Professional Documents
Culture Documents
Linear Encoders
Length Gauges
Angle Encoders
Rotary Encoders
Contouring Controls
Touch Probes
Evaluation Electronics
Digital Readouts
09/2018
DR. JOHANNES HEIDENHAIN GmbH This General Catalog offers you an overview
The image on the title page shows a
develops and manufactures linear and of the HEIDENHAIN product program.
milled part with curved surfaces that
angle encoders, rotary encoders, Refer to our specific product documentation
was milled with diagonal, alternating
evaluation units, and numerical controls. (see For more information on page 68)
face-milling movements. The workpiece
HEIDENHAIN supplies its products to or the Internet at www.heidenhain.de for
was machined with a TNC control from
manufacturers of machine tools, and of more products and information. Our sales
HEIDENHAIN on an HSC machining
automated machines and systems, in personnel will be glad to help you personally.
center. Despite the direction reversal
particular for semiconductor and electronics See Sales and service—worldwide on
during face milling, a very high surface
manufacturing. page 70 for addresses and telephone
quality was attained thanks to the highly
numbers.
dynamic motion control.
HEIDENHAIN is represented in over
50 countries—mainly through its own
subsidiaries. Sales engineers and service
technicians support the user on-site with
technical information and servicing.
Contents
Angle measurement 18
Sealed angle encoders
Angle encoder modules
Modular angle encoders
Rotary encoders
30 m long measuring machine for scale tapes Vacuum machine for application of chromium layers
Angle comparator, measuring step approx. 0.001” ALMA radio telescope in Chajnantor, Chile (photo courtesy of ESO)
4
Precision graduations—the foundation for high accuracy
Electronic
scanning
Sealing lips Mounting block
6
Length gauges With incremental linear encoders the
Length gauges from HEIDENHAIN feature current position is determined by starting
integral guideways for the plunger. at a datum and counting measuring steps,
They are used to monitor measuring or by subdividing and counting signal periods.
equipment, in industrial metrology, and as Incremental encoders from HEIDENHAIN
position encoders. feature reference marks, which must be
• Accuracy grades as fine as ±0.1 µm scanned after switch-on to reestablish the
• For measuring steps to 0.005 µm (5 nm) reference point. This process is especially
• Measuring lengths up to 100 mm simple and fast with distance-coded
• High measuring accuracy reference marks.
• Available with automated plunger drive
• Simple mounting Absolute linear encoders from
HEIDENHAIN require no previous traverse
to provide the current position value.
The encoder transmits the absolute value
through the EnDat interface or another
serial interface.
Length gauges For measuring stations and multipoint inspection apparatuses AT, CT, MT, ST 16
7
LC, LF, LS, LB sealed linear encoders
With full-size scale housing
Absolute
1)
LC 115 /LC 185 LC 211/LC 281
LC 195 F/M/P/S1) LC 291 F/M
Grating period 20 µm 40 µm
Reference mark –
1)
Also available with functional safety
2)
5/10/20-fold integrated interpolation
8
LC 100
LF 185
LC 200
LS 600
Incremental
LF 185 LS 187 LS 688 C LB 382
LS 177 LS 628 C
SUPRADUR phase grating DIADUR glass scale DIADUR glass scale AURODUR steel scale tape
on steel
8 µm 20 µm 20 µm 40 µm
4 µm LS 187: 20 µm LS 688 C: 20 µm 40 µm
LS 300 series
• Typically for manual machines
10
LC 400
LS 400
LF 485
LS 300
Absolute Incremental
1)
LC 415 /LC 485 LF 485 LS 487 LS 388 C
LC 495 F/M/P/S1) LS 477 LS 328 C
Measuring standard DIADUR glass scale SUPRADUR DIADUR glass scale DIADUR glass scale
phase grating on steel
Grating period 20 µm 8 µm 20 µm 20 µm
Incremental
LIP 382 LIP 281 LIP 6081
LIP 211 LIP 6071
Measuring standard DIADUR phase grating OPTODUR phase grating DIADUR phase grating on glass
on Zerodur glass ceramic on Zerodur glass ceramic or Zerodur glass ceramic
Grating period 0.512 µm 2.048 µm 4 µm
12
PP exposed linear encoders
Two-coordinate encoders
Applications include:
• Measuring and production equipment in
the semiconductor industry
ML = 120 mm • Measuring and production equipment in
the electronics industry
• Extremely fast X-Y tables
• Measuring machines and comparators
• Measuring microscopes
Incremental
LIF 481 PP 281
LIF 471
SUPRADUR phase grating on glass Measuring standard DIADUR phase grating on glass
or Zerodur glass ceramic Grating period 8 µm
8 µm
Interface 1 VPP
LIF 481: 1 VPP
LIF 471: TTL Signal period 4 µm
One
13
LIC, LIDA exposed linear encoders
For high accuracy and large measuring lengths
The LIC and LIDA exposed linear encoders LIC and LIDA are particularly easy to mount LIC 4100 series
are designed for high traversing speeds with various mounting possibilities: • Absolute position acquisition
up to 10 m/s and large measuring lengths up to 28 m
of up to 30 m. LIC 41x3, LIDA 4x3 • Various mounting options
• Scale of glass or glass ceramic is bonded
LIC encoders make absolute position directly onto the mounting surface
measurement possible over measuring
lengths up to 28 m. In their dimensions LIC 41x5, LIDA 4x5
they correspond to LIDA 400 and LIDA 200 • One-piece steel scale tape is drawn into LIP 400 series
incremental linear encoders. an aluminum extrusion and tensioned at • Large measuring lengths up to 30 m
its ends • Various mounting options
On the LIC and LIDA linear encoders, steel • The aluminum extrusions can be • Limit switches
scale tapes typically serve as substrate for screwed or bonded onto the mounting
METALLUR graduations. With the LIC 41x3 surface
and LIDA 4x3, graduation carriers of glass or
glass ceramics permit thermal adaptation LIC 41x7, LIC 21x7, LIDA 4x7, LIDA 2x7
thanks to their different coefficients of • One-piece steel scale-tape is drawn into
linear expansion. aluminum extrusions and fixed at center LIC 2100 series
• The aluminum extrusions are bonded • Absolute position measurement
onto the mounting surface • Large mounting tolerances
LIC and LIDA exposed linear encoders are • For simple applications
