Instruction and Practical sheets-14-MCL-201

MCL-201 Mechanical Engineering Drawing
Credits 3.5 (L-T-P: 2-0-3), Venue: LH-416 (Lect.), III-328-331 (Pract.)

Lecture days: Tuesday, Wednesday and Friday, Time: 10-11 am
Course coordinator
R. K. Pandey, Ph.D.
Professor
Department of Mechanical Engineering
IIT Delhi, New Delhi-110016, India
E-mail: rajpandey@mech.iitd.ac.in
1
(A) Co-faculty in this course
Prof. J. K. Dutt
E-mail: jkdutt@mech.iitd.ac.in
(B) Objective of the course
To impart the knowledge of functioning and
component details of various machine elements
and mechanical systems/assemblies with major
thrust on how to prepare the components/elements
and assembly drawings using standards practices.
2
(C) Syllabus of course
1. Introduction to generation of
drawings during design process for
machines/mechanical systems.
2. Datum planes to locate features
in machine elements and machine
assemblies.
3
Syllabus of course
3. Sectioning, dimensioning, notes in

drawings.
4. Drawings and standardized
representation of threads,
fasteners, welds, bearings, springs and
related components.
5. Introduction to limits, fits and
tolerances, dimensional and geometric
tolerances, surface finish symbols. 4
6. Generation of assembly drawings
including sectioning and bill of
materials.
7. Evolving details of components from
machine/mechanical systems assembly
considerations. Detailing of components involving
shafts, bearing, pulleys, gears, belts, brackets etc.
for assemblies.
8. Solid modeling of above assemblies using a
commercial software, Incorporation of
assembly constraints for animation of motion of
assemblies
5
(D) Attendance and exam. policy
Every student must attend minimum
75% of total classes held. Lecture
attendance weightage will be 50% more
than practical attendance. In case
attendance is less than 75%, a student
will be awarded one grade less to the
grade earned.
Audit: 40% marks with 75% attendance 6
There will not be any re-minor test. If
any student misses (due to any reason)
any minor test, he/she will get 70%
marks of other minor test in missed one.
If both minor tests are missed, one will
get “zero” mark in both the minor tests.
7
(E) Evaluation scheme
Minor Test-I (90 minutes test) : 20 Marks
Minor Test-II (90 minutes test) : 20 Marks
Practical assignments : 25 Marks
Major Test (120 minutes) : 35 Marks
-------------------------------------------------------
100 Marks
-------------------------------------------------------
Syllabus for tests:
1. Minor Test-I (MT-I): Topics covered from start to last class (before the start of this test).
2. Minor Test-II (MT-II): 70% (Topics covered between MT-I and MT-II) + 30% (before MT-I)
3. Major Test (MT): 70% (Topics covered between MT-II and MT) + 10% (before MT-I)
+ 20% (between MT-I and MT-II)
8
References/Text Books
1. Machine Drawing (includes AutoCAD)

Author: Ajeet Singh
Pub: McGraw Hill
2. A Text Book of Machine Drawing
Author: P. S. Gill
Pub: Katson Books
3. SP 46: 1988 Engineering Drawing Practice
for School & Colleges. Bureau of Indian
Standards
9
Practical sheets and evaluation
• Total number of practical sheets: 14 (Fourteen)
• Practical sheet Nos. 1 & 14 will not be graded i.e. only 12
sheets will be graded. But contents of sheets 1 & 14 may
appear in tests.
• Student from a group cannot go in another group for
doing the practical citing any reason.
• Practical sheet will be graded within 2 weeks time from
date of execution in class. All TAs must note this.
• All students, please keep all graded practical sheets with
you till the end of the semester.
• Please complete all problems of practical sheets in
practical classes itself.
• Be aggressive in learning and acquiring the knowledge.
10
In practical classes, please come with drawing sheets
having already drawn border line and title block
from your residence. Moreover, please avoid
senseless copying of sheets. Focus on understanding
of concepts rather than copying the things blindly.
11
(H) How to contact course coordinator?
Dr. R. K. Pandey
Professor
I.I.T. Delhi, New Delhi – 110 016, India
Office room: III-341
(NB: If you are not able to meet the course coordinator in his
office, please send an e-mail for the appointment or for getting the
response of your query through e-mail itself.)
12
A2 size sheets (un-
trimmed) will be
employed in the
drawing.
13
Border for untrimmed A2 sheet
All dimensions are in mm.

