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ALPHATRON MARINE BV
3063 NH ROTTERDAM – HAVEN 115 3001 AA ROTTERDAM F DIRECT +31 (0)10-4529214 KVK 24182635
Contents
Contents ........................................................................................ 2
1. Introduction............................................................................ 5
1.1 General description................................................................ 6
1.1.1 Mechanical drawing ................................................................. 6
1.1.2 Inside the AlpaConnect 48........................................................ 8
1.1.3 Power supply and alarm relay connection ................................... 8
1.1.3.1 Power supply....................................................................... 9
1.1.3.2 Alarm relay ......................................................................... 9
1.1.3.3 Fuses ............................................................................... 10
1.1.3.4 Fan drive .......................................................................... 10
1.1.4 Connecting extension lines and trunk lines ............................... 10
1.2 System components .............................................................16
1.3 Installation wiring diagram ....................................................16
1.4 Principle of operation ............................................................17
1.4.1 Technology ....................................................................18
1.4.2 Making calls using analogue telephones ................................18
1.4.3 Satellite calls ..................................................................18
1.4.4 Call Data Management ......................................................18
1.4.5 Public address calls ..........................................................18
1.4.6 Alarm distribution ............................................................18
1.4.7 Command group calls .......................................................19
1.4.8 Time distribution .............................................................19
1.4.9 Power supply arrangement.................................................19
1.5 Key system operational features ............................................19
2. AlphaConnect 48 Maritime Communication System ................21
2.1 Circuit boards ......................................................................21
2.2 Electrical interfaces...............................................................21
2.2.1 Extension lines electrical interface .......................................21
2.2.2 Trunk lines electrical interface ............................................22
2.2.3 ISDN30 interface .............................................................22
2.2.4 Audio In/Out electrical interface ..........................................22
2.2.5 Network connection..........................................................22
2.2.6 USB connection ...............................................................22
2.2.7 Optional serial port connection ............................................22
2.2.8 Power and system ...........................................................22
2.2.9 Alarm relay output ...........................................................23
2.2.10 Ring relay unit ................................................................23
2.3 System installation programming ...........................................23
2.4 The Call Data Manager ..........................................................23
3. Technical data .......................................................................24
3.1 Dimensions and weight .........................................................24
3.2 Power supply .......................................................................24
1. Introduction
The AlphaConnect 48 is a fully digital integrated telephone exchange and on board
communication system. The system integrates the below communication functions:
• Telephone exchange
• Public address system
• Command system (Talk back)
• Alarm distribution
• Time distribution and wakeup
• Call Data Management (registering satellite calls)
The equipment fits into a 400x300x200 mm box protected to category IP22, and its
supply is 24VDC and 115/230V AC (optional).
The AlphaConnect 48 has been developed to conform with the International
Electrotechnical Commission standard IEC 60945 equipment class B (protected).
This manual holds an overall system description, followed by a technical manual for
the AlphaConnect 48.
Manuals for the AlphaConnect 110, AlphaConnect 120 and AlphaConnect 210 are
enclosed in their own documents.
IMPORTANT NOTE: The AlphaConnect 48 is ventilated through the slot at the rear of
the cabinet. It is important to keep a distance of minimum 20mm between the
backside and the bulkhead.
The figure below shows how the mounting holes are arranged. 6mm bolts are to be
used for mounting the unit to a bulkhead.
In order to make easy access to the cable termination area on the interior back of the
AlphaConnect 48 system, the board magazine is arranged as a swing frame. The
figure below shows the space needed in order to allow the board magazine to swing
out.
By far the most of the back is covered by the cable termination area used for
connecting the telephone lines. Down to the right is the power input module (PIM)
which connects power and alarm relay.
In the bottom, 2 cable glands are found to conduct the power supply cables, and a
rectangular door, which is used to carry cable glands for conducting the telephone
wires. Holes are drilled in this door depending on the size of the cables used.
On the bottom of the AlphaConnect 48, there is a fan cut out for mounting an
auxiliary fan. This fan is recommended if the area, covered by the pink box above, is
used for an internal AC/DC converter.