typically used for: LIC 41x9, LIC 21x9, LIDA 4x9, LIDA 2x9
• Coordinate measuring machines • One-piece steel scale tape is bonded
• Inspection machines directly to the mounting surface
• PCB assembly machines
• PCB drilling machines LIP 200 series
• Precision handling devices • Scale tape cut from roll
• Position and velocity measurement on • Large mounting tolerances
linear motors • For simple applications
• Simple installation through integrated
function display
Absolute Incremental
LIC 4113 LIC 4115 LIC 4117 LIC 4119 LIDA 483
LIC 4193 F/M LIC 4195 F/M LIC 4197 F/M LIC 4199 F/M LIDA 473
Measuring standard METALLUR graduation on METALLUR steel scale tape METALLUR graduation
glass ceramic or glass on glass ceramic or glass
Grating period 40 µm 40 µm 20 µm
LIDA 485
LIC 2117
LIDA 279
Incremental Absolute
LIDA 485 LIDA 487 LIDA 489 LIDA 287 LIDA 289 LIC 2117 LIC 2119
LIDA 475 LIDA 477 LIDA 479 LIDA 277 LIDA 279 LIC 2197 F/M/P LIC 2199 F/M/P
METALLUR steel scale tape Steel scale tape Steel scale tape
20 µm 200 µm 220 µm
±45 nm ±2 µm ±2 µm
140 mm to 240 mm to 6040 mm Scale tape from the roll 120 mm to 3020 mm
30 040 mm 3 m/5 m/10 m (larger measuring lengths
upon request)
Absolute Incremental
AT 1218 AT 3018 CT 2501 CT 6001 MT 1281 MT 1271
AT 1217 AT 3017 CT 2502 CT 6002 MT 1287
Measuring standard DIADUR glass scale DIADUR phase grating on Zerodur glass ceramic scale
–6 –1
Coefficient of linear expansion: therm (0±0.1) × 10 K
Signal period – 2 µm –
1) 1)
System accuracy ±1 µm ±2 µm ±0.1 µm ±0.1 µm ±0.2 µm
±0.03 µm2) ±0.05 µm2)
Measuring range 12 mm 30 mm 25 mm 60 mm 12 mm
Plunger actuation AT xx18: By measured object CT xx01: With motor MT xxx1: Cable-type lifter or free
AT xx17: Pneumatic CT xx02: By coupling MT xx87: Pneumatic
1)
At 19 °C to 21 °C; permissible temperature fluctuation during measurement: ±0.1 K
2)
With linear length-error compensation in the evaluation electronics
3)
5/10-fold integrated interpolation
16
MT 101 M CT 6001 MT 2581 AT 3018 ST 3088
10 µm 20 µm
2 µm – 10 µm 20 µm – 20 µm –
±0.5 µm ±1 µm ± 1 µm
25 mm 60 mm 100 mm 12 mm 30 mm
17
Angle measurement
18
Mounting variants With incremental angle encoders and
In angle encoders and rotary encoders rotary encoders, the current position is
with integral bearing and stator coupling, determined by starting at a datum and
the graduated disk of the encoder is counting measuring steps, or by subdividing
connected directly to the shaft to be and counting signal periods. Incremental
measured. The scanning unit is guided on encoders from HEIDENHAIN feature
the shaft via ball bearings, supported by reference marks to reestablish the reference
the stator coupling. As a result, during point.
angular acceleration of the shaft, the stator
coupling must absorb only that torque Incremental rotary encoders with
resulting from friction in the bearing. These commutation signals provide the angular
angle encoders therefore provide excellent shaft position value—without requiring
dynamic performance. Thanks to the stator previous traverse—with sufficient accuracy
coupling, the system accuracy includes to correctly control the phases of the rotating
the error of the shaft coupling. field of a permanent-magnet three-phase
Other benefits of the stator coupling are: motor.
• Simple installation
• Short overall length Absolute angle encoders and rotary
• High natural frequency of the coupling encoders require no previous traverse
• Hollow through shaft is possible to provide the current position value.
Singleturn encoders provide the current
Angle encoders and rotary encoders with angular position value within one revolution,
integral bearing for a separate shaft while multiturn encoders can additionally
coupling are designed with a solid shaft. distinguish between revolutions. The
The recommended coupling to the position values are transmitted over an
measured shaft compensates radial and EnDat, SSI, PROFIBUS-DP, PROFINET,
axial tolerances. Angle encoders for or other serial data interface. The
separate shaft couplings permit higher bidirectional EnDat interface and the
shaft speeds. PROFIBUS-DP or PROFINET interfaces
enable automatic configuration of the
Angle encoders and rotary encoders higher-level electronics and provide
without integral bearing operate without monitoring and diagnostic functions.
friction. The two components—the scanning
head and the scale disk, drum, or tape— Under the designation functional safety,
are adjusted to each other during assembly. HEIDENHAIN offers encoders with purely
The benefits are: serial data transmission as single-encoder
• Requires little space systems for safety-related machines and
• Large hollow-shaft diameters systems. The two measured values are
• High shaft speeds possible already formed independently of each other
• No additional starting torque in the encoder, and are transmitted to the
safe control via the EnDat interface.
With integral bearing, for separate shaft coupling Incremental ROC, ROD 22
Rotary encoders
With integral bearing, for mounting by stator coupling Absolute (singleturn/multiturn) ECN, EQN 34
Incremental ERN
With integral bearing, for separate shaft coupling Absolute (singleturn/multiturn) ROC, ROQ, RIC, RIQ 38
Incremental ROD
19
RCN, RON, RPN sealed angle encoders
With integral bearing and integrated stator coupling
Because of their high static and dynamic RCN 2000 and RON 200 series
accuracy, the RCN, RON, and RPN angle • Compact size
encoders with integral bearing and integral • Sturdy design
stator coupling are the preferred units for • Typically used with rotary tables, tilting
high-precision applications such as rotary tables, for positioning and speed control
tables and tilting axes. The measuring • Stainless steel versions (e.g. for antennas)
standard is a circular scale with DIADUR upon request
graduation or—with the RPN—a phase
grating. For the units with stator coupling,
the specified accuracy includes the error
caused by the coupling. For angle encoders
with separate shaft coupling, the coupling
error must be added to find the system
accuracy.
