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Contractor Site Safety

Program (CSSP)

Rev Prepared Date Reviewed Date Approved Date

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TABLE OF CONTENTS
Page Number

DIVISION 1 PURPOSE 10
1.1 Scope of Work

DIVISION 2 SITE LOCATION 11

DIVISION 3 COMPANY SAFETY POLICY 12

DIVISION 4 ORGANIZATION CHART 13

DIVISION 5 SAFETY PERSONEL NAMES & QUALIFICATIONS 13

DIVISION 6 ASSINMENT OF SAFETY RESPOSBILITIES 14


6.1 Project Manager
6.2 Construction Manager
6.3 Engineer/Supervisor
6.4 Project Engineer/QA/QC Engineer
6.5 Safety Manager
6.6 Safety Supervisor/Officer
6.7 Foremen
6.8 Technician / Workman

DIVISION 7 JOB SPECIFIC TRAINING REQUIREMENTS 17


7.1 Introductory Workers Orientation

DIVISION 8 SAFETY TRAINING PROGRAM 17

DIVISION 9 LISTS OF JOBS THAT REQUIRE SA APPROVED 18


CERTIFICATES

DIVISION 10 SUB CONTRACTOR(S) MANAGING PLAN 19

DIVISION 11 WRITTEN PROCEDURES 19

DIVISION 12 SITE SAFETY INCENTIVE/DICIPILINARY ACTION


PLAN 22

DIVISION 13 HAZARD IDENTIFICATION PROGRAM (HIP) 23


13.1 Hazard Analysis
13.2 Hazard Identification & Classification
13.3 List of Potential Hazard
13.3.1 Ground Level Potential Hazard
13.3.2 Underground Level
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13.3.3 Interface Potential Hazard
13.4 Hazard Identification Plan Format

DIVISION 14 HAZARD MATERIALS AND WASTEMANAGEMENT 38


PLAN
14.1 Health Hazard
14.2 Inhalation Hazard
14.3 Skin Hazard
14.4 Artificial Respiration
14.5 First Aid
14.6 Showers and Eye Wash Fountains
14.7 Fire Hazards
14.8 Reactivity Hazard
14.9 Transportation
14.10 Storage
14.11 Containers
14.12 Disposals

DIVISION 15 JOB/LOCATION SPECIFIC SAFETY PROCEDURES 40


15.1 Personal Protective Equipment
15.1.1 Company Policy on Personal Protective

DIVISION 16 HAND TOOLS AND POWER TOOLS 41


16.1 Hand Tools
16.2 Hammers
16.3 Chisels
16.4 Picks and Shovels
16.5 Spanners and Wrenches
16.6 Pliers
16.7 Jacks
16.8 Hacksaws
16.9 Common Defects of Tools
16.10 Incorrect use of Tools
16.12 Inspection, Handling & Storage

DIVISION 17 HOUSEKEEPING AND MATERIAL HANDLING 45


17.1 Material Handling and Storage
17.2 Manual Lifting of Material
17.3 Mechanical Handling of Materials
17.4 Construction Warehouse/Storage Yard

DIVISION 18 HEALTHS AND WELFARE 46


18.1 Heat & Cold Stress
18.2 General Requirements
18.3 Welfare

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18.4 Toilet and Washing Facilities
18.5 Potable Water
18.6 Dining and Rest Room
18.7 Waste Disposal

DIVISION 19 EMERGENCY EVACUATION PROCEDURES 49


19.1 Action to be taken
19.2 Help in Emergency
19.3 Type of Accidents

DIVISION 20 SAFETY ORIENTATIONS, WEEKLY


SAFETY MEETING & RECORDS 51
20.1 Safety Orientation
20.2 Weekly Meeting
20.3 Records

DIVISION 21 WORK PERMITS 53


21.1 Restricted Area
21.2 Permit Control and Procedures

DIVISION 22 TRAFFIC CONTROL, VEHICLE SAFETY AND


TRANSPORTATION 56
22.1 Operator Qualification
22.2 Driver Requirements
22.3 Vehicle Condition
22.4 Vehicle Inspection Checklist
22.5 Remain at Scene
22.6 Passenger Seating and Seat Belts

DIVISION 23 FIRE PREVENTION 61


23.1 Precaution to be taken for Fire Prevention
23.1.1 House Keeping
23.1.2 Smoking
23.1.3 Storage and use of Flammable Liquids and Gasses
23.1.4 Electrical Equipment’s
23.1.5 Compressed Gas Cylinder
23.1.6 Restricted Areas
23.1.7 Hot Work
23.1.8 Fire Protection

DIVISION 24 SCAFFOLDS AND LADDERS 64


24.1 Definition
24.2 Hazard of Scaffolding
24.3 Types of Scaffolds
24.4 Tubular Mattel Scaffolds
24.5 Scaffolding Terms

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24.5.1 System Scaffold
24.5.2 Scaffolding Members
24.5.3 Scaffold Fittings
24.5.4 General Terms
24.6 Planks used for Scaffolding
24.7 Requirements Common to all Scaffolding
24.7.1 Foundations
24.7.2 Standards and Uprights
24.7.3 Ledgers and Runners
24.7.4 Transoms and Bearers
24.7.5 Board Bearers
24.7.6 Bracing
24.7.7 Ties
24.7.8 Decking
24.7.9 Guardrails and Toe Boards
24.7.10 Access
24.8 Work Manship
24.9 Inspections
24.10 General Instruction for Scaffolding
24.11 Storage and Maintenance of Scaffolding
24.12 Mobile Scaffolds
24.12.1 Requirements
24.12.2 General Safety Precautions
24.12.2 General Safety Precautions
24.13 Ladders
24.14 Conditions
24.15 Position
24.16 Use of Ladders

DIVISION 25 FALL PREVENTION AND PROTECTION 78


25.1 Personal Fall Arrest System
25.2 Fall Protection
25.3 Guard Rail System
25.4 Safety Net System
25.5 Where should Fall Protection is required

DIVISION 26 ABRASIVE BLASTING & PAINTING/COATING 80


26.1 Definitions
26.2 Toxic Materials
26.3 Dermatitis Causing Materials

DIVISION 27 TRENCHING/EXCAVATION/SHORING 82
27.1 Causes of Accidents
27.2 Definitions
27.2.1 Excavation
27.2.2 Trench Excavation

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27.2.3 Accepted Engineering And Construction Practices
27.2.4 Protective System
27.2.5 Shoring
27.2.6 Hydraulic Shoring
27.2.7 Benching
27.2.8 Sloping
27.3 Shoring & Protective System
27.4 Personnel Protection
27.4.1 Inspection
27.4.2 Clearance
27.4.3 Mechanical Excavator
27.4.4 Walk Ways
27.4.5 Access and Egress

DIVISION 28 FORMWORK AND CONCRETE WORK 88


28.1 Reinforcing Steel Work (Rebar)
28.2 Formwork and Shoring

DIVISION 29 HEAVY EQUIPMENTS 89


29.1 Operating Vehicle near Workers
29.2 Dumping
29.3 Towing
29.4 Earth Moving Machines
29.5 Personal Safety Equipment
29.6 Machine Safety Equipment
29.7 Basic Operating Rules
29.8 Special Operations
29.9 Power Shovels
29.10 General Safety Ties
29.11 Ready Mixed Concrete Trucks
29.12 Hazards
29.13 Safety Measures

DIVISION 30 WELDING/CUTING/BRAZING 96
30.1 Hazard
30.2 Welding Work
30.3 Gas Work
30.4 Handling and Storage of Cylinders
30.4.1 Storage
30.4.2 Handling

DIVISION 31 COMPRESSED GAS AND AIR CYLINDERS 100


31.1 Never Strike an arc or tap an Electrode against a Cylinder
31.2 House and House Connections

DIVISION 32 CRANES AND LIFTING DEVICES 103

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32.1 Cranes
32.1.1 Lifting Operation Equipment
32.2 Operator
32.2.1 Crane Operator Qualifications
32.2.2 Competent Person
32.3 Rigger
32.4 Maintenance Inspections
32.5 Load Indicators
32.6 General Conditions
32.7 Operational Precautions

DIVISION 33 CONFINED SPACES 110


33.1 Confined Space Entry Requirements
33.2 Hazards Associated with Confined Space
33.2.1 Toxic Atmosphere
33.2.2 Oxygen Deficiency
33.2.3 Oxygen Enrichment
33.2.4 Flammable or Explosive Atmospheres
33.2.5 Flowing Liquid or Free Flowing Solids
33.2.6 Excessive Heat
33.3 Responsibilities for Confined Space Standby Man
33.4 Confined Space Standby Men Shall

DIVISION 34 SAFETY REPORTS AND RECORDS 114


34.1 Monthly Reports
34.2 Weekly Inspection Reports
34.3 Daily Reports
34.4 Records

DIVISION 35 ISOLATION/LOCKOUT AND HOLD TAGS 115


35.1 General Requirements
35.2 Procedures

DIVISION 36 DRIVING/VEHICLE SAFETY 118


36.1 Drivers are Responsible to Ensure

DIVISION 37 HEAT STRESS PROGRAM 119


37.1 Types of Heat Stress

DIVISION 38 DUST CONTROL 120

DIVISION 39 PORTABLE POWER TOOLS 121


39.1 Maintenance and Storage
39.1.1 Grinders
39.1.2 Drills
39.1.3 Circular Saws

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39.1.4 Table Saws
39.1.5 Pneumatic Tools
39.1.6 Tools Activated by Gunpowder
39.2. Cartridge Operated Tools
39.2.1 Storage
39.2.2 Issue and Returns
39.3 General Safety and Operating Rules
39.4 Maintenance and Repair
39.5 Loading/Unloading
39.6 Accident Reporting

DIVISION 40 ELECTRICITY 125


40.1 Temporary Installations
40.2 Work on live Equipment
40.3 Underground Cables
40.4 Underground Lines
40.5 Work in Manholes
40.6 Trenching and Excavating

DIVISION 41 ROOFING, FRAGILE SURFACES & OPENINGS 127


41.1 Safe Access
41.2 Roof Edges and Openings
41.3 Fragile Surfaces
41.4 Precautions

DIVISION 42 FIRST AID 132


42.1 Provision of Emergency Medical Services
42.2 Safety Investigation
42.3 Accident Investigation

DIVISION 43 DEMOLITIONS 134


43.1 Responsible Supervisor
43.2 Original Drawings
43.3 Disconnections
43.4 Adjacent Structures and Public Areas
43.5 Barricades and Signs
43.6 Working Place Clearance
43.6.1 Access
43.6.2 Glass Removal
43.6.3 Structural Steel Removal
43.6.4 Protective Clothing and Equipment

DIVISION 44 DEMOBILIZATION 136

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1. PURPOSE

The purpose of this document is to establish the scope, policy, responsibilities, and
procedures used in the development, implementation, and administration of the
Contractor Project HSE Plan. This HSE Plan is directly applicable to every Contractor
employees and all its subcontractors. This HSE Plan is supported by a schedule of
activities and milestones. This shall be aligned with the overall project schedule and by
so doing; help ensures that HSE activities are carried out within the appropriate time with
respect to overall project activities.

This document is for all locations of the works. It should be noted that the CNS, shall
perform their activities in compliance with this HSE Plan, and in accordance to the
International Standards & Specifications.

2. SITE LOCATION MAP:

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SAFETY POLICY

3. COMPANY POLICY STATEMENT

Continuous Nitrogen Services Arabia Ltd is fully committed to prevention of accident on or


off the job site to minimize loss of life or bodily injury to its employees and property. It is the
company's firm policy to implement the Safety Program in preventing accident, injuries, loss of
life and damages to properties.

It is a commitment of this company to provide and maintain safe and healthy working conditions
and to follow operating practices that safeguard all employees which will result in efficient
operations. In all instances safe work practices takes precedence over shortcuts and expedient
actions.

In keeping with this policy, all the members of the management and supervision, of whatever
grade are reminded that safety must take equal importance with cost and Operation, and they
have moral and legal responsibility for the safety and health of all employees under their control.

All employees of other grades are reminded that they too have a moral, if not legal, responsibility
to protect themselves and any person who may be affected by their action.

Their responsibility must be accepted by each one who conducts the affairs of the company,
regardless of the capacity in which he functions. Employees are expected to use the safety
equipment provided. Rules of safety and rules of conduct shall be observed at all company
locations. Joint co-operation of management and employees in observance of this policy will
provide safe working conditions and accident free performance to our mutual advantage.

Turki Al-Sadoon
General Manager

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4. CONTRACTOR ORGANIZATION CHART:

See the Attachments

5 SAFETY PERSONEL NAMES & QUALIFICATIONS

S# NAME QUALIFICATION SPL CERTIFICATION EXPERINCE

1. Ghouse Miyajee Bachelor in Business Nebosh (IGC), QMS Lead 10 Years


Administration, auditor ISO-9001-2008,
ADOSHEM IOSH, OSHA.

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6. ASSIGNMENT OF SAFETY RESPONSIBILITIES

6.1 Project Manager

 Initiate the Company's policy for the SAFETY of his people and to control
injuries, damage of properties.
 Administer the policy himself or appoint s senior member of stall to do so.
 The relevant parts of Saudi Arab Government Workman's Regulations. And to
ensure they are observed by his company.
 To be sure that the Safety Supervisor is qualified and that they received
adequate and appropriate training.
 Coordinate with the Client Safety Department and CNS Arabia Safety and
Loss Prevention policies. Institute proper investigation, reporting and
estimating the cause of injuries, property damages and fire losses. "SET" as a
"MODEL" personal example in observing the SAFETY POLICY.
 Ensure that a Formal Hazard Identification Plan is prepared and strictly
followed during the tenure of work activity.

6.2 Construction Manager

Comprehend, Understand the Company's Safety Plan and responsible to the Safety of the
construction site in either to his workers and equipment’s. Maintained a Safe working
condition by giving a stiff instruction to all subordinates under his command Ensure the
proper observance of Health and Safety Environment by fulfilling the requirements

6.3 Construction Engineer /Supervisor

Organized a safe working condition for the workers to minimize injuries, risk to men and
equipment’s Conduct a daily inspection to all ongoing activities that Safety was properly
observed Maintain the work site of proper housekeeping of material and equipment’s and
see to it that dust control is always been complied.

6.4 Project Engineer / QA - QC Engineer

 Knows the requirement of Contract Documents and relevant subjects of


Government Workmen's Regulation.
 Inspect Work Site Daily.
 Ensures that Work Permit procedures are followed in restricted areas.
 Is familiar with Client Work Permit procedures (GI 2.100 Work Permit
System)
 Recommends ideas for Safety improvement.
 Maintains food housekeeping.
 Ensures work as per standards with minimum risk.
 Ensure maintenance of tools and tackles.
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 Gives proper instruction to foreman /workmen regarding safe working.
 Checks periodic testing, routine inspection and preventive maintenance.
 Motivates employees to work safely.
 Attends job progress meetings in which safety problems are reviewed.
 Conducts investigation of accidents, analyze causes and recommend preventive
measures to be followed.

6.5 Safety Manager

 To advice the concerned project in planning and organizing measures


necessary for effective control of personal injuries and property damage.
 To formulate and develop Safety Hazard Identification Plan to its definable
features of work as provided in the contract.
 To determine and evaluate the effectiveness of the action taken or proposed to
be taken to prevent accident.
 To carry out Safety Inspections in order to observed the physical conditions of
the work and the work practices followed by work force and to render advice
on measures to be adopted for removing the unsafe.
 To advise the project management on matters to render an advice the system
relating to reporting, investigation and analysis of all accidents.
 To investigate all accidents, occupational diseases, damage to plant and
equipment, fires, explosions and dangerous occurrences.
 Attend weekly job progress meeting on which Safety is in the agenda.
6.6 Safety Supervisor/Officer

 A full time Safety Supervisor shall be posted in the site to control and
maintained the ZERO ACCIDENT.
 The overall responsibility for the implementation of Safety in the
Construction site.
 Conduct weekly Safety tool box meeting to all the workers deployed in the
project site.
 Advice workers the safety work procedures and planning.
 Conduct a site safety tour and report all unsafe activities to the
concerned person who administer the site.
 File a proper report to leader and worker who are not following the Safety
Rules and regulations for appropriate punishment.
 See to it that the work site had fulfilled the Health Environmental practices as
well as to its workers, such as the proper housekeeping of
construction materials and equipment’s material and equipment’s, dust
control and sanitation.

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 Advise the proper selection and use of Personnel Protective equipment
sand evaluating its effectiveness.
 Monitoring and providing assistance as required ensuring proper
response to accidental occurrence, including investigation and
corrective action.
 Site inspection on daily basis shall be conducted by Safety Officer to monitor
Safety Measures on following activities.
a) Excavation
b) Scaffolds and Ladders uses.
c) Temporary Electrical wiring.
d) Condition of various Equipment and tools used.
e) Fire extinguishers provided.
f) Personnel Protective Clothing and Equipment.
g) First Aid Kits.
6.7 Foreman:

 Ensures awareness and safe working particularly in places of work where fire
hazards, electric shocks, extreme temperature /radiation are involved.
 Interacting with Safety Officer and ensures implementation of safety
aspects and instructions of Safety Officer from time to time.

6.8 Technician / Workman:

 Keep tools and equipment in proper working condition.


 Work with safety in mind.
 Avoid horseplay
 Wear safety gears such as safety belts, safety shoes, hard hats and other
Protective clothing and equipment
7. JOB SPECIFIC TRAINING REQUIREMENTS

7.1 Introductory Worker’s Orientation:

All personnel will undergo a mandatory orientation course regarding safety, emergency
evacuation and relevant procedures as required in the Contract Provision. Attendance will
be documented and records shall be kept at Safety Office and a copy to be forwarded to
Client upon request.

Issuance of CNS Arabia Basic Safety Rules and Regulations Booklet


Basic Inductions:
 Craft Orientation - conducted by Foreman
 Toolbox Meeting - conducted by Foremen
 Weekly Safety Meeting - conducted by Line Supervisor
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 Fire Fighting Equipment - conducted by Safety Officer/ Advisor
 Breathing Apparatus - conducted by Safety Supervisor
 First Aid -conducted by Project Nurse
 Emergency Procedures and Response - conducted by Safety Officer / Advisor
 Supervisors Safety Meeting - conducted by Safety Supervisor
 Electrical Safety, Confined Space Entry, Hazardous Materials - conducted by
Safety Officer/Advisor responsible for the work concerned

8. Safety Training Program


Safety Training Matrix:
S# Employee/Group Course Name Course Delivery Method Instructor/Third
Name (in-House/Third Party Party Name
1. All Driver’s Behavior Based Safety/ Third Party AOSH’TC
Defense Driving
2. Supervisors/Forman/ Work at Height/Fall In-House CNS Safety
Workers Protection Supervisor
3. Electrical Department Log out Tag Out In-House CNS ARABIA
all Employees Procedures Safety
Supervisor
4. All CNS ARABIA Fire Prevention In-House CNS ARABIA
Employees Safety
Supervisor
5. All CNS ARABIA First Aid and CPR In-House CNS ARABIA
Employees Principle & Procedure Male Nurse
6. Supervisors/Forman Confined Space Entry In-House CNS ARABIA
Safety
Supervisor
7. Supervisors/Forman Emergency Plan & In-House CNS ARABIA
Evacuation Procedures Safety
Supervisor
JOB SKILLS/CRAFT COMPCNS ARABIANCY TRAINING

9. LIST OF JOBS THAT REQUIRE CLIENT APPROVED CERTIFICATES

S No ID Name Aramco Approved Iqama NO Location


1 7501 KALLANIKKAL PHILIP PRASAD QC Manager 2358428338 Rastanura
2 28555 WILFREDO ORDUNA QC Supervisor 2388446117 Rastanura
3 7248 MOIZULLAH KHAN QC Civil 2292705296 Rastanura
ACIELO JR. PADOGDOG QC/Work permit
4 4877 2335597841
PALMERE receiver Rastanura
QC/Work permit
5 5291 MOHAMMED PATEL 2337880336
receiver Rastanura
6 29559 JINTO JACOB MATHEW QC Mechanical 2391223522 Rastanura
7 4784 ARWIN SUPNET VILLAMOR QC Mechanical 2329615468 Yanbu
SALMAN ALI SHAH ABDUL
8 6965 QC Civil 2328337395 Yanbu
KARIM
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9 5903 ABDULLAH OMER SIDDIQUI Welding Inspecter 2345648121 Vacation
10 7341 NASIR MOHAMMAD KHAN Work permit receiver 2356246658 Vacation
11 5781 VINCENT ARUL PRAGASH Work permit receiver 2344114265 Rastanura
12 6870 SHAIK ABDUL MANNAN Work permit receiver 2217838685 Rastanura
MOHAMMED KHAJA
13 4374 Work permit receiver 2306691730
MOINODDIN Rastanura
14 6646 DURGA RAO THOTA Work permit receiver 2333774483 Rastanura
Safety Supervisor/Permit
15 4468 JOENEL TIGERO reciver 2310329327 Rastanura
JOVERZON VIENTE
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6977 EMPEYNADO Loader Operator 2358429948 Rastanura
17 3654 NASRULLAH KHAN Loader Operator 2269837973 Rastanura
18 7177 ROMEO JR CAPINO SUMAYLO BACKHOE OPERATOR 2359534548 Rastanura
19 6012 DILIP THAPA MAGAR Boom Truck Operator 2349763967 Rastanura
Rastanura/Card
20 3148 NOOR NABI MONTAJ MIAH 2248155208
Manlift Operator Expire
21 7324 DARAM NARSAIAH Painter 2337609776 Rastanura
22 7313 MUDAM SATTAIAH NARSAIAH Painter 2337609743 Rastanura
23 6668 MALLAIAH MARUPAKA Painter 2318607476 Rastanura
24 6520 RAJU TUNIKI Painter 2303980573 vacation
25 6639 NARSIMLU BAIKADI Painter 2345304931 Rastanura
26 7535 RAMESH DARJEE DARJEE Painter 2359298458 Rastanura

LIST OF KNOWN SUBCONTRACTOR

10. SUB-CONTRACTOR(S) MANAGING PLAN

CNS ARABIAwill ensure that our sub-contractors are fully familiar with the safety rules and
regulations as per Client approved Health Safety Environment Program. Subcontractors will
meet all specified safety precautions.
CNS ARABIAwill ensure that all equipment and tools mobilized on site are in conformance
to Client Standards and Client facility’s requirements. All equipment will be checked and
maintain according to Project Safety Procedure.
CNS ARABIAwill ensure that they will be co-operative with Client site personnel.
CNS ARABIAwill ensure that they will comply with all relevant Health Safety Environment
and Security requirements in the plant and to ensure that a safety orientation is given prior to
entering the plant. They will immediately act on the recommendation of Safety Dept. and co-
operate with them to ensure safe work practice by site workers

11. WRITTEN PROCEDURES

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Failure to comply with occupational safety and health rules and safety procedures as per
CLIENT and CNS ARABIASite Safety Regulation can be a cause for dismissal, subject
for site disciplinary policy.

Fighting, horseplay, carrying firearms or other weapon on the job or in areas under
company control will be a cause for dismissal. Cameras are not allowed at site

Note: in the Client Site Security Procedure telephones with image capturing facilities are
also prohibited (Camera Phones)

Hard hats should be in good condition & will be worn at all times. Hard hat colors are
designated as follows for CLIENT project;

- Managers, Supervisors, Technicians, Foremen


- Safety Personnel
- Direct Workers

Proper eye protection must be worn when exposed to flying objects, dust, hot splashing
metals, harmful rays, or other eye hazards inside of restricted area.

Proper respiratory equipment will be worn when spray painting in a closed area,
sandblasting burning and when exposed to dust, toxic hazards, or when working in extra
confined areas.

 All accidents, injuries, hazardous practices or conditions shall be reported to


the supervisor immediately for corrective action and medical attention.

 In the event of on the job injury requiring medical attention, personnel will be
sent to First Aid Station.

 Wear approved safety footwear that is in good condition and suitable for your
job. Wearing short pants or removal of upper shirts/trousers shall not be
allowed at the site.

 Use gloves, aprons or other suitable skin protection when handling rough
materials, chemicals and hot or cold objects. Replaced when worn or damaged.

 Hair shall not be grown below the collar. When longer hair is grown, it must be
contained under the hard hat in such a manner as to not interfere with the
intended design of the suspension system.

 Special safety equipment is provided for your protection. Use when required or
as directed, and keep in good working condition. Report immediately any loss
or damage so replacement can be made.

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 Proper housekeeping and fire prevention regulation will be maintained at all
times.

 Personnel are to remain seated with arms and legs inside the body of any
moving vehicle.

 Defective power or hand tools will not be used.

 Cranes will be operated according to safety operating manuals and instructions


and only certified operators shall operate equipment, or other machinery.

 All safe practices shall be followed in hoisting or suspending loads.

 Listen carefully to instruction. If you cannot understand them, ask your


Supervisor before commencing work.

 Adhere to all safety signs, posters or hazard information posted or issued on


the job.

 Learn to lift properly. Bend the knees, keep the back erect and lift with the
legs. Get help with heavy loads.

 Explosives, flammable materials, electrical equipment, heating devices,


compressed air and pressure vessels shall be handled according to safety rules.

 Use tools only for their intended purposes.

 Do not start or move machinery, operate valves or charge electric switches


until you are authorized and it is safe to do so.

 Do not repair or adjust machinery while it is in operation. Never lubricate or


clean moving parts.

 Never work under vehicles or equipment supported by jacks or hoists without


protective blocking and a safety stand.

 Do not disconnect air hoses of compressors until the lines have been bleeding
down.

 Remove nails from lumber or bend them over.

 Keep loose materials off stairs, walkways, ramps, platforms, etc.

 Have safe access & egress to work areas. The safe way is the right way.

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 Do not block walkways, traffic lanes or fire exits.

 When entering different work areas, familiarize you with hazards and required
safety rules.

 Be sure of your footing. Watch out for stumbling hazards tripping and fall
hazards.

 Be aware of work going on around. Keep clear of overhead job, suspended


loads, and traffic areas.

 Place barricades and signs to warn off traffic, overhead hazards, and pinch
points, holes etc. Use a flagman or watchman if necessary.

 Place sufficient warnings of barricades around excavation and hole openings or


cover them. Barricades might be required for deep excavations.

 Full Body Safety harnesses with double lanyards shall be worn at all times
when working on elevated/high areas or adjacent to an excavation which is
more than 1.8 meters deep when not barricaded. Secure your Safety
harness/double lanyard to the existing structure when you are exposed to
hazard of falling. Ladders are not permitted for use as life supporting
equipment.

 Means of access to Fire Extinguishers should be free, used extinguishers to be


returned immediately to Safety Dept. for recharging.

12. SITE SAFETY INCENTIVE / DICIPILINARY ACTION PLAN

To create Safety awareness and good housekeeping at project site, various safety
incentive programs are initiated.

 Safe work man Awards

Two personnel from among CNS ARABIA workers will be selected every month. His
selection is based on the following:

a) Zero accident in his work area.


b) Good Housekeeping is maintained at all time.
c) No safety violations are recorded against him.
d) Points noted during weekly safety inspection and other related inspections will also
be considered.
e) Effectiveness in his work to control unsafe acts & unsafe conditions.

Selected worker will receive incentive bonus and a certificate of appreciation noted “Safe
Workman of the Month”, and awarded in a monthly Safety Meeting.
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The name of the nominated worker will be declared on the last working day of the month.

 Other Incentives

Other incentives are as follows:

 Certificate of appreciation and a selected award on achieving one million safe man-
hours in the project and succeeding every two million man hours thereafter.
 Best construction group of the month will receive certificates.

Disciplinary Action

Violations of any of these Rules may cause for an immediate disciplinary


actions.

First Offence: The employee shall be given a warning and required to explain upon
committing of such mistakes.

Second Offence: The employee will be punish by cutting three (3) days from his salary
and suspension for one week without pay.

Third Offence: The employee will be totally removed from the work site

13 HAZARD IDENTIFICATION PROGRAM (HIP)

13.1 Hazard Analysis

Before the start of the work, a site inspection tour will be conducted along with
representatives from Client and CNS ARABIALoss Prevention Department. All potential
safety hazards shall be identified and listed. Necessary corrective action will be
implemented.

