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DC Power Supply Module for EDI

User’s Manual

Canpure Environment Protection Tech., Ltd

NOTE:
1. Read this manual carefully before using.
2. Incorrect using may cause harm to not only the module but also the body of the
operator.
3. Only professionals are permitted for installation, wiring, commissioning and
maintenance.
Content
1. Description ...................................................................................................................... 3
2. Selection guide............................................................................................................... 4
3. Technical Specification .................................................................................................. 4
4. Operating Requirement................................................................................................. 4
5. Outline.............................................................................................................................. 5
6. Installation guide ............................................................................................................ 6
7. Operation instruction ..................................................................................................... 8
8. Maintenance ................................................................................................................... 9
9. Trouble shooting........................................................................................................... 10
10. Packing list ................................................................................................................ 10
11. Warranty .................................................................................................................... 10

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1. Description
CANPURE DC power supply is a high frequency switching mode power supply
designed in accordance with Canpure’s EDI module. Compare against traditional SCR
power supply, switching mode power supply has many advantage, higher power factor,
higher converting efficiency, higher power density, higher reliability, better power supply
quality and smaller size and weight. The features are listed below:
Constant current control:
EDI requests the power supply to provide constant current regardless the process
operating conditions or AC inpu voltage varies. The close-loop control function of the
module samples the actual current then control the voltage accordingly. In case the actual
current is lower than the set point, the module will increase the output voltage
automatically until the current is back to the set point. On the other hand, if current is
higher than set point, then decrease the voltage.
Low output ripple: During both service and regeneration status of EDI module, the
maximum ripple component of the output voltage will be < 2%, typically 1%.
Wide adjustable range: Output voltage and current are adjustable continuously
through 10% to100%, covering the service and regeneration of EDI.
High converting efficiency: Total converting efficiency>90%
Digital display: Digital LED displays the actual current and voltage.
Complete protection circuit: Features AC input over voltage and under voltage
protection, DC output over current and over voltage protection, soft starting, AC input drop
protection, output wire broken protection and over temperature protection.
a. AC input over voltage and under voltage protection
The recommended range is 380±10%. The limit is 380V±15%.
b. DC output over current and over voltage protection
The output voltage and current will be limited automatically below the maximum
value. Refer to the maximum current and voltage specified in data sheet.
c. Soft starting
The soft starting function will protect the circuit from huge surge current.
d. AC input drop protection
The filter circuit will protect the module from AC input short time peak or drop.
e. Output wire broken protection
The function will protect the module from high voltage in case of output wire
broken.
f. Over temperature protection
This function will stop the module if temperature > 65 ºC. Over temperature may
happen due to cooling fan fault or high environment temperature.
Output voltage range: Different EDI model has different maximum voltage limit. We
offer three types of DC power supply module to fit the three EDI models. Table 2 shows
the matching. Don’t choose over size DC power supply module.
Output current range: The output current range is always from 1A to 5.5A. But the
actual current set point shall vary according to different process conditions.

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2. Selection guide
Table 1: DC power supply modules category
DC Power supply Max.
Max. output Max. output Power
module model output
current power rate factor
no. voltage
CB500 500V 5.5A 2750W >0.9
CA350 350V 5.5A 1925W >0.7
CA150 150V 5.5A 825W >0.7

Table 2: DC power supply module and EDI module matching table


Please assign one DC power supply module for one EDI module to obtain maximum
process performance.
EDI DC Power
Recommended Operating Operating
module supply module
flow rate voltage range current range
Model no. model no.
CP5800S 5T/H CB500 10-500VDC 1-5.5A

CP4500S 4T/H CB500 10-500VDC 1-5.5A

CP-3600S 3T/H CA350 10-350VDC 1-5.5A

CP-2000S 2T/H CA350 10-350VDC 1-5.5A

CP-1000S 1T/H CA150 10-150VDC 1-5.5A

CP-500S 0.5T/H CA150 10-150VDC 1-5.5A

3. Technical Specification
Outline dimension W410mm×D290mm×H90mm
Cutout dimension W245mm×H85mm
Packing box dimension W465 mm×D345 mm×H155 mm
Gross weight 6 Kg
Converting efficiency ≥90%
Ripple voltage <2%
Over temperature protection 65 ºC
Insulation resistance ≥20MΩ
Input and enclosure withstand voltage ≥1500VAC
Input and output withstand voltage ≥1500VAC
Output and enclosure withstand voltage ≥500VAC
Power factor ≥0.90

4. Operating Requirement
Temperature -10-40ºC

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Maximum relative humidity <90%
AC input voltage 380V±10%
Storage temperature -40-70ºC
Mounting place elevation ≤2800m

There should not be conductive dust or corrosive gas in the mounting place.
Adequate ventilation is recommended for cooling.