14
Title block
15
FIRST ANGLE FOR T.V.
PROJECTION
IN THIS METHOD,
THE OBJECT IS ASSUMED TO BE
SITUATED IN FIRST QUADRANT
MEANS
ABOVE HP & INFRONT OF VP.
OBJECT IS INBETWEEN
OBSERVER & PLANE.
VP PP
FV SV
X Y
TV
HP
ACTUAL PATTERN OF
PLANES & VIEWS
IN
FIRST ANGLE METHOD 16
OF PROJECTIONS
FOR T.V.
THIRD ANGLE
PROJECTION
IN THIS METHOD,
THE OBJECT IS ASSUMED TO BE
SITUATED IN THIRD QUADRANT
( BELOW HP & BEHIND OF VP. )
PLANES BEING TRANSPERENT

AND INBETWEEN
OBSERVER & OBJECT.
TV
X Y
SV FV
ACTUAL PATTERN OF
PLANES & VIEWS
OF
THIRD ANGLE PROJECTIONS
17
H pencil: Outlines, dotted
lines, section plane lines,
dimension
lines, arrowheads etc.
3H pencil: Centre lines,

section lines etc.
18
Types of line General applications-
A Continuous thick Visible outlines
•Imaginary lines of intersection.

B Continuous thin •Dimension lines.
•Projection lines.
•Leader lines.
•Hatching, short center lines.
C Continuous thin Limits of partial and

Freehand. Interrupted views
Continuous thin
D Long break line.
Straight with zigzag.
•Hidden outlines.
E Dashed thick.
•Hidden edges.
19
TYPES OF LINES:- General applications-
F •Hidden outlines.
Dashed thin.
•Hidden edges.
•Center lines.
G Chain line •Lines of symmetry.
•Line of trajectories.
Chain thin, thick

at ends and changes •Cutting planes.
the direction
H
•Indication of lines or
surfaces to which
J Thick chain line special requirement
applies.
20
Practical Sheet - 1
Instruction: All drawings/writings should be done

through free hand. If no indication is provided in the
problem/views, assume the third angle projection system
for drawing. Consider all dimensions in mm. Draw the
border and title block properly as discussed/shown in the
lecture class.
Q.1 What is mechanical engineering drawing?

How it is different to engineering drawing what
has been done in MCP100 course. Explain. (1
Mark)
21
Q.2 Explain the following through sketches
assuming orthographic views of any machine
component: (1 Mark)
Visible line, Centre line, Hidden line, Leader line,

Dimension line, Extension line, Construction line,
Cutting plane
22
Q.3 Explain the working concept of the
following machine elements in words in brief and
draw the sketch of elements through free hand
looking the videos/images from the internet: (6.5
Marks)
Joints;  Couplings; Keys; Shafts; Bush

bearing; Rolling bearing; Flat and V-pulleys;
Flat and V-belts; Spur gear; Brackets; Thread
fasteners
Write the key observations related to the above

machine elements made by you (if any). 23
Q.4 Draw the front, top, and side views of
the following: (1.5 marks)
 Shaft mounted on bush bearings (show

sectional view of bearings)
 Shaft mounted on ball bearings (show
sectional view of ball bearings)
24
Bill of Materials
25
Thank you so much
R. K. Pandey, Ph.D.
Professor
Dept. of Mechanical Engineering
IIT Delhi, New Delhi-110016, India
26
Indian Institute of Technology Delhi
MCL 201: Mechanical Engineering Drawing
Time: 2 to 5 pm M. Marks: 10
Practical Sheet - 1
(Session 2019-2020)
Instruction: All drawings/writings should be done through free hand. If no indication is provided
in the problem/views, assume the third angle projection system for drawing. Consider all dimensions
in mm. Draw the border and title block properly as discussed/shown in the lecture class.
Q.1 What is mechanical engineering drawing? How it is different to engineering