20
Absolute Incremental
1)
RCN 2380 RCN 2310 RCN 2390 F RCN 2390 M RON 225 RON 285
RCN 2580 RCN 25101) RCN 2590 F RCN 2590 M RON 275 RON 287
2)
Interface EnDat 2.2 EnDat 2.22) Fanuc i Mitsubishi TTL 1 VPP
with 1 VPP
Position values/revolution RCN 23x0: 67 108 864 (26 bits); RCN 25x0: 268 435 456 (28 bits) –
System accuracy RCN 23x0: ±5”; RCN 25x0: ±2.5” ±5” ±5”; ±2.5”
Absolute
1)
RCN 5380 RCN 5310 RCN 5390 F RCN 5390 M
RCN 5580 RCN 55101) RCN 5590 F RCN 5590 M
Position values/revolution RCN 53x0: 67 108 864 (26 bits); RCN 55x0: 268 435 456 (28 bits)
Absolute Incremental
1)
RCN 8380 RCN 8310 RCN 8390 F RCN 8390 M RON 786 RON 886 RPN 886
RCN 8580 RCN 85101) RCN 8590 F RCN 8590 M
System accuracy RCN 83x0: ±2”; RCN 85x0: ±1” ±2” ±1”
1)
Incremental Also available with functional safety
2)
RON 905 DRIVE-CLiQ via EIB; PROFIBUS-DP via gateway
3)
2-fold integrated interpolation
4)
Interface 11µAPP 5/10-fold integrated interpolation
21
ROC, ROD sealed angle encoders
With integral bearing, for separate shaft coupling
ROC and ROD angle encoders with solid ROC 2000 and ROD 200 series
shaft for separate shaft coupling are • Compact size
particularly suited to applications where • Sturdy design
higher shaft speeds or larger mounting • Typically used with rotary tables,
tolerances are required. The precision shaft tilting tables, for positioning and
couplings allow axial motion up to ± 1 mm. synchronization monitoring
ROC 7000
22
Absolute Incremental
ROC 2310 ROC 2380 ROC 2390 F ROC 2390 M ROD 220 ROD 270 ROD 280
4)
Interface EnDat 2.2 EnDat 2.24) Fanuc i Mitsubishi TTL TTL 1 VPP
1 VPP
Absolute Incremental
ROC 7310 ROC 7380 ROC 7390 F ROC 7390 M ROD 780 ROD 880
23
MRP, SRP angle encoder modules
Assemblies for high-precision rotary axes
Mounting option 2
MRP 8000 series
Angle encoder modules with integrated
encoder and bearing
• Compact dimensions
• High measuring and bearing accuracy
• Hollow shaft 100 mm
MRP 8010
24
Incremental Absolute
MRP 2080 MRP 2010
Maximum permissible axial load 50 N (centered load, purely static, without additional vibrations or shock loading)
Radial guideway accuracy Measured at distance h = 52 mm from the ball race: 0.60 µm
Incremental Absolute
MRP 5080 MRP 5010
Maximum permissible axial load 200 N (centered load, purely static, without additional vibrations or shock loading)
Incremental Absolute
MRP 8080 MRP 8010
Maximum permissible axial load 300 N (centered load, purely static, without additional vibrations or shock loading)
Incremental Absolute
SRP 5080 SRP 5010
Maximum permissible axial load 200 N (centered load, purely static, without additional vibrations or shock loading)
25
ERP, ERO modular angle encoders
Without integral bearing, with optical scanning
ERO 6000
26
Incremental
ERP 1070
ERP 1080
Mech. permissible speed 2600 rpm 2000 rpm 1200 rpm 950 rpm
Incremental
ERO 6070 ERO 6180
ERO 6080
Inside diameter D1 25 mm 95 mm 41 mm
27
ECA, ERA modular angle encoders
Without integral bearing, with optical scanning
Spacer
shim
Protective
cover Compressed-
air inlet ERA 4000 series
• High shaft speeds up to 10 000 rpm
Spacer
• Sturdy design with steel scale drum
shim
and METALLUR graduation
• Axial motion of measured shaft
permissible up to ± 0.5 mm Interface
• The ERA 4480 C is available with larger
diameters or as versions with protective Signal periods/revolution ERA 4280 C
cover ERA 4480 C
• Various drum versions ERA 4880 C
ERA 4xx0: With centering collar
ERA 4000 ERA 4xx2: With 3-point centering
With protective cover Accuracy of graduation
Inside diameter D1
Outside diameter D2
28
Absolute
1)
ECA 4412
ECA 4492 F
ECA 4492 M
ECA 4492 P
ECA 4412: EnDat 2.2; ECA 4492 F: Fanuc i; ECA 4492 M: Mitsubishi; ECA 4492 P: Panasonic
8500 rpm 6250 rpm 5250 rpm 4500 rpm 4250 rpm 3250 rpm 2500 rpm 1800 rpm 1500 rpm
1)
Also available with functional safety
Incremental
ERA 4280 C1) Signal period 20 µm
ERA 4480 C Signal period 40 µm
ERA 4880 C Signal period 80 µm
1 VPP
10 000 rpm 8500 rpm 6250 rpm 4500 rpm 4250 rpm 3250 rpm 2500 rpm 1800 rpm 1500 rpm
1)
For other drum versions, please refer to our Angle Encoders without Integral Bearing brochure
29
ERA modular angle encoders
Without integral bearing, with optical scanning
The HEIDENHAIN ERA angle encoders ERA 7000 and ERA 8000 series
with steel scale tape as measuring • For very large diameters up to 10 m
standard function without integral bearings. • METALLUR steel scale tape
They are intended for integration in
ERA 7000 series
