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EDITION/REVISION B/0

R
NINGBO DAVID

SERVICE MANUAL

YP-90 YP-90A

YP-90B YP-90 AB

90 SERIES
INFANT INCUBATOR
NINGBO DAVID MEDICAL DEVICE CO., LTD.
ADD: NO.158 DAQING ROAD, SHIPU, NINGBO, ZHEJIANG PROVINCE, CHINA
POST CODE: 315731 FAX: 0086-574-65962111
MARKETING CENTER: NO. 100, JINGHUA ROAD, HI-TECH INDUSTRIAL DEVELOPMENT ZONE,
NINGBO, CHINA
POST CODE: 315000
TEL: 0086-574-87800008, 87800009 FAX: 0086-574-87801111
E-MAIL: sales@chinadavid.cn david@mail.nbptt.zj.cn
WEBSITE: http://www.nbdavid.com
EUROPEAN REPRESENTATIVE: SHANGHAI INTERNATIONAL HOLDING CORP. GMBH (EUROPE)
ADD: EIFFESTRASSE 80, 20537 HAMBURG, GERMANY
TEL: 0049-40-2513175 FAX: 0049-40-255726
EDITION/REVISION B/0
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

WARRANTY
The product being described in this manual is warranted against defects in materials or
workmanship for one year from the date of shipment, with the following exceptions.
1. All consumable and disposable products are guaranteed to be free from defects upon
shipment only.
2. Calibrations are considered normal maintenance and are not included in the 1-year warranty.
During the warranty period any defective parts other than those listed above will be replaced at no
charge to the customer.
This warranty is rendered void and our company cannot be held liable for conditions resultant
therefrom if:
1. Damage to the unit is incurred as a result of mishandling.
2. The customer fails to maintain the unit in a proper manner.
3. The customer uses any parts, accessories, or fittings not specified or sold by our company.
4. Sale or service is performed by the non-certified service/dealer agency.
This warranty is in lieu of all other warranties, expressed or implied, and our company shall in no
event be liable for incidental or consequential damages including loss of use, property damage, or
personal injury resulting from breach of warranty.
The Accreditation Manual for Hospitals requires each piece of equipment to be tested prior to initial
use and at least annually thereafter. To comply with this standard, we recommend that you participate in
our accreditation Testing compliance Program during the warranty period. This service can be
performed through our company and authorized dealers.

SERVICE
For optimal performance, product service should be performed only by qualified service personnel.
Technical Services representatives can be reached for fixations and are dispatched for required
maintenance by calling 0086-574-87801003, 87800002. Customers outside China should contact their
local factory-authorized distributor for service.

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COMPLEMENTARY NOTICE
Since our company, conducts a continuous product improvement program, circuit and component

improvements are sometimes incorporated into equipment before they can be incorporated into the

printed manuals. This manual contains proprietary information, repairs and authorized modifications

should be performed only by qualified service personnel to maintain your warranty and to avoid creating

safety hazards. We cannot assume responsibility for any conditions affecting the proper operation of this

equipment which may result from unauthorized repair modification. Therefore, some parts used in your

equipment may be different than those which appear in the parts list of this manual. This sometimes

occurs due to difficulty in parts procurement, but does not alter the function of the equipment

The device, accessories and the packaging have to be disposed of waste correctly at the end of the

usage. Please follow Local Ordinances or Regulations for disposal.

TABLE OF DEFINITIONS AND SYMBOLS


TECHNICAL DEFINITIONS

SKIN TEMPERATURE SENSOR: A sensing device including the link with the equipment intended to

measure the infant’s skin temperature.

INCUBATOR TEMPERATURE: Air temperature at a point 10cm above and centered over the mattress

surface.

CONTROL TEMPERATURE: The temperature set at the temperature control.

AVERAGE INCUBATOR TEMPERATURE: The average of the maximum and minimum Incubator

temperatures achieved during Temperature Condition.

STEADY TEMPERATURE CONDITION: A condition which is reached when the temperature does not

vary by more than 1℃ over a period of 1 hour.

TEMPERATURE ALARM CHECKOUT STATE: The difference between real temperature and control

temperature is within ±0.5℃ and such state lasts for over 10 minutes. The equipment must stay in such

state when check up the alarm about temperature

TEMPERATURE UNIFORMITY: The amount by which the average temperature at each of four points

10cm above the mattress surface differs from the Average incubator Temperature at steady

Temperature Condition. The four points are the centers of four quadrants formed by lines that divide the

width and length of the mattress surface.


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TEMPERATURE VARIABILITY: The variability of the Incubator Temperature that will be observed over

a one hour period after Incubator Temperature Equilibrium has been reached.
TEMPERATURE RISING TIME: The time required for the Incubator Temperature to rise 11℃, when the
Air Control Temperature is at least 12℃ above ambient.

NOTE, IMPORTANT, CAUTION AND WARNING

NOTE: A note is inserted in text to point out procedures or conditions, which may otherwise be

misinterpreted or overlooked. A note may also be used to clarify apparently contradictory or

confusing situations.

IMPORTANT: Similar to a Note but be used where greater emphasis is required.

CAUTION: A caution is inserted in text to call attention of a procedure which, It not followed

exactly, can lead to damage or destruction of the equipment.

WARNING: A warning is inserted in text to call attention to dangerous or hazardous conditions

inherent to the operation, cleaning, and maintenance of the equipment which may result in

personal Injury or death of the operator or patient.

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SYMBOLS
Attention, Consult Accompanying Documents.

Class I Equipment Type BF Applied Part


CLASS I

On (Connection to the mains) Off (Disconnection to the mains)

On (Only For A Part Of Equipment) Off (Only For A Part Of Equipment)

RS-232 RS-232 Connector


220-230V~/50Hz AC Power 220-230V, 50Hz

High temperature warning label Protective Earth (Ground)

Earth (Ground) Weight Limit

Heating Power Indicator Mattress Tilt Direction

Low Water Level High Water Level

Air Mode Key Baby Mode Key

Silence / Reset Key Keypad Key

Set Up Key Set Down Key

Temperature override mode


Lower device’s height >37℃ selection key

Raise device’s height T 400mAL/250V Type T Fuse 400mAL/250V

F 5AH/250V Type F Fuse 5AH/250V F 6.3AH/250V Fuse Type F 6.3AH/250V

T 160mAL/250V Type T Fuse 160mAL/250V T 800mAL/250V Type T Fuse 800mAL/250V

SN Serial Number Date Of Manufacture

CE Marking

220-230V~/50Hz MAX:1.6A Auxiliary mains output, MAX:1.6A

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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

SEASONAL SAFETY CHECK


1. Please clean the plug of power cord at least once a year. Too much dust on plug may cause the fire.

2. The following safety checks should be performed at least every 12 months by a qualified person who

has adequate training, knowledge, and practical experience to perform these tests. The data should be

recorded in an equipment log.

①. Inspect the equipment and accessories for mechanical and functional damage.

②. Inspect the safety relevant labels for legibility.

③. Inspect the fuse to verify compliance with rated current and breaking characteristics.

④. Verify that the device functions properly as described in the instructions for use.

⑤. Test the protection earth resistance according IEC 60601-1:1988 + A1:1991 + A2:1995: Limit

0.1Ω.

⑥. Test the earth leakage current according IEC 60601-1:1988 + A1:1991 + A2:1995: Limit: NC

500μA, SFC: 1000μA.

⑦. Test the enclosure leakage current according to IEC 60601-1:1988 + A1:1991 + A2:1995: Limit:

NC 100μA, SFC: 500μA.

⑧. Test the patient leakage current according IEC 60601-1:1988 + A1:1991 + A2:1995: Limit: for

a.c.: 100μA (BF), for d.c.: 10μA (BF).

⑨. Test the patient leakage current under single fault condition with mains voltage on the applied

part according IEC 60601-1:1988 + A1:1991 + A2:1995: Limit: for a.c.:500μA (BF), for d.c.: 50μA (BF).

⑩. According to the test methods of IEC 60601-1:1988 + A1:1991 + A2:1995, the patient leakage

current (net voltage should be added on the applied part) of the testing device must less than 5000μA.
11 . Test the patient auxiliary leakage current according IEC 60601-1:1988 + A1:1991+ A2:1995:

Limit: NC for a.c.: 100μA (BF), for d.c.: 10μA (BF).SFC 500μA (BF), for d.c.: 50μA (BF).

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TABLE OF CONTENTS
SECTION PAGE
1. GENERAL INFORMATION…………………………………………………………………………………1-1
1.1 INTRODUCTION……………………………………………………………………………………………1-1
1.2 DESCRIPTION……………………………………………………………………………………………1-1
1.3 ACCESSORIES……………………………………………………………………………………………1-1

2. INSTALLATION………………………………………………………………………………………………2-1
2.1 UNPACKING………………………………………………………………………………………………2-1
2.2 ASSEMBLING ………………………………………………………………………………………………2-1
2.3 OPERTION CHECKOUT PROCEDURES ………………………………………………………………2-6

3.TECHNICAL INFORMATION………………………………………………………………………………3-1
3.1 SPECIFICATION……………………………………………………………………………………………3-1
3.2 WORKING PRINCIPLE……………………………………………………………………………………3-3

4. PREVENTIVE MAINTENANCE……………………………………………………………………………4-1
4.1 GENERAL……………………………………………………………………………………………………4-1
4.2 CLEANING…………………………………………………………………………………………………4-1
4.3 STERILIZATION……………………………………………………………………………………………4-8
4.4 MAINTAINANCE……………………………………………………………………………………………4-8

5.SERVICE………………………………………………………………………………………………………5-1
5.1 GENERAL……………………………………………………………………………………………………5-1
5.2 REPLACEMENT OF ELDMENT…………………………………………………………………………5-1
5.3 SYSTEM SETTING PROCEDURES……………………………………………………………………5-2
5.4 TROUBLESHOOTING PROCEDURES…………………………………………………………………5-6

6. REPLACEMENT PARTS……………………………………………………………………………………6-1
6.1 GENERAL……………………………………………………………………………………………………6-1

7. DIAGRAMS…………………………………………………………………………………………………7-1
7.1 GENERAL……………………………………………………………………………………………………7-1

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SECTION 1
GENERAL INFORMATION
1.1 INTRODUCTION
This manual provides instructions for installation, maintenance and repair the David Infant
Incubators, Model YP-90,YP-90A, YP-90B, YP-90AB. Among these models, YP-90AB is with all
functions other models have.
This manual is intended for use only by trained, qualified service personnel. Instructions for
the operator of the equipment are provided in a separate operator’s manual.

1.2 DESCRIPTION
Based on YP-90, the Infant Incubator YP-90A added with baby mode , cabinet; the Infant
Incubator YP-90B added the Neonate Bilirubin Phototherapy Equipment; YP-90AB added with
baby mode and the Neonate Bilirubin Phototherapy Equipment, cabinet.
YP-90, YP-90B just have one kind of control mode-air mode, YP-90A, YP-90AB have 2
kinds of control mode- air mode and Baby mode. Optional part :>37℃ Temperature Override
Mode, Neonate Bilirubin Phototherapy Equipment , and Vertical Height Adjustment cabinet (VHA
cabinet) . If you donot purchase the optional part, please omit it.

