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Bushings = 17,16 %
Tenbohlen et. al.: „ DEVELOPMENT AND RESULTS OF A WORLDWIDE TRANSFORMER RELIABILITY SURVEY” CIGRE SC A2 COLLOQUIUM 2015, Shanghai
PAGE 2
Cigre A2.37 Transformer Failure Statistics
Fire 30%
Explosion, Burst
10%
Tenbohlen et. al.: „ DEVELOPMENT AND RESULTS OF A WORLDWIDE TRANSFORMER RELIABILITY SURVEY” CIGRE SC A2 COLLOQUIUM 2015, Shanghai
PAGE 3
Transformer Oil-Oil Bushings
PAGE 5
Transformer Oil-Gas Bushings
Technical Data:
Ur = 36 kV
Ir = 17 kA
PAGE 7
Outdoor GIS-Air Bushings
PAGE 10
Insulation Systems of High Voltage Bushings
OIP
Oil Impregnated Paper
RBP Resin Bonded Paper
PAGE 11
Insulation Systems of High Voltage Bushings
Source: B. Heil (HSP Troisdorf, Germany), „Diagnose und Bewertung von Durchführungen“, OMICRON AWT Germany 2010
PAGE 12
Share of Products
Source: MICAFIL
PAGE 13
Resin Impregnated Synthetics (RIS)
• Craped paper is replaced by a
open synthetic textile
• Textile can be impregnated with a
filled resin with high viscosity
(filler = Aluminiumoxide or
Siliciumoxide)
• Filled resin systems are proven to
be reliable for use in HV
applications for several 10 years
• Improved thermal conductivity
and mechanical strength
• No long drying period needed
• Reduced manufacturing time and
costs
Today up to 170kV
• Available up to 170kV today
Source: MICAFIL
PAGE 14
Resin Impregnated Synthetics (RIS)
Source: MICAFIL
PAGE 15
High Voltage AC Test in the Factory
Lower Part in a Oil Filled Vessel
Source: MICAFIL
PAGE 16
Capacitive Bushings (1)
Emax= high
without
A capacitive
layers
Emax=
smaller
with
capacitive
A layers
Earthing Cap
PAGE 17
Capacitive Bushings (2)
Aluminium foil
Paper
Aluminium foil Conductor
PAGE 18
Capacitive Bushings (3)
50𝐻𝑧 → 𝐼𝐶 = 𝑈 𝜔 𝐶 = 10 … 100𝑚𝐴
𝐵𝐼𝐿 1.2μ𝑠 → 𝐼𝐶 = 𝐶 𝑑𝑈/𝑑𝑡 = 200𝐴
PAGE 19
Capacitive Bushing of a 123kV CT
PAGE 20
Measuring and Voltage Tap
PAGE 22
Measuring Taps
ABB
MICAFIL
PAGE 23
Measuring Taps
HSP
PAGE 24
Measuring Taps
GE
PAGE 25
Arcing at the Measurement Tap
Source: Norbert Koch „Diagnoseverfahren an Hochspannungsdurchführungen aus Herstellersicht“, Diagnoseverfahren an Schaltanlagen und Transformatoren,
HdT Essen 2013
PAGE 26
Partly Burned Measurement Tap of a
245kV-RIP Busing
Diagnostic Moisture
Ageing
Contact problems and high impedance
Methods faults between layers
Shorted grading layers
Leakage
Partial discharges
Diagnostic Technique
OIP 5 1 5 5 5 5
Visual Inspection RBP 5 1 5 5 5 5
General
RIP 5 1 5 5 5 5
OIP 4 5 4 3 4 5
Thermography RBP 4 5 4 3 4 5
RIP 4 5 4 3 4 5
OIP 5 4* 1 3 4 4
Capacitance RBP 5 4* 1 3 4 4
Electrical
Basic
RIP 5 4* 1 3 4 4
OIP 3 5 3 1** 2 2
DF/PF RBP 3 5 3 1** 2 2
RIP 3 5 3 1** 2 2
OIP 3 5 1 1 1 1
Dielectric Response
Advanced
RBP 3 5 1 1 1 1
Electrical
PAGE 30
C-Tan δ Progression of a Bushing
