Professional Documents
Culture Documents
YYYKROMQTGCEQMT
оࢷ˝ࠇ ݤощ˱ о
оԻ ࡪࢢࡈ߶ۏ
ۘɼ Ѱ ࡉ 7HO)D[(PDLOLSP#
#LSPNRUHDFRNU
A L T R A I N D U S T R I A L M O T I O N
®
CECON Clutches
Completely Enclosed for Continuous Operation
The Company
Illustration 1
Aluminum alloy cage with
precision machined roller
pockets results in controlled SAE 52100 Alloy Steel Rollers
spacing and load sharing.
C E R TIFI
EM CA
ST T
SY
1:2
00 8
stoke per minute.
Operating Details
CECON Clutches consist of a relative angular motion between the roller The two types of CECON Clutches are
completely enclosed housing with cage and cam. This slight movement of Type CEUS and Type CEUHS. Both
provisions for supporting a Marland the rollers into the deeper cam zones, contain similar standard clutch operating
freewheeling clutch between two with a clean lubricant film wedged parts and therefore, operate in the same
shafts, each of which is separately between rollers and outer race, permits manner. The basic differences are the
supported. The input shaft is freewheeling without metal to metal means of lubrication and method of
connected to the cam and the output contact. bearing support.
shaft is connected to the outer race.
At rest (or at any synchronous speed Type CEUS CECONS are ball bearing
The CECON shafts are then connected
of the input and output shafts), the supported at four points and are suitable
to driving and driven equipment
spring actuated roller cage, Illustration for use on most applications. Lubrication
through double engagement, self-
1, has already positioned the rollers into is self-contained in the sealed housing
aligning flexible couplings.
the contact zone. All rollers have been and provides self-circulation and self-
During freewheeling, the outer race, as positively guided to engage uniformly and filtering through stainless steel filter
shown by the arrow in Illustration 2, is maintain their relative positions accurately strainers.
free to rotate with the output shaft. The to assure uniform load distribution. The
Type CEUHS CECONS have high
cam and roller assembly connected rollers then engage in compression
speed turbine type, steel backed
to the input shaft remain stationary, between the precision ground and
babbitted bearings at four points which
or rotate at a speed slower than the hardened, cam plane surfaces and the
are lubricated by a customer supplied
output shaft. An oil film wedges and inside diameter of the outer race. When
external lubrication system, through
separates the rollers from the outer the clutch is in this “engaged” or “driving”
standard A.S.A flanged oil inlet and drain
race. This moves the rollers a few condition, the cam, rollers and outer race are
furnished on the housing. This bearing
thousandths of an inch imparting locked and therefore, not subject to wear.
and lubrication arrangement permits
higher operating speeds than the CEUS
type.
Since the Type CEUS CECON is suitable
Outer Race for most applications, the following design
and application information will be based
on this type of unit. However, the type
CEUHS is readily available for speeds
above the CEUS limits or wherever a
sleeve bearing supported unit is preferred.
Disconnect Feature
Both CEUS and CEUHS CECONS are
available with a disconnect feature that
provides physical separation of the
input and output shafts. This allows
maintenance to be performed on the
non-energized driver while the disconnect
CECON is locked out in the disconnect
position.
The basic clutch elements of cam, Operation On Other Than The Maintenance
roller cage and outer race are similar Horizontal Plane CECON Clutches Type CEUS are
items as employed for other Marland continuously self-lubricated without the
Cement and other pyro kilns have drive
Clutches. In addition, CECON Clutches use of pumps or external piping. The self-
systems that are not horizontal. Under
are designed to keep freewheeling circulating lubricant is also self-filtering
these conditions a standard freewheeling
clutch parts and bearings adequately by continuous gravity flow through 100-
clutch coupling might tend to lose its
lubricated. mesh stainless steel filter-strainers. Means
lubricant while the shafts were not in a
Housings are of rugged, cast horizontal plane. are provided for easy renewal of the
construction with liberal cooling areas filtering elements. The only dependence
to permit dissipation of heat which Problem Atmospheres on the human element is that of visually
may be generated during high speed checking oil level, occasional sampling for
CECON Clutches are also intended for
freewheeling operation. The stationary oil purity and cleaning of filter strainers,
use on stationary, horizontal applications
housing also provides a large oil none of which requires shut-down of the
where extreme atmosphere pollution
reservoir with many times the oil equipment. A breather-filter is provided
caused by outdoor sand, dust and wind
capacity of an ordinary freewheeling to compensate for barometric and
action, rain or sleet might contaminate
clutch. temperature changes.
the lubricant in a standard freewheeling
Provision is made against unnecessary clutch coupling. Even if some such
contamination should inadvertently pollute Oil Sampling
churning of the oil. This is done by
ample reservoirs to hold the excess the lubricant in a CECON Clutch, means A drain valve on the easiest-to-reach side
oil volume out of the rotating clutch for sedimentation of such foreign matter of the CECON Clutch permits sampling of
chamber during high speed operation. are provided in the lubricant reservoir the lubricant to help detect the presence
The oil, caught in the reservoirs, is and fittings. Gravity separation permits of any contaminant and draining if
cooled and is then recirculated in withdrawal of the impurities from the necessary.
controlled volume from the bottom of lubricant without interrupting continuous Equipment which must operate in cement
these reservoirs. operation. mills, chemical plants, highly humid plant
In addition to permitting high shaft areas, or in high ambient temperatures
speeds and continuous uninterrupted or similar problem atmospheres are
operation, the following design features well served by CECON Clutches even
are equally important in certain though uninterrupted operation is not
applications. compulsory.
Free Rotation
The cylindrical rollers used in all Marland
Clutch products are free to rotate in their
individual pockets during freewheeling
permitting the load to be engaged and
re-engaged on any part of the roller
circumference and cylinder surface.
Lower Stress
When roller and cam are engaged under
compressive loading, the load is uniformly
distributed over a large zone of contact
with consequently lower stresses to result
in more durable, efficient operation.
Accurate Dimensions
Cylindrical rollers are easy to produce
and reproduce to precision dimension
limits which are readily checked with
micrometers, go-no-go gauges, or if
necessary, with the extreme closeness
of light band inspection.
Marland CECONs are a complex design that has been optimized to provide a longer operating life with less
maintenance. Here are some of the major clutch components and their key design features:
1. Cam
High Grade alloy steel, deep case hardening, precision machined
• Selected for optimal strength and wear resistance
• Heat treated to values which exceed competition, maximize peak torque capacities
2. Roller Assembly
High Grade alloy steel, through hardened, precision ground
• Designed to enhance load capacity
• Eliminates backlash
• Minimizes heat generation
3. Outer Race
High Grade forged alloy steel, deep case hardening, precision machined
• Lower hoop stresses leading to greater clutch peak capacity
• Better load distribution through length of torque transmitting elements
• Higher torsional stiffness of clutch assembly and less torsional wind-up
The section view below shows many of the engineered features that result in longer operating
life in continuously operating applications.
Dual Drives
For dual drive arrangements, CECON
Clutches connected between the
driven equipment and the power
sources, provide for instantaneous
changeover from one source of
power to the other without delays
for manually loosening, tightening or
shifting standby drive connections. In
Illustration 4, a large electric motor and
steam turbine are connected to double
shaft extensions of a continuously
operating high speed pump through
Marland CECON Clutches. The
following operating modes exist:
1. Either the motor or the steam
turbine may be used to drive the
pump.
2. Both motor and turbine
may share the pump load,
depending on torque and speed
characteristics of the prime
movers.
3. If the motor is driving the pump
at rated speed, the load may
be taken over by the turbine
without slowing down the
pump. If required, the turbine
may be used to increase
the pump speed above the
rated motor speed, but within
permissible clutch speed rating,
after which the motor may be
shut off.
4. The turbine alone may drive the
Photo: Dual driven induced draft fan through Marland CECONS to provide process pump at any permissible clutch
steam at a Southern chemical plant speed to suit varying operating
demands.
1 2 3 2 4 2 3 2 5
Illustration 6
1. Main Drive 4. Marland CECON Clutch
2. Flexible Coupling 5. Turning Gear Drive
3. Fan or Compressor
Illustration 7
1 Main Pump 5 Marland CECON Clutch
2 Coupling 6 Gear-Type Spacer Coupling
3 Main Motor 7 Hydraulic Turbine
4 Gear-Type Coupling
Photo: Marland CECON clutch and CEBMAG Backstop on modern cement kiln provide for emergency drive
rotation in case of main power shutdown.
1 2 4 2 3 Special Requirements
In over 60 years as the recognized
leader in the design and manufacturer
of freewheeling clutches, the Marland
engineering staff has been given many
unusual and difficult requirements for
clutches and backstops. This has
resulted in special designs to meet
those exacting requirements. If your
needs cannot be filled by a standard
item, give us the engineering details.
It may be that we already have the
solution to your problems, and if not,
we’ll go to work and find one.