13.2 Hazard Identification & Classification

"Hazard" is defined as the possible loss and/or injury to people and property. The hazard
are classified as either a class "A", "B" or "C" depending upon the potential severity of
the accident.

 Class "A" Hazards.

A condition or practice likely to cause permanent disability loss of life or body part,
and/or extensive loss of structure equipment or materials

 Class "B" Hazards.

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A condition or practice likely to cause serious injury or illness (resulting in temporary
disability) or property damage that is disruptive but less severe that Class "A"

 Class "C" Hazards.

A condition or practice likely to cause minor (non-disability) injury or illness, or non-


disruptive property damaged.

13.3 List of Potential Hazards:

 Overhead Power Hazards


 Bridge Or Over Passes
 Traffic Flow
 Existing Facilities
 Falls From Heights (Personnel/Mat’s)

13.3.1 Ground Level Potential Hazards

 Electrical Wire
 Roadways
 Ditches
 Obstructions
 High Water Table
 Fences/Walls
 Unstable Soil
 Guide Wires
 Existing Facilities
 Pedestrians

13.3.2 Underground Level Potential Hazards

 Electrical Wire – Buried Utilities


 Roadways – Equipment Foundation existing
 Ditches – Building Foundation
 Obstructions – Ground Contaminations.
 High Water Table
 Confined Spaces
 High Water Table
 Unstable Soil

13.3.3 Interface Potential Hazards

 Existing emergency evacuation plans


 Emergency communication systems
 Traffic flow
 Protective equipment requirements

21
 Escape routes
 Evacuation routes
 Access control
 Flammable liquid storage
 Excavations
 Lifting Operations
 Live Tie-ins
 Fire / Explosion
 Hot Work
 Electrical Equipment
 Hazardous work disposal

A. Heavy Equipment Operation - Class "B" Hazards

Heavy equipment operated by uncertified operators, equipment lacking maintenance, or


lack of a "backup spotter" (Banks man) are potential hazards. These operations could be
re-classified as Class "A" if the physical layout of the area offers additional hazards, such
as tank farms, congested traffic flow, etc.

B. Material Handling - Class "B" Hazards

Material handling forms a large part of construction work. How these materials are
handled and stored can have a considerable effect on job safety. The type of material
being handled may require an upgrading to Class "A" Hazard.

C. Temporary & Permanent Electricity - Class "A" Hazards

Distribution of electricity on a construction site is different from a permanent installation.


Hazards will arise when unskilled or unqualified- electricians carry out electrical work.

D. Cranes & Critical Lifts - Class "A" Hazards

Crane operations and critical lifts are major hazard areas. Where large or heavy pieces of
equipment, inexperienced workmen, uncertified operators and unapproved cranes and -
rigging gear are combined, accidents can occur through men's actions/inactions,
mechanical equipment failure, and/or adverse weather conditions.

E. Sling & Lifting Gear - Class "A" Hazards

Exceeding the safe working load of rigging equipment, using un-inspected or damaged
slings or using untrained personnel can cause accidents.

F. Welding, Cutting & Brazing - Class "A" Hazards.

22
Welding, cutting and brazing are safe operations if carried out in the correct manner.
Where equipment is defective, or there is no well-arranged plan to carry out this type of
work, hazards can arise.

G. Hand/Power Tools - Class "B" Hazards.

Power tools allow many jobs to be carried out more efficiently, and with greater speed
and accuracy, Hazards will arise when unskilled and untrained laborer are allowed to
operate hand/power tools.

H. Sanitation & Housekeeping - Class "C" Hazards

A major factor influencing the health of individuals, where public sewers are not
available, is the proper disposal of human waste. Many diseases and various types of
diarrhea can be transmitted from one person to another. For this reason, every effort will
be made to prevent, or control, this hazard.

I. Scaffolding/Ladders - Class "A" Hazards.

Only competent, trained workmen will erect scaffolding. Careful erection and inspection
of scaffolding is essential to prevent accidents. Depending on the requirements of the job,
special "Engineered" scaffolding may be required. In this event a scaffold plan must be
submitted to the CLIENT for review. All ladders used on this job must meet ANSI
Standards.

J. Manholes/Excavations, Pits, Trenching & Shoring - Class "A" Hazards

No ground containing an excavation can be relied upon to support its own weight. No pit
or manhole can be considered safe. Rescue equipment, and a procedure for a rescue
operation must be in place prior to start of any work in these areas.

K. Site Office & Lay down Yard - Class "B" Hazards

Lay down yards, including the flammable storage facilities, and site offices will be
constructed prior to start of the job's construction. The CLIENT & the Division Safety
Engineer shall approve the contractor's site layout 7 days prior to any mobilization.

L. Overhead Obstruction - Class "A" Hazards

The work under this contract may be carried out in close proximity to existing overhead
obstructions, specifically, hydrocarbon related pipe bridges. Caution should be taken to
ensure that damage is not caused to CLIENT facilities, or contractor's equipment, or
employees during excavations or lifting operations.

23
M. Existing Above/Underground Utilities Class "A" Hazards.

Areas where work has to be executed can have different types' of above/underground
utilities, such as power cables, pipeline corridor, telephone cables, and gas lines. The
hazard arises by damaging any of these services. CNS ARABIAwill ensure that goal
posts are erected before and after, overhead power lines and communication cables. Hand
excavation only will be used to expose existing buried cables and pipelines.

N. Road Construction & Re-routing of Existing Roads - Class "A" Hazards

Several factors must be taken into account before any road is blocked or re-routed. Prior
to the method of blockage being decided, of prime importance are the methods of
construction, and the surrounding hazards, i.e. high water table/pump requirement, traffic
flow at various times of the day, etc. CLIENT must be notified 7 days prior to any
proposed roads blockage or re-routing, of the contractor's proposed method

O. Concrete, Concrete Forms & Shoring - Class "A" Hazards

This covers several areas of work, all of which present hazards. The placement of
reinforcing steel, concrete, vertical shoring, formwork and shuttering are but a few of the
concerns that should be considered in any H.I.P. Accidents can be caused by employee's
actions/inactions, and/or unanticipated failure of mechanical devices, concrete forms, or
shuttering.

P. Personal Safety -- Class "A" Hazards

Incorrect Types or sub-standard personnel protective equipment can lead to accidents. All
PPE must comply with ANSI or OSHA Standards. This includes hard hats, safety glasses,
safety shoes/boots and full body harnesses.

Q Paints & Coatings - Class "A" Hazards

Paint & Coatings incorrectly handles, store prepared and applied, can cause harmful
conditions. Ventilation is prime area of concern in the application of any paint or coating
being applied on a Client construction site. Additionally, special attention must be taken
in the storage of paints and coatings (see Flammable Storage information in “Site Lay
down Yard" section of this program)

R. Demolition - Class "A" Hazards

Many factors must be considered prior to any demolition including the structures age,
method of construction, state of preservation, its previous use, the type of material used
in the construction and / or renovations, and the surrounding environment ( see the notes
on " Dust & Other Fiber above). Accidents can happen when due consideration is not
given to all of the foregoing, as well as cleansing and degreasing equipment.

24
S. Fuel - Class "A" Hazards

Fuel incorrectly stored, handled, or refueling operations require special attention. Fuels
cannot be stored or transported in plastic containers. All containers, including large fuel
tanks, must be grounded and bonded to the equipment into which fuel is being
transferred. Berms are required to retain any spillages at larger fuel storage tanks.

T. HAZARD IDENTIFICATION PLAN:

The following items constitute a broad summary of the various types of hazards faced on
this project. If the scope of work changes, or if individuals take it upon themselves to
perform work outside the stated scope of work, additional hazards may arise. In the
event, a hazard has not been covered in the attached punch list, which contains the
specific hazards for the project; this summary list will be a guide to ensure all hazards are
covered.

Special attention will be paid to the hazards created by other contractors and/or
subcontractor on the site. Personnel working on this project will be notified that hazards,
created by others, could be present.

13.4. Hazard Identification Plan Format:


HAZARD IDENTIFICATION PLAN (HIP) PROJECT NAME….?
RECOMMENDED ACTIONSPR POPOSED HAZARD
SPECIFIC HAZARD ACTION TO CORRECT THE SPECIFIC ANALYSIS
ITEMS AREAS CONCERN HAZARD CONCERN IDENTIFIED AT
IDENTIFED COL #3 A,B.C
Fire Site offices, a Site office Educate workers to use telephone in case
Protection Material yard, emergency phone of emergency. Telephone are located at A,B,C
& entry Work posted Control room & substations PIB's Rock
preventio site
n
b Store Yard, A site fabrication yard & material yard
Fabrication Yard Set up plan shall be submitted to Client
Organization Set for review and approval
up
c Generator Set Generator set shall be grounded and
Provide fire extinguisher and protected
from weather
d Adequate Provide portable, mobile and auxiliary
Number of Firefighting equipment for site offices
firefighting Unit And service buildings
and type
e Training All employees shall be provided with
ongoing Safety education and training to C
develop skills required in performing for
firefighting.
Personal Site Offices, a Hard Hats Employees must wear hardhats to protect

25
Protective Material Yard, head for injuries. A,B
Equipment Entire Work
Site
b Safety shoes/Boats Only steel toe shoes/boots are allowed on site
c Eye Glasses Safety eye glasses shall meet ANSI & Z-8
standard.
d Body Harnesses Body Harnesses are required when working
Fall Arrest System in areas with no guard rail exist at height
above 1.82 meters (8 feet) Or during
demolition work
of roof structures and lighting towers.
e All PPE items shall All Personal Protective Equipment (PPE)
meet ANSI shall comply with ANSI standards.
standards

HAZARD IDENTIFICATION PLAN (HIP) PROJECT NAME….?


RECOMMENDED ACTIONS PROPOSED ACTION HAZARD
ITEMS AREAS SPECIFIC HAZARD TO CORRECT THE SPECIFIC HAZARD CONCERN ANALYSIS
CONCERN IDENTIFED IDENTIFIED AT COL #3 A,B.C
Site Offices a Drinking water, Will provide water igloo, paper cups and trash
Material yard, disposable paper cans with lids for disposal off used paper cups
Fabrication yard cups and trash in field area. C
& Entire work bags
site
b Toilet paper One toilet for every 15 employees shall be
provided or 1 toilet closet with running water
for every 30 employees.
c Eating facility Eating facility shall be provided for breaks and
lunch. Hand soap and hand wash stations
supplied with potable water.
d Rubbish Eating facility shall be provided with proper
containers marking and self-closing lids cleaned daily
immediately after breaks. Provide
environmental monitoring and bio-surveillance
will be used to protect all employees against
exposure to Safety and Health Hazards.
Hauling Materials Fabrication Yard, a Injury to workers Provide trained personnel to the loading and B,C
on Flatbed trucks Lay down Yard unloading of construction.
and entire work Equipment/materials Wear proper personal
site equipment’s.
b Fatal injuries due Crane used for loading/unloading of materials
to equipment shall be of good condition.
Sling shall be inspected of damage and
required capacity rating before it is used.
Mechanical Fabrication Yard, a Personnel A valid SAG Heavy Equipment license are
(Heavy)Equipment Lay down Yard qualification and required of all contractors Operators.
and entire work trained to operate
site equipment.

b Equipment belts Belts and gears guarded inspected daily basis


and gears by authorized person.
26
guarded.
c Equipment state Keep the records for all equipment pertaining
of repair, to the maintenance Only qualified mechanics
including shall be authorized to make repairs
Emergency
shutdown devices.
d Fire Extinguisher Keeping Fire Extinguishers in proper place
can be easily reached in case of fire.
e Locking pins Make sure the locking pins are used to
utilized on minimize the potential for accidents.
airline/connection.

HAZARD IDENTIFICATION PLAN (HIP) PROJECT NAME….?


RECOMMENDED ACTIONS PROPOSED ACTION TO HAZARD
ITEMS AREAS SPECIFIC HAZARD CORRECT THE SPECIFIC HAZARD CONCERN ANALYSIS
CONCERN IDENTIFED IDENTIFIED AT COL #3 A,B.C
Temporary & Site Offices, a Electrical shock Ground Fault circuit Interrupters (GFCI's) shall be
Permanent Material Yard, to personnel provided on all equipment for protection of workers A
Electricity Fabrication or GFCI's shall be installed right at the main source.
(including the Yard & Entire
use of Work
Generator Site
Set & Utility
tie-ins)
b Grounding of Grounding shall be provided in all equipment for
Equipment protection of workers.
c Provide and Only qualified technicians shall maintain temporary
Assigned and permanent electrical cords, wirings and
Qualified installation of grounding system. Inspection of
Technicians electrical power tools and equipment shall be done
on a weekly basis.
d Coordination of Coordination of tie-ins shall be properly scheduled
tie-ins to existing and approved by the concerned CLIENT at least two
or new facilities weeks prior to tie-ins.
with other
e Hazards of the Review the Hazards of Operations with all
operations personnel. Use proper PPE, GFCI's. Tools to be
inspected prior to the start at any job. Properly
barricade the working area and used warning Signs.
Heavy Fabrication a Access to Site Ensure the safe and expeditious movement
Equipment Yard, Lay pedestrians and vehicles. Gates loading and B
Down Yard & unloading shall be monitored daily.
entire work site
b Traffic Flow Submit a well-planned traffic flow plan to CLIENT
Coordination & the plan is to be reviewed.
Routing
c Trenches / Provide a flagman with a warning flag to control the
Excavation traffic as required. No equipment is allowed closer
than 1.2 meters to the edge of the excavation or
trench.
d Specific Take all necessary Safety precautions to avoid
Equipment personnel injury or damage to vehicle and
Operation equipment. Review hazards of operations with all
Hazards personnel involve.
27
HAZARD IDENTIFICATION PLAN (HIP) PROJECT NAME….?
RECOMMENDED ACTIONS PROPOSED ACTION HAZARD
ITEMS AREAS SPECIFIC HAZARD TO CORRECT THE SPECIFIC HAZARD ANALYSIS
CONCERN IDENTIFED CONCERN IDENTIFIED AT COL #3 A,B.C
Crane Critical Fabrication Yard, a Lifting. CLIENT review of all critical lifting
lifts lay down yard and operations. This now includes off-loading
entire work site vehicles. A
b Rigger Provide rigger for all crane lifting
operations. Critical lifts requires Rigger in
attendance during lifting operations.
c Operator's A valid SAG Heavy Equipment license are
required of all contractors Mobile Crane
Operators. For each specific type of crane.
d Crane Certification/ Arrange inspector for crane inspection prior
Inspections to use. Crane is now mandated to have Safe
Load Movement Indicated-Anti-two Block
& spark arrestor.
e Controlling loads Require tag lines wherever a lift is made to
control the suspended load.
f Hazard of the Warning sign and warning tape shall be
equipment operation used around the crane operational area.
Material Fabrication Yard, a Properly maintained Monthly inspection of storage Yard A
Handling Lay down Yard organized warehouse
and entire work sit
b Qualified fork truck A valid SAG Heavy Equipment license are
operator required of all contractors Operators.
c Proper equipment Only use the fork truck as for marked
(Only used the fork capacity of the equipment.
truck as fork truck,
etc.) for the job terrain

d Improper use of fork Use equipment only in accordance with


lifts with sling or manufacturer's recommendations.
chain on tins.
e Damage of equipment Only trained personnel to work around the
and personnel injury equipment.

Existing Above Fabrication Yard, a Cables Locate, identify all underground cable
and Lay down Yard unknown/suspected detector.
underground and entire work site A
Utilities
b Piping Locate; identify all underground utilities or
unknown/suspected hazard with spray paint or another visible
method.
c Cable existing & Review plant drawing for the location of
marked unknown utilities and obtain excavation
permit from CLIENT

28
HAZARD IDENTIFICATION PLAN (HIP) PROJECT NAME….?
RECOMMENDED ACTIONS HAZARD
ITEMS AREAS SPECIFIC HAZARD PROPOSED ACTION TO CORRECT THE SPECIFIC ANALYSIS
CONCERN IDENTIFED HAZARD CONCERN
IDENTIFIED AT COL #3 A,B.C
Excavation Fabrication a Shoring Slope or bench any excavation i.e. deeper than
Shoring Yard, Lay 1.2 meter. (4ft), if it is not feasible then use
Manholes, Pits, down Yard shoring for the excavation as per the
Trenching entire work classification of soil "A",”B”,”C”.
& shoring site
b Ground water Use de-watering pumps, if high water table
affects the excavation. Use sump pit or pneumatic
pump. Obtain approval for drainage or disposal of
the water. .
c Means of access and Safe means of getting into and out of an
Egress excavation shall be provided at intervals not
exceeding 7.5 mtr. Ladders shall place at an angle
of 75° and extend at least 3 ft. above the stepping
off point.
d Toxic and Conduct regular gas test(if need)
flammable Gasses
e Confined Space Confined space entry permit for excavations
Entry deeper than 4ft. (1.2 mtr.) conduct gas test,
require the use of appropriate respiratory and
other personal protective equipment. Use Sign
and Out Logs.
f Rescue Equipment Scott air pack, cascade breathing air system or
Procedures cartridge. Provide a trained standby person
present at all times.
g Rescue Training Conduct necessary 'training for rescue and
reporting system during when emergency in
remote areas.
h Ventilation Provide and install mechanical ventilation when
necessary.
i Excavation Plan All the excavation work shall be planned.
approvals Excavation plans shall be submitted to CLIENT
for review.
j Hazards of the Review hazards of the operation with all involved
Operation personnel. Provide warning signs & lights around
excavation in vehicular or pedestrian through
fares, install barricades around the excavations.
Provide flag man to direct vehicular traffic
whenever persons are working in or around the
excavation.

HAZARD IDENTIFICATION PLAN (HIP) PROJECT NAME….?


ITEMS AREAS SPECIFIC HAZARD RECOMMENDED ACTIONS PROPOSED ACTION TO HAZARD
CONCERN IDENTIFED CORRECT THE SPECIFIC HAZARD CONCERN ANALYSIS
IDENTIFIED AT COL #3 A,B.C

29
Hand/Power Fabrication a Personal protection Safety glasses face shield, hearing protection,
Tools Yard, Lay Equipment(PPE) Hand gloves etc. Shall be provided for Personal B
down Yard provided Protection.
entire work
site
b Safe Operating Employees trained to operate equipment must be
procedure physically fit and have full use of both hands and
eyes.
c Electrical Shock All power tools double insulated connections
shall conform to the National Electrical Code.
GFCI shall be used for personal protection.
d Cartridge Operated Only personnel trained by a manufacturer
Tools representative shall operate cartridge operated
tools. Training records shall be maintained
in the Contractor's Safety Office.
e Inventory sheet Maintain records on all cartridge shots.
maintained in all
cartridge "shoots"
f All guards properly Check the protective guards are in place in all
installed/maintained power tools with rotating parts. Maintenance logs
shall be kept.
g Power cords in Inspect all portable electric equipment for frayed
serviceable or broken electric cords and other visible damage.
condition
h All rotating disks The proper size and type of wheel should be
and blades properly fitted to the tools so that the maximum
matched to permissible running speed
equipment. of the spindle does not exceed the maximum
periphery speed displayed
on the blades or disks
i Power tool lock-on No lock-on power switches will be allowed on
devices disabled the job. Only dead man switch will permitted.
j Hazard on the Review hazards operation with all involves
Operation personnel. Power tools provide greater efficiency
but also create greater risk for accident take the
proper precautions when using them.

HAZARD IDENTIFICATION PLAN (HIP) PROJECT NAME….?


RECOMMENDED ACTIONS PROPOSED HAZARD
ITEMS AREAS SPECIFIC HAZARD ACTION TO CORRECT THE SPECIFIC ANALYSIS
CONCERN IDENTIFED HAZARD CONCERN A,B.C
IDENTIFIED AT COL #3
Fuel Fabrication a Proper storage of "No Smoking"/ "No Open Flame" A&B
Yard, Lay containers signboards place near the storage area.
down Yard
entire work site
b Refilling of Fuel Only approved containers shall be used
30
Cans Tanks and for refilling tanks. Turn off engine
Equipment when refilling Refueling near
Combustible area where leaks are
developed.
c Static Electricity Provide bonding wires for fuel transfer
Grounding areas. Ensure adequate grounding
source exists in the area.
d Ventilations Provide good ventilation &
Protection against direct sunlight.
chemicals handling & Fabrication a Personal To protect against chemicals. Oil
Storage Yard, Lay protection contaminated water or other hazards, A,B &C
down Yard chemical protective clothing, boots,
Entire work face shields & goggles are required.
sits.
b Storage Proper storage locations shall be
provided and it is required to clearly
marked and barricade.
c Hazard of the Chemical warning labels or chemical
operation. hazard bulletin shall be used to learn of
the chemical hazard. Review hazard of
the operation with the personnel
involve.
Welding, Cutting & Fabrication a Oxy-Acet. Grease and oil must never be used near
Bracing (Maintenance) Yard, Lay Storage Shaded oxygen. All compressed gas cylinder
down Yard Storage Location. should be used in a chained vertical
entire work site position and when not in use should be A&B
capped, chained in a vertical position
as far away as is practicable from the
area of activities Welders and other
workers should be familiar with gas
cylinder color-coding. Protection from
temperature extremes.
b Properly Spaced Store oxidizers away from flammable
cylinders at least twenty (20) feet.
c Bottles secured Provide Warning signs. All electric
and gas welding equipment shall be
examined immediately before use and
regularly maintained.

HAZARD IDENTIFICATION PLAN (HIP) PROJECT NAME….?


RECOMMENDED ACTIONS HAZARD
ITEMS AREAS SPECIFIC HAZARD PROPOSED ACTION TO CORRECT THE ANALYSIS
CONCERN IDENTIFED SPECIFIC HAZARD CONCERN
IDENTIFIED AT COL #3 A,B.C
Sling & Fabrication a Wire rope properly Wire rope slings shall be' provided &
Rigging Gear Yard, Lay identified. properly identified for SWL and
down Yard manufacturer. A
entire work
site
b Regular inspection Inspection shall be done by authorized
performed on all and competent personnel and the
sling contractor shall maintain monthly
records in a Sling Log.
31
c Sling Log As per the above requirements
maintained.
d Shackles properly Shackles shall be
maintained and maintained by the contractor regularly
inspected
e Safe Working Load Manufacturing safe working load
stamped on all stamped.
lifting gear
Paints & Fabrication a Review the MSDS A copy of MSDS should be obtained
coating Yard, Lay on all Paints and for all painting & coating materials
down Yard Coatings to be used and study carefully the required A
entire work applied safety precautions that are mentioned
site and shall be implemented
b Survey work area to Ventilation shall be used for all
determine: operations involving the application of
I) Ventilation coating materials, and the paint
requirements. curing/drying process. An LEL test
2)LEL shall be obtained in the area near the
open solvent containers and near the
nozzle of a paint spray gun in
operation
c Determine the Only cleaning and preparation
proper surface methods as per the Construction
cleaning and Safety Manual shall be employed.
Preparation
methods.
d Provide proper PPE Only ANSI approved PPE
Shall be used.
e Orient personnel to All workmen spray painting shall
Hazard involved. wear chemical cartridge respirator or
Airline hoods depending upon the
hazards of the paints and other PPE.

HAZARD IDENTIFICATION PLAN (HIP) PROJECT NAME….?


RECOMMENDED ACTIONS HAZARD
ITEMS AREAS SPECIFIC HAZARD PROPOSED ACTION TO CORRECT THE ANALYSIS
CONCERN IDENTIFED SPECIFIC HAZARD CONCERN
IDENTIFIED AT COL #3 A,B.C
Steel Erection Pre- a Falling a Workers Provide Fall Arrest System and shall
Engineered be implemented and adhered to.
Building & A&B
Roof
Decking
Steel
Structure
b Improper Erection and Only qualified personnel shall erect
Maintenance of or dismantle scaffolding.
Scaffolding.
c Defective erection Erection equipment shall be checked
equipment and prior to each shift for excessive wear
accessories or defects.
d Failure to follow Safe lifting practices will be followed
precautions for lifting
equipment
32
e Non-use of personal All personnel involve in such
protection equipment, activities shall wear all the required
i.e. hard hats, hand safety personal protection at all
gloves, goggles, safety times.
harnesses
f Unsecured permanent All material which are used or
and temporary placed on elevated areas shall be
connections safely secured and bolting
(bolting/welding) connections method shall be as per
which can allow ANSI Standards
materials to fall un
expectedly
g Unqualified Supervisors assigned to this type of
supervisor carrying work shall be trained and familiar to
out the work all activities to be undertaken
Demolition Existing a Proper Planning Prior to demolition activities, Submit
Facilities plan and activities work procedure to A&B
CLIENT for review and approval.
b Identification Identify all the materials, facilities,
utilities above and underground
condition to be demolished.
c Coordination Obtain work and coordinate to
Involve department before
commencing demolition.
d Full disconnection of Existing facilities that are affected by
all utility services the demolition shall be disconnected,
prior the startup of capped and protected.
demolition

14. WASTE MANAGEMENT PLAN

INTRODUCTION
The present Waste Management Program for Construction activities and Accommodation Camp
are intended to provide effective guidance for handling, recycling and disposing of wastes
generated during implementation of the Client Ju’aymah Shops under scope of work Eastern
Trading & Cont. Est.
Waste characteristics and management options have been identified on envisioned construction
activities, site and camp setting and applicable regulations.

33
This Waste Management Program is a living document and will be reviewed and updated as
necessary.

SCOPE AND PURPOSE


The scope of this Waste Management Program is to preliminary identify, classify and quantify
all solid and liquid wastes expected to be generated due to construction activities Ju’aymah
Shops Project and to provide appropriate guidelines in order to collect, store, transport, and
dispose of such wastes as per Client and Legal requirements.
The Waste Management Program is designed as a Project wide reference in effective Waste
Management and provides a set of guidelines for general Project use. The target users are field
personnel and technical staff involved in Construction activities and implementing project waste
management facilities and practices.
The purpose of Waste Management Program is to ensure that the contractual requirements are
met and clearly defined for the management of wastes generated during the construction phase of
the project in order to ensure:

 Safe and effective waste management


 Compliance with Government of Saudi Arabia Environmental Regulations to their full
extent to protect public health and the environment
 Compliance with state regulatory requirements, Client Environmental Protection Policy
(INT-5) Procedures.

The Waste Management Program is based on the following principles:

 Assisting CONTRACTOR personnel and Subcontractors in managing their wastes


effectively in compliance with requirements of established Client Environmental policies
and applicable waste regulations.
 Provide proper guidance for the handling of each waste generated during construction
activities to protect human health and to minimize the associated environmental impacts.
 Dispose of all waste in a safe manner and at Client approved disposal sites.
 Cooperate with Client and local authorities to manage correctly wastes generated by
Construction activities.
 Provide a basis for training activities.
 Control the amount of waste generated by reducing, reusing and recovering waste at
source through implementation of good operating practices on waste reduction and
recycle principles.
 The Program is a living document and will be reviewed and updated as necessary.

RESPONSIBILITIES
SITE MANAGER (SM)
34
CONTRACTOR Site Manager has overall responsibility for the waste management on
site during construction and camp accommodation activities.

SITE HSE MANAGER (SHSEM)


CONTRACTOR Site HSE Manager is responsible for the correct implementation of the
present program and its update, as needed. The SHSEM may require the coordination
with the Site Manager for properly updating the document.
The SHSEM is also responsible for interfacing with third parties and subcontractors on
waste management issues.

SUBCONTRACTORS
Each subcontractor is to be considered the waste generator (originator) of its own waste
and is responsible for managing it. Subcontractors are responsible to CONTRACTOR
for respecting the provisions of this plan and are subject to CONTRACTOR
supervision.
Further, CONTRACTOR and Subcontractors have to duly track their wastes by means
of the Client Environmental Protection Policy Statement (INT-5) in compliance with
SA GI 151.006.” Implementing of SA Environmental Policies

WASTE DEFINITIONS AND CLASSIFICATION


The following subsections introduce basic concepts underlying the definition of waste and its
classification.

DEFINITION
Wastes: Wastes can be defined as any solid and liquid substances which have been discarded or
neglected and which cannot be put to good or beneficial direct use. Wastes include discarded
substances as well as substances to be recycled if collected and accumulated before recycling or
recovery.

