DEPARTMENT OF MECHANICAL ENGINEERING

Institute of Engineering & Technology

Course File

Subject Name & Code: Materials Engineering & KME 303

Faculty Name: Vipul Kumar Pathak

Course: B.Tech (ME)

Year: II Semester: III Session: 2019-2020
L T P CT TA Total ESE Subject Total Credit

3 0 0 30 20 50 100 150 3
 Course File
Materials Engineering (KME 303)

Contents

S.No. Topics

1. Mission, Vision and PEOs of the Department

2. Academic Calendar

3. Syllabus

4. Lecture Plan

5. Teacher’s Timetable

6. Student List

7. Assignments/Quiz

8. Tutorial (Unit Wise Question Bank)

9. CT Question Papers

10. ESE Question Papers

11. CO Attainment

12. PO and PSO Attainment

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

Mission, Vision and PEOs of the Department

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

Department of Mechanical Engineering

Institute of Engineering and Technology, Lucknow

Vision, Mission & PEOs of the Department

Vision of the Department:

To produce world class mechanical engineers, researches and good human beings, to contribute towards
socio economic, environment and technological development of the Nation.

Mission of the Department:

To make the department of Mechanical Engineering as one of the best in the region through
1. Producing technically sound Mechanical Engineers and researchers. (DM1)
2. Developing entrepreneurial capabilities so that they may contribute towards socio economic
development. (DM2)
3. Including the good human values. (DM3)

Program Educational Objectives (PEOs):

1. To improve quality education. (PEO1)

2. To develop Mechanical Engineers in accordance with industrial and social needs of the country
and for international market. (PEO2)
3. To provide opportunities for ethical, intellectual and professional development. (PEO3)

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

Academic Calendar

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

Academic Calendar

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

Syllabus

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

Syllabus

KME 303: Materials Engineering

Credits: 03 Semester: III L–T–P

3–0–0

Module Teaching
Content
No. Hours
Crystal Structure: Unit cells, Metallic crystal structures, Ceramics.
Imperfection in solids: Point, line, interfacial and volume defects; dislocation
strengthening mechanisms and slip systems, critically resolved shear stress.

Mechanical Property measurement: Tensile, compression and torsion tests;

I 8
Young’s modulus, relations between true and engineering stress-strain curves,
generalized Hooke’s law, yielding and yield strength, ductility, resilience,
toughness and elastic recovery; Hardness: Rockwell, Brinell and Vickers and
their relation to strength.

Static failure theories: Ductile and brittle failure mechanisms, Tresca,

Von-mises, Maximum normal stress, Mohr-Coulomb and Modified Mohr-
Coulomb; Fracture mechanics: Introduction to Stress intensity factor
approach and Griffith criterion.
II Fatigue failure: High cycle fatigue, Stress-life approach, SN curve, 8
endurance and fatigue limits, effects of mean stress using the Modified
Goodman diagram; Fracture with fatigue, Introduction to non-destructive
testing (NDT).

Alloys, substitutional and interstitial solid solutions- Phase diagrams:

Interpretation of binary phase diagrams and microstructure development;
eutectic, peritectic, peritectoid and monotectic reactions. Iron-carbide
III 8
phase diagram and microstructural aspects of ledeburite, austenite, ferrite
and cementite, cast iron.

Heat treatment of Steel: Annealing, tempering, normalising and

spheroidising, isothermal transformation diagrams for Fe-C alloys and
microstructure development. Continuous cooling curves and interpretation of
IV final microstructures and properties austempering, martempering, case 8
hardening, carburizing, nitriding, cyaniding, carbo-nitriding, flame and
induction hardening, vacuum and plasma hardening.

Alloying of steel, properties of stainless steel and tool steels, maraging

steels- cast irons; grey, white, malleable and spheroidal cast irons- copper
V 8
and copper alloys; brass, bronze and cupro-nickel; Aluminium and Al-Cu
– Mg alloys- Nickel based super alloys and Titanium alloys.