Note that the AlphaConnect 48 creates galvanic connection between main and
battery.
1.1.3.3 Fuses
The PIM module creates 2 fused outputs, one for the AlphaConnect 48 board
magazine, and one output on the 4 terminals of the J3 connector marked V+ and V-
The V+,V- are for general use. (RRU etc.)
The V+ and V- output voltages are fused by F1 and F2 and indicated by D3.
The 24V DC supply for the board magazine is fused by F3 and F4 and indicated by
D2.
All these fuses are 2A.
1 3
2 4
PIM
The following sheets are used when connecting the telephone lines.
Termination unit 1
T# Lab Call Description
1 10 10
2 11 11
Section 3 12 12
A 4 13 13
5 14 14
6 15 15
7 16 16
8 17 17
1 18 18
2 19 19
3 20 20
4 21 21
Section
5 22 22
B 6 23 23
7 24 24
8 25 25
Section 1 00 00
2 01 01
C
Termination unit 2
T# Lab Call Description
1 26 26
2 27 27
Section 3 28 28
A 4 29 29
5 30 30
6 31 31
7 32 32
8 33 33
1 34 34
2 35 35
3 36 36
4 37 37
Section
5 38 38
B 6 39 39
7 40 40
8 41 41
Section 1 02 02
2 03 03
C
Termination unit 3
T# Lab Call Description
1 42 42
2 43 43
Section 3 44 44
A 4 45 45
5 46 46
6 47 47
7 48 48
8 49 49
1 50 50
2 51 51
3 52 52
4 53 53
Section
5 54 54
B 6 55 55
7 56 56
8 57 57
Section 1 04 04
2 05 05
C
Termination unit 4
T# Lab Call Description
1 58 58
2 59 59
Section 3 60 60
A 4 61 61
5 62 62
6 63 63
7 64 64
8 65 65
1 66 66
2 67 67
3 68 68
4 69 69
Section
5 70 70
B 6 71 71
7 72 72
8 73 73
Section 1 06 06
2 07 07
C
AC 120
Cabins
AC 110 AC 110
TX-250 TX-250 AC 120
Deck
Satellite Power supply: Loudhailer
(analog/ISDN) 115 /230V AC and
28V DC battery
AlphaConnect48
AC 120
Loudhailer
AC 120
Data network
AC 210
Machinery spaces
AC 210 AC 210
AC 210
Figure 1 Wiring diagram. Red wires carry 24V DC, black wires are 2 wire extension
lines
1.4.1 Technology
The system makes use of microprocessor technology. All circuit boards, like extension
boards and trunk boards, all have their own microprocessor.
The AlphaConnect 48 is controlled by an industrial computer running Windows XP
embedded on a non rotating FLASH disk which is write protected to prevent operating
system damage.
All stations: AlphaConnect 110, AlphaConnect 120 and AlphaConnect 210 are
controlled by microprocessors.
All telephones are plain old telephones using 48V DC line feed and 80V AC ringing,
FSK signalling can be send to the telephones in order to pass display inform.
each analogue extension board installed. The alarm can be initiated by a closing
contact, or by lifting the handset of an extension, dialling the desired alarm tone
number.
7 types of alarm tones can be generated and 3 levels of priority is available. Alarm
calls will override paging calls of level “low”, whereas paging calls of any other
priority will override alarm tone distribution.
The AlphaConnect 110, 120 and 210 can participate in one or several alarm tone
calls selected separately for each extension line to which the unit is connected.
When initiating the alarm tone from a telephone, the alarm call can be swapped into
a paging call sending a voice message and back into an alarm tone distribution call
by the use of the R button.
Refer to the AlphaConnect 48 Call Data Manager Manual for further details.
3. Technical data
3.6 Environment
Environment Protected only
Compass Safe Distance > 5 meter
Enclosure IP22
Temperature range - 15 deg. C to + 55 deg. C
4. System installation
This chapter describes how to install the AlphaConnect 48 system.
Installation of the AlphaConnect 110, 120 and AlphaConnect 210 is covered by a
separate manual.