drawing what has been done in MCP100 course. Explain. (1 Mark)
Q.2 Explain the following through sketches assuming orthographic views of any
machine component: (1 Mark)
Visible line, Centre line, Hidden line, Leader line, Dimension line, Extension line,
Construction line, Cutting plane
Q.3 Explain the working concept of the following machine elements in words in brief
and draw the sketch of elements through free hand looking the videos/images
from the internet: (6.5 Marks)
Joints;  Couplings; Keys; Shafts; Bush bearing; Rolling bearing; Flat and
V-pulleys; Flat and V-belts; Spur gear; Brackets; Thread fasteners
Write the key observations related to the above machine elements made by you
(if any).
Q.4 Draw the front, top, and side views of the following: (1.5 marks)
 Shaft mounted on bush bearings (show sectional view of bearings)

 Shaft mounted on ball bearings (show sectional view of ball bearings)
Time: 2 to 5 pm Maximum Marks: 10

Practical Sheet - 2
(Session 2019-2020)
Instructions: If no indication is provided in the problem/views, assume the third angle projection
system for drawing. Consider all dimensions in mm. Draw the border and title block properly as
discussed/shown in the lecture class. Table 1 provides the standard dimensions of ISO metric threads
for the use.
Q.1 Sketch the internal and external ISO metric thread profiles (with assembled interface) for
nominal diameter of 48 mm by selecting an appropriate pitch. (1 Marks)
Q.2 Sketch the following thread profiles for a nominal diameter of 48 mm and appropriate pitch and
mention their applications in real life with explanations: (1.4 Marks)
(a) BSW thread, (b) Buttress thread, (c) Square thread, (d) ACME thread
Q.3 Sketch the conventional representation of the followings: (1.6 Marks)
(a) External thread, (b) Internal thread, (c)Threads in section,

(d) Assembled threads in section
Q.4 Draw the three views of assembled hexagonal headed bolt and nut with washer for nominal
diameter 25 mm and shank length 100 mm. (1 Mark)
Q.5 Sketch the following forms of nuts having proper proportions: (1.8 Marks)
(a) Flanged nut, (b) Cap nut, (c) Dome nut, (d) Capstan nut, (e) Wing nut, (f) Ring nut
Q.6 Sketch the following locking devices taking the bolt diameter 25 mm: (1.6 Marks)
(a) Locking with pin, (b) Locking by castle nut, (c) Locking by a nut,
(d) Locking by a set screw
Q.7 Sketch neatly the following foundation bolts of diameter 25 mm: (1.6 Marks)
(a) Eye foundation bolt, (b) Bent foundation bolt, (c) Rag foundation bolt,
(d) Lewis foundation bolt.
P. T. O.
Table 1 Standard dimensions of ISO metric threads
(All dimensions are in mm)
2
Time: 2 to 5 pm Maximum Marks: 10

Practical Sheet -3
(Session 2019-2020)
Instructions: If no indication is provided in the problem/views, assume the third angle projection system for drawing
considering all dimensions in mm. Draw the border and title block properly as discussed/shown in the lecture class. Marks
break up: Border drawing (0.5 mark) Title box (0.5 Mark), dimensioning (1.5 Marks).
(A) Description of device

Screw jack (refer Fig.1) is a simple machine, which is employed for
raising and lowering the heavy loads through some vertical distances
by applying comparatively very small force at the end of a long lever.
Small screw jack can be found in almost every automobile toolbox,
which is used to lift the automobile for changing a wheel/tyre. A typical
screw jack consists of a body made of cast iron (cast iron has good
compressive strength and damping property, hence, it is employed for
making body/bed for the majority of machines). A nut [material is gun
metal (GM)] is fitted at the top of body. Gun metal is bronze (an
alloy having 88% copper, 8–10% tin, and 2–4% zinc), which has good
tribological (low friction) compatibility with steels. A square threaded
spindle made of mild steel (low carbon steel: 0.05%-0.25% of C)
involves/interfaces the nut. In the head of spindle, a through hole is
made for inserting the lever (Tommy bar). Lever is used for turning the
threaded spindle. Far end of lever is knurled to provide a good grip for
holding purpose. A cap made of carbon steel is put on the head of the
spindle and is free to rotate about the axis of spindle and slip on head
surface. The cup is loosely held in position over spindle head by washer
screw. To achieve a good grip of the load on the cup, the upper face of
the cup is serrated at 4-6 places.
For information:
Fig.1 Screw jack (This image is for illustration
Low-carbon steel (or mild steel): 0.05 to 0.25% C; Medium-carbon point of view. It should not be understood
steel (or Carbon steel): 0.3–0.7% C; High-carbon steel: 0.8 –2% C; that this is assembly of components
Ultra-high-carbon steel: 3.25 – 4% C provided in Fig.2)
(A) What to be done

