Rosemount 2460 System Hub

Rosemount Tank Gauging

Emerson Confidential
 Lesson Goal

• Introduction & overview

• FCU2160 comparison
• Hardware
• Emulation
• Installation & configuration
• Web client
• Service & troubleshooting

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 Rosemount 2460 System Hub
• Communication Hub for Tank Gauging Systems
• Replaces FCU2160
– supports FCU Ireg mapping, ”2160 Emulation”
• Improved update rate of polled data from field devices
• Saved in buffer memory sent to host on request
• Mount in non-hazardous areas
• TankMaster 6.B6
• Redundancy: TM 6.D0
• Emulation: Enraf, Whessoe, L&J, Varac & GPE

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 Rosemount 2460 System Hub
• Ambient temperature: -40 - 70°C (-40 - 158 °F)
• Ingress protection: IP 65
• Power: 100-250 VAC, 24-48 VDC, 50/60 Hz
• Number of modem ports: Max 8
• Number of tanks: Max 64
• Number of Ethernet ports: Max 3
• Certifications:
– CE mark: complies with applicable EU directives
(EMC/LVD)
– Ordinary Location (CSA), USA and Canada
– OIML R85:2008
– National CT approvals (pending)
• Current firmware version 1.H0

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 Rosemount 2460 System Hub Components

1. Communication boards
2. Write protection switch 7
3. Terminal ports (1 to 8) 1
4. Ethernet ports
5. USB port 2 8
6. SD memory card reader 3
7. LEDs 9
8. Power input 4 5 6
9. Fuses
10
10. Ground bar for signal/shield cable

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 Rosemount 2460 System Hub Modem Boards
• A modem board must be insterted for each port
– TRL/2
– RS485/RS232
– Enraf Bi-phase Mark
– Whessoe WM550 & WM660
– L&J
– Varac
– GPE
• Modem cover keeps boards in place & allows inspection

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 FCU2160 vs Rosemount 2460 System Hub
2160 2460
Field modem ports Max. 4 (2, 3 or 4) Max. 6 (3..6)
Host modem ports Max. 4 (2, 3 or 4) Max. 4 (1..4)
Baudrate Max. 19200 Max. 38400
Ethernet ports No Yes 3 (1 service, 2 hosts)
TRL2/232/485 Yes/Yes/Yes Yes/Yes/Yes
USB/SD No/No Yes/Yes
HW/SW Write Pro Yes/No Yes/Yes
TM compatible Yes Yes (from 6.B6)
Field devices 64 (32 tanks) 256 (64 tanks)
Indication LEDs No Power/Status/Error
Redundancy No (special config) Flash

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 Rosemount 2460 System Hub Enraf CIU 858 Emulation
• TankMaster 6.E0
• Enraf GPU as HOST protocol
• Replaces CIU 858
• Engauge and Ensite
• Tank reflection diagrams

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 Rosemount 2460 System Hub Enraf Emulation
• TankMaster 6.C0
• Enraf interface: Ports 1-6
• Supports 60 devices
• GPU protocol
• Servo commands
• Configuration:
– Servo
– Radar(GPU)

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 Rosemount 2460 System Hub Whessoe Emulation
• TankMaster 6.D1
• Whessoe interface: Port 1-6
• Support max 60 devices
• Protocols:
– WM 550
– WM 660
• Electrical interface:
– 0-20mA digital current loop
– RS485

• Currently no servo commands

• External regulated power

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Rosemount 2460 System Hub L&J Emulation
• TankMaster 6.D2
• L&J devices 1500XL and MCG200
• Currently, data polling supported

• Currently no servo commands

Rosemount 2460 System Hub Varec Emulation
• TankMaster 6.D2
• Varec devices 1800 and 1900
• data polling supported

• Currently no servo commands

 Rosemount 2460 System Hub Communication Ports
• 8 Communication Ports
– Field Ports (1-6):
Collects data from field
– Host Ports (5-8):
Provides data to host
– Port 8: Dedicated for TankMaster
• 3 Ethernet ports
– Port 1 & 2: Host Ports Modbus TCP
– Port 3: Service Port (Web)
• USB: Service
– Firmware & Logs
• SD: Service
– Firmware & Logs

Possible port configurations

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 Rosemount 2460 System Hub Terminal Board
• Surge protected components and connectors for field and host port communication
• Port 1-6: 4-pin, 2-wire redundant connections
• Port 7-8: 5-pin for 5-wire host connections
• Redundancy enabled in 7A/7B & 8A/8B

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 Rosemount 2460 Communication LEDs
• Power On LED (Green):
• Status LED (Yellow):
• Error LED (Red):
• Startup procedure:
– LEDs turn off in sequence indicating proper operation
– Green is Always lit
– Yellow 1st
– Red 2nd, if an error is detected at start up, blink sequance code indication