Note:
If working with very unstable power supply, it’s strongly recommended to
install a surge protector in the power supply line.

5. Outline

External shut-off indicator Over temperature indicator

Current set point adjustment AC input MCB

Figure 1 Front view

Signal input / output port

AC input terminal block DC output terminal block

Figure 2 Rear view

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6. Installation guide

POWER ON
Amps
OVER HEAT

HIGH VOLTAGE
Volts

LOW VOLTAGE CURRENT


POWER 0FF

DC POWER CA-350

Figure 3 Outline dimension

Figure 4 Panel cutout dimension


Figure 5 Mounting and ventilation requirement

Cooling air inlet should be always in the bottom of the cabinet. The area of air inlet
hole should be large enough for adequate air flow. The area should not less than
100cm2*power module amount. The cooling fan flow should be not less than
0.2m3/h*power module amount. The minimum distance between two modules or between
module and the enclosure should not be less than 80mm, in any direction. An air flow
baffle is recommended to make air flow spread better instead of short pass.

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1 , 2 a r e e x t e r n a l c o n t r o l,
3 - 4 is 2 4 V D C a u x c lo s e t o s h u t - o f f
p o w e r s u p p ly

5 4 3 2 1

9 8 7 6
6 - 8 is A la r m O u t p u t D r y - c o n t a c t
( R e le a s e w h e n a la r m a c t iv a t e d )

Figure 6 Alarm interface

The auxiliary power supply is 24VDC and maximum current is 0.1A.


External control is normally used for low flow shut off. Close=Shut off. A timer relay is
recommended as power module cannot be switched on and off frequently. Between stop
and next start, there is at least 30 seconds interval needed.
The alarm output relay is powered at normal condition. When an alarm occurs, the
relay releases and the contacts 6 and 8 opened.

7. Operation instruction
a. Connect the wires to the input and output tightly. The minimum size of the wire is
AWG16.
b. Make sure there’s no short circuit at both input and output.
c. Make sure adequate feed water is flowing in the EDI module
d. Power on the power supply module
e. Adjust the current set point to a proper value slowly and monitor the actual current. In
case the current higher than expected value, please decrease the current set.
f. The current will be stable after 15 minutes.
g. The sectional area of the wires should not be less than 1.5 square millimeters. After
making sure the output end of the power supply is not shorted out, and EDI inflow
normally, energize. Turn the power switch to “on”, and adjust the output knob to the
required current. Changes of output voltage in operation are normal phenomenon.
h. When EDI needs to stop, just shut-off the power supply of the power module. No
need to reset the current set point to zero. Next power up, the power module will
come to the current set point automatically.
i. The power module cannot be switch on and off frequently. At least 30 seconds is

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needed between stop and next start.

8. Maintenance
Warning
a. Avoid short circuit at output
b. Avoid over or under voltage at input
c. Overload of the module may damage itself or reduce the life time
d. Don’t open the enclosure for repair or other purpose. There is electric shock risk for
unprofessional ones. No matter the AC input is activated or not, the residual voltage
in the module may be above the safety level.
Water-proof and dust-proof
The protection degree of the power module is IP33. For using in the area with water or
dust penetration risk, please consider mounting the power module to a panel with enough
protection degree itself.
Corrosion proof
Avoid any kind of volatilize corrosive gas to penetrate.
Shipment
Avoid shocking and raining.
Surrounding temperature
Low temperature is good to the health of the power module
Replace fuse
Replace the fuses after one year operating.

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9. Trouble shooting
Table 3 trouble shooting guideline
Phenomenon Possible reason Actions
1 Power supply failure 1 Check the power supply
Display not light
2 display failure 2 Manufacturer to repair
1 Check output connectivity
Current is 0A while 1 Output wire break
2 Check EDI module input
voltage is not 2 EDI module failure
terminal
Current is very small
while voltage is Output polarity reversed Swap output wires
normal as usual
1 Check surrounding
temperature
2 Check whether ventilation
FAULT indicator light Over temperature
blocked or cooling fan
broken
3 Manufacturer to repair
OUT OFF indicator 1 High AC input voltage 1 Check AC input voltage
light 2 Alarm circuit fault 2 Manufacturer to repair
Voltage or current is 1 Wrong model selected 1 Refer to selection guide
not stable 2 Stabilization circuit failure 2 Manufacturer to repair

10. Packing list


DC power supply module: 1pc
Packing box: 1pc
This manual: 1pc
Panel mounting screws: 4pcs
Qualification certificate: 1pc
DB9 plug: 1pc

11. Warranty
We provide one year Limited warranty upon shipment
Exceptions:
a. Open enclosure for repair or other purpose without permission from the
manufacture
b. Any event or circumstance beyond control shall be regarded as Force Majeure
but not restricted fire, wind, flood, earthquake, explosion, rebellion, epidemic,
quarantine and segregation.

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