4.1 Environment
Mount the unit in a place without excessive heat or vibration. Temperatures above –
15 and below +55 degrees Centigrade are acceptable. Note that operating the
equipment at high temperatures may reduce system lifetime.
DO NOT mount the unit close to compass or VHF / HF radio installations.
The table below shows the pin-out of the power and alarm relay contact.
The power connection unit also holds 2 fuses 10 A for the 24 V DC inputs.
2x 8 x Extension 8 x Extension
Trunk lines lines board #1 lines board #2
00 01 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Bottom-most individual
of extension board #1
Pin 2
Figure 7 The CTU layout when connected to the FIO using the FIO-general cable.
The table found paragraph 5.4.5
The pin-out corresponds to the pin-out of the front connector of the FIO board. Refer
to the table found in paragraph 5.4.5.
PS4655
Communication equipment
Trunk
Network _
+
LAN
24 V backup battery
AlphaConnect 48 enclosure, and left unconnected at the far end near the
communication equipment. The trunk line IS galvanic isolated from the power ground
of the AlphaConnect 48 system.
When installing AlphaConnect 110, AlphaConnect 120 and AlphaConnect 210 units,
these units must be powered from the same power supply as the AlphaConnect 48
system itself. Although these units can be supplied from a local 24V DC source,
problems could arise if the local DC power source has an AC or DC common mode
voltage potential relative to the power supply of the AlphaConnect 48.
Using local power should be avoided and only used when absolutely necessary, and
in this case the local DC power supply for the AlphaConnect 110, 120 or 210 should
be tested for common mode voltages.
Al shielding are connected at the AlphaConnect 48 end only. When installing
AlphaConnect 110, 120 or 210, the shield is terminated at the PCB carrying metal
plate found in these units. Refer to the manuals for these units.
connected using one cable termination unit, or one cable termination unit (CTU) can
be used to terminate all in/out pins of a full FIO board using the FIO-general cable.
4 types of cable exist
5. Technical manual
This chapter contains a detailed technical description of the AlphaConnect 48 system
and its components.
24 to - 48 V -48 V DC out
converter
24 V DC Main
Input +5V Digtal / +5 V Analog
24 to +-5V
converter - 5 V Analog
24 V DC
Backup
Diode
switch
24 to - 80 V AC 80 V 50 Hz AC
50 Hz converter
1 Hz synk signal
Indicators
Operation Resulting in
Out The system performs the shut down sequence. The CP is allowed to
close its running applications before the power is switched off
In The system start-up sequence is started. This sequence includes a
hardware reset signal assertion to the backplane, giving a hardware
reset of all boards in the AlphaConnect 48 system
Out for > 1 s. When shutting off shortly and the back on again, a reset sequence is
and < 3 s performed. The 5 VD power to the Cp and all boards are left on.
The power supply will send the reset signal. This will result in a
hardware reset of all boards of the AlphaConnect 48 system. In turn it
will result in restarting of the CP application running at the CP board.
7 LED indicators are used for indicating the state of the power supply. Their use is as
shown in the table below. (first row = topmost indicator)
Colour Showing
Green +24V DC power supply present
Red OFF - Normal condition
FLASHING - A temperature is too high
ON - Fatal voltage error or overheat shut down performed
Yellow OFF - Power supply is off
FLASHING - Performing power up sequence or
Performing shut down sequence or
Non fatal power supply error
ON - Power supply is on and all voltages are OK
OCCULTING - Power supply is battery operated
Green ON +5V present
Green ON -5V present
Green ON -48V present
Green ON 80 V AC present
5.1.5 CP watchdog
The power supply holds a system watchdog function which can be enabled by the
Mxconfig tool. When the Mxprocess application starts, then a message is passed to
the power supply to enable the watchdog. After doing this, the Mxprocess must pass
a watchdog kick message to the power supply every one minute.