machine elements or components. They
Scale tape is placed in a slot on the inside
are designed to meet the following
circumference of the machine element
requirements:
• ERA 7400 C: Full-circle version
• Large hollow shaft diameters up to 10 m
• ERA 7401C: Segment version
• No additional starting torque from shaft
seals
ERA 7481 C
Spacer shim
ERA 7400 C
ERA 8400 C
ERA 8480 C
30
Incremental
ERA 7400 C
Incremental
ERA 8400 C
31
ERM modular angle encoders
Without integral bearing, with magnetic scanning
Typical fields of application include machines ERM 2420 and ERM 2480 series
and equipment with large hollow shaft • For large shaft diameters up to 410 mm
diameters in environments with large • Drum fastening with axial screws
amounts of airborne particles and liquids, • Distance-coded reference marks are
for example: possible
• Rotary and tilting axes for ERM 2280
• C axes on lathes for ERM 2410,
ERM 2420, and ERM 2480
• Main spindles on milling machines for
ERM 2484, ERM 2485, and ERM 2984
ERM 2480
ERM 2410
Scale drum
ERM 2200 • Consists of ERM 2410 scanning head
ERM 2400 and the ERM 2400 C scale drum
• Incremental measuring method with
distance-coded reference marks
• Integrated counting function for absolute
position-value output
• Absolute position value after traverse of
two reference marks
Scale drum
ERM 2404
ERM 2904
ERM 2484
4
32
Incremental
ERM 2280
Interface 1 VPP
Incremental
ERM 2420
ERM 2480
ERM 2410
2)
Interface ERM 2420: TTL; ERM 2480: 1 VPP; ERM 2410: EnDat 2.2
Line count/accuracy 600/ 900/ 1024/ 1200/ 1400/ 2048/ 2048/ 2600/ 3600/
of graduation ±11” ±8” ±7” ±6” ±5.5” ±4” ±5” ±4” ±3.5”
Outside diameter D2 75.44 113.16 128.75 150.88 176.03 257.50 257.50 326.90 452.64
mm mm mm mm mm mm mm mm mm
1)
Speed 19 000 14 500 13 000 10 500 9000 6000 6000 4500 3000
rpm rpm rpm rpm rpm rpm rpm rpm rpm
Incremental
ERM 2484 ERM 29844)
ERM 24853)
Interface 1 VPP
Line count/accuracy 512/±17” 600/±14” 900/±10” 1024/±9” 192/±68” 256/±51” 300/±44” 400/±33”
of graduation
Outside diameter D2 64.37 mm 75.44 mm 113.16 mm 128.75 mm 58.06 mm 77.41 mm 90.72 mm 120.96 mm
1)
Speed ERM 2484: 42 000 36 000 000 20 000 000 35 000 000 000
rpm rpm rpm rpm rpm rpm rpm rpm
ERM 2485: 33 000 27 000 – – – – – –
rpm rpm
34
Absolute Incremental
ECN 1013 EQN 1025 ECN 1023 EQN 1035 ERN 1020 ERN 1030 ERN 1070 ERN 1080
EnDat 2.21) with 1 VPP; SSI EnDat 2.21) TTL HTL TTL2) 1 VPP
DC 3.6 V to 14 V; DC 5 V DC 10 V to 30 V DC 5 V
DC 4.75 V to 30 V
Absolute Incremental
3)
EQN 4253) ECN 4254) EQN 4374) ERN 4203) 3)
ECN 413 ERN 430 ERN 4803)
ECN 425 F EQN 437 F ERN 460
ECN 425 M EQN 435 M
ECN 424 S4) EQN 436 S4)
EnDat 2.21) 1) 1)
PROFIBUS- EnDat 2.2 PROFIBUS- EnDat 2.2 ; Fanuc i; TTL; HTL 1 VPP
with DP; with DP; Mitsubishi; TTL
1 VPP; SSI PROFINET 1 VPP; SSI PROFINET Siemens DRIVE-CLiQ
8192 (13 bits) 8192 (13 bits) ECN 425, EQN 437: –
33 554 432 (25 bits)
ECN 424, EQN 436:
16 777 216 (24 bits)
EQN 435: 8 388 608 (23 bits)
PROFIBUS-DP/PROFINET
Absolute Incremental
ECN 113 ECN 125 ERN 120 ERN 130 ERN 180
1)
Interface EnDat 2.2 with EnDat 2.21) TTL HTL 1 VPP
1 VPP
ERN 1123
• Blind hollow shaft 8 mm
• Housing outside diameter 35 mm
• Stator coupling with bolt-hole circle
40 mm
• Natural frequency of the stator coupling:
1000 Hz
• Mech. permissible speed 6000 rpm
• IP00 protection
ECN/EQN 1100
Supply voltage
Operating
temperature
ECN/EQN/ERN 1300
36
Absolute Incremental
2)
ECN 1113 EQN 1125 ECN 1123 EQN 11352) ERN 1123
Absolute Incremental
4)
ECN 1313 EQN 1325 ECN 1325 EQN 13374) ECN 1324 S4) EQN 1336 S4) ERN 1321 ERN 1326 ERN 1381 ERN 1387
8192 (13 bits) 33 554 432 (25 bits) 16 777 216 (24 bits) –
DC 3.6 V to 14 V DC 10 V to 28.8 V DC 5 V
1)
Includes EnDat 2.1 command set; PROFIBUS-DP via gateway
2)
Three block commutation tracks with 90° or 120° mech. phase shift
3)
One sine and one cosine signal with one period per revolution of the encoder shaft
4)
Also available with functional safety
37
ROC, ROQ, ROD, RIC, RIQ rotary encoders
With integral bearing, for separate shaft coupling
HR handwheel
The photoelectric encoders ROC, ROQ, ROC, ROQ, ROD 1000 series ERN 1000 series
and ROD, as well as the inductive RIC and • Miniaturized dimensions for installation
RIQ encoders from HEIDENHAIN have in small devices or in limited installation
integrated bearings and are sealed. The space
degree of protection is IP64 to IP66, • Mounting by synchro flange
depending on the version. They are robust • Shaft diameter 4 mm
and compact.