CLASSIFICATION
One of the important steps in the overall waste management and disposal/recycle process is to
assess whether a waste is to be considered a hazardous or non-hazardous waste. This is basic
information in deciding the appropriate waste management procedures for a specific waste
including assessing whether it can be disposed of in a hazardous or non-hazardous waste landfill.

Hazardous Wastes:
According to Government Environmental Regulations and Client Environmental Policy,
“hazardous waste” is any waste that is hazardous to public health and detrimental to the

35
environment. These include materials that are flammable, corrosive, reactive, toxic, radioactive,
infectious or carcinogenic (cancer causing).
For the purpose of this Waste Management Program, wastes showing one or more of the
following characteristic shall be considered “hazardous Waste”:
Corrosive: A waste is to be considered corrosive if it is aqueous and has a pH less than 2
(strongly acidic) or a pH greater than 12.5 (strongly basic or caustic) or if liquid corrodes steel at
a rate of more than 6.35 millimeters per year. Wastes with a pH in the range between 2 and 12.5
do not exhibit the characteristic of corrosively.
Reactivity: A waste is to be considered reactive if it reacts violently, forms explosive mixtures
or emits significant quantities of toxic vapors when mixed with water or, for waste containing
sulfides or cyanides, when mixed or exposed to liquid with a pH between 2 and 12.5.
Ignitability: A waste is to be considered ignitable if it is a liquid with a flash point less than
60°C, a flammable gas, or a solid that is set on fire through friction or in case of moisture
absorption or contact with water.
Toxicity: A waste is to be considered toxic if it contains sufficient quantities of constituents that
are sufficiently soluble when exposed to acid solutions, in the conditions of standard test, such
that the resulting test liquid contains the constituents in concentrations above specified
thresholds.
Radioactive: Radioactive materials are materials which spontaneously emit either alpha
particles, beta particles, gamma or X ray, neutrons and or other atomic particles above natural
background levels.
Infectious (Biohazards): Biohazard materials are those materials which contain biological
materials that are capable of causing harm to human health or the environment, or etiologic
materials capable of Harboring or transmitting disease and materials which contains plants,
animals or other organisms that would cause harmful effects if released into the environment.
Carcinogenic, mutagenic or teratogenicity: Wastes that may take dangerous effects on the
human cell causing a tumor.

Non Hazardous waste


Non Hazardous waste is any waste that is not hazardous; they can be classified as:

 Domestic garbage
 Land-treatable waste
 Innocuous solid waste
Treatment and disposal of non-hazardous waste shall conform to requirements of the
Program Health, Safety and Environmental (HSE) Procedures.
Domestic garbage: Domestic garbage consists of discarded items from the kitchen,
bathroom, laundry, offices, etc. at accommodation camp site. These are wastes that can
be disposed in a non- hazardous waste dedicated landfill if a recycling option is not
36
technically and economically possible. Examples of domestic garbage are leftover of
food, wastes (e.g., scraps, glass jars, aluminum and tin cans), digested sewage paper,
envelopes, office supplies, plastic, rubber products, cardboard and other packaging
materials. Domestic garbage which has not come into contact with hazardous
substances will be collected into specific labeled containers and stored in a dedicated
non-hazardous waste storage area, prior to be discharged in a landfill designated by
CLIENT. Non-recyclable, non- combustible domestic garbage will be disposed of via
land filling at CLIENT approved Waste Management Facility.
Innocuous Solid Wastes: Innocuous solid wastes are those inert solid wastes produced
by construction and excavation activities, that will not produce leakage and which have
not come into contact with hazardous substances. Therefore only the non-recyclable or
non-reusable fractions of this type such as dry concrete, construction debris, soil,
metallic and wood scrap, plastics, rubber, tires and glass will be disposed in a landfill
designated by Client.
Land Treatable Wastes: Land-treatable wastes are those hydrocarbon-contaminated
materials that are amenable to facilitated biodegradation on land surfaces. Land
treatment refers to a technology whereby a waste is spread out over an area of land and
worked into the uppermost soil layer. In many instances, biodegradation can be
accelerated via fertilization and irrigation.

Solid Wastes
In order to identify suitable disposal options for different solid wastes the following
classification applies as per Client Sanitary code SASC-S-03:
Class I Waste (Hazardous Waste): Wastes which constitute a high degree of hazard to
the public health and the environment these include materials, which are flammable,
corrosive, reactive, toxic, irritant, radioactive, infectious, carcinogenic, mutagenic or
teratogenic materials.

Class II Waste (Non Hazardous Waste, Biodegradable or Chemically


Decomposable Waste): Non-hazardous solid wastes\and dewatered sludge which is
biologically or chemically decomposable in the natural environment. Examples include
paper, dewatered and digested sewage sludge, animal wastes, wood, garbage and other
putrescible wastes.
Class III Waste (Non Hazardous Waste, Inert): Non water soluble wastes which are
not biologically or chemically active in the natural environment. Examples include
glass, inert plastics, rubber products, bricks, dry concrete, construction debris and
excavated soil (non-contaminated).

Liquid Wastes
Industrial Wastewater: Wastewater resulting from construction processes such as
cleaning of concrete mixers, cleaning of heavy equipment’s, maintenance and cleaning
of constructions tools and elements.

37
Sanitary Wastewater: Waste generated from domestic activities. Sources include toilets,
laundry, kitchen, sinks, showers, etc. Sanitary wastewater shall not be deemed as wastes in the
case it is:
 Domestic sanitary wastewater and others wastes passing through the sanitary
drainage network to the treatment facility.
 The final discharge of treated industrial wastewater.

Storm Water: Surface Water runoff

Other Liquid Waste: Used chemicals, exhausted lube / motor oils, emulsions, paints, solvents,
etc.

WASTE ASSESSMENT
The aim of this section is to document the types of wastes generated during construction
phase, based on information currently available.
These main phases will be carried out through different activities (e.g. excavation,
demolitions, thrust boring, foundations, backfilling, restoration of pavement, etc.),
which in turn will generate volumes of wastes with typology characteristic of the nature
of each activity.
For instance, during the asphalt demolition and excavation phase important volume of
soil and debris will be generated and required to be stored and evacuated to an approved
reuse or final disposal facility; these operations may contain hazardous substances
and/or generate deterioration of local environment due to particle emissions cleanness
affection of public road and or affection of existing drainage system.
A tentative inventory of waste products and proposed disposal and recycle/reclaim
options used to manage the wastes is presented in Table 2.
For each type of waste generated during construction, the following information is
reported:

 Typology
 Source
 Description
 Estimated amount
 Waste classification
 Possible disposal site
Indications about waste management and waste final disposal considerations are
provided in section 8.

38
Table: 1. Waste Production Characteristics
Waste type Source Description Estimated Waste Suggested
amount classification Management
Option
Reuse for backfilling when
Pipe, outfalls Excavation & 1500000 technically applicable
structures, and/or picked up by Third
demolitions jobs m3
Debris, soil laterals Class III (NH) Party to be reused outside
construction, project or disposed in
tunnel approved Class III landfill
crossings, etc. designated by SA-EPD

Strip of metal, To be Picked up by Third Party


Scrap metal/ wire Building of metal supports, estimated on Class III (NH) to be recycled or disposed
foundations steel bars, pieces site of at an approved Class III
of wire landfill designated by SA-
EPD

Arrival of Pallets, boards, To be


construction temporary estimated on Recycle; disposed in a
Scrap wood gangway site Class II (NH)
materials, landfill designated by SA-
concrete jobs EPD
Empty barrels, Maintenance of Aluminum and To be Class I (H) / Class I (H) Cleaned and
Drums and vehicles & steel with traces estimated Class III (NH) reused or disposed of at an
Containers painting of on site waste approved Class I

39
Waste type Source Description Estimated Waste Suggested
amount classification Management
Option
Landfill designated by SA-
EPD
activities paints, solvents, depending on
oils, greases etc. their content
Class III (NH) Cleaned and
reused or disposed of at an
approved Class III landfill
designated by SA-EPD
Tires used on To be Recycled by Third Party or
Tires automobiles, estimated on Class III (NH) disposed of at an approved
Maintenance of trucks and heavy site Class III landfill
vehicles equipment designated by SA-EPD
Recycled by Third Party,
store on-site in a dedicated
Paints and Painting jobs Surplus/ To be Hazardous hazardous storage area,
Solvents contaminate dp estimated on Waste disposed of at an approved
paint, solvents site Class I landfill designated
etc. by SA-EPD
Dispose off-site in a SA-
EPD approved Class I
Construction Depending on the To be landfill or hazardous
activities, original product estimated on wastes incinerator; store
Chemicals Class I (H)
concrete site on-site in a dedicated
additives hazardous storage area
Arrival of To be Dispose in an approved
construction estimated on landfill Class I designated
Miscellaneous materials/routin Plastic, paper, site Class III (NH) by SA-EPD
packing material e activities wood,
polystyrene Recycle/Picked up by
exhausted batteries Third
Vehicles, power Exhausted To be Class I (H) Party. Acid from used
generators, batteries with estimated on batteries should not be
Batteries heavy possible traces of site disposed to ground
equipment, lead, acid, plastic because of lead and
emergency potentially cadmium
power system contamination.
Toner To be Class II (NH) Toner cartridge recycled
estimated on by Third Party

40
Office waste Temporary cartridges, site (except for Office paper and plastic
office building office glass bottles cup/bottles recycled by
paper, which are a Third Party or dispose of
cans, Class III –
bottles,
plastic Waste
Waste type Source cups
Description Estimate classification Suggested
d amount Management Option
at an approved Class II
landfill designated by SA-
EPD
NH) Glass bottles recycled by
third party or disposed of at
an approved Class III
landfill designated by SA-
EPD
Camps, Organic waste, To be Disposed of at an approved
Domestic kitchen, household garbage estimated Class II (NH) landfill Class II designated
waste/tras offices on site by SA-EPD
h Gloves, goggles,
Used Personal coveralls, aprons, Disposed of at an approved
Protective Work safety shoes landfill Class II designated
Equipment activities - Class II (NH) by SA-EPD
Light bulbs Camps, Equipment which
and fluorescent kitchen, sometimes may
light fittings offices, contain traces of To be Disposed of at an approved
maintenance neon and tungsten estimated Class I (H) Class I landfill designated
operations on site by SA-EPD
Medica Medical Sanitary waste, To be Class I (H) Treated at an approved
l facilities expired medicines, estimated on Biohazard waste medical waste treatment
wastes needles, syringes, site facility and disposed of at
etc. an approved medical waste
disposal site.
Accidental releases,
spill or leaks near To be Dispose by subcontractors
Maintenance tanks or vehicle estimated on specifically approved by
Contaminate areas, maintenance areas, site JSDP for land treatment or
debris with asbestos
d soil excavations, Class I (H) land disposal.
demolitions
Picked up by exhausted oil
Exhausted Equipment and Oil used in To be Third Party for
engine vehicle equipment’s estimated environmental friendly
oil/hydraulic maintenance and vehicles on site Hazardous recycling purposes (not for
oil and repair dust suppressor).
Equipment and Disposed of at an approved
Oil filters / vehicle To be Class I landfill designated
Oily rags maintenance Oily materials estimated Class I (H) by SA-EPD
and repair on site

41
Waste
Estimate classification Suggested
Waste type Source Description
d amount Management Option
Subcontractors specifically
approved by SA-EPD for
land disposal, or
incineration.
Collected in appropriate
holding tanks, sent to
Water from wastewater treatment plant
Camps, Hazardous/
cleaning or connection to sewer
Sanitary laundry, To be Non Hazardous
activities local system. Disposed by
Wastewater/ toilets, site estimated depending on
containing an approved vacuum tanker
Sewage portable on site their contents
toilets, etc. sewage, disposal subcontractor
detergents where applicable.

Water
Oil spill
containing
recovery To be Hazardous/ Collected and sent to
Industrial small
activities, estimated Non treatment/disposal
Wastewater amounts of
equipment on site Hazardous industrial wastewater
oil from
washing
contact with
oily equipment

WASTE MANAGEMENT

This section covers the collection, storage, transportation and final disposal of liquid
wastes and liquid effluents generated during construction phase, and specifies the public
health requirements, in compliance with SA GI 151.006.
This section details also responsibilities for the management of wastes generated during
site activities.

GENERAL PRINCIPLES

Waste Management aims at minimizing the wastes generated by PROJECT and the
associated environmental impact. The waste minimization process includes a strategy for
managing wastes based on hierarchical principles of:

• Reduction
• Reuse
• Recycle
• Recovery

All wastes which cannot be reduced or reused, if possible, the first preference for the
disposal will be to recycle, by returning the materials to a recycle party for commercial
regeneration. In certain circumstances, such as for wastes, which are not contaminated
with hazardous chemicals, or for some kinds of packaging, the material may be returned

42
to the original vendor. When no market or capability exists for a given waste, the waste
will be temporary stored in site and sent to an appropriate offsite disposal facility.

Landfill disposal will be utilized for solid waste, suitably de-watered solid, sludge and
generally for all materials which represent a hazard for the environment.

SOLID WASTES

Disposal of wastes and hazardous materials will be performed by authorized in-country


contractors according with SASC Program. Health Safety and Environment (HSE)
Procedures which provides guidelines and minimum requirements for storage areas and
waste disposal. The main reference SASC documents for the management of PROJECT
solid wastes are listed below see for reference:

 SASC-S-03 – Solid Waste Management

 SASC-S-02 - Sanitary Waste Water and Sewerage System

Designated subcontractors responsible for the management of waste must dispose its own
solid waste at approved receiving facilities by Client Environmental Protection
Department.

 Collection of waste shall be conducted in a way that prevents:


 Vermin breeding and harborage
 Conditions conducive to transmission of disease to man or animal
 Hazards to workers, users and the public
 Air and Water pollution
 Objectionable odors, dust, unsightliness and nuisance conditions
 Corrosion or wear of storage container, and accidental spillage or leakage during
storage or transport

A Waste Transfer Note / Waste Manifest Form (WMF) shall be always followed this
form shall be used to track the generation, transport and final disposal of all waste. The
original copy shall be kept with the generator, a copy shall be carried with the designated
transporters, and another copy shall be given to the Waste Disposal Facility (Receiver).

Hazardous Waste Collection

The selected Waste Collection Subcontractor shall provide a waste collection:

 Skips for industrial waste;


 Waste collection vehicles to empty skips;

43
 Waste segregation arrangements and recycling when applicable (Example: for
used engine oil).

Dedicated skips shall be supplied for hazardous wastes in a dedicated identified area. The
skips shall be identified by labeling indicating the type of waste contained. Common
plastic or paper bags shall not be used as container.

Care shall be taken in the collection of hazardous waste, to keep segregated incompatible
materials. Contaminated waste will be collected in compliance with the suggestions and
recommendations of the specific Material Safety Data Sheets (MSDS), hazardous waste
shall not be mixed with non-hazardous wastes.

Leaking corroded, or damaged chemical containers shall be emptied into good condition
containers and the empty container moved to the hazardous waste storage area/skip.
Expired chemicals shall be moved to the hazardous waste storage area/skip.

Non Hazardous Waste Collection

The Waste Collection Subcontractor shall provide a waste collection service including:

 Dustbins and plastic bags for domestic waste (for construction sites and
accommodation camps);
 Skips for industrial waste;
 Waste collection vehicles to empty dustbins and skips;
 Waste segregation and recycling;
 Temporary storage area for excavation & demolition materials.

The dustbins and skips supplied for the collection of waste shall be fitted with covers or
screens to prevent odors, rodent, and fly or bird nuisance.
One dedicated type of skip shall be supplied for non-hazardous wastes. The skips shall be
identified by inscribing the type of waste that can be put in them.

Wherever be practicable, wastes shall be segregated into burnable, non-burnable such as


glass, plastic, metal etc. and reclaimable materials.

The non-hazardous industrial waste, such as timber and scrap building materials shall be
transferred to the area center scrap yard/skip, sorted, segregated and recycled where
possible or otherwise sold as scrap.

Beside of drinking stations shall be located a trash bin to dispose inside all plastic bottles
and disposable cups to favor proper housekeeping of surroundings areas.

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Storage

Storage and collection of waste shall be conducted in a way that prevents:

 Vermin breeding and harborage;


 Conditions conducive to transmission of disease to man or animals;
 Hazards to workers, users and the public;
 Air, noise and water pollution;
 Objectionable odors, dust, unsightliness and nuisance conditions,
 Corrosion or wear of storage containers, and accidental spillage or leakage during
storage or transport.

The waste generated during construction activities shall be segregated by hazardous and
non-hazardous characteristics. Mix of hazardous and non-hazardous wastes is not
allowed. Burning of wastes is forbidden

 Identification and demarcation.


 Secondary containment and soil protection for liquid wastes (ex. Used oil)
 Distance maximization from domestic areas and sea water.
 Avoidance of flood areas.
 Minimization of wind exposure to avoid spreading of wastes on surrounded areas,
public places and/or into the sea during windy conditions (plastic bags are
required for domestic wastes).
 Exclusion of areas sensitive to soil erosion;
 Watering when backfilling, excavation & debris materials are temporary
stockpiled in site areas.

Hazardous Waste Storage

Hazardous waste can be temporary stored on-site. However, hazardous waste shall not be
allowed to accumulate at the storage sites for a long time; quantities stored shall be kept
to an absolute minimum. The monthly average contents shall never exceed 75% of the
design capacity and hazardous wastes shall not be stored in the storage area for more than
30 days.
All hazardous waste shall be stored in tightly closed, leakage proof compatible containers
made of materials compatible with the hazardous waste to be stored.
Containers shall be marked with warning labels to accurately describe their contents,
chemical and commercial denomination, type and degree of hazard, generator’s name,
physical state, and quantity and specific response measures to be taken in case of

45
emergency. Incompatible hazardous wastes shall not be stored in the same storage or
transportation container.
Hazardous wastes are not to be stored in recipients previously used to pack any other
incompatible waste, unless the recipient is previously subjected to an adequate
decontaminating process.
Containers for the on-site storage areas shall be selected and designed to prevent health
and fire hazards; they shall be kept in approved storage areas to limit possible
consequences of spills/leaks.
Hazardous waste must be stored in a suitably designed reception facility with impervious
flooring, roofing, and suitable drainage control. These waste materials shall be moreover
stored in a separate storage area specifically dedicated for this purpose. Special
precautions shall be taken to treat surface run-off from this area, and also for the disposal
of firewater.
Materials shall be stored in good order, with clearly identifiable labels indicating the type
of waste and related health and environmental hazards. Hazardous waste storage areas
must be routinely inspected for conditions, leaks, and labeling.
Incompatible chemicals shall not be stored in the same area; reactive, flammable, acidic
corrosive and caustic corrosive chemicals shall each be stored in their own segregated
area and these areas shall drain to their own sump.
All materials deposited in the hazardous waste temporary storage area are to be identified
in the position plan; this will permit both the waste to be specifically located in the event
of there being any evidence of material escape and the pertinent corrective actions to be
taken.

Non Hazardous Waste Storage


Non-hazardous waste should normally be disposed of immediately. In exceptional
circumstances, non-hazardous waste material may be stored on a specific site before
disposal. These areas must be lined and have suitable drainage control for proper cleaning
activities. There shall be adequate control of wind-blown material, pests, odors etc.
Waste material and rubbish will be stored separately such that it will not constitute a fire,
health, safety or environment hazards, or be accessible to animals and vectors. All
garbage must be placed in plastic bags, tied at the top and deposited inside trash
collection points.
All refuse containing food waste (organic waste), shall be stored in covered or closed
containers which are leakage proof, durable and designed for safe handling and easy
cleaning; all kitchen garbage shall be stored in an enclosed garbage room provided with
running water and readily cleanable floor sloped to a drain.
Metal scrap shall be removed to the solid waste disposal site at the earliest opportunity
and as the material is produced, unless it is required for reuse or recycle purposes. During

46
temporary storage of reusable materials for fabrication activities demarcation and
identification of the temporary storage is required.

Transportation
Transporting vehicles shall be properly marked and drivers shall carry the appropriate
documents describing the nature of the transported waste. A register of the quantities and
characteristics of the wastes sent to landfill, indicating origin, type, quantities and landfill
locations shall be maintained through Waste Log Book
All vehicles and containers shall be designed to prevent the release of transported liquid
and solid wastes; drivers shall have specialized training related to the handling and
disposal of their cargo and carry on board the Material Safety Data Sheet (MSDS) when a
hazardous waste be transported.
Hazardous waste shall be collected, transported and final disposed by SA-EPD approved
contractors. Designated contractor for hazardous waste shall perform its job in such
manner to minimize environmental risk, fire, and explosion hazard and worker exposure.
If an incident occurs, the contractor designed for the transport shall promptly clean up all
spillage material and waste lost from any vehicle en route to the disposal site.
The dump trucks employed for evacuation of demolished and/or excavated materials
must not be over loaded and they are required to covert its load with a proper tarpaulin
while mobilization to avoid emission of fugitive particles; It is mandatory for waste
disposal vehicles to follow assigned routes from construction site to disposal facility.
A manifest system will be maintained in order to track generation, transportation and
final disposal of all wastes including disposal of liquid wastes. This tracking and
documentation system shall be done as per Attachment B (Waste Manifest) and shall at a
minimum include but not limited the following information:

 Manifest Document Number;


 Waste classification;
 Quantity;
 Hazardous properties;
 Number and type of containers
 Compositional data (if applicable);
 Safety handling procedures.
 Date

The Waste Manifest Form shall be filled out by the LSTK Contractor and all waste to be
transported will be accompanied by the Waste Manifest or trip ticket if applies.

Reuse and Recycling

47
Reuse, recycling and recovery shall be evaluated as the prime choice for waste
management, as possible

Examples of wastes typically subject to reuse / recycling and recovery are listed below:

 Spent lead acid batteries that are being reclaimed;


 Scrap metal and glass;
 Tires and plastics;
 Excavated soil without any hazardous substance;
 Demolished asphalt;
 Wood;
 Cardboard;
 Paper Office;
 PET water bottles;
 Some kinds of packaging and some office waste such as toner cartridges from
computer printers and photocopiers (the material may be returned to the original
vendor).

The Class III wastes with the potential to be reused for future backfilling activities shall
be disposed at the Client Approved Land fill Area

Segregation of solid wastes like cardboard and PET water bottles shall be implemented at
accommodation camp in order to reduce disposal trips, pursue waste minimization and
further cost reduction on waste collection service. As guidance purpose the following
company is recommended for implementation of waste segregation practices

Company Name:
Tel:

Disposal

Offsite disposal to an authorized treatment/disposal facility shall be selected for solid


waste, sewage, suitably dewatered solid, sludge and generally for all materials which
represent a hazard for the environment and cannot be reused or recycled.
Disposal of wastes will be performed by SA-EPD approved waste contractor and
according to SA GI 151.006, Implement the Client Sanitary code SASC-S-03

Hazardous Waste Disposal

Hazardous waste shall not be disposed of on site, it can be temporary stored in tightly
closed, leak proof containers in a designated on site area prior to be collected and
transported by EPD approved contractors to an offsite disposal facility (it is prohibited to
handle or recycle hazardous materials and wastes without a license from the SA-EPD.

48
Treatment and disposal of wastes containing asbestos must be in compliance with
requirements of SASC-S-03.

Apart from hydrocarbon contaminated soils from accidental spills, it is not anticipated
that land farming treatable wastes will be produced on Project construction Site.
However, also in case of spill, recovered waste materials from spill response operations
will be collected and transported to an approved Waste Management Facility.

Non Hazardous Waste Disposal

When reuse, recycle or no market or capability exists for a waste belonging to class II
and III wastes like digested sewage, paper, garbage, glass, plastic and rubber products,
concrete, wood, cardboard, food wastes, waste materials from maintenance workshop,
construction waste, etc. the Non-hazardous solid wastes shall be disposed at approved
landfill facility approved by Client

Transportation

Transporting vehicles shall be properly marked and drivers shall carry the appropriate
documents describing the nature of the transported waste and its degree of hazard. A
register of quantities and characteristics of wastes sent to treatment or disposal shall be
maintained in accordance with the Waste Manifest Form (See Attachment B)

All vehicles and containers shall be designated to prevent the release of transported liquid
and solid wastes; drivers shall be specialized training related to the handling and disposal
of their cargo and carry on board the relevant Material Safety Data Sheet (MSDS).

Hazardous waste containers shall be collected and transported by designated contractor in


a manner which minimizes environmental, fire and explosion hazard and worker
exposure.

A manifest system will be maintained in order to track generation and transportation of


wastes. This tracking and documentation system shall, at a minimum but not limited the
following information:

 Manifest Document Number;


 Waste classification;
 Quantity;
 Hazardous properties;
 Number and type of containers
 Compositional data;
 Safety handling procedures.

This information will be reported in the Waste Manifest Form (WMF) as outline on
Attachment B. The WMF shall be filled out by the CONTRACTOR (Generator) and all
waste to be transported will be accompanied by the Manifest.
49
WASTE DISPOSAL CONTRACTORS AND DOCUMENTATION

Waste shall be finally disposed on two ways sited on whether it has a value or not. Waste
of “value” means the waste that can be utilized by recyclers or handed over at free of
cost. Waste of “no value” shall be disposed into either landfill or incineration in line with
Presidency of Meteorology and Environment regulations. However, any wastes should be
finally disposed to approve and designated waste dumping areas only; waste manifest and
trip ticket system shall be implemented as tools to track the disposal of wastes from
generator to approved designated waste dumping area.

Waste disposal contractor

All categories of waste generated in the site shall be disposed through the use of
competent waste disposal subcontractor approved by Client Environmental Protection
Department. The subcontractor shall be able to handle those classes of waste they are
assigned to. Company shall ensure that the waste management log and waste manifest is
completed before any waste is leaving the operational site by waste disposal
subcontractor.

Waste contractor shall submit in advance to CONTRACTOR for its acceptance the
support documentation not limited to Chamber of Commerce Registration, Client
approval and its permit to dispose at the receiving facility.

Waste Disposal Documentation

To register the quantity of waste generation on CONTRACTOR project, it should be used


as a reference the garbage skip/container’s volume. In this line all the trips of garbage
skip/container have to be registered to determinate the total volume of solid waste
transported to final disposal place. If at project site is available a scale, it shall be used
(example: for medical

Waste Management Logbook

Waste logs shall be kept to record the movements of all wastes including scraps metals
from the camp and working site. Attachment A relates the Waste Management Logbook
form.

The logs shall contain the following information:

 Location where lift waste up.


 Date of removal.
 Waste type and description.
 Quantity removed (Pieces, litres, drums, m³, gallons, ton, kg, etc.).
 Destination of waste.
50
 Transportation Company.
 Truck plate number.
 Driver signature.

Waste manifest and Trip Ticket

In the absence of waste manifest form by Client, the Contractor’s ´Waste Manifest
(Form. WI-SPSA- HSE-004-B) with proper records (Waste management logbook) shall
be maintained and updated for any type of hazardous and non-hazardous waste. These
records shall be kept at CONTRACTOR HSE Department under custody of
Environmental Coordinator as part of the requirement for environmental reporting
approved by SA-EPD, environmental statistics and Client request. The Attachment B
relates the waste manifest form and the following substances shall be included but are not
limited to:

 Debris
 Wood
 Exhausted lube-oils.
 Empty chemical containers and sacks.
 Empty paint and solvents cans.
 Medical waste.
 Maintenance/industrial waste (batteries, filters, used parts and scraps).
 Domestic waste (kitchen and camp garbage, sewage).

Records shall include, as a minimum, the following information in order to implement


the Waste Manifest:

 Generator: waste type, quantity removed (ton, m³ or pieces), location address,


date and hour where waste is uplifted, signature of authorized person in charge
(generator representative), destination of waste (authorized final disposal place).

 Transporter: Contractor’s company name, destination of waste, vehicle plate and


signature of the driver.

 Receiver: Date and hour of down lifted, quantity received quantity, and
confirmation of actual disposal Time / The Waste Manifest System is not
applicable for those Class III waste items (Refer to numeral 6.2.3) that are
internally disposed from the construction site to PAD 25, from the PAD 25 to the
site of backfill on the project. The Waste Manifest System shall be followed from
PAD 25 to any other location (nothing that JSDP location), and from the
construction site to any other location (nothing that JSDP location). Trip Tickets
or Waste Manifest forms shall be maintained by the CONTRACTOR and made
available to JSDP upon request (Refer to Attachment C “Trip Ticket”).

