterwards in every 4 hours commenced
45 At 35 o C
2 Bond test -do- -do- 2801.1.1 Mpa >12
3 Shear test -do- -do- 2801.1.1 Mpa >16
4 Application Rate
Once daily and at least one test
4.1 Primer coat -do- 2804.5 Kg/ m2 0.17-0.33
per structure
4.2 Epoxy mortar -do- -do- 2804.5 Kg/ m2 20-24

4.3 Seal coat -do- -do- 2804.5 Kg/ m2 0.17-0.25

Epoxy application for bonding of

d)
old concrete to new concrete

Initially one test per batch, When the work is

1 Pot life at normal temperature 2805.1 Minites 60-90
afterwards in every 4 hours commenced
Once daily and at least one test
2 Application rate -do- 2805.2 Kg/ m 2
>0.8
per structure
Initially one set of tests per lot,
Upon site delivery and
1 Quality of marking paint afterwards called by he
before use
ASTM-D-2444 803.4.3.2.2 Table: 800-3
Engineer
Two tests (3 samples each)
Surface/ Ambient temperature during
2 per day's work or as called by At the time of application 803.4.4 Deg(C) >10
application
the Engineer
3 Spread rate (quantity) of paint -do- -do- 803.6.3 Kg/ m2 >0.25

4 Laying thickness of paint -do- -do- 803.6.3 mm >2.5