Professional Documents
Culture Documents
I BODY
E
CONTENTS
PRECAUTIONS .......................................................... 3 Component Parts and Harness Connector Location... 17 F
Precautions for Supplemental Restraint System System Description ................................................. 17
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN- Wiring Diagram — DEF — ..................................... 19
SIONER” .................................................................. 3 Terminals and Reference Value for Smart Entrance G
Handling for Adhesive and Primer ........................... 3 Control Unit ............................................................. 21
PREPARATION ........................................................... 4 Work Flow ............................................................... 21
Special Service Tools ............................................... 4 Trouble Diagnoses ................................................. 21
H
Commercial Service Tools ........................................ 4 Check Rear Window Defogger Relay Power Supply... 21
SQUEAK AND RATTLE TROUBLE DIAGNOSES..... 5 Check Smart Entrance Control Unit Power Supply
Work Flow ................................................................ 5 and Ground ............................................................. 23
CUSTOMER INTERVIEW ..................................... 5 Check Rear Window Defogger Switch Circuit ........ 24 GW
DUPLICATE THE NOISE AND TEST DRIVE ....... 6 Check Rear Window Defogger Circuit .................... 26
CHECK RELATED SERVICE BULLETINS ........... 6 Check Door Mirror Defogger Circuit ....................... 27
LOCATE THE NOISE AND IDENTIFY THE Check Rear Window Defogger Indicator Lamp Cir- J
ROOT CAUSE ...................................................... 6 cuit .......................................................................... 29
REPAIR THE CAUSE ........................................... 6 Filament Check ....................................................... 31
CONFIRM THE REPAIR ....................................... 7 Filament Repair ...................................................... 31
K
Generic Squeak and Rattle Troubleshooting ........... 7 REPAIR EQUIPMENT ......................................... 31
INSTRUMENT PANEL .......................................... 7 REPAIRING PROCEDURE ................................. 32
CENTER CONSOLE ............................................. 7 POWER WINDOW SYSTEM .................................... 33
DOORS ................................................................. 7 Component Parts and Harness Connector Location... 33 L
TRUNK .................................................................. 8 System Description ................................................. 33
SUNROOF/HEADLINING ..................................... 8 MANUAL OPERATION ........................................ 34
SEATS ................................................................... 8 AUTO OPERATION ............................................. 37 M
UNDERHOOD ....................................................... 8 POWER WINDOW LOCK ................................... 37
Diagnostic Worksheet .............................................. 9 TIMER FUNCTION .............................................. 37
WINDSHIELD GLASS AND MOLDING ....................11 DRIVER WINDOW ANTI–PINCH FUNCTION ... 37
Removal and Installation .........................................11 Schematic ............................................................... 38
REMOVAL ............................................................11 Wiring Diagram – WINDOW – ................................ 39
INSTALLATION ................................................... 12 Terminal and Reference Value for Power Window
SIDE WINDOW GLASS ............................................ 13 Main Switch ............................................................ 43
Removal and Installation ........................................ 13 Trouble Diagnoses Symptom Chart ....................... 44
REMOVAL ........................................................... 13 Check Power Window Relay Power Supply and
INSTALLATION ................................................... 13 Ground Circuit ........................................................ 45
REPAIRING WATER LEAKS .............................. 14 Check Power Window Main Switch Power Supply
BACK DOOR WINDOW GLASS .............................. 15 and Ground Circuit ................................................. 46
Removal and Installation ........................................ 15 Check Power Window Motor (Driver Side) Circuit... 46
REMOVAL ........................................................... 15 Check Power Window Motor Circuit ....................... 47
INSTALLATION ................................................... 16 Check Power Window Switch Circuit ...................... 48
REAR WINDOW DEFOGGER .................................. 17 Check Power Window (Passenger Side) Circuit ... 49
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” AIS005Q1
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. C
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. D
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. E
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors. F
Handling for Adhesive and Primer AIS0061X
● Do not use an adhesive which is past its usable date. Shelf life of this product is limited to six months after G
the date of manufacture. Carefully adhere to the expiration or manufacture date printed on the box.
● Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
● Open the seal of the primer and adhesive just before application. Discard the remainder. H
● Before application, be sure to shake the primer container to stir the contents. If any floating material is
found, do not use it.
● If any primer or adhesive contacts the skin, wipe it off with gasoline or equivalent and wash the skin with GW
soap.
● When using primer and adhesive, always observe the precautions in the instruction manual.
J
PREPARATION PFP:00002
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
(J-39570)
Locating the noise
Chassis ear
SIIA0993E
(J-43980)
NISSAN Squeak and Repairing the cause of noise
Rattle Kit
SIIA0994E
SIIA0995E
SBT842
G
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag- H
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to GW-9, "Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
GW
● The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
● If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
J
is concerned about. This can be accomplished by test driving the vehicle with the customer.