51
HAZARD SUBSTANCES PLAN

15. JOB/LOCATION SPECIFIC SAFETY PROCEDURES

15.1 PERSONAL PROTECTIVE EQUIPMENT (PPE)

Eastern Trading & Cont. Est Will provide the following personal protective equipment
as required by the Client Construction Safety Manual (Chapter 1-3)

 Head Protection - Safety helmets /hard hats


 Eye and Face Protection - Safety Glasses/goggles/protective shield for
welding
 Hand Protection - Hand gloves
 Foot Protection - Safety shoes
 Respiratory Protection - Respiratory masks for blasting works
 Protection During Climbing - Safety belts, harness and lifelines
 Hearing Protection -Ear plugs if noise in working areas is at or above 85db (A)

 Full body harnesses with shock-absorbing lanyard shall be worn to prevent


falls greater than 1.8 meter

 Lanyards shall have a maximum length of 1.8m and tie-off lanyards to


structural members at /or above waist height.

15.1.1 Company Policy on Personal Protective Equipment

 The company will provide the full range of personal protective equipment’s
required and will trained him for the proper use and care.

 It is the responsibility of the supervisor to see that all workers are wearing the
safe and approved personal protective equipment, and in fact there will be a
daily inspection to this and remove all the defective PPE which will only cause
of an accident to the users.

 These inspection procedures however shall not relieve any individual of his
personal responsibility for the PPE assigned to him.
 PPE, which appears to be defective, shall not be used in any way.

16. HAND TOOLS AND POWER TOOLS

General:

All manual and mechanical tools shall be maintained in safe operational condition.

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Any tools which are not working adequately, or which shows any defect while being
used, shall be withdrawn from service immediately and not used again until it has been
properly repaired. When mechanical tools have been designed to include guards, the tools
shall be equipped with said guards while being used. Suitable tolls should be used for
every job and they should be in good condition. If tools have rough seas, loose heads,
splintered or defective handles, or if they lose, broken or cracked, they should not be used
and should be replaced immediately by others which are safe.

Impact Tools such as drift pins, gibes, and chisels shall be. Keep in good condition
without mushroom heads. In those areas where sparks could cause a fire anti-spark tools
shall be used. Tools with blades or should be carried in suitable case or bags.

When using wrenches check that the nuts do not come loose when force is applied. It is a
good idea to give the wrench few turns towards itself before pushing it.

16.1. Hand tools

Cross-references
Client (SA) General Instructions (GLs)
GI 2.100, Work Permit System
GI 8.002, Safety Spectacles
GI 8.005, Protective (Safety) Footwear

U.S. Code of Federal Regulations (CFR)


29 CFR 1910, Subpart P, Hand and Potable Powered Tools and other Hand-Held
Equipment
29 CFR 1926 Subpart I, Tools – Hand and Power

16.2 Hammers

Hammers the correct kind of hammer shall be selected for the job. Hammerheads should
be properly secured to handles with proper wedges.

16.3 Chisels

Cutting edges shall be kept sharp with its original shape and angle maintained. When a
sledgehammer is used for striking chisel, the chisel should be held by second person
using a pair of tongs.

16.4 Picks and Shovels

Picks and shovels shall be maintained in a serviceable condition. Shovel blades shall not
be allowed to become blunt, turned, split or jagged.

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16.5 Spanners and Wrenches

Only the right type size should be used. Extension leverage for spanners and wrenches
shall not be used unless the wrenches are designed for such use.

16.6 Pliers

Pliers are not be used as a wrench. They are meant for gripping round objects and for
cutting soft metals and wires. When cutting metal/wire with pliers, it shall be ensured that
the scrap does not fly off and cause injury. Only long handle pliers shall be used to cut
wire under tension.

16.7 Jacks

Jack capacity shall be ensure to be adequate and strong enough to raise and maintain the
load positioned on its centerline. No one shall get under the loading being raised.

16.8 Hacksaws

Correct type of blade shall be selected to suit the material to be cut. The blade should be
set with the teeth pointing in forward direction and sufficient tension shall be applied to
ensure the blade is maintained rigid with the hacksaw frame.

All hand tools shall be kept in good repair and used only for the purpose for which they
are designed. Tools having defects that will impair their strength or render them unsafe
for use shall be removed from service.

Work is being performed overhead; tools not in use shall be secured. Throwing tools or
materials from one location to another, from one employee to another, or dropping them
to lower levels, shall not be permitted.

Only non-sparking tools shall be used in locations where sources of ignition may cause a
fire or explosion.

Wrenches, including adjustable pipe, open end socket types will not be used when the
jaws are sprung to the point where slippage occurs.

Impact tools such as drift pins, wedges and chisels will be kept free of mushroomed
heads.

The wooden handles of tools will be kept free from cracks or splinters, and will maintain
a tight fit on the tool.

Ensure all personnel know the right tools for their job.

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16.9 Common Defects of Tools

 Punches and Cold Cutters

Point and heads badly tempered, crushed, splintered, deformed or broken.

 Files

No handles, notches on the edges, broken.

 Wicks

Badly Sharpened, Notches, Defective cones.

 Saws

Blunt or broken teeth, twisted blades, handles loose or broken.

 Screwdrivers

Handles cracked or loose Points twisted, rounded or blunt.

16.10 Incorrect Use of Tools

Below sole examples of incorrect use are indicated:

Chisels: As screwdrivers or lever


Knives: As screwdrivers or lever
Screwdriver: As lever or chisel
Wrenches: As levers or hammer
Pliers: As wrenches or hammer
Shovel: As lever

16.11 Looking After Tools

Every tool, new or old, should be checked carefully, both on leaving the storeroom and
upon return. If necessary they should be repaired or sharpened before being handed over
for use. Those responsible for tools should keep them clean and in safe place when not
using them.

16.12 Inspections, Handling and Storage

 Tools must be inspected weekly for proper identification of damage tools.


 Damage tools must be kept and identified as damage in proper Storage.
 Monthly Colour Code
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GREEN January May September
RED February June October
BLUE March July November
YELLOW April August December

17. HOUSEKEEPING AND MATERIAL HANDLING

 Housekeeping is one of the basic and fundamental tools for improving


Safety, quality and productivity. It also provides the foundation to all
continuous improvement strategies and programs.
 A systematic approach should be used to organize work areas, keep
rules and standards, and maintain the discipline needed to do the job. It
utilizes workplace organization and work simplification techniques to
make work easier, faster, cheaper, safer, and more effective. The
following steps may be used to ensure the housekeeping within the
working area:
 Sorting - action to identify and eliminate all unnecessary items from the
workplace. Keep only the needed materials at the job site. Remove the
unnecessary items and decide what to do with them.
 Systematize - is an action to put every necessary item in good order and
store materials in an orderly fashion.
 Sweep - is an active to clean your workplace thoroughly. Clean
everywhere.
 Standardize - is a condition where high standards of good housekeeping
and workplace organization is maintained at all times.
 Self-discipline - is a condition where all members practice the first four
steps spontaneously and willingly as a way of life.
 All company workers are encouraged to do the housekeeping, clean up
while they work and debris are removed frequently throughout the day.

17.1 Material Handling and Storage

Material handling and storage place an important role in construction. Proper way of
storing and handling of material promotes efficiency and safety.

17.2 Manual Lifting of Material

Workers shall be trained for correct methods of lifting and handling material.

The Foreman shall instruct workers to follow the proper methods of lifting medium and
heavy objects. Sufficient persons shall be deployed to do lifting jobs.
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17.3 Mechanical Handling of Material

Operators / Drivers shall be properly trained, authorized and shall hold SAG'S Driver
license / SAG'S Operator license.

Safety Chains between the tractor and the trailer shall be properly secured-
The trailer and its load shall not exceed the lowing capacity of the tractor.

17.4 Construction Warehouse / Storage Yard

Temporary Warehouse (Containers) of adequate capacity to house the construction


materials, tools and equipment shall be provided. Construction materials, tools and
equipment which can be stored outdoors shall be stored in fenced area. Material shall be
segregated according to their kind, size and length. Segregated material shall be stacked
neatly and up to a safe height. Material stacks shall be arranged to allow passageways.

18. HEALTH AND WELFARE

Adequate welfare facilities will be provided for the employees in the work site. This will
include Dining and Rest room, Drinking water and Toilet facilities.

Cross-References:

Client Public Health General Instructions

GI 150.002 – Basic Life Support (BLS) Heart saver Automated External Defibrillator
(AED) Standard First Aid (SFA) and First Aid Kit
GI 151.006 – Implementing the Saudi Sanitary Code

18.1 Heat and Cold Stress Injury

Definitions:

Heat Injuries - Heat Stress disorders, Heat Exhaustion or Heat Hyperpyrexia (Stroke)

Cold Injuries - Frostbite, Hypothermia or Immersion Foot

18.2 General Requirements

I. CNS ARABIAHealth Safety and Environmental Program shall contain a


general procedure for reducing exposure to heat and cold injuries for work
conditions in Saudi Arabia.

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II. The following factors shall be considered:

 Mean temperatures
 Wind speeds
 PPE and clothing that must be worn
 Type of work (especially confined spaces)
 Nationality of the workforce
 Health of the workforce
 Level of heat & cold injury awareness of the workforce

Any employees who have symptoms of any heat or cold injury shall seek immediate
medical attention from a professional medical service provider.

III. CNS ARABIA is to provide awareness training on symptoms and first aid
treatment for heat injuries on a regular basis. Information can be found at
Appendix I to this Standard.

IV. CNS ARABIAis to comply with Client (GI 6.007 Reporting of Contractor On Job
Injuries/Occupational Illness)

V. It is not envisaged that employees will be exposed to cold injuries due to the
environment in Saudi Arabia; however certain work processes do contain the
hazards of cold injuries (use of liquid nitrogen, dry-ice blasting etc...). Contractor
Medical staff is to be fully aware of symptoms and treatment for all cold injuries.

18.3 Welfare

GENERAL REQUIREMENT

CNS ARABIAwill provide the following requirements both on the lay-down area and
construction site. In the case of site they are extended over a long distance where
employees are spread over the entre distance, the welfare facilities shall be located on
more than 500m apart. Where workers are only operating in construction plant or
vehicles, the distance between welfare facilities may be extended to 1km. welfare
facilities are only required where workers are actually working; it is strongly advised that
contractors investigate the feasibility of mobile facilities.

Welfare areas to be kept clear of construction traffic at all-times.

CNS ARABIAwill provide awareness training on hygiene principle and use of facilities
through induction training, and toolbox talks on a quarterly basis. Cleaners of toilet
facilities will require more specific training including the use of PPE.

18.4 Toilet and Washing Facility

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1. Portable toilets will provide in work sites. The number of toilets will depend
on the number of employees and the total area of work site.

2. The following table indicates the minimum toilet & washing facilities that
must be provided on both lay-down area and site: (Client GI 151.006 and
Section 07, Table 2, of the SASC )

No. Of Persons on site No. of Toilets No. of Washbasins


1-5 1 1
6-25 2 2
26-50 4 4
51-75 5 5
76-100 6 6

Note: An additional one toilet & one Washbasin should be provided for every 50 people
above 100.

3. Employees should keep the toilet clean.

4. Paper or any other materials shall not be put inside toilet.

18.5 Potable Water

Drinking water will be provided at different locations in the work site.

CNS ARABIAshall conduct a water quality test on a monthly basis; records are to be
kept and made available to Client on request.

Workers should keep the water containers tightly closed to prevent contamination.

The use of communal cups for dispensing drinking water is prohibited.

18.6 Dining and Rest Room

In all work sites, where employees are permitted to lunch on the premises, an adequate
and properly illuminated space, suitable for that purpose will be provided.

Workers should keep their food packets or carriers in' the cabinets provided in the dining
room, if provided.

Receptacles with lids will be provided in the dining rooms and these shall be used by all
employees for waste disposal.

Food articles or any other waste should not be put outside the waste receptacles.

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Waste basins should be kept clean and hygienic.

Employees should wash their hands thoroughly using soap, before eating food.

18.7 Waste Disposal

Containers with plastic paper lining and lids will be kept in the dining & rest rooms, near
the drinking water stations, and wash area and at different other locations. All waste and
garbage shall be put only in these containers and these should be kept closed.

Separate trash bins with lining and lid will be provided for food waste disposal.
Workers shall keep them closed after putting the waste.

All trash bins will be emptied at frequent intervals.

Large metal trash skips for garbage collection, will be placed at different locations in the
work site, and these buckets will be emptied regularly by our company. Separate Longer
Buckets will be placed at different locations for the disposal of industrial wastes generated
from our work sites. All industrial wastes shall be put in these skips which will be emptied
regularly.

19. EMERGENCY EVACUATION PROCEDURE

19.1 Action to be taken

When emergency condition exists or on hearing the “STOP WORK ALARM”


every supervisor shall ensure the following:
 All work should stop at once.
 Shot down all the equipment.
 All workers will be demobilized to a pre-determined assembly point.
 A role call is taken and everyone is accounted for no one is permitted to return
until notification has been received from operation or from Company
Representative that it is safe to do so.

19.2 Help in Emergency

In the event of an emergency situation (serious personal injury, fire, critical damage to
operating equipment etc.), Help maybe obtain by contacting the nearest security office
Gate and this may be done:

EMERGENCY SERVICE NUMBERS:

Central Area = 03-872-0110


Southern Area = 03-572-0110
Northern Area = 03-673-0110
Central Region = 01-285-0110
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Western Region = 02-427-0110

When transmitting message by telephone, employee will identify their self by giving;

Name
Badge Number
Exact Location
Nature of Emergency
Seriousness of Emergency

19.3 Types of Accidents:


 Fire
 Fall from different level
 Electric shock
 Contact with extreme temperature and toxic/hazardous chemicals.
 Vehicular
 Other

All injuries or damage to the property shall be reported within 24 hours to Client
Reporting of Contractor on-job Injuries, Occupational Illnesses (GI 6.007)

IMMEDIATE REPORTS: shall be submitted to Client (SAPO) in the case of


all;

 Fatal injuries
 Injuries requiring medical attention which results in lost time.
 Damage over SR 10,000 to contractor’s plant or equipment.
 Damage, in any amount, to Client equipment or property.
 Fire, Explosion or toxic release
 Crane and heavy equipment incidents/accident.

All injuries, damages and fire shall be reported immediately to the Client Safety
Department. Also immediate report to CNS ARABIASafety Department Streamline
system of accident reporting to be maintained in case of fatal injuries / Non-fatal serious
injuries, oral reports to be promptly followed by written report as per GI 6.003 within 24
hours to Client and CNS ARABIAsafety Department Division along with photographs if
necessary. A detailed report shall be submitted within 3 days. In case of damages to the
plant and machinery, a written report in the enclosed format to be sent immediately. Fire
accident to be reported to Client and CNS ARABIARepresentative DO NOT DISTURB
THE ACCIDENT SCENE until Client Safety or Security Representative or Investigation
Committee Doing until Incident Investigation accordance with GI 6.003, and contractor’s
safety supervisors have completed investigation, except medical attention to injured
person.

20. SAFETY ORIENTATION, WEEKLY SAFETY MEETING AND RECORDS


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20.1. Safety Orientation

All site personnel, before being assigned to a work site will receive a pre-assignment
Safety Orientation with Safety Supervisor to ensure his full awareness of relevant safety
requirements, rules and regulations associated with the job. Following items will be
emphasized during the pre-assignment orientation:

 Personnel Protective Equipment (PPE) i.e. safety glasses, hard hats, ear plugs, full
body harness with double lanyards safety shoes, etc.
 Medical Evacuation Procedures
 Chemical hazards
 Safe Assembly Areas
 Smoking Policy
 Company disciplinary procedures
 House keeping
 General safety rules & regulations
 Documented attendance of each employee who has received the pre-assignment
Safety Traffic Safety
 Work Permit procedures and requirements
 Emergency procedures for requesting Client assistance through Emergency Tel:
 Orientation will be kept on file at CNS ARABIASite Safety Office
 The CNS ARABIAFacility General Safety Orientation will be used in each Safety
Orientation for all personnel on the project.
 An Employee Acknowledgement Card will be signed on completion of Orientation
Training, and will be documented and kept in Safety Department for records.

20.2 Weekly Meeting:

Safety will be one of the agendas for all internal meetings being attended by any of the
following i.e. Field Manager, Construction Manager, all Engineers & Supervisory staff.

 A weekly meeting with all the workers and Client representatives will be free to
monitor the same; on beginning of work on Saturdays.
 Toolbox meetings shall be conducted by all foremen.
 Attendance is mandatory for all Foremen and above.
 Site safety problems, Potential hazards and deviations (if any) from the approved
safety plan etc. will be discussed in these meeting.

20.3 Records:

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The following information will be kept on file at CNS ARABIASafety office throughout
the duration of the project.

 Weekly Safety Reports (Weekly orientation, man-hours worked, Weekly Training


Program, etc.)
 Weekly Inspection
 Monthly Injury Summary
 Injury and Damage
 Motor Vehicle Accident s (MVA’s)
 Fire Extinguisher Training, Fire Extinguisher Inspection
 Crane and Heavy Equipment Operator’s (SAG License)
 Certificates for required equipment’s/tools/lifting equipment.
 Safety Trainings
 Tool Box Meeting Reports and Attendance
 Pre-assignment Safety Orientations.
 Assured Grounding Inspection Record
 Disciplinary Actions.
 Work Permits

21. WORK PERMITS

The requesting, Issuing and Receiving of all work Permits shall comply with Client work
Permit System.

Cross Reference:

Client General Instruction (GIs)

Client GI 2.100, Work Permit System

21.1 Restricted Area:

Those areas designated by the department manager as areas where a Permit to work
system shall be required

Issuer:

A person certified by their division to issue and approved permits to work

Receiver:

A craftsman who has been certified by the Client to receive Permit to work, Work Permit
shall be obtained for each shift prior to commencing any work in areas specified as
“Restricted Areas” The work permit procedures shall carried out in accordance with the
client work permit system
63
Work Permit shall be obtained as appropriate for specific work in a specific restricted
area work shall be identified as one, or a combination of the following and the proper
permits issued.

HOT WORK: Required Client 924-2 RED

COLD WORK: Requires Client 924-3 BLUE

CONFINED SPACE ENTRY: Requires Client 924-4 GREEN

Issuing:

The Receiver shall request the work Permit from the Issuer prior to undertaking
any task in a restricted area.
The Issuer shall issue the Work Permit after he has carried out a joint site
inspection with the Receiver, reviewed the hazards associated with the task,
and is satisfied that the task can be carried out safety, and that all precautions
are adequate.
A Work Permit shall be valid for one shift only but may be extended for one additional

Precautions

Each Permit contains a list of the typical precautions against common hazards,
it shall be the responsibility of the Issuer and Receiver to review the
task, anticipate the hazards and to ensure that the proper precautions have been
specified on the Permit before it is signed.
Persons not required in the area to carry out the task shall be prohibited from
entering.
If people enter the area where they could be exposed to the hazards the job
shall be stopped until they are clear of the area.
If conditions change or the area becomes unsafe during the course of work the Issuer,
local supervisor or Safety Supervisor/Officer shall stop the work and cancel the Permit.

The Receiver shall be responsible for stopping the work and informing the Issuer or his
supervisor if he feels that the job does not meet the conditions of the Work Permit

Display

Permits shall be available at all times at the work


site.

If the Receiver leaves the job site for any reason he shall give the Permit to a
responsible member of his team to keep until his return. The Receiver shall
only leave to job site area for the minimum period necessary.

64
Closure

When the task is complete, or the shift ends, each Permit shall be closed out by
both the Issuer and Receiver.
The completed Permit shall be filed by the Issuer and kept for a minimum
of three months.

21.2 Permit Control and Procedures

Purpose:

The purpose of this procedure is to obtain a written authorization document from


Client to ensure that the necessary communication takes place and hazards are
controlled for the safe execution of any specific activity on site areas to avoid any
personnel injury or equipment damage.

Work Permits: -

The permit to work procedure shall be applied to all works, hazardous and non-
hazardous carried out at projects/ sites with due care and attention considering all the
Safety precautions mentioned in the permit to avoid any personnel injury, equipment
damage and environmental hazards.

Type of Work Permits: -


1. Cold Work Permit: - Applied to construction or maintenance work
not involving in any source of ignition that may cause flammable
materials to ignite. Cold work permit is required for any work needs to
be executed on CLIENT sites.
2. Hot Work Permit: - When the work involves source/s of ignition,
including vehicles, mobile and portable equipment. Welding, cutting,
grinding, heating, working/ testing on live electrical equipment.
3. Confined Space Entry: - When work involves entry into any
Confined Space (Tank, Vessel, Column, Pit etc.) or excavation deeper
than 1.2 meter.
4. Release of Hazardous Liquid or Gases
This required when opening lines or vessels that may release
hazardous or toxic materials.

General:

1. Only approved and valid Work Permits shall be used for all Cold,
Hot and, confined Space etc.
65
2. In no case should any work start until the proper work permit is
issued. Work must be carried out in compliance with CLIENT
permit (PTW) systems and procedures.
3. Only permit applicant/ acceptors who passed CLIENT (PTW)
course are authorized.
4. All permit receivers must ensure before signing the permit they
understand what written in the permit and it is applicable to the job
to be done.
5. All personnel involved in the job are fully aware of all safety points
stated in the permit/s and they are met.

6. Supervisor/ Foreman to ensure that permit is valid and available at


job location.
7. The work permit/s must be closed out after job/s is completed.

Note: All activities shall be carried out in compliance with CLIENT (PTW) system
and procedures

Permits that are issued by CLIENT operations to the receiver must be


adhered to and no deviation from what is stated on that permit is allowed.

Additional work to the stated work on the permit must be either included
on that permit or a new permit applied for.

22. TRAFFIC CONTROL, VEHICLE SAFETY AND TRANSPORTATION

This section outlines the procedures and responsibilities for preventing motor vehicle
accidents in CNS ARABIAjurisdiction. In addition, it sets the standards for driver
performance, responsibility, and vehicle maintenance expected of all contractor, service
organization and CNS ARABIAdrivers. All drivers are expected to drive in a defensive
manner and maintain control of their vehicles at all times.

Cross-Reference:

SA GI 6.030- traffic and Vehicle safety


SA GI 6.025, Control of Remote Area Travel and Search/Rescue Procedures
SA GI 6.029, Reporting and Recording of Motor Vehicle Accidents
SA GI 6.007, Reporting Investigation and Record of Injuries/Occupational Illnes

22.1 Operator Qualification

All drivers of heavy goods road transport vehicles must have a Saudi Arabian
Government driver's license for heavy goods vehicles, this includes, but not limited to:
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 All Haulage Trucks (including dump-trucks, over 3500kg)
 All Trucks with Hiab's
 All Transporters
 All Tankers (fuel or water)
 All refueling vehicles
 Concrete Mixers
 Concrete Pump Trucks

Crane Operators shall:

 Hold valid and in-date Saudi Arabian Government heavy equipment operator's
license

 Also be trained to operate the specific crane by examination and hold a current
approved certificate / license from an approved and internationally recognized
source

All operators of heavy construction plant must have a Saudi Arabian Government heavy
equipment operator's license for the specific equipment that they are operating, this
includes, but not limited to:

 Bulldozers
 Motorized Graders
 Heavy, medium & light wheeled tractors (Front end loaders & JCB's)
 Wheeled or tracked excavators
 Heavy tracked Augers

1. All operators of light construction plant must have a recognized 3rd Party training license/
certificate of training for the specific equipment that they are operating, this includes, but not
limited to:

 Articulated self-propelled boom platforms (man-lifts / MEWP's)


 Lightweight Dumpers
 Heavy & Medium Vibratory Rollers
 Bitumen layers
 Bobcats
 Generators
 Compressors

2. All drivers of vehicles must have a Saudi Government driving license, this includes, but not
limited to:

 Buses / coaches
 cars
 pick-ups

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 minibus
 SUV's
 4 x 4's
 Ambulance

22.2 Driver Requirements

All contractors must employ only qualified personnel as drivers of motor vehicles. It is
the responsibility of the driver's supervisor, foreman, or superintendent to verify the
driver's credentials prior to his employment. It is Saudi Arab Government law and a
Company rule that each person driving a motor vehicle must possess and have on his
person a valid Saudi Arab Government driver's license

22.3 Vehicle Condition

It is the responsibility of the driver to ensure his vehicle is safe to operate. It is the
responsibility of the driver to bring the vehicle in for scheduled maintenance. The driver
is responsible for inspecting a vehicle before operating it to determine if the following
items have been provided and are in satisfactory condition:

22.4 Vehicle Inspection Checklist:

The vehicle number, company name, current inspection stickers and license plate (front
and back) must be in place.

Seat belts are mandatory for all vehicle occupants.

Two reflective warning triangles should be in each vehicle.

Windows and windshield must be clean and free of cracks or damage. The glass must be
in good condition. The windows must open and close properly.

All lights (high and low beam headlights, tail lights, dash lights, stop lights, turn signal
lights, and the rear- license plate light) must be in working order. When fog lights (front
& rear) and clearance lights have been provided, they must be also being in good working
order.

All brakes (foot and hand brakes) must be in good working order. Check the foot and
hand brake mechanism for correct operation.

The automatic transmission must be in good operating condition and should shift into the
parking position correctly.

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Springs and shock absorbers must be in good condition with no alignment or control
problems.

There should be no excessive movement of the steering wheel and no signs of damage.
Steering knobs and loose coverings are prohibited.

Tires should have no breaks in the tire casing or exposed fabric and must be inflated to
correct air pressure as specified by the Transportation Department.

If the treads show any signs of wear like bare patches, this could indicate defective
steering, springs and/or shock absorbers.

Check the wheels for rim damage. Make sure the wheels are not buckled or out of
alignment and wheel lug nuts are in place and secure on the rim.

If the vehicle is fitted with a trailer, the coupling must be intact and working correctly.
The trailer should have safety coupling chains, rear brake lights, turn signals, tail lights
and rear license plate lights.

Make sure that the inside and outside rear view mirrors are clean, adjusted, secured and
undamaged.

Check that the windshield wiper blades are in good condition, and operate properly.
Inspect the rear window wiper, if fitted.

The windshield washer should work properly and there should be water in the washer
container.

The speedometer should be in good working order.

Test the exhaust system by starting up the engine of the vehicle, listening for sounds and
spotting any leaks associated with it. Check to see if the tail pipe extends at least three
inches from the body of the vehicle. The tail pipe emissions should be released from a
point where they do not directly come into contact with the driver of the vehicle or its
occupants, thereby causing any adverse health effects to any of them.

A properly inflated spare tire with a jack and tire wrench must be provided. The tire
wrench should be the correct size to fit the wheel nuts of the vehicle.

Check the following fluids for leaks and proper levels, especially in hot weather.

 Radiator coolant
 Oil
 Brake fluid
 Transmission oil (checked with engine running)
 Distilled water for the battery

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NOTE: The driver should check the radiator coolant level only when the engine is cool.
Fluid should be added to the level mark on the overflow expansion tank only if provided.

Each driver must conduct a vehicle inspection whenever taking charge of a vehicle and
periodically thereafter (at least once a month) to ensure that all systems are operating
properly and there is no damage.

Passengers will be carried only in the passenger compartment of a vehicle. All vehicle
occupants must wear seat belts. Drivers shall insist that all passengers wear seat belts
before starting the vehicle. Drivers can receive a moving violation for not adhering to this
regulation.

Loose materials are to be kept out of the driving compartment. Do not place materials
(hard hats, etc.) on rear window shelf.

22.5 Remain at Scene

A driver shall not leave the scene of an accident or move his vehicle after an accident
unless he needs to take an injured person to a hospital. This is a Saudi Arab Government
law and the Traffic Department investigating officer is the only one delegated the
authority to release vehicles involved.

Government Affairs Representative will advise you of this release. If a damaged vehicle
is blocking traffic or is stopped on the highway, reflective triangles must be used to warn
approaching traffic of the vehicle's presence.