Text Books:

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

1. W. D. Callister, 2006, “Materials Science and Engineering-An Introduction”, 6th Edition,

Wiley India.
2. Kenneth G. Budinski and Michael K. Budinski, “Engineering Materials”, Prentice Hall of
India Private Limited, 4th Indian Reprint, 2002.

3. V. Raghavan, “Material Science and Engineering’, Prentice Hall of India Private Limited,
1999.

4. Mechanics of materials by James M.Gere.

5. Introduction to engineering materials by B.K. Agarwal.

6. Physical metallurgy and advanced materials by R.E. Smallman.

7. Engineering mechanics of composite materials by Isaac M. Daniel.

8. U. C. Jindal, “Engineering Materials and Metallurgy”, Pearson, 2011.

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

Lecture Plan

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

Lecture Delivery Plan (LDP)

Lecture Delivery Plan
Course: B.Tech (ME) Year: II Semester: III
Subject Name & Code: Materials Engineering (KME 303) Session: 2019-2020
Name of Faculty: Vipul Kumar Pathak
Module Lec. Topic Sub Topics Ref. Page
No No. No. No./Module
No.
1 Introduction Importance of materials, historical Module 1
perspective, Future aspects of engg. R1 and Module
materials. 2
2 Brief on BCC, FCC and HCP
Structures, co-ordination number and R2 52-62
atomic packing Factors.
3 Crystal Structure Bravais Lattices, Miller Indices,
Crystal imperfections-point line and R2 106-121
surface imperfections.
4 Atomic Diffusion Phenomenon, Ficks Laws of
R2 142-148
Diffusion
5 Factors affecting Diffusion. R2 149-153
6 Properties, Composition and uses of
grey cast iron, malleable iron, SG R3 209-225
1 Ferrous and Non- iron
7 Ferrous Materials Properties, Composition and uses of 188-197,
R3
Steel, Aluminium alloys. 244-246
8 copper alloys-brasses and bronzes. R3 227-243,
9 Stress-strain diagram showing
ductile and brittle behaviour of R2 174-177
materials,
10 mechanical properties in plastic
Mechanical range, yield strength off set yield
R2 180-191
Behavior strength, ductility, ultimate tensile
strength, toughness,
11 Plastic deformation of single crystal
R2 223-228
by slip and twinning,
12 Hardness Tests. R2 191-196
2 13 Fracture: Type I, Type II and Type
R2 253-269
Fracture, Creep, III.
14 Fatigue Creep: Description of the
phenomenon with examples. Three
R2 281-286
stages of creep, creep properties,
stress relaxation.
15 Fatigue: Types of fatigue loading
with examples, Mechanism of
fatigue, R2 270-279
16 fatigue properties, fatigue testing and
S-N diagram.

DEPARTMENT OF MECHANICAL ENGINEERING

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Materials Engineering (KME 303)

17 Mechanism of solidification,
Homogenous and Heterogeneous
Solidification R4 189-199
nucleation,
18 crystal growth, cast metal structures.
19 Solid solutions Hume Rothary rule, R5 104-107
20 substitutional and interstitial solid R6 7
solutions, intermediate phases, Gibbs R2 300-301
3 phase rule. R2 330-332
21 Construction of equilibrium
Phase Diagram I diagrams involving complete and R3 65-68
partial solubility, lever rule.
22 Iron carbon equilibrium diagram
description of phases R2 333-344
23 solidification of steels and cast irons
24 invariant reactions R3 70-75
25 TTT curves, continuous cooling
R2 370-383
curves
26 annealing and its types. Normalizing, R3 111-119
27 hardening, tempering, 136-140,
mastempering, austempering, R3 119-132,
141-145
28 Hardenability and Hardenability test, R3 132-136
29 Heat Treating of surface hardening methods like
4 R3 158-165
Metals carburizing,
30 cyaniding, nitriding, R3 165-170
31 flame hardening and induction
R3 154-157
hardening,
32 age hardening of aluminium-copper
alloys
R3 254-255

33 Composite Definition, classification, types of

Materials matrix materials & reinforcements,
34 fundamentals of production of FRP's R3
294-307
5 and MMC's advantages and
application of composites.