Illustration 8
1 Compressor, Pump, or Blower
2 Flexible Coupling
3 Marland CECON Highspeed Backstop
4 Motor
Breather-Filter
Running oil
level gauge.
Minimum running level
indicated on housing.
Driving Driven
Machine Machine
D D
E E
F F
R R
J J
K K
A A
CECON Clutch Rated Torque Capacity HP # RPM Approx. Oil Ship Wght. lbs. ** Shaft gap per coupling
CEUS Type lb. ft. Per 100 RPM Maximum Capacity qts. (Less Cplgs.) manufacturer or customer
specification
5C 500 9-1/2 6,000 5 220
1M 1,000 19 5,600 7 320
2M 2,000 38 4,200 12 440
4M 4,000 76 3,600 15 560
8M 8,000 152 3,000 22 780
12M 12,000 229 2,500 30 1,200
18M 18,000 343 2,300 50 1,600
30M 30,000 571 2,000 65 2,000
42M 42,000 800 1,700 80 2,500
60M 60,000 1,143 1,400 110 3,000
Consult applicable local and national safety codes for proper guarding of rotating shafts and
couplings. For higher speeds, consult factory.
Drain Static
Valve Oil
Level
B Gage
M Dia. S
Static
level
indicated
L on housing
4 P P 2
N N
O O
5C 8.50 4.75 21.50 0.37 x 0.19 1.5625 3.00 3.19 5.50 6.37 1.25 0.69 6.75 7.62 3.12 3.12 3.75
1M 9.81 5.75 23.50 0.37 x 0.19 1.7500 3.75 3.87 6.37 7.25 1.25 0.69 6.37 8.12 3.50 3.50 4.62
2M 11.62 6.87 25.50 0.62 x 0.31 2.3125 4.50 4.62 7.37 8.25 1.25 0.69 8.37 9.37 4.00 3.50 5.50
4M 12.81 7.75 27.50 0.62 x 0.31 2.7500 5.25 5.37 7.75 8.75 1.25 0.69 9.00 10.00 4.00 4.00 6.12
8M 14.75 8.62 29.25 0.87 x 0.44 3.3125 6.00 6.12 9.12 10.25 1.50 0.81 8.75 10.75 4.00 4.00 6.75
12M 17.06 9.62 31.25 1.00 x 0.50 3.8750 6.75 6.94 10.75 11.87 1.50 1.06 9.12 11.37 4.50 4.50 7.50
18M 18.94 11.25 33.75 1.00 x 0.50 4.3125 7.50 7.69 11.62 12.87 1.75 1.31 10.25 13.00 5.00 5.00 8.87
30M 21.00 12.75 37.50 1.25 x 0.62 5.0625 8.50 8.62 13.12 14.75 1.75 1.31 12.75 15.50 5.50 5.50 10.00
42M 22.87 14.50 40.50 1.50 x 0.75 5.8750 9.00 9.12 14.37 15.87 2.00 1.31 14.50 17.50 6.00 6.00 11.25
60M 24.75 16.00 43.50 1.75 x 0.87 7.0000 10.50 10.62 15.25 16.75 2.00 1.31 16.00 19.00 6.00 6.00 12.25
"W" – 300 Lb. A.S.A. Flange "S" – 300 Lb. A.S.A. Flange.
Oil Drain Line Supplied Oil Inlet Line Supplied
By Customer. By Customer.
For Oil Specifications See Below.
E E
M-Dia
F F
L
Shaft Gap** H H Shaft Gap**
Usable Usable
Shaft Shaft
Length R 11/2 V R Length
J J
K K
A A
Option:
Oil drain can be
furnished on
opposite side
CECON Clutch Rated Torque Capacity HP # RPM Oil Supply Ship Wght. lbs.
CEUHS Type lb. ft. Per 100 RPM Maximum Gals. Per Min. + (Less Cplgs.)
1M 1,000 19 12,000 2-1/2 250
2M 2,000 38 10,000 3-1/2 400
4M 4,000 76 8,000 4-1/2 700
8M 8,000 152 7,000 7 1,200
12M 12,000 229 6,000 9 1,700
18M 18,000 343 5,000 11 2,500
30M 30,000 571 4,500 14 3,200
42M 42,000 800 4,000 18 4,600
60M 60,000 1,143 3,500 23 6,100
Consult applicable local and national safety codes for proper guarding of rotating shafts and couplings.
** Shaft gap per coupling manufacturer or customer specification
# For higher speeds consult factory.
+ To be supplied by customer: This quantity of regular turbine oil of approx. 150-250 S.S.U. at 100 degree F., at 15-20 P.S.I.
pressure, at a max. inlet temp. of 110 degree F., filtered to 10-15 microns.
"Customer to Supply
Oil Pressure Gauge
at Oil Inlet."
T
C
B
Z
U
P P
N N
O O
X
1M 12.37 5.75 14.62 .50 x .25 2.0000 3.75 3.87 6.379 7.69 1.00 0.69 6.37 7.25 3.00 3.00 0.50 8.25 3.75 2.62 1.25 9.25 1.37 5.25
2M 14.56 6.87 16.37 .62 x .31 2.5000 4.50 4.62 7.37 9.12 1.00 0.69 8.37 9.25 4.00 3.50 0.50 9.25 4.87 3.12 1.50 11.25 1.50 6.12
4M 17.19 7.75 18.25 .87 x .44 3.3125 5.25 5.37 7.75 10.94 1.25 0.69 9.00 10.50 4.00 4.00 0.75 10.87 5.44 3.62 2.00 12.50 1.75 6.50
8M 21.56 8.62 20.75 1.00 x .50 4.3125 6.75 6.94 11.50 13.69 1.25 0.81 10.75 11.75 4.50 4.50 0.75 12.12 5.37 4.62 2.00 13.75 1.75 6.50
12M 24.56 9.62 22.62 1.25 x .62 4.8125 7.50 7.69 12.75 15.37 1.50 0.81 12.00 13.00 5.00 5.00 1.00 13.12 5.94 5.31 2.50 16.00 2.25 7.50
18M 26.87 11.25 25.75 1.50 x .75 5.5625 8.44 8.37 14.00 16.69 1.50 1.06 13.75 15.00 5.50 5.50 1.00 15.12 7.06 5.75 2.50 18.00 2.25 7.50
30M 31.75 12.75 28.75 1.50 x .75 6.2500 10.37 10.62 16.50 19.62 1.50 1.06 15.75 17.00 6.00 6.00 1.00 16.62 8.06 7.00 3.00 20.00 2.50 8.25
42M 34.94 14.25 30.25 1.75 x .87 7.2500 11.56 11.81 18.25 21.62 1.50 1.31 17.00 18.50 6.50 6.50 1.25 17.62 8.87 7.75 3.00 21.50 2.50 8.25
60M 38.12 15.50 33.50 2.00 x 1.00 8.2500 12.62 12.87 20.25 23.75 1.50 1.31 18.00 19.75 7.00 7.00 1.25 18.37 9.50 8.50 3.50 22.75 3.00 9.00
Part Description
1 Brake Stud Nut
11
2 Brake Stud
3 Brake Stud Washer
13A
4 Brake Handle
7 9 Brake Shoe
Gasket 10 Oil Slinger
8 11 Shaft Seal Cover & Gasket
Gasket 12 Input Shaft
9
13 Shaft Packing 13A Oil Seal
10
11 Detail “A” 14 Ball Bearing
26
15 Clutch Housing
16 Bolts & Locknuts for 20
12 17 Bearing Spacer
25
13 18 Clutch Coverplate
14
24 19 Cam Spacer
42
20 Outer Race & Gaskets
Gasket 29
21 Cam
Gasket 22 Clutch Roller Assembly
23 Drain Valve
15 17 16 18 19 20 21 22
24 Housing End Plate & Gasket
25 Cam Retainer & Fasteners
26 Flange Output Shaft
27 Oil Flow Plug
28 Clutch Stop Lug
36
29 Screws & Lockwashers for 24
35
30 Housing Hood & Gasket
34 31 Oil Strainer Basket
32 Oil Strainer Housing
33
33 Oil Tray
32 34 Oil Strainer Stem
31 35 Strainer Inspection Cap
41
36 Breather-Filter
30
37 Pipe Nipple
38 Clutch Spring
28
39 Clutch Cam Key
27 40 Static Oil Level Gage
41 Eye Bolt
42 Screws & Lockwashers for 11
43 Screws & Lockwashers for 7
Consult applicable local and national safety
codes for proper guarding of rotating shafts
23 and couplings.