22.6 Passenger Seating and Seat Belts

Passengers shall be transported only in passenger compartments of cars, trucks and buses.
The number of passengers being transported in the passenger compartment of a vehicle
must not exceed the manufacturer's specifications.

Seat belts shall be worn by the driver and passengers in all vehicles except buses with
more than 14 seats, where seat belts are only required for drivers.

Toolbox Talks are to include defensive driving techniques which are to be delivered to all
project personnel on a minimum of a quarterly basis. The toolbox talk must cover

 Project driving rules


 Safe driving basics
 Defensive driving techniques
 Accidents and emergencies
 4-wheel / off-road driving
 Driving in poor visibility or adverse driving conditions
 Causes of Road Traffic Accidents

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 Breakdown Procedures

23. FIRE PREVENTION

These measures are specifically directed towards the prevention of fires and protection
against their possible effect. It includes detection and extinguishment in order to avoid
injury to personnel, loss of property and assure the continuity of operations.

Cross- References following Client General Instructions as Follows:

 GI 6.001. – Notification Requirement for Incidents ( Include Fire )


 GI 1781.001. – Inspection, Testing and Maintenance of Fire Protection
Equipment
 GI 6.008 – Restriction of Portable Electric/Electronic Devises
 GI 2.102 – Pressure Testing Safely
 GI 2.709 – Gas Testing Procedure

23.1 Precaution to be taken for Fire Prevention:

23.1.1 House Keeping

Minimizing fire risk is a good start towards fire prevention. Many fires are the result of
the accumulation of combustible refuse at the work site. Poor housekeeping of
construction waste materials such as woods, plywood etc. that cause fire which resulted

to a major loss of properties if not prevented To avoid the fire hazard, all rags and refuse
materials should be put in the trash bins provided and they should be emptied regularly at
frequent intervals or on receiving special request from the job site.

Good layout of construction machinery equipment’s and materials shall be done to avoid
congestion at the work site. Adequate emergency access and egress shall be maintained in
areas high level activity and traffic.

23.1.2 Smoking

In Client, "SMOKING" is strictly prohibited in many areas. Smoking is only allowed to


designated smoking area. Throwing of cigarette butts anywhere is one factor of fire
occurrence. In places where smoking is allowed, cigarette butts should not be discarded
carelessly. They should be put in the ashtrays or metal bins provided.

23.1.3 Storage and use of Flammable Liquids and Gasses

Flammable liquids should always be kept in closed containers and separately stored from
other combustible materials in a safe places. Container and drums containing flammable
solvents should be store upright in a place for that purpose.

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"Highly Flammable Liquids - "No Smoking" signs should be displayed in the storage
area and warning sign or stickers shall be posted.

All spoilage of flammable liquids shall be cleaned up immediately.

Fire extinguishers should be located at convenient and easily accessible point near the
storage area.

23.1.4 Electrical Equipment’s

Only approved equipment’s shall be used where flammable liquids are or vapours may be
present. Temporary or makeshift wiring shall not be used.
Portable electrical tools and extension cords should be inspected at frequent intervals and
repaired promptly. Waterproof cords and sockets should be used in damp places, and
explosion -proof fixtures and lamp should be used in the presence of highly flammable
gases and vapours. All electrical equipment, particularly portable electrical tools, should
be grounded or double insulated for the protection of the users.

23.1.5 Compressed Gas Cylinder

Flammable gases in cylinders shall be segregated from other materials preferably in an


open, well-ventilated sunshade. Oxidizing gases shall be stored separately. Transportation
shall be done in cradles or rack in upright position with caps secured and properly
identified/labelled. Storage area shall be posted with adequate warning sign.

23.1.6 Restricted Areas

Work permit shall be obtained and strictly followed for all works in classified restricted
areas. On the spot pep talks and safety meetings shall be conducted to the work force to
enhance awareness of the potential fire problems and other potential hazards that could
develop and be prepared to handle these problems in a safe manner.

23.1.7 Hot Works

Firewatcher should be stationed at or near any hot work operation and the fire watch
should continue for at least 45 minutes after the job is completed- A routine check-up
shall be made at the end of the work to see that no fire hazards are left out. Suitable fire
extinguisher shall be maintained in state of readiness close the work for instant use.

23.1.8 Fire Protection

Portable multipurpose fire extinguisher shall be available on strategic locations at the


Site.

The locations shall be made conspicuous and not blocked or hidden by materials &
equipment’s.

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Fire extinguisher shall be inspected regularly and kept fully charge in those designated
places.

A fire plan will be established on site including emergency and evacuation procedures.

24. SCAFFOLDS AND LADDERS

Cross-References:

Client General Instruction (GI 8.001 Safety Requirement for Scaffolding)

SUPPLEMENT 1: GI 8.001-1, Scaffolding Work Flow Process


SUPPLEMENT 2: GI 8.001-2, Scaffolding Responsibility Matrix
SUPPLEMENT 3: GI 8.001-3, Scaffolding Plan Completeness Checklist

24.1 Definitions:

A scaffold is an elevated working platform for supporting personnel, tools and materials.
It's a temporary structure. It's main use being in construction and/or maintenance works.

Sound scaffolding is essential for safety in construction. Serious dangers can happen due
to the use of defective materials for scaffolding, coupled with unskilled and careless
workmanship in erection of scaffolds.

For all external working at height where the risk assessment shows that scaffolding is to
be constructed; only "Open Tube & Clamp" or "System" Scaffold is acceptable to the
Client.

Mixing of different systems or types of scaffolding shall not be employed on site.

For all internal working at height where it is calculated that there will be more than 1 Lift
Height, only "Open Tube & Clamp" or "System" Scaffold is acceptable to the Client.

All planning for scaffolding shall include risk assessments and safe sequence of work
which is to be included in the Construction Phase HSE Plan.

All scaffolds over 10m long, over 8m in height, hung, cantilever or suspended scaffolds
must be designed by a qualified, professional structural engineer. All calculations and the
design drawing(s) must be included in the Construction Phase HSE Plan. Once erected,

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designed scaffolds must be approved and signed off by the structural engineer as being
built to the design.

Only a (scaffold) competent person can erect, modify, move, maintain, inspect or
dismantle scaffolding, or if being trained, is being supervised by a (scaffold) competent
person.

Scaffolding must be constructed of sound strong material. Tubes should not be split,
cracked, rusty, bent or distorted, and ends should be cut square and clean. Scaffold boards
must be a minimum of 1,500 lb.-f/in2 construction grade lumber, fitted with end hoop
irons for protection. Couplers should be free from worn threads or damaged bolts and
excess oil which reduces friction grip.

Each scaffold and scaffold component must support without failure its own weight and at
least four times the maximum intended load applied or transmitted to it. Scaffolds and
scaffold components must not be loaded in excess of their maximum intended loads or
rated capacities, whichever is less. Where it is necessary to load out scaffolds with bricks,
cement and other materials, the scaffold should be checked on a daily basis to ensure that
the loads are within permissible limits. These checks must be recorded and made
available to the Saud Aramco.

Contractor shall provide adequate and suitable tools and suitable training for the erection,
modification, moving, maintaining, inspection and dismantling of scaffolding. Records of
training and qualifications must be kept on site and made available to the Client.
Contractor must train each employee who works on a scaffold on the hazards and the
procedures to control the hazards before they work commences.

During erection, modification, moving and dismantling of scaffolding only competent


persons are allowed access. A (scaffold) competent supervisor shall maintain control of
these works. Before each work shift and after any occurrence that could affect the
structural integrity, a competent person must inspect the scaffold and scaffold
components for visible defects, and sign scaffold structure off as acceptable. Records of
all inspections must be kept and made available to the Client.

All scaffolds, during the erection, operation and dismantling process must have fitted a
scaffold inspection tagging system. No scaffold shall be left partly erected or dismantled
unless adequate notices are displayed and access is blocked.

The scaffold should be "locked-off" at any access points (ladders) at the end of each day
to prevent unauthorized access.

24.2 Hazards of Scaffolding

In considering the hazards of scaffolding, one has to distinguish between those to: The
scaffolder or erector of the scaffold.

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The people who later use it and people, including the general public, who may be
exposed to dangers during its transport, erection and dismantling or accidental collapse.

Tubular metal scaffolding is nearly all erected manually. Here the scaffolder often still
works from the partially erected scaffold, before ladders, hand rails platforms and boards
have been fixed in position. So, he is more exposed to the risks of falls and being hit by
falling objects than the person who subsequently uses the scaffold.

Scaffolders are also exposed to the risk of collapse of the scaffold they are erecting.
Insufficient ties to the building or structure is a common cause. Heavy support or false
work scaffolds usually collapse under load due to insufficient bracing often the result of
inadequate design. Such collapses are sudden and may cause fatalities.

Several scaffold collapses have also occurred during demolition work, due to premature
or unexpected collapse of the building or structure to which the scaffold was tied.

Scaffolding should be designed by experiences designers who know the use to which the
scaffold will be put and the loads involved. Scaffolds should be designed to support at
least 4 times the maximum intended load of workers and materials.

24.3 Types of Scaffolding

Scaffold can be broadly divided into 2 types, namely (1) wood and bamboo scaffolds (2)
tubular metal scaffolds. The types which we use are tubular metal scaffolds.

24.4 Tubular Metal Scaffolding

The common types of tubular metal scaffolds are:

Put log scaffold, which consists of a platform resting on put logs or transoms, the outer
ends of which are supported on ledgers (runners) secured to a single row of uprights and
the inner ends on a wall, or in holes in a wall, of a building or structure.

Independent tied scaffold, which consists of a platform resting on transoms, secured on


both ends to a double row of standards (uprights) and horizontal ledgers (runners), and
which does not rely on the building or structure for its strength.

Tower scaffolds (1) fixed, (2) Mobile.

Trestle scaffold which consists of a platform supported by trestles.

Suspended scaffold; which has a support method unified with the associated major
structure.

24.5 Scaffold Terms:

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24.5.1 System Scaffold

Is made up of different sized vertical posts and horizontal and diagonal tubes. The
vertical posts have fixed connection points spaced at regular intervals to which you can
quickly connect the horizontal and diagonal tubes, and can be used as an alternative to
traditional 'Open Tube & Clamp'. Additionally System scaffold will also use a latch
mechanism of free bearing joints.

The interlocking components on system scaffold will form standardized bays; however
these can be adapted to form various structures such as cantilevers, protection fans,
saddles and bridged sections to suit site needs.

The main advantages of system scaffold are that there are no protruding tubes leaving a
flush finish; all working lifts are boarded, and more importantly, it is faster to erect,
dismantle or adapt.

24.5.2 Scaffolding Members:

Standard: (also known as Post or Upright): A tube used as a column or vertical in the
construction of scaffold, and transmitting a load to the ground via base plate.

Ledger: (also known as Runner): A tube spanning horizontally and tying a scaffold
longitudinally. It may also act as a support for Put logs, transoms onboard bearers.

Transom: A tube spanning across ledgers to tie a scaffold transversely, which may also
support a working platform.

Board bearer: A tube spanning across ledgers between transoms to support a working
platform.

Brace: A tube incorporated diagonally across two or more members in a scaffold and
fixed to them to afford stability.

Tie: A tube used to connect a scaffold to a rigid anchorage.

Guardrail: Horizontal tube fixed to standards at the edge of platforms and other places to
prevent persons falling from the platform or place.

24.5.3 Scaffold Fittings:

Base plate: A steel plate providing a flat bearing surface for a load distribution from
standards.

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It has an integral spigot and fixing holes for use with sole plates.

Fixed Coupler: A load bearing a coupler used for connecting together at fixed right
angles.

Universal Coupler: A load bearing coupler used for connecting two tubes together at right
angles or in parallel.

Swivel Coupler: Coupler used for connecting two tubes together at any angle through 360
degree. Not designed for load bearing purposes.

Joint Pin: (also known as a spigot): A pin used for connecting two tubes end to end fitted
internally. It expands to apply grip against the wall of the tube.

Put Loa Coupler: A non-load bearing coupler used for fixing two tubes at right angles,
e.g. intermediate put logs or board bearers to ledgers.

Reveal Pin : Inserted into the end of a tube and adjusted to form a rigid horizontal or
vertical member between two opposing surfaces. It forms a solid anchorage to which a
scaffold can be tied.

24.5.4 General Terms:

Sole Plate (Also known as spreader):

A timber or other member of adequate size and suitable quality used to distribute the load
from the base plate over an area of ground, floor joists, etc.

Toe Board:

A board positioned at the edge of a platform or place so as to prevent persons, tools and
materials falling from the platform or place.

Decking:

A close boarded scaffold platform.

Longitudinal Bracing:

Tubes secured diagonally across the face of a scaffold to secure stability.

Lift :

The height from the ground or floor to the lowest ledger (runner or tie vertical distance
between two adjacent ledgers or runners.

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Ledger Bracing:

Tubes secured diagonally between lifts from ledger to ledger or standards to standards to
ensure stability.

24.6 Planks used for all Scaffolding

Planks shall be of rough timber, 2 inches thick by 9 inches wide and shall conform to the
following specifications.

On the face of the plank, the end shall not be split up more than 12 inch. With the
banding fixed or the end bolted through.
From end to ends the plunk must not be twisted by more than %2 inch.

Planks shall not be painted or treated in any way that would conceal defects.

Planks which are split, decayed, or warped shall not be used, but the parts affected may
be cut off to produce shorter planks with the ends banded or bolted through.

Planks should be stacked on a suitable foundation. Where the height of a stack exceeds
20 planks, measures should be taken to tie or bond succeeding layers.

Scaffold planks shall not be used for shuttering for concrete, shoring for trenches or as
sole plates for scaffoldings.

24.7 Requirement common to all Scaffoldings

All tubular metal scaffolds shall be constructed and erected to support four times the
maximum intended loads.

24.7.1 Foundations:

The foundations for a scaffold should be adequate to carry and dispose the load imposed
both locally at each standard and in general to carry the whole weight of the scaffolds.

The foundation should be maintained in adequate condition during the life of the scaffold.

Timber sole plates at least 9" wide by1.5" thick (not scaffold planks) shall be required to
spread the load on sand, made up ground, asphalt pavement, wooden floors and slippery
surfaces.

A sole plate shall extend under at least two standards/uprights.

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Where scaffolding is erected on solid bearing such as rock or concrete, small timber pads
may be used in place of sole plates.

Unstable objects such as concrete blocks, barrels, and other loose materials shall not be
used for the construction or support of scaffolding.

24.7.2 Standards and Uprights:

All standards shall be of 2" OD steel tubing. Standards shall be pitched on base plates and
sole plates or timber pads.

Joints in standard should be staggered (i.e.) joints in adjacent standards should not occur
in the same lift.

All standards or uprights shall be vertical / plumb.

The inner row of standards shall be placed as close as possible to the face of the building
or structure. To avoid projections, the standards maybe up to 12 inches away from the
wall or structure as necessary, provided that, where there is room to do so, the gap
between the wall or structure and the inner standard shall be closed with a single plank on
extended board bearers. The outer row of standards shall be approximately 3' 4" from the
inner row to allow for four 9" planks between them.

24.7.3 Ledgers and Runners:

Ledgers shall be securely fixed to standards with 90 degree load bearing couplers and
shall be "horizontal. Joints in ledgers should be staggered (i.e.)' joints in adjacent ledgers
should not occur in the same bay.

Ledgers shall vertically space at 6-ft. to give adequate headroom along the platforms.

24.7.4 Transoms and Bearers:

Transoms/Bearers shall be placed on the ledgers within 12" of each standard and secured
with 90 degree load bearing couplers. These transoms must remain in position as they are
structural part of the scaffold. The maximum span between transoms should not exceed
8.5-ft-

24.7.5 Board Bearers:

Board bearers shall be secured to the ledgers between transoms where necessary to
support decking. These maybe removed when no longer required to support decking.

24.7.6 Bracing:

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Ledger bracing at right angles to the building or structure at alternate pairs of standards is
necessary for the full height of the scaffold.

These braces should be fixed to the ledgers with 90 degree load bearing couplers as close
to the standards as possible. Where such a fixing is impracticable, swivel couplers may be
used to fix braces to the standards.

Longitudinal bracing to the full height of the scaffold is necessary. This should be fixed
diagonally across the face of a scaffold at an angle as
Close to 45 degree as possible or it may be the dog leg type at each end of the
scaffold.

Temporary rakes will normally be required to brace the scaffold against the ground when
setting out. These rakes are replaced by permanent braces when the scaffold has been
plumbed, leveled or laid.

24.7.7 Ties:
It is essential that all scaffolds with the exception of certain tower and mobile scaffolds
are securely tied to the building or structure throughout their length and height to prevent
movement of the scaffold either towards or away from the building or structure. This
should be done by connecting a tie tube to both ledgers or standards and coupling this to
a through tie or column box tie assembly.

Where the foregoing is impracticable, tubes may be securely wedged between opposing
surfaces on the building or structure by the use of reveal pins, and coupled to the tie
tubes. To ensure the security of reveal ties it is necessary to check frequency for
tightness.

Ties shall occur at least 25-ft. intervals vertically and horizontally. All tie assembly
connections shall be made with 90 degree load bearing couplers.

All free standing tower scaffoldings must be guyed, or tied every 25-ft.

24.7.8 Decking:

All decking shall be close planked with, wherever practicable, each plank resting on at
least three supports. Planks shall extend over their end supports by not less than 6 and not
more than 12'.

All scaffolds must be at least 2 planks wide; no employee should work from a single
plank.

Supports for scaffold shall be spaced with due regards to the nature of the platform and
the load it will bear. Supports for two planks shall never be more than 7.5-ft. apart.

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Except on decking contiguous to the surface of a cylindrical or spherical structure, planks
shall be laid flush.

All planking of platforms shall be overlapped a minimum of 12 inches or secured from


moving.

Where necessary, planks shall be secured in position to prevent displacement by high


winds.

Adequate space for man to pass in safety shall be provided and maintained whenever
materials are placed on decking or if any higher platform is erected there on.

Checking shall be kept of unnecessary obstructions, materials and projecting nails.

Decking which has become slippery with oil or any other substance shall be sanded,
cleaned or otherwise treated as soon as possible.

Slopes in decking shall not exceed 1 vertical to 4 horizontal and stepping cleats at 1 ft.
intervals shall be provided.

The end of a working platform should, where possible, extend beyond the end of the wall
or working face by a distance of 24" (600mm) when work is too carried out up to the end
of the wall.

All decking shall be closed planked for the full width of the scaffold structure and shall
never be less than three 9" planks in width.

24.7.9 Guardrails and Toe Boards

 Guardrails and toe boards shall be fitted at edges of decking from which men
or materials could fall a distance of more than 6-ft. Guard rails shall not be
less than 36" and not more than 42" in height. Toe boards shall not be less
than 6 in height.

 Guardrails and toe boards shall be securely fixed to the inside of standards to
prevent outward movement.

 Where persons are required to work or pass under the scaffold, a screen should
be provided between the guard rail and toe boards extending along the entire
opening.

24.7.10 Access

Access to a working platform is best achieved by providing a separate ladder tower or a


cantilevered access platform so as not to obstruct the working platform and to minimize
the risk of persons falling through the gap in the guard rails or decking. Where a separate

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ladder tower or a cantilevered access platform is not practical, the landing places should
be provided, where necessary, with access holes for the user which should exceed 500
mm (20") in width and should be as small as practicable in the other directions.

Provide access ladders at intervals not to exceed 35-ft

The vertical distance between two successive landings should not exceed 29-ft.

24.8 Workmanship

Scaffolding shall be erected, altered and dismantled by experienced men working under
the direction of the Scaffolding Section.

The scaffold erector must have a minimum of two board wide platform from which to
work.

The scaffold erector must wear safety helmet with chain strap and they shall be equipped
with safety belts or harnesses which will arrest their fall.

Standards shall be set accurately in place and checked vertically by using a spirit level or
by using horizontal lines on the building or structure.

Scaffolding couplers should be tightened with proper scaffolding spanners. The use of an
ordinary spanner or tool giving greater leverage is liable to damage the screw threads or
render the coupler unserviceable.

Scaffolding materials shall not be thrown or dropped from heights.

Scaffolds which are incomplete must be marked so, to avoid use of others.

24.9 Inspections

All scaffolds shall be inspected regularly and after weather changes that are likely to have
affected the stability of the scaffolds.

Scaffolds should be inspected by the Constructor and Safety Engineer before they are
handed over for use. The user should make sure that they remain in compliance with the
standard safety requirements.

When equipment other than scaffolding materials are attached to the scaffold, this
equipment should be inspected and the appropriate certification made.

Such additional inspection may include the following:

 Ladders
 Lighting

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 Lighting gear and lighting appliances
 Electrical supplies
 Hoist ways
 Ropes

24.10 General Instruction for all Scaffolding

 The ground upon which the scaffold will stand must be levelled off and
compacted.

 Timber sole plates of sufficient strength shall be used under metal base plates
of uprights.
 The size of sole plates is governed by the ground beneath it. On hard surfaces a
board of 2" x 8" cross section is adequate.

 On soft ground, two planks should be placed; one on top of the other.

 The span between the standard and uprights (bay length) should never be
greater than 7.5 ft. All uprights shall be fixed in the vertical position.

 A tolerance of 1/2" in 21' - 0" is the maximum allowance in any single upright.
A deviation of 2" out of plumb is the maximum permitted in the full height of
any standard or any structure.

 Free standing scaffolding (static and mobile) shall not exceed in height, three
and a half times their minimum base width. Scaffolds over 25-ft. must be
guyed or tied to the structure.

 Scaffold ties shall be placed 20-25 feet horizontally and 20-26 feet vertically.

 Scaffold ties must not be removed unless by a competent scaffolder who shall
ensure that a replacement tie is made where necessary.

 Scaffold planking must be fixed or tied down where wind strengths of over
50KPH are forecast.

24.11 Storage and Maintenance of Scaffolding

Scaffold planks shall be stacked flat with adequate cribbing to ensure that the bottom
layer will not be in contact with ground water or moisture. Cribbing should be inserted
between each sixth (approximately) layer of planks to prevent accumulation of moisture.

Tubular scaffolding shall be stored flat. Cribbing shall be used.

Scaffold frames, braces and other parts shall be kept free of rust.
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All nuts, bolts and other threaded surfaces shall be kept oiled and free. Nuts, bolts or
scaffold frames on which threaded surfaces are bent which cannot be repaired shall be
discarded. Scaffolding shall not be welded.

24.12 Mobile Scaffolding

Mobile scaffolds are caster-mounted sections of tubular metal scaffolding, with one
working platform the dimensions of which are normally equal to or less than the
corresponding dimensions.

24.12.1 Requirements:

 Dimensions may vary according to need, but the corner standards should never
be less than 4 feet. On larger types of rectangular shape, additional standards
may be used safety measure, in the centre of each of the larger sides.

 Wheels or casters, not less than 5 inch in diameter and fitted with brakes which
cannot accidentally be released, should be locked into the base of the
standards. Casters should be attended with plain stems to the panel.

 Ledger (runners) and transoms (bearers), at right angles to the standards,


should commence about 6 inches from the bottom to provide a firm base and
keep clear of the wheels. Ledgers and transoms should be fixed with right
angle couplers. Lifts should not exceed 9-ft. or the dimension of the shortest
side whichever is the less.

 Horizontal bracing should be used starting with the base, at 20-ft. intervals.

 The height of mobile scaffolds should not exceed 3 %2 times the shorter base
dimension.

 Maximum height of the scaffold should not exceed 40-ft.

 Scaffold more that 25-ft. in height shall be adequately tied to the building or
structure.

 The working platform should be closely planked and the area should be at least
4-ft.x 4-ft.

24.12.2 General Safety Precautions

 Do not ride on a rolling scaffold.

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 Secure or remove all material and equipment from platform before moving
scaffold.

 Apply caster brakes at all times when a scaffold is not being moved.

 Do not try to move a rolling scaffold without sufficient help. Watch out for
holes in the floor and for overhead obstructions.

 Do not use brakes on rolling scaffolds.

24.13 LADDERS

Cross-Reference:

American National Standards Institute (ANSI) American Ladder Institute (ALI)

ANSI/ALI A14.1, Ladders – Portable Wood – Safety Requirements


ANSI/ALI A14.2, Ladders – Portable Metal – Safety Requirements
ANSI/ALI A14.3, Ladders – Fixed – Safety Requirements

U.S. Code of Federal Regulations (CFR)


29 CFR 1926, Subpart X, Stairways and Ladders

Selections

A ladder must be of proper length for the job to be done. If it is to be used for accesses or
as a working place, shall rise to a height of at least 0.9 meters (3 feet) above the landing
place. Metal ladders with metal

Reinforced side rails and ladders which are wet shall not be used near the electrical
equipment with exposed live conductors. Such ladders shall have a warning notice
attached to guard against use near electrical equipment. Aluminium ladders shall not be
used where there is likelihood of contact with materials harmful to aluminium, such as
caustic liquids, damp lime, wet cement and sea water.

24.14 Condition

Each ladder shall be examined before using. Those with split or broken side rails,
missing, broken, loose, decayed or damage rungs or cleats or with other faulty parts shall
be tagged "DO NOT USE" and removed from service. Rungs shall be properly mortised
into side rails. Cleats shall be inset by one-half inch, or filler block used on the side rails
between the cleats. Cleats shall be uniformly spaced 30.5 centimetres (I foot) from top to
bottom.

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24.15 Position

The side rails of the ladder shall be equally supported on firm level surfaces. Boxes,
blocks, barrels etc., shall not be used as ladders or a means of support. The area of the
base of the ladder must be kept clear. Ladders shall not be used in a horizontal position as
platform, runways, or scaffolds. Ladders shall not be supported on their rungs or cleats.
Rungs or cleats shall not be used to support scaffold planks. Whenever possible, ladders
shall be set at an approximate angle of 75 degrees (one foot outward for every 4 ft.
upward). Both side rails of ladder shall be evenly supported at the upper resting place.
Side rail must be securely tied off to prevent movement.

Where secure fixing is impracticable, other measures must be taken to prevent movement
by securing the base; using side guys, or stationing a man at the base to “foot” the ladder.
A man at the base will be unable to control a ladder more than 6 meters (20 0) in length.
A ladder should always be positioned so that there is space behind each rung or cleat for
a proper foothold. There should be no obstruction in the way on man’s foot, particularly
at the landing platform.

24.16 Use of Ladders

Where an extension ladder is fully extended, the overlap of section shall be four rungs.
Splicing or lashing ladder together is not permitted. Men ascending or descending ladders
shall not carry tools and materials in their hands. Tools may be carried in pockets or in
special, belts, provided there is no risk of injury, and movement is not impaired. Material
shall be lowered securely tied or in a basket.

A man working on, or from a ladder, must have a secure hand hold and both feet, on the
same rung or cleat. If the work to be done requires the use of both hands, a safety belt is
required. Only one person shall be on a ladder at one time.

25. FALL PREVENTION AND PROTECTION

Worldwide accident statistics shows that more than 40% of accident happens during work
at height. Falls are the leading cause of deaths in construction industry. Most fatalities
occur when employees fall from open-sided floors and through floor openings. Falls from
as little as 4-6 feet can cause serious lost-time accidents and sometimes death. Open sided
floors and platforms 6 feet or more in height must be guarded.

25.1 Personal Fall Arrest System

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A personal fall arrest system places the employee into a body harness that is fastened to a
secure anchorage so that he cannot fall. Body belts are not acceptable as personal fall
arrest systems

A few key requirements:

There should be no free fall from more than 6 feet.


There should be prompt rescue after a fall.
PFAS’s must be inspected prior to each use.
PFAS’s must not be used until they have been inspected by a competent person.

25.2 fall protection

In most cases, a guardrail system, a safety net system, or a personal fall system must be
used. In some cases fences, barricades, covers, equipment guards or a controlled access
zone may be used. Employees must be protected not just from falling off a surface, but
from falling through holes and from having objects fall on them from above.