From the details of screw jack provided in Fig.2 (back side of this sheet), draw the following views of the assembly with
dimensioning:
(i) Front view (right half in section) (4.5 Marks)

(ii) Top view (2.5 Marks)
Provide bill of materials with part names. (0.5 Mark)
P.T.O.
Fig.2 Component details of screw jack [(1) Body; (2) Nut; (3) Threaded spindle; (4) Cup; (5) Washer; (6) Screw; (7) Lever (Tommy bar)]
Practical Sheet - 4
(Session 2019-2020)
Instructions: If no indication is provided in the problem/views, assume the third angle projection system
for drawing. Consider all dimensions in mm. Mark details: Border drawing (0.5 mark) Title box (0.5 Mark),
dimensioning (1.5 Marks).

A bench vice is used to hold the work pieces on a fitter’s table. Figure 1 illustrates the general
arrangement of components in a bench vice. The main components of a bench vice are body (made of
cast iron), movable jaw (cast iron) and screw rod/spindle (mild steel). Turning the jaw screw (screw
spindle) by a screw bar (made of mild steel), the movable jaw can be moved on the body of vice. The
body of vice possesses nut (cast iron) at one end to support the screw spindle and the other end a fixed
jaw.
Fig. 1 Bench vice (off means number of pieces)
(B) What to be done

From the details of Bench Vice in the attached figure (back side of this sheet), draw the following
views of the assembly with major dimensions:
(i) Front view full in section (4.5 Marks)

(ii) Right hand side view (2.5 Marks)
Provide bill of materials with parts list. (0.5 Mark)

P.T.O.
Fig. 2 Components of bench vice
2
Practical Sheet -5
(Session 2019-2020)
system for drawing. All dimensions are in mm.

A lathe possess two centers between which a job is held for machining. These centers are carried by two head
stocks (please see image of a lathe machine using the internet for more clarity). These head stocks are called
fast head stock (also known as driving head stock) and loose headstock (also called as tailstock). Driving head
stock may carry a chuck, face flat, or center as per need. However, loose headstock can slide on the lathe bed
and can be clamped to it at any position to adjust/accommodate different lengths of jobs. Figure 1 shows the
loose headstock of a light duty lathe for understanding the components drawing provided in Fig.2 on the back
side of this page. Body (made of cast iron) receives the barrel (made of mild steel). The barrel bore is coned at
one end to carry the center (made of carbon steel) and on the other end it is provided with threads in which screw
rod (mild steel) or screw spindle interfaces. On the right hand end of the body the spindle bearing (made of cast
iron) is fitted against which the collar of spindle rests. Hand-wheel (made of cast iron) is keyed and secured at
the position by a hexagonal nut (made of mild steel) and washer (made of mild steel). The barrel has a keyway
(or feather way) cut in it. Feather key (made of mild steel) prevents the rotation of the barrel. Clamping lever
(mild steel) involving stud (made of mild steel) is used to prevent axial movement of center/barrel. Barrel slides
in the body along the axial direction for adjusting the length as per job.
Fig. 1 Lathe tailstock [The images provided in this figure are for understanding the details of the tailstock.
Please do not understand that it is assembly of the components provided in Fig.2]
(B) What to be done

From the details of lathe tail-stock provided in Fig. 2 (back side of this sheet), draw the following views of the
assembly:
(i) Front view full in section (6 Marks)
(ii) Left side view (3.5 Marks)
P.T.O.
Fig. 2 Component details of a lathe tailstock
Practical Sheet -6
(Session 2019-2020)
Instructions: If no indication is provided in the problems and/or orthographic views, assume the
third angle projection system for drawing and all dimensions in mm.