These encoders are coupled by the rotor
to the measured shaft through a separate HR handwheel
coupling that compensates axial motion • Compact dimensions
and misalignment between the encoder • Sturdy design
shaft and measured shaft. • Mechanical detent HR 1120
Absolute
1)
Synchro flange RIC 418 RIQ 430 ROC 413 ROQ 4251) ROC 413
Clamping flange
Incremental
2)
ROQ 436 S2) ROC 4252) 2) 1)
ROQ 425 ROC 424 S ROQ 437 ROD 426 ROD 4661) ROD 4361) ROD 4861)
ROC 425 F ROQ 437 F
ROD 4201) 1)
ROC 425 M ROQ 435 M – ROD 430 ROD 4801)
DC 10 V to 28.8 V DC 3.6 V to 14 V DC 5 V DC 10 V to 30 V DC 5 V
3)
Signal periods over 5000 are generated through signal doubling in the encoder
4)
Includes EnDat 2.1 command set; PROFIBUS-DP via gateway
39
ECI, EQI, EBI, ERO rotary encoders
Without integral bearing
ECI/EBI 4000
40
Incremental
ERO 1225 ERO 1285
Incremental
ERO 1420 ERO 1470 ERO 1480
1)
Interface TTL TTL 1 VPP
Line count 512 1000 1024 1000 1500 512 1000 1024
Shaft diameter D 4, 6, 8 mm
1)
5/10/20/24-fold integrated interpolation
Absolute
1)
ECI 1119 EQI 11311) ECI 1118
ECI 13191) EQI 13311) EBI 1135
Position values/revolution 524 288 (19 bits) 262 144 (18 bits)
Mech. permissible speed 15 000 rpm 12 000 rpm ECI 1118: 15 000 rpm
EBI 1135: 12 000 rpm
Absolute
1)
ECI 119 EBI 135 ECI 4010 EBI 40101) ECI 4090 S1)
Position values per rev. 524 288 (19 bits) 1 048 576 (20 bits)
Line count 32 –
Shaft Hollow through shaft 30, 38, 50 mm Hollow through shaft 90, 180 mm
1)
Also available with functional safety
2) DRIVE-CLiQ is a registered trademark
Multiturn function via battery-buffered revolution counter
of SIEMENS AG.
41
Machine tool control
Controls for milling machines Controls for lathes Quickly and easily to the finished part
With its TNC controls, HEIDENHAIN offers Lathe controls from HEIDENHAIN have The operational design of the milling and
a complete product line for all common been proving themselves for years both on lathe controls is tailored to the needs of
types of machines in the area of milling: standard and complex lathes as well as on the user, and therefore offers you the
from a simple three-axis CNC milling turning centers. greatest possible flexibility in program
machine to a highly complex machine with creation. When programming at the
up to 20 axes—a TNC control is always the Many workshop-compatible functions machine, all required inputs are guided by
right choice. Thanks to their flexible support you optimally for: practice-oriented prompts and questions
operational design and practical functions, • Conventional lathe operations while highly expressive help images
the TNCs are particularly suitable for the • Operations with driven tools support you. Standard operations and even
following applications: • Machining with the C and Y axes complex applications are on call as a large
• Simple milling, drilling, and boring • Full-surface machining with dual spindles variety of cycles for real-world machining,
operations • Machining with the B axis for coordinate transformations, or for
• Machining in a tilted working plane setup.
• Complex 5-axis operations HEIDENHAIN lathe controls are extremely
• HSC operations flexible: Whether you need only single The HEIDENHAIN controls can be
• Milling-turning operations cycles, short program sequences, or programmed remotely just as well—for
complete NC programs—you only need to example on a CAD/CAM system or at a
TNC controls are versatile and offer the select the appropriate operating mode. HEIDENHAIN programming station.
right programming function for any task.
Thanks to its HEIDENHAIN Klartext Program creation with smart.Turn is You can also open DXF files that were
format, the user need not learn G codes particularly easy and convenient. The created on a separate CAD system directly
or special programming languages. The straightforward fillable-form input provides on the control and extract contours and
control “speaks” with him with easily graphical support, meaningful dialogs, and machining positions from them. This not
understandable questions and prompts. a logical check of entries. only saves time otherwise spent on
Ease of use is also promoted by clear, programming and testing, but you can also
unambiguous key symbols and names. be sure that the adopted data is exactly
Each key has only one function. Even if according to the design engineer’s
you are used to G-code programming, specifications.
however, the TNC is still the right control—
you can enter G-code address letters User-friendly and practical
simply over soft keys. Thanks to the robust design optimized
for the application, HEIDENHAIN controls
TNC part programs have long lives because are ideally suited for a harsh work-day
they are upwardly compatible. Programs environment. The clear-cut screen displays
from older TNCs can usually also run on the informational notes, questions, prompts,
new models. When moving up to a more program steps, graphics, and soft-key
advanced TNC, the user merely builds on rows. All texts are available in numerous
what he already knows. languages. Graphic illustrations simplify
programming and provide valuable aid for
verifying the program during simulation.
42
High quality and productivity
Thanks to intelligent motion control,
HEIDENHAIN controls enable short
machining times with perfect workpiece
surfaces and very high workpiece accuracy.
The bottom line is an increase in productivity:
unit costs are reduced without affecting
accuracy and surface quality.