25.3 guard rail systems

Guardrail systems provide a barrier to protect the employee from falling:

 Top edge of the guardrail must be 39-45 inches above the walking/working level.
 There must also be protection from falling between the top rail and the
walking/working protection. There are specific requirement for their installation.
 The protective barrier must be strong to support a falling employee. Wood, chain and
wire rope may be used for top rails and mid rails

25.4 Safety net systems

Safety net systems catch the employee if he does fail. The safety nets:
 Must be strong enough to support the falling employee.
 Must be have sufficiently small mesh openings so that the employee cannot fall
through the net.
 Must be close enough to the surface of the walking/working surface so that the fail
into the safety net will not still injure the employee (never more than 30 feet below
the walking/working level).
 Must be close enough to the edge of the working surface (the outer edge of the net
between 8-13 feet from the edge of the walking/working surface) so that the falling
employee will not slip past the net.

25.5 Where should Fall Protection is required

 When an employee is on walking/working surface that has an unprotected edge.


 When an employee is constructing a leading edge.
 When an employee may fall through a hole in the working/walking surface.
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 When an employee is working on the face of formwork or reinforcing steel.
 When employees are on ramps, runways and other walkways.
 When employees are working at the end of an excavation, well, pit or shaft.
 When employees are working above dangerous equipment (even employees working
less than six feet over dangerous equipment must be protected).
 When an employee is performing overhand bricklaying and related work.
 When an employee is performing roofing work.
 When an employee is engaging in pre-cast concrete erection (with certain exceptions)
 When an employee is engaged in residential construction (with certain exception).

26. ABRASIVE BLASTING & PAINTING/COATING


No abrasive blasting shall be carried out during the course of this
contract, though painting shall be done only for the buildings and concrete
structures. Normally it is the organic solvent vapors given off by paints that are
flammable.

26.1 Definitions:

Flash Point: The flash point is the lowest temperature at which


a liquid will give off sufficient vapor to ignite,
when exposed to a naked flame. For most
flammable paints this will be lower than the
ambient temperature in Saudi Arabia.
Explosive Limits: The upper and lower explosive limits define the
range of vapor/air mix that is potentially
explosive. The lower explosive limit (LEL) is
typically in the order of 1% to 2% by volume.
This level is readily obtained near to open
containers of solvents and near the nozzle of an
operating paint spray gun.
Fire Precautions No painting, with organic
solvent based paints, shall be carried out
within 23 meters of a potential ignition source,
i.e. welding, flame cutting, sparking tools, and
smoking area, etc. Ventilation shall be such that
the maximum LEL of the solvent is not reached
in the area.
All electrical equipment in spray areas shall be
intrinsically safe. All non-intrinsically safe
electrical equipment shall be de-energized prior
to spray painting.
Solvent-based paints shall not be applied
to surfaces exceeding Saudi Arabian ambient
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temperature. These paints, including thinners,
shall be stored at restricted areas.
Only sufficient solvents/paints to last the working
period shall be kept in the work area. Work areas
shall be kept as clean as possible.
26.2 Toxic Materials
The most abundant toxic material found in paints is the solvent. Other
t oxi c substances may occur as follows:
 Pigment - Lead
 Binders - Epoxies, Polyesters
 Additives - Organotin
Dust released from cleaning operation can also release toxic substances.

26.3 Dermatitis Causing Materials


These materials irritate the skin and, if untreated, can result in
ulceration or infections. Solvents tend to remove the natural oils and fats from
the skin.
Other substances used during panting works, such as solvents, paint
stripper, cleaners, etc., shall also be handled with care.

27. TRENCHING/EXCAVATION/SHORING

Excavation in construction engineering is a vast subject ranging from the


digging of a small hole to a deep canal for ocean going tankers. In an industry,
majority of excavations are for foundations or manhole and cable ducts.

Different kinds of hazards are involved in the field of excavation. Not all the
hazards of a new excavation can be anticipated. But the vast majority of them
can be avoided by the thorough preliminary surveys and careful planning both of
the technical and safety aspects.

In order that excavation work may be undertaken with minimum risk to men,
equipment and plant and to enable the work to proceed without interruption, the
following factors must be considered well before the job starts:

 Size and purpose of excavation.


 Nature of the ground.
 Proximity of adjacent structures.
 Position of underground obstructions such as pipes and cables.
 Adjacent roads and footpaths.
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 Method excavation.
 Consideration of these factors will indicate the safety measures
which must be taken.

Cross-Reference:
Client (SA) General Instructions (GIs)

GI 2.100, Work Permit System


GI 1021.000, Street and Road Closure, Excavation Reinstatement and Traffic
Controls

27.1 Causes of Accidents:

The most frequent causes of accidents are:


Collapse of earthwork due to lack of inadequate or weak shoring

Persons falling into excavations due to lack of barriers and inadequate fencing

Asphyxiation from exhaust gases or other toxic gases which have collected in the
bottom of the excavation

Spoil from excavations not being thrown clear of the sides which then become
overloaded and collapse.

Persons working too close together.

Vehicles or plant too close to the edge causing the edge to collapse

Fall through unsafe means of access into or out of the excavation.

Workers being struck by excavating machinery

Vehicles being driven into the excavation due to inadequate barriers or the absence of
stop blocks

The striking of services e.g., electricity cables and gas pipes

The safety measures to be taken for excavation are listed below:

A work permit must be obtained from the appropriate supervisor before excavation work
is started in any place where the presence of obstructions is known or suspected.

Whenever the presence of underground pipes, cables, vessels on structures is known or


suspected, mechanical excavators shall not be used until all such obstructions have been
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exposed by hand digging. Mechanical excavators shall not be used within 10 ft. of any
such obstruction.

Contents of buried tanks and piping should be indicated on the location markings. If the
contents are flammable or toxic, proper protective equipment should be readily available
in case of rupture.

Whenever an excavation must be made within or adjacent to a building or lower than


wall or column footings and machinery or equipment foundations, a thorough study
should be done to determine the amount and strength of shoring required before work on
excavation is begun.

As soon as excavation reaches a depth, where men working in it would be buried or


trapped if there were a collapse of the sides, suitable shoring shall be installed or the sides
sloped back to a safe angle. The safe alternative trenching techniques are:

Battering the sides: i.e. cutting the sides of the excavation back from the vertical to such
a degree that fall of earth is prevented.

Benching the sides: The sides of the excavation are stepped to restrict the fall of earth to
small amounts Maximum step depth 1.2 M(4ft.)

All materials used for shoring must be inspected before use and material found defective
must not be used.

Timbering and sheeting must only be erected, altered or dismantled under competent
supervision and whenever practicable by experienced operatives .All timbering and
sheeting must be properly constructed and maintained in good order.

If there is a risk of flooding in any excavation, ladders or other means of escape must be
provided.

Where any existing building or structure, trees or utility poles is likely to be affected by
excavation work in the vicinity, shoring or other support must be provided to prevent
collapse of the building or structure.

As the width of the trench increases, the cross braces or struts must be increased in cross
section to maintain the necessary rigidity.

Safe access must be provided into all excavations by means of ladders, stairs or ramps.
Ladders should be placed at an angle of 75 degree, extending at least 3-ft. above the
stepping off point, and of more than 10-ft. in length, be securely fixed.

Close planked bridges or walkways with standard guardrails shall be provided over the
excavations or trenches.

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Excavations, shafts or pits near which men work or pass, must be protected at the edge by
guardrails or barriers or must be securely covered. Guardrails, barriers or covers may be
temporarily moved for access or for movement of plant or materials but must be replaced
as quickly as possible. Notices and warning lights will also be required if the excavations
are accessible to the public.

Men shall not be permitted to work in any place where they could be struck by any part
of a mechanical excavator.

On sites where mobile machinery such as tippers, diggers, rough terrain trucks, etc. are
used, the operators should be fully aware of the stability of their machinery and of the
maximum slope on which they can be safely

Used Particular attention should be paid to the condition of the ground and whether it is
capable of bearing the vehicle weight.

Where spoil is removed by machine, special precautions are necessary. The machine
should be keep level to prevent under cutting the trench walls. Shoring’ should be keep as
close as practicable to the machine, and it should be accessible. If the setup is improperly
arranged, the hoist or bucket may strike the bracing and result in damage. In
mechanically excavated trenches, all connections should be bolted.

The excavated materials should be placed or retained at least 2 feet or more from the edge
of the excavations in order to provide a safe footing at the edge and to prevent the
materials falling into the excavation.

All parts of an excavation including the shoring shall be inspected every day to ensure
that there is no danger of collapse.

Where an internal combustion engine is used in an excavation, special precautions must


be taken to ensure that exhaust gases are discharged so as not to be a hazard to men
working in the excavation.

When dismantling shoring cross bracing should be removed cautiously and backfill keep
as close to the dismantling operations as possible. Dismantling should be done more
systematically from the bottom upward, either by having bracers pulled out from above
with lifting tackle or by introducing screw jacks or hydraulic jacks that will take up the
strain of wedged timber cross braces, making removal easy.

The strain on the jacks should then be released very slowly, taking into account the
condition of the sidewalls (back filling should carefully follow the removal of shoring).

27.2 Definitions:

27.2.1 Excavation

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Any man-made cavity or depression in the earth's surface including its side walls, or
faces formed by earth removal and producing unsupported earth conditions by reason of
the excavation.

27.2.2 Trench Excavation

A narrow excavation made below the surface of the ground. In general, the depth is
greater than the width, but the width of a trench is not greater than 4.5 meters (15 feet).

27.2.3 Accepted Engineering and Construction Practices

Plans for excavations and protective system methods shall be submitted to Loss
Prevention before work start up.

27.2.4 Protective Systems

Methods used to protect employees from cave-ins, from materials that could fall or roll
into the excavation onto the workers or from collapse of adjacent structures. Protective
systems include supports, sloping and benching, shields and other means to protect
workers.

27.2.5 Shoring

Hydraulic, timber or mechanical systems that support the sides of an excavation,


designed to prevent cave-ins. 19.2.6

27.2.6 Hydraulic Shoring

A pre-engineered support system of aluminum hydraulic cylinders (cross-braces) used


with vertical rods (uprights) or horizontal rods designed specifically to support side walls
of an excavation to prevent cave-in.

27.2.7 Benching

A method of protecting employees from cave-ins by excavating the sides of an


excavation to form one or a series of horizontal steps with a vertical rise between steps

27.2.8 Sloping

A method of excavating in which the sides of an excavation are laid back to a safe angle
to prevent cave-ins (The safe angle required varies with different types of soil exposure to
the elements and superimposed loads There is no single angle of repose- Soil
classification must be identified to select safe sloping and benching methods.)

27.3 SHORING PROTECTIVE SYSTEMS

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As soon as an excavation reaches a depth of 1.2 meters (4 feet) or soil banks are greater
than 1.5 meters (5 feet), suitable shoring shall be installed or the sides sloped back to a
safe angle. Shoring may be of timber or any other suitable material, such as steel sheet
piling.

The determination of the angle of slopes, benches, the choice and design of other
protective systems shall be based on evaluation of pertinent factors such as: type of soil
(Type A, B, or C), depth of cut; possible variations in water content of the material while
the excavation is open; anticipated changes in materials from exposure to air, sun, or
water; loading imposed by structures, equipment, overlying material, or stored material;
and vibrations from equipment, blasting, traffic, or other sources.

Excavations shall not be sloped at an angle greater than one and one-half horizontal to
one vertical (340 measured from the horizontal).

Shoring systems shall be designed by a qualified person and meet accepted engineering
requirements. Materials used shall be in good serviceable condition, and timbers shall be
sound, free from large or loose knots, and of proper dimensions.

27.4 Personal Protections

Portable trench boxes or sliding trench shields may be used for the protection of
personnel in lieu of a shoring system or sloping. Where such trench boxes are used, the
design shall be Developed by a degreed Civil/Structure Engineer and reviewed by Client
Consulting Services Department. (CSD)

Trench boxes shall be designed, constructed and maintained to provide protection equal
to or greater than the sheeting or shoring required.

Shields shall' be installed in a manner to restrict lateral or other movement of the shield
and be capable of withstanding any sudden application of lateral loads.

Shields shall be extended above the excavation to protect employees working inside the
shields and when entering or exiting the areas protected by shields.

Employees shall not be allowed inside the shielded areas whenever shields are being
installed, removed or moved.

27.4.1 Inspection

All parts of an excavation, including the shoring, shall be inspected every day by a
competent person to ensure that there is no danger of collapse and all observations shall
be noted in the site safety log book.

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27.4.2 Clearance

In order to provide a safe footing at the edge, and to prevent spoil falling into an
excavation, a clear space at least 0.6 meter (2 feet) wide shall be maintained on all sides.
Guide to Safe Distance Back From Top of Slope For Storage of Materials / Equipment
Placing.)

27.4.3 Mechanical Excavator

Men shall not be permitted to work underneath loads or in places where they could be
struck by any part of a mechanical excavator.

27.4.4 Walkways

Where employees, equipment, or members of the public are required' or permitted to


cross over an excavation, a close planked bridge or walkway with standard guard rails
shall be provided and kept clear of excavated materials or other tripping hazards. No
sidewalk shall be undermined unless properly shored.

27.4.5 Access and Egress

Safe means of getting into and out of an excavation shall be provided at intervals not
exceeding 7.5 meters (25 feet). Ladders shall conform to the requirements

set out in be placed at an angle of 750, and extend at least 0.9 meter (3 feet) above the
stepping off point. Ladders shall be securely fixed.

28. FORMWORK AND CONCRETE WORK

28.1 Reinforcing Steel Work (Rebar)

Persons working where they may fall 1.80meters or more shall be provided
with proper working platforms fitted with guardrails, toe boards, etc.
Where this is not possible harnesses and lanyards shall be provided
and worn.
Where persons are required to work above vertically protruding rebar the
rebar shall be capped or bent over.

28.2 Formwork and Shoring

Form work shall be so designed, erected, supported, braced, and maintained


so that it will support all the forces and loading that might be placed upon it.
Couplers used in shoring shall be in good condition and free from defects
likely to affect their strength. Couplers shall be of drop-forged steel, structural
grade aluminum, or malleable iron.
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All baseplates, heads, screw jacks, etc. shall be in firm contact with the footing
and the form. All single post shoring shall be used if it is split, rotten, had
pieces removed, or otherwise defective.
All material for shoring shall be in good condition and free from defects likely
to affect its strength. Timber shall not be used if it is split, rotten, had pieces
removed, or otherwise defective. Nails shall be fully home and the end turned
over, if they protrude through the timber. Personnel not involved in concrete
pouring shall not be in the area during concrete Pouring.

Personnel shall not be permitted to enter underneath shoring while concrete


pouring is being undertaken.

Personnel shall not be permitted to enter underneath shoring while concrete


pouring is being undertaken.

29. HEAVY EQUIPMENTS

The use of heavy trucks, mobile cranes, tractors, bulldozers, front-end loaders and other
motorized equipment’s in construction presents the possibility of accidents.

Workers near equipment can be struck, run over, and killed; equipment sometimes slips
over embankments, injuring people. Even personnel who are involved in servicing and
maintaining equipment’s can find it hazardous.

Many accidents, even those that do not injure anyone, result in costly damage to
equipment, loss of efficiency and production, and high maintenance costs.

In general, prevention of accidents to heavy equipment requires:

 Safety features in equipment.

 Systematic maintenance and repair

 Trained operator

 Trained repair personnel

Many driving practices of these equipment’s are the same as those necessary for the safe
operation of highway vehicles. Off the road driving, however, involves special hazards
and requires special safety measures. The modem heavy duty vehicle or other off the road
equipment is a careful engineered and expensive piece of equipment and warrants
operation only by drivers who are qualified physically, mentally and by training and
experience.

96
The supervisor should monitor the operator in order to make sure that he continues to
operate in the way in which he was instructed.

29.1 Operating Vehicle nearby Worker

Workers are exposed to the danger of being struck or run over by vehicles, particularly
around power shovels, concrete mixtures, loaders and other equipment’s, in construction
sites, garages shops and dumps.

The most dangerous movement is backing. The driver should blow 3 blasts of the horn
for a back-up signal.

Where a number of employees are working, the driver should call upon another employee
to signal whether or not the path is clear before backing or making any other movement.
The person having the signals should always take a position within sight of the driver.

Serious accidents occur during forward movements. The hazard to workers increases with
the greater height and capacity of trucks. A driver often fails to see workers crossing from
the right, immediately ahead of the truck. Thus, drivers should blow two blasts on the
horn, before starting forward.

29.2 Dumping

Drivers should follow the instructions given to him and signals, especially in backing to
dump. Signals must be used at all times.

The person responsible for dumping must know how to close to the edge a vehicle can
approach safely under various conditions. He should position himself of the driver’s side
of the vehicle (a) so that the signals can be easily seen and (b) so the driver will have him
right in sight, and there will be less danger of his being run over.

The driver should turn from his left when backing, so that he will have a maximum view
of the area into which the rear of the truck is moving. Also, the signaler must stay clear to
avoid being struck by falling material.

To avoid hitting overhead lines or other low clearances, the dump box should be lowered
as soon as the load is dumped.

Tipper bodies shall always be lowered after use. If raised for maintenance, they shall be
blocked.

29.3 Towing

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Towing is hazardous operation, especially when coupling or uncoupling the equipment.
Workers can be crushed when a truck or other piece of equipment moves unexpectedly,
while they are between the two pieces of equipment’s.

The following safe practices are essential to prevent accidents during the coupling 'or
uncoupling of motorized equipment’s.

 No one should be between the vehicles while either one is in motion.

 Vehicles must be secured against movements by having the brakes set, the
wheels blocked or both.

 Drivers should not move their vehicle while someone is between it and another
vehicle, or wall, or anything else that is reasonably solid and immovable. In
fact, before moving, the driver should receive an all clear signal.

 Two bars are usually safer than towing ropes. If ropes are employed, they must
be in good condition and of sufficient size and length for the towing job. All

Equipment’s being towed should be secured by a safety chain or other


equivalent means in addition to the tow bar.

 Equipment towed on trailers should be secured to the trailer.

29.4 Earth Moving Machine

Earthmoving machines include graders, tractor-scrapers, bulldozers and similar


equipment’s. Hazards can be associated with the operation of these equipment’s, not
only because of their size and power but also because they are operated on uneven,
unstable surfaces. Many of the safety measures recommended for trucks also apply to
other earth moving equipment’s.

29.5 Personal Safety Equipment’s

All operators should wear eye protection, gloves, hard hats, Foot wear and other personal
protective equipment as required by the conditions and for the particular job that is to be
done. Protective equipment’s should be keep as Clean and dry as possible. Personnel
should wear safety shoes and it should be keep as clean and dry as possible. Ground
personnel working in the near vicinity of moving machines should wear as high visibility
vest to aid the machine operator in seeing them.

29.6 Machine Safety Equipment’s

All earthmoving machines must be equipped with rollover protective structures. Screens
or shields may also be needed to protect the operator from falling and flying objects.

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All earthmoving equipment with rollover protective structures should be provided with a
seat belt and the operators shall wear the seat belt.

Handholds and handrails properly oriented with the steps should be provided and
maintained.

Handholds and handrails should be keeping clean and dry to prevent slipping. Steps,
ladders and platforms should be keeping free of grease, oil and mud.

All machines must be equipped with an audible alarm.

An audible reverse alarm device, that operates automatically when the machine is in
reverse motion, is recommended.

29.7 Basic Operating Rules

 Basic copies of the equipment manufacturer's instruction manual should be


keeping with each machine.

 The operator should walk around the machine before starting. This is to make
sure that no other personnel are in danger area around the equipment.

 Operators climbing on and off equipment should maintain three point contact
with the machine (i.e.), two feet and one hand or two hands and one foot on
.the hand holds, handrails, and steps of the machine.

 Before starting, operators should make certain that all operating controls are in
the neutral positions.

 When parking to leave a machine, even for a short time, operator should apply
the parking brake, lower the dozer blade or bucket, and all other equipment’s
to the ground or to a secured position, places the shift lever in neutral with
provided lock engaged and shut down the engine. The electrical master
disconnection switch should be turned off. All machines

 Should be left parked on level ground where possible in places inaccessible to


children and unauthorized persons

 The operator should never leave his equipment on the inclined surface or on
loose material with the engine running - the vibration may put the equipment in
motion.

NOTE: At no time should a machine be left unattended with its engine running.

99
 If possible, machines should not be driven or parked on public roads after
dark. If night work is necessary, the machine should be provided with
adequate lights and reflectors to illuminate the road and machine so other
drivers could see it.

 When equipment is in use on a section of road, DANGER AHEAD signs


should be placed at sufficient distances at both ends of the operation to warn
oncoming traffic.

 Warning signs should be placed at least 1500-ft. (450 m) from the starting
point of the operations or barricades.

 Operators should not allow other personnel to ride on the equipment. Nobody
should be allowed to climb on to equipment in motion.

29.8 Special Operations

When sloping bends operators should be alert for rocks logs and trees

Tools such as buckets and blades should be kept close to the ground for balance when the
machine is traveling, especially on a slope.

Operators should always keep the machines transmission in gear when traveling to
provide engine retarding and to maximize the operator's ability to control the machine.

Travel down grade in the transmission gear selected to retard the machine with minimum
use of service brakes.

Use the brakes, not the lowered dozer blade, to stop a dozer traveling at any significant
speed down steep slopes to minimize the chance of losing control.

Side hill travel should be avoided whenever possible. Travel up and down the slope to
avoid tipping over. However, if the side hill travel is absolutely necessary, the possibility
of rolling over can be reduced by securely attaching the machine (using a wire rope) to
another sufficiently large machine stationed at the top of the hill and properly stabilized.

29.9 Power Shovels

The shovel operator has responsibility for his own safety and the safety of other
employees whose duties take them into the vicinity of the shovel.

No worker should enter a dangerous location without first notifying the operator who, in
turn, should not move the equipment.

Housekeeping on and around the shovel should be good. The operator should keep tools
in a definite place and keep the cab floor free of grease and oil.

100
One should get on and off a shovel only after having notified the operator, who, in turn,
should swing the platform so that the hand hold can be grasped and the steps or tread
used. No one should get on and off while the operator is making a swing. No
unauthorized person should be permitted on the shovel.

29.10 General Safety Ties

Refueling should be done only with the engine stopped.

When cutting edges are to be replaced, the scraper bowl or dozer blade should always be
checked up.

If an operator is assisting a repair worker and working behind the scraper with the tailgate
in the forward position, a block should be placed behind the tailgate so that it cannot fall.
This precaution is necessary in case

Someone should release the power control unit brake permitting the tailgate to come
back.

Dozer blades, scraper aprons, and tipper bodies shall always be lowered after use. If
raised for maintenance, they shall be blocked.

29.11 Ready mixed Concrete Trucks

We are familiar with the use of ready mixed concrete trucks supplying concrete at our
various work sites. But involves many hazards during loading en route to the construction
site, during unloading, and cleaning, and while returning to the batch plant.

29.12 Hazards

The adverse conditions that are ready mixed concrete truck drivers frequently confront
make safety a primary consideration. Typical hazards are:
Fall from equipment account for approximately 50% of all injuries to drivers of ready
mixed concrete trucks; slippery surfaces, unsure footing, jumping from a vehicle and
climbing on equipment by other than the regular means of access contribute to falls from
equipment.

Handling of unloading chutes can cause a variety of injuries.

Falling objects and materials, aggregates falling from belts, bins, chutes, hoppers, and
platforms, constitute another type of hazard.

29.13 Safety Measures

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Ground condition must be inspected for stability. It is desirable to drive straight at a right
angle to open excavations. Driving on rutted ground or striking objects can cause the
steering wheel to spin. The driver should always grip the steering wheel with thumb on
the outside rim of the wheel.

The mixer should be temporarily shut off where ground conditions are irregular.

When it is necessary to work inside the drum, lockout disconnects, or blocks the drive
mechanism to prevent rotation. The engine shall be off and the key outs of the ignition
and is the possession of the person working inside the drum. Warning signs should be
placed in the cab and near controls of the mixer to notify everyone that a worker is in the
drum.

Appropriate goggles, gloves, approved respirator, and hearing protection shall be used
when chipping in the drum.

30. WELDING/CUTTING/BRAZING

General:

All applicable permits shall be obtained before any hot work is begun and a dedicated fire
watch will be assigned to all welding, cutting and Brazing operations.

All welding, cutting and brazing apparatus shall be inspected daily.

Defective apparatus and equipment shall be replaced or repaired.

Combustible, materials, equipment such as Gas Cylinder, rubber hose and debris shall be
removed or shielded from heat, sparks and slag from welding and cutting.

Welding or cutting work at elevated places shall be conducted only in safe conditions. A
safety harness shall be worn at all times.

Welding or cutting in an area where inflammable vapor may be present shall -be carried
out carefully after, under the supervision of Safety Engineer, confirming with a gas
detector that the area is safe.

Cross-References:

GI 2.100, Work Permit System


GI 2.709, Gas Testing Procedures

Client Hand Book, Minimum Safety Rules

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30.1 Hazards

The hazards generally associated with welding are hot sparks, arc radiation, air
contamination, electrical shock, chipping slag and the handling of compressed gases. In
addition, there is also the potential for fire or explosion in the welding area, which puts
the operator at risk.

30.2 Welding

Welding machines shall be placed 15cm above the ground to keep them dry.

Welding machines shall be placed level and Secured with a suitable wedge to keep them
in a horizontal position.

All electric welding machines shall be effectively earth grounded.

The ground lead for the welding machines shall be mechanically strong and electrically
adequate for the service required.

Provide GFCI's for hand held power tools that are plugged in to the welding machine
auxiliary outlet.

Approved connectors shall be used to connect the welding cable with the welding
machine and electrode holder.

Whenever welding work is suspended or the welder leaves the construction area. The
switch shall be turned off and the welding rod disconnected from the holder.

Safety goggles fitted with opaque sidepieces shall be worn. Gloves, safety boots, Aprons
and leggings approved for welders should be worn. Portable fire extinguishers shall be
available at the welding site.

30.3 Gas Work

Cylinders shall be stored in a well-ventilated location and shielded from direct sunlight.
Use Compressed Gas Cylinders in upright position to secure them with a retaining chain.
Acetylene regulator pressure shall not exceed 15 psi.

It is preferred to have the cylinders in service secured in portable racks or hand-carts.

Cylinders transported by crane, hoist, or derrick shall be loaded on cradles, nets or skid
pans, but never in slings or chains or by magnets. Cylinder caps shall be place when
cylinder are in storage, in transit, and whenever the regulator not in place.

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Acetylene cylinders shall be in an upright position during use and secured to prevent
displacement. Oxygen cylinders and fittings shall be kept away from oil or grease and not
handled by dirty hands or gloves. Acetylene cylinders shall be stored away from oxygen
cylinders 6.6mts (20 feet) away.

All cylinders shall be tagged "FULL" and empty cylinders shall be returned immediately
to the storage area or marked "MT" (empty). All connections between hoses, hose and
torch, hose and regulator shall be tightened rigidly with hose bands. Color code fuel and
oxygen hoses Flash back flame arresters should be used for hoses and torches.

Pressure gauges with cracked glass or damaged regulators shall be renewed. Before
starting work a leakage test shall be made at all connections with soap solution.

When work is completed, the cylinder's block valve shall be closed, and regulators and
hoses shall be removed and put in the toolbox. Portable fire extinguishers shall be
available at the welding site.

30.4 Handling and Storage of Cylinders

Most of the gases used for welding and cutting are purchased in cylinders. Serious
accidents may result from the misuse, abuse or mishandling of compressed gas cylinders.
Observance of the following rules will help control hazards in the storage and handling of
compressed gas cylinders.

30.4.1 Storage

Cylinders should be stored in an upright position in a safe, dry, well ventilated place
prepared and reserved for the purpose. Flammable substances, such as oil and volatile
liquids should not be stored in the same area. Cylinders should not be stored near
elevators, gangways, stairwells, or other places where they can be knocked down or
damaged.

Oxygen cylinders should not be stored within 20 feet (6m) of cylinders containing
flammable gases or the location of other highly combustible materials. If closer than 20-
ft., cylinders should be separated by a resistive partition at least 5-ft. high; having a fire
resistance rating of at least 30 minutes.

All cylinders should be stored with the valve end up in an upright position. To prevent
rusting, the cylinders, stored in the open should be protected from ground contact,
extremes of weather, and the direct rays of the sun.