1.3 ACCESSORIES
The following diagram shows the main parts of the Infant Incubator:

Neonate Bilirubin Phototherapy Equipment


I.V. Pole

Baby compartment
Shelf

Controller

Base

Mobile cabinet

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DESCRIPTION OF PART EXPLANATION

A kind of bearing part, which is used for hanging the infusion bottle.
I.V. Pole
Max. Load: 2Kg

The core part with two kinds of temperature control modes: air
mode, baby mode, and the optional function :>37°Temperature
Controller
Override Mode, and it is used for automatic controlling of heat
output, please refer to section 4 on the user's manual.

A kind of bearing part, which is used for putting some small objects.
Shelf
Max. Load: 3.5Kg
It is used for place the infant inside, including the Acrylic hood,
bassinet, and so on. The bassinet can be tilted at ±12°at the request
Baby compartment of clinical needs. The baby scale is optional part, and the Max. Load
of bassinet is 10 Kg.
Size of mattress: 630mm × 355mm

An important part of Infant Incubator, and it is mainly composed of


Base
the Aluminium tank, humidity chamber, air filter, and so on.

A bearing part for the incubator, namely stand, cabinet or VHA


cabinet of the incubator. The standard equipment for YP-90 and YP-
Mobile cabinet
90B is stand, for YP-90A and YP-90AB is cabinet. VHA cabinet is
equipped as an optional part.

It is intended for treating the bilirubin of patient.


This part is mounted on top of Infant Incubator , and its light source
Neonate Bilirubin has two kinds: fluorescent lamp and LED lamp, the user can choose
Phototherapy this.
Equipment (for YP-90B, for the Neonate Bilirubin Phototherapy Equipment with fluorescent
YP-90AB) lamp, please refer to the user’s manual XHZ-90, while for the
Neonate Bilirubin Phototherapy Equipment with LED lamp, please
refer to the user’s manual XHZ-90L.

NOTE: Size of Infant Incubator: W600×H1550×D1150mm(YP-90、YP-90B)


W650×H1560×D1440mm(YP-90A、YP-90AB)
The distance from the bassinet to the floor: 950mm
Weight of Infant Incubator:65Kg(YP-90)
103Kg(YP-90A)
75Kg(YP-90B)
116Kg(YP-90AB)

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SECTION 2
INSTALLATION

2.1 UNPACKING
Generally, the Infant Incubator is usually packed to two cartons: main body and fixed cabinet or

Vertical Height Adjustment cabinet(VHA cabinet). When taking out the equipment from the cartons, take

care not to damage the spare parts of the Infant Incubator.

2.2 ASSEMBLING
At least two professionals are required to do the installation of the Infant Incubator with spanners.
1. Install the main body onto the fixed stand/cabinet or Vertical Height Adjustment cabinet
A. The installation of main body onto the fixed stand/ cabinet
a. Assembling of fixed stand
1). See figure 2.1, fixed Connecting crosspiece to Left stand and Right stand with Hexagon bolt,
Spring Washer, Flat Washer, external teeth serrated lock washer.
2). See figure 2.1, Inverting Square frame, place the fixed Left and Right stand on Square frame, and
make the bolt and flat washer through the inner board of left stand from the bottom of t Square frame, and
make the Left stand connect Square frame, and fix the outer side of left stand on the frame with bolt,
Spring Washer, Flat Washer. Installation of the right stand is as same as the Left stand.
3). Connect the casters and left and right stand firmly with spring washer 12, flat washer 12
respectively.

NOTE: The wheels with brakes should be installed on the front of stand (longer part of stand is the
front part).
Wheel
Hex head screw M8-20 Spring washer 12
Spring washer 8
Flat washer 12
Flat washer 8

Left stand

Connecting crosspiece Hex Nut M6


Spring washer 6
Flat washer 6
Right stand
Inboard plate
Flat washer 6
Hex head screw M6-18 Inboard plate Hex head screw M6-18
Spring washer 6

Flat washer 6 Square frame

FIGURE 2.1
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b. Install the main body onto the fixed stand


1). See figure 2.2, lock the casters with brake, and put the main body onto the fixed, and connect it
with the lock mechanism on two sides of stand.

Main body of Incubator

Lock mechanism

II

Fixed Stand
I

(Enlarged figure I) (Enlarged figure II)

wheel unlocked wheel locked hang on the lock close the lock spanner

NOTE: See Enlarged figure I, lock the casters as the arrow 1 indicates, and unlock the casters as
the arrow 2 indicates.
See Enlarged figure II, hang on the lock , and close the lock spanner.
FIGURE 2.2

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B. The installation of main body onto the cabinet


a. As figure 2.3 indicates, put on the spring washer, flat washer on the casters, and then connect with
cabinet firmly. Note: The caster with brake must be installed in front of the cabinet.

FIGURE 2.3

b. As figure 2.2 indicates, lock the casters with brake, see figure 2.4, and put the guard rail and main
body on the cabinet, and then fix them with the lock mechanism on two sides of cabinet.

Main body of incubator

Guard rail

Lock mechanism

Cabinet

FIGURE 2.4

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C. Install the main body onto the Vertical Height Adjustment Stand
a. The method of installation casters is same as part B.
b. The method of installation main body, guard rail on the Vertical Height Adjustment cabinet same as
part B.
c. After installation, insert the power cord on the right side of Vertical Height Adjustment cabinet into
the power socket in figure 4.2.

Main body of incubator

Power cord

Guard rail

Lock mechanism

The VHA Stand

FIGURE 2.5

The guard rail ensure grounding through bolt,therefore, fixing the guard
railon the cabinet with bolts.

WARNING
Firm the main body onto the fixed cabinet or Vertical Height Adjustment cabinet with lock
mechanism. If not, it will cause the main body to deviate from the fixed cabinet or Vertical
Height Adjustment cabinet when the cabinet tilts, especially when the hood is open.

2. Install the NEONATE BILIRUBIN PHOTOTHERAPY EQUIPMENT, I.V. Pole and shelf
A. Install the NEONATE BILIRUBIN PHOTOTHERAPY EQUIPMENT
Please refer to the method of installation for incubator mounted PHOTOTHERAPY unit XHZ-90 and
XHZ-90L in the accompanying documents.
B. Install I.V. Pole
1) Install the I.V. Pole beside the incubator as figure 2.6 indicates, and then adjust the hook to a
proper height, fix it with the turnbuckle.
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Hexagon bolt

Fixed seat

Infusion rod

Step 1: loose the hexagon bolts on the fixed seat with spanner, insert the I.V. Pole to the bottom, and fix
the bolt to fasten the infusion rod.

Hook For Infusion Rod

Hexagon Bolt

Step 2: Tight the hexagon bolts on the Step 3: Rotate the hook into the I.V. Pole,
bottom of infusion rod to fix the rod. and then tighten the hexagon bolts.
FIGURE 2.6
C. Install shelf
Unscrew the hexagon bolts on the fixed seat for shelf, See figure 2.7, and put on the fixed seat on the
infusion rod, see Enlarged figure A, to make sure the top of fixed seat and the position limit mark on the
rod is on same level. And then reinstall the hexagon bolt on the fixed seat.

ENLARGED FIGURE A
Infusion Rod position limit mark

A
Hexagon Bolt
Fixed Seat

NOTE: when installing the shelf, the side with note label should face the front of incubator.
FIGURE 2.7

3. Insert the power cord


Insert the power cord into the socket of general power supply on the right side of main body; For the
VHA stand, Insert the power cord into the socket of general power supply on the VHA stand.
Check the WARMER according to the instruction in section 2.3.

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2.3 OPERATION CHECKOUT PROCEDURE

WARNING
1. Please stop using this model once some function lost or the spare parts for front
access panel is loose.
2. set temperature must be high 3℃ than ambient temperature. And then you can
proceed this checkout procedure.

Please proceed the following checkout procedure each time before operation.

A. Check caster
Check whether the caster can drop when lifting the radiant warmer 2cm above the ground. The drop
of the caster will cause danger during transporting.
IMPORTANT: At least two persons are required, one lifts the warmers, and the other has to check
the casters. It needs Min. 140Kg to light the whole unit. Please support the stand with
block to avoid the warmer inclining if the casters drop.

B. START-UP THE CONTROLLER


Turn on the switch of the main power supply and controller, the controller gives sound “Ding”, at the
same time, the Set Temperature indicator does not indicate, while the Air Temperature indicator and
Skin Temperature indicator indicates“--.-”, it means the controller is doing self-test automatically for 5s.
After then, the Air Temperature indicator will displays air temperature, the Skin Temperature indicator
displays the baby temperature, and Set Temperature indicator displays the former set value, and the
controller can enter into the control mode automatically before turning off, and the relevant mode light will
be on.

C. CHECK POWER FAILURE ALARM


Pull off the power cord of whole unit, the Power failure alarm should active, and the “Power” light will
flash with continuous audible sound.
This operation is used for checking if the power failure is normal or not. Insert the power cord again
after finishing checking.
IMPORTANT: Make sure that the rechargeable battery is full before usage. If not full, it may cause
the power failure without the alarming indication. If full, and there is no any
indication after disconnecting the main power supply, please refer to the authorized
and qualified service personnel.

D. CHECK HEATER
Control the environment temperature at 21℃ ~ 26℃, and choose the Air Mode, and set the
temperature at 33.0 ℃, and all heat power indicator are on, and heater will output heat completely.
NOTE: When the incubator works under the set state, and continue the following operation
procedure.

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E. CHECK THE ACCURACY OF TEMPERATURE CONTROL


Select the Air Mode, and set the air temperature at 36℃, after the air temperature enters into the
STEADY TEMPERATURE CONDITION, put the calibrated temperature measuring device on the position
above 10cm from the center of mattress to measure the air temperature, compared with the indicated air
temperature to check whether the deviation between them is within 0.8℃.

F. CHECK BABY MODE

Opening

Arrow Sensor socket


The arrow sign on the plug should aim to the opening on the sensor socket so that the sensor is
inserted correctly.

1. Insert or pull out the skin sensor, you must hold the plug of skin sensor,
pulling the leads is forbidden.
2. Please do not bend the connection of sensor.

When the Air Mode works stably, change it into the Baby Mode, set temperature at 37℃. Put the
skin sensor on the center position, and the incubator will give alarm after a while. The “Sensor” alarm
light will flash with continuous audible sound, and the Set Temperature indicator will show alarm code
E0.8.
Pull off the skin temperature sensor, the sensor failure alarm should active. The “Sensor”
alarm light will flash with continuous audible sound, and the Set Temperature indicator will show alarm
code E0.5.

G. CHECK PRECISION OF SKIN TEMPERATURE SENSOR


Put the skin temperature sensor with the mercury thermograph for the accuracy with ±0.1ºC into the
water cup with the temperature as 30ºC±5ºC. Make the probe of the skin temperature sensor and the
mercury ball as closely as possible and stir enough, then read the value of mercury thermograph.
Compare the value of the skin temperature sensor and the mercury thermograph, and the deviation must
be within 0.5ºC.
NOTE: Please check again if the accuracy of the skin temperature sensor exceeds the
permissibility deviation. Please let the authorized and qualified service personnel service
machine if the accuracy the skin temperature sensor exceeds the permissibility of
deviation again.

