Professional Documents
Culture Documents
REVISION HISTORY:
Page 2
Document Title Rev
Inspection and Test Plan For
Pipeline Construction A
08572-TRHT-EGCB-QC-AQ-012
Reference Documents
ASME B31.8 Gas Transmission and Distribution Piping Systems.
ASME B16.5 Steel Pipe Flanges and Flanged Fittings, Including Ratings for
Class
ASTM D 1267 Standard Test Method for Gauge Vapour Pressure of LPG (LP-
Gas Method)
API Std 1104 Standard for Welding Pipelines and Related Facilities
Project Documents
Page 3
Document Title Rev
Inspection and Test Plan For
Pipeline Construction A
08572-TRHT-EGCB-QC-AQ-012
08572-TRHT-SP-PL-18-OO-204 Specification for Isolating Joints
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Document Title Rev
Inspection and Test Plan For
Pipeline Construction A
08572-TRHT-EGCB-QC-AQ-012
08572-TRHT-RT-PL-18-OO-231 Stress Analysis Reports for Flow lines and Trunk lines
to 08572-TRHT-RT-PL-18-OO-
275
08572-TRHT-DG-PL-18-OO-201 Pipeline Alignment Sheets for Flow lines and Trunk lines
to 08572-TRHT-DG-PL-18-OO-
998
08572-TRHT-DK-PL-18-OO-201
to 08572-TRHT-DK-PL-18-OO-213 Pipeline Alignment Sheets Key Plan for Flow lines and Trunk lines
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Document Title Rev
Inspection and Test Plan For
Pipeline Construction A
08572-TRHT-EGCB-QC-AQ-012
1.0 DEFINITIONS/ABBREVATIONS
SC :
Contractor (PSJV) :
Company(C) :
All companies, firms, bodies, entities and partnerships providing Goods for the
Vendor :
project.
Notes;
1. This ITP primarily serves as a plan and it shall not be used to obtain signatures. Acceptance signature
shall be obtained on the referenced INSPECTION and test records which shall form generic records to
be handed over to the clients
2. The referenced INSPECTION and test records (ITR’S) are controlled independently therefore the latest
revisions of these ITR’s at the time of Initiation of ITR’s shall be utilized.
3. When filling the ITR’s do not leave any blanks, if any item/ activity is not applicable for the case denote
as N/A.
4. If any correction is required strike once, correct and countersign. Use of correction fluid on ITR’s shall
be forbidden.
5. ITR number suffixed with letter “X” are classified as in process site/ Field quality records and
will not be a part of turnover system process whereas ITR numbers suffixed as “A” are part of
Turnover process and Turnover records.
Page 6
Document Title Revision
GCB/PIUL
Material Inspection
Construction
(subject to ▪ Material approval ▪ Procedure no Supervisor
provisions of request(MAR) 08572-TRHT- Material Receiving
3.0
Project Material
a. Check fill material.
▪ Test certificates EGCB-QC- AP- H S W
GCB QC MRIR
Receiving 007
Inspector
procedure)
a. Review of applicable
▪ List of latest GCB/PIUL
drawings/documents and ▪ Complies with AFC
revision of Construction
ensure that latest revision is document register
applicable Supervisor
Drawings and available at site ▪ Complies with AFC
4.0
Documents status b. Review of work procedures,
drawings
drawings, applicable Drawing Register H R W
▪ AFC drawings GCB QC
Method Statements, QC standards and
and Inspector
Procedures and other related specifications
Specifications
documents etc.