C Tan-Delta Progression of a 220 kV RBP (Hard Paper) Bushing
Year of Manufacturimg 1961, horizontal mounted, oil filled
Tan Delta Change of Capacitance
30
25
20
Change of Capacitance %
Tan Delta x 10 -3
15
10
0
75 77 79 81 83 85 87 89
-5
Date of Measurement Source: RWE
Source: Volker Seitz: „Vorbeugende Instandhaltung an Leistungstransformatoren“, OMICRON Anwendertagung 2003, Friedrichshafen
PAGE 31
Bushing Fault
•Source: RWE
Source: Volker Seitz: „Vorbeugende Instandhaltung an Leistungstransformatoren“, OMICRON Anwendertagung 2003, Friedrichshafen
PAGE 32
Fault Mechanisms and Diagnosis
Voltage No. of %
• Partial breakdowns [kV] layers change
– Measurement of
123 14 7.1
capacitance
245 30 3.3
– TanDelta measurement
420 40 2.5
– PD measurement
550 55 1.8
• Voids, cracks
– Measurement of
capacitance (RBP)
– PD measurement
• Ageing, moisture
– Dielectric response measurements
– TanDelta
PAGE 33
Definitions of Dielectric Losses
Dielectric losses are caused by
2.50E-03
2.50E-03 Parallel
Serial
Serial
• Conductive losses 2.00E-03
2.00E-03 Parallel
Parallel
Serial
Sum
• Polarization losses 1.50E-03
1.50E-03
1.50E-03
5.00E-04
5.00E-04
5.00E-04
0.00E+00
0.00E+00
0.00E+00
0
00 50
50 100
100 150
150 200
200 250
250 300
300 350
350 400
400
50 100 150 200 250 300 350
| I RP | 1 UR
DF : tan DF : tan RS CS
| I CP | RP C P UC RS
| I RP | CP RP
PF : cos PF : cos
UR
| I tot | U tot CS
PAGE 34
Standards
PAGE 35
Cigre WG A2.34 Brochure 445
Guide for Transformer Maintenance
www.e-cigre.org
Frequency
PAGE 36
RBP - Bushings
• Increase of capacitance
PAGE 37
RBP – Bushings Cracks
in the Insulation
PAGE 38
Measurement on 220kV RBP Bushings (1971)
PAGE 39
TanDelta 15-400Hz
PAGE 40
RBP Bushing Oil-Filled Cracks
Oil Ingress by Capillare Effect
PAGE 41
RBP Bushing 123kV (1963)
PF (f) A, B, C
1.2%
1.0%
Influence of
0.8%
Moisture
0.6% A
0.4%
0.2%
0.0%
150.0Hz
200.0Hz
250.0Hz
300.0Hz
350.0Hz
450.0Hz
50.0Hz
100.0Hz
400.0Hz
0.0Hz
PAGE 42
Micafil UTXF 24 (Drysomic) RBP Bushings
A,B,N humid
after wrong
storage
C dried
PAGE 43
Micafil UTXF 24 RBP Bushings
A,B,N never used, wrongly stored, C dried
6.0%
5.0%
4.0% A
humid B
3.0%
C
2.0% N
1.0%
dried
0.0%
0.0Hz
50.0Hz
100.0Hz
150.0Hz
200.0Hz
250.0Hz
300.0Hz
350.0Hz
400.0Hz
450.0Hz
PAGE 44
Micafil UTXF 24 FDS Messung
humid
dried
PAGE 45
RBP Bushing 123kV
PAGE 46
RBP Bushing 123kV
PF (V) A, B, C
1.1%
1.0%
0.9%
A
0.8% B
C
0.7%
0.6%
0.5%
10000.0V
14000.0V
4000.0V
6000.0V
8000.0V
12000.0V
2000.0V
0.0V
PAGE 47
0.0%
0.5%
1.0%
1.5%
2.0%
2.5%
0.0Hz
50.0Hz
100.0Hz
150.0Hz
RBP Bushing 123kV
200.0Hz
PAGE 48
250.0Hz
PF (f) A, B, C
300.0Hz
350.0Hz
400.0Hz
450.0Hz
B
A
C
RBP Bushing 123kV
Bushing has to be
exchanged
defective contact on the
measuring tap or
defective connection between the
innermost layer and the HV
conductor or
partial breakdown between layers
PAGE 49
Measurement Tap O.K.
