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Abstract
Petroleum products bought and sold on the world wide market may be transported over thousands of miles and change
ownership many times from the well head to the end user. Each time the product changes ownership, a “custody
transfer” is completed and both buyer and seller expect their asset share to be accurately measured. The dynamic
measurement provided by meters is a convenient and accurate means to measure valuable petroleum products.
Selecting the right meter for the job with a high level of confidence is imperative to ensure accurate measurement at the
lowest cost of ownership.
The fluid properties of petroleum products varies widely from low viscosity refined products like LPG, gasoline, diesel
and jet fuel to high crude oils with a high concentration of contaminants such as sediment & water (S&W) and
entrained gas. Understanding the fluid properties of both refined produces and crude oils and how they affect the
different metering technologies is important in selecting the right meter for a specific application.
This paper will define the fluid properties of both refined products and crude oils, explain their effect on the different
custody transfer metering technologies and evaluate these technologies for the accurate measurement of petroleum
products.
1. Introduction
Refined products are normally well defined and not highly viscous. Crude oils can vary widely in viscosity and quality.
They can have a viscosity similar to refined products or be highly viscous. The demand of heavy or high viscous crude
oil is increasing due to the price and availability. This trend is expected to accelerate with increasing demand for
petroleum products due to the expansion of the world economies and the reduction in light low viscosity crude oil
reserves. As a result of this trend crude oil transporters, pipeline and marine, are gearing up to handle a wider range of
heavy crude oils.
The accurate measurement of high viscosity crude presents new challenges, though. Each of these applications is
different and no one type of meter is best for all applications. Fortunately we have a wide range of metering
technologies to address low, medium and high viscosity applications:
• Positive Displacement Meters, known for their highly accurate measurement of high viscosity products.
• Convention Turbine Meters are suitable for most refined products and light to medium viscosity crude oils.
• Helical Turbine Meters can handle light to higher viscosity crude oils and with special viscosity
compensation software; the viscosity range can be increased to handle high viscosity crude oils.
• Coriolis Mass Meters are especially suited for low flow applications over a wide variety of viscosities.
Knowing the strengths and weaknesses of each of these technologies is important in making the best decision for a
given application.
Viscosity can be expressed in many different units but for our purposes kinematic viscosity is the most suitable. The
most commonly used viscosity units in the petroleum industry are:
• Kinematic Viscosity - centistokes (cSt) - The base unit is a Stoke but as the value of Kinematic Viscosity is
normally small, the unit is often converted by multiplying by 100, centistokes (cSt). In the metric system the
kinematic viscosity unit is cm2/s (centimeter2/second).
• Saybolt Universal Viscosity (SSU) - SSU can be converted to cSt using a conversion table.
• Dynamic Viscosity centipoise (cP) - The base unit is Poise but like kinematic viscosity, the Poise is often
multiplied by 100, centipoise (cP). Centipoise can be converted to centistokes by dividing by the
specific gravity, (cSt = cP / SG). In the metric system, the dynamic viscosity unit is Pa^s (Pascal^second).
Crude oils are normally defined by their API gravity, which is sometimes confused with the product’s viscosity. API
gravity is defined as the density of crude oil at a specific temperature compared to the density of water at a standard
temperature, 60°F. The relationship between specific gravity (SG) and API gravity is:
Tables 1 and 2 show refined products and crude oil characteristics, respectively. The API gravity and specific gravity
are stated at reference temperature. The viscosity is also related to temperature and decreases as temperature increases.
As seen in these tables the effect temperature has on viscosity is notably more significant on heavy refined and crude
oils then on lighter products and crude oils. This is an import factor in the proper selection of a particular metering
technology for many heavy and medium oil applications.
0.79 48 3 2 1
Light
0.86 32.6 21 9 5
Medium 0.90 25.3 1442 243 93
0.95 17.8 2040* 340 130*
Heavy 0.96 16.2 3440* 574 230*
1.00 10 5100* 1294 520*
* estimated
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3. Meter Selection
Selecting the correct meter for a specific measurement task is dependant on the following operating conditions:
System Characteristics - Pressure and temperature are typically specified but other characteristics such as pulsating
flow from a PD pump or valve operation / location should also be considered as they may cause measurement errors for
some types of meters.