Controls for lathes Contouring control for up to 24 control CNC PILOT 640 50
loops
Transmitter/receiver units SE 59
43
TNC 640 contouring control
For milling machines, milling-turning machines, and machining centers
44
TNC 640
Axes 24 control loops (22 with functional safety), of which up to 4 can be configured as spindles
Interpolation • Linear in max. 5 axes with Tool Center Point Management (TCPM)
• Circular in max. 3 axes with tilted working plane
• Helical
1)
• Cylinder surface
1)
• Rigid tapping
DXF converter option Download contours and machining positions from DXF files
Position entry Nominal positions in Cartesian or polar coordinates, dimensions absolute or incremental,
in mm or inches; actual position capture
Input resolution and display step To 0.1 µm or 0.0001°; optionally to 0.01 µm or 0.00001°
Block processing time 0.5 ms (3-D straight line without radius compensation at 100% PLC utilization)
Fixed cycles For drilling, milling, turning (option), interpolation turning (option), hobbing (option),
and for cylinder surface machining (option); data input with graphical support
Touch probe cycles For tool measurement, workpiece alignment, workpiece measurement, and presetting
Data interface Ethernet 1000BASE-T; USB 3.0; USB 2.0; RS-232-C/V.24 (max. 115 200 baud)
Screen 15” or 19” screen with operating keys; 19” screen for multitouch operation
Adaptive feed control option AFC adjusts the contouring feed rate to the spindle power
1)
DCM collision monitoring option Dynamic monitoring of the working space for possible collisions with machine components
45
TNC 620, TNC 320 contouring controls
For milling machines
46
TNC 620 TNC 320
Touch probe cycles For tool measurement, workpiece alignment, workpiece measurement, and workpiece
presetting (optional for TNC 620)
Graphics For programming and program verification (option with TNC 620); graphic support with cycle
programming
Parallel operation Programming during program run, program-run graphics (option with TNC 620)
Data interface Ethernet 1000BASE-T; USB 3.0; USB 2.0; RS-232-C/V.24, and RS-422/V.11 (max. 115 200 baud)
Screen 15” screen with operating keys or 19” screen 15” screen with operating keys
for multitouch operation (portrait)
47
TNC 128 straight-cut control
For milling machines
48
TNC 128
Graphics For programming and program verification; graphic support for cycle programming
Interfacing to the machine Via integrated programmable logic controller (PLC); inputs/outputs expandable by PL 510
49
CNC PILOT 640 contouring control
For lathes and turning-milling machines
50
CNC PILOT 640
Position entry Nominal positions in Cartesian or polar coordinates, dimensions absolute or incremental,
in mm or inches; actual position capture
Block processing time 1.5 ms (3-D straight line without radius compensation at 100% PLC utilization)
Fixed cycles Stock removal, recessing, recess turning, engraving, thread cutting, helical slot milling, boring,
drilling, tapping, eccentric and non-circular turning
Touch probe cycles option For tool and workpiece measurement as well as presetting
Data interface Ethernet 1000BASE-T; USB 3.0; USB 2.0; RS-232-C/V.24 (max. 115 200 baud)
For further functions and differences in function, see the product documentation
51
MANUALplus 620 contouring control
For CNC and cycle lathes
52
MANUALplus 620
Position entry Nominal positions in Cartesian or polar coordinates, dimensions absolute or incremental,
in mm or inches; actual position capture
Fixed cycles Stock removal, recessing, recess turning, engraving, thread cutting, helical slot milling, boring,
drilling, tapping, eccentric and non-circular turning
Touch probe cycles option For tool and workpiece measurement as well as presetting
Data interface Ethernet 1000BASE-T; USB 3.0; USB 2.0; RS-232-C/V.24 (max. 115 200 baud)
Screen 15.6” screen for multitouch operation (with displayed operating panel)
For further functions and differences in function, see the product documentation
53
Contouring controls
Digital control design
In the uniformly digital control solution Digital drive control The following HEIDENHAIN controls are
from HEIDENHAIN, all components are High surface definition, high contouring available with HSCI and digital drive control:
connected over purely digital interfaces: accuracy of the finished workpiece, and
the control components over HSCI short machining times—these requirements • TNC 640
(HEIDENHAIN Serial Controller Interface), can be met only with digital control • TNC 620
the HEIDENHAIN real-time protocol for techniques. Here HEIDENHAIN offers • iTNC 530
Fast Ethernet, and the encoders over NC products with integrated digital drive • MANUALplus 620
EnDat 2.2, the bidirectional interface from control. • CNC PILOT 640
HEIDENHAIN. This achieves a high degree
of availability for the entire system. It can Either compact or modular inverters are
be diagnosed and is immune to noise— available, depending on the type of machine.
from the main computer to the encoder. The compact inverters include power
The outstanding characteristics of the electronics for up to five axes plus spindle
uniform digital solution from HEIDENHAIN with a rated output of the total system
guarantee very high accuracy and surface up to 22 kW. For the modular inverters,
definition together with high traversing supply units from 22 kW to 125 kW as well
speeds. as various power modules for axes and
spindles are available. Modular inverters
are suited for machines with up to 24 axes,
of which up to four can be configured as
spindles.
TNC 640
With modular inverters,
motors and position
encoders
54
Accessories
Electronic handwheels Programming stations
With the electronic handwheel from With the TNC 640 and TNC 620/TNC 320
HEIDENHAIN, you can use the feed drive programming stations, you have the
to make very precise movements in the capability to program in Klartext format just
axis slides in proportion to the rotation of the as you do at the machine, but away from
handwheel. As an option, the handwheels the noise and distractions of the shop floor.
are available with mechanical detent.
Creating programs
HR 510, HR 520, and HR 550 FS portable The programming, testing, and optimizing
handwheels of HEIDENHAIN Klartext or G-code programs
The axis keys and certain functional keys with the programming station substantially
are integrated in the housing. It allows you reduces machine idle times. You do not need
to switch axes or set up the machine at any to change your way of thinking. At the
time—and regardless of where you happen programming station you program on the
to be standing. The HR 520 also features a same keyboard as at the machine.
display for the position value, the feed rate,
the spindle speed, the operating mode, Training with the programming station
and other functions, as well as override Because the programming stations are
potentiometers for the feed rate and based on the respective control software,
spindle speed. You can enjoy unlimited they are ideally suited for apprentice and
freedom of movement with the HR 550 FS advanced training.
with radio transmission. Its features
correspond to those of the HR 520. TNC training in schools
Since they can be programmed with
G codes as well as in Klartext format, the
programming stations can also be used
in schools for TNC programming training.
HR 550 FS HR 510
The TS workpiece touch probes from Touch probe with radio and infrared
HEIDENHAIN help you perform setup, transmission for machines with automatic
measuring, and inspection functions directly tool change:
on the machine tool. • TS 460 – standard touch probe
Compact dimensions, energy-saving
The stylus of a TS touch trigger probe is mode, optional collision protection,
deflected upon contact with a workpiece and thermal decoupling
surface. At that moment the TS generates
a trigger signal that, depending on the model, Touch probes with infrared signal
is transmitted either by cable or over an transmission for machines with automatic
infrared or radio beam to the control. tool change:
• TS 642 – touch probe for retrofitting
The control simultaneously saves the actual Activation by switch in the taper shank
position values as measured by the machine • TS 740 – high-accuracy touch probe
axis encoders, and uses this information High probe accuracy and repeatability,
for further processing. The trigger signal is low probing forces
generated through a wear-free optical
sensor that ensures high reliability. Probe system with cable-bound signal
transmission for machines with manual
HEIDENHAIN offers probe styli with various tool change, e.g. grinding, turning, and
ball-tip diameters and stylus lengths. On the milling machines:
TS 260, asymmetric probing elements can • TS 150 – cable-bound touch probe
also be attached through an adapter and Radial or axial cable connection
exactly aligned with the aid of the screw • TS 260 – cable-bound touch probe
connection. Radial or axial cable connection
• TS 248 – cable-bound touch probe
Radial cable connection,
Benefits of HEIDENHAIN touch probes with reduced deflection forces
• High probing repeatability
• High probing velocity
• No wear thanks to contact-free optical
switch and high-accuracy pressure
sensor
• High repeatability over a long period
• Noise-free signal transmission by cable,
radio, or infrared beam
• Optical status indicator
• Integrated flusher/blower on infrared
touch probes
• Effective energy-saving mode
• With TS 460: Collision protection adapter
(optional) prevents damage and reduces
heating of the TS through the spindle
• With TS 260: Direct connection with any
subsequent electronics; no interface
required
56
TS 460 TS 642 TS 740 TS 260 TS 150
Machine type CNC machine tools for milling, drilling, and boring CNC grinding machine or lathes
as well as lathes
57
TT tool touch probes
TT 460
• Signal transmission over radio and
infrared beam to transmitter/receiver unit
• The SE 660 is a shared transmitter/
receiver unit for tool and workpiece touch
probes with radio or infrared transmission.
