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    30 views12 pages

    Toc Al A Tianchen

    Uploaded by

    hasan099

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 12

    OPERATION AND MAINTENANCE MANUAL Rev.

    : A
    Page : 1/12
    GENERAL

    TABLE OF CONTENTS

    SAFETY PRECAUTIONS FIRST

    TAB 1 : GAS TURBINE

    SAFETY PRECAUTIONS FIRST

    1 Description

    1.1 Gas Turbine


    1.2 GT Auxiliary Systems
    1.2.1 GT Auxiliary Systems
    1.2.2 0415 - Turbine control devices system
    1.2.3 0416 - Lubricating oil system
    1.2.4 0417 - Cooling & sealing air system
    1.2.5 0420 - Cooling water system
    1.2.6 0421 - Starting means system
    1.2.7 0422 - Gas fuel system
    1.2.8 0424 - Liquid fuel system
    1.2.9 0425 - Atomizing air system
    1.2.10 0426 - Fire protection system
    1.2.11 0431 – Steam injection system
    1.2.12 0434 - Hydraulic supply system
    1.2.13 0436 - Heating and ventilation system
    1.2.14 0442 - Turbine and/or compressor washing system
    1.2.15 0462 – Water injection system
    1.2.16 0469 - Inlet guide vanes system
    1.2.17 0471 - Air Filter System
    1.2.18 0474 - Gas detection system
    1.2.19 0477 - Fuel purge system
    1.2.20 0492 - Performance monitoring system

    All rights reserved Copyright


    ToC - TIANCHEN - R510 Revision : (A) Date : 02/2009
    OPERATION AND MAINTENANCE MANUAL Rev. : A
    Page : 2/12
    GENERAL

    2 Operation

    2.1 Operation principle


    2.2 Operational inspections
    2.3 Parameter readout and analysis
    2.4 Special sequences

    3 Maintenance

    3.1 Introduction and standard practices


    3.1.1 Operating and maintenance considerations
    3.1.2 Standard practices
    3.1.3 Storage of gas turbine supplies
    3.1.4 General rules applicable to delivery of petroleum products
    3.2 Scheduled turbine maintenance
    3.2.1 Risks
    3.2.2 Running inspections
    3.2.3 Borescope Inspection
    3.2.4 Manual turning gear operation
    3.2.5 Cleaning (compressor and turbine) and tests after cleaning
    3.2.6 Monitoring of lubricating oil
    3.2.7 Combustion inspection
    3.2.8 Hot gas path inspection
    3.2.9 Major inspection
    3.2.10 Drawings
    3.2.11 Maintenance Forms
    3.3 Gas turbine auxiliary and controls systems routine maintenance
    3.3.1 Introduction
    3.3.2 Periodic inspection schedule
    3.3.3 Inspection and maintenance procedures

    All rights reserved Copyright


    ToC - TIANCHEN - R510 Revision : (A) Date : 02/2009
    OPERATION AND MAINTENANCE MANUAL Rev. : A
    Page : 3/12
    GENERAL

    4 Parts lists

    4.1 Introduction
    4.2 Turbine flange to flange
    4.2.1 0200_Instructions, instrumentation & tests
    4.2.2 0500_Control arrangements & assemblies
    4.2.3 0600_Control components
    4.2.4 0700_Combustion & turbine stator arrangement
    4.2.5 0800_Compressor stator parts
    4.2.6 0900_Basis, piping arrangements & assemblies
    4.2.7 1000_Piping components
    4.2.8 1100_Electrical arrangements & assemblies
    4.2.9 1200_Overspeed device
    4.2.10 1300_Stator blades, rotor parts & couplings
    4.2.11 1400_Nozzles parts, turbine stator components
    4.2.12 1500_Bearings assemblies
    4.2.13 1600_Unit assemblies, enclosure arrangement
    4.2.14 A Components & accessories off base
    4.3 Auxiliaries
    4.3.1 0200_Instructions, instrumentation & tests
    4.3.2 0500_Control arrangements & assemblies
    4.3.3 0600_Control components
    4.3.4 0900_Basis, piping arrangements & assemblies
    4.3.5 1000_Piping components
    4.3.6 1100_Electrical arrangements & assemblies
    4.4 Module MSDM
    4.4.1 COMMONS
    4.4.1.1 1200_Overspeed device
    4.4.1.2 A_Components & accessories off base
    4.4.2 Exhaust plenum module
    4.4.2.1 0500_Control arrangements & assemblies
    4.4.2.2 0600_Control components
    4.3.2.3 0900_Basis, piping arrangements & assemblies
    4.3.2.4 1100_Electrical arrangements & assemblies
    4.3.2.5 1600_Unit assemblies, enclosure arrangement
    4.5 Module MSDP
    4.5.1 COMMONS
    4.5.1.1 0700_Combustion & turbine stator arrangement
    4.5.1.2 1300_Stator blades, rotor parts & couplings
    4.5.2 Exhaust duct module
    4.5.3 Load compartment

