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SERVICE MANUAL
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FOLLOW--UP STEERING CONTROL AMPLIFIER RUDDER
STEERING
(Analog Version) CONTROL
Declaration of conformity
We declare that this product meets the major protection requirements which are defined
in the Council Direction on the approximation of the Laws of the Member States relating
to the electromagnetic compatibility (89/336/EEC). The following standard were referred
to in examining the product for electromagnetic compatibility
DIN EN 60945 (IEC 945+A1), March 1994
Marine Navigational Equipment
Wolfgang Schmöe
...........................................
Quality Assurance Manager
CONTENTS Page
3 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--1
3.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--1
3.2 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--1
3.3 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--2
3.4 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--5
Annex:
1.1 Installation
1.1.1 Mounting
The FU Steering Control Amplifier, Type 139--153 NG001 (with cover) or
139--153 NG002 (with casing) is usually installed into bridge desks or steering stands,
see dimensional drawing in the annex.
1.1.2 Connection
For connection refer to the connection and circuit diagrams annexed to the steering
control equipment.
For terminal assignment of the FU steering control amplifier see circuit diagram in the
annex.
-- The rudder feedback potentiometer(s) and the limit switches in the feedback unit
have to be adjusted correctly! See description of the feedback unit!
Jumper B2 determines, whether a subtraction is made between the set rudder signal
and the actual rudder signal in the FU Steering Control Amplifier or whether the set rud-
der signal from the autopilot or the handwheel is output.
Jumper B2 in DIFF position: subtraction between set and actual rudder signal
Jumper B1 (output 1) and B4 (output 2) determine the amplification level of the output
signal.
Jumper B1/B4 in FIX position: amplification fixed, maximum rudder angle ±10V DC.
Jumper B1/B4 in VAR position: amplification variable, can be set with potentiometer
R35 GAIN1 (B1) or R45 GAIN 2 (B4),
refer to section 1.2.8.
Note:
If the steering control equipment is not equipped with a handwheel or an FU tiller, the FU
steering control amplifier is to be adjusted by the autopilot, refer to Section 1.2.9.
-- By setting a set course at the autopilot, deflect the rudder to the maximal port
or starboard angle.
-- Turn Potentiometer R45 GAIN 2 until the required voltage is measured at
terminals L12.2 against L12.3.
-- Set Jumper B2 to its previous position (DIFF or TRANS).
GAIN 1 GAIN 2
R35 R45
B1 B4
B2
B3 B6
B7
Output 1 TP8
Outputs
TP9
not invers parallel separat
invers
TP10
B8 R10 R19
OFFSET 1 R--SCALE 1
Fig. 1--1: Location of test point, jumpers and potentiometers on the FU steering
control amplifier
2.2 Repair
In case of fault, exchange the complete follow--up steering control amplifier and perform
the putting--into--operation procedure according to Section 1.
3 Description
3.1 Application
The follow--up steering control amplifier, analog is a central component in the ship’s
steering control system. It generates a control signals via power amplifiers to the sole-
noids of the steering gear until the actual rudder angle is equal to the set rudder angle,
preset by the handwheel or the autopilot.
The follow--up steering control amplifier, analog operates as a constant controller, i.e.
with falling regulation deviation, the control signals become smaller and so the solenoid
valves are opened to a lesser degree and the rudder position speed is smaller.
Normally the follow--up steering control amplifier, analog is connected via a power am-
plifier to the valves of the ruddermachine.
3.2 Construction
(See Dimensional Drawing 139 D 152 HP005 in the Annex).
The FU steering control amplifier consists of a PCB that is screwed onto the assembly
plate.
To obtain a better type of enclosure, the FU steering control amplifier can be installed in
a housing.
3.3 Function
The functional relations are given by the block diagram, Fig. 3--1.
Definitions:
General
The FU steering control amplifier has two separate channels for the control of a rudder
with two pumps. Each channel has its own transformer input and a common power unit..
The steering gear can be operated in single--pump or dual--pump mode.
Power Unit
The two power transformers M1 and M2 of power units 1 and 2 are fed by the pump
supply of corresponding pumps 1 and 2. Rectifiers and voltage controls generate the
+15V DC and --15V DC stabilized voltages for the signal electronics.
The potentiometer OFFSET 1 (R10) permits compensation of small angular errors with
the rudder in midship position.
The set rudder angle input can be switched between autopilot and follow--up transmitter
(handwheel or tiller) via status input ”AUTO/HAND”. The status input is activated via the
steering mode selector switch or the secondary steering selector. If the status signal is
active, (24V DC), relay D1 is attracted and the input of the set rudder amplifier (N64) is
switched over to AUTO (autopilot).