37 38 39 40
Part Description
1 Brake Stud Nut
2 Brake Stud
3 Brake Stud Washer
5 3 2 1 6 4 30 33 Gasket 4 Brake Handle
5 Brake Thrust Screw
8
6 Brake Seal Cover & Seal
7
7 Clutch Housing Cover
9
8 Inspection Cover
16 17 27 9 Brake Shoe
10
11 10 Oil Slinger
12 11 Packing Seal Cover & Gasket
12 Input Shaft
13 Shaft Packing
14 Shaft Bearing & Fasteners
13 15 Clutch Housing
14 16 Bearing Cap
32
17 Bearing Cap with Oil Flow
Gasket
18 Oil Inlet Flange
15
19 Oil Drain Flange
20 Clutch Outer Race
21 Clutch Cam
31 20 22 21 25 26
22 Clutch Roller Assembly
23 Clutch Spring
24 Clutch Cam Key
25 Cam Retainer & Fasteners
26 Flanged Output Shaft
27 Clutch Oil Flow Plug
28 Clutch Stop Lug
29 Eye Bolt
29 30 Breather-Filter
31 Bolts & Locknuts for 20
32 Screws & Lockwashers for 11
33 Screws & Lockwashers for 8
34 Fasteners for 16 & 17
28
35 Fasteners for 7
34
23 Consult applicable local and national safety
35 codes for proper guarding of rotating shafts
and couplings.
18
19
24
The Disconnect CECON is a completely The need for CECON Clutches At rest (or at any synchronous speed
mechanical overrunning clutch. It has Marland One-Way CECON Clutches are of the input and output shafts), the
been designed as a “no downtime” designed for applications where one or spring actuated roller cage has already
power transmission product. The more of the following conditions exist: positioned the rollers into the contact
Disconnect CECON is well suited for zone. All rollers have been positively
applications that demand uninterrupted 1. Shaft speeds exceed the guided to engage uniformly and maintain
operation or in hostile environmental permissible maximum for standard their relative positions accurately to
conditions. Like all other Marland clutches, clutch couplings, or assure uniform load distribution. The
CECON clutches, it has been backstops. rollers then engage in compression
engineered to provide long and reliable between the precision ground and
life with a minimum of maintenance. 2. Uninterrupted, continuous hardened cam plane surfaces and the
operation is required. inside diameter of the outer race. When
Features 3. Operation under extremely wet, the clutch is in the “engaged” or “driving”
• Complete physical separation of dusty, abrasive or other adverse position, the cam, rollers and outer race
the input and output shaft atmospheric conditions; or on are locked and therefore, not subject to
unprotected outdoor applications; wear.
• Torque ratings to 60,000 lb/ft
or subject to high ambient
• Speeds to 12,000 RPM temperatures. In addition, the disconnect CECON
allows maintenance to be performed
• Manual mechanical disconnect 4. Shaft axis is not horizontal, as on on the non-energized driver without
cement kiln drives. system shutdown. This is accomplished
• Total system isolation (US PAT.)
5. Lubrication maintenance must by physically separating the input and
• Visual confirmation of lockout output ends of the clutch, and providing
be provided on a no “downtime”
basis. a means for locking the clutch in the
Benefits disconnect mode.
• Long life CECON Clutches consist of a completely
enclosed housing with provisions for The two types of CECON Disconnect
• High reliability
supporting a Marland freewheeling clutch Clutches are Type CEUSD and Type
• Minimum maintenance between two shafts, each of which is CEUHSD. Both contain similar standard
• Allows maintenance of isolated separately supported. The input shaft is clutch operating parts and therefore,
equipment connected to the cam and the output operate in the same manner. The basic
shaft is connected to the outer race. differences are the means of lubrication
• Permits full speed testing of and method of bearing support.
isolated equipment The CECON shafts are then connected to
• Re-connection without system the driving and driven equipment shafts Type CEUSD Disconnect CECONS are
shut down through double engagement, self-aligning, ball bearing supported at four points and
gear-type flexible couplings. are suitable for use on most applications.
• Direct replacement for existing Lubrication is self-contained in the sealed
CEUS & CEUHS units housing and provides self circulation.
During freewheeling, the outer race is
free to rotate with the output shaft. The
cam and roller assembly connected to Type CEUHSD Disconnect CECONS
the input shaft remain stationary, or rotate have high speed turbine type, steel
at a speed slower than the output shaft. backed babbitted bearings at four points
An oil film wedges and separates the which are lubricated by a customer
rollers from the outer race. This moves supplied external lubrication system,
the rollers a few thousandths of an inch through standard A.S.A. flanged oil inlet
imparting relative angular motion between and drain furnished on the housing. This
the roller cage and cam. This slight bearing and lubrication arrangement
movement of the rollers into the deeper permits higher operating speeds than the
cam zones, with a clean lubricant film CEUSD type.
wedge between roller and outer race,
permits freewheeling without metal to The Type CEUSD Disconnect CECON is
metal contact. suitable for most applications. However,
the type CEUHSD is readily available
for speeds above the CEUSD limits or
wherever a sleeve bearing supported unit
is preferred.
On January 2, 1990, OSHA Control of The Disconnect CECON meets the first To return to service, all that is required
Hazardous Energy (Lockout/Tagout) condition by the physical separation of is the re-connection of the Disconnect
in Volume 29 of the Code of Federal the input and output shafts, NOT by the CECON and the starting of the power
Regulation (29 CFR), Section 1910. mere locking of the input shaft to the train. This can be accomplished at any
147 went into effect. In general this clutch housing. The second condition overrunning RPM.
rule requires that, “before servicing is met when the clutch is locked by an
The Disconnect CECONs are direct
or maintenance is performed on authorized employee.
replacements for the equivalent sized
machinery or equipment, the machinery
The Disconnect CECON is unique to CEUS and CEUHS units. This allows for
or equipment must be turned off and
the industry. While the main drive is in the replacement of these non-lockout
disconnected from the energy source,
operation, maintenance can be performed devices without requiring the expense
and the energy-isolating device must
on isolated equipment when the clutch is of relocation of equipment. In summary,
be either locked or tagged out.” OSHA
in a locked out position (as detailed in our the CEUSD and CEUHSD Disconnect
provides these following definitions:
service manual). The clutch has a lockout CECON provides the best means to
indication system, as well as a view port meet OSHA “isolation and lockout”
Energy-isolating device – which allows for visual confirmation or requirements. The Disconnect CECON
Any mechanical device that physically disconnect/connect status. provides dollar savings with regard to the
prevents the transmission or release of replacement of existing non-disconnect
The total system isolation feature also
energy. clutches without the related expense of
allows for the full speed testing of
equipment relocation. Additional savings
isolated equipment, at typical operating
Lockout device – speeds, prior to reconnection. With
are realized as the Disconnect CECON
Any device that uses positive means allows for both maintenance and full
the Disconnect CECON, removal and
such as a lock, either key or combination speed testing of isolated equipment.
reinstallation of couplings is not required.
type, to hold an energy-isolated device These benefits are coupled with
This benefit means less time (and
in a safe position, thereby preventing the MARLAND CLUTCH Division’s continuous
therefore less money) is associated with
energizing of machinery or equipment. commitment to providing the most reliable
each maintenance outage.
and cost effective means of meeting the
needs of the industry.
Shift lever
locking assembly
Double engagement H
flexible coupling H Usable Double engagement
Usable Shaft flexible coupling
Shaft Length
E Shaft Dia. Length
E Shaft Dia.
D Keyway D Keyway
(Input shaft) (Output shaft)
Driving
Machine Driving
Machine
F F
R R
J J
K K
A A
CECON Clutch Rated Torque Capacity HP RPM Approx. Oil Ship. Weight lbs.
CEUSD Type lb. ft. Per 100 RPM Maximum † Capacity Qts. (Less Cplgs.)
1M 1,000 19 5,600 7 320
2M 2,000 38 4,200 12 440
4M 4,000 76 3,600 15 560
8M 8,000 152 3,000 22 780
12M 12,000 229 2,500 30 1,200
18M 18,000 343 2,300 50 1,600
30M 30,000 571 2,000 65 2,000
42M 42,000 800 1,700 80 2,500
60M 60,000 1,143 1,400 110 3,000
Consult applicable local and national safety codes for proper guarding of rotating shafts and couplings.
** Shaft gap per coupling manufacturer or customer specification
† For higher speeds, consult factory
Running oil
level gage
B S
Drain
Valve
4" P L M Dia. P
N N
O O
Model K L M N O P R S
1M 7.25 (184.15) 1.25 (31.75) 0.69 (17.48) 6.37 (161.93) 8.12 (206.38) 3.50 (88.90) 3.50 (88.90) 4.62 (117.48)
2M 8.25 (209.55) 1.25 (31.75) 0.69 (17.48) 8.37 (212.73) 9.37 (238.13) 4.00 (101.60) 3.50 (88.90) 5.50 (139.70)
4M 8.75 (222.25) 1.25 (31.75) 0.69 (17.48) 9.00 (228.60) 10.00 (254.00) 4.00 (101.60) 4.00 (101.60) 6.12 (155.58)
8M 10.25 (260.35) 1.50 (38.10) 0.81 (20.65) 8.75 (222.25) 10.75 (273.05) 4.00 (101.60) 4.00 (101.60) 6.75 (171.45)
12M 11.87 (301.63) 1.50 (38.10) 1.06 (27.00) 9.12 (231.78) 11.37 (288.93) 4.50 (114.30) 4.50 (114.30) 7.50 (190.50)
18M 12.87 (327.03) 1.75 (44.45) 1.31 (33.35) 10.25 (260.35) 13.00 (330.20) 5.00 (127.00) 5.00 (127.00) 8.87 (225.43)
30M 14.75 (374.65) 1.75 (44.45) 1.31 (33.35) 12.75 (323.85) 15.50 (393.70) 5.50 (139.70) 5.50 (139.70) 10.00 (254.00)
42M 15.87 (403.23) 2.00 (50.80) 1.31 (33.35) 14.50 (368.30) 17.50 (444.50) 6.00 (152.40) 6.00 (152.40) 11.25 (285.75)
60M 16.75 (425.45) 2.00 (50.80) 1.31 (33.35) 16.00 (406.40) 19.00 (482.60) 6.00 (152.40) 6.00 (152.40) 12.25 (311.15)
Certified prints will be furnished for construction purposes after receipt of order.