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H. CHECK FAN MOTOR ALARM


Block the inlet port and outlet port on the left and right side of main deck, after several minutes, the
device gives alarms, the “Fan” alarm light will flash with continuous audible sound, and the Set
Temperature indicator will show alarm code E0.7.
Turn off the power supply of controller, and pull off the power cord, and take out the controller.
Reconnect the power cord, and hold the fan slightly, and turn on the switch of controller, and the fan
motor alarm occurs, the “Fan” alarm light will flash with continuous audible sound, and the Set
Temperature indicator will show alarm code E0.9.

WARNING: The temperature of heater inside controller is too high, and you can
remove the controller or touch the heater after the unit is switched off at
least 45min to avoid the burnt.

I. CHECK OVER-TEMPERATURE ALARM


In Air Mode, enter into the working state, press Up, Down and Silence/Reset key, there is no
indication on the Set Temperature indicator, and the heat power indicator is on in full, and the controller
has entered into the overtemp checkout state, and when the incubator temperature is less than 38.0℃,
the over-temperature alarm should active. The “Over” light should flash with continuous audible sound,
and the Set Temperature indicator should show alarm code E0.6. Under the state of >37℃ Override
Mode, enter into the working state, press Up, Down and Silence/Reset key, there is no indication on the
Set Temperature indicator, and the heat power indicator is on in full, and the controller has entered into
the overtemp checkout state, and when the incubator temperature is less than 40.0℃, the
over-temperature alarm should active. The “Over” light should flash with continuous audible sound, and
the Set Temperature indicator should show alarm code E0.6.
In Baby Mode, press Up, Down and Silence/Reset key, there is no indication on the Set
Temperature indicator, and the heat power indicator is on in full, and the controller has entered into the
overtemp checkout state, and when the incubator temperature is less than 40.0℃, the over-temperature
alarm should active. The “Over” light should flash with continuous audible sound, and the Set
Temperature indicator should show alarm code E0.6.

J. CHECK DEVIATION ALARM


In Air Mode, close all door and panels, set the temperature at 32 ºC. Enter TEMPERATURE ALARM
CHECKOUT STATE, fan into the hot air inside the hood. When the Air Temperature indicator indicates
35.1ºC, the HIGH deviation alarm will active. The “High” light should flash with continuous audible sound,
and the Set Temperature indicator should show alarm code E1.0; Set the temperature at 35℃, after the
device enters into the TEMPERATURE ALARM CHECKOUT STATE, open the front access panel, when
the Air Temperature indicator indicates 31.9 ºC, the low deviation alarm should active. The “Low” light
should flash with continuous audible sound, and the Set Temperature indicator should show alarm code
E1.1.

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NOTE: If the system can not enter into the TEMPERATURE ALARM CHECKOUT STATE or the air
temperature does vary within ±3℃ than the setting temperature, the deviation alarm
can not occur.

In Baby Mode, set the temperature at 35 ºC. Enter TEMPERATURE ALARM CHECKOUT STATE,
put the skin sensor into the water cup at 37 ºC. When the skin temperature indicates 36.1 ºC, the high
deviation alarm will active. The “High” light should flash with continuous audible sound, and the Set
Temperature indicator should show alarm code E1.0; Set the temperature at 35℃, after the device
enters into the TEMPERATURE ALARM CHECKOUT STATE, put the skin sensor into the water cup at
temperature 33℃, when the skin temperature indicates to 33.9ºC, the low deviation alarm should active.
The “Low” light should flash with continuous audible sound, and the Set Temperature indicator should
show alarm code E1.1.
NOTE: If the system can not enter into the TEMPERATURE ALARM CHECKOUT STATE or the
baby temperature does vary within ±1℃ than the setting temperature, the deviation
alarm can not occur.

K. CHECK THE HOOD OPERATION

See the following figure, raise the hood until you hear the sound “kata”, and the hood is in the lock

state. Press the lock downward as the arrow indicates so that the hood can return the original position.

CAUTION: Before raise the hood, ensure all accessories is disconnected to avoid interfere

operating.

Disconnect the skin sensor, slowly tilt the pressing the lock as the arrow indicates, and close

Hood back until the Hood locks in place. the hood slowly.

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L. CHECK FRONT ACCESS PANEL

The Pawl Latch

LOCKED UNLOCK
Rotate the panel Latches and open the Access Pane to the full open position (rotate downward).
Close the Access Panel and rotate both latches until they are fully locked. Both latches must be fully
locked to avoid accidental opening of the panel.

M. CHECK IRIS ENTRY PORTS

Rotate the outer ring of each entry Port, the port should be open and close as rotation is continued
through 360 degree.

N. CHECK THE LATCH AND GASKET OF ACCESS DOOR

Press on-off of each access door to open it automatically and check the seal of gaskets.

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O. CHECK MATTRESS TILT MECHANISM

The mattress tilt mechanism to adjust it.

P. CHECK BASSINET

Open the Access Panel and slide it out to the fully extended position indicated by the arrow. Lean on
Mattress Tray to make sure it is properly supported to provide a firm infant platform. Return the mattress
and close Access Panel.

Q. CHECK THE AIR INTAKE FILTER


Loosen the two thumb screws of the Air Intake Filter Cover and remove the cover and inspect the
filter, if dirty, it should be cleaned. Put the filter cover back.

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WARNING: A dirty Air Intake filter may affect oxygen concentration and/or cause Carbon
Dioxide build-up. The filter must be checked on a routine basis and changed at
least every two months.

R. CHECK THE HIGHT ADJUSTMENT OF THE CABINET


Step the Up and Down button with your feet to adjust the height of whole unit.
Down foot button

Up foot button

S. CHECK OXYGEN INPUT VALVE


Connect the oxygen tube on the monitor with the oxygen input valve on back of incubator (see

following figure), and make sure its seal. Input the 8lpm of oxygen, monitor it with a calibrated oxygen

analyzer inside hood, check whether the indicated value of oxygen analyzer reach the predicted level as

indicated on the oxygen concentration table.

T. CHECKOUT PROCEDURE ENDS

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SECTION 3
TECHNICAL INFORMATION
3.1 SPECIFICATION
Specifications for the Incubators are provided in Table 3.1. All specifications maybe subject to
change without advance notice. Open Access Doors and Front Panel or change Mattress obliquity,
which can alter the air flow pattern, may affect temperature uniformity, temperature variability, the
correlation of the Incubator temperature reading to center mattress temperature and infant skin
temperature.
TABLE 3.1 SPECIFICATIONS

This equipment belongs to Class I, Type BF applied part, normal device (IP20) continuously
operated.
Power Requirements……………………………………………………………………AC220V-230V/50Hz
Power Output………………………………………………………………………………………………850W
Heater Power Output……………………………………………………………………………377W/240V
POWER Output Socket……………………………………AC220V-230V,50Hz, MAX. CURRENT 1.6A
Heater Power Display…………………………………………0 to 100%, adjustable in 10% increments
Protectively Earthed……………………………………………………………………………< 0.1Ω
Earth Leakage Current…………………………………………………Normal condition: < 0.5 mA
Single Fault Condition: < 1mA
Patient Leakage Current………………………………………………Normal Condition: < 0.1mA
Single Fault Condition: < 0.5mA
Patient Leakage Current ……………………………………………Single Fault Condition: < 5mA
(Mains Voltage On The Applied Part )
Temperature control modes………………………………………………………………………Air mode
Baby mode
Air Temperature Control range…………………………………………………………………25℃~37℃
override mode: 37℃~39℃(if applicable)
Baby Temperature Control range………………………………………………………………34℃~37℃
override mode: 37℃~38℃(if applicable)
Temperature sensor display range………………………………………………………………5℃~65℃
Temperature rise Time*(environment temperature is +22℃) ………………………………… ≤30min
Temperature Variation*…………………………………………………………………………≤0.5℃
Temperature Uniformity (mattress is on the horizental position)………………………≤0.8℃
Temperature Uniformity (mattress is on a tilt) ……………………………………………≤1.0℃
Accuracy of skin temperature sensor………………………………………………………≤0.3℃
Correlation of displayed incubator temperature to actual incubator temperature…≤0.8℃

ALARM (SEE SECTION 3.2)


General Power alarm
Air temperature sensor failure………………………………………………………………………Alarm code E0.1
The isolated air sensor failure…………………………………………………………Alarm code E0.2
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TABLE 1.1 SPECIFICATIONS (continued)

Deviation of air and isolated sensor failure……………………………………………Alarm code E0.3


Air flow temperature sensor failure………………………………………………………Alarm code E0.4
Skin temperature sensor failure…………………………………………………………Alarm code E0.5
Over-temp failure……………………………………………………………………………Alarm code E0.6
Air cycle failure ……………………………………………………………………………Alarm code E0.7
Wrong position of skin sensor failure……………………………………………………Alarm code E0.8
Fan motor failure……………………………………………………………………………Alarm code E0.9
High deviation alarm………………………………………………………………………Alarm code E1.0
Low deviation alarm…………………………………………………………………………Alarm code E1.1
Internal system failure………………………………………………………..Alarm code H0.1~H1.3

ENVIRONMENT TEMPERATURE
Operating Range…………………………………………………………………………………+20~+30℃
Storage Range……………………………………………………………………………………-40~+55℃

ENVIRONMENT HUMIDITY
Operating Range……………………………………………………………………………………30-75%RH
Storage Range………………………………………………………………………………………< 93%RH

ATMOSPHERIC PRESSUR
Shipment and Store atmospheric pressure range……………………………………500hPa-1060hPa
Operating atmospheric pressure range………………………………………………700hPa-1060hPa

AIR VELOCITY
Ambient Air Velocity…………………………………………………………………………………< 0.3m/s

OTHER SPECIFICATION
Noise level within Hood Environment…………………………………………………………< 50dB(A)
Related ambient noise should be <60 dB(A)
Carbon dioxide(CO2) level within the hood……………………Less than0.5% when a mixture of CO2
in air is delivered at 750ml/min at a point 10cm above the center of the mattress.
Air Velocity Over Mattress………………………………………………………………less than 0.35m/s

Lifetime of product……………………………………………………………………………………8 years


(Lifetime means the period from sell-by date to the date of discarding as useless.)

SILENCE/RESET KEY
Press to silence the alarming, press twice to reset alarming.
Silence………………………………………………………………………………silence alarming for 4min,
alarming will silence if there is any other alarming actives
Reset……………………………………………………silence alarming to come back to the setting state

*Refer to Table of Definitions and Symbols

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3.2 WORKING PRINCIPLE

3.2.1 General
This section contains a functional description and detailed theory of operation of the equipment. A
system block diagram of the Controller is shown in Figure 3.2 and 3.3.
The control of temperature is achieved by means of air circulation system as shown in Figure 3.1.
A controlled amount of room air is drawn through the air intake filter by means of the motor-driven
impeller on the Controller and then drawn back to motor though air return filter. Circulated air flows
through temperature sensing sensor. Temperature Controller automatically modulates the temperature
inside Hood according to the temperature sensed by the air temperature sensing sensor.
Heat output control under air mode: control the output of heater according to the air temperature
automatically;
Heat output control under baby mode: control the output of heater according to the skin
temperature automatically.