35 Ceramics Structure types and properties and

applications of ceramics. R3
281-286
36 Mechanical/ Electrical behavior and
processing of Ceramics.
37 Plastics Various types of polymers/ plastics
and its applications.
38 Mechanical behaviour and
processing of plastics, Future of
R3 287-293
plastics.
39 Introduction to Smart materials &
Nano-materials and their potential
applications.
References
DEPARTMENT OF MECHANICAL ENGINEERING
 Course File
Materials Engineering (KME 303)

1. 1. NPTEL Lecture on “Introduction to material Science and Engineering” by Dr. Ranjit Bauri
2. 2. Material Science and Engineering, An Introduction, 9th Edition William D. Callister, Jr & David G.
Rethwisch
3. 3. Introduction to Engineering Materials, B.K.Agarwal, McGraw Hill Education (India) Private Limited.
4. 4. Manufacturing Processes for Engineering Materials, Serope Kalpakjian & Steven R. Schimid, Fifth
Edition, Pearson Education
5. 5. Introduction to Material Science for Engineers, James F. Shackelford, Eighth Edition, Pearson
Education
6. 6. Manufacturing Science, Amitabha Ghosh & Asok Kumar Mallik

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

Lecture Delivery Status (LDS)

Course: B.Tech (ME) Year/Semester: II/III Session: 2019-2020
Subject Name & Code: Materials Engineering & KME 303
Name of Faculty: Vipul Kumar Pathak

Module Sr. No. Date Topic Sub Topics Remarks

No
1 09-08-2018 Introduction Importance of materials, historical Completed
perspective, Future aspects of
engg. materials.
2 09-08-2018 Brief on BCC, FCC and HCP Completed
Structures, co-ordination number
and atomic packing Factors.
3 14-08-2018 Crystal Bravais Lattices, Miller Indices, Completed
Structure Crystal imperfections-point line
and surface imperfections.
4 16-08-2018 Atomic Phenomenon, Ficks Laws of Completed
Diffusion Diffusion
5 16-08-2018 Factors affecting Diffusion. Completed

6 21-08-2018 Properties, Composition and uses Completed

1 of grey cast iron, malleable iron,
Ferrous and SG iron
7 23-08-2018 Non-Ferrous Properties, Composition and uses Completed
Materials of Steel, copper alloys-brasses and
bronzes. Aluminium alloys.
8 23-08-2018 Introduction to - Completed
BIS and ASTM
codes and
practice on
material and
testing.
2 9 28-08-2018 Stress-strain diagram showing Completed
Mechanical ductile and brittle behaviour of
Behavior materials,
10 30-08-2018 mechanical properties in plastic Completed
range, yield strength off set yield
strength, ductility, ultimate tensile
strength, toughness,
11 30-08-2018 Plastic deformation of single Completed
crystal by slip and twinning,
12 04-09-2018 Hardness Tests. Completed

13 06-09-2018 Fracture: Type I, Type II and Type Completed

III.