* Shaft dia. +.0000/.0010, Coupling bore. -.0010/.0015
Shift Lever
Input Shaft Driven
Double engagement Machine
flexible coupling D Keyway
D Keyway
Driving Machine
E E
F F
Shaft Gap** H
H Usable
Usable L Shaft Gap**
Shaft
Shaft Length
Length
R 1-1/2
R
V
J J
M Dia.
K K
A A
CECON Clutch Rated Torque Capacity HP RPM Oil Supply Ship Weight lbs.
CEUHSD Type lb. ft. Per 100 RPM Maximum †† Gals. Per Min.† (Less Cplgs.)
1M 1,000 19 12,000 2-1/2 250
2M 2,000 38 10,000 3-1/2 400
4M 4,000 76 8,000 4-1/2 700
8M 8,000 152 7,000 7 1,200
12M 12,000 229 6,000 9 1,700
18M 18,000 343 5,000 11 2,500
30M 30,000 571 4,500 14 3,200
42M 42,000 800 4,000 18 4,600
60M 60,000 1,143 3,500 23 6,100
Consult applicable local and national safety codes for proper guarding of rotating shafts and couplings.
** Shaft gap per coupling manufacturer or customer specification.
† To be supplied by customer: This quantity of regular turbine oil for approx. 150-250 S.S.U. at 100°F., at 15-20 P.S.I. pressure,
at a max. inlet temp. of 110°F., filtered to 10-15 microns.
†† For higher speeds, consult factory
Viewing Window
"Customer to Supply
Oil pressure gage at
oil inlet"
T C
B U
Z
Y
P P
N N
O O
X
Model K L M N O P R S
1M 7.69 (195.28) 1.00 (25.40) .69 (17.48) 6.37 (161.93) 7.25 (184.15) 3.00 (76.20) 3.00 (76.20) 0.50 (12.70)
2M 9.12 (231.768) 1.00( 25.40) .69 (17.48) 8.37 (212.73) 9.25 (234.95 4.00 (101.60) 3.50 (88.90) 0.50 (12.70)
4M 10.94 (277.83) 1.25 (31.75) .69 (17.48) 9.00 (228.60) 10.50 (266.70) 4.00 (101.60) 4.00 (101.60) 0.75 (19.05)
8M 13.69 (347.68) 1.25 (31.75) .81 (20.65) 10.75 (273.05) 11.75 (298.45) 4.50 (114.30) 4.50 (114.30) 0.75 (19.05)
12M 15.37 (390.539) 1.50 (38.10) .81 (20.65) 12.00 (304.80) 13.00 (330.20) 5.00 (127.00) 5.00 (127.00) 1.00 (25.40)
18M 16.69 (423.88) 1.50 (38.10) 1.06 (27.00) 13.75 (349.25) 15.00 (381.00) 5.50 (139.70) 5.50 (139.70) 1.00 (25.40)
30M 19.62 (498.48) 1.50 (38.10) 1.06 (27.00) 15.75 (400.05) 17.00 (431.80) 6.00 (152.40) 6.00 (152.40) 1.00 (25.40)
42M 21.62 (549.28) 1.50 (38.10) 1.31 (33.35) 17.00 (431.80) 18.50 (469.90) 6.50 (165.10) 6.50 (165.10) 1.25 (31.75)
60M 23.75 (603.25) 1.50 (38.10) 1.31 (33.35) 18.00 (457.20) 19.75 (501.65) 7.00 (177.80) 7.00 (177.80) 1.25 (31.75)
Model T U V W X Y Z
1M 8.25 (209.55) 3.75 (95.25) 3.00 (76.20) 1.25(31.75) 9.25 (234.95) 1.37 (34.93) 5.25 (133.35)
2M 9.25 (234.95) 4.87 (123.83) 3.37 (85.73) 1.50(38.10) 11.25 (285.75) 1.50 (38.10) 6.12 (155.58)
4M 10.87 (276.23) 5.44 (138.10) 3.62 (92.08) 2.00(50.80) 12.50 (317.50) 1.75 (44.45) 6.50 (165.10)
8M 12.12 (307.98) 5.37 (136.53) 4.62 (117.48) 2.00(50.80) 13.75 (349.25) 1.75 (44.45) 6.50 (165.10)
12M 13.12 (333.38) 5.94 (150.83) 5.31 (134.95) 2.50(63.50) 16.00 (406.40) 2.25 (57.15) 7.50 (190.50)
18M 15.12 (384.18) 7.06 (179.40) 5.75 (146.05) 2.50(63.50) 18.00 (457.20) 2.25 (57.15) 7.50 (190.50)
30M 16.62 (422.28) 8.06 (204.80) 7.00 (177.80) 3.00(76.20) 20.00 (508.00) 2.50 (63.50) 8.25 (209.55)
42M 17.62 (447.68) 8.87 (225.43) 7.75 (196.85) 3.00(76.20) 21.50 (546.10) 2.50 (63.50) 8.25 (209.55)
60M 18.37 (466.73) 9.50 (241.30) 8.50 (215.90) 3.50(88.90) 22.75 (577.85) 3.00 (76.20) 9.00 (228.60)
Certified prints will be furnished for construction purposes after receipt of order.
* Shaft dia. +.0000/-.0010, Coupling bore -.0010/-.0015
Fax: 877-216-3001
For Application Assistace Call: 1-800-216-3515
Date_________________
Company Name___________________________________________________________________________________
Address__________________________________________________________________________________________
City______________________________________________________________________________________________
Name of Contact___________________________________________________________________________________
Title_______________________________________________________________________________________________
Phone___________________________________________Fax______________________________________________
Environment
Ambient Temperature Range, Lowest__________________Fº (Cº) Highest__________________Fº (Cº)
Mounting Configuration?
Shafts are in line, couplings required_________________________________
Shaft orientation Horizontal________________ Vertical_________________
Shafts are parallel, mounted on the CECON shaft a sheave________ sprocket________ other ________
Load Application
_________ Smooth_________ Moderate Shock_________ Shock
Service Life
Marland clutches and backstops are mechanical devices designed to protect mechanical equipment from rotation in the opposite
direction and should generally not be considered Safety Devices. Marland clutches and backstops have surfaces which wear with
use over time and as a result will need to be replaced. The clutches and backstops do not offer a feature for determining the time
of their replacement. As a result the decision for time of replacement must be made by the operator of the equipment based upon
the specific application and performance of the clutch or backstop.
Rotation Equipment
Rotation equipment is potentially dangerous and should be properly guarded. The user should check for all applicable safety codes
(in local area) and provide a suitable guard. Marland backstops have surfaces which wear with use over time and as a result will
need to be replaced. The decision for time of replacement must be made by the operator of the equipment base upon the specific
application and performance of the clutch or backstop.
Catalog Changes
The contents of this catalog are subject to change without notice or obligation.
www.marland.com
449 Gardner Street
South Beloit, IL 61080 - USA
815-389-7797
Fax: 815-389-7628 P-1471-MC 12/15 Printed in USA
A L T R A I N D U S T R I A L M O T I O N
Illustration 1
Aluminum alloy cage
with precision machined
roller pockets results in
controlled spacing and
load sharing.
SAE 52100 Alloy Steel Rollers
IO
N
01
cage.
90
:2 0 0 0
Operating Details
During freewheeling, (normal operation), When the conveyor decelerates and the Mounting Details
the cam and roller assembly rotate with cam subsequently comes to rest, the Marland backstops are furnished with
the headshaft as shown by the arrows in spring actuated roller cage, Illustration a clearance fit between the bore and
Illustration 2. The outer race is secured 1, has already positioned the rollers into shaft for easy field installations. The key
to stationary coverplates and “I” Beam the contact zone. All rollers have been should be a “drive tight” fit on the sides
Torque arm. An oil film wedges and positively guided to engage uniformly and only. As a result a method of axial shaft
separates the rollers from the outer race. maintain their relative positions accurately retention is required for all backstops. The
This moves the rollers a few thousandths to assure uniform load distribution. The preferred method of accomplishing this is
of an inch imparting relative angular rollers then engage in compression with the use of set collars which can be
motion between the roller cage and between the precision ground, hardened furnished by Marland upon request.
cam. This slight movement of the rollers cam plane surfaces and the inside
into the deeper cam zones, with a clean diameter of the outer race. Relative
lubricant film wedged between rollers and motion between the cam and outer
outer race, permits freewheeling without race is not required to engage rollers.
metal to metal contact. When the backstop is in the “engaged”
or “backstopping” condition, the cam,
rollers, and outer race are relatively
stationary and therefore, not subject
to wear if used within normal tabulated
rating.