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 Rosemount 2460 System Hub Communication LEDs
• Rosemount 2460 System Hub enters Runtime mode
• In RunTime mode, If an error occurs, the Red Error LED will repeat a flash sequence
– On = 1000 ms
– Off = 500 ms
There are not any error codes in Runtime
• Yellow Status LED
– Blink sequence under normal runtime operation

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 Rosemount 2460 System Hub Write protection and sealing
• Prevent unauthorized database changes
• SW write protection in Web interface and WinSetup
• HW write protection switch
• Mechanical sealing of the Lid

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 Rosemount 2460 System Hub Power & Electrical Installation
• 100-250 VAC, 24-48 VDC, 50/60 Hz
• 2 fuses (1.6 A) located below the power terminal
• Power connector included
• Recommended cable size
– Power: 0.75 – 2.00 mm2 (18AWG – 14AWG)
– Signal TRL/2: 0.5 – 2.5 mm2 up to 3 km distance (twisted/shielded)
– Signal RS485: characteristic impedance 120 ohm, max 1200m
/4000ft (twisted/shielded)
Ground according to national and local electrical codes

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 Rosemount 2460 System Hub Installation & Configuration
• TankMaster 6.B6 required
• Modbus default address 245
• WinSetup, right click the Devices folder select install
• Choose from drop down list. Enter tag and next
• Verify the correct communication channel
• Change address and enter Device ID

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 Rosemount 2460 System Hub Installation & Configuration
• Default configuration (Modbus)
– Data bits: 8
– Stop bits: 1
– Parity: No
– Baudrate:
• RS485: 9600
• TRL/2: 4800
• RS232: 19200 (only host port)
• Advanced port configuration
– If non-default communication parameters are required
– No. of retries
– Verify correct modem installed
– Verify comm port configuration

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 Rosemount 2460 System Hub Installation & Configuration
• Tank Database
– Requests information from all the
connected field devices
• Entry fields in the tank database:

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 Rosemount 2460 System Hub Installation & Configuration

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 Rosemount 2460 System Hub Installation & Configuration
• Rosemount 2460 System Hub database matches Rosemount
2410 Tank Hub database
• Two single Rosemount 2410 Tank Hub installation

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Rosemount 2460 System Hub Installation & Configuration
• Multi Tank Hub installation with 2-in-1 5900S and 5400 Radar

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 Rosemount 2460 System Hub Installation & Configuration

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 Rosemount 2460 System Hub vers. FCU2160 mode
• Rosemount 2460 System Hub mode supports 64 tanks
• Rosemount 2410 Multi Tank Hub installation with Rosemount 5900S 2-in-1 and
5400 Radar
• FCU2160 mode supports 32 tanks and is intended to be used when a FCU2160 is
replaced and there is an existing host which can’t be reconfigured

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 Ethernet service port
• Fixed IP address 192.168.3.10
• Built in DHCP server
• Supports fixed and dynamic IP address
in PC
• The Rosemount 2460 System Hub web
based user interface

• Logon:
Username: administrator
Password: admin

• If the PC is on a LAN the Rosemount

2460 System Hub can be accessed at the
same time via a USB to Ethernet adapter

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 Ethernet service port

• Overview
– Status
– Uptime
– CDB
– SW & HW
– USB & SD
– Restart
– Device ID
– Firmware

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 Ethernet service port
• Communication
– View field and host ports statistics
– Logging
– Modbus TCP
– Network
• Save Communication logs to USB or
SD card

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 Ethernet service port
• FW Upgrade
– Browse to location
– Select file and apply to start
– Verify firmware version after restart
– During upgrade dont close web browser

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 Ethernet service port
• Upload an existing database (CDB)
– Write protection must be disabled
• Backup the (CDB)
– Current Configuration DataBase
• Factory default
– Press restore and yes for factory default settings

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 Ethernet service port
• Upgrade the Rosemount 2460 System
Hub license with new software options

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 Ethernet service port
• Option must be enabled in the licence
• Select the device to paired
• Status
• Switch Over
• Configuration
• Unpair

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 Service & Troubleshooting
• Terminal board can be replaced in field
• Remove Terminal cover and board
• Remove from the Main Board

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 Service & Troubleshooting
• Power supply unit can be replaced in the field
• Unplug the power connector
• Remove the two screws
• Disconnect main board connector
• Replace the unit

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 Service & Troubleshooting Rosemount™ 2460 System Hub

Standard tools needed for service and Troubleshooting is found in the

maintenance is: Reference Manual Section 6

• Screwdriver (Flat or Phillips)

• Wrench (Metric fixed or adjustable)
• Torx size 20 and 30 (for opening the lid and
exchange spare parts)

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 The End

Questions?

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