Subtraction
A subtraction between the set rudder signal and the actual rudder signal can be carried
out in the Follow--up Steering Control Amplifier, or the set rudder signal can be output as
set value:
-- Jumper B2 in the 1/2 position: DIFF: The differential amplifiers (N20 and N30)
form the regulation deviation from the rudder set value and the rudder actual value.
-- Jumper B2 in 2/3 position: TRANS: The differential amplifiers (N20 and N30)
amplify the rudder set value.
The Jumpers B1 (channel 1) and B4 (channel 2) determine the amplification factor of the
differential amplifiers.
With Jumper B1 or B4 in the FIX position, the amplification is set in such a way that the
output voltage of the differential amplifier is ±10V at the maximal rudder angle.
If an adjustment of the output voltage is required, then set Jumper B1 or B4 from FIX
(Pos. 1/2) to VAR (Pos. 3/4) and set the amplification with potentiometer GAIN 1 (R35)
or GAIN 2 (R45).
Output Signal
Both insulation amplifiers (N21 and N31) carry out the electrical separation of the output
signals from the input.
Using Jumper B3 (output 1) and B6 (output 2) , the polarity of the output signal can be
switched over, refer to Chapter 1.
Single--Pump Operation:
The pump that is switched on supplies both signal circuits, allowing both outputs to be
used.
Dual--Pump Operation:
If both pumps are switched on at the same time, then both pump branches are used in
supplying the signal circuits.
-- Separate
In separate pump operation, output 1 is activated from channel 1 and output 2 is acti-
vated from channel 2.
-- Parallel
In parallel pump operation, both outputs are activated from channel 1. This ensures
that the activation signal for the solenoid valves for pumps 1 and 2 are activated simul-
taneously.
Alarm Contacts
Alarm signalling via floating contacts (NOC or NCC) in case of supply voltage failure.
• Ambient temperature
-- Storage: --25°C to +75°C
-- Operation: 0°C to +55°C
• Inputs:
-- Supply voltage (= pump voltage): 380/440V, 50/60Hz.
A current switching signal ≙ override sets the outputs of the differential amplifier to
zero; this sets the outputs of the insulation amplifier to zero as well.
• Outputs:
-- 2 analog outputs for activation of the steering gear.
The output voltage is normally fixed:
Maximal rudder angle ±10V (”+” port, ”--” starboard).
It can, however, be set individually, refer to chapter 1.
-- Power supply with stabilized ±15V DC voltage via 1210 Ω before positive or 681 Ω
before negative voltage terminal for FU tiller or handwheel.
-- Power supply with stabilized ±15V DC voltage via 1kΩ before each positive or nega-
tive voltage terminal for the feedback unit.
-- Alarm Contacts
Floating normally--closed or normally--open contacts.
Relays that have dropped out signify: There is no supply to both PUMPS or the power
supply is defect.
Maximal load of relay contacts: 24V DC, 0.5A.
440V AC
380V AC
PUMP 1
N1 to N4
M2 N8 1
L7.1
L7.4
440V AC
380V AC
PUMP 2
FIX
+U2
N50 to N53
Fig. 3--1:
L5.1 B1
N64
Ground
TP8 GAIN 1
+15V Set value
L4.2 input R35
VAR ±15V1 L11.
δ set, hand amplifier
L4.3 1
from
δ set
Set rudder
L4.4
hand wheel
--15V Polarity
δ set, auto D1 B2 2
L4.6
TP9 DIFF N20
from
L4.7 Diff. 1 3
autopilot
Difference
R--SCALE R19 N21
amplifier B3
TRANS
+10V +15V Isolating
L3.1 amplifier 4
3--7
δ actual
L3.2 δ act., norm.
unit
--10V FIX
L3.3
to control valve 1 (via an additional amplifier)
N9 B4
OFFSET
Feedback GAIN 2
TP10
amplifier R45
to
δ act., norm. VAR ±15V2 L12.
L3.4
autopilot
Parallel 1
L2.2 D3
+15V B7 Polarity
Alarm 1
FOLLOW--UP STEERING CONTROL AMPLIFIER
change--over
Alarm 2 AUTO/HAND
Diff. 1 Diff. 2 --15V DC --15V2
to control valve 2 (via an additional amplifier)
2
D2
RUDDER
D2
TP7
TP6
TP5
CONTROL
Override
STEERING
3441E/139--153/E01.DOC032
L5.5/6
FOLLOW--UP STEERING CONTROL AMPLIFIER
(Analog Version)