Page 7
Inspection Status
Item Control Activity Action to be verified Reference Document Acceptance Criteria Responsible Party Verifying Document
GCB PIUL COMPANY ARH
ITR-L-0201X H R R
6.0 Right of Way
ITR-L-0201X H R R
REFER ITP- PIPELINE SURVEY,RIGHT OF WAY & TRENCHING 08572-TRHT-EGCB-QC-AQ-004
ITR-C-0201X H R R
ITR-C-0202X H R R
1. Verification of dimensions of
MTC
size, thickness, grade / class
9 Material: Pipeline Material Class Data Sheet Mill test Certificate QC Inspector MRIR H R S
2. Identify stenciling / marking
3. Checking of physical damages
Page 8
Inspection Status
Item Control Activity Action to be verified Reference Document Acceptance Criteria Responsible Party Verifying Document
GCB PIUL COMPANY ARH
Field Beveling
Page 9
Inspection Status
Item Control Activity Action to be verified Reference Document Acceptance Criteria Responsible Party Verifying Document
GCB PIUL COMPANY ARH
16.0 Field Joint High Build Polyurethane Coating REFER FIELD COATING APPLICATION ITP H R R
17.1 Clearance of Pipe Section for Lowering Check Pipe section to be lowered 1.Specification no 08572-TRHT-SP-PL- 1.Specification no 08572-TRHT-SP- Construction Supervisor / QC Pipe book, NDE and Coating Clearance H H H
18-OO-223 PL-18-OO-223 Inspector
Page 10
Inspection Status
Item Control Activity Action to be verified Reference Document Acceptance Criteria Responsible Party Verifying Document
GCB PIUL COMPANY ARH
20.00 Field Joint High Build Polyurethane Coating REFER FIELD COATING APPLICATION ITP H R R
Page 11
Inspection Status
Item Control Activity Action to be verified Reference Document Acceptance Criteria Responsible Party Verifying Document
GCB PIUL COMPANY ARH
a.End Seals
b.Separation of Cables
c.Insulation
d.Casing Pipe Slope
e.Acceptance of Pipe Coating 1. Document 08572-TRHT-SP-PL-18-OO- 1. Document 08572-TRHT-SP-PL- Construction Supervisor / QC
22 Road and other Crossings (if applicable) Pipe Book H R R
f.Acceptance of NDE 223 18-OO-223 Inspector
g.Acceptance of Weld Visual
h.Survey Report
i.Cathodic Protection
Requirement
a.Pipe Book
b.Punch list
c.temp. Supports requirement
d.Blind flanges as per STD
•Test procedure
Test Pack/ System Release Report for e.Items which is exclude from Construction Supervisor / QC ITR-L-0102A
23 •P&ID H R/A R/A
Pressure Test, thetest PL-18-OO-224 Inspector Approved test pack
Approved test pack
f.Check valve direction
g.Vent and Drain point
h.Test limits
i.Anchor block installation
REFER
Cathodic Protection, Heat tracing, FOC &
25 - ITP FOR INSTALLATION OF CATHODIC PROTECTION SYSTEM - ITP NO 08572-TRHT-EGCB-QC-AQ-013 H R S
LDS, etc.. (For U/G Section)
- ITP FOR INSTALLATION OF ELECTRICAL POWER & CONTROL CABLES - ITP NO 08572-TRHT-EGCB-QC-AQ-014
Legend : S - Surveillance Inspection, W - Witness Inspection Point, H - Mandatory Hold Point for Inspection, R/A - Review & Approve, AFC - Approved for construction
Page 12
JI2043-TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1 , ALGERIA R
GCB PIUL SH
NAME
DESIGNATION
SIGNATURE
DATE
Page 13
JI2043-TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1 , ALGERIA
PIPELINE WELDING BOOK FOR TEST PACKAGE NO.:
FROM JOINT N° FROM CHAINAGE
SYSTEM NO.: SUB. SYSTEM NO.: PIPELINE MATERIAL: SECTION THICKNESS:
Welding
Section No.
BENDING REPORTS
Weld No. L1 L2 THK1 THK2 Pipe No1 Pipe No2 Visual Visual Check & Recap Welders Repair "R1" Repair "R2" Coating 100% HOLIDAY TEST
Pipe No1 Pipe No 2 Heat No 1 Heat No 2 WPS No. UT PT/MT
(m) (m) (mm) (mm) Bend deg Bend deg Root Hot Fill 1 Fill 2 Fill 3 Fill 4 Cap Repaired Repaired ACC RS R1 R2 CO
Report Date Visual Date Visual Date VT "R1" Date WPS No. by
VT "R2" Date WPS No. by
PK SIZE TYPE JOINT No. EXT. R L R L R L R L R L R L R L Report Date Report Date Report Date Report Date Report Date Report Date Report Date Report Date Report Date
SIGNATURE
DATE
Page 14
WELD MAP
CLIENT SONATRACH CONTR NO.:
PROJECT JI 2043 TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1 PROJ. NO. :JI 2043
Page 15
JI2043-TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1
JI-2043-ITR-L-01002X
MAGNETIC PARTICLE INSPECTION REPORT
ITR-L-01002X
Magnetizing Equipment AC Yoke DC Yoke Permanent Yoke Prods Other (Specify) Lifting Power: Prod/Pole Spacing: Min. mmMax. mm Test Equipment No:
Page 16
INSPECTION & TEST RECORD-PIPELINE
PIPELINE HOLIDAY TEST AND LOWERING REPORT
JI-2043-ITR-L-0701X
ITR-L-0701X
Report No.