PAGE 50
Innermost Layer was not Properly
Connected to the HV Conductor.
PAGE 51
123kV RBP Bushing
PAGE 52
Dissipation Factor Measurement
DF (f) A, B, C
8,0%
7,0%
A
6,0%
5,0%
4,0% B
3,0%
2,0%
C
1,0%
0,0%
0,0Hz
50,0Hz
100,0Hz
150,0Hz
200,0Hz
250,0Hz
300,0Hz
350,0Hz
400,0Hz
450,0Hz
PAGE 53
Measurement of the Removed Bushing
PAGE 54
Measurement of the Removed Bushing
DF (f)
16,0%
14,0%
12,0%
10,0%
8,0% C1
6,0%
4,0%
2,0%
0,0%
0,0Hz
50,0Hz
100,0Hz
150,0Hz
200,0Hz
250,0Hz
300,0Hz
350,0Hz
400,0Hz
450,0Hz
PAGE 55
Aktivteil
PAGE 56
Faulty Contact on a Head Connection
245kV RBP Bushing
3,5
3
Tan δ [%]
2,5
1,5
1
2 kV 4 kV 6 kV 8 kV 10 kV 12 kV
PAGE 59
OIP Bushings Winding
Machine
PAGE 60
Assessment of 50/60Hz C-Tanδ Results (OIP)
Source: Proposal from OMICRON, GÖBEL and HSP for the Cigre Working Group A2.43 „Reliability of HV Bushings“
PAGE 61
Tan δ Dependency on the Temperature
Source: ABB: „Bushing Diagnostics and Conditioning“ Brochure 2750515-142 en, Ludvika 2000
PAGE 62
C-Tan δ Dependency on the Temperature
Limits für Measurement Results
a) Capacity:
Voltage Level / Change of Capacitance
≥245 kV 2.3 %
≥362 kV 1.7 %
≥420 kV 1.5 %
≥550 kV 1.3 %
>550 kV 0.8 %
b) tan delta
Normal values are between 0.2 % and 0.4 %
The Temperature Influence can be neglected
between 20°C bis 70°C.
Values between 0.4 % and 0.5 %: → Contact HSP
Values > 0.55 % can be an indicator for an internal
problem and should be investigated by a DGA
PAGE 63
Breakdown in a OIP Bushing
Source: B. Heil, „Diagnose und Bewertung von Durchführungen”, OMICRON AWT Dresden 2010
PAGE 64
OIP Bushing Fault
Removed
bushings
New bushings
C-Tan-Delta Meas.