● After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise. K
● Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping L
● Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity. M
● Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
● Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
● Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
● Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
● Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
● Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
● Weather conditions, especially humidity and temperature, may have a great effect on noise level.
CENTER CONSOLE
Components to pay attention to include: M
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the Nissan Squeak and Rattle Kit (J-43980) to repair the noise.
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
GW
PIIB0723E
SBT844
G
PIIB1640E
PIIA0186E
INSTALLATION
● Use a genuine Nissan Urethane Adhesive Kit or equivalent and follow the instructions furnished with it.
● While the urethane adhesive is curing, open a door window. This will prevent the glass from being forced
out by passenger compartment air pressure when a door is closed.
● The molding must be installed securely so that it is in position and leaves no gap.
● Inform the customer that the vehicle should remain stationary until the urethane adhesive has completely
cured (preferably 24 hours). Curing time varies with temperature and humidity.
WARNING:
● Keep heat and open flames away as primers and adhesive are flammable.
● The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Avoid
contact with the skin and eyes.
● Use in an open, well ventilated location. Avoid breathing the vapors. They can be harmful if
inhaled. If affected by vapor inhalation, immediately move to an area with fresh air.
● Driving the vehicle before the urethane adhesive has completely cured may affect the perfor-
mance of the windshield in case of an accident.
CAUTION:
● Do not use an adhesive which is past its usable term. Shelf life of this product is limited to six
months after the date of manufacture. Carefully adhere to the expiration or manufacture date
printed on the box.
● Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
● Do not leave primers or adhesive cartridge unattended with their caps open or off.
● The vehicle should not be driven for at least 24 hours or until the urethane adhesive has com-
pletely cured. Curing time varies depending on temperature and humidity. The curing time will
increase under lower temperature and lower humidity.
PIIB1641E
SIIA0168E
G
REMOVAL
1. Remove luggage side lower finisher and rear pillar finisher. Refer to EI-36, "BODY SIDE TRIM" . H
2. Apply protective tape on body panels around side window glass to protect painted surfaces from damage.
● Remove glass using piano wire or power cutting tool and an
inflatable pump bag. GW
● If a side window glass is to be reused, mark the body and the
glass with mating marks.
WARNING: J
When cutting the glass from the vehicle, always wear safety
glasses and heavy gloves to help prevent glass splinters
from entering your eyes or cutting your hands.
K
CAUTION:
● Be careful not to scratch the glass when removing.
SBF034B
● Do not set or stand the glass on its edge. Small chips
L
may develop into cracks.
INSTALLATION
● With a knife, scrape off remaining adhesive left around on the M
side of vehicle body to as thin and flat as 2 mm (0.08 in).
SIIA1097E
● Use a genuine Nissan Urethane Adhesive Kit or equivalent and follow the instructions furnished with it.
● While the urethane adhesive is curing, open a door window. This will prevent the glass from being forced
out by passenger compartment air pressure when a door is closed.
● The molding must be installed securely so that it is in position and leaves no gap.
● Inform the customer that the vehicle should remain stationary unit the urethane adhesive has completely
cured (preferably 24 hours). Curing time varies with temperature and humidity.
Revision: 2004 August GW-13 2005 X-Trail
SIDE WINDOW GLASS
WARNING:
● Keep heat and open flames away as primers and adhesive are flammable.
● The materials contained in the Kit are harmful if swallowed, and may irritate skin and eyes. Avoid
contact with the skin and eyes.
● Use in an open, well ventilated location. Avoid breathing the vapors. They can be harmful if
inhaled. if affected by vapor inhalation, immediately move to an area with fresh air.
● Driving the vehicle before the urethane adhesive has completely cured may affect the perfor-
mance of the side window in case of an accident.
CAUTION:
● Do not use an adhesive which is past its usable term. Shelf life of this product is limited to six
months after the date of manufacture. Carefully adhere to the expiration or manufacture date
printed on the box.
● Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
● Do not leave primers or adhesive cartridge unattended with their caps open or off.
● The vehicle should not be driven for at least 24 hours or until the urethane adhesive has com-
pletely cured. Curing time varies depending on temperature and humidity. The curing time will
increase under lower temperature and lower humidity.
REPAIRING WATER LEAKS
Leaks can be repaired without removing and reinstalling glass.
If water is leaking between the urethane adhesive material and body or glass, determine the extent of leakage.
This can be done by applying water to the side window area while pushing glass outward.
To stop the leak, apply primer (if necessary) and then urethane adhesive to the leak point.