Cylinders are not designed for temperatures in excess of 130 degree F. Accordingly, they
should not be stored near sources of heat such as radiators or furnaces or near highly
flammable substances, like gasoline.

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Cylinder storage rooms and buildings must be well ventilated and open flame and
smoking must be prohibited. Storage rooms should have no other occupancy.

Cylinder storage should be planned so that cylinders will be used in the order in which
they are received from the supplier, empty and full cylinders should be stored separately,
with empty cylinders being plainly identified as such to avoid confusion. Group together
empty cylinders which have held the same contents

Storage rooms for cylinders containing flammable gases should be well ventilated to
prevent the accumulation of explosive concentrations of gas. No source of ignition should
be permitted. Smoking should be prohibited. Wiring should be in conduit.

30.4.2 Handling

 Do not remove or change numbers or marks stamped on cylinders.

 Cylinders must not be rolled or dragged. Cylinders shall be transported on a


hand trolley or motor vehicle, suitably secured to keep them from falling.

 Protect cylinders from cuts or abrasions.

 Where cylinders must be handled by a crane or derrick, as on construction


jobs, carry them in a cradle or suitable platform and take extreme care that they
are not dropped or bumped. Do not use slings.

 Do not drop cylinders or let them strike each other violently.

 Do not use cylinders for rollers, supports or any purpose other than to contain
gas.

 Do not tamper with safety devices in valves or on cylinders.

 When empty cylinders are to be returned to the vendor, mark them "EMPTY"
with chalk. Close the valves and replace the valve protection caps, if the
cylinder is designed to accept cap.

 Always consider cylinders as being full and handle them with corresponding
care. Accidents have resulted when containers under partial pressure were
thought to be empty.

 The fusible safety plugs on acetylene cylinders melt at about the melt at about
the boiling point of water. If an outlet valve becomes clogged with ice or
frozen, it should be thawed with warm (not boiling) water, applied only to the
valve. A flame should never be used.

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 When handling cylinders, hands and clothing should be free from grit, grease
and oil. This prevents slipping and grit and grease from entering valves.
Cylinders should never be lifted by their valves since they are not designed to
take such stress.

31. COMPRESSED GAS AND AIR CYLINDERS:

The safe procedures for the use of compressed gas cylinders include:

Only soapy water should be used to check for leaks. Presence of a leak is often indicated
by a hissing sound or by the nature of the torch flame. Cylinders and valves should be
kept clean. Grit, grease, oils and dirty water around the valve sockets and connection
prevent the proper formation of gas tight -joints.

The operator should stand well clear when gas is being deliberately blown through to
clear valves and sockets. The cracking of cylinder valves should never be attempted
unless the valve and openings are pointed away from the operator and other persons. This
should never be done near other welding work or near sparks, open flames or other
possible sources of ignition.

Hoses should be kept for one type of gas and color coded for identification. They should
be examined before use of any signs of splitting which might give rise to leakage. All
connections should be made by clips or crimps.

Connections and check valves should be regularly examined to detect leakage.


Equipment should be fitted with the correct pressure regulators and a regulator check
should be made to ensure that the regulator is working property. The torch nozzle should
be keep tight.

An acetylene cylinder valve wrench shall be available at all times for the cylinder in use.
The wrench should be kept in position on the valve.

Unless the cylinder valve has first been closed tightly, do not attempt to stop a leak
between the cylinder and regulator by tightening the union nut.

Means of ignition should be readily available. A flint gun is to be used for lighting
torches. Do not use matches or cigarette lighters.

Acetylene can form explosive compounds in contact with certain metals or alloys
particularly copper or silver. Joint fittings or lines made of

Copper should not be used and acetylene should not be allowed to come into contact with
extraneous copper pipe work or tubing. No valves or metal fittings used with acetylene
should be made of copper, brass or other copper containing alloys.

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It is dangerous to let the torch flame come into contact with the cylinders or for the
lighted torch itself to be hung on the regulators. It is equally dangerous to rest blowpipes,
even extinguished ones, on old, drums. "Empty" drums which have contained low flash
point liquids are known to have become lethal bombs when a hot welding torch was laid
down on them.

31.1 Never strike an arc or tap an electrode against a cylinder.

Whenever possible, the cylinders in use should be kept upright on a custom built stand
fitted with a bracket to accommodate the hoses and equipment. Unless the cylinder valve
is protected by a recess in the head, the metal cap should be kept in place to protect the
valve when the cylinder is not connected for use.

Keep oxygen cylinders and fittings from oil and grease and do not handle them with oily
hands, gloves, or clothing.

Make sure the threads on a regulator or union corresponds to those on the cylinder valve
outlet. Do not force connection that does not fit.

Open cylinder valves slowly. A cylinder not provided with a hand wheel valve should be
opened with a spindle key or a special wrench or other tool provided or approved by the
gas supplier.

Small fires at the cylinder should be extinguished, if possible, by closing the cylinder
valve. In case of a large fire or if extinguishment is not possible, evacuate and use a
heavy spam of water to fight fire.

Use regulators and pressure gauges only with gases for which they are designed and
intended. Do not attempt to repair or alter cylinders, valves or attachments. This work
should be done only by the manufacturer.

Never use oxygen as a substitute for compressed air in pneumatic tools, in oil preheating
burners, to start internal combustion engine, or to dust clothing. Use it only for the
purpose for which it is intended.

Cylinder valves shall be closed when work is finished.

Never bring cylinders into tanks or unventilated rooms or other closed quarters.

31.2 Hose and Hose Connections

Oxygen and acetylene hoses should be different colors or otherwise identified and
distinguished from each other. Red is generally recognized color for fuel gas hose and
green for oxygen hose.

Following are suggestions for the use of hose in welding and cutting operations:

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 Do not use unnecessary Iona hose - it takes too long to purge. When long hose
must be used, see that it does not become kinked or tangled and that it is
protected from being run over by trucks or otherwise damaged. Where Iona
hose must be used in areas exposed to vehicular or pedestrian traffic, suspend
it high enough overhead to permit unobstructed passage.

 Examine hose periodically and frequently for leaks and worn places and check
hose connections. Test for leaks by immersing the hose under normal working
pressure in water.

 Repair leaks at once. Besides being a waste, escaping fuel gas may become
ignited and start a serious fire; it may also set fire to the welder's clothing.
Repair hose leaks by cutting the hose and inserting a splice. Don't try to repair
leaky hose by tapping.

 A single hose having more than one gas passage shall not be used. When
oxygen and acetylene hoses are taped together for convenience and to prevent
tangling not more than 4" of each 12" of hose should be taped.

 The use of hose with an external metallic covering is not recommended. In


some machine processes and in certain types of operations, hose with an inner
metallic reinforcement, which is exposed neither to the gas passage not to the
outside atmosphere is acceptable.

 Flash back devices between torch and hose can prevent burn back into hoses
and regulators. If a flash back occur and burns the hose, discard the burned
section.

 Protect hose from sparks, hot slag, other hot objects, and grease and oil. Store
hose in a cool place.

32. CRANES AND LIFTING DEVICES

Cross-References

SA General Instructions (GIs)

GI 2.100, Work Permit System


GI 7.025, Heavy Equipment Operator Testing and Certificates
GI 7.026, Crane and Heavy Equipment Incident Reporting Procedure
GI 7.027, Crane Suspended Personal Platform (Manbasket) Operations
GI 7.028, Crane Lifts: Type of Procedures
GI 7.029, Rigging Hardware Requirements

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GI 7,030, Inspection and Testing Requirements for Elevating/Lifting Equipment

32.1 Cranes

 All cranes shall be inspected by a 3rd party on an annual basis.

 All cranes shall display a sticker corresponding to the 3rd party inspection
certificate, or a copy of the 3rd party inspection certificate shall be available in
the cab.

 Cranes having their configuration changed, dismantled or re-erected shall be


3rd party tested before lifting will commence.

 Every crane shall be fitted with an appropriate load radius indicator.

 Automatic safe load indicators must be tested and thoroughly examined after
erection and/or installation of the crane before use.

 All cranes shall be fitted with hazard flashing beacons.

 Crane operators shall check on a daily basis for oil and hydraulic leaks; records
shall be kept and made available to Client

 Crane manufacturer's manual will be adhered to for ongoing maintenance


requirements.

32.1.1 Lifting Operation Equipment

 All lifting operation equipment shall be 3rd party inspected on an annual basis.

 All lifting operation equipment shall be inspected on a minimum 3-monthly


basis by a competent rigger / slinger and a register of all equipment’s shall be
maintained, identifying serial number, date of last inspection and name of
inspector.

 All lifting operation equipment shall be fitted with tags containing identifying
serial number, and color coded by either tape or paint, which shall be clearly
visible and durable.

 Lifting operation equipment will conform to the following color coding


following satisfactory completion of inspection:
 All lifting operation equipment shall be inspected by a competent
rigger / slinger before each use.

 Only a qualified and approved rigger / slinger are to rig the load to be lifted.

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 All lifting operation equipment when not in use shall be stored off the
ground.

 Defective lifting operation equipment shall be made unusable immediately and


clearly marked "defective" in all applicable languages to the workforce.
Defective equipment’s shall be removed from site immediately for disposal.

32.2 Operators:

32.2.1 Crane Operator Qualifications:

A Valid Saudi Arabian Government (SAG) Heavy Equipment license is required of all
contractors Mobile Crane Operators.

32.2.2 Competent Person

A competent person is a person who, by possession of a recognized pertinent degree or


certificate of professional standing, or who by extensive knowledge, training and
experience has successfully demonstrated the ability to solve or resolve problems relating
to safe Crane Operations and Procedures.

32.3 Riggers

The job of Rigger requires a thorough training. The man assigned must be well
acquainted with the capabilities of the crane being used, hand signal, the different
functions of lifting gear, and the various methods of loadings.

32.4 Maintenance Inspections

Any welding repairs carried out to steel members on the boom, A frame, or any other
parts of the cranes, should be inspected by a qualified welding inspector.

The crane should be subjected to a load test prior to use in the sites.

32.5 Load Indicators

 All cranes shall be fitted with an appropriate safe working load indicator and a
loading chart shall be placed inside the crane where the operator can easily see
it.

 The supervisor of the operation should make arrangements to mark clearly the
weight or any load to be lifted, upon the load or otherwise to indicate to the
slinger and operator.

32.6 GENERAL CONDITIONS

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 Cranes must be in good mechanical condition and assembled in accordance
with the manufacturer instructions.

 All control levers, switches and buttons shall be clearly marked to indicate
their functions.

 The driving and operating cabins shall be kept free of all rubbish and
unnecessary materials. All broken glasses shall be replaced.

32.7 OPERATIONAL PRECAUTIONS

 Operating a crane on sloping ground or close to the sides of excavations is


dangerous. The crane must be level before it is put into operation.

 The strength of the ground where the crane is to be placed shall be examined
and if the ground is made up or of loose sand unstable because of some other
reason, reinforcements, such as installation of steel plate or heavy timber mat
shall be made in order to distribute the load over a greater area.

 Know the exact location of utility lines, pipelines and other underground
obstruction, and avoid them with room to spare. Mark the locations clearly.

 If there is a warning sign. on the switch or engine starting controls, do not start
the engine until the warning sign has been removed by the person who placed
it there.

 Before starting the engine, make sure that all personnel are well clear or the
machine. Barricade the area around which the crane is working.

 Make sure that the fire extinguisher on the crane is in good condition and, if
used that it is refilled immediately thereafter.

 Let the engine warm up for a few minutes to give the oil in the pumps a chance
to circulate. Do not operate the machine under load until the hydraulic oil has
warmed to the minimum operating temperature specified in the manufacturer's
manual.

 Regardless of the size or weight of the load to be lifted use the cranes
outrigger. Extend the beams fully and get the wheels off the ground. Use
adequate cribbing under outrigger floats as mentioned earlier.

 Position the crane as close to the load as possible and in such a way as to
minimize the swing.

 Ensure that the swing lock is disengaged before starting to operate.

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 Lift only from a stationary position - do not travel.

 Before performing any type of work be sure that the machine is secured against
travel. If necessary, block the crane to prevent movement. Remove the
blocking before attempting to travel.
 Ensure that, whenever possible, the machine is operated in its most stable
position and in the area of highest capacity. Most of the lifting should be done
in the rear quadrant.

 The safe working load, as specified in the manufacturer's instructions, shall not
be exceeded at any time- The lifting load includes the dead load of lifting
hook, ropes and all other rigging equipment.

 The load shall be lifted smoothly. Snatching can cause boom or rope failure.
Never hoist more than one load at a time.

 When the weight of the load is close to the operating maximum or if the
compaction of the ground is suspect, the load shall be raised only a few inches
and the crane checked for stability.

 Loads shall not be dragged or pulled sideways. This places side stress on the
boom and overloads the crane.

 An operator must not leave his position at the controls while the load is
suspended.

 The operator must have an unobstructed view of the load hook and the points
of operation at all times or rely on someone giving signals.

 Watch the load at all times. Watch the signalman and / or load while it is
moving. In case you must look in another direction, stop the operation
immediately.

 The load should be raised only to a minimum distance above the ground during
transit.

 When the crane has a swinging motion, a clear space of at least 2 ft. shall be
maintained between the crane body, the counterweight, or any moving part of
the crane and fixed objects nearby to prevent persons being trapped and
crushed when the crane swings.

 Swinging shall be done slowly. Swinging too fast can throw the load out of
radius and cause overloading and the risk of striking adjacent objects.

 Keep everyone away from suspended loads. Allow no one to walk under a
load.

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 The shortest boom possible should be used.

 Never hoist more than one load at a time. Secure unused slings.

 Exercise caution when working near overhead lines having long spans as they
tend to swing laterally due to the wind and accidental contact could occur.

 Never use the machine's stability to determine if a load falls within its capacity.

 If the load does not ride properly, lower it and have it readjusted.

 When lifting heavy loads, care should be taken to, prevent sudden loading or
unloading of the hoist line. Ease into the load. Lift it a few inches off the
ground and hold to check the brakes.

 If the crane tips when hoisting or lowering a load, the operator should lower
the load as quickly as possible by snubbing it lightly with the brakes.

 When operating a crane with the boom at a high angle, the operator should take
care that the suspended load does not strike the boom.

 The load should be kept directly below the boom tip. The hoist line must be
plumb at all times.

 Employees shall never steady a hook block by grasping the crane rope. If
hoisting is suddenly started, hands can be pinched between the rope and the
sheave wheel.

 Hands or fingers never be placed between a loose sling and its load. Hands
shall be kept clear of all hooks, slings, chains or ropes and all other pinch
points as the crane lifts the load.

 Use tag lines to control all loads.

 Personnel must stay away from slings when they are pulled from under skid
mounted loads by the crane.

 Slings shall not be pulled from under a load when the load is resting on the
slings.

 Neither the load nor the boom should ever be lowered to a point where less
than two full wraps of rope remain on the drum. If a cable is inadvertently
removed from the drum is sure it is rewound in the correct direction.

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 Before swinging a load, be sure the swing path is clear and that the outriggers
are properly set. Control the load at all times using hand lines to guide or snub
the load when required.

 In case of hydraulic telescopic boom cranes, the boom section should be


extended equally.

 When traveling with a load, keep the speed low. Avoid sudden starts and stops
and use a tagline to control the load.

 When traveling with a load, the boom should always be carried in line with the
direction of motion. If it is necessary to travel on sloping ground.

a) Load must be much less than the capacity.

b) Boom should not be high.

c) Load must always be kept uphill from crane.

 When using a crawler crane in soft ground, it may be necessary to move the
load behind in order to raise the leading end of the crawlers. Snub the load to
the machine to prevent it from swinging away and travel with extreme caution
as it is possible to upset the crane.

 Never travel a rubber tired unit with a load over the side.

 When loading or unloading trucks, ensure that the operator leaves the cabin,
and always work over the rear of the truck. Never swing over the cabin.

 A load should never be removed from a truck by hooking a crane to the load
and having the truck pull out from under it. The load should be lifted clear of
the truck body, and the operator should make sure that the crane can handle it
safely before the truck is moved out from under the load.

 A warning bell or horn and an automatic back-up alarm are necessary


equipment’s for a mobile crane.

 A crane operator, after dark, should have clearance lights. Floodlights should
illuminate the area beneath the boom, and lights mounted on the underside of
the boom are recommended.

 The operator should know the location and use of all emergency shutdowns.

 Never attempt to adjust, repair or lubricate moving machinery. Always lower


off the load to the ground, lock or support the boom, and stop the engines.

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 With that exception of those involved in the operation of the crane, no one
should be permitted to get on, leave or ride on the equipment when it is in
motion or in operation.

 The operator must have safe access to and egress from the cabin or seat.

 The operator must never leave the crane cab with a load suspended. Should it
become necessary to leave the crane, lower the load to the ground and stop the
engine before leaving the cab

 On the crane, where the operating controls are separate from the driver's cab,
there must be an operator in the operator's cab at all times when traveling.

 Whenever possible, crane hooks must be fitted with safety latches to prevent
slings, chains, ropes etc. from jumping off the hook.

 Crane booms shall be lowered to the ground level, and the hooks shall be
secured to the specified position when crane is not in use.

 Except for hydraulic boom cranes there must be an attendant preceding the
crane. On approaching any overhead obstruction or road crossing, the attendant
should stop the crane and give the necessary signals or instructions to enable
the crane to pass the obstruction or road in safety.

33. CONFINED SPACE

References
Client General Instruction (GIs)
GI 2.100, Work Permit System
GI 2.709, Gas Testing Procedure
GI 6.008, Restriction of Portable Electrical/Electronic Devices

All confined space entries require a Permit to enter as follows GI.2.100

This procedure applies to all personnel and, where applicable, the management and
supervision of operational activity unless the, Health, Safety and Environmental
Department permit any variations.

Confined Space/Limited Egress Is an enclosed space that: is large enough and so


configured that an employee can physically enter; has limited or restricted means for
entry or exit and is not intended or designed primarily as a workplace. A confined
space/limited egress may also have one or more of the following characteristics that may
require additional controls as per applicable law and/or regulation:

• Hazardous atmosphere, including oxygen deficiency,

115
• Material that has the potential for engulfing an entrant,
•Internal configuration such that an entrant could be trapped or asphyxiated by inwardly
converging walls or by a floor which slopes downward and tapers to a smaller cross-
section, or
• Any other recognized serious safety or health hazard.

Example of a confined space include, but are not limited to the following: storage tanks,
boilers, tank-like compartments, vaults, pipes, sewer pump stations, shafts and ducts, tank
cars, pressure vessels, silos, pits, degreasers, sewers, manholes, valve chambers, wet or
dry wells.

33.1 Confined Space Entry Requirements

Every entry into a confined space requires an individual risk assessment in order to
establish a safe system of work. The following procedure will assist in the risk
assessment process, and establish a safe system of work.

The CNS ARABIA Permit to Enter– Confined Spaces will only be used when CNS
ARABIA are responsible for putting people to work in a confined space.

Where a Sub Contractor is responsible for the confined space entry, they may use CNS
ARABIA Permit to Enter and content has been approved by CNS ARABIA.

33.2 Hazards associated with confined spaces

The hazards associated confined spaces include:

33.2.1. Toxic Atmosphere

A toxic atmosphere may cause various acute effects, including impairment of judgment,
unconsciousness and death. A toxic atmosphere may occur due to the presence or ingress
of hazardous substances. These substances may be present in the Confined Space for
various reasons such as:
- remaining from previous processing or storage
- arising from the disturbance of sludge and other deposits
- the presence of a fire or flames within the space
- seepage from improperly isolated adjoining plant
- formation during the work processes carried out in the space
- being released from under scale and in brickwork as a result of the work process

33.2.2 Oxygen Deficiency

Oxygen can be lacking a confined space for the following reasons:


- displacement of air by another gas

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- various biological processes or chemical reactions (such as rotting of organic matter,
rusting of metals, burning, etc.)
- absorption of air onto steel surfaces, especially where these are damp

33.2.3 Oxygen Enrichment

An excess of oxygen, in the presence of combustible materials, results in an increased


risk of fire and explosion. Some materials, which do not burn in air, may burn vigorously
or even spontaneously in an enriched oxygen atmosphere.

33.2.4 Flammable or Explosive Atmospheres

A flammable atmosphere presents a risk of fire or explosion. Such an atmosphere can


arise from the presence in the confined space of flammable liquids or gases or of a
suspension of combustible dust in air. If a flammable atmosphere inside a confined space
ignites, an explosion may occur, resulting in the expulsion of hot gases and the
disintegration of the structure.

33.2.5 Flowing Liquid or Free Flowing Solids

Liquids or solids can flow into the confined space causing drowning, suffocation, burns
and other injuries. Solids in powder form may also be disturbed in a confined space
resulting in an asphyxiating atmosphere.

33.2.6 Excessive Heat

The enclosed nature of a confined space can increase the risk of heat stroke or collapse
from heat stress, if conditions are excessively hot. The risk may be exacerbated by the
wearing of personal protective equipment or by lack of ventilation

33.3 Responsibilities for confined space standby man:

 Ensure proper work permits


 Review the confined space entry plan that is unique to the specific confined space.
 Verify all precautions of the confined space entry plan and applicable work
permits are properly implemented.
 Designate qualified standby men who are fluent in the language needed to
Communicate with the CNS ARABIA safety officer or rescue team.
 Verify entrants and standby men are properly trained.
 Provide sufficient manpower and equipment for safe confined space entry and
work inside the space.

117
 Verify the confined space is properly isolated per GI 6.012, purged and the
atmosphere is safe to enter.
 Ensure confined space entry and gas test logs are properly completed.
 Ensure the atmosphere within the confined space is monitored as indicated on the
confined space entry permit and/or the confined space entry plan.
 Ensure the proper PPE is provided to personnel entering the confined space and to
each standby man
 Ensure adequate means of communication
 Ensure the confined space entrance is secured with barricaded and a “NO
ENTRY” sign posted if the confined space entry is suspended.

33.4 Confined space standby men shall:

 Review the confined space entry plan and applicable work permits to understand
the confined space hazards, precautions, responsibilities and emergency
procedures.
 Understand the effects of exposure to potential hazardous substance(s) in the
confined space.
 Maintain a confined space entry log and maintain a continuous count of entrants.
 Prevent and stop unauthorized personnel from entering the confined space
 Monitor activities inside and outside the confined space to determine if it is safe
for entrants to enter and/or remain inside the space.
 Maintain two-way communication with entrants to monitor entrant status and alert
entrants of a need to evacuate the confined space.
 Remain at the confined space entry point until relieved by another
 Never attempt to enter the confined space, even in an emergency, until relieved.

34. SAFETY INSPECTIONS REPORTS AND RECORDS

34.1 Monthly Report

All accidents, incidents and near misses shall be recorded. CNS ARABIA will prepare
monthly the following information on an approved form:

a) Work injuries.
b) Fires
c) Incident or property damage over SR. 10,000.00
d) Motor Vehicle Accidents (MVA’s)
e) Incidents involving damage to Client equipment or property.
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f) Cranes, Heavy Equipment’s and Man lift accidents.
g) Safety Meetings:

34.2 Weekly Inspection Report

A weekly inspection report will be kept on file at CNS ARABIA site office using an
approved form. Copies to be submitted to Client HSE Department for retention

34.3 DAILY REPORT

CNS ARABIA will prepare the daily mentioned daily report to HSE Department.

Daily Reports will include the following;

 Manpower on site
 Manpower in Office
 Hours Worked – Normal
 Hours Worked – overtime
 Heavy Equipment On Site
 Major Activities being carried out
 Site conditions.

34.4 RECORDS

The following information will be kept on file at CNS ARABIA Safety office throughout
the duration of the project.

 Weekly Safety Reports (Weekly orientation, man-hours worked,


Weekly Training Program, etc.)
 Weekly Inspection
 Monthly Injury Summary
 Injury and Damage
 Motor Vehicle Accident s (MVA’s)
 Fire Extinguisher Training, Fire Extinguisher Inspection
 Crane and Heavy Equipment Operator’s (SAG License)
 Certificates for required equipment’s/tools/lifting equipment.
 Safety Trainings
 Tool Box Meeting Reports and Attendance
 Pre-assignment Safety Orientations.
 Assured Grounding Inspection Record
 Disciplinary Actions.
 Work Permits

ACCIDENT/NEAR MISSREPORTING AND RECORDS


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35. ISOLATION / LOCKOUT AND HOLD TAGS

Applicability:

This shall apply to all situations where equipment could be damaged or


personnel injured due to an unexpected release of energy or hazardous
material. Sources of energy include mechanical, electrical, hydraulic, and
pneumatic systems.

35.1 General Requirements:

Whenever personnel work on or near equipment (electrical, fluid, mechanical,


or other)and could be injured as a result of energy in the system, the system
shall be isolated from its energy source. For fluid systems this could require the
installation of blinds, the closure and locking of valves, the removal of fluid
from the system, or the physical removal of piping. When working on
electrical systems, switches, circuit breakers, or other isolating devices shall be
removed, locked in the safe position, or power supplies disconnected. Residual
energy in the system shall be removed before the work beings.

35.2 Procedures:
Prior to commencing work, Operations shall identify isolating locations and
types of isolating devices required. Equipment shall then be isolated and locks
and tags installed by Operations.
Isolation shall have been completed only when no associated control device,
such as a push button, control interlock, or automatic start-up control circuit,
shall have the capability of energizing equipment.
In situations where it is not possible to lockout or chain an isolating device,
isolation may be accomplished by removal of fuses, disconnection of electrical
cables, installation of blind flanges, or the physical removal of a component of
the system supplying energy to the equipment. The point of physical
interruption should be identified with a fully completed tag.

 When isolation has been completed (or before if appropriate),


Operations will de- energize equipment to ensure that it contains no
residual energy.
 The Company shall also install their locks and tags at locations
identified by Operations. Multiple lockout clips shall be used as
necessary.

 Each lock on a piece of equipment, or on a multiple lockout clip,


shall be clearly identifiable.

 The Company shall have a system of uniquely identifying locks, with


stamped or engraved locks.
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 Each lock shall be keyed separately, with no duplicate key, to ensure
removal only be the authorized user.

 Verification test, in which all affected parties shall participate, shall be


conducted by operations on each isolating device and on each piece of
equipment isolated.

 Each isolating device, such as a disconnect switch, shall be physically


tested by moving its operating mechanism against the padlock, multiple
lockout clip, or chain, ot confirm that it cannot be operated.

 When a craftsman leaves the job site temporarily, but intends to return
to complete work, his locks and tags may be left installed, provided that
this is acceptable to Operations. Operations may require these craft
locks and tags removed. Upon his return to work, the employee shall
verify his locks and tags are still in place ensuring the equipment is still
isolated before restarting his work.

 When a craft shift change occurs and work is not complete, the on-
coming shift may either:

 Install their own locks and tags at locations where the previous shift
had them, in which case the off-going shift shall remove their locks and
tags, or

 Affect a transfer of keys between shifts. This transfer requires the


foreman or supervisor to conduct a detailed review of installed locks
and tags. Craft tags may be endorsed by the on-coming shift or new
tags installed.

 When an Operation shift change occurs, the on-coming supervisor shall


review locations and placement of isolated equipment, locks and tags.
These operations tags and locks may be left installed and do not
require endorsement set each shift change. Keys to locks may be
transferred at the time the review is made.

 When a craftsman completes his work, or leaves the job site


permanently, his tags and lockout devise shall be removed. The craft
foreman or supervisor shall advise the Operations Supervisor that the
craftsman has completed his work and is removing his locks and tags.

 Operations shall always be the first to install a lock and tag on a piece
of equipment and the last to remove them. This lock and tag shall not
be removed until operations personnel have checked and examined
equipment to ensure it can be safely energized.

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 Procedure for Forceful Removal or Cutting of Lockout
Devices and Padlocks

 No padlock/lockout device shall be cut or forcefully removed, with put


the permission of the lock owner’s superintendent, the operating shift
superintendent or foreman.

 The operations department foreman or shift superintendent will attempt


to contact the individual who installed the lock, or his supervisor, to
confirm that the employee is safe and that the padlock can be removed.

 If the individual, his supervisor, or superintendent cannot be contacted,


the shift superintendent or foreman may remove the lock(s) and tag (s)
only after reviewing the equipment/process to be energized, to ensure
that personnel and facilities are safe from injury or damage.