Outer Race
Roller Cage
Cam
Illustration 2
Coverplate and bearing have been removed to
show the roller cage that maintains the rollers in
their optimal position.
Oil Chamber
Grease relief
Oil Lubricated Clutch fittings
Marland Backstops are a complex design that has been optimized to provide a longer operating life with
less maintenance. Here are some of the major backstop components and their key design features.
1. Cam
High Grade forged alloy steel, deep case hardening, precision machined
• Selected for optimal strength and wear resistance
• Heat treated to values which exceed competition, maximize peak torque capacities
2. Roller Assembly
High Grade forged alloy steel, through hardening, precision ground rollers
• Designed to enhance load capacity
• Eliminates backlash
• Minimizes heat generation
3. Outer Race
High Grade forged alloy steel, deep case hardening, precision machined, full Section thickness
throughout the length of outer race, lower Hoop Stresses leading to greater backstop peak
capacity, better load distribution through length of torque transmitting elements, higher torsional
stiffness of clutch assembly and less torsional wind-up
4. Bearings
Optimized selection for L10 life versus usable shaft requirements
Illustration 5
4
3
2
Possible Alternate
Backstop Location
Conveyor Belt
Speed Motor
Reducer
Illustration 10
Note: Consult factory for Size Selection for Dual Drive or Tandem Pulley Drives.
1 Coverplate 7 Cam
2 Gasket 8 Pin and Cotter Keys
3 Ball Bearing 9 Torque Arm 7
6 Roller Assembly 4
10
7
10
11
11
Bore Clearance on
10 1" (25.4 mm)
all units
4
1.5" (38.1 mm)
1
2
C D Clearance for
5 axial positioning
6
9
1.5" (38.1 mm)
7 8
Oil Fill
Fitting
0.5" (12.7 mm)
Grease pressure fittings
See note N page 10
Oil Level
See Note M Indicator Min. clearance to
page 10 A permit backstop to
center itself when
freewheeling
E
See Note P
page 10
Engineering Data
Rated Load Load Max.* Max.* Max.* Bore Max.* Bore Ship Ship
Backstop Torque Torque Max “L” “L” Bore Bore Keyway Keyway Weight Weight
Size N-m lb. ft. RPM Kgs. lbs. mm in. mm in. Kgs. lbs.
0003MA 4067 3,000 300 510 1,120 75 2.94 20 x 4.9 .75 x .25 46 100
0006MA 8135 6,000 250 920 2,000 95 3.69 25 x 5.4 .88 x .31 69 150
0012MA 16270 12,000 210 1325 2,880 115 4.50 32 x 7.4 1.00 x .38 100 220
0018MA 24405 18,000 180 1776 3,860 140 5.44 36 x 8.4 1.25 x .44 152 330
Dimensions
Backstop A B C D E F G
Size mm in. mm in. mm in. mm in. mm in. mm in. mm in.
0003MA 210 8.25 143 5.62 146 5.75 64 2.50 76 3 813 32 105 4.12
0006MA 248 9.75 165 6.50 169 6.62 70 2.75 102 4 914 36 124 4.87
0012MA 292 11.50 203 8.00 178 7.00 83 3.25 127 6 1270 50 146 5.75
0018MA 343 13.50 235 9.25 189 7.44 92 3.62 152 6 1422 56 168 6.6
Set Collars
Marland recommends that all backstops be axially restrained on the shaft to prevent the reaction end of the torque arm from imposing
biasing loads on the backstop bearings, which can significantly reduce bearing B-10 life.
11
Bore Clearance on
10 1" (25.4 mm)
all units
9
1.5" (38.1 mm)
1
2
Clearance for
C D axial positioning
5
6
1.5" (38.1 mm)
7 1-1/2" to 2-1/2" (38.1 mm-63.5 mm)
clearance on all units
3
8
Grease pressure fittings
4 See Detail A See note N page 11
F
Breather
Filter
Engineering Data
Rated Load Load Max.* Max.* Max.* Bore Max.* Bore Ship Ship
Backstop Torque Torque Max “L” “L” Bore Bore Keyway Keyway Weight Weight
Size N-m lb. ft. RPM Kgs lbs. mm in. mm in. Kgs. lbs.
0027MA 36607 27,000 150 2259 4,910 165 6.50 40 x 9.4 1.50 x .50 207 450
0045MA 61012 45,000 135 3450 7,500 180 7 45 x 10.4 1.75 x .56 276 600
0063MA 85417 63,000 120 4462 9,700 205 8 50 x 11.4 2.00 x .69 381 830
0090MA 122024 90,000 105 6072 13,200 235 9 56 x 12.4 2.50 x .75 520 1,130
0135MA 183035 135,000 90 8464 18,400 265 10 63 x 12.4 2.50 x .87 690 1,500
0180MA 244047 180,000 80 10580 23,000 300 11.75 70 x 14.4 3.00 x 1.00 966 2,100
Dimensions
Backstop A B C D E F G
Size mm in. mm in. mm in. mm in. mm in. mm in. mm in.
0027MA 384 15.12 254 10.00 222 8.75 98 3.87 178 7 1676 66 191 7.50
0045MA 445 17.50 289 11.37 235 9.25 105 4.12 203 8 1829 72 216 8.50
0063MA 498 19.62 311 12.25 244 9.62 127 5.00 254 10 1981 78 244 9.62
0090MA 584 25.75 362 14.25 276 10.87 140 5.50 305 12 2083 82 270 10.62
0135MA 654 30.37 406 16.00 314 12.37 143 5.62 381 15 2235 88 308 12.12
0180MA 772 34.50 419 16.50 330 13.00 159 6.25 457 18 2388 94 349 13.75
End Covers
Marland offers end cover kits that provide not only the stationary cover enclosure required by OSHA, but also provides additional
protection for the clutch from abrasive environments as well.
1 Coverplate 7 Cam
2 Gasket 8 Pin and Cotter Keys
3 Bearing 9 Torque Arm
4 Oil Seal 10 Outer Labyrinth
5 Outer Race 11 Grease Seal
6 Roller Assembly
Min. clearance to
permit backstop to
center itself when
See Note M freewheeling
page 14
See Note P
page 14
Engineering Data
Rated Load Load Max.* Max.* Max.* Bore Max.* Bore Ship Ship
Backstop Torque Torque Max “L” “L” Bore Bore Keyway Keyway Weight Weight
Size N-m lb. ft. RPM Kgs lbs. mm in. mm in. Kgs. lbs.
0240MA 325396 240,000 70 13248 28,800 360 14 80 x 15.4 3.50 x 1.00 1242 3,100
0300MA 406745 300,000 70 15180 33,400 360 14 80 x 15.4 3.50 x 1.00 1720 3800
0375MA 508432 375,000 60 17250 37,500 460 18 100 x 19.4 4.50 x 1.50 2760 6,000
0540MA 732142 540,000 60 20460 45,000 540 21 100 x 21.4 5.0 x 1.75 4140 9,000
0720MA 976271 720,000 60 27280 60,000 540 21 100 x 21.4 5.0 x 1.75 4545 10,000
0940MA 1274600 940,000 60 32870 72,400 540 21 100 x 21.4 5.0 x 1.75 5455 14,000
01200MA 1626000 1,200,000 60 39100 86,000 600 23.50 TBD TBD 6591 14,500
Dimensions
Backstop A B C D E F G
Size mm in. mm in. mm in. mm in. mm in. mm in. mm in.
0240MA 876 34.50 457 18 387 15.25 162 7.06 508 20.25 2540 100 413 16.25
0300MA 876 34.50 457 18 413 16.25 162 7.06 508 20.25 2745 108 413 16.25
0375MA 1041 41 584 23 445 17.50 203 8 622 24.25 3048 120 495 19.50
0540MA 1194 47 673 26.50 527 20.75 257 10.12 692 27.25 3658 144 578 22.75
0720MA 1194 47 673 26.50 552 21.75 257 10.12 692 27.25 3658 144 578 22.75
0940MA 1320 52 750 29.50 584 23.00 267 10.50 762 30.00 3960 156 660 26.0
1200MA 1320 52 750 29.50 625 24.62 267 10.50 762 30.00 4267 168 660 26.0
Rotating Equipment
Rotating equipment is potentially dangerous and should be properly quarded. The user should check for all applicable safety codes
(in local area) and provide a suitable guard. Marland backstops have surfaces which wear with use over time and as a result will
need to be replaced. The decision for time of replacement must be made by the operator of the equipment based upon the specific
application and performance of the clutch or backstop.