PAGE 71
Tan Delta (T) at 50Hz (OIP DF)
10.00
0.1-0.3% Water in paper
[%]
0.4-0.6% Water in paper
1% Water in paper
1.00
0.10
°C
20 30 40 50 60 70 80 90
Source: ABB, Bushing diagnostics and conditioning
PAGE 72
Tan Delta (f) at 30°C (33kV OIP DF)
1.8
A
1.6
B
1.4 C
A Removed
1.2 B Removed
1.0 C Removed
0.8
0.6
0.4
0.2
Hz
0
50
100
150
200
250
300
350
400
450
0.0
PAGE 73
123kV OIP Bushings TanDelta = f(U)
PF (V) A, B, C
1.3%
1.2%
1.1%
1.0%
A
0.9%
B
0.8%
0.7%
C
0.6%
0.5%
0.4%
10000.0V
14000.0V
12000.0V
4000.0V
6000.0V
8000.0V
2000.0V
0.0V
PAGE 74
123kV OIP Bushings TanDelta = f(f)
PAGE 75
123kV OIP DF Corroded Measuring Tap
PAGE 76
Ageing of RIP Bushings
PAGE 77
RIP Bushings
PAGE 78
RIP Bushing
PAGE 79
Partial Breakdown on a RIP Bushing
Source: B. Heil, „Diagnose und Bewertung von Durchführungen”, OMICRON AWT Germany 2010
PAGE 80
Closed Grading Foils
Better design for Very Fast Transients (VFT)
PAGE 81
Breakdown in Oil Causes a Flash-Over in the Earth Lead
due to Fast Transient Earth Currents
PAGE 82
Breakdown in Oil Causes a Flash-Over in the Earth Lead
due to Fast Transient Earth Currents
PAGE 83
Measurement on a 420kV Bushing
PAGE 84
Measurement of the Capacitance and the Dielectric
Dissipation Factor on C1
PAGE 85
Measurement of the Capacitance and the Dielectric
Dissipation Factor on C1
UST
GST
PAGE 86
Measurement of the Capacitance and the Dielectric
Dissipation Factor on C1
DF (V) DF (f)
6,0% 7,0%
5,0% 6,0%
5,0%
4,0%
4,0%
3,0% C…
C…
3,0%
2,0%
2,0%
1,0%
1,0%
0,0%
0,0%
0,0V
2000,0V
4000,0V
6000,0V
8000,0V
10000,0V
12000,0V
14000,0V
0,0Hz
50,0Hz
100,0Hz
150,0Hz
200,0Hz
250,0Hz
300,0Hz
350,0Hz
400,0Hz
450,0Hz
PAGE 87
Insulation Resistance Measuring Tap against Flange
782 Ohm
PAGE 88
Partial Discharge Measurement
PAGE 89
Inception Voltage below 20kV
PAGE 90
Partial Discharges > 2nC at 45 kV
PAGE 91
PD Location
PAGE 92
Measuring Tap
PAGE 93
Measuring Tap
PAGE 94
Cutted Bushing
PAGE 95
Burned Contact Spring
50Hz: I=UC 37 mA
VFT: I = C du/dt > 100A
•PAGE 96
Relative Tan δ Dependency on the Temperature
Source: ABB: „Bushing Diagnostics and Conditioning“ Brochure 2750515-142 en, Ludvika 2000
PAGE 98
C-Tan δ
Dependency on the
Temperature
PAGE 99
220kV RIP Bushing, Stored Outside
PAGE 100
220kV RIP Bushing, Stored Outside
0.85 %
after removing from TR
0.75 % 3 months after removing
Minimum 6 months afetr removing
0.65 %
Tan Delta
0.55 %
0.45 %
Minimum
0.35 %
Minimum
0.25 %
0.0 Hz 100.0 Hz 200.0 Hz 300.0 Hz 400.0 Hz 500.0 Hz
PAGE 101
Influence of Humidity –
for 123kV Bushings with Silicone Coated Composite Insulators
Mounted Horizontally
PAGE 102
Influence of Humidity –
for 123kV Bushings with Silicone Coated Composite Insulators
Mounted Horizontally
DF (f)
1.0%
0.9% T31 2U2(f)
0.8% T31 2V2(f)
T31 2W2(f)
0.7%
T32 2U2(f)
0.6%
T32 2V2(f)
0.5%
T32 2W2(f)
0.4% T33 2U2(f)
0.3% T33 2V2(f)
0.2% T33 2W2(f)
0.0Hz 50.0Hz 100.0Hz 150.0Hz 200.0Hz 250.0Hz 300.0Hz 350.0Hz 400.0Hz 450.0Hz
PAGE 103
Influence of Humidity
for 123kV Bushings with Silicone Coated Composite Insulators
Mounted Horizontally
DF (f) Bushings with
1.0% moss and outer
0.9% humidity
0.8%
0.7% A
0.6% B
0.5% C
0.4% DF (f) A, B, C
0.3%
0.6%
0.2%
0.0Hz 50.0Hz 100.0Hz 150.0Hz 200.0Hz 250.0Hz 300.0Hz 350.0Hz 0.5%
400.0Hz 450.0Hz
0.4%
A
0.3% B
C
Bushings cleaned, 0.2%
0.0%
0.0Hz
50.0Hz
100.0Hz
150.0Hz
200.0Hz
250.0Hz
300.0Hz
350.0Hz
400.0Hz
450.0Hz
PAGE 104
Measurement with Guard
Leakage current is bypassing the meter
Guard
Capacitive
layer
Leakage Meas.