FIGURE 3.1

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Keypad control

Indicator

Fan motor checking


I/O control
Temperature heater
A
control A
MAIN
MCU

Air Temperature sensor

ADC
Skin temperature sensor

Air flow temperature sensor

ADC
Isolated temperature sensor
AUXILIARY
MCU

Temperature heater control B

FIGURE 3.2 CONTROL BLOCK DIAGRAM

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Start
INT1

Initialization
Real timer

Data display
Return

INT0
YES
Key input

ADC Sampling
Key handling
NO
Return

Data handling

Timer interruption

YES Timer
Trouble checking

Return
Alarm
NO identification
Series port
interruption
Heating control

Data transfer

Data display

Return

FIGURE 3.3 PROCEDURE BLOCK DIAGRAM

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3.2.2 Temperature Control


In baby Mode, the controller will control the incubator temperature automaticlly to keep the air
temperature close to the set value. Comparing the air temperature and the air set temperature, the
controller will adjust the heat output proportion to keep the heat balance inside hood. The other probe
inside of air sensor is regarded as the isolated temperature sensor, when set temperature is < 37ºC
incubator temperature must be ≤38.0ºC (while when set temperature is > 37ºC incubator temperature
must be ≤40.0ºC ), the heater is cut off automatically.
In Air Mode, the controller will control the incubator temperature automaticlly to keep the skin
temperature close to the set value. Skin sensor is attached to the skin of patient. Comparing the skin
temperature and the skin set temperature, the controller will adjust the heat output proportion to keep
the heat balance inside hood. In the whole baby mode, the isolated temperature sensor of air sensor is
always monitor the inside temperature, when the incubator temperature is ≤40ºC, the heater is cut off
automatically.
When the baby mode is working, if the skin temperature sensor drops from the socket, the skin
temperature indicator displays “--.-”, the sensor alarm actives and the heater is cut off automatically.

3.2.3 Alarm
Alarm is used for monitoring the temperature control system state. The system will check the state
by the alarm checkout procedure. When the checked data is abnormal, it will alarm. Table 3.2 listed
alarm condition.

TABLE 3.2 ALARM

ALARM MESSAGE DESCRIPTION

If the mains power supply fails or no power supply, the “POWER”


Power Failure indicator is on
alarm with audible and visual will active.

In air mode, If short-circuit or open-circuit or bad connection occurs


Code on the air temperature sensor, at the same time, heater stops
E0.1 working, press Silence/Reset Key to clear alarming for 4min,
please refer to the service part.

If short-circuit or open-circuit or bad connection occurs on the


Sensor Alarm Code isolated temperature sensor, at the same time, heater stops
indicator is on E0.2 working, press Silence/Reset Key to clear alarming for 4min, please
refer to the service part.

If the deviation between the air temperature and isolated


Code temperature sensor is more than 0.8℃, at the same time, heater
E0.3 stops working, press Silence/Reset Key to clear alarming for 4min,
please refer to the service part.

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TABLE 3.2 ALARM

ALARM MESSAGE DESCRIPTION

If short-circuit or open-circuit or bad connection occurs on the air flow


Code temperature sensor, at the same time, heater stops working, press
E0.4 Silence/Reset Key to clear alarming for 4min, please refer to the
Sensor Alarm service part.
indicator is on In baby mode, If short-circuit or open-circuit or bad connection occurs
Code on the skin temperature sensor, at the same time, heater stops
E0.5 working, press Silence/Reset Key to clear alarming for 4min, please
refer to the service part.

In the air mode, when the incubator temperature is less than 38℃ (set
temperature <37℃) or less than 40℃(set temperature >37℃), at
the same time, heater stops working, press Silence/Reset Key to
clear alarming for 4min, it can not reset after clearing the failure,
Over-Temp press Silence/Reset Key to clear alarming
Code
Alarm indicator is
E0.6
on
In the Baby mode, when the incubator temperature is less than 40℃,
at the same time, heater stops working, press Silence/Reset Key to
clear alarming for 4min, it can not reset after clearing the failure,
press Silence/Reset Key to clear alarming

The cycle air flow way of incubator is blocked. at the same time, heater
Fan alarm indicator Code
stops working, press Silence/Reset Key to clear alarming for 4min, it
is on E0.7
can reset when the failure does not exist.

In baby mode, If the temperature of skin temperature sensor is always


Sensor Alarm Code lower 2℃ than the set temperature or more, heater stops working,
indicator is on E0.8 press Silence/Reset Key to clear alarming for 4min, it can reset
when the failure does not exist.
When the fan motor stops working, at the same time, heater stops
working, press Silence/Reset Key to clear alarming for 4min, please
refer to the service part.
Fan alarm indicator code
is on E0.9
When the wind speed is lower than 1000rpm, at the same time, heater
stops working, press Silence/Reset Key to clear alarming for 4min,
please refer to the service part.

In air mode, If the air temperature is higher 3℃ than the set


temperature, heater stops working, press Silence/Reset Key to clear
HIGH Deviation alarming for 4min, it can reset when the failure does not exist.
Code
Alarm indicator
E1.0
is on In baby mode, If the air temperature is higher 1℃ than the set
temperature, heater stops working, press Silence/Reset Key to clear
alarming for 4min, it can reset when the failure does not exist.

In air mode, If the air temperature is lower 3℃ than the set


LOW Deviation
Code temperature. At this time, the heater keeps working, press
Alarm indicator is
E1.1 Silence/Reset Key to clear alarming for 4min, it can reset when the
on
failure does not exist.

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TABLE 3.1 ALARM (CONTINUE)

ALARM MESSAGE DESCRIPTION

ROM inside of main MCU fails. At this time, the heater will stop working ,
Code
press Silence/Reset Key to clear alarming for 4min, please refer to the
H0.1
service part.

Internal system inside of main MCU fails. At this time, the heater will stop
Code
working, press Silence/Reset Key to clear alarming for 4min, please refer
H0.2
to the service part.

Communication of main and auxiliary MCU A fails, At this time, the heater
Code
will stop working, press Silence/Reset Key to clear alarming for 4min,
H0.3
please refer to the service part.

ROM inside of auxiliary MCU fails, At this time, the heater will stop
Code
working, press Silence/Reset Key to clear alarming for 4min, please
H0.4
refer to the service part.
Internal system inside of auxiliary MCU fails, At this time, the heater will
Code
stop working, press Silence/Reset Key to clear alarming for 4min, please
H0.5
refer to the service part.
E2ROM inside main MCU fails, At this time, the heater will stop working ,
Code
press Silence/Reset Key to clear alarming for 4min, please refer to the
H0.6
service part.
SRAM failure (including system cord failure). At this time, the heater will
Code
stop working, press Silence/Reset Key to clear alarming for 4min, please
H0.7
refer to the service part.
The system
Main ADC failure(e.g., auxiliary system TLV2548, including wrong sample,
indicator is on
Code chip damage, no response and so on). At this time, the heater will stop
H0.8 working, press Silence/Reset Key to clear alarming for 4min, please
refer to the service part.
Auxiliary ADC failure(e.g., auxiliary system TLV2544, including wrong
Code sample, chip damage, no response and so on). At this time, the heater
H0.9 will stop working, press Silence/Reset Key to clear alarming for 4min,
please refer to the service part.
Heat circuit failure(e.g., heater, solid relay, mechanical relay and all
Code control circuit fails). At this time, the heater will stop working, press
H1.0 Silence/Reset Key to clear alarming for 4min, please refer to the service
part.

The timer RTC inside the system fails or is not accurate, At this time, the
Code
heater will stop working, press Silence/Reset Key to clear alarming for
H1.1
4min, please refer to the service part.

If the keyboard circuit is broken, At this time, the heater will stop working,
Code
press Silence/Reset Key to clear alarming for 4min, please refer to the
H1.2
service part.

If the battery inside of the controller is error, At this time, the heater will
Code
stop working, press Silence/Reset Key to clear alarming for 4min, please
H1.3
refer to the service part.

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SECTION 4
CLEANING AND MAINTENANCE
4.1 GENERAL
The section provides cleaning and maintenance instructions.

WARNING
1.Disconnect all the connections with oxygen feeding device before cleaning and
maintenance. Cleaning or maintenance in the environment full with oxygen will cause
fire or explosion.
2. The incubator with cabinet adopts the connector of power cord as the isolation
mains power supply, therefore, to make sure the safety, and pull off all power cord
before cleaning.

4.2 CLEANING
This device must be cleaned and sterilized for the first time for initial use, or after used it for
one week.

4.2.1 DISASSEMBLY BEFORE CLEANING


NOTE: Please do not assemble the spare parts for regular cleaning, and it is unnecessary
to depart the base and the cabinet. If need to disassemble, please refer to the
section about assemble.
A. Remove the controller
Disconnect the Power Cord and Sensors from the side of the Incubator. Release the latch on
each side of the Controller as shown in Figure 4.1 to take out the controller.

Latch

Take out the Temperature Controller as


indicated by the arrow.

WARNING: The controller can be taken out from the incubator, when the
Spanner pull out to >90° direction.

WARNING: The Controller heater can be sufficiently hot to cause burns;


avoid removing the Controller or touching the heater until the
unit has been switched off for at least 45 minutes.

FIGURE 4.1
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B. Remove the bassinet


See figure 4.2, Push bassinet inward and raise it as the arrow 1 indicates, and remove the
bassinet as the arrow 2 indicates and remove the bed sheet.

FIGURE 4.2
C. Remove the Seal of the Main Deck
Refer to figure 4.3, rotate the knob to the unlocked position , and take out the Seal of the
Main Deck.

LOCKED UNLOCKED

FIGURE 4.3
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D. Remove Air Intake Tube Connector


See Figure 4.4, Move the Air Intake Tube out in direction of arrow 2 after disconnecting Air
Intake Tube from Air Tube Connector in direction of arrow 1 .

FIGURE 4.4
E. See figure 4.6, take out the Humidity baffle. See step P in section 2.3, remove 2pcs bolts
on the air filter cover, and take out the air filter.
F. Remove the Access door gasket and Access door cuff, and Iris port sleeve from hood.
G. Remove the soft tubing from hood.

4.2.2 CLEANING PROCEDURE


CAUTION: Some chemical cleaning agents may be conductive and/or leave a residue
which may permit a build-up of dust or dirt which may be conductive. Do not
permit cleaning agents to contact electrical components. Do not spray
cleaning solutions onto any of those surfaces.
A. Clean the skin temperature sensor
Use a disinfectant-detergent to thoroughly clean all surfaces; then dry with a clean cloth or
paper towel.

CAUTION: Do not steep Sensor into disinfectant-detergent.