GW
PIIB0582E
REMOVAL J
1. Remove rear wiper arm. Refer to WW-14, "Removal and Installation of Rear Wiper Arms, Adjustment for
Wiper Arms Stop Location" .
2. Remove rear washer nozzle. Refer to WW-16, "Removal and Installation of Rear Washer Nozzle" . K
3. Remove rear window defogger connectors.
4. Remove high-mounted stop lamp. Refer to LT-27, "Removal and Installation of High-Mounted Stop Lamp"
5. Apply a protective tape around the back door window glass to prevent the painted surface from being L
damaged.
6. Cut adhesive using piano wire or power cutting tool and an inflatable pump bag.
M
● If a back door window glass is to be reused, mark the body and the glass with matching marks.
WARNING:
When cutting the glass from the vehicle, always wear safety glasses and heavy gloves to help prevent
glass splinters from entering your eyes or cutting your hands.
CAUTION:
● When a back door window glass is to be reused, do not use a cutting knife or power cutting tool.
● Be careful not to scratch the glass when removing.
● Do not set or stand the glass on its edge. Small chips may develop into cracks.
PIIB0415E
INSTALLATION
● With a knife, scrape off remaining adhesive left around on the
side of vehicle body to as thin and flat as 2 mm (0.08 in).
● Use a genuine Nissan Urethane Adhesive Kit or equivalent and
follow the instructions furnished with it.
● While the urethane adhesive is curing, open a door window. This
will prevent the glass from being forced out by passenger com-
partment air pressure when a door is closed.
● Inform the customer that the vehicle should remain stationary
until the urethane adhesive has completely cured (preferably 24
hours). Curing time varies with temperature and humidity.
SIIA1097E
WARNING:
● Keep heat and open flames away as primers and adhesive are flammable.
● The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Avoid
contact with the skin and eyes.
● Use in an open, well ventilated location. Avoid breathing the vapors. They can be harmful if
inhaled. If affected by vapor inhalation, immediately move to an area with fresh air.
● Driving the vehicle before the urethane adhesive has completely cured may affect the perfor-
mance of the back door window in case of an accident.
CAUTION:
● Do not use an adhesive which is past its usable term. Shelf life of this product is limited to six
months after the date of manufacture. Carefully adhere to the expiration or manufacture date
printed on the box.
● Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
● Do not leave primers or adhesive cartridge unattended with their caps open or off.
● The vehicle should not be driven for at least 24 hours or until the urethane adhesive has com-
pletely cured. Curing time varies depending on temperature and humidity. The curing time will
increase under lower temperature and lower humidity.
PIIB1607E
G
The rear window defogger system is controlled by smart entrance control unit.The rear window defogger oper- H
ates only for approximately 15 minutes.
Power is supplied at all times
● through 20A fuse [No.25, located in the fuse block (J/B)] GW
● to rear window defogger relay terminal 3
● through 10A fuse [No.27, located in the fuse block (J/B)]
● to rear window defogger relay terminal 6 (with door mirror defogger) J
● through 10A fuse [No.26, located in the fuse block (J/B)]
● to smart entrance control unit terminal 49
K
With the ignition switch in the ON or START position,
Power is supplied
● through 10A fuse [No.5, located in the fuse block (J/B)]
L
● to rear window defogger relay terminal 1 and
● to smart entrance control unit terminal 27.
Ground is supplied M
● to smart entrance control unit terminals 43 and 64
● through body ground M27 and M70.
● to rear window defogger switch terminals 2 and 4 (with manual A/C) or
● to A/C auto amp. terminal 3 (with auto A/C)
● through body ground M27 and M70.
When the rear window defogger switch is turned ON,
Ground is supplied
● to smart entrance control unit terminal 14
● through rear window defogger switch 1 (with manual A/C) or
● through A/C auto amp. terminal 22 (with auto A/C)
Terminal 37 of the smart entrance control unit then supplies ground to the rear window defogger relay terminal
2.
With power and ground supplied, the rear window defogger relay is energized.
Power is supplied
● through rear window defogger relay terminal 5 and 7
GW
TIWB0066E
TIWB0067E
Terminals and Reference Value for Smart Entrance Control Unit AIS005QF
A
WIRE VOLTAGE (V)
TERMINAL ITEM CONDITION
COLOR (Approx.)
Rear window : ON 0 B
14 LG/B Rear window defogger switch signal
defogger switch : OFF Battery voltage
Ignition switch position
27 G Ignition switch ON Battery voltage
(ON or START) C
Rear window : ON 0
37 G/W Rear window defogger relay control signal
defogger switch : OFF Battery voltage
D
43 B Ground — 0
49 L/R Power source (Fuse) — Battery voltage
64 B Ground — 0 E
● Make sure that other systems using the signal of the following systems operate normally.