If the Mxprocess fails to pass the message, the power supply will make a full power
down followed by a new power up. This mechanism covers failures as:
• FIO master not operating
• Operating system stopped
• Mxprocess stopped
5.2 CP1
The CP board contains a 586 based computer. This computer is the heart of the
AlphaConnect 48 system. The specification of the computer is shown below:
• AMD DX5-133 processor
• 16 MByte RAM
• 2 GByte harddisk
• 10base-T RJ-45 network connector
5.2.1 Layout
The figure 20 below shows the CP board layout
Harddisk
Reset
Network Backplane connector
Display connector Keyboard / mouse Com 1
5.2.2 Reset
The reset switch is used for resetting the computer.
5.2.5 Network
This is the primary access point to the CP board. All installation programming and call
data handling can be executed via the network.
5.2.6 Com 1
Auxiliary communication connector. Not used at the moment
5.3 CP2
The CP2 is the central processor of a AlphaConnect 48 system. The CP2 board is an
AMD Geode GX1 300 MHz based computer. The operating system is Windows XP
embedded. The CP2 stores its operating system and system software in a removable
and write protected 256 Mbyte FLASH disk. The AlphaConnect 48 system
programming can be undertaken via the network connection, or configuration data
can be exchanged with the system using a USB memory stick.
An optional serial port is available for communication to time setting devices, DECT
telephone systems etc.
The specifications are:
• Processor AMD GX1 300 MHz
• Memory 128 Mbyte RAM
• Disk 256 Mbyte FLASH
• Network 10/100 Mbit Ethernet
• Serial port RS232
• Operating system Windows XP embedded
• Power consumption 5V 5W
5.3.1 Layout
The figure 21 below shows the CP2 board layout
Activity
indicators
Rotating disk
connector
COM
USB
Network
5.3.2 Reset
The reset switch is used for resetting the CP2 and thus resetting the whole
AlphaConnect 48 system.
5.3.3 Network
This is the primary access point to the CP2 board. The CP2 board can be accessed
using the “Remote Desktop” utility of Windows XP or a WinVNC server is operating on
the board to give access to a virtual display.
5.3.4 USB
2 USB connectors are available. These are primarily used for insertion of the USB disk
on which the configuration file can be transported.
5.3.5 Com 1
The COM connector is an RS232 communication connector. The serial communication
can be used with the CTI (Computer Telephony Integration) protocol which give
external equipment access to make calls and receive information about events in the
AlphaConnect 48 system.
Or it can be used to pass time information to the AlphaConnect 48 system from
equipment capable of sending time in a serial format.
In parallel with implementing the input / output functions, a jumper setting can make
an FIO board the PCM bus master of the AlphaConnect 48 system. One single master
is necessary in order to make the AlphaConnect 48 system operate. The additional
functions of the master are:
• PCCP communication
• ST-Bus master clock generator
• Dial tone generation
• PCM channel switching
• HDLC backplane communication master
• Power supply communication
5.4.1 Layout
Figure 22 below shows the layout of the FIO board
Block switch
Indicators
JP8
1 1
1
JP15 JP13 JP14
JP9 Processor
1 JP11 JP12
1 1
JP10
JP3, JP16, JP17
Master jump field
Line feed
detector TX gain
adjust
Ringing
detector CODEC PCM
RX
gain
adjust
600 ohm DTMF
trafo input 4 wire tranceiver
Audio I/O
600 ohm
trafo output Metering
pulse detect
Optocoupl.
input Call
progress
Digital I/O detector
Relay
output
Block To
switch power
Indicators Power com
Each channel has two associated LED indicators. A yellow LED, used for displaying the
status of outgoing calls, and a red LED, used for displaying the status of incoming
calls.
The tables below indicates the meaning of used LED indications:
1 1
1
FIO channel 2
JP15 JP13 JP14
1 JP11 JP12
1 1 FIO channel 1
JP10
Figure 24 Jumper settings of the FIO board when operated as 2 wire trunk.
1 1
1
FIO channel 2
JP15 JP13 JP14
1 JP11 JP12
1 1 FIO channel 1
JP10
Figure 25 Jumper settings of the FIO board when operated as 2 wire trunk.