B. Clean the Soft tubing, Main Deck Seal, Gaskets, Iris Port Sleeves, Air Intake Tube

Allow parts to soak as recommended by the cleaning solution’s manufacturer, then remove
them and dry completely with a clean cloth or paper tower.
C. Clean the Hood

Use a disinfectant-detergent to thoroughly clean all surfaces, including all holes, indentations,
Access Doors and Iris Ports then dry them with a clean cloth or paper towel.

CAUTION: Alcohol can cause crazing of the clear Acrylic panel. Do not use alcohol,
acetone, or any organic solvents for cleaning. Do not expose the panel
assembly to direct ultraviolet radiation.

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D. Clean the controller


Use detergent to clean the all surfaces thoroughly, then be especially careful when cleaning
fans, heater and surface of air temperature sensor. Then dry them with clean cloth.
CAUTION: Pay particular attention to avoid liquid seeping into the Controller Hood.
clean the surface of controller after the heater becomes cold.

WARNING: Failure to clean the Heater and Fan Impeller could result in sufficient lint build-
up to reduce airflow, which will affect temperature control and cause high CO2
concentration.

E. Clean the bassinet, Main Deck, shelf


Use a disinfectant-detergent to thoroughly clean all surfaces then dry them with a clean cloth
or paper towel.

CAUTION: Do not lubricate the Mattress Tilt Mechanism with oil or other potentially

F. Clean Mattress Cover


Use a disinfectant-detergent to thoroughly clean it and sun it after washing it with clean water.
G. Clean Air filter
Use a disinfectant-detergent to thoroughly clean all surfaces, including all holes, indentations,
Access Doors and Iris Ports then dry them with a clean cloth or paper towel. If the air filter is dirt
or is used for more than 2 months, please replace it.
H. Clean Water tank and Humidity chamber fill spout
Fill the humidity chamber with a disinfectant-detergent, completely cleaning the water
chamber and cup inside and outside. (see figure 5.5)Drain the humidity chamber, scrub it
thoroughly, including all indentations, then try the chamber and water cup with a clean cloth or
paper towel. After scrubbing, continuous rotating water cup per counter-clockwise until it take out
for separate scrubbing.

FIGURE 4.5

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I. Clean NEONATE BILIRUBIN OHOTOTHERAPY EQUIPMENT


See the user’s manual for XHZ-90 and XZH-90L.
J. Clean surface of device
Use a disinfectant-detergent to thoroughly clean all surfaces, including all holes, indentations,
Access Doors and Iris Ports then dry them with a clean cloth or paper towel.

4.2.3 REASSEMBLY AFTER CLEANING


NOTE: Before reassembling parts into Incubator, check carefully if there is any crack or
damage. Some disinfectant-detergent may cause crazing of plastic parts in
Incubator.
A. Install Buffer, Humidity chamber fill spout, Air Filter
Place the Buffer into Trough as described in Figure 4.6 in correct direction. Humidity
chamber fill spout is rotated clockwise to its original position and placed into the Air Filter Cover.
All the screws should be tightened.

Correct Position Wrong Position

FIGURE 4.6
B. The Air Intake Tube should be installed by reversing the procedure , Installed Air Intake

Tube must comply to Figure 4.7.

NOTE: Air Intake Tube must be placed inside the Air Intake Tube Connector and

completely sealed.

FIGURE 4.7

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C. Place Main Deck back and install the seal on it.

WARNING: Be sure the two thumb screws that hold the bassinet are tightened. The
right side and the wrong side of seal must be placed in the right
position, and make sure the airproof to avoid the inepuality of heating
towards the bed.

D. Install Controller back according the oposite order , see figure 4.1.
Controller is the key unit of Incubator and must be installed carefully.
Insert Controller into Base Assembly. After the whole part is inserted into Base Assembly,
depress the snaps at both sides of Controller until they are parallel to the side then pull the
Controller outward. If the Controller is not loosened, it is already locked. (See Figure 4.8)

CORRECT INSTALLATION STATE

FIGURE 4.8

E. Rotating the iris entry sleeves , see figure 4.9.

Step 1: Install the elastic band over the inner ring of the port housing. Fold back and slip
elastic band over the outer ring of the port housing.

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Step 2: Rotate outer ring to close. If properly installed, the sleeve will open again if rotation is
reversed.
FIGURE 4.9

F. See figure 4.10, install the Access door gasket, and then install the Access door cuff.
access door gasket, inner wall of hood, Access door wall, outside wall of hood, installation groove
of Access door cuff.
Access door wall

Inner wall of hood


Access door gasket

Outside wall of hood

Installation groove of Access door cuff

FIGURE 4.10

G. Install the soft tubing in figure 4.11.


NOTE: The opening of soft tubing should face outward.

FIGURE 4.11
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H. Install the Mattress cover with the mattress, and put the bassinet inside hood according to

the oposite order. (see Figure 4.2)

WARNING: Place the bassinet as the label indicates on the infant bed.

4.3 STERILIZATION
NOTE: Please do not steam autoclave.
Please sterilize under low temperature, e.g., gas sterilization.
Clean the incubator before gas sterilization.

WARNING: Please remove the controller when do gas sterilization, or else, it will cause
danger.
After gas sterilization, there will be ventilation of 16 ~ 24hrs, and then put back the controller.
During the whole ventilation, the incubator shoule work under the dry environment of 32℃~ 35℃.
After ventilation, please cover the dustproof cover if do not use the infant incubator.
CAUTION: The temperature of sterilization should not exceed 54.5℃.
IMPORTANT: Please check all parts prior to use.

4.4 MAINTENANCE

Please check the condition of the build-in rechargeable battery before the first use of device
or in the alternation of device using.
A. Operate the unit for a period of 12 to 24 hours.
B. Trigger a power failure alarm by disconnecting the AC power cord.
C. The power failure alarm should activate and continue to alarm for at least 10 minutes.
D. Reconnect the unit to the AC line and recharge the battery.
If the power failure alarm cannot last more than 10 minutes, please replace the rechargeable
battery. For the replacement of battery, please refer to section 5.

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SECTION 5
SERVICE
5.1 GENERAL
This section provides system setting procedure and the troubleshooting procedure of these parts:
replacement of Fuse, Internal charging Battery and Controller.

5.2 REPLACEMENT OF ELEMENT


5.2.1 REPLACEMENT OF FUSE
Open Temperature Controller, replace the same type fuse with same specification accorind to the
label on the circuit board.

NOTE: When replacing the fuse, switch off the power supply and disconnect the power cord.

5.2.2 REPLACEMENT OF INTERNAL BATTERY


See figure 5.1, Open Controller, and disonnect the battery fastener and the internal charing battery,
and take out the baffle to replace the battery.

Battery Fastene Internal Charing Battery Baffle

FIGURE 5.1
NOTICE: 1.During replacing the internal battery, the plastic washer should be placed the original
position, and keep correct connection between the anode/ cathode of battery and its
fastener;the faulty connection will cause the damage to the battery and no hont for
power failure alarm.
2.Please replace theb internal battery after using it for three years.
3. Battery will be automatically charged when the temperature controller works,
charging the battery outside of the incubator is forbidden.
4.The charging battery inside the wartmer is GP17R8H Ni-MH8.4V/170mAh, to ensure
safety, do not disassemble battery. Connect the battery correctly, do not use other type
battery.
5.It will not influence battery charging and the battery capacity when the battery is full.
(Switch on controller)
6. Please do not throw the old battery into fire or water to avoid explosion or leakage.
7.Please dispose the Old battery accoring to local law, and please do not throw them
away randomly.
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5.3 SYSTEM SETTING PROCEDURES


5.3.1 GENERAL
This paragraph provides controller system setting procedure.

NOTICE: Please follow by the procedures of item 5.3.3. if it is unnecessary, please do not

change data of system setting to avoid hazards.

5.3.2 BRIEF INTRODUCTION

Controller system setting procedures listed below:

1. LED Lightness set

2. Air temperature sensor compensation

3. Air flow temperature sensor compensation

4. Skin temperature sensor compensation

5. Machine Number

6. Motor speed alarm value

7. Set value of Low deviation for air temperature

8. Set value of High deviation for air temperature

9. Set value of Low deviation for skin temperature

10. Set value of High deviation for skin temperature

11. Minimum set value of air temperature

12. Maximum set value of air temperature

13. Minimum set value of skin temperature

14. Maximum set value of skin temperature

15. Set value of Over temperature alarm (<37℃)

16. Set value of Over temperature alarm (>37℃)

17. Set value of air flow Over temperature alarm (<37℃)

18. Set value of air flow Over temperature alarm(>37℃)

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5.3.3 PROCEDURE
At first, connected power supply, press and hold Set key for 2s as soon as switch on until Air
temprature indicator displays “ --.-“, and no display on Skin and Set temprature indicator. And then,
press Up or Down until Air temprature indicator displays “78.6”, after then, press Set key to enter into
the system set screen, or press Silence/Reset key to exit.
After entering into the set screen, Set temprature indicator displays set code, Air temprature
indicator displays the specific set data.

Turn on the power switch

Press and hold the for 3s

Enter password

Press key, EXIT Press or key to enter password 78.6,


Then press key to confirm

Error Password check

YES

System setting screen

Press key or Key, set temperature indicator displays


the set code

Brightness set of indicator

Press or Key can change


current set value

END

Press key Press and together

SAVE and EXIT Return to original set

Figure 5.2

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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

CODE 00.1 LED Lightness set


Indicate the lightness , and set range is 00.1~01.5. The larger the lighter.
CODE 00.2 Air temperature sensor compensation
Set value of temperature compensation for air temperature sensor , and set range is -5.0~05.0 ,
the first figure of set value means the increasing and decreasing value. For Example, 00.2℃ means
that the air temperature adds 0.2℃ as compensation. -1.3℃ means that the air temperature reduces
1.3℃ as compensation.
CODE 00.3 Air flow temperature sensor compensation
temperature compensation for air flow temperature sensor , and set range is -5.0~05.0 , the
first figure of set value means the increasing and decreasing value. For Example, 00.2℃ means that
the air flow temperature adds 0.2℃ as compensation. -1.3℃ means that the air flow temperature
reduces 1.3℃ as compensation.
CODE 00.4 Skin temperature sensor compensation
Set value of temperature compensation for skin temperature sensor , and set range is
-5.0~05.0 , the first figure of set value means the increasing and decreasing value. For Example,
00.2℃ means that the skin temperature adds 0.2℃ as compensation. -1.3℃ means that the skin
temperature reduces 1.3℃ as compensation.
CODE 00.5 Machine Number
Set method of machine number, and set range is 00.0~02.0. For example, 00.1 measn No. 1
machine, 01.5 means No. 15.
CODE 00.6 Motor speed alarm value
Set method of fan speed, and set range is 00.0~25.5. Every 0.1 means 20 rpm. For example,
05.0 means 1000 rpm. Alarm will be active if the fan speed is lower than this value.