Symptom Diagnoses / Service procedure Refer to page GW
1. Check rear window defogger relay power supply GW-21
Rear window defogger and door mirror defogger Check smart entrance control unit power supply and
does not operate.
2.
ground
GW-23 J
1. CHECK FUSE M
● Check 10A fuse [No. 5, located in the fuse block (J/B)]
● Check 10A fuse [No. 27, located in the fuse block (J/B)]
● Check 20A fuse [No. 25, located in the fuse block (J/B)]
NOTE:
Refer to GW-17, "Component Parts and Harness Connector Location"
OK or NG
OK >> GO TO 2.
NG >> If fuse is blown, be sure to eliminate cause of malfunction before installing new fuse. Refer to PG-
2, "POWER SUPPLY ROUTING"
OK or NG
OK >> GO TO 4. SEC202B
PIIB1392E
Check Smart Entrance Control Unit Power Supply and Ground AIS0062L
1. CHECK FUSE F
Rear window : ON 0
M90 14 (LG/B) Ground
defogger switch : OFF Battery voltage
OK or NG
OK >> Rear window defogger switch is OK.
NG >> GO TO 2.
PIIB1396E
PIIB1397E
OK >> GO TO 3.
NG >> Repair or replace harness between smart entrance con-
trol unit and rear window defogger relay (without auto A/
C) or A/C auto amp, (with auto A/C).
PIIB1398E
PIIA9555E
J
5. CHECK REAR WINDOW DEFOGGER SWITCH GROUND
Check continuity between rear window defogger switch harness con- K
nector M50 terminal 2 and ground.
2 (B) - Ground : Continuity should exist.
OK or NG L
OK >> Check condition of harness and connector.
NG >> Repair or replace harness between rear window defog-
ger switch and ground. M
PIIA9556E
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
PIIA4234E
PIIA9560E
1. CHECK FUSE A
PIIA9561E
GW
3. CHECK REAR WINDOW DEFOGGER RELAY
Check continuity between rear window defogger relay terminal 6 and 7. J
OK or NG L
OK >> GO TO 4.
NG >> Replace rear window defogger relay.
M
SEC202B
PIIB1715E
PIIA9563E
PIIA9564E
1. Turn both ignition switch and rear window defogger switch ON.
2. (With manual A/C) B
Check voltage between rear window defogger switch harness
connector M50 terminal 3 and ground.
3 (BR) - Ground : Battery voltage C
E
PIIA9565E
GW
PIIA9566E
PIIB1391E
PIIA9569E
A
1. When measuring voltage, wrap tin foil around the top of the neg-
ative probe.Then press the foil against the wire with your finder.
D
SEL122R
SEL263
H
3. If a filament is burned out, circuit tester registers 0 or battery
voltage.
4. To locate burned out point, move probe to left and right along fil- GW
ament. Test needle will swing abruptly when probe passes the
point.
J
SEL265
REPAIR EQUIPMENT
● Conductive silver composition (Dupont No. 4817 or equivalent)
● Ruler 30 cm(11.8in) long
● Drawing pen
● Heat gun
● Alcohol
● Cloth
REPAIRING PROCEDURE
1. Wipe broken heat wire and its surrounding area clean with a
cloth dampened alcohol.
2. Apply a small amount of conductive silver composition to tip of
drawing pen.
Shake silver composition container before use.
3. Place ruler on glass along broken line. Deposit conductive silver
composition on break with drawing pen. Slightly overlap existing
heat wire on both sides [preferably 5 mm(0.20in)] of the break.
PIIA0215E
4. After repair has been completed, check repaired wire for conti-
nuity. This check should be performed 10 minutes after silver
composition is deposited.
Do not touch repaired area while test is being performed.
SEL012D
SEL013D
PIIA9620E
G
MANUAL OPERATION
Front Door (Driver Side)
WINDOW UP
When the driver side switch in the power window main switch is pressed in the up position,
Power is supplied
● through power window main switch terminal 2
● to front power window motor (driver side) terminal 1.
Ground is supplied
● to front power window motor (driver side) terminal 3
● through power window main switch terminal 1.
Then, the motor raises the window until the switch is released.
WINDOW DOWN
When the driver's window switch in the power window main switch is pressed in the down position,
Power is supplied
● through power window main switch terminal 1
● to front power window motor (driver side) terminal 3
Ground is supplied
● to front power window motor (driver side) terminal 1
● through power window main switch terminal 2.
Then, the motor lowers the window until the switch is released.
Front Door (Passenger Side)
POWER WINDOW MAIN SWITCH OPERATION
WINDOW UP
When the passenger side switch in the power window main switch is pressed in the up position,
Power is supplied
● through power window main switch terminal 4
● through front power window switch (passenger side) terminal 3
● through front power window switch (passenger side) terminal 1
● to front power window motor (passenger side) terminal 1.