A rotary gear pump is a positive displacement type pump. The function of a rotary gear pump is to supply
lubricating oil under pressure to the various parts of an engine for their intended functions. In an IC engine, the
gear pump (oil pump) is generally located inside the crankcase below the lubricating oil level. This pump
consists of two meshed gears with each other. One of the gears is driven and other one is driving. Figure 1
illustrates the key components of a rotary gear pump. The lubricating oil is transported from inlet to the outlet
side by entraining it in spaces between the gear teeth and the casing and carrying it round the gears from the
suction to the delivery side. The key components of rotary gear pumps are: 1. Mounting bracket (cast iron); 2.
Body (cast iron); 3. End cover (cast iron); 4. Gasket (rubber); 5. Shaft with gear (carbon steel); 6. Shaft with
gear (carbon steel); 7. Gland (cast iron); 8. Bush (Gun metal); and 9. Packing.
Fig. 1 Images related to rotary gear pump [The images provided in this figure are for understanding the details
of the gear pump. The components (refer Fig. 2) assembly leading to pump may be different to these.]
(B) What to be done

From the components details of rotary gear pump (Fig.2, back side of this sheet), draw the following views of
the assembly:
(i) Sectional front view (6 Marks)
(ii) A suitable end view (3.5 Marks)
Provide bill of materials. (0.5 Mark)
P.T.O.
Fig. 2 Component details of a rotary gear pump
Practical Sheet -7
(Session 2019-2020)
system for drawing. All dimensions are in mm.
Castor wheels are used on trolleys for moving

them in any direction with minimum effort.
An assembled image of a castor wheel is
shown in Fig. 1 for illustration point of view.
It consists of a frame made of cast iron. The
frame is freely suspended from the plate
(made of CI) by king-pin (CS) and nut (MS).
The assembly is kept intact by a split pin (MS).
The bronze bush is pressed into the hub (CI).
The rubber tyre is placed on the hub and kept
in position by the two flanges (SS) which
are clamped by bolts (MS). This wheel
assembly is located in the frame by a shaft.
The shaft (CS) is positioned with a nut and a
split-pin (MS). A grease nipple is fixed on the
head of the shaft to provide lubrication
between the shaft and bush.
(B) What to be done

P.T.O.
From the details of castor wheel assembly
provided in Fig.2 (back side of this sheet),
Fig. 1 Castor wheel [The view provided in
prepare the production drawings (also called
this figure is for understanding the details of the
as working drawings) of components
caster wheel assembly. Its components may be
indicating suitable fits, tolerances, different from the components as shown in Fig.2]
and surface finish as per necessity.
(10 Marks)
P.T.O.
Fig. 2 Assembled castor wheel
2
Practical Sheet -8
(Session 2019-2020)
Instructions: If no indication is provided in the problem/views of assembly, assume the third angle projection system
for drawing. All dimensions are in mm. Missing dimensions may be assumed suitably.

In a conventional lathe, different spindle speeds are obtained employing belt driven cone pulley and back gear arrangement. The step
cone pulley and the back gear are accommodated in the headstock of the lathe. This arrangement suffers from (i) slipping of the belt, (ii)
change of speed, requiring change of belt position and (iii) lack of positive drive. To overcome these draw backs and to provide a positive
drive, the belt drive is replaced by a gear drive in modern lathes. A lathe with speed gear box is known as geared lathe. Figure 1 shows
the photographic view of the assembled gears of a geared lathe.
Fig.1 Photographic view of assembled gears in a gearbox of lathe (This image is for developing the understanding on
gearbox. It is not related with the details provided in Fig.2.)
It may be noted that in the Fig.2, for the purpose of clarity of the drive mechanism, the shafts are shown as if they are one below the
other in the same plane, but it may not. The drive shaft “S2” is positioned in the head stock body of the lathe and is driven by an electric
motor through a belt drive, using a V-pulley. The headstock also contains an intermediate splined shaft “S3”, on which sliding gears are
mounted. Further, spindle “S4” is also positioned in the head stock on which work holding devices are attached. The spindle is mounted
on the taper roller bearings, which support the axial thrust as well as radial loads coming on the spindle. The drive shaft and
the intermediate shafts are mounted on the ball bearings. These bearings are protected by cover plates, which are held in position by the
round headed machine screws. A live center is mounted in the spindle by means of reduction sleeve. The spur gears A, B and H are
keyed on the drive shaft, whereas the gear “G” is an integral part of the shaft. A compound gear sleeve, consisting of gears “D” and “E”
is mounted on the intermediate splined shaft to which “C” and “F” gears are keyed. All the gears from “A” to “H” are of the same module
i.e. 2.5 mm. The compound gear “I” and “J” of module 3 mm are also mounted on the intermediate shaft. Compound gears “K” and “L”
of module 3 mm are fixed to the spindle. For obtaining different spindle speeds, the gear sleeve consisting of the gears C, D, E and “F”
is moved on the spline shaft by lever “X” and the compound gears “I” and “J” by the lever “Y”. The following gear engagement provides
8 different speeds for the spindle:
1. A-C-I-K 5. A-C-J-L
2. B-D-I-K 6. B-D-J-L
3. G-E-I-K 7. G-E-J-L
4. H-F-I-K 8. H-F-J-L
For providing drive to the feed gear box from the spindle, gear “M” of module 2 mm is rigidly fixed to the spindle.
(B) What to be done