Catalog Changes
The contents of this catalog are subject to change without notice or obligation.
www.marland.com
449 Gardner Street
South Beloit, IL 61080 - USA
815-389-7797
Fax: 815-389-7628 P-1469-MC 12/15 Printed in USA
A L T R A I N D U S T R I A L M O T I O N
®
One-Way CEBMAG Backstops
For Kiln Emergency Drive Protection
Cover:
Marland One-Way CECON clutch and CEBMAG Backstop on Modern
cement kiln provide for emergancy drive rotation in case of main power
shutdown. Drive arrangement as per Alternative D, page 6.
Operating Details
Alternative A
With
Hooded
Shaft
Alternative B
6 7 8 9
Alternative C 5 6 9
7 8
Alternative D
5 Alternative E Intermediate
6 Shaft
7 With
Hooded
Shaft
5 8
7
8
9
Part Description
1 Kiln
2 Kiln Drive Pinion
3 Main Drive Speed Reducer
4 Main Drive Motor
5 Marland One Way CECON Clutch (A) permits emergency drive to remain stationary or to run while main drive is in operation (B) engages emergency drive
automatically to main drive to rotate kiln when drive is off (C) engages automatically to rotate emergency drive when kiln reverses.
6 Emergency Drive Speed Reducer
7 Marland One Way CEBMAG Backstop (A) holds kiln from reversing when either main drive or emergency drive is shutdown (B) controls reversal of kiln
when brake is released (C) permits emergency drive to rotate kiln
8 Fluid or Centrifugal Clutch with Gear Type Coupling
9 Emergency Drive Engine or Electric Motor
Emergency
drive shaft Emergency
reducer shaft
E* E*
D D
F F
U U
Shaft Gap** G G Shaft Gap**
Usable Usable
Shaft T T Shaft
Length Length
A A
Consult applicable Local and National Safety Codes for proper guarding of rotating shafts and
couplings.
K M
6
J
C 1
/2 NPT
Lead wire outlet
for external
H
connection to
control circuit
V
43/4
B Clearance
L W required to
remove
housing
5C-W 9 3⁄ 4 5 3⁄ 4 191⁄2 1
⁄ 2 x 1⁄ 4 2 35⁄16 4 1⁄ 8 5 113⁄8 101⁄4 1 1⁄ 2 143⁄8 4 3⁄ 4 5 3⁄ 4 2 5 3⁄ 8 4 3⁄ 8 9 3⁄ 8 5 3⁄ 8 13
⁄16
1M-W 9 3⁄ 4 5 3⁄ 4 191⁄2 1
⁄ 2 x 1⁄ 4 2 35⁄16 4 1⁄ 8 5 13 103⁄4 1 1⁄ 2 147⁄8 4 3⁄ 4 5 3⁄ 4 2 5 3⁄ 8 4 3⁄ 8 9 3⁄ 8 5 3⁄ 8 13
⁄16
2M-W 103⁄4 6 3⁄ 4 21 5
⁄8 x 5⁄16 2 1⁄ 2 3 7⁄ 8 4 5⁄ 8 6 15 111⁄2 1 3⁄ 4 191⁄2 5 1⁄ 4 6 3⁄ 4 3 6 1⁄ 8 4 3⁄ 4 153⁄4 5 3⁄ 8 15
⁄16
4M-W 113⁄4 7 3⁄ 4 24 3
⁄ 4 x 3⁄ 8 25⁄16 5 1⁄ 8 5 3⁄ 8 7 17 121⁄2 1 3⁄ 4 211⁄4 6 7 3⁄ 8 3 6 1⁄ 2 5 153⁄4 6 1⁄ 8 11⁄16
*These Dimensions Subject To Change Depending Upon Electrical and Other Variables.
www.marland.com
449 Gardner Street
South Beloit, IL 61080 - USA
815-389-7797
Fax: 815-389-7628 P-1470-MC 8/11 Printed in USA
A L T R A I N D U S T R I A L M O T I O N
Sprag Clutches
Indexing, Backstopping & Overrunning Models
General ............................................................................ 2
Typical Applications.......................................................... 3
RM Clutch Accessories-TA/EC......................................... 8
RSCI Models.................................................................... 10
AS Models ....................................................................... 12
Here are three basic types of applications Two Speed Drives Inclined Conveyor
for overrunning clutches: freewheeling, When the 900 RPM motor is running, the In this application, the outer race is
indexing and backstopping. Marland freewheel clutch automatically engages secured to the conveyor arm. The inner
Clutch can provide a freewheel for any and drives the load at 900 RPM while the race is free to rotate in the clockwise
application requirement. clutch freewheels on the 1,800 RPM direction. If the conveyor tries to reverse
motor side of the load. When the 900 direction, the clutch will engage and
Freewheeling RPM motor is turned off, the clutch prevent backward movement.
Any time there is a difference in speed automatically goes into the freewheel
between the inner race and outer race, a mode. The opposite occurs when the
freewheel or overrunning condition exists. 1,800 RPM motor is started.
Examples of freewheeling applications are
compound drives, two speed drives,
starter drives, drives with high inertia
loads, idler drives, standby drives, etc. 1800 900 Clutch
Load
RPM RPM
High Inertia Drive
When the drive is started, the clutch Clutch Clutch
engages automatically and rotates the
high inertia load. When the drive is shut
down, the drive can stop, saving wear Indexing
Blower Application
and tear on the drive components. The When a reciprocating motion is applied to
high inertia load continues to rotate a driving race, the driven race motion will A clutch has its outer race secured. The
because the clutch allows it to freewheel result in a unidirectional intermittent blower motor can rotate the blower in one
or overrun harmlessly. motion. This is an indexing action. direction while the clutch is freewheeling.
When the blower drive is turned off,
High reverse direction of the blower
Packaging Conveyor (windmilling) is prevented by the
Inertia
Load When the bell crank rotates, the indexing automatic engagement of the sprags.
Drive lever moves back and forth. The positive
engagement of the sprags in the clutch
Clutch results in positive linear motion control.
Blower
Clutch
Starter Drive
The clutch automatically engages as the Motor
starter motor cranks the diesel. As the
diesel starts and increases speed, the
clutch overruns on the diesel side and Clutch
freewheels as power is removed from the
starter drive.
Indexing
Lever
Bell
Crank
Diesel Starter
Backstopping
Clutch
When one race is fixed to a stationary
member, the other race can rotate in only
one direction. In this configuration, the
clutch is used as a backstop. Backstops
are used to prevent incorrect machine
rotation, protecting machinery, goods and
personnel from harm. Backstops are
typically used on inclined conveyors,
compressors, pumps, speed reducers,
blowers, etc.
General The RMI model freewheels also feature Oil Lubricated Designs
Models RMS, RMT and RMI the use of centrifugal throwout sprags The RMS and RMT are both available in
except they are designed to "lift-off" of the oil lubricated configurations. Standard lip
This group of complete freewheels with outer race during high-speed inner race type oil seals and open bearings are
ball bearings and seals have three types – overrunning. In this design, the mass of employed to provide maximum protection
RMS, RMT and RMI. the sprag is located so that when the and the best possible oil circulation.
The RMS model freewheel is a general inner race is overrunning the centrifugal
purpose clutch used for overrunning, force of the sprags overcomes the force
of the energizing springs causing the Grease Lubricated Designs
backstopping and indexing applications.
sprags to completely "pull away" from the The RMS_FG models are general-duty
This series has chromium-carbide surface
outer race. clutches for freewheeling, backstopping
sprags. The result is a sprag with
and indexing applications. They are
extra-long life, maximum wear resistance
suitable for vertical applications and high
and lower maintenance costs. They are Torque transmission speed overrunning applications where
available with oil or grease lubrication and
high speed driving also occurs. The
are sized to match all of the brands on
clutch utilizes standard lip type seals and
the market.
open bearings and is supplied packed
Lift-off
The RMI model freewheels feature the with a high quality NLGI Grade 1 Grease.
use of centrifugal throwout sprags. These
sprags will "lift-off" the inner race during Sealed Bearing Design
high-speed outer race overrunning.
The RMI_SB models are designed for
The RMT models are used for The RMI models are used for applications high speed inner race overrunning
applications that require high outer race that require low driving speeds and a high applications. The non-contact sealed for
overrunning speeds and low driving speed overrunning inner race. They are life bearings and the "lift-off" design
speeds. excellent for use as backstops by provide for maintenance free operation
In this design, the mass of the sprag is mounting the freewheel’s inner race onto and cooler operating temperatures. This
located so that when the outer race is the shaft and attaching or anchoring the clutch is not re-greasable.
overrunning, the centrifugal force of the freewheel’s outer race via a torque arm to
sprags overcomes the force of the a fixed position. This makes for a simple, High Performance Design
energizing springs causing the sprags to space saving installation that can be
retrofitted in the field. The RMI_HP models are designed for
completely "lift-off" of the inner race as high speed inner race overrunning
shown below. In the RMT and RMI models, the point at applications where harsh environmental
which the sprags "lift-off" of the outer or conditions exist. This design incorporates
inner race is listed as the "lift-off speed." a labyrinth seal arrangement in
The maximum drive speed is always less conjunction with a non-contact seal
than the lift-off speed to insure positive greased for life bearing. A quantity of
engagement during driving use. The grease is provided between the seal and
primary advantage of the RMT and RMI the bearing as an extra measure to keep
lift-off designs is less wear of the sprags out contaminants.
and races, making the life of the clutch
only limited by the life of the bearings.