Ground is supplied
● to front power window motor (passenger side) terminal 2
● through front power window switch (passenger side) terminal 2
● through front power window switch (passenger side) terminal 4
● through power window main switch terminal 3.
Then, the motor raises the window until the switch is released.
WINDOW DOWN
When the passenger side switch in the power window main switch is pressed in the down position,
Power is supplied
● through power window main switch terminal 3
● through front power window switch (passenger side) terminal 4
● through front power window switch (passenger side) terminal 2
● to front power window motor (passenger side) terminal 2.
Ground is supplied
● to front power window motor (passenger side) terminal 1
● through front power window switch (passenger side) terminal 1
● through front power window switch (passenger side) terminal 3
● through power window main switch terminal 4.
Then, the motor lowers the window until the switch is released.
FRONT POWER WINDOW SWITCH (PASSENGER SIDE) OPERATION
WINDOW UP
When the front power window switch (passenger side) is pressed in the up position,
Power is supplied
● through front power window switch (passenger side) terminal 1 A
● to front power window motor (passenger side) terminal 1
Ground is supplied
B
● to front power window motor (passenger side) terminal 2
● through front power window switch (passenger side) terminal 2
● through front power window switch (passenger side) terminal 4 C
● through power window main switch terminal 3.
Then, the motor raises the window until the switch is released.
D
WINDOW DOWN E
When the front power window switch (passenger side) is pressed in the down position,
Power is supplied
● through front power window switch (passenger side) terminal 2 F
● to front power window motor (passenger side) terminal 2
Ground is supplied
G
● to front power window motor (passenger side) terminal 1
● through front power window switch (passenger side) terminal 1
● through front power window switch (passenger side) terminal 3 H
● through power window main switch terminal 4.
Then, the motor lowers the window until the switch is released.
Rear Door LH GW
POWER WINDOW MAIN SWITCH OPERATION
WINDOW UP
When the rear LH switch in the power window main switch is pressed in the up position, J
Power is supplied
● through power window main switch terminal 14
● through rear power window switch LH terminal 3 K
● through rear power window switch LH terminal 1
● to rear power window motor LH terminal 1
L
Ground is supplied
● to rear power window motor LH terminal 2
● through rear power window switch LH terminal 2
M
● through rear power window switch LH terminal 4
● through power window main switch terminal 15.
Then, the motor raises the window until the switch is released.
WINDOW DOWN
When the rear LH switch in the power window main switch is pressed in the down position,
Power is supplied
● through power window main switch terminal 15
● through rear power window switch LH terminal 4
● through rear power window switch LH terminal 2
● to rear power window motor LH terminal 2.
Ground is supplied
● to rear power window motor LH terminal 1
● through rear power window switch LH terminal 1
● through rear power window switch LH terminal 3
● through power window main switch terminal 14.
Then, the motor lowers the window until the switch is released.
REAR POWER WINDOW SWITCH LH OPERATION
WINDOW UP
When the rear power window switch LH is pressed in the up position,
Power is supplied
● through rear power window switch LH terminal 1
● to rear power window motor LH terminal 1.
Ground is supplied
● to rear power window motor LH terminal 2
● through rear power window switch LH terminal 2
● through rear power window switch LH terminal 4
● through power window main switch terminal 15.
Then, the motor raises the window until the switch is released.
WINDOW DOWN
When the rear power window switch LH is pressed in the down position,
Power is supplied
● through rear power window switch LH terminal 2
● to rear power window motor LH terminal 2.
Ground is supplied
● to rear power window motor LH terminal 1
● through rear power window switch LH terminal 1
● through rear power window switch LH terminal 3
● through power window main switch terminal 14.
Then, the motor lowers the window until the switch is released.
Rear Door RH
POWER WINDOW MAIN SWITCH OPERATION
WINDOW UP
When the rear RH switch in the power window main switch is pressed in the up position,
Power is supplied
● through power window main switch terminal 10
● through rear power window switch RH terminal 3
● through rear power window switch RH terminal 1
● to rear power window motor RH terminal 1
Ground is supplied
● to rear power window motor RH terminal 2
● through rear power window switch RH terminal 2
● through rear power window switch RH terminal 4
● through power window main switch terminal 11.
Then, the motor raises the window until the switch is released.
WINDOW DOWN
When the rear RH switch in the power window main switch is pressed in the down position,
Power is supplied
● through power window main switch terminal 11
● through rear power window switch RH terminal 4
● through rear power window switch RH terminal 2
● to rear power window motor RH terminal 2
Ground is supplied
● to rear power window motor RH terminal 1
● through rear power window switch RH terminal 1
● through rear power window switch RH terminal 3
● through power window main switch terminal 10.