TT 160 TT 460
TT 160 TT 460
Probe contact 40 mm or 25 mm
58
SE transmitter/receiver units
SE 540 SE 642
TS 740 – Infrared
59
Measured value acquisition and display
60
Interface electronics User-friendly environment
HEIDENHAIN interface electronics adapt Digital readouts and evaluation electronics
the encoder signals to the interface of the with integrated display are specially
subsequent electronics. They are used designed for user friendliness. Typical
when the subsequent electronics cannot characteristics are:
directly process the output signals from • Optimally readable, graphic flat panel
HEIDENHAIN encoders, or if additional display
interpolation of the signals is necessary. • Simple, logically arranged keypad and
user interface
• Ergonomically designed push-button
keys
• Sturdy die-cast housing
• Conversational user guidance with help
and graphic functions
• User-friendly functions for easier
operation of manual machines and
equipment
• Reference mark evaluation for distance-
coded and single reference marks
• Problem-free installation, maintenance-
free operation
• Fast payback with economical use
61
Evaluation electronics for metrology applications
2-D and 3-D measuring tasks
62
QUADRA-CHEK 3000 IK 5000
XYZQ (of which two axes can be enabled via software option) XYQ, XYZ, or XYZQ1)
63
Evaluation electronics for metrology applications
Measuring and testing tasks
64
MSE 1000 EIB 700 IK 220
4 or 8 Up to 250 4 2
1 VPP, TTL, EnDat 2.2, LVDT or HBT 1 VPP, EnDat 2.1, or 1 VPP, 11 µAPP,
(other interfaces upon request) EnDat 2.2 EnDat 2.1, or SSI
( 11 µAPP upon request)
• Sorting and tolerance checking • Modular design • Precise position measurement • Programmable measured-
• Measurement series with • Configurable as desired up to 50 kHz updating rate value inputs
min./max. value storage • Various interfaces • Programmable measured- • Internal and external
• Functions for statistical • Fast communication with value inputs measured-value triggers
process control (SPC) higher-level computer system • Internal and external • Measured-value memory for
• Graphic display of • Universal outputs measured-value triggers 8192 measured values per
measurement results • Measured-value memory for channel
• Storage of measured values approx. 250 000 measured
• Programming of up to values per channel
100 parts • Connection over standard
• Entry of any formulas, Ethernet interface to higher-
combinations and variables level computer systems
• Output of measurement
results
65
Digital readouts for manually operated machine tools
Description 12.1” screen for touch operation, 7” screen for touch operation, 7” screen with operating keys
program memory, switching switching inputs and outputs
inputs and outputs (digital and (digital and analog, depending on
analog) the version)
Axes Up to 6 (4+2) Up to 3 3
Display step 10 µm, 5 µm, 1 µm, or finer 5 µm (with LS 328 C/628 C),
1 µm (with LS 378 C)
Programming Yes No
Functions Manual and MDI operation, graphical positioning aid, variable size for display of position values, user and
file management
Ethernet –
66
Interface electronics, inspection and test equipment
Interface electronics In addition to signal conversion, the HEIDENHAIN interface electronics are
Interface electronics from HEIDENHAIN sinusoidal encoder signals are also available in various mechanical designs:
adapt the encoder signals to the interface interpolated in the interface electronics. • Box design
of the subsequent electronics, for example: This permits finer measuring steps and, • Plug design
as a result, higher control quality and • Version for integration
Incremental signals better positioning behavior. • Top-hat rail design
1 VPP > TTL
11 µAPP > TTL Some interface electronics have an
integrated counting function. Starting from
Incremental signals > position values the last set reference point, an absolute
1 VPP > EnDat position value is generated when the
1 VPP > Fanuc Serial Interface reference mark is traversed, and it is output
1 VPP > Mitsubishi high speed to the subsequent electronics.
Interface
Position values
EnDat > DRIVE-CLiQ
EnDat > Yaskawa Serial Interface Plug design
EnDat > PROFIBUS-DP
EnDat > PROFINET
Inspection and testing devices from Encoder input PWM 21 PWT 100
HEIDENHAIN
HEIDENHAIN encoders provide all of the EnDat 2.1 4 4
information necessary for commissioning,
monitoring, and diagnostics. HEIDENHAIN EnDat 2.2 4 4
offers the appropriate PWM inspection
devices and PWT testing devices for DRIVE-CLiQ 4 –
encoder adjustment and analysis. The
PWM inspection devices can be used Fanuc Serial 4 4
universally. They have low measuring Interface
tolerances and can be calibrated.
Mitsubishi high 4 4
Testing devices have larger measuring speed interface
tolerances and fewer available functions,
and cannot be calibrated. PWM 21 inspection device with included
Yaskawa Serial 4 4
ATS adjusting and testing software
Interface
HEIDENHAIN encoders can usually be
connected directly or via interface electronics Panasonic Serial 4 4
to a number of different subsequent Interface
electronics.