current layer
Meas. tap
PAGE 105
Measurement With High Humidity With and
Without Guard
PAGE 106
Measurement With High Humidity With and
Without Guard
without
Guard
with Guard
PAGE 107
Moisture in RBP and RIP Bushings
PAGE 108
Water in RBP and RIP Bushings
Drying of RBP
and RIP bushings
is limited
PDC FDS
Combination of PDC
und FDS reduces
measurement time
PAGE 110
Combined FDS-PDC Measurement
on a RIP Bushing
PAGE 111
FDS Results on RIP, RBP and OIP Bushings
RIP RBP
OIP
PAGE 112
FDS/PDC on a RIP Bushing at Different
Temperatures
60°C
PAGE 113
FDS/PDC with Dry and Wet Surface
wet surface
50Hz tanδ
equal
dry surface
PAGE 114
Drying of a 145kV RBP Bushing
TanDelta Measurement
PAGE 115
Drying of a 145kV RBP Bushing
TanDelta (V)
2.5%
2.0%
1. Measurement before drying
1.5% Drying:
1.0% 1200h at 90°C / 200°F
2. Measurement after drying
0.5%
0.0%
0 2 4 6 8 10 12 14 TanDelta (f)
kV
3.5%
3.0%
2.5%
2.0%
1. Measurement before drying
1.5%
1.0%
0.5%
0.0% 2. Measurement after drying
0 50 100 150 200 250 300 350 400 450
Hz
PAGE 116
High Voltage Test with PD Measurement
PAGE 117
PD Measurement - Phase Resolved
Pattern @ 157kV
PAGE 118
Separation of PD Sources in 3CFRD
3CFRD
A(500kHz)>A(2MHz)>A(8Mhz)
500
500kHz kHz
2
MHz
8
MHz
8MHz 2MHz
•timeframe
500 kHz
2 MHz
8 MHz
1 µs
PAGE 119
PD Measurement Cluster 1
500 kHz
8 MHz
2.8 MHz
500 kHz
8 MHz
2.8 MHz
PAGE 120
PD Measurement Cluster 2
500 kHz
8 MHz
500 kHz
2.8 MHz
8 MHz
2.8 MHz
PAGE 121
PD Measurement Cluster 3
500 kHz
8 MHz
500 kHz
2.8 MHz
8 MHz
2.8 MHz
PAGE 122
Assessment and Interpretation
Indication RBP OIP RIP
increase of oil in cracks
partial breakdowns partial breakdowns
capacitance or partial breakdowns
partial breakdowns; partial breakdowns; partial breakdowns;
insulator surface wet or insulator surface wet or insulator surface wet or
dirty (clean the dirty (clean the dirty (clean the
high dissipation insulator); insulator); insulator);
factor ageing of the inner ageing of the inner ageing of the inner
insulation; insulation; insulation;
water in the inner water in the inner water in the inner
insulation; insulation; insulation;
dissipation factor is bad potential bad potential bad potential
decreasing with connections; connections; connections;
increasing voltage partial breakdowns partial breakdowns partial breakdowns
dissipation factor is
strongly increasing high moisture in the high moisture in the high moisture in the
with insulation; insulation; insulation;
increasing high degree of ageing high degree of ageing high degree of ageing
temperature
Discharges produce
partial breakdowns;
gasses;
cracks or voids after
partial discharges normal, if constant Errosion of the
electrical or mechanical
cellulose;
stress;
production of x-wax
michael.krueger@omicron.at