Then, the motor lowers the window until the switch is released.
REAR POWER WINDOW SWITCH LH OPERATION A
WINDOW UP
When the rear power window switch RH is pressed in the up position,
Power is supplied
B
● through rear power window switch RH terminal 1
● to rear power window motor RH terminal 1.
Ground is supplied C
● to rear power window motor RH terminal 2
● through rear power window switch RH terminal 2
● through rear power window switch RH terminal 4 D
● through power window main switch terminal 11.
Then, the motor raises the window until the switch is released.
WINDOW DOWN E
When the rear power window switch RH is pressed in the down position,
Power is supplied
● through rear power window switch RH terminal 2 F
● to rear power window motor RH terminal 2.
Ground is supplied
● to rear power window motor RH terminal 1 G
● through rear power window switch RH terminal 1
● through rear power window switch RH terminal 3
H
● through power window main switch terminal 10.
Then, the motor lowers the window until the switch is released.
AUTO OPERATION GW
The power window AUTO feature enables the driver to open or close the driver's window without holding the
window switch in the down or up position.
The AUTO feature operates on the driver's window. J
POWER WINDOW LOCK
The power window lock is designed to lock operation of all windows except for driver's window.
When the lock switch is pressed to lock position, ground of the sub–switches in the power window main switch K
is disconnected. This prevents the power window motors from operating.
TIMER FUNCTION
L
With the timer function, driver power window can be operated for approximately 15 minutes after ignition
switch is turned OFF (positions other than ON). However, the timer will be cancel when a specific signal, such
as driver door close (door switch OFF) → open (door switch ON), or ignition switch OFF → ON, is input.
M
DRIVER WINDOW ANTI–PINCH FUNCTION
During raising operation of driver power window, if power window main switch detects that foreign object is
pinched, power window lowers approximately 150 mm (5.91 in).
NOTE:
Depending on environment and driving conditions, if a similar impact or load is applied to power window, it
may lower.
Operation Conditions
● Driver door window is between fully-open and just before fully-closed position (when the limit switch is
ON).
● During automatic operation when ignition switch is turned ON.
● During automatic or manual operation when ignition switch is other than ON position (when the timer
operates).
Schematic AIS005QU
TIWB0062E
GW
TIWA0449E
TIWB0063E
GW
TIWB0064E
TIWA0452E
Terminal and Reference Value for Power Window Main Switch AIS005QW
A
WIRE VOLTAGE (V)
TERMINAL ITEM CONDITION
COLOR (Approx.)
When power window motor is
Driver side power window Battery voltage B
1 L DOWN at operated.
motor DOWN signal
Other than above. 0
When power window motor is C
Driver side power window Battery voltage
2 G/B UP at operated.
motor UP signal
Other than above. 0
When passenger switch in D
Passenger side power window power window main switch is Battery voltage
3 L/OR DOWN at operated.
motor DOWN signal
Other than above. 0
E
When passenger switch in
Passenger side power window power window main switch is Battery voltage
4 R/W UP at operated.
motor UP signal
F
Other than above. 0
5 W Power source (fusible link) — Battery voltage
ON (open) 0 G
6 R Driver side door switch signal
OFF (close) Battery voltage
Ignition switch position ON and
7 G/R Encoder power supply 10
timer operating H
8 W/B Limit switch and encoder ground — 0
Driver side door window is
between fully-open and just GW
0
before fully-closed position
(ON).
9 G/OR Limit switch signal
Driver side door window is J
between just before fully-closed
5
position and fully-closed position
(OFF).
K
When rear RH switch in
Rear RH side power window power window main switch is Battery voltage
10 R/Y UP at operated.
motor UP signal
Other than above. 0 L
When rear RH switch in
Rear RH side power window power window main switch is Battery voltage
11 R/L DOWN at operated. M
motor DOWN signal
Other than above. 0
Ignition switch position
12 W/R Power window relay Battery voltage
(ON or START)
When rear LH switch in
Rear LH side power window power window main switch is Battery voltage
14 G/W UP at operated.
motor UP signal
Other than above. 0
When rear LH switch in
Rear LH side power window power window main switch is Battery voltage
15 G DOWN at operated.
motor DOWN signal
Other than above. 0
OCC3383D
19 B Ground — 0
Make sure other systems using the signal of the following systems operate normally.
Symptom Repair order Refer to page
1. Check power window relay power supply and ground GW-45
None of the power window can be operated
using by any switch 2. Check power window main switch power supply and
GW-46
ground circuit
Driver side power window does not operate. 1. Check power window motor (driver side) circuit GW-46
1. Check power window motor circuit GW-47
Passenger side power window does not
2. Check power window switch circuit GW-48
operate.