SSI 4 –
HEIDENHAIN therefore offers encoders
and interface electronics with various 1VPP/TTL/11 µAPP 4 4
interfaces. The testing and inspection
devices from HEIDENHAIN also support HTL (via signal 4 –
various interfaces, which makes their adapter)
application more flexible (see overview for
PWT 100 test device
the PWM 21 and PWT 100). for mobile application
Length measurement
Brochure Brochure
Linear Encoders Length Gauges
For Numerically Controlled Machine Tools
Contents:
Längenmessgeräte
für gesteuerte
Werkzeugmaschinen
Contents: Messtaster HEIDENHAIN-ACANTO
Absolute linear encoders HEIDENHAIN-SPECTO
LC HEIDENHAIN-METRO
Juni 2017
Incremental linear encoders April 2017
HEIDENHAIN-CERTO
LB, LF, LS
Brochure
Exposed Linear Encoders
Contents:
Offene
Längenmessgeräte
Absolute linear encoders
LIC
Incremental linear encoders
04/2018 LIP, PP, LIF, LIDA
Angle measurement
Brochure Brochure
Rotary Encoders Angle Encoders with Integral Bearing
Contents: Contents:
Drehgeber Absolute rotary encoders Winkelmessgeräte
mit Eigenlagerung
Absolute angle encoders
ECN, EQN, ROC, ROQ RCN, ECN
Incremental rotary encoders Incremental angle encoders
11/2017
ERN, ROD März 2015
RON, RPN, ROD
Brochure Brochure
Encoders for Servo Drives Modular Angle Encoders
With Optical Scanning
Contents:
Messgeräte für
elektrische Antriebe
Rotary encoders Modulare
Winkelmessgeräte
Contents:
mit optischer
Brochure
Modular Angle Encoders
With Magnetic Scanning
Modulare
Winkelmessgeräte
mit magnetischer
Contents:
Abtastung
Incremental encoders
ERM
Oktober 2015
68
Machine tool control
Juni 2016
Contents: September 2011
Contents:
Information for the user Information for the machine tool builder
Brochures OEM brochures
MANUALplus 620 Contouring Control MANUALplus 620 Contouring Control
CNC Pilot 640 Contouring Control CNC Pilot 640 Contouring Control
MANUALplus 620
Die Steuerung für Zyklen-
und CNC-Drehmaschinen
Contents: MANUALplus 620
Die Bahnsteuerung für Zyklen-
und CNC-Drehmaschinen
Contents:
Information for the user Informationen für den
Maschinenhersteller
Information for the machine tool builder
April 2016
Juli 2016
Auswerte-
Elektroniken
für messtechnische
Contents: Produktübersicht
Interface-
Brochure
Digital Readouts/Linear Encoders
For Manually Operated Machine Tools
Positionsanzeigen
Längenmessgeräte
Contents:
für handbediente
Werkzeugmaschinen
Digital readouts
ND, POSITIP
Mai 2014
Linear encoders
LS
Brochure Brochure
Touch Probes Cables and Connectors
Contents: Contents:
Tastsysteme
für Werkzeugmaschinen
Tool touch probes Kabel und
Steckverbinder
Technical properties, cable overviews,
TT and cable lists
Workpiece touch probes
09/2017
TS 12/2017
Brochure
Measuring Devices For Machine Tool
Inspection and Acceptance Testing
Messgeräte
zur Abnahme und Kontrolle
von Werkzeugmaschinen
Contents:
Incremental linear encoders
KGM, VM
09/2017
69
Sales and service—worldwide
Africa Australia
70
GB HEIDENHAIN (G.B.) Limited NO HEIDENHAIN Scandinavia AB SE HEIDENHAIN Scandinavia AB
200 London Road, Burgess Hill Orkdalsveien 15 Storsätragränd 5
West Sussex RH15 9RD, United Kingdom 7300 Orkanger, Norway 12739 Skärholmen, Sweden
+44 1444 247711 +47 72480048 +46 8 53193350
www.heidenhain.co.uk www.heidenhain.no www.heidenhain.se
GR MB Milionis Vassilis PL APS SK KOPRETINA TN s.r.o.
38, Scoufa Str., St. Dimitrios ul. Włodarzewska 47 Suvoz 1660
17341 Athens, Greece 02-384 Warszawa, Poland 91101 Trencin, Slovakia
+30 210 9336607 +48 228639737 +421 32 7401700
www.heidenhain.gr www.heidenhain.pl www.kopretina.sk
HR Croatia SL PT FARRESA ELECTRÓNICA LDA. SL NAVO d.o.o.
Rua do Espido, 74 C Sokolska ulica 46
HU HEIDENHAIN Kereskedelmi Képviselet 4470 - 177 Maia, Portugal 2000 Maribor, Slovenia
Grassalkovich út 255. +351 229478140 +386 2 4297216
1239 Budapest, Hungary www.farresa.pt www.heidenhain.si
+36 1 4210952 ·
www.heidenhain.hu RO HEIDENHAIN Reprezentanţă Romania TR T&M Mühendislik San. ve Tic. LTD. ŞTI.
Str. Zizinului, nr. 110, etaj 2, Necip Fazıl Bulvarı, KEYAP Çarşı Sitesi
IT HEIDENHAIN ITALIANA S.r.l. Braşov, 500407, Romania G1 Blok, No. 119/B
Via Asiago, 14 +40 268 318476 34775 Y. Dudullu – Ümraniye-Istanbul,
20128 Milano, Italy www.heidenhain.ro Turkey
+39 02 27075-1 +90 216 3141111
www.heidenhain.it RS Serbia BG www.heidenhain.com.tr
NL HEIDENHAIN NEDERLAND B.V. RU OOO HEIDENHAIN UA Gertner Service GmbH
Copernicuslaan 34, ul. Goncharnaya, d. 21 Büro Kiev
6716 BM Ede, Netherlands 115172 Moscow, Russia Magnitogorskaya Str., 1, office 203
+31 318 581800 +7 495 931-96-46 FIM-Center
www.heidenhain.nl www.heidenhain.ru 02094 Kiev, Ukraine
+380 44 2357574
www.heidenhain.ua
Asia
71
DR. JOHANNES HEIDENHAIN GmbH
Dr.-Johannes-Heidenhain-Straße 5
83301 Traunreut, Germany
{ +49 8669 31-0
| +49 8669 32-5061
E-mail: info@heidenhain.de
Vollständige und weitere Adressen siehe www.heidenhain.de
www.heidenhain.de For complete and further addresses see www.heidenhain.de
350457-2L · 20 · 9/2018 · CD · Printed in Germany