Lift off
Nomenclature: Notes:
RMS = Standard (no lift off) Do not use slippery additives, such as Molybdenum Disulfide or
Graphite. RMS_FG grease lubricated clutches should be flushed and
RMS_FG = Standard, Full of Grease, purgeable and re-greaseable
filled every 2 to 6 months depending on the severity of the application.
RMT = Lift off type – outer race overrunning Fill units with a high quality NLGI Grade 1 grease, such as Lubriplate
AERO or Mobilux 5. All RMI clutches are not regreaseable. They are "no
RMI_SB = Lift off type – inner race overrunning with Sealed Bearing
maintenance" clutches. Adding grease or oil to an RMI clutch can
no maintenance design
lead to failure.
RMI_HP = Lift off type – inner overrunning with High Performance,
** Custom and metric bores are available upon request.
sealed bearing and labyrinth seals.
Marland complete freewheel clutches, The RMI model freewheels feature the use +
models RMS, RMT and RMI are of centrifugal "lift-off" sprags. These * ,
manufactured in the United States. These sprags will lift off of the outer race during
three types serve different fields of high speed overrunning. The RMI model
applications: is ideal for high inner race overrunning
speeds and low driving speeds.
The RMS model freewheels are general
purpose clutches used for overrunning, Both the RMT and the RMI models can
backstopping and indexing applications. contribute to longer life of your clutch due
to their "lift-off" sprag design.
The RMT model freewheels feature the
use of centrifugal "lift-off" sprags. These The RMS, RMT and RMI model ( )
sprags will lift off of the inner race during freewheels include ball bearings. These
high-speed outer race overrunning. The self-contained freewheels can carry radial
RMT model is ideal for high outer race loads. Pulleys, gears and torque arms can
overrunning speeds and low driving be mounted directly to the outer race.
speeds.
RMS A B C D E
RMT Maximum Outside Bolt Outer Race Overall Quantity Approximate
RMI Bore Diameter Circle Length Length & Thread Weight
Size in./mm in./mm in./mm in./mm in./mm Size of Holes lbs./kg
12 .750/19.05 3.000 76.20 2.625/66.67 2.375/60.45 2.500/63.50 4-.250-28 3.5/1.6
2.998 76.15
14 .875/22.22 3.500 88.90 2.875/73.02 2.687/68.25 2.750/69.85 4-.312-24 6/2.7
3.498 88.85
21 1.312/33.32 4.250 107.95 3.625/92.08 3.375/85.72 3.500/88.90 4-.312-24 10/4.5
4.248 107.90
26 1.625/41.27 4.750 120.65 4.250/107.95 3.125/79.38 3.250/82.55 6-.312-24 12/5.4
4.748 120.60
32 2.000/50.80 5.375 136.52 4.750/120.65 3.625/92.08 3.750/95.25 6-.312-24 19/8.6
5.373 136.47
40 2.500/63.50 6.500 165.10 5.750/146.05 3.375/85.72 3.500/88.90 8-.375-24 24/10.9
6.498 165.05
471 2.937/74.60 7.125 180.98 6.250/158.75 4.875/123.82 5.000/127.00 81-.375-24 42/19.0
7.123 180.92
551 3.437/87.30 8.750 222.25 7.000/177.80 5.875/149.22 6.000/152.40 81-.500-20 83/37.6
8.748 222.20
72 4.437/112.70 10.000 254.00 8.937/227.00 5.875/149.22 6.000/152.40 8-.500-20 102/46.2
9.998 253.95
87 5.437/138.10 12.000 304.80 9.750/247.65 6.250/158.75 6.380/161.9 10-.625-18 156/171
11.997 304.72
112 7.000/177.80 15.000 381.00 11.75/298.45 6.50/165.10 6.630/168.3 12-.625-18 250/113
14.997 380.92
Notes
1 Six holes are equally spaced 60° with two additional holes located 30° to the six equally spaced holes and 180° apart. Six hardened mounting screws
are adequate for loads up to 3,000 lb. ft. for size 47 and 5,100 lb. ft. for size 55. Use eight hardened mounting screws for higher loads.
SAE Grade 5 bolts should be used for all models.
End Covers
D Diameter thru
The EC end covers are made specifically (-) holes equally spaced
The end covers are available with any
for use with Marland RM_ model
Marland RM_ model size 14 through 112.
overrunning clutches from 12 gauge mild
The EC end covers come predrilled and
steel.
ready for installation. C 1/16
A B
The use of the EC end cover will protect
personnel from coming into contact with
rotating shafts.
Clutch couplings are used in applications clutch depending on what the application moving them. The clutch bore (see Page
that require the coupling of two in-line requires. Refer to Page 5 for a description 7 for maximum available clutch bores),
shafts, such as between a reducer and a of the RM_ model clutches. The CA coupling bore and distance required
pinion stand. The clutch should always be model allows for the removal of the between the shafts must be specified
mounted on the low temperature shaft in clutch, adapter and coupling without when ordering.
any application. These clutch couplings moving the connected equipment, unlike
may use the RMS, RMT or RMI type the CC models which does require
C
Max. A
Bore Max.
Bore A
C
DBSE
E
DBSE
CA Model
CC Model
Max. Max. A C E
Package Coupling Clutch Major Bore Overall
Model Clutch Coupling Bore Bore Diameter Length Length DBSE
Number Model Model (inches) (inches) (inches) (inches) (inches) (inches)
RM_14 CA12 RM_14 F201 1/4 1.75 .875 4.00 1.69 8.97 4.53
RM_14 CC20 RM_14 C202 2.88 .875 5.38 2.44 6.71 1.53
RM_21 CA15 RM_21 F201 1/2 2.38 1.312 6 1.94 10.75 5.31
RM_21 CC25 RM_21 C202 1/2 3.75 1.312 6.50 3.03 8.20 1.69
RM_26 CA20 RM_26 F202 2.88 1.625 7 2.44 11.50 5.81
RM_26 CC30 RM_26 C203 4.25 1.625 7.44 3.59 8.89 2.03
RM_32 CA20 RM_32 F202 2.88 2 7 2.44 12 5.81
RM_32 CC30 RM_32 C203 4.25 2 7.44 3.59 9.39 2.03
RM_40 CA25 RM_40 F202 1/2 3.75 2.50 8.38 3.30 12.41 5.88
RM_40 CC40 RM_40 C204 5.88 2.50 9.86 4.75 10.56 2.31
RM_47 CA30 RM_47 F203 4.25 2.937 9.44 3.59 16.25 7.66
RM_47 CC40 RM_47 C204 5.88 2.937 9.86 4.75 12.06 2.31
RM_55 CA35 RM_55 F203 1/2 4.75 3.347 11 4.19 19 8.81
RM_55 CC45 RM_55 C204 1/2 6.75 3.347 10.88 5.05 13.70 2.63
RM_72 CA40 RM_72 F204 5.88 4.437 12.50 4.75 20.44 9.69
RM_72 CC55 RM_72 C205 1/2 7.62 4.437 12.75 5.52 14.48 2.97
The Long Life High Speed RSCI models feature a sprag backstop This means a space and cost savings
Backstop that is made for an overrunning inner race over backstops that are mounted on the
and has sprags that lift off of the outer outside of your equipment.
The best solution for high speed race at high speeds. The RSCI models
backstop applications is a backstop in are designed to be built into your
which the locking elements do not wear equipment on the high-speed or
while the device is rotating. This will result
in a long dependable life.
intermediate speed shaft where the 3
torque is the lowest.
The backstop should also be designed so The RSCI "lift-off" design eliminates the
that its outer race is the stationary constant rubbing and wearing of the
element and the inner race does all the sprags when the backstop device is
overrunning or freewheeling. This permits freewheeling. The RSCI model’s design
an easy, low cost installation. makes them simple to apply to your
Marland Clutch has the ideal high-speed equipment. The inner race is put on the
3 )
backstop. shaft and the outer race is fixed to the +
housing.
The CSK model freewheel is a sprag type The CSK model freewheels can be used The torque is transmitted on the inner and
clutch integrated into a 6200 series ball in backstopping, overrunning or indexing outer race by an interference fit into a rigid
bearing (except sizes 8 and 40). It applications. housing and onto a shaft. The tolerance
provides you with a one way clutch, and for the housing fit is N6 and the tolerance
The CSK model freewheels are available
eliminates the need for a ball bearing. It for the shaft is n6.
with bores to 1.57" (40mm) and torque
gives a high degree of freewheeling
ratings to 384 lb. ft. They are supplied Operating temperature range: -40° F
accuracy while utilizing a minimum of
filled with grease and are maintenance (-40° C) to 212° F (+100° C).
space.
free.