3. Check power window (passenger side) circuit GW-49
1. Check power window motor circuit GW-47
Rear LH power window does not operate. 2. Check power window switch circuit GW-48
3. Check power window (rear LH) circuit GW-49
1. Check power window motor circuit GW-47
Rear RH power window does not operate. 2. Check power window switch circuit GW-48
3. Check power window (rear RH) circuit GW-50
1. Door window sliding part malfunction
● A foreign adheres to window glass or glass run rubber
—
● Glass run rubber wear or deformation.
Anti-pinch system does not operate normally ● Sash is tilted to much, or no enough.
(driver side)
2. Limit switch adjusting GW-58
3. Check limit switch circuit GW-51
4. Check encoder circuit GW-52
Auto operation does not operate but manual
1. Check encoder circuit GW-52
operate normally
Power window retained power operation does
1. Check door switch circuit GW-54
not operate properly
Check Power Window Relay Power Supply and Ground Circuit AIS005R1
1. CHECK FUSE A
PIIA9575E
OK or NG
OK >> Check condition of harness and connector.
NG >> Replace power window relay.
PIIA2636E
Check Power Window Main Switch Power Supply and Ground Circuit AIS005R2
PIIA9577E
Closing 0
1 (L)
Opening Battery voltage
D7 Ground
Closing Battery voltage
2 (G/B)
Opening 0
OK or NG
OK >> GO TO 2. PIIA9578E
NG >> Replace power window main switch.
PIIA9584E
Closing 0
3 (L/OR) D
Opening Battery voltage
D7 Ground
Closing Battery voltage
4 (R/W)
Opening 0
E
OK or NG
OK >> GO TO 2. PIIA9587E
NG >> Replace power window main switch. F
PIIA9589E
K
OK or NG
OK >> Check condition of harness and connector.
NG >> Repair or replace harness between power window main switch and front power window switch L
(passenger side).
Check Power Window (Rear LH) Circuit AIS005R7
M
1. CHECK POWER WINDOW MAIN SWITCH OUTPUT SIGNAL
1. Turn ignition switch ON.
2. Rear LH switch in power window main switch operated, check voltage between power window main
switch harness connector and ground.
OK or NG
F
OK >> Limit switch is OK.
NG >> GO TO 2.
OK or NG
OK >> GO TO 4. J
NG >> GO TO 3.
K
PIIA9601E
PIIA9602E
PIIA9599E
PIIA9604E
PIIA9606E
PIIA9601E
J
4. CHECK ENCODER GROUND CIRCUIT
1. Disconnect power window main switch connector.
2. Check continuity between power window main switch harness K
connector D7 terminal 8 and front power window motor (driver
side) harness connector D5 terminal 8.
8 (W/B) - 8 (W/B) : Continuity should exist. L
PIIA9602E
OK or NG
OK >> Replace power window main switch.
NG >> Repair or replace harness between power window main switch and front power window motor
(driver side).
Terminal
(Wire color) Signal
Connector Condition
(Reference value)
(+) (-)
OCC3383D PIIA9609E
OK or NG
OK >> Replace power window main switch.
NG >> GO TO 6.
PIIA9611E
OPEN 0
D7 6 (R) Ground
CLOSE Battery voltage
OK or NG
OK >> Replace power window main switch.
NG >> GO TO 2.
PIIA9613E
GW
PIIA9617E
PIIA9613E
PIIB1721E
PIIA0551E
5. While holding door glass, raise it at the rear end to pull glass out
of the sash toward the outside of door. A
OCC3422D
D
Installation
Install in the reverse order of removal.
E
FRONT DOOR REGULATOR ASSEMBLY
Removal
1. Remove front door finisher. Refer to EI-32, "DOOR FINISHER" . F
2. Remove sealing screen.
NOTE:
If sealing screen is reused, cut the butyl-tape so that a part of butyl-tape remains on the sealing screen. G
3. Operate power window main switch to raise or lower the door
window until the carrier plate mounting bolts appear.
4. Remove carrier plate mounting bolts. H
GW
J
PIIA0551E
5. Raise up the door glass and hold with the suction lifter.
K
PIIB1718E
PIIA0552E
Installation
Install in the reverse order of removal.
Inspection after Removal
Check regulator assembly for the following. If a malfunction is
detected, replace or grease it.
● Wire wear
● Regulator deformation
● Grease condition for each sliding part
The arrows in the figure show body grease application points of the
multi-purpose grease.
OCC3424D
Disassembly
Remove power window motor from regulator assembly.
Assembly
Assemble in the reverse order of disassembly.
Inspection after Installation
SETTING OF LIMIT SWITCH (DRIVER SIDE)
If any of the following work has been done, set the limit switch (integrated in the motor).