CODE 00.7 Set value of Low deviation for air temperature


Set method of low deviation alarm in air mode, and set range is 00.0~05.0. For example, 00.8
means 0.8 ℃.
CODE 00.8 Set value of High deviation for air temperature
Set method of high deviation alarm in air mode, and set range is 00.0~05.0. For example, 00.8
means 0.8 ℃.
CODE 00.9 Set value of low deviation for skin temperature
Set method of low deviation alarm in skin mode, and set range is 00.0~05.0. For example, 00.8
means 0.8 ℃.
CODE 01.0 Set value of high deviation for skin temperature
Set method of high deviation alarm in skin mode, and set range is 00.0~05.0. For example, 00.8
means 0.8 ℃.

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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

CODE 01.1 Minimum set value of air temperature

Set method of Minimum set value of air temperature, and set range is 20.0~34.0. For example,

25.0 means Minimum set value 25.0 ℃.

CODE 01. 2 Maximum set value of air temperature

Set method of Maximum set value of air temperature in mode of>37.0℃ , and set range is

37.0~39.0. For example, 39.0 means Maximum set value 39.0 ℃.

CODE 01.3 Minimum set value of skin temperature

Set method of Minimum set value of skin temperature, and set range is 30.0~34.0. For example,

34.0 means Minimum set value 25.0 ℃.

CODE 01.4 Maximum set value of skin temperature

Set method of Maximum set value of skin temperature in mode of>37.0℃ , and set range is

37.0~39.0. For example, 39.0 means Maximum set value 39.0 ℃.

CODE 01.5 Set value of Over temperature alarm A (<37℃)

Set method of Over temperature alarm in air mode (set temperatuer <37℃), and set range is

37.5~39.0. For example, 38.0 means over-temp alarm value 38.0 ℃.

CODE 01.6 Set value of Over temperature alarm B (>37℃)

Set method of Over temperature alarm in air mode (set temperatuer >37℃), and set range is

38.5~40.0. For example, 40.0 means over-temp alarm value 40.0 ℃.

CODE 01.7 Set value of air flow Over temperature alarm A (<37℃)

Set method of alarm value for air flow blocked (set temperatuer <37℃), and set range is

38.5~48.0. For example, 45.0 means alarm value for air flow blocked 45.0 ℃

CODE 01.8 Set value of air flow Over temperature alarm B (>37℃)

Set method of alarm value for air flow blocked (set temperatuer >37℃), and set range is 40.5~52.0.

For example, 45.0 means alarm value for air flow blocked 45.0 ℃

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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

5.4 TROUBLESHOOTING PROCEDURES


5.4.1 GENERAL
Troubleshooting guides for the Controller are provided in Paragraph 5.4.3 and Paragraph 5.4.4.
Paragraph 5.4.3 provides the alarm code when the controller alarms. Paragraph 5.4.4 provides
troubleshooting in the form of flowcharts.
z It is confirmed that the system settings are correct before troubleshooting.

5.4.2 TEST EQUIPMENT REQUIRED


The test equipment listed below is required for troubleshooting the Controller. Equivalent test
equipment may be substituted.
z Digital VOM, FLUKE 8060A
z 31.0℃ Air Temperature Simulation

Resistor
Resistor R=23166Ω/0.25W/0.5%

z 31.0℃ Air flow Temperature Simulation

Resistor
Resistor R=23166Ω/0.25W/0.5%

z 31.0℃ skin Temperature Simulation

Resistor
Resistor R=23166Ω/0.25W/0.5%

5.4.3 TROUBLESHOOTING
All alarms have the relevant alarm code except for the power ailure alarm, please refer to Table 5.1.
TABLE 5.1 ERROR CODES

EXPLANATION AND
ALARM CODE TYPE
CORRECTIVE ACTION

E0.1 Air temperature sensor failure alarm Refer to Flow chart 5.1

E0.2 Isolated temperature sensor alarm Refer to Flow chart 5.2

E0.3 Air temperature deviation failure alarm Refer to Flow chart 5.3

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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

TABLE 5.1 ERROR CODES (Continued)

EXPLANATION AND
ALARM CODE TYPE
CORRECTIVE ACTION
E0.4 Air flow sensor alarm Refer to Flow chart 5.4

E0.5 Skin temperature sensor failure alarm Refer to Flow chart 5.5

E0.6 Over temperature failure alarm Refer to Flow chart 5.6

E0.7 Air circulation failure alarm Refer to Flow chart 5.7

E0.8 Wrong position of skin sensor alarm Check the position of skin sensor

E0.9 Fan motor stop alarm Refer to Flow chart 5.8


Check whether there is heat source
E1.0 High deviation temperature failure alarm nearby, if yes, please leave far away
from the heat source.
Check the close condition of all doors
E1.1 Low deviation temperature failure alarm
and panels
H0.1 ROM failure alarm inside of Main MCU Replace Main MCU
Internal system failure alarm inside of
H0.2 Replace Main MCU
Main MCU
1. Check the connection of circuit
between the main MUC and auxiliary
H0.3 communication failure alarm MCU
2. Replace main MUC and auxiliary
MCU
H0.4 ROM failure alarm inside auxiliary MCU Replace auxiliary MCU
Internal system failure alarm inside
H0.5 Replace auxiliary MCU
auxiliary MCU
H0.6 E2PROM failure alarm Replace Main MCU

H0.7 SRAM failure alarm Replace U13 on mian board

H0.8 Main ADC failure alarm Refer to Flow chart 5.9

H0.9 Auxiliary ADC failure alarm Refer to Flow chart 5.10

H1.0 Heat system failure alarm Refer to Flow chart 5.11

H1.1 Real timer RTC failure alarm Replace U20 on mian board

When the key board of the control panel


H1.2 Keyboard fault alarm on controller short-circuit alarms, please
replace the control panel.
Inner storage battery failure alarm:
1. Check the wire connection between
H1.3 Battery failure alarm the inner storage battery and the power
board.
2. Replace the inner storage battery.

Power failure alarm Refer to Flow chart 5.12

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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

5.4.4 TROUBLESHOOTING FLOW CHART


Before troubleshooting, forst, please switch off, and disconnect the power cable, and then open the
top cover of warmer module and the back cover of column. And then connect the power cable and turn
onthe switch, at the same time, make sure that power +5V, +12V of controller, element, and all cables
are in good condition.In working state, press Up Key and Air mode Key , you can find the isolated
temperature and air flow temperarture in the air and set temperature indicator respectively. So it is easy
for service man to find the cause of trouble.

AIR TEMPERATURE SENSOR FAILURE ALARM E0.1

``

no
Good conection? Check connection of air temperature sensor,
and the wiring of all circuit board

The 31.0℃±0.2℃ Air Temperature Simulation (decade


Equal to 23166Ω±182Ω)is instead of the air
temperature sensor, turn on power supply

the temperature display is

31.0℃ and add the no

compensation temperature alarm E0.1? Replace the air temperature sensor

of system set procedure

yes

on the main board U11-6 is 2.3V? no check the connect to R21, U1-6

Yes

CHECK U11

FLOW CHART 5.1 AIR TEMPERATURE SENSOR FAILURE

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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

ISOLATED TEMPERATURE SENSOR FAILURE ALARM E0.2

``

no
Good conection? Check connection of isolated temperature
sensor, and the wiring of all circuit board

The 31.0℃±0.2℃ Air Temperature Simulation (decade


Equal to 23166Ω±182Ω)is instead of the isolated
temperature sensor, turn on power supply

See 5.4.4, the isolated no

temperature is 31.0℃ alarm E0.2? Replace the isolated temperature sensor

yes

no

on the main board U21-6 is 2.3V? check the connect to R16, U21-6

Yes

Check U21

FLOW CHART 5.2 ISOLATED TEMPERATURE SENSOR FAILURE

I2 5-9
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

Air temperature deviation failure alarm E0.3

``

no
Good conection? Check connection of isolated temperature
sensor, and the wiring of all circuit board

The 31.0℃±0.2℃ Air Temperature Simulation (decade


Equal to 23166Ω±182Ω)is instead of the air and isolated
temperature sensor, turn on power supply

See 5.4.4, check whether

The air temeprature and no

isolated tempertire is alarm E0.3? Replace sensor

added the temperature

compensation based on 31.0℃

yes

U11-6, no

on the main board U21-6 is 2.3V? check the connect to R16 and U21-6,

R21 and U11-6

Yes

Replace U11 or U21

FLOW CHART 5.3 AIR TEMPERATURE DEVIATION FAILURE

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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

Air flow sensor failure alarm E0.4

``

no
Good conection? Check connection of sensor,and the wiring of all
circuit board

The 31.0℃±0.2℃ Air Temperature Simulation (decade


Equal to 23166Ω±182Ω)is instead of air flow
temperature sensor, turn on power supply

See 5.4.4, check whether

The air temeprature and no

isolated tempertire is alarm E0.4? Replace air flow sensor

added the temperature

compensation based on 31.0℃

yes

no

on the main board U11-8 is 2.3V? check the connect to R23 and U11-8

Replace U11

FLOW CHART 5.4 AIR FLOW SENSOR FAILURE

I2 5-11
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

SKIN TEMPERATURE SENSOR FAILURE ALARM E0.5

Check connection between skin sensor


Good conection? Socket and circuit board, the connection Of all
circuit board

The 31.0℃±0.2℃ Air Temperature Simulation (decade


Equal to 23166Ω±182Ω)is instead of air flow
temperature sensor, turn on power supply

the temperature display no

is 31.0℃, added alarm E0.5? Replace the skin temperature sensor

the temperature compensation

in system set procedure

yes

no

on the main board U11-7 is 2.3V? check connect Relay R22 to U1-7

Yes

Check U11

FLOW CHART 5.5 SKIN TEMPERATURE SENSOR FAILURE

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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

Over-temp failure E0.6

yes

Is there heat source nearby? Far away from the heat source

no

yes

Air and isolated temperature Check air and isolated temperature sensor

Sensor is OK?

no

Replace air and isolated temperature sensor

FLOW CHART 5.6 OVER TEMPERATURE FAILURE

Air circulation failure alarm E0.7

Check whether the inlet

Or outlet is blocked

Check the air flow condition of inlet and outlet

FLOW CHART 5.7 AIR CIRCULAATION FAILURE

I2 5-13
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

Fan Motor Failure Alarm E0.9

Motor rotating no Motor input terminal no Check the power cord

Is AC power?

yes

yes

on the power Pulse at no Check the Capacitor no

supply board U5-2? fan detected CM is good Replace the capacitor CM

board

yes yes

no Replace the Motor

on the power Pulse at Check U5

supply board U5-3

yes

on the main no

board Pulse U12-16? check the connection between the main board

and the power supply board

yes

Check U12

FLOW CHART 5.8 FAN MOTOR FAILURE ALARM( SHEET 1 OF 2)

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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

Slow Motor Speed Alarm E0.9

yes

Motor input no

Voltage is ok? Check the power input

yes

no

Capacitor Replace the capacitor CM

CM is good

yes

Replace the motor

FLOW CHART 5.8 FAN MOTOR FAILURE ALARM ( SHEET 2 OF 2)

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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

Main ADC failure alarm H0.8

no
Crosspoint of R5
On main board Check R5, R6
and R6 is +2.5V?