Prepare the working drawings (i.e. production drawings) of all the components of the gearbox of the lathe (refer Fig.2).
Suitable fits, tolerances, and surface finish should be provided on components as per necessity. (10 Marks)
P.T.O.
1
Fig. 2 Details of an assembled gearbox of a lathe
2
[SolidWorks 3D CAD software based practical]
Practical Sheet -9
(Session 2019-2020)
Instructions: If no indication is provided in the problem/views of components, assume the third angle
projection system for drawing and all dimensions in mm. Missing dimensions/information may be assumed
suitably.
Knuckle joint is used to connect two intersecting cylindrical rods. It permits some angular movement
between the cylindrical rods. It is specially designed to withstand tensile loads. A typical knuckle joint
involves fork (forged steel), eye (forged steel), knuckle pin (mild steel), collar (mild steel) and taper pin
(mild steel). Coaxial holes are provided in the fork end, eye end and collar. The fork end and the eye end
are held together in position by employing a knuckle pin. The knuckle pin is held in its position with the
help of a collar and a taper pin. The assembled view of a knuckle joint is shown in the image below in
Fig.1. Both the fork end and the eye end are capable of rotating in their planes about the axis of the knuckle
pin. Whenever a tensile load is applied on the cylindrical rods, the fork end and eye end adjust their
positions about the axis of the knuckle pin. The knuckle pin remains stationary. It does not rotate about its
axis. Knuckle joints find its applications in bicycle chains, tractors, trusses, automotive wipers, cranes,
chain straps of watches, earth movers, robotic joints, structural members etc.
Fig.1 Knuckle joint [The image provided in this figure is for understanding the knuckle joint. It may not be
assembly of the components provided in Fig.2]
(B) What to be done

From the component details of a knuckle joint provided in Fig.2 (back side of this sheet) and considering suitable
fits, tolerances, and surface finish, draw the following views of the assembly employing SolidWorks 3D
CAD software:
(i) Front view full in section with dimensions (3.5 Marks)
(ii) Left side view with dimensions (2 Marks)
(iii) Isometric and exploded views (3 Marks)
(iv) Animated view of assembly (1 Mark)

P.T.O.
1
Fig. 2 Component details of a knuckle joint
2
Practical Sheet -10
(Session 2019-2020)
projection system for drawing and all dimensions in mm. Missing dimensions/information may be assumed
suitably.

Stuffing box is used to prevent loss of fluid such as water, process fluids, and steam through the interface of sliding or
turning parts of machine elements. In a steam engine, when the piston rod reciprocates through the cylinder cover; stuffing
box provided in the cylinder cover, prevents leakage of steam from the cylinder. Similarly, it prevents the leakage
of water in impeller pump. Figure 1 illustrates the working concept of stuffing box. A typical stuffing box comprises of: 1.
Body (made of CI); 2. Gland (made of bronze); 3. Bush (made of bronze); 4. Stud (made of mild steel); 5. Nut (made of
mild steel), and 6. Packing material (synthetic fibers, rubber, cork etc.). The packing material is employed to fill the space
between the reciprocating rod (and shaft), bush and gland.
Fig. 1 Stuffing box [The images provided in this figure are for understanding the details of the stuffing box. It
may not be assembly of the components provided in Fig.2]
(B) What to be done

From the component details of stuffing box provided in Fig.2 (back side of this sheet) and considering suitable
fits, tolerances, and surface finish, draw the following views of the assembly employing SolidWorks 3D
CAD software:

(iii) Isometric and exploded views (3 Marks)
(iv) Animated view of assembly (1 Mark)
Provide bill of materials with parts list. (0.5 Mark).