● Removal and installation of regulator assembly
● Removal and installation of power window motor from the regulator assembly
● Operate regulator assembly as a unit
● Removal and installation of door glass
● Removal and installation of door glass run
RESET OPERATION
After installing each component to the vehicle, follow the steps
below.
1. Raise door glass to the top position.
2. While pressing and holding reset switch, lower door glass to the
bottom position.
3. Release reset switch, and check that reset switch returns to the
original position. Then raise door glass to the top position.
CAUTION:
Do not operate door glass automatically to raise door glass to
the top position. PIIA0553E
● Check that door glass is securely fit into door glass run groove.
● While raising and lowering the window, check for abnormal operation.
● Lower the door glass slightly [approx. 10 to 20 mm (0.39 to 0.79 in)], and check that the clearance to the
sash is parallel. If the clearance between the door glass and sash is not parallel, loosen the regulator
assembly mounting bolts, guide rail mounting bolts, and door glass & carrier plate mounting bolts to cor-
rect the door glass position.
GW
PIIB1722E
PIIB1642E
PIIB1643E
SIIA0140E
PIIA0554E
SIIA0133E
10. Remove mounting bolt from lower portion of lower sash rear.
11. Rotate lower sash rear, and remove door glass from door glass
run.
12. Pull out the door glass toward the outside of the door to remove.
13. Remove door glass run from lower sash rear.
14. Remove lower sash rear.
SIIA0134E
Installation
Install in the reverse order of removal.
PIIA0554E
F
5. Raise up the door glass and hold with the suction lifter.
6. Disconnect power window motor harness connector.
7. Remove mounting bolts, and then remove regulator assembly G
through the access hole.
GW
J
PIIA0556E
Installation
Install in the reverse order of removal. K
Inspection After Removal
Check regulator assembly for the following. If a malfunction is
detected, replace or grease it. L
● Wire wear
● Regulator deformation
M
● Grease condition for each sliding part
The arrows in the figure show application points of the multi-purpose
grease.
OCC3565D
Disassembly
Remove power window motor from regulator assembly.
Assembly
Assemble in the reverse order of disassembly.
Fitting Inspection AIS0065U
● Check that door glass is securely fit into door glass run groove.
● While raising and lowering the door glass, check for abnormal operation.
● Lower the door glass slightly [approx. 10 to 20 mm (0.39 to 0.79 in)], and check that the clearance to the
sash is parallel. If the clearance between the door glass and sash is not parallel, loosen the regulator
assembly mounting bolts and glass & carrier plate mounting bolts to correct the glass position.
GW
TIWB0065E
SIIA0186E
REMOVAL
1. Remove front door finisher. Refer to EI-32, "Removal and Installation" .
2. Remove corner cover.
3. Disconnect door mirror harness connector.
4. Remove door mirror mounting nuts, and remove door mirror assembly.
INSTALLATION
Install in the reverse order of removal.
GW
SIIA0187E
DISASSEMBLY
1. Pull out all the terminals from the connector. K
NOTE:
Before pulling out the terminal, note the connector terminal arrangement.
2. Turn the mirror glass surface upward. L
3. Apply a protective tape to the housing.
4. Insert a narrow slotted screwdriver wrapped with tape in the concave gap between mirror glass and power
unit to push up tabs (2 locations) on mirror holder to disengage lower part of mirror holder, and remove M
mirror body assembly.
NOTE:
When pushing up the tabs, do not forcefully push up only 1 concave but try to push up using 2 concave
positions.
5. Remove packing.
6. Remove base.
7. Remove door mirror actuator and bracket from housing.
8. Remove power unit from bracket, and disconnect connector.
9. Separate the door mirror actuator from the bracket.
ASSEMBLY
1. Install door mirror actuator to the bracket.
2. Connect power unit connector. Install power unit to the door mirror actuator (bracket).
3. Install door mirror actuator (bracket) and base to the housing.
4. Set power unit and mirror body assembly in a horizontal position.
5. Engage upper tabs of mirror glass with power unit. Then, press lower part of mirror glass down until the
lower part snaps to allow engagement of lower tabs.
NOTE:
After installation, visually check that the lower tabs are securely engaged when viewed from the bottom of
mirror surface.
6. Install the packing to the base.
7. Insert the harness terminal into the connector.
NOTE:
Make sure to insert the harness terminal into the correct connector. Do not confuse the locations.
REMOVAL
1. Remove inside mirror cover. Refer to EI-40, "HEADLINING" .
B
2. Remove the screws securing inside mirror assembly and mirror
base as shown in the figure.
C
E
SIIA1024E
INSTALLATION
Install in the reverse order of removal. F
GW