    All rights reserved Copyright


    ToC - TIANCHEN - R510 Revision : (A) Date : 02/2009
    OPERATION AND MAINTENANCE MANUAL Rev. : A
    Page : 4/12
    GENERAL

    5 Component and system literature

    5.1 Gas turbine


    5.2 Accessory coupling
    5.3 Accessory drive
    5.4 Auxiliary systems
    5.4.1 0415 - Turbine control devices system
    5.4.2 0416 - Lubricating oil system
    5.4.3 0417 - Cooling & sealing air system
    5.4.4 0420 - Cooling water system
    5.4.5 0421 - Starting means system
    5.4.6 0424 - Liquid fuel system
    5.4.7 0425 – Atomizing air system
    5.4.8 0426 - Fire protection system
    5.4.9 0434 - Hydraulic supply system
    5.4.10 0436 - Heating and Ventilation System
    5.4.11 0442 - Turbine and/or compressor washing system
    5.4.12 0462 – Water injection system
    5.4.13 0469 - Inlet guide vanes system
    5.4.14 0471 - Air Filter System
    5.4.15 0474 - Gas detection system
    5.4.16 0492 - Performance monitoring system

    All rights reserved Copyright


    ToC - TIANCHEN - R510 Revision : (A) Date : 02/2009
    OPERATION AND MAINTENANCE MANUAL Rev. : A
    Page : 5/12
    GENERAL

    6 Drawings

    6.1 Device summary (0414)


    6.2 Symbol legend
    6.3 Fluid flow diagram (PID)
    6.3.1 0415 - Turbine control devices system
    6.3.2 0416 - Lubricating oil system
    6.3.3 0417 - Cooling & sealing air system
    6.3.4 0420 - Cooling water system
    6.3.5 0421 - Starting means system
    6.3.6 0422 - Gas fuel system
    6.3.7 0424 - Liquid fuel system
    6.3.8 0425 – Atomizing air system
    6.3.9 0426 - Fire protection system
    6.3.10 0431 - Steam injection system
    6.3.11 0434 - Hydraulic supply system
    6.3.12 0436 - Heating and Ventilation System
    6.3.13 0442 - Turbine and_or compressor washing system
    6.3.14 0462 – Water injection system
    6.3.15 0469 - Inlet guide vanes system
    6.3.16 0471 - Air Filter System
    6.3.17 0474 - Gas detection system
    6.3.18 0477 - Fuel purge system
    6.3.19 0492 - Performance monitoring system
    6.4 Control specification (A010)
    6.5 Electrical circuit diagrams
    6.6 Gas turbine components
    6.6.1 Gas turbine unit
    6.6.2 Location of components
    6.6.2.1 0415 - Turbine control devices system
    6.6.2.2 0416 - Lubricating oil system
    6.6.2.3 0417 - Cooling & sealing air system
    6.6.2.4 0420 - Cooling water system
    6.6.2.5 0424 - Liquid fuel system
    6.6.2.6 0425 – Atomizing air system
    6.6.2.7 0426 - Fire protection system
    6.6.2.8 0436 - Heating and Ventilation System
    6.6.2.9 0442 - Turbine and/or compressor washing system
    6.6.2.10 0469 - Inlet guide vanes system
    6.6.2.11 0474 - Gas detection system
    6.6.3 Compressor section assembly
    6.6.4 Combustion section assembly
    6.6.5 Turbine section assembly

    All rights reserved Copyright


    ToC - TIANCHEN - R510 Revision : (A) Date : 02/2009
    OPERATION AND MAINTENANCE MANUAL Rev. : A
    Page : 6/12
    GENERAL

    6.7 Auxiliary components


    6.7.1 0416 - Lubricating oil system
    6.7.2 0417 - Cooling & sealing air system
    6.7.3 0420 - Cooling water system
    6.7.4 0421 - Starting means system
    6.7.5 0426 - Fire protection system
    6.7.6 0434 - Hydraulic supply system
    6.7.7 0436 - Heating and Ventilation System
    6.7.8 0469 - Inlet guide vanes system
    6.7.9 0471 - Air Filter System
    6.7.10 0492 - Performance monitoring system

    All rights reserved Copyright


    ToC - TIANCHEN - R510 Revision : (A) Date : 02/2009
    OPERATION AND MAINTENANCE MANUAL Rev. : A
    Page : 7/12
    GENERAL

    TAB 2 : GT CONTROL & LV DISTRIBUTION

    SAFETY PRECAUTIONS FIRST

    1 Turbine control compartment_B10

    1.1 Description
    1.2 Operation
    1.3 Maintenance
    1.4 Spare parts and parts lists
    1.5 Subcontractor's literature
    1.6 Drawings