DEPARTMENT OF MECHANICAL ENGINEERING

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Materials Engineering (KME 303)

14 06-09-2018 Fracture, Creep,Creep: Description of the Completed

Fatigue phenomenon with examples. Three
stages of creep, creep properties,
stress relaxation.
15 11-09-2018 Fatigue: Types of fatigue loading Completed
with examples, Mechanism of
fatigue,
16 18-09-2018 fatigue properties, fatigue testing Completed
and S-N diagram.
3 17 20-09-2018 Solidification Mechanism of solidification, Completed
Homogenous and Heterogeneous
nucleation,
18 20-09-2018 crystal growth, cast metal Completed
structures.
19 25-09-2018 Phase Diagram I Solid solutions Hume Rothary Completed
rule,
20 27-09-2018 substitutional and interstitial solid Completed
solutions, intermediate phases,
Gibbs phase rule.
21 27-09-2018 Construction of equilibrium Completed
diagrams involving complete and
partial solubility, lever rule.
22 04-10-2018 Iron carbon equilibrium diagram Completed
description of phases
23 04-10-2018 solidification of steels and cast Completed
irons
24 09-10-2018 invariant reactions Completed

4 25 25-10-2018 Heat Treating of TTT curves, continuous cooling Completed

Metals curves
26 25-10-2018 annealing and its types. Completed
Normalizing,
27 30-10-2018 hardening, tempering, Completed
mastempering, austempering,
28 01-11-2018 Hardenability and Hardenability Completed
test,
29 01-11-2018 surface hardening methods like Completed
carburizing, cyaniding, nitriding,
30 13-11-2018 flame hardening and induction Completed
hardening,
31 13-11-2018 age hardening of aluminium- Completed
copper alloys
32 20-11-2018 Comparative study of Completed
microstructure of various Ferrous,
nonferrous metals and alloys

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

5 33 20-11-2018 Composite Definition, classification, types of Completed

Materials matrix materials & reinforcements,

34 22-11-2018 fundamentals of production of Completed

FRP's and MMC's advantages and
application of composites.
35 22-11-2018 Ceramics Structure types and properties and Completed
applications of ceramics.
36 22-11-2018 Mechanical/ Electrical behavior Completed
and processing of Ceramics.
37 22-11-2018 Plastics Various types of polymers/ plastics Completed
and its applications.
38 23-11-2018 Mechanical behaviour and Completed
processing of plastics, Future of
plastics.
39 23-11-2018 Introduction to Smart materials & Completed
Nano-materials and their potential
applications.

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

Teacher’s Timetable

DEPARTMENT OF MECHANICAL ENGINEERING

 TIME TABLE : Faculty
[SESSION: 2019-2020 (Odd. Semester)

Faculty: B. Tech (Mechanical Engineering)

L: 3 T: 0 P: 12 Total Load: 15

Name of the Faculty: Vipul Kumar Pathak

I II III IV V VI VII
Day/Period 12:30-2:00
9:10-10:00 10:00-10:50 10:50-11:40 11:40-12:30 2:00-2:50 2:50-3:40 3:40-4:30
Monday RME-351 (ME-1) ARP

Lunch Hour
RME-301
Tuesday ARP
LT-21

Wednesday RME-559 (ME-2) VKP/ARP

RME-559 (ME-1) VKP/ARP

Thursday RME-301 ARP LT-21

Friday

Saturday RME-351 (ME-2) ARP

S.No. Course Semester Group Sub. Code Subject Name

1. B. Tech III ME RME-301 Material Science Additional
2. B. Tech III ME1, ME2 RME-351 Material Science and Testing Lab.
3. B. Tech V ME1, ME2 RME-559 seminar
4. B. Tech VIII - ME 753 Project (2 Group)
 Course File
Materials Engineering (KME-303)