SUB CONTRACTOR
Date
Line Identification.
Pipeline Unit
Type of coating :
Welding of section to be laid are all accepted YES NO
CIVIL CLEARANCE
REMARKS :
DESIGNATION
SIGNATURE
Page 17
INSPECTION & TEST RECORD-PIPELINE
ROAD CROSSING SECTION REPORT
JI-2043-ITR-L-0501X
ITR-L-0501X
DRAWING NO.
LOCATION
NDE CLEARANCE
SPACER INSTALLATION
Crash Barrier
Road width -
KP 0 / J KP 0 / J
Page 18
INSPECTION & TEST RECORD-PIPELINE
TRENCHING / BACKFILLING INSPECTION RECORD
JI-2043-ITR-L-0601X
ITR-L-0601X
CLIENT CONTR NO.:
PROJECT PROJ. NO.:
CONTRACTOR SUB CONTR. NO.:
REPORT NO.:
SUB CONTRACTOR
DATE:
Sl. No. Description Result Remarks
1 Trenching:
1.1 Type of Soil
1.2 Trenching as per Drawing
1.3 Trenching Clearance from Ch……….…….. to Ch………………
1.4 Sand Bedding from Ch……………….. to Ch………………….
1.5 Released for Lowering from Ch……….…….. to Ch…………….
2 Backfilling:
Top of Pipe Elevation as per Drawing
2.1
(Ref. Report No. _ _ _ _ _ _ _ _ _ _ _ _ _)
2.2 Released for Post Padding
2.3 Backfilling
2.4 Final inspection
Page19
TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1
SH LOGO Inlet Separation and Boosting Facility in Ohanet
WELDER PERFORMANCE QUALIFICATION (WPQ) RECORD
Project :TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1 Project No :JI 2034
Contractor: Petrofac Engineering and Construction Con No:CT-G-T/007/SH/EPM/EP/G/18
Sub. Contractor:GCB
Corrosion-resistant overlay
N/A
Alternative Radiographic examination results(API 1104) : Weld is Acceptable RT Report No. : ????????
Length of Welding Pipe : 190.5 mm Plate : N/A
Fillet test - Fracture test (QW-180) N/A Length & % of defects N/A
Macro examination (QW-184) N/A Fillet size (mm). Concavity/Convexity (mm)
Other tests N/A
Film or specimenrs evaluated by inspector name? Company inspector name?
Mechanical test conducted by N/A Laboratory test no. N/A
Welding supervised by SUMITH V V
We certify that the statements in this record are correct and that the test coupons were prepared, welded and tested in accordance with the requirements of API 1104 and
the Project specification 08572-TRHT-AQ-QC-00-OO-212
Page 20
WELDER IDENTIFICATION CARD
Front Side
Name
ID NO.
Certificate No.: Welder Photo
GCB SIGN
PIUL SIGN
CA SIGN
Back Side
Base Material:
Page 21
INSPECTION & TEST RECORD-WELDING
ITR- W-0101X
WELDING CONSUMABLES REQUEST CARD
JI-2043-ITR-W-0101X
W-0101X
Plant/Unit: Project No.: Record No.:
Drawing No.: Rev. No.: System/Sub-system No.:
Quiver: No…………………..……T(0C)………………………
Area: …………………………………………………………….
Issued by store
Shop No.: ……………………………………………………… Received by
keeper
Requested by Welding Foreman: Name: Name:
Name Signature Date Signature: Signature:
Date: Date:
Welder’s Name: ……………………………………………….. WELDING CONSUMABLES ISSUANCE
Welder’s ID: …………………………………………………….. Brand ǿ Issued
AWS No. Lot No.
WPS No. : …………………………… Name (mm) (kg.)
Quiver: No…………………..……T(0C)………………………
Area:
…………………………………………………………………….