P.T.O.
Fig. 2 Components of a stuffing box
2
Practical Sheet -11
(Session 2019-2020)
projection system for drawing. All dimensions are in mm. Missing dimensions/information may be assumed
suitably.

A rotary gear pump uses the meshed gears to pump the viscous fluids. Gear pumps are widely employed in
chemical installations and IC engines to pump the high viscosity fluids/lubricants. For other
information/details, practical sheet No.6 can be referred in addition to information provided
herein in Fig.1.
Fig. 1 Rotary gear pump [The images provided in this figure are for understanding the details of the rotary
gear pump. It should not be understood that it is assembly of the components provided in Fig.2]
(B) What to be done

From the component details of rotary gearbox provided in Fig.2 (back side of this sheet) and considering suitable
fits, tolerances, and surface finish, draw the following views of the assembly employing SolidWorks
3D CAD software:
(iii) Exploded and isometric views (3 Marks)
(iv) Animated view of the assembly (1 Mark)

P.T.O.
Fig. 2 Components of rotary gear pump (assume suitable number of pieces of few components)
Practical Sheet -12
(Session 2019-2020)
suitably.

A pedestal bearing (or Plummer block) is used for providing support to long shafts especially when the shaft
cannot be introduced in the bearing end-wise. It consists of a pedestal or base (made of cast iron), a cap (made
of cast iron) and bush (made of bronze) split into two halves and called ‘half bearings’. The split bush used in
the assembly facilitate easy assembly and periodical replacement of the worn-out bush. After placing the journal
on the lower half of the bush, kept in the base, the upper half of the bush is placed and the cap is then fixed to
the pedestal using two bolts (made of mild steel) as shown in Fig. 1. Flanges are provided at either end of the
bush to prevent its axial motion. The rotary motion of the bush is prevented by a snug provided at the
bottom of the lower bronze, fitting into a corresponding hole in the base.
Fig. 1 Plummer block [The images provided in this figure are for understanding the details of the
Plummer block]
(B) What to be done

From the assembly details of Plummer block provided in Fig.2 (back side of this sheet), draw the followings
employing SolidWorks 3D CAD software:
(i) Components’ drawings of Plummer block assigning fits, tolerances, and surface finish as per necessity
(6.5 Marks)
(ii) Exploded and isometric views (3 Marks)

P.T.O.
1
Fig. 2 Assembled views of Plummer block
2
Practical Sheet -13
(Session 2019-2020)
suitably.

Gearboxes are employed in lathes to control the torque and speed during machining of different
materials at different speeds, depth of cuts, and feed rates. Figure 1 shows the gearbox of a lathe
machine for understanding point of view. Practical sheet no. 8 should be referred for having more
information related to gearbox of lathe and preparing the bill of materials.
Fig. 1 Gearbox of lathe machine [The image provided in this figure is for understanding point of view only.]
(B) What to be done