Product Characteristics - The basic product characteristics of viscosity, specific or API gravity, chemical
characteristics and lubricating quality must be specified. Also, any contaminates such as particulates, air or water
contained in the product must be identified and noted in an application analysis.
Flow Range - This is the minimum and maximum flow rate over which the meter will operate. The flow range can
also be expressed as the “turndown range”, which is the ratio of the maximum to the minimum flow rate (e.g., a flow
range of 10 bph to 100 bph is a 10:1 turndown range).
Viscosity Range - Just as the flow range can be expressed as a turndown range, so can the maximum to the minimum
viscosity be expressed as a turndown range.
Accuracy - The Accuracy of a liquid flow meter depends predominantly on the flow range and the viscosity range of
the products over which the meter operates. The following formula relates Flow Turndown Range to Viscosity
Turndown Range to yield a Measurement Turndown Range (MTR). Comparing the MTR of various meter types for
specific operating conditions provides a guide to selecting the meter with the best potential accuracy for the application.
PD Meters
PD meters are highly versatile and have been used for custody transfer petroleum applications since their introduction
in the 1930’s. Because of their high accuracy, stability, reliability, mechanical output and ease of proving, they are still
widely used in the petroleum industry. Other meter technologies have displaced PD meters for high volume, low
viscosity applications like refined product or light crude oil pipelines. PD meters still have measuring advantages for
medium to high viscosity products. PD meters are one of the few meters that have highly stable meter factors on
medium to high viscosity products.
Even though PD meters are the oldest custody transfer measurement technology, they are considered the best
technology for many applications where accuracy, stability and reliability are required.
Advantages of Positive Displacement Meters
• High accuracy over a wide range of viscosities and flow rates up to 2000 cSt with proper clearances
• Low pressure drop
• Extremely good repeatability on high viscosity fluids, very low slippage
• Can register near zero flow rate
• Flow conditioning not required
• Measures directly, not an inferential device, for more consistent results
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Turbine Meters
In the mid 1960’s, the petroleum industry recognized the potential of turbine meter technology for highly accurate
measurement and in 1970, API published Standard 2534 - “Measurement of Liquid Hydrocarbons by Turbine Meter
Systems After publication of this standard, conventional turbine meters (Figure 4) gained broad acceptance for
custody transfer of petroleum liquids such as liquified petroleum gases (LPG’s), refined products and light crude oil.
With the introduction of helical turbine meters (Figure 5) in the 1990’s, turbine meter applications were expanded to
higher viscosity crude oils, waxy crude oil and other troublesome turbine meter applications.
Helical turbine meters are similar to conventional turbine meters in the fact that they have like housings, stators,
bearings and pulse pickup systems and are governed by the same laws of fluid dynamics. They vary in one distinct area
- the rotor has only two helical blades instead of multiple blades (Figure 6). This reduce the surface area exposed to the
fluid which makes them less sustable to deposts / waxing and Foundry layer effects. Therefore they are excelled for
crude oil measurement.
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Advantages of Turbine Meters
• High accuracy over a wide flow range
• Excellent repeatability
• Helical type can measure high viscosity crude oils over a wide flow turndown range
• Low cost or ownership especially in large sizes for high flow rates
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Vi SU* :.fWi
yi -5"
a m
'-^^1
nvu'SflhJtiM
Figure 9. Coriolis Mass Meter Measurement Range
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Advantages of Ultrasonic Meters
• Non-intrusive measurement (no obstruction to flow)
• No moving parts
• No pressure loss
• Bi-directional
• Possibility of self-diagnostics
• Provide information on other fluid properties
• Potential for remote operation
6. Summary
There is a choice in meters for petroleum applications. Proper selection is based on several factors but the primary
criteria for selecting a premium meter should be accuracy. The ramifications of measurement error and uncertainty can
outweigh the purchase and operating cost of the meters.
FMC Measurement Solutions, “Fundamentals of Liquid Turbine Meters”, International School of Hydrocarbon
Measurement (ISHM), 1998
Ed Otto, “Coriolis Meters for Liquid Measurement”, Canadian School of Hydrocarbon Measurement, 2004
American Petroleum Institute, Ballot “Measurement of Liquid Hydrocarbons by Ultrasonic Flowmeters Using Transit
Time Technology”, 2004