Issued by store
Shop No.: ……………………………………………………… Received by
keeper
Requested by Welding Foreman: Name: Name:
Name Signature Date Signature: Signature:
Date: Date:
Name
Signature
Date
Page 22
JI 2043 TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1
PROJECT ITR NO: JI-2043-ITR-W-0102X
ITR-W-0102X
WELDER QUALIFICATION REGISTER
TOTAL QUALIFIED
Example remarks D = DISQUALIFIE
P = PASSED W = WARNING LETTER ISSUED NOS = NOT ON SITE C/H = CHARGE HAND
Page 23
JI 2043 TINRHERT FIELD DEVELOPMENT PROJECT – EPC
LIQUID PENETRANT INSPECTION REPORT
JI-2043-ITR-L-0801X
ITR-L-0801X
Emulsifier
Developer
Name
Signature
Date
Page24
JI 2043 TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1
ULTRASONICINSPECTION REPORT
JI-2043-ITR-L-0901X
ITR-L-0901X
Plant/Unit: Project No.: Record No.:
Drawing No.: Rev. No.: System/Sub-system No.:
1/2
Page 25
JI 2043 TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1
ULTRASONICINSPECTION REPORT
JI-2043-ITR-L-0901X
ITR-L-0901X
Signature
Date
2/2
Page 26
INSPECTION & TEST RECORD-PIPELINE
PIPELINE HYDROTEST RELEASE/
CLEARANCE CHECKLIST
JI-2043-ITR-L-0102A
GCB Code
ITR-L-0102A
SYSTEM No: SUB-SYSTEM No:
AREA : DRAWING No:
ROUTE ID
FROM
TO
Page 27
JI2043-TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1
ITRNo:L-0403X
COLDBENDPIPES- INSPECTION REPORT
Date:
Page 28
INSPECTION & TEST RECORD-PIPELINE
ITR No: L-0401X
LINE PIPES - HAULING
JI-2043-ITR-L-0401X
Date:
Test Instruments Used Make Model Sl. No. Cal. Due Date
Note: Type and size of defect (if any) shall be recorded as observation.
Name
Signature
Date
Page 29
INSPECTION &TESTRECORD-PIPELINE
ITRNo:L-0402X
LINEPIPES- STRINGING
PEC-QU-FRM-X-16413Rev0
GCB Code
L-0402X
Proje ct No.: Sub Sys te m No.: Record No:
Date:
Note: Type and size of defect (if any) shall be recorded as observation.
Company Signature: Applicable Not Applicable
Signature
Date
Page 30
JI2043-TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1
INSPECTION & TEST RECORD-WELDING
JI-2043-ITR-L-01004X
HARDNESS RECORD
ITR-L-01004X
Sub-contractor
Hardness testing
Weld
Isometric no. Location Equipment:
HB/HRc /
WELD N° Dia. W.T. Accept Reject
HV
Signature
Date
Page 31
JI2043-TINRHERT FIELD DEVELOPMENT PROJECT – EPC 1
ITR No:L-01001X
RADIOGRAPHY REPORT
ITR No:L-01001X
Plant/Unit:RACC0RDEMENT DES 36PUITS OHANET –THRT FIELD DEVELL PROJECT EPCI1 Project No.:JI-2043 Record No.: …………
LINE No.: MFD-TIL-IAK TO SBF- Rev. No.: System/Sub-system No.:
Source Type: GAMMA Source Strength: RT Technique : Film Type & Brand Name: AGFA DS Pb Screen Thickness:
RAY 32 Ci or KV DWSI Film Processing: (Manual/Automatic) (1)Front NA (mm)(2)Back MA mm
Maximum Source Size / Focal Spot: (mm) SFD: inch Maximum Geometric Unsharpness (Ug): 0.3 mm Film Density: 2-4
Material Grade: API 5L Penetrameter Type & No. Location of Penetrameter: FILM SIDE Wire RT Procedure No. & Rev. No.:
X60-WPS04 N° IQI 6 Required: Achieved: Acceptance Criteria &
Edition:API1104
Burn Through
Concave Root
Penetration
Penetration
NDE Result (Accept / Reject)
Slag or El.
Service Weld Welder Film
Undercut
Concavity
Request LINE No. Size & Remarks
Porosity
Surface
Class No. ID Location
Lack of
Lack of
Excess
Defect
Fusion
No Thickness
Other
Crack
GCB PIUL SH
Signature
Date
Page 32
TINRHERT FIELD DEVELOPMENT PROJECT ALGERIA EPC1
Page 33