 The foreman of shift superintendent shall verbally advise the operations


division superintendent of the action taken and record the removal of
the lockout device in the operations log look. He will document the
incident in a written memo to the operations superintendent stating why
the lockout device was removed, the original purpose of the lockout
device, and the employees involved.

 Work Procedure WP-110 Lock out/Tag out shall also be implemented


when working on life equipment.

36. DRIVING/VEHICLE SAFETY

 This section outlines the procedures and responsibilities for preventing motor vehicle
accidents. In addition, it sets the standards for driver performance, responsibility, and
vehicle maintenance expected of all company drivers.

 All drivers are expected to drive in a defensive manner, be prepared to yield the right of
way to others, even if you believe you are in the right, and maintain control of their
vehicles at all times.

36.1 Drivers are responsible to ensure:

 Their vehicles are safe to operate with daily inspections before starting the day’s work.
 That their vehicle is serviced and repaired when scheduled or required.
 Accountable for the mechanical and physical condition of his vehicle, the driver must
report immediately any damage, which is beyond normal wear and tear.

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 Transporting materials safely, ensuring loads are properly secured and tied down and that
the load does not exceed the vehicle manufacturers design load capacity.

 Passengers shall wear seat belts at all times while the vehicle is in motion.

 Compliance with all Saudi Arab Government traffic signs and obeys any flagman.

 Shall not exceed the posted speed limits on public highways or at the work – site
locations, and shall reduce their vehicles speed in poor road or weather conditions, e.g.
fog, rain, sand storm and especially at night time.

 Shall not overtake in the job areas, except that the other vehicle is stationary

 At no time shall anyone rest or sleep under any vehicle.

 Every driver shall strictly comply with traffic rules and regulations inside the plant area at
customer’s premises.

 It is Saudi Arab Government Law and a company rule that each person driving a motor
vehicle must possess and have valid Saudi Arab Government driver’s or equivalent
license

37. HEAT STRESS PROGRAM

Serious warning signs of heat stress are dizziness, irregular heartbeat, dehydration, muscles
cramps, weakness, headache, vomiting, increase in temperature, fainting, if these signs
ignored heat stroke can result.

Risk Of Heat Stress Depends On Many Factors That Include:

 Your Physical Condition.


 Time You Spent In the Sun.
 Amount of Water Intake.
 Over Weight.
 AGE.
 Type of Clothing You Wear.
 Type of Work You Are Doing.
 Unaccustomed To Heat.

37.1 Types of Heat Stress

(A) Heat Cramps.

Heat Exertion causes pain to muscles and legs. Due to Loss of Water and Salt Result
from Heavy Sweating, Drink Water Every (15 –20) Minutes Whether You Are

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Thirsty Or Not, You Should drink At Least (5 – 7) Ounces Of Water To
Replace Fluid You Lost Through Sweating.

(B) HEAT EXHAUSTION

Heavy Sweating From Working, In Hot & Humid Place, without taking proper a
mounts of fluids, Causing The Body To Lose Fluids, Resulting In Decreasing Blood
Flow To Your Body And That May Lead To Shock, Weakness, Fatigue, Headache,
vomiting increase in temperature and fainting .

Drink proper amount of fluids, Take Rest in Shaded Area or Cool Place.

(C) HEAT STROKE

The Most Serious Heat Related to Illness Is Heat Stroke, That When the Body No
Longer Cool it Self – (Cooling System Failed–Stopped) in this case. The Body
Temperature Will Rises Above 40`c , Skin Become Hot & Dry, in most advance
stage ,Resulting In Mental Confusion , Loss Of Consciousness and death may occur.
Take the victim to a cool place, take off his clothes, keep his body wet with water, and
call immediately for emergency medical help to send him to hospital.

38. DUST CONTROL

It is the prime responsibility of the Construction Engineer through his site


supervisors/engineers and Foreman to maintain the daily HOUSE KEEPING and DUST
CONTROL in and out of the construction site where access roads required maintenance,
cleaning and dust control

Good housekeeping is an important part of our safety program. It is the responsibility of


all employees and supervisors to practice good housekeeping.

Scrap and debris will be removed from all work areas, storage areas and camps on a daily
basis during the course of construction. All scrap with protruding nails will be removed
or cleaned up immediately. Containers must be used and emptied promptly.

Burning of waste materials will not be- done on work site. All combustible debris shall
dispose of at a properly licensed location.

A sufficient number of rubbish containers will be provided throughout the work areas.

A safe means of entry and exit will be provided at all times and work areas will be kept
clear and unobstructed.

Materials and supplies shall be stored in locations, which will not block access and will
allow for easy clean up.

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Dust will be controlled on a daily basis by frequent sweeping or wetting of the work area.

Equipment that may drip oil or grease will have a fire proof sheet or drip pan placed
under it. This applies to both old and new floors.

STEEL AND PRE-CAST ERECTION PROCEDURES

39. PORTABLE POWER TOOLS

CNS ARABIA employees will be given training on all electrically powered tools.
Employees will be closely supervised to ensure tools are being used correctly and by
trained labour.

The following Safety precautions will be used:

Electrical Tools shall be of the approved doubly insulated type or be ground connected.

The ground connections of portable electrical tools should be checked before using. If the
tools lack such a connection they should be ground connected immediately.

Extension cords shall not be to raise or lower tools.

All electrically operated tools will be double insulated and be rated and used at a voltage
not exceeding 125 volts.

All 125 V electrical circuits shall be protected by Ground Fault Circuit Interrupters
(GFCI) at the main switch panel board.

Where it is necessary to make electrical splices, these shall be made with proper
connector blocks or by plug and socket connectors. Taped joints shall not be permitted.

39.1 Maintenance and Storage

A proper inspection and maintenance routine shall be established by CNS ARABIA for
all electrical tools. The inspection and maintenance of all the tools shall carry out at least
once in every working week by a competent maintenance crew.

All tools shall be stored in a clean, dry place and a record of issue and receipt shall be
maintained by the store keeper.

The contractor shall ensure that all operators are provided with eye, head, and ear
protection. If there is any likelihood of harmful dust being emitted, dust respirators shall
be used.

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39.1.1 Grinders

Examination: New wheel should be carefully checked for signs of damage before use. A
certified wheel can be checked by suspending if vertically and tamping it with a light,
non- metallic implement. If the wheel sounds dead, indicating crack, it must not be used.

Storage: Most plain and tapered wheels are best supported on edge or on a central
support. Cylinder wheels and large straight up wheels may be stacked on the flat side.
Wheel to wheel contact should be avoided by separation with corrugated cardboard or
individual racking.

Handling: All abrasive wheels are relatively fragile and should therefore be handled with
care. Do not drop or bump wheels. Stack wheels carefully for transport to prevent
damage.

Speed of Wheels: Over speeding is a common cause for the bursting of abrasive wheels.
The maximum safe working speed expresses in meters per second or feet per minute at
the circumstance has been established by the manufacturers for each type of wheel.

Mounting: A should not be mounted on a machine for which it is not intended. Examine
every wheel for damage before mounting and should be fit freely, but not loosely on the
spindle. The clamping nut should be tightened more than is required to hold the wheel
firmly. The guard should be properly secured and adjusted, with the tools rest adjusted to
within 1/8" or 2mm of the wheel. Test runs new wheels at normal speed before use. Stand
clear during testing. Grinders should not be used without cover.

39.1.2 Drills

Care should be taken not to drill too large a hole at a time. If this is not done, the drill
may bind on breakthrough, and the torque set up could twist the tool against the user's
wrist.

39.1.3 Circular Saws

Hand operated circular saws shall be fitted with spring loaded guards which allow only
the working parts of the blade to be exposed.

39.1.4 Table Saws

Table saws are provided with adjustable guards, anti-kick-lock devices, and push-type on
/off switches within easy reach of the operator. The work area shall be cleaned to prevent
excessive build-up of sawdust and scrap wood. Operator shall wear eye and ear
protection.

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39.1.5 Pneumatic Tools

Mechanical Pneumatic tools shall be attached to the hose, or to a flexible connection in


such a way as to prevent them being accidentally disconnected every hose having an
interior diameter of more than 12mm shall have a safety device at the source of supply, or
a secondary line to reduce

Pressure in the case of some fault occurring. Fluid used in hydraulic tools shall be fire
resistant and shall retain its operating characteristics at the most extreme temperatures it
will be exposed to. Safe pressure by the manufacturer shall not be exceeded when using
hoses, valves, pipe filters and other accessories.

39.1.6 Tools Activated by Gunpowder

Only those workers who had been trained in the operation of tools Activated by
Gunpowder shall be allowed to operate them. Tools shall be tasted every day before
using to ensure that the safety devices are working properly. Tools shall not be loaded
until the moment they are about to be fired. Loaded or unloaded tools shall not be pointed
towards anyone. Hands must be kept at a distance from the end of the open canon.

Loaded tools shall not be left unattended, and should not be used in an explosive or
inflammable atmosphere. Every tools shall be used with the appropriate armor, guard or
accessory recommended by the manufacturer.

39.2. Cartridge Operated Tools

39.2.1 Storage

Safe and sure storage for cartridges and tools must be provided on the job site. Storage
must be fire proof, dry, must be capable of being locked and should be situated in a clear,
but easily accessible location where constant supervision can be maintained. Cartridges
and tools, both must not be stored together.

39.2.2 Issue and Returns

CNS ARABIA will ensure that a full register of the serial number of each tool is made
and kept up to date. Only skilled and trained person are allowed to operate this tools.
Minimum number of cartridges required for the particular shift's operation should be
issued at one time. Cartridge and

Tools must not be left on the job site at lunch break or end shift, but shall be returned to
the store for safe keeping.

39.3 General Safety and Operating Rules

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As soon as the tools are removed from its carrying case, shall be checked to make sure
that it is not loaded. When tools are loaded, it will be pointed away from the employees.
Any of such tools NOT in proper working condition shall be removed immediately from
the site for repair and shall not be used until it is fully and properly repaired and getting
Approved from Concern Department.

Employees will be instructed not to operate the tool without the end of the barrel pointed
against the wall or fixing surfaces.

39.4 Maintenance and Repair

Before any repair/maintenance work is carried out, it will be checked to make sure that
the tool is NOT LOADED. Tools must be dismantled, as per manufacturer's instructions
indicated, at least once every week and checked for defects and excessive wear before
being cleaned.

39.5 Loading and Unloading

Site layouts should be planned to minimize vehicle operations, avoid unnecessary


deliveries and double handling of materials. The location of storage and loading /
unloading areas must be carefully considered. Factors that must be addressed include:

 excluding pedestrians as far as reasonably practicable


 one way system
 safe entry / exit point
 sufficient room for vehicle manoeuvring
 adequate lighting
 adequate warning signage
 manual / mechanical (un)loading of vehicles
 security

39.6 Accident Reporting

All accidents on public roads involving vehicles and /or Construction Plant must be
reported in the first instance to the relevant authorities as per Saudi Arabian Government
laws and codes.

It is Client Policy that all accidents are reported to Client Industrial Security Control
Centre by Telephone, Radio or Messenger.

The Driver shall immediately inform his Supervisor of an MVA, after meeting of Client
Industrial Security and or SAG Police

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40. ELECTRICITY

The human senses (smell, taste, hearing, etc.) do not provide a warning of an electrical
hazard. The great majority of electrical accidents result in bums. Fire and explosion from
sparks in flammable atmospheres can and does lead to loss of life and serious damage to
property. All electrical installations, no matter what voltages are used, should always be
treated with great caution.

Cross-References:

Client (SA) General Instructions (GLs):

GI 2.100, Work Permit System


GI 2.702, Moving Drilling Rigs, High Clearance Equipment/Loads,
Or Operating Cranes Under or Near Power –Lines
GI 2.721, Electrical Arc Flash Hazard Mitigation
GI 6.012, Isolation, Lockout and Use of Hold Tags

40.1 Temporary Installations

Distribution of electricity on a construction site is different from a permanent installation.


As construction work proceeds, the type of equipment in uses changes. From excavation
to completion, there is a constant need for convenient means of connecting equipment.
This requires a variety of voltages, phases, and current in different places at different
times. Load requirements will vary Considerably All temporary electrical systems shall
conform to the National Electrical Code.

The contractor is responsible for the temporary electric supply system on a construction
site and the safety measures associated with the National Electrical Code.

Cables on site are subject to rough treatment. Special care should be taken to ensure that
the grounding conductor remains intact. If the conducting wire breaks, the supply will not
be interrupted under a ground fault

Condition and the system will no longer be safe. Damaged or spliced cords are not
acceptable.

Special care shall be taken to ensure that the correct fuse or breaker ratings are strictly
enforced and that the Ground-Fault Circuit Interrupters (GFCIs) are installed properly on
all circuits.

All installation work must be carried out by qualified, experienced electricians. This is to
ensure that no overloading of electrical devices will occur and system protection will not
be compromised.

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A competent person must be made directly responsible for the overall safety of the
installation. Its general usage, its maintenance, and any alterations and extensions to the
system should be under his control. He must be at the site whenever work is being done.
Before any part of a newly installed electrical system or its equipment is energized, it
must be thoroughly tested. Safety can be ensured by regular inspection and maintenance.

40.2 Work on live Equipment

Whenever workmen are required to work on energized equipment, the job must be
planned thoroughly and the workmen should proceed with caution.

Before any work on live equipment starts, there must be a thorough knowledge of the
work involved, personal protective equipment must be available, and all necessary work
permits must be obtained.

Employees must never work alone on live equipment. In addition to the man doing the
job, there must be another electrician standing by.

A foreman or supervisor should also be in attendance while this work is being carried out,
and he must know how to isolate the equipment.

Before starting a job, the exact voltages should be known. This is important as it
determines the type of personal protection required for the work and the procedures
established in the work permit.

If there is any doubt about voltages, a check must be made before the work is started.

Work platforms and equipment used near energized equipment shall be properly
grounded.

Work on live equipment can be as safe as work on isolated equipment if the following are
observed:

There must be a thorough knowledge of the equipment and the job to be done. If there is
any doubt, the advice of the supervisor or responsible person should be sought.

The work must be correctly planned before starting.


Protective equipment must be used correctly.

40.3 Underground Cables

Normal depth of underground cables varies between 46 centimeters (18 inches) and 0.9
meter (3 feet). (Changes in ground level, due to the work, can mean that the "as built"
depth is no longer correct). No mechanical excavations should be started before test
trenches have been dug by hand and cable locations established. Unless cables have been
laid very deep, heavy vehicles should not be allowed to pass over them.

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Underground cables, exposed during excavation work should be assumed to be energized
and not repositioned or moved until certified to be de-energized. Exposed buried cables
in open trenches should be properly supported and the area barricaded.

40.4 Underground Lines

Warning signs shall be promptly placed when covers of manholes, hand holes, or vaults
are removed.

Before an employee enters a street opening, such as a manhole or UN vented vault, it


shall be promptly protected with a barrier, temporary cover, or other suitable guard.

When work is to be performed in a manhole or UN vented vault, shod be take Permission


for consent department.

No entry shall be permitted unless forced ventilation is provided or the atmosphere is


found to be safe by testing for oxygen deficiency and the presence of explosive gases or
fumes.

Where unsafe conditions are detected, by testing or other means, the work shall be
ventilated and otherwise made safe before entry.

Provisions shall be made for an adequate continuous supply of air.

40.5 Work in Manholes

While work is being performed in manholes, an employee shall be available in the


immediate vicinity to render emergency assistance as required. This shall not preclude
the employee in the immediate vicinity from occasionally entering a manhole to provide
assistance, other than for emergencies. This requirement does not preclude a qualified
employee, working alone, from entering for brief periods of time, a manhole where
energized cables or equipment are in service, for the purpose of inspection,
housekeeping, taking readings, or similar work if such work can be performed safely.
However, someone on the surface must be aware of this type of entry and know the
expected duration of the task.

Before entering or using open flames in a manhole excavation in an area where


combustible gases or liquids may be present, such as near a gasoline service station,
GOSP, refinery, etc., the atmosphere of the manhole or excavation shall be tested and
found safe or cleared of the combustible gases or liquids.

40.6 Trenching and Excavating

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During excavation or trenching, in order to prevent the exposure of employees to the
hazards created by damage to dangerous underground facilities, efforts shall be made to
determine the location of such facilities and work in accordance.

When underground facilities are exposed (electric, gas, water, telephone, etc.) they shall
be protected as necessary to avoid damage.

When multiple cables exist in an excavation, the cable to be worked on shall be identified
by electrical means unless its identity is obvious by reason of distinctive appearance.

Before cutting into a cable or opening a splice, the cable shall be identified and verified
by the concern department.

When working on buried cable or on cable in manholes, metallic sheath continuity shall
be maintained by bonding across the opening or by equivalent means.

41. Roofing, Fragile Surfaces & Openings

Everyone involved in managing or carrying out work on roofs should be aware of the
Following facts:

 High risk: almost one in five deaths in construction work involve roof work.
Some are specialist roofers, but many are just repairing and cleaning roofs.

 Main causes: the main causes of death and injury are falling from roof edges or
openings, through fragile roofs and through fragile roof lights.

 Equipment and people: many accidents could be avoided if the most suitable
equipment was used and those doing the work were given adequate information,
instruction, training and supervision.

41.1 Safe access


Safe access to a roof requires careful planning, particularly where work progresses
along the roof.

 Typical methods to access roofs are:


 general access scaffolds;
 stair towers;
 fixed or mobile scaffold towers;
 mobile access equipment;
 ladders; and
 Roof access hatches.

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41.2 Roof edges and openings
Falls from roof edges occur on both commercial and domestic projects and on new build
and refurbishment jobs. Many deaths occur each year involving smaller builders working
on the roof of domestic dwellings.

Sloping roofs: sloping roofs require scaffolding to prevent people or materials falling
from the edge. You must also fit edge protection to the eaves of any roof and on terraced
properties to the rear as well as the front. Where work is of short duration (tasks
measured in minutes), properly secured ladders to access the roof and proper roof ladders
may be used.

Flat roofs: falls from flat roof edges can be prevented by simple edge protection
arrangements – a secure double guardrail and toe board around the edge.

All personnel must be given a pre-task brief on a daily basis for all roofing works.

Roofing work activities must stop when wind speeds reach 23mph (37 km/h or 10.2
m/sec).

Where covers are provided they must be clearly marked "Caution – Hole
Below – Do Not Move" or "Caution – Fragile Roof Below – Do Not Move"
(whichever applicable), in both English and the language of the workforce Ensure all of
these areas are highlighted in the pre-task briefing.

41.3 Fragile surfaces


Always follow a safe system of work using a platform beneath the roof where possible.
Work on or near fragile roof surfaces requires a combination of staging, guard rails, fall
restraint, fall arrest and safety nets slung beneath and close to the roof.

Fragile roofs: all roofs should be treated as fragile until a competent person has
confirmed they are not. Do not trust any sheeted roof, whatever the material, to bear a
weight of a person. This includes the roof ridge and purling.

Fragile roof lights are a particular hazard. Some are difficult to see in certain light
conditions and others may be hidden by paint. You must provide protection in these
areas, either by using barriers or covers that are secured and labeled with a warning.

41.4 Precautions
The law says that contractors and employers must manage the danger by avoiding work
on or near fragile surfaces and controlling any remaining risk by use of staging, guard
rails, and fall arrest systems.

133
Those at risk must be told what the necessary safety precautions are and people carrying
out the work have to be trained and instructed in the precautions required.

On business premises contractors should work closely with the client and agree
arrangements for managing the work.

Falls through fragile surfaces, particularly fiber-cement roofs and roof lights, account for
22% of all fall from height fatal injuries in the construction industry.

Workers undertaking roof work and building maintenance can die or be permanently
disabled when they fall through fragile surfaces.

Those carrying out small, short-term maintenance and cleaning jobs are over-represented
in the injury statistics.

Everyone involved in this type of work, including clients, designers and contractors
should treat falls through fragile surfaces as a priority hazard.

Fragile surfaces and materials will not safely support the weight of a person and any
materials they may be carrying.

All roofs, once fixed, should be treated as fragile until a competent person has confirmed
that they are non-fragile. In particular, the following are likely to be fragile:

Fiber - cement sheets – non-reinforced sheets irrespective of profile type;

Roof lights – particularly those in the roof plane that can be difficult to see in certain
light conditions or when hidden by paint;

Liner panels – on built-up sheeted roofs;

Metal sheets – where corroded;

Glass – including wired glass;

Chipboard – or similar material where rotted; and

Others – including wood wool slabs, slates and tiles

Effective precautions are required for all work on or near fragile surfaces, no matter how
short the duration, whether the work concerns construction, maintenance, repair, cleaning
or demolition.

The hierarchy of steps to be taken to deal with the danger is:

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Avoidance: Plan and organize work to keep people away from fragile surfaces so far as
possible, e.g. by working from below the surface on a mobile elevating work platform or
other suitable platform.

Control: Work on or near fragile surfaces requires a combination of staging, guard rails,
fall restraint, fall arrest and safety nets slung beneath and close to the roof.

Communication: Warning notices must be fixed on the approach to any fragile surface.
Those carrying out the work must be trained, competent and instructed in use of the
precautions required.

Co-operation: On business premises, contractors should work closely with the client and
agree arrangements for managing the work.

42. FIRST AID

In accordance with the Labour law, Article 134 and 135 stated that "Contractor shall
prove adequate first-aid facilities at the Work site". A minimum of 50 working personnel
shall be provided with one registered NURSE duly certified by the Ministry of Health in
the Kingdom of Saudi Arabia. Client GI 150.002 Minimum Medical Standards
Requirements (MMSR)

42.1 Provision of Emergency Medical Services

In addition to the above field first Aid requirements, First Aid facility will be installed at
the work site, this facility will be Maintain by the full time Nurse during working days to
deal with minor and serious injuries by providing necessary medical treatment. More on
this the facility will be provided with ambulance and driver for fast and safe medical
evacuations services from site to the local hospitals or clinics. This will be equipped with
all medical facilities that can sustain to hold on the survival of the victims until he could
reached to nearby hospital for proper medical Care. A first aid kit will be kept readily
available in a designated cabinet in each job site. The first aid cabinet will be under the
charge of the Safety Officer.

I. The first aid cabinet will always be stocked with a sufficient number of medicines and
other items used for treatment of minor injuries. The stock level as follows:

a) Sterile finger dressings.


b) 6 sterile medium size hand dressings.
c) 6 sterile large-size hand dressings.
d) A sufficient supply of absorbent cotton wool for packing and firming-up splints. This
is not less than 200 grams of cotton wool in small 25-gram packages and two (2) 500
gram packages.
e) gauze bandages, 7 cm in width

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f) 12 gauze bandages, 11 cm in width
g) A roll not less than 4 yards of adhesive tape, 1 cm in width
h) A bottle not less than 100 grams of Mercurochrome in aqueous solution
i) Two packs of 10grams shockers sulfa powder for sterilization of wounds on cuts.
j) 100 safety pins.
k) A sufficient stock of ointment for burns containing a disinfectant and analgesic
bandages for burns and cut.
l) A sufficient stock, minimum of ten (10) 70 x 70 bandages for burns and cuts.
m) A pair of Sterilizer scissors with blunts ends.
n) Eye wash solution and eye bath.

II. A suitable stretcher (S) shall be available at all sites. A dedicated Emergency vehicle
(Ambulance) shall be supplied. Each vehicle shall be properly supplied and marked. At a
minimum the ambulance shall be supplied with the following.

III. Where more than 50 personnel are employed a certified nurse shall be engaged who is
familiar with CPR methods.

IV. The Company will indicate by pasted notices the following:


a) Name of the person who is in charge of the First Aid Kit.
b) The Hospital to which any injured person who requires hospital treatment should go
to: Nearest Hospital in Rastanura.
c) The telephone number of the Hospital : 03-6674490

V. At least one man at every remote site shall be trained in first aid.

VI. A site medical register will be maintained listing all injuries that were treated.

42.2 Safety Investigation:

Safety investigations shall use the following classifications of accident to analyze


accidents. Every safety investigation should go through the following classification and
their breakdowns to determine which of these (if any) apply to the incidents in which
they were involved. These records / information will help to illustrate the accidents
trends.
The classifications with their individual breakdowns are the following;

Falls (of person from height) From Equipment


scaffolding, Into holes, trenches, etc.Moving Parts, Equipment in
motion, Hot surfaces
Falls (of persons on the level) To the Transportation
ground .Against object Road, Site
Handling Objects Hand Tools

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From lifting, From pulling or pushing Cartridge hammer tools ,Power
Handling materials, Electric Shock tools ,Non-power tools
Striking Against Objects Protruding Lifting Appliances
nails ,Scaffold tubes and fittings Stepping Crane ,Hoist and vehicles
Pull-lifts, pulleys, wheel, etc.
or kneeling on objects
Struck by Objects Other
Falling objects
Foreign bodies in eyes
Flying objects

42.3. ACCIDENT INVESTIGATION

A detailed investigation shall be carried out to determine the root cause of the accidents,
so that, corrective action can be taken at once. Investigators shall classify accidents based
on its type and nature.

43. DEMOLITION:

Numerous factors must be taken into account before the method of demolition is decided.
Of prime importance are the age of the structure, the method of construction, the state of
preservation, its previous use, and

The surrounding environment these factors must be known before any planning can
begin.

43.1 RESPONSIBLE SUPERVISOR

Before any demolition work is started, a competent supervisor must be appointed in


writing as the person responsible for all work on site. The man appointed should be
experienced in demolition operations. His duties will include the direct supervision of the
work force and liaison with other contractors working in the general area and with
operators and construction or maintenance engineers.

43.2 ORIGINAL DRAWINGS

The original drawings of the structure to be demolished should be obtained. An


examination of them should be made to ascertain whether any major changes from the
original construction have been made and where utility connections may be found.

43.3 DISCONNECTIONS

All utility services such as electricity, gas, and water must be shut off and the main
supplies disconnected outside the line of the demolition work. Tanks, vessels, and
paperwork must be completely disconnected from inlet, outlet, and overflow points.

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43.4 ADJACENT STRUCTURES AND PUBLIC AREAS

Adjacent structures, public buildings, pedestrian walkways, parking lots, etc. shall be
protected from demolition debris that can likely cause hazards to the general public. Also,
bracing must be installed to insure stability of adjacent structures.

43.5 BARRICADES/SIGNS

Barricades must be erected around the work area. Signs bearing the words "Danger -
Demolition in Progress" in Arabic and English must be erected at each approach to the
barricade.

43.6 WORKING PLACE CLEARANCE

43.6.1 Access

A safe means of access to and egress from all working places must be provided. Work
places and the areas around ladders and stairways must be kept clear of material and
debris.

43.6.2 Glass Removal

Nails in timber must be removed or bent over, or the timber must be stacked where it will
not be a source of danger. All glass windows, doors, partitions, etc. should be completely
removed prior to structural demolition.

43.6.3 Structural Steel Removal

All steel construction should be demolished column length by column length and tier by
tier. A structural member being removed must not be under any stress other than its own
weight. Members being cut or dismantled should be chained or lashed in place to prevent
uncontrolled swinging or dropping.

43.6.4 Protective Clothing and Equipment

All demolition workers should be provided with and make use of the following protective
equipment:

 Safety helmet
 Goggles
 Heavy duty gloves

44. DEMOBILIZATION

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The CONTRACTOR shall, on completion of the project will demobilize. Demobilization
shall include:

 CNS ARABIA will obtain approval from Client Representative prior to


demobilization from the site.
 All relevant security requirements (i.e. Material Gate Pass) will be adhered to during
the demobilization stage.
 First Aid kits, Fire protection (i.e. portable fire extinguishers, fire water barrels with
buckets) will be among the last items to be removed from the job site.
 It will be verified that site facilities and work areas have been cleared of any refuse,
rubbish and surplus construction materials before final demobilization.
 Where required, restoration of the area will be made to comply with Client and Plant
requirements.
Attachments:

 1. Safe Behavior observation Inspection (SBOI) Form


 2. Contractor’s Job Site Safety Evaluation Check list
 3. Monthly Safety Reports
 4. Injury Illness Summary Report
 5. Medical Record Sheet
 6. Near Miss Report Form
 7. Preliminary Incident Report (PIR)

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