Student List

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

Roll List of B.Tech (ME) II Year Students -2019-2020

S. No Roll Number Students Name
1 1805240001 ABHISHEK KUMAR SHARMA
2 1805240002 ABHYUDYA SINGH
3 1805240003 ADITI AWASTHI
4 1805240004 AISHWARY BAJPAI
5 1805240005 AKASH SHARMA
6 1805240006 AKASH VERMA
7 1805240007 AKSHAY RAJ
8 1805240008 ANURAG MISHRA
9 1805240009 APOORVA SRIVASTAVA
10 1805240010 ARJUN KESRI
11 1805240011 ARYAMAN SINGH SENGAR
12 1805240012 ASAD UZAIF KHAN
13 1805240013 ASHAR SIDDIQUI
14 1805240014 AVANEESH KUMAR VERMA
15 1805240015 BHARAT
16 1805240016 DEEPANSHU SHARMA
17 1805240017 DIPAK KUMAR
18 1805240018 DIVY AGARWAL
19 1805240019 DIVYENDU PANDEY
20 1805240020 HARE RAM YADAV
21 1805240021 JAI BANORIYA
22 1805240022 JUHI SINGH
23 1805240023 KSHITIZ KATIYAR
24 1805240024 KUSHAL AGRAWAL
25 1805240025 MD ASHRAF ALI
26 1805240026 MOHD USAMA
27 1805240027 PARTH SINGH
28 1805240028 PRANJAL DUBEY
29 1805240029 PRATIKSHA SINGH
30 1805240030 PRATYUSH KUMAR SINGH
31 1805240031 RAGIB ABSAR
32 1805240032 RISHU PATEL
33 1805240033 RUDRA PATEL
34 1805240036 SAHIL AZAD
35 1805240037 SAJAD HUSSAIN
36 1805240038 SANJAY KUMAR PANDEY
37 1805240039 SAURABH CHANDRA RAO
38 1805240040 SAURABH KUMAR
39 1805240041 SAURABH TRIPATHI
40 1805240042 SHARVAN KUMAR
41 1805240043 SHASHIDHAR BAJPAI
DEPARTMENT OF MECHANICAL ENGINEERING
 Course File
Materials Engineering (KME 303)

42 1805240044 SHIKHAR VERMA

43 1805240045 SHIVAM KUMAR
44 1805240046 SHIVAM SHARMA
45 1805240047 SHRISTI SINGH
46 1805240049 SHUBHAM ANAND
47 1805240050 SHUBHANSHI GUPTA
48 1805240051 SIDDHARTH SINGH
49 1805240052 SUBHASH VISHVAKARMA
50 1805240053 UDAY BABU
51 1805240054 UPENDRA YADAV
52 1805240055 UTKARSH SINGH
53 1805240056 VAIBHAV CHAUHAN
54 1805240057 VANCHHIT PANDEY
55 1805240058 VARUN KUMAR
56 1805240059 VEDANT SINGH
57 1805240060 VINEET YADAV
58 1805240061 VISHAL SHARMA
59 1805240062 VISHWAS TIWARI
60 1805240063 VIVEK KUMAR
61 1805240064 VIVEK MADDESHIYA
62 ASHOK RAJBHAR
63 MINASHI KUSHWAHA
64 RAJAN KUMAR SHAH
65 RIYA SHARMA
66 SACHIN SAGAR
67 UTKARSH

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

Assignments/Quiz

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

Assignment Sheet - I
Course: B.Tech (ME) Year/Semester: II/III Session: 2019-20
Subject Name & Code: Materials Engineering (KME303)

LAST DATE OF SUBMISSION: 26 AUGUST/2019

Q.1. On a time scale illustrate the development of materials over time.

Q.2. Draw the figure showing the structure of a crystal containing a screw dislocation.

Q.3. A cylindrical specimen of a nickel alloy having an elastic modulus of 207 GPa and an original
diameter of 10.2 mm will experience only elastic deformation when a tensile load of 8900 N is
applied. Compute the maximum length of the specimen before deformation if the maximum
allowable elongation is 0.25 mm.
Q.4. For a brass alloy, the stress at which plastic deformation begins is 345 MPa, and the modulus
of elasticity is 103 GPa.
(a) What is the maximum load that may be applied to a specimen with a cross-sectional area
of 130 mm2 without plastic deformation?
(b) If the original specimen length is 76 mm, What is the maximum length to which it may be
stretched without causing plastic deformation?
Q.5. Describe the difference in atomic/molecular structure between crystalline and non-crystalline
materials.
Q.6. Distinguish clearly between primary and secondary type of bonding, giving suitable examples.

Q.7. Classify different type of Chemical Bonds with appropriate Examples.

Q.8. Describe interfacial and volume defects with proper diagram.

Q.9. Explain dislocation strengthening mechanisms in crystal structure.

Q.10. What are Imperfection in solid? Classify it and explain each of them with suitable example.

Q.11. Differentiate between Edge Dislocation and Screw Dislocation with proper diagram. Also
clearly mark the burgers circuit and burgers vector.
Q.12. Explain how ASTM grain size number is determined. What is its unit?

Q.13. Explain the properties and uses of types of stainless steels commonly used in industries.
Explain how the "stainless" properties are obtained in these materials.
Q.14. Write the definition of Engineering and True stress. Draw the stress-strain curves for
Engineering stress and strain.
Q.15. What is ceramics? Explain the properties of ceramics.

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

Q.16. Enlist Mechanical Property of materials. Describe any five of them.

Q.17. Define the following term:

(i) Tensile stress
(ii) Compression Stress
(iii) Torsion tests
(iv) Young’s modulus
Explain these terms with suitable example and also write dependent factor to affect it.
Q.18. Briefly explain generalized Hooke’s law and draw stress strain diagram.

Q.19. Define the term resilience and toughness and explain both term with suitable figure.

Q.20. Define the term Hardness. What are the factor affect hardness of a material?

Q.21. Explain Rockwell and Brinell hardness test. Write Rockwell, Brinell and Vickers hardness
relation to strength.

Q.22. Draw unit cells for face-centered cubic, body centered cubic, and hexagonal close-packed
crystal structures.
Q.23. A specimen of copper having a rectangular cross section 15.2 mm X 19.1 mm is pulled in
tension with 44,500 N force, producing only elastic deformation. Calculate the resulting
strain.

Q.24. A cylindrical specimen of a hypothetical metal alloy is stressed in compression. If its original
and final diameters are 30.00 and 30.04 mm, respectively, and its final length is 105.20 mm,
Compute its original length if the deformation is totally elastic. The elastic and shear moduli
for this alloy are 65.5 and 25.4 GPa, respectively.

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DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

Assignment Sheet - II
Course: B.Tech (ME) Year/Semester: II/III Session: 2019-2020
Subject Name & Code: Materials Engineering (KME 303)

[1] Define the following terms :

i. pearlite
ii. ferrite
iii. cementite
[2] Draw Iron-Carbon equilibrium diagram and explain its features
[3] What is the difference between a phase and a microconstituent?
[4] Briefly explain why, upon solidification, an alloy of eutectic composition forms a microstructure
consisting of alternating layers of the two solid phases.
[5] Compute the mass fractions of a-ferrite and cementite in pearlite.
[6] What is the distinction between hypoeutectoid and hypereutectoid steels? In a hypoeutectoid steel,
both eutectoid and proeutectoid ferrite exist. Explain the difference between them. What will be the
carbon concentration in each?
[7] Compute the mass fractions of proeutectoid ferrite and pearlite that form in an iron–carbon alloy
containing 0.35 wt% C.
[8] The microstructure of an iron–carbon alloy consists of proeutectoid ferrite and pearlite; the mass
fractions of these two microconstituents are 0.174 and 0.826, respectively. Determine the
concentration of carbon in this alloy.
[9] The mass fractions of total ferrite and total cementite in an iron–carbon alloy are 0.91 and 0.09,
respectively. Is this a hypoeutectoid or hypereutectoid alloy? Why?
[10]Consider 1.5 kg of a 99.7 wt% Fe–0.3 wt% C alloy that is cooled to a temperature just below the
eutectoid. How many kilograms of proeutectoid ferrite form? How many kilograms of eutectoid
ferrite form? How many kilograms of cementite form?
[11] Compute the maximum mass fraction of proeutectoid cementite possible for a hypereutectoid
iron–carbon alloy.
[12] Explain TTT and Continuous cooling curve.
[13] Explain the following heat treatment processes
(i) Normalizing
(ii) Annealing
(iii) Tempering
(iv) Mastempering and austempering
(v) Cyaniding
(vi) Carborizing
(vii) Nitriding
[14] Explain Flame and induction hardening
[15] Define hardenability. How hardenability test is performed?
[16]Define classify and explain about each type of composite, ceramic and plastic material.

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Assignment Sheet - III

Course: B.Tech (ME) Year/Semester: II/III Session: 2019-2020

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

Subject Name & Code: Materials Engineering (KME 303)

[1] Draw Stress-strain Diagram and explain its features

[2] Define mechanism of creep and fatigue
[3] Explain Fracture.
[4] Wire used by orthodontists to straighten teeth should ideally have low modulus of elasticity and high
yield stress. Why?
[5] What is the difference between following pairs?
(a) Stress intensity and critical stress intensity
(b) Strength and toughness
(c) Cracks in metals and cracks in ceramics
(d) Elastic Strain energy and surface energy associated with cracks
(e) Transverse rupture strength and Tensile strength
[6] What do you understand by slip and twinning?
[7] What is creep?
[8] What is fatigue?
[9] What is endurance limit?
[10] Define the term Hardness, toughness, brittleness.
[11] What is NDT?
[12] Draw and explain Stress-strain diagram showing ductile and brittle behaviour of materials.
[13] What is creep is curve? Explain briefly Type I, Type II and Type III creep.
[14] Explain at least two-methods of the hardness testing.
[15] Draw and explain S-N curve. What is the significance of S-N curve?
[16] What are the factors which affect the fatigue fracture?
[17] What are the factors which affect the Creep fracture? how creep fracture is different from fatigue
fracture.
[18] Explain any one Non-destructive testing (NDT) of material.

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DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

Assignment Sheet - IV
Course: B.Tech (ME) Year/Semester: II/III Session: 2019-2020
Subject Name & Code: Materials Engineering (KME 303)

[1] What is Gibbs Phase rule?

[2] What do you mean by solidification?
[3] What is homogenous and hetrogenous nucleation?
[4] What do you mean by pure substance?
[5] Draw and explain Iron carbon equilibrium phase diagram for ferrous materials.
[6] What do you understand by Solid solutions? Also explain substitutional and interstitial solid
solutions.
[7] Explain Hume Rothary rule.
[8] Comparative the microstructure of various types of Steel.
[9] What do you mean by sample preparation? What is etchant? why etching is required for
microstructure analysis?

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DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

Assignment Sheet - V
Course: B.Tech (ME) Year/Semester: II/III Session: 2019-2020
Subject Name & Code: Materials Engineering (KME 303)

[1] What are fibers reinforced plastics? What are properties and limitations of these materials?
[2] Name different types of Glasses and discuss properties of Borosilicate glass material.
[3] What do you understand by Ceramic Material? How it is different from Cermet?
[4] Define the processing mechanism for Ceramics.
[5] Classify the plastics on the basis of various available criteria’s with proper examples.
[6] Illustrate the description, properties and applications of Refractory Materials.
[7] What do you understand by Corrosion? Discuss its drawbacks and preventive strategies.
[8] Describe Bio-plastics along with merits and demerits associated with this material.
[9] What are Smart Materials? Classify different smart materials on the basis of their property.
[10] Write short notes on the following:
(a) Composite Materials
(b) Thermoset Polymers
(c) Thermoplastic Materials
(d) Linear Polymers
(e) Addition and Condensation Polymers
(f) Bakelite
(g) Energy Band Theory
(h) Reinforcement Process

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DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

CT Question Papers

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

Department of Mechanical Engineering

Institute of Engineering and Technology Lucknow
Materials Engineering (KME 303)

Instructions: Maximum Marks:20

a. Attempt all questions. Time Duration: 1 hr
b. All the questions carry equal marks. Class Test: 1st
c. Draw neat diagrams wherever applicable.