    All rights reserved Copyright


    ToC - TIANCHEN - R510 Revision : (A) Date : 02/2009
    OPERATION AND MAINTENANCE MANUAL Rev. : A
    Page : 8/12
    GENERAL

    2 Generator excit control protection panel

    2.1 EX2100
    2.1.1 Description
    2.1.2 Operation
    2.1.3 Maintenance
    2.1.4 Spare parts and parts lists
    2.1.5 Subcontractor's literature
    2.1.6 Drawings
    2.2 G60
    2.2.1 Description
    2.2.2 Operation
    2.2.3 Maintenance
    2.2.4 Spare parts and parts lists
    2.2.5 Subcontractor's literature
    2.2.5.1 Circuit breaker
    2.2.5.2 EPM9650
    2.2.5.3 Filters
    2.2.5.4 Heaters TH
    2.2.5.5 Light
    2.2.5.6 Relays
    2.2.5.7 Transducers
    2.2.5.8 Voltage transformers
    2.2.6 Drawings

    All rights reserved Copyright


    ToC - TIANCHEN - R510 Revision : (A) Date : 02/2009
    OPERATION AND MAINTENANCE MANUAL Rev. : A
    Page : 9/12
    GENERAL

    3 Auxiliary panel_A500

    3.1 Description
    3.2 Operation
    3.3 Maintenance
    3.4 Spare parts and parts lists
    3.5 Subcontractor's literature
    3.5.1 Filter
    3.5.2 Frequency divider
    3.5.3 Fuse holders
    3.5.4 Gas detection system
    3.5.5 Interface relays
    3.5.6 Power supply
    3.5.7 Vibration deter rack
    3.6 Drawings

    4 Speedtronic_A503

    4.1 Description
    4.2 Operation
    4.3 Maintenance
    4.4 Spare parts and parts lists
    4.5 Subcontractor's literature
    4.6 Drawings

    5 Hmi_A504

    5.1 Description
    5.2 Operation
    5.3 Maintenance
    5.4 Spare parts and parts lists
    5.5 Subcontractor's literature
    5.5.1 Dell HMI outline
    5.5.2 Historian
    5.6 Drawings

    6 Excitation Transformer

    6.1 Drawings

    All rights reserved Copyright


    ToC - TIANCHEN - R510 Revision : (A) Date : 02/2009
    OPERATION AND MAINTENANCE MANUAL Rev. : A
    Page : 10/12
    GENERAL

    TAB 3 : MECHANICAL EQUIPMENTS

    SAFETY PRECAUTIONS FIRST

    1 FIRE PROTECTION SYSTEM

    1.1 Fire protection electrical panel_241


    1.1.1 Description
    1.1.2 Operation
    1.1.3 Maintenance
    1.1.4 Spare parts and parts lists
    1.1.5 Subcontractor's literature
    1.1.6 Drawings

    2 ACOUSTICAL ENCLOSURES

    2.1 Gas turbine off base acoustic enclosure_1605-GT


    2.1.1 Description
    2.1.2 Operation
    2.1.3 Maintenance
    2.1.4 Spare parts and parts lists
    2.1.5 Subcontractor's literature
    2.1.6 Drawings
    2.2 Gas module off base acoustic enclosure
    2.2.1 Drawings

    3 INLET SYSTEM

    3.1 Description
    3.2 Drawings

    All rights reserved Copyright


    ToC - TIANCHEN - R510 Revision : (A) Date : 02/2009
    OPERATION AND MAINTENANCE MANUAL Rev. : A
    Page : 11/12
    GENERAL

    4 WASHING SKID

    3.1 Description
    3.2 Operation
    3.3 Maintenance
    3.4 Drawings

    5 AIR PROCESSING UNIT

    3.1 Description
    3.2 Drawings

    6 WATER INJECTION SKID

    3.1 Description
    3.2 Operation
    3.3 Maintenance
    3.4 Drawings

    All rights reserved Copyright


    ToC - TIANCHEN - R510 Revision : (A) Date : 02/2009
    OPERATION AND MAINTENANCE MANUAL Rev. : A
    Page : 12/12
    GENERAL

    TAB 4 : ELECTRICAL EQUIPMENTS

    SAFETY PRECAUTIONS FIRST

    1 Exhaust pressure measurement system_A30

    1.1 Description
    1.2 Operation
    1.3 Maintenance
    1.4 Drawings

    2 Gas turbine battery_B53

    2.1 Description
    2.2 Operation
    2.3 Maintenance
    2.4 Spare parts and parts lists
    2.5 Subcontractor's literature
    2.6 Drawings

    All rights reserved Copyright


    ToC - TIANCHEN - R510 Revision : (A) Date : 02/2009

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