Pin of U11-13 is no Check the jumper wire of


On main board +2.5V? U11-13, R5, R6

Connection of U11
On main board Check the connecting wire
and U12 is OK?

Replace U11

FLOW CHART 5.9 MAIN ADC FAILURE ALARM

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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

Auxiliary ADC failure alarm H0.9

no
Crosspoint of R14
On main board Check R14, R15
and R15 is +2.5V?

Pin of U21-9 is no Check the jumper wire of


On main board +2.5V? U21-9, R14, R15

Connection of U21 Check the connecting wire


On main board and U18 is OK?

Replace U21

FLOW CHART 5.10 AUXILIARY ADC FAILURE ALARM

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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

Heat circuit failure alarm H1.0

Disconnet power supply, measure resistance of two


terminals for heater

yes
Heater is open circuit or
Replace heater
short circuit?

no

Conneat power board and main board

Element number from here is on


power board

Connect pin 1 (ssr-ctr) and pin 3


(relay-ctr) on J8 to VCC power make two
conrol signals high level

no
Base of triode Q2, Q3 Check triode Q2, Q3
is >0.7V? and resistor R8,R9

yes

no
there +12V on solid
Replace triode
relay and control
Q2 or Q3
terminal of relay K1

yes

To sheet 2

FLOW CHART 5.11 HEAT SYSTEM FAILURE (SHEET 1 OF 4)

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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

From sheet 1

Output terminal of solid no Replace solid relay


relay and relay K1 can or relay K1
work?

yes

no
Voltage of U1-2 is
Check inductor T1
> 5mV

yes

no
Voltage of U1-1
Check U1,R1 ,C4
is >2V?

yes

no
Base of triode Q1
Check R2,R6,C5
>0.7V?

yes

no
Base of triode Q1
Repalce triode Q1
>0V?

yes

Connet pin 1 (ssr-ctr) and pin3 (relay-ctr) on J8 to GND


make two control signals high level

To sheet 3

FLOW CHART 5.11 HEAT SYSTEM FAILURE (SHEET 2 OF 4)

I2 5-19
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

From sheet 2

yes
Base of triode Q1,Q3 Check triode Q2,Q3
is 0V? and resistor R8, R9

no

Is there +12V on yes


Replace triode
control terminal of solid
Q2 or Q3
relay and relay K1

no

no
Voltage U1-2 is
Check inductor T1
0V?

Yes

no
Voltage U1-1 is
Check U1,R1,C4
0V?

Yes

no
Base of triode Q1
Check R2, R6, C5
is 0V?

yes

no
Base of triode Q1
Replace triode Q1
is 5V?

yes

To sheet 4

FLOW CHART 5.11 HEAT SYSTEM FAILURE (SHEET 3 OF 4)

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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

From sheet 3

Connect power board and main board

Switch off during measuring

The pins on porer no


board J8-1, 3, 4 and Replace connecting wire
J2-1, 3, 4 on main
board works?

yes Element number from here is on


mainboard

Connect pins U8-2, 11 to VCC power

no
Pin of U8-9, 18 is
Check U8
5V?

Yes

Measure the voltage of U15-2 for self-checking

yes

no
Voltage is changing
from low level to high Replace U15
level?

yes yes
Still alarming after
Replace main board replacing U15

FLOW CHART 5.11 HEAT SYSTEM FAILURE (SHEET 4 OF 4)

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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

Power Failure Alarm

Is there AC power on No
Check outside power input
input socket?

Yse

No Check the connecting wire of


Initial trans for mer is
trans for mer and ower cord,
AC power?
and Fuse F1, F2, F3 on AC
entry board
Yes

No
Secondary output of
transformer is 9V, 15V? Replace transformer

Yes

On power board Pin 3 on U2, U3 is +5V? Check U2, U3 and prefix circuit

Yes

Pin4 of U4 is No
On power board Check U4 and prefix circuit
+12V?

Yes

Cross point of R17, No


On power board R18 is +2.5V? Check R17, R18

Yes
To sheet 2

FLOW CHART 5.12 POWER FAILURE ALARM (SHEET 1 OF 2)

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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

From sheet 1

Crosspoint of No
On power board R19, R20 is 2.5V? Replace R19, R20

Yes

Crosspoint of No
On power board R21, R22 is Replace R21, R22
2.1V?

Yes

No
Pins7, 1 of U6
On power board Replace U6
is high level?

Yes

No
Pin5 of U8 is low
On main board Check the connection of power board
level?
and main board

Yes

No
Pin4 of U8 is
On main board Replace U8
low level?

Yes

Replace main board

FLOW CHART 5.12 POWER FAILURE ALARM (SHEET 2 OF 2)

I2 5-23
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

SECTION 6
REPLACEMENT PARTS
6.1 GENERAL
This section provides parts lists for infant incubator. Part numbers of accessories are provided
below:

05

03

04
02

01

FIGURE 6.1 PARTS LOCATION DIAGRAM OF WHOLE UNIT

TABLE 6.1 REPLACEMENT PARTS AND ACCESSORIES LIST

ITEM No. DESCRIPTION PART NUMBER

1 Basinet 01 000 00

2 Controller 02 000 00

3 Hood 03 000 00

4 Base 04 000 00

5 I. V. Pole Groupware 05 000 00

I2 6-1
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

FIGURE 6.2 PARTS LOCATION DIAGRAM, HOOD (SHEET 1 OF 2)

6-2
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

FIGURE 6.2 PARTS LOCATION DIAGRAM, HOOD (SHEET 2 OF 2)

I2 6-3
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

TABLE 6.2 REPLACEMENT PARTS AND ACCESSORIES LIST

ITEM No. DESCRIPTION PART NUMBER

1 Outlet port 03 037 00

2 Bumper 03 013 00

3 Hood 03 038 00

4 Direction label 03 012 00

5 Access door 03 010 00

6 Access panel 03 039 00

7 Latch pivot 03 040 00


See No. of
8 Cross groove pan head bolt M3×25
standard Parts
9 Long chain 03 041 00
See No. of
10 split baffle ring 4
standard Parts
See No. of
11 Flat washer 6
standard Parts
12 Long hinge for access door 03 042 00

13 Short hinge for access door 03 043 00

14 Soft tubing port 03 011 00

15 Right hinge 03 044 00

16 Cover plate 03 006 00


See No. of
17 Cross groove countersunk head bolt M5×16
standard Parts
See No. of
18 Compound nut M5
standard Parts
19 No.7 stoppert 03 045 00

20 Inlet port 03 046 00

21 Left hinge 03 047 00

22 Fixing hook 03 001 00


See No. of
23 Cross groove pan head bolt M 6×12 standard Parts
See No. of
24 Spring washer 6 standard Parts
See No. of
25 Cross groove oblate head bolt M4×12 standard Parts

26 Pawl latch for access door 03 030 00

27 Sheath for pawl latch 03 031 00

6-4
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

TABLE 6.2 REPLACEMENT PARTS AND ACCESSORIES LIST

ITEM No. DESCRIPTION PART NUMBER

28 Spring(IV) 03 034 00

29 Hinge pivot 03 020 00


See No. of
30 Cross groove pan head bolt M3×10 standard Parts

31 Bolt cover M3 03 051 00

32 Bolt cover M5 03 052 00

33 Torsion spring 03 021 00

34 Access door gasket 03 032 00

35 Access door cuff, reusable 03 033 00


See No. of
36 O-ring Φ8.5×1.8 standard Parts

37 Top pin 03 026 00

38 Rolling lock bush 03 028 00

39 Spring (I) 03 025 00

40 Latch for access door 03 024 00


See No. of
41 Column pin 3×30 standard Parts
See No. of
42 Cross groove pan head bolt M 5×10 standard Parts
See No. of
43 Flat washer 5 standard Parts
See No. of
44 Spring washer 5 standard Parts

45 Iris port sleeve, reusable 03 027 00

46 Ring asembly 03 017 00

47 Soft retaining ring 03 018 00

48 Rotatable ring 03 019 00


See No. of
49 Cross groove countersunk head bolt M6×20 standard Parts

50 Washer 03 003 00
See No. of
51 Cross groove pan head tapping bolt ST2.9×9.5 standard Parts

52 White elastic part for Pawl Latch 03 035 00

I2 6-5
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

FIGURE 6.3 PARTS LOCATION DIAGRAM, BASE (SHEET 1 OF 2)

6-6
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

FIGURE 6.3 PARTS LOCATION DIAGRAM, BASE (SHEET 2 OF 2)

I2 6-7
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

TABLE 6.3 REPLACEMENT PARTS AND ACCESSORIES LIST

ITEM No. DESCRIPTION PART NUMBER

1 Base outer shell 04 001 00

2 Lock base 04 002 00


See No. of
3 Cross groove countersunk head bolt M3×8 standard Parts

4 Humidity chamber fill spout 04 004 00

5 Label for Humidity chamber fill spout 04 003 00


See No. of
6 O-ring Φ16×2.65 standard Parts

7 Cap of fill spout for Humidity chamber 04 005 00


See No. of
8 Cross groove pan head bolt M4×12 standard Parts
See No. of
9 Flat washer 4 standard Parts

10 Small pad 04 006 00

11 Limit panel 04 007 00

12 Fixing bolt(II) 04 008 00

13 Bush (I) 04 009 00

14 Seal 04 010 00

15 Humidity baffle 04 011 00

16 Humidity chamber 04 012 00

17 Bassinet 04 018 00

18 Pull handle 04 014 00

19 Washer for pull handle 04 015 00

See No. of
20 Flat washer 8 standard Parts
See No. of
21 Spring washer 8 standard Parts
See No. of
22 Hexagon nut M8 standard Parts

6-8
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

TABLE 6.3 REPLACEMENT PARTS AND ACCESSORIES LIST

ITEM No. DESCRIPTION PART NUMBER

23 Limit rod 04 016 00

24 Left lock 04 017 00


See No. of
25 Cross groove pan head tapping bolt ST2.9×9.5 standard Parts
See No. of
26 Flat washer 3 standard Parts

27 Label for wiring box 04 020 00

28 Wiring box 04 021 00

29 Winding frame 04 022 00


See No. of
30 Cross groove pan head bolt M4×10 standard Parts
See No. of
31 Spring washer 4 standard Parts

32 Latch hook 04 023 00

33 Bush (III) 04 024 00

34 Torsion spring(I) 04 025 00

35 Bush (II) 04 026 00

36 Connector for ait intake tube 04 027 00

37 Air intake tube 04 048 00

38 Warnning label 04 030 00

39 Right lock 04 031 00


See No. of
40 Hexagon nut M4 standard Parts
See No. of
41 Spring washer 4 standard Parts
See No. of
42 Cross groove countersunk head bolt M4×16 standard Parts

43 knob 05 001 00
See No. of
44 Spring washer 6 standard Parts

I2 6-9
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

TABLE 6.3 REPLACEMENT PARTS AND ACCESSORIES LIST

ITEM No. DESCRIPTION PART NUMBER

See No. of
45 Flat washer 6 standard Parts
See No. of
46 Hexagon nut M6×12 standard Parts