Q.No. Questions Marks CO BL PI

Sketch the ( ) and ( ) planes in a hexagonal unit 1.3.1
1 cell. Convert the ( ) and ( ) planes into the four- 5 CO1 L3 1.4.1
index Miller–Bravais scheme for hexagonal unit cells. 2.1.3
Explain Edge and Screw Dislocation. With the help of
1.3.1
2 Diagram, Cite the relative Burgers vector–dislocation line 5 CO1 L2
1.4.1
orientations for edge and screw Dislocations.
Given here are the solidus and liquidus temperatures for
the copper–gold system. Construct the phase diagram for
this system and label each region:
Composition Solidus Liquidus
(Wt% Au) Temperature ( Temperature (
) ) 1.4.1
3 0 1085 1085 5 CO3 L3 2.1.1
20 1019 1042 2.2.2
40 972 996
60 934 946
80 911 911
90 928 942
95 974 984
100 1064 1064
Consider 6.0 kg of austenite containing 0.45 wt% C,
cooled to below 727 .
a) Draw Fe-C Phase Diagram and Explain its
features
b) What is the proeutectoid phase?
c) How many kilograms each of total ferrite and 1.3.1
4 5 CO3 L1,L3
cementite form? 1.4.1
d) How many kilograms each of pearlite and the
proeutectoid phase form?
e) Schematically sketch and label the resulting
microstructure.

BL – Bloom’s Taxonomy Levels (1- Remembering, 2- Understanding, 3 – Applying, 4 – Analysing, 5 –

Evaluating, 6 - Creating) CO – Course Outcomes; PI Code – Performance Indicator Code

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

Department of Mechanical Engineering

Institute of Engineering and Technology Lucknow
Materials Engineering (KME 303)

Instructions: Maximum Marks:20

a. Attempt all questions. Time Duration: 1 hr
b. All the questions carry equal marks. Class Test: 2nd
c. Draw neat diagrams wherever applicable.

Q.No. Questions Marks CO BL PI

Explain the following terms using Stress-Strain Diagram:
(i) Yield Strength and Off-set Yield Strength.
1 (ii) Ultimate Tensile Strength. 5 CO2 L1 1.3.1
(iii) Toughness.
(iv) Ductile and Brittle Behaviour of materials.
Briefly explain the mechanism of Fatigue and creep
2 Failures. 5 CO2 L1 1.3.1

What is TTT diagram for steel? How is it different from

CCT diagram? How these diagrams are used in designing
heat Treatment Cycle For steels.
OR
What are advantages of annealing Steel? Explain the
3 5 CO4 L2,L3 2.2.4
Process of annealing and Normalizing on TTT Diagram?
With the help of CCT Diagram explain why bainite
cannot be obtained by continuous cooling of Plain carbon
steel while it can be obtained by continuous cooling in
Alloy steel?
What is Tempering? Differentiate between Austempering
and Martempering of Steels? Why Martempering is
Done?
OR
4 Explain the Following Hardening Process used for 5 CO4 L2,L3 2.2.4
medium carbon steel. State their advantages and
disadvantages.
(i) Induction Hardening
(ii) Flame Hardening
BL – Bloom’s Taxonomy Levels (1- Remembering, 2- Understanding, 3 – Applying, 4 – Analysing,
5 – Evaluating, 6 - Creating) CO – Course Outcomes; PI Code – Performance Indicator Code

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

ESE Question Papers

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

CO Attainment

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Material Science (RME-301)

PO and PSO Attainment

DEPARTMENT OF MECHANICAL ENGINEERING

 Course File
Materials Engineering (KME 303)

DEPARTMENT OF MECHANICAL ENGINEERING