From the assembly details of gearbox of lathe provided in Fig.2 (back side of this sheet), draw the
followings employing SolidWorks 3D CAD software:
(i) Components’ drawings of gearbox assigning fits, tolerances, and surface finish as per necessity
(6.5 Marks)
(ii) Exploded, animated and isometric views (3.5 Marks)
P.T.O.
1
Fig. 2 Details of an assembled gearbox of a lathe
2
Practical Sheet -14
(Session 2019-2020)
Instructions: If no indication is provided in the problems or in views, assume the third angle projection system for
drawing and all dimensions in mm. Missing dimensions/information may be assumed suitably. Attempt all the questions.
Descriptions
Riveting is one of the commonly used method of producing rigid and permanent joints. Manufacture of boilers, storage
tanks etc. involve joining of steel sheets by riveting. Riveted joints are also used to fasten rolled steel sections in structural
works such as bridge and roof trusses. Welding is an effective method of making permanent joints between two or more
metal parts. Cast iron, steel and its alloys, brass and copper are the metals that may be welded easily. Production of leak
proof joints that can withstand high pressures and temperatures are made possible with advanced welding technology. For
this reason, welding is fast replacing casting and forging wherever possible. Compared to riveting, welding is cheaper,
stronger and simpler to execute at site with considerable freedom in design. Hence, it is widely used in s hip building and
structural fabrication in place of riveting
Questions
Q.1 Giving proportionate dimensions, sketch any four forms of commonly used rivet heads by choosing the rivet diameter
as 10 mm. (1 Mark)
Q.2 Explain caulking and fullering through sketches. Why it is done in riveted joints? (1 Mark)
Q.3 What is Unwin formula? Explain its physical meaning. (1 Mark)
Q.4 Draw sectional front view and top view of the following riveted joints employed to join two plates of thickness 10
mm each: (3 Marks)
(i) single riveted lap joint, (ii) double riveted chain lap joint, (iii) double riveted zig-zag lap joint,
(iv) single riveted, single strap butt joint, (v) single riveted, double strap butt joint (vi) double riveted,
double strap, chain butt joint and (vii) double riveted, double strap, zig-zag butt joint.
Q.5 Define the welding symbols. Sketch the following welding symbols along with the illustrations: (1.5 Marks)
(a) Single V-butt weld, (b) Single bevel butt weld, (c) Single U-butt weld, (d) Single J-butt weld,
(e) Fillet weld, (f) Convex double V-butt weld.
Q.6 Draw front, top and side views of the following bracket and indicate suitable welding joints in the views for fabricating
the bracket. (2.5 Marks)

Instruction and Practical sheets-14-MCL-201

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MCL-201 Mechanical Engineering Drawing

Credits 3.5 (L-T-P: 2-0-3), Venue: LH-416 (Lect.), III-328-331 (Pract.)

3. Sectioning, dimensioning, notes in

1. Machine Drawing (includes AutoCAD)

All dimensions are in mm.

PLANES BEING TRANSPERENT

3H pencil: Centre lines,

A Continuous thick Visible outlines

•Imaginary lines of intersection.

C Continuous thin Limits of partial and

Chain thin, thick

Instruction: All drawings/writings should be done

Q.1 What is mechanical engineering drawing?

Visible line, Centre line, Hidden line, Leader line,

Joints;  Couplings; Keys; Shafts; Bush

Write the key observations related to the above

 Shaft mounted on bush bearings (show

MCL 201: Mechanical Engineering Drawing

Q.1 What is mechanical engineering drawing? How it is different to engineering

 Shaft mounted on bush bearings (show sectional view of bearings)

MCL 201: Mechanical Engineering Drawing

Time: 2 to 5 pm Maximum Marks: 10

Q.3 Sketch the conventional representation of the followings: (1.6 Marks)

(a) External thread, (b) Internal thread, (c)Threads in section,

Time: 2 to 5 pm Maximum Marks: 10

(A) Description of device

(A) What to be done

(i) Front view (right half in section) (4.5 Marks)

Provide bill of materials with part names. (0.5 Mark)

(A) Description of device

Fig. 1 Bench vice (off means number of pieces)

(B) What to be done

(i) Front view full in section (4.5 Marks)

Provide bill of materials with parts list. (0.5 Mark)

(A) Description of device

(B) What to be done

(A) Description of device

(B) What to be done

(A) Description of device

Castor wheels are used on trolleys for moving

(B) What to be done

(A) Description of device

(B) What to be done

(B) What to be done

Provide bill of materials with parts list. (0.5 Mark)

(A) Description of device

(B) What to be done

(i) Front view full in section with dimensions (3.5 Marks)

Provide bill of materials with parts list. (0.5 Mark).

(A) Description of device

(B) What to be done

Provide bill of materials with parts list. (0.5 Mark).

(A) Description of device

(B) What to be done

Provide bill of materials with parts list. (0.5 Mark).

(A) Description of device

(B) What to be done

Q.3 What is Unwin formula? Explain its physical meaning. (1 Mark)

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