The AS model freewheel clutch is a ramp Typical mounting would be to install the The inner race is keyed to the shaft
& roller type clutch, non-bearing AS model along side of a 6200 series (except for the size 6mm bore).
supported. They are designed to be built bearing to provide the concentricity and
This design freewheel can accept an axial
into a customer’s product for use as support required. Oil or grease lubrication
misalignment of inner and outer race,
overrunning, indexing and backstopping must be provided along with seals to
consult factory for valves.
clutches. retain lubricant.
These clutches are oil dipped before
Bearings are required to support axial and The outer race has a positive r6 tolerance
shipment to prevent corrosion but must
radial loads. Lubrication and sealing are to give a press fit in a H7 housing. The
be filled before use.
required. Normal outside dimensions are outer race used must be strong enough
the same as 6200 series ball bearings. not to expand after assembly.
Dr6
dH7
L
Overrunning Speed
Bore* Torque Max. RPM Width O.D. Shipping
dH7 Capacity Inner Outer L Dr6 Weight
Model in./mm lb. ft. Race Race in./mm in./mm lb./kg
AS-6 .24/6 1.5 5,000 7,500 .24/6 .75/19 .02/.01
AS-8 .31/8 3 4,300 6,500 .31/8 .94/24 .04/02
AS-10 .39/10 5 3,500 5,200 .35/9 1.18/30 .07/.03
AS-12 .47/12 10 3,200 4,800 .39/10 1.26/32 .09/.04
AS-15 .59/15 10 2,800 4,300 .43/11 1.38/35 .11/.05
AS-20 .79/20 30 2,200 3,300 .55/14 1.85/47 .26/.12
AS-25 .98/25 41 1,900 2,900 .59/15 2.05/52 .31/.14
AS-30 1.18/30 66 1,600 2,400 .63/16 2.44/62 .49/.22
AS-35 1.38/35 106 1,300 2,000 .67/17 2.83/72 .68/.31
AS-40 1.57/40 137 1,200 1,800 .71/18 3.15/80 .86/.39
AS-45 1.77/45 161 1,000 1,600 .75/19 3.35/85 .97/.44
AS-50 1.97/50 170 950 1,500 .79/20 3.54/90 1.08/.49
AS-55 2.17/55 227 800 1,300 .83/21 3.94/100 1.46/.66
AS-60 2.36/60 375 700 1,100 .87/22 4.33/110 1.79/.81
AS-80 3.15/80 784 600 900 1.02/26 5.51/140 3.11/1.41
Note
*AS-6 without keyway. AS-8 through 12 keyways to DIN 6885.1. OTher sizes to DIN 6885.3.
The FSR Model is a general purpose They include a keyseat and snap ring rides on the shaft. The keyseat on the
freewheel clutch suitable for use in groove to secure mounting items. shaft used must not extend into the
overrunning, indexing or backstopping sleeve bearing area to prevent damage to
The shaft the unit is mounted on must
applications. the bearing.
extend through the full length of the
They are provided with a hub which has clutch and must be held to the
been ground as a mounting surface. recommended size limits because the
sleeve bearings used in the outer race
Overrunning Speed
Max Torque Max. RPM Shipping
Bore Capacity Inner Outer Weight
Model in. lb. ft. Race Race lb.
3 .50 40 1,950 900 1
5 .687 110 1,950 900 2
6 .875 300 1,950 750 3
8 1.125 450 1,650 600 5
10 1.375 675 1,250 350 6
12 1.625 1,350 1,150 350 9
14 1.875 1,600 950 250 15
16 2.187 1,800 950 250 15
Dimensions (inches)
Model A B C D E F Lube Holes (3)
@ 120
3 1.88 1.63 .875/.874 .69 .70 .81 A
5 2.75 2.00 1.250/1.249 1.25 1.00 1.00 N
G L1
6 3.19 2.88 1.375/1.374 1.56 1.38 1.31 Spirolox
8 3.56 3.25 1.750/1.749 1.75 1.62 1.44 Snap Ring
10 3.50 3.75 2.250/2.249 1.75 2.03 1.44
12 3.88 4.44 2.500/2.499 1.94 2.38 1.44
H
14 4.38 5.50 2.875/2.874 2.19 3.00 1.75 E C
B
16 4.38 5.50 3.250/3.249 2.19 3.00 1.75
Model G H J L1 N
J
3 .500 .94 .715/.720 RS 87 .22
Set Screws D F
5 .562 1.63 .900/.905 RS 125 .25 (2 furnished)
@ 90
6 .937 1.69 1.125/1.220 RS 137 .18 Model FSR-3 is secured to the shaft
8 1.00 1.88 1.315/1.320 RS 175 .25 by a .187" roll pin (furnished).
10 .94 1.81 1.340/1.345 RS 225 .25
12 1.19 2.13 1.311/1.321 RST 250 .31
14 1.34 2.25 1.625/1.630 RS 287 .31
16 1.44 2.25 1.650/1.655 RS 325 .31
www.marland.com
449 Gardner Street
South Beloit, IL 61080 - USA
815-389-7797
Fax: 815-389-7628 P-1473-MC 8/11 Printed in USA
A L T R A I N D U S T R I A L M O T I O N
HBG Clutches
One-Way Clutches for Hydro-Dynamic Drilling Rigs
No Backlash 10A
>OLU[OLZ[YPUNPZSV^LYLKHUK[OLKY\T Part Description
ZOHM[YV[H[LZ[OLV\[LYYHJLVM[OLJS\[JO J
*V]LYWSH[L H L
[OLZWYPUNHJ[\H[LKYVSSLYJHNL\UPMVYTS`
.HZRL[
HUKPUZ[HU[HULV\ZS`TV]LZHSSVM[OLYVSSLYZ 5ZQF)#'
PU[V[OLKYP]PUNWVZP[PVU )HSS)LHYPUN
XJUIBOHFE
6PS:LHS DPWFSQMBUF
6\[LY9HJL
Marland One-Way HB clutches
9VSSLY(ZZLTIS`
the only one-way clutch for
hydro-dynamic brakes on drilling rigs. *HT
:WYPUN
:[VW3\N
.LHYLK*V]LYWSH[L
( -SHUNLK*V]LYWSH[L
Notes:
?·;HWLYVYZ[YHPNO[IVYLM\YUPZOLKHZYLX\PYLK
@·:PUNSLVYKV\ISLRL`^H`HZZWLJPMPLK
14 80
18 MA 18,000 5.438 1.25 x .438 13.58 12.94 6.25 13.74 16.25 15 21/32 6/8 7/8 180 210
14 40
27 MA* 27,000 6.50 1.50 x .50 13.59 13.03 7 14.30 16.25 15 21/32 3/6 1 265 300
14 69
45 MA 45,000 7 1.75 x .563 17.65 16.69 8 17.85 20.25 18.75 25/32 4/5 1-5/8 390 440
16 53
63 MA** 63,000 8 2 x .688 17.92 17.34 8.75 18.62 23 21.25 29/32 3/6 2 515 555
16 86
90 MA 90,000 9 2.50 x .75 21.90 20.81 9 22.11 26.75 24.75 1-1/32 4/5 2-3/4 700 840
18 98
135 MA*** 135,000 10 2.50 x .875 24.70 23.81 10 25.11 32 29.50 1-9/32 4/5 3-1/4 1100 1300
20 110
180 MA 180,000 11.75 3x1 27.90 26.96 10.75 28.05 34 31.50 1-3/32 4/5 4-1/2 1500 1700
;OLZ[HUKHYK[`WL/).4(PZPU[LYJOHUNLHISL^P[OH56=¸*¹\UP[4HYSHUKHSZVVMMLYZH]HYPH[PVU
VM[OLZ[HUKHYK[`WL/).4(^OPJOPZPU[LYJOHUNLHISL^P[OH56=¸*¹\UP[
;OLZ[HUKHYK[`WL/).4(PZPU[LYJOHUNLHISL^P[OH56=¸(¹\UP[
4HYSHUKHSZVVMMLYZH]HYPH[PVUVM[OLZ[HUKHYK[`WL/).4(^OPJOPZPU[LYJOHUNLHISL^P[O
H56=¸+¹\UP[
www.marland.com
449 Gardner Street
South Beloit, IL 61080 - USA
815-389-7797
Fax: 815-389-7628 P-1476-MC 8/11 Printed in USA
Altra Industrial Motion
Marland HBG
Clutches
For High Torque Drawworks/Drill Rig Applications
HBG-94MA D
A B
New roller cage design
delivers 50% more torque
www.marland.com
449 Gardner Street
South Beloit, IL - USA
815-389-3771
Fax: 815-389-2582 P-7298-MC 5/12 Printed in USA