JP3 JP3
JP16 JP16
JP17 JP17
When the FIO master function is selected, the PCCP communication must be enabled
by setting the jumpers JP18 and JP19. This conducts the RS232 based PCCP
communication to the backplane on pin C21 and C22 connecting to the CP board and
the RS232 backplane connector.
5.5.1 Layout
Figure 27 below shows the layout of the 8 line analogue extension board.
Indicators
JP5
Processo
Line 8 Subscriber Line Interface Circuits
Line 1
Lines connector
Backplane connector
8 x line circuits
2 wire
subscriber CODEC
SLIC
line
PCM
Gong tables
Gong and
alarm tone
Alarm tone generator
tables
8 : 2 MUX
DTMF
receiver
12 / 16 kHz
charge pulse
8 : 1 MUX generator
Processor
Indicators
5.5.2 Indicators
Each subscriber line circuit has an associated yellow LED indicator, that is used to
display the actions taken by the subscriber line.
The table below shows the meaning of LED indicator patterns
5.5.4 Jumper
JP5 must be set at position 1+2 when the extension board is to be used with bed side
speaker panels or PA amplifier units.
ISDN30 board
The ISDN30 is used at a gateway for the AlphaConnect 48 system to ISDN networks.
The ISDN30 board has one single ISDN G703 connection using RJ45 twisted pair
wiring.
It conforms to the ETSI standard ETS300102-1
• 30 channels
• Incoming as well as outgoing calls
5.5.6 Layout
Figure 29 below shows the layout of the ISDN30 board
Processor
Pin
1 Nu
2 Nu
3 Rxa
4 Txa
5 TXb
6 RXb
7 Nu
8 Nu
Pin
7 TX
8 RX
9 Ground
10 Ground
Command Description
# Enable the access to the AT command set
AT&W Write new settings to EEPROM
ATZ Restart board
AT#F0=4 Set board as ISDN protocol slave
AT#F0=8 Set board as ISDN protocol master
A B
RL1 RL2 RL3 RL4 B+ B- M+ M-
+
J1
_
1
Pin1 J2 Pin34
The terminals of section A are used for the relay contacts. The leftmost pair of
contact correspond to relay unit 1 (RL1).
The terminals of section B are used for powering the device. M+ is the positive supply
voltage and M- is the negative supply voltage. B+ is the positive battery backup
voltage and B- is the negative battery voltage. There is no connection between the
battery and the unit unless the jumpers JP5 and JP6 are soldered onto the unit.
The extension lines are connected using J2 which is mounted on the backside of the
unit. The pins of this connector are used in pairs. Pin 1 through pin 26 carries positive
and negative 24V DC voltage from B section.
Pin 27 and 28 Extension line driving relay 1
Pin 29 and 30 Extension line driving relay 2
Pin 31 and 32 Extension line driving relay 3
Pin 33 and 34 Extension line driving relay 4
The relays are activated by the ringing signal from the extension connected. The
extensions are connected by a ribbon cable from the backside of an cable termination
unit to the ringing relay unit. When a 1:1 cable is used conducting 8 wires, the
rightmost extensions of a cable termination unit are connected to the relays.
JP1 to JP4 is used to enable “hang over”. Setting the jumper will make the relay hang
for 6 seconds. This is time enough to keep the relay activated between the ringing
signals.
JP1 corresponds to relay 1, JP2 to relay 2 etc.
An indicator is found on the relay unit lit whenever the relay is activated.
6. Service
This chapter contains information useful when performing service on the
AlphaConnect 48 system.
• When the system has started, two LED indicators found on the FIO master
board near by the U46 must be flashing. It is a little difficult to see these
indicators, as they are located at the approximately centre of the FIO board.
These indicators MUST flash, indicating that the communication between the
FIO master and the CP board is operating. If the red LED indicator flashes, it
indicates that the FIO board is transmitting data to the CP board, and if the
green LED indicator flashes, it indicates that the FIO board receives data from
the CP board.
• If one both led indicators do not flash, then check that JP18 and JP19 of the
FIO board is set, and check that the cable at J2 on the CP board is properly
mounted.
• When these checks fails, try to replace either the FIO board, the CP board or
both.