47 Fixing nut 04 019 00

48 Air filter 04 028 00


See No. of
49 Cross groove pan head bolt M4×12 standard Parts

50 Lock bush 04 032 00

51 Spring (II) 04 033 00


See No. of
52 Cross groove pan head bolt M5×25 standard Parts

53 Cap for torsion spring 04 049 00

6-10
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

FIGURE 6.4 PARTS LOCATION DIAGRAM, I.V. POLE GROUPWARE(FOR YP-90,YP-90A)

TABLE 6.4 REPLACEMENT PARTS AND ACCESSORIES LIST

ITEM No. DESCRIPTION PART NUMBER

1 I.V.Pole P05 008 01

2 Fixng clip I 05 009 00


See No. of
3 hexagon tightening clamp M6×20
standard Parts
See No. of
4 Spring washer 6
standard Parts
See No. of
5 Flat washer 6
standard Parts
6 Tray holder 05 011 00
See No. of
7 Cross groove pan head bolt M4×14
standard Parts
See No. of
8 Spring washer 4
standard Parts
See No. of
9 Flat washer 4
standard Parts
10 Tray 05 007 00

11 Notice label 05 012 00

12 Weight warning label 05 013 00

I2 6-11
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

TABLE 6.4 REPLACEMENT PARTS AND ACCESSORIES LIST

ITEM No. DESCRIPTION PART NUMBER


See No. of
13 hexagon bolt M6×45
standard Parts

14 Fxing clip II 05 010 00


See No. of
15 Cross groove countersunk head bolt M4×10 standard Parts

16 Squareruler holder II 05 002 01


See No. of
17 Hexagon tightening clamp M8×12 standard Parts
See No. of
18 Spring washer 8 standard Parts
See No. of
19 Big pad 8 standard Parts

FIGURE 6.5 PARTS LOCATION DIAGRAM, I.V.POLE GROUPWARE(FOR YP-90B,YP-90AB)

6-12
I2
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

TABLE 6.5 REPLACEMENT PARTS AND ACCESSORIES LIST

ITEM No. DESCRIPTION PART NUMBER

1 I.V. Pole P05 008 01

2 Fixing pin I 05 009 00


See No. of
3 hexagon tightening clamp M6×20
standard Parts
See No. of
4 Spring washer 6
standard Parts
See No. of
5 Flat washer 6
standard Parts
6 Tray holder 05 011 00
See No. of
7 Cross groove pan head bolt M4×14
standard Parts
See No. of
8 Spring washer 4
standard Parts
See No. of
9 Flat washer 4
standard Parts
10 Tray 05 007 00

11 Caution label 05 012 00

12 Weight warning label 05 013 00


See No. of
13 hexagon bolt M6×45
standard Parts
14 Fixing pin II 05 010 00
See No. of
15 Cross groove countersunk head bolt M4×10 standard Parts
16 Holder for phototherapy unit 06 019 00
See No. of
17 Hexagon bolt M8×12 standard Parts
See No. of
18 Spring washer 8 standard Parts
See No. of
19 Big pad 8 standard Parts
See No. of
20 Hexagon nut M8 standard Parts
See No. of
21 Flat washer 8 standard Parts
See No. of
22 Hexagon bolt M8×45 standard Parts

I2 6-13
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

5
3

4 6 7

FIGURE 6.6 PARTS LOCATION DIAGRAM, FIXED CABINET

TABLE 6.6 REPLACEMENT PARTS LIST, FIXED CABINET

ITEM No. DESCRIPTION PART NUMBER

1 Guard rail 01 001 00

2 Fixing shaft 01 002 00

3 Caster with brake 01 003 00

4 Drawer 01 004 00

5 Lock machanism 01 005 00

6 Cabinet 01 006 01

7 Caster without brake 01 014 00

6-14
I2
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

1
6
2

5
3

4 7

FIGURE 6.7 PARTS LOCATION DIAGRAM, CASTER

TABLE 6.7 REPLACEMENT PARTS LIST, CASTER

ITEM No. DESCRIPTION PART NUMBER

1 Square frame 01 011 00

2 Lock mechanism 01 005 00

3 Left part of stand 01 009 00

4 Connecting crossbeam 01 010 00

5 Caster with brake 01 003 00

6 Right part of stand 01 008 00

7 Caster without brake 01 014 00

I2 6-15
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

FIGURE 6.8 PARTS LOCATION DIAGRAM, CONTROLLER

6-16
I2
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

TABLE 6.8 REPLACEMENT PARTS LIST, CONTROLLER

ITEM No. DESCRIPTION PART NUMBER

Operation panel for controller

YP-90 Operation panel for controller 02 049 01

1 YP-90A Operation panel for controller 02 050 01

YP-90B Operation panel for controller 02 089 00

YP-90AB Operation panel for controller 02 090 00

2 Operation panel groupware for controller 02 037 00

3 Lock patch(right) 02 004 00


See No. of
4 O-ring φ8.5×1.8
standard Parts

5 Warning label 02 003 00


See No. of
6 Cross groove pan head bolt M5×12
standard Parts
See No. of
7 External teeth serrated lock washer 5
standard Parts
See No. of
8 Flat washer 5
standard Parts
See No. of
9 Spring washer 5
standard Parts

10 Frame groupware 02 002 00

11 Electric nameplate 02 009 00

12 Lock patch(left) 02 036 00

I2 6-17
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

XX: xxxxxxxx

FIGURE 6.9 PARTS LOCATION DIAGRAM, FRAME GROUPWARE (SHEET 1 OF 2)

6-18
I2
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

FIGURE 6.9 PARTS LOCATION DIAGRAM, FRAME GROUPWARE (SHEET 2 OF 2)

I2 6-19
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

TABLE 6.9 REPLACEMENT PARTS AND ACCESSORIES LIST

ITEM No. DESCRIPTION PART NUMBER

1 frame 02 002 00

2 Pin 02 034 00

3 Groove 02 035 00

4 Solid relay GN84137010-25 Y02 027 00

5 Power board 02 033 00

6 Protective rod 02 006 00


See No. of
7 Flat washer 8 standard Parts
See No. of
8 Spring washer 8 standard Parts
See No. of
9 Heaxagon nut M8 standard Parts

10 Snail seal 02 007 00

11 Bottom plate of heater 02 019 00

12 Heat insulation pad 02 101 00

13 Electrothermal tube 02 012 00


See No. of
14 Cross groove countersunk head bolt M4×12 standard Parts
See No. of
15 Spring washer 4 standard Parts
See No. of
16 Heaxagon nut M4 standard Parts
See No. of
17 Flat washer 4 standard Parts
See No. of
18 Cross groove countersunk head bolt M4×8 standard Parts

19 Heat insulation plate 02 011 00


See No. of
20 Flat washer 3 standard Parts
See No. of
21 Spring washer 3 standard Parts
See No. of
22 Cross groove pan head bolt M3×12 standard Parts

23 Air flow sensor RFP-II 02 042 00

24 Snail board 02 045 00

6-20
I2
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

TABLE 6.9 REPLACEMENT PARTS AND ACCESSORIES LIST

ITEM No. DESCRIPTION PART NUMBER

25 Impeller froupware 02 010 00


See No. of
26 Cross groove countersunk head bolt M5×18 standard Parts

27 Earthed label 02 017 00

See No. of
28 Cross groove countersunk head bolt M3×8 standard Parts

29 Electric board groupware 02 005 00

30 Label for air temperature sensor 02 096 00

31 Air temperature sensor 02 026 00

32 Hoder of probe 02 094 00


See No. of
33 Cross groove pan head bolt M3×6 standard Parts
See No. of
34 Cross groove countersunk head bolt M3×5 standard Parts

35 Hexagon insulation column HTS-306 02 020 00

36 AC entry board 02 021 01

37 Plastic washer P02 030 00

See No. of
38 Hexagon nut M3
standard Parts

39 Adjustment wiring clip 02 047 00

See No. of
40 Cross groove countersunk head bolt M3×12 standard Parts

41 Fixing pin for capacitor 02 061 00

42 Motor gruopware 02 023 00

43 Battery groupware 02 028 00

44 Transformer groupware 02 032 00

45 Warning label 02 008 00

46 Skin temperature sensor T02 024 00

I2 6-21
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

FIGURE 6.10 PARTS LOCATION DIAGRAM, OPERATION PANEL FRAME FOR CONTROLLER

TABLE 6.10 REPLACEMENT PARTS AND ACCESSORIES LIST

ITEM No. DESCRIPTION PART NUMBER

1 operation panel frame 02 037 00

2 Main board 02 039 00

3 Buzzer gruopware 02 040 00

See No. of
4 Cross groove pan head tapping bolt ST2.9×13
standard Parts

5 Plastic washer P02 030 00

See No. of
6 Cross groove pan head bolt M3×6
standard Parts

6-22
I2
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

FIGURE 6.11 PARTS LOCATION DIAGRAM, WIRING BOARD FOR CONTROLLER

TABLE 6.11 REPLACEMENT PARTS AND ACCESSORIES LIST

ITEM NO. DESCRIPTION PART NUMBER

1 Electric board 02 041 00


See No. of
2 Hexagon nut M3
standard Parts
3 Plastic washer P02 030 00

4 DC entry board 02 063 00

5 Hexagon insulation column HTS-306 02 020 00


See No. of
6 Cross groove countersunk head bolt M3×5
standard Parts
See No. of
7 Flat washer 3
standard Parts
See No. of
8 Spring washer 3
standard Parts
See No. of
9 Cross groove countersunk head bolt M3×16
standard Parts
10 Hexagon insulation column HTP-306 02 100 00

11 Switch groupware 02 027 00

12 Socket 02 044 00
See No. of
13 Cross groove pan head bolt M3×6
standard Parts
See No. of
14 Cross groove countersunk head bolt M3×8
standard Parts
15 Power filter FN9222-10-06 02 043 01

16 Socket for sensor ,Femal 02 068 00

I2 6-23
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

TABLE 6.12 SATANDARD PARTS LIST

ITEM NO. DESCRIPTION AND SPECIFICATION PART NUMBER

1 Cross groove pan head bolt M3×6 BZ 001

2 Cross groove pan head bolt M3×10 BZ 003

3 Cross groove pan head bolt M3×12 BZ 004

4 Cross groove pan head bolt M3×25 BZ 006

5 Cross groove pan head bolt M4×10 BZ 008

6 Cross groove pan head bolt M4×12 BZ 009

7 Cross groove pan head bolt M5×12 BZ 012

8 Cross groove pan head bolt M5×25 BZ 014

9 Cross groove pan head bolt M6×12 BZ 015

10 Cross groove countersunk head bolt M3×5 BZ 016

11 Cross groove countersunk head bolt M3×8 BZ 018

12 Cross groove countersunk head bolt M3×12 BZ 020

13 Cross groove countersunk head bolt M3×16 BZ 021

14 Cross groove countersunk head bolt M4×8 BZ 022

15 Cross groove countersunk head bolt M4×12 BZ 023

16 Cross groove countersunk head bolt M4×16 BZ 024

17 Cross groove countersunk head bolt M5×18 BZ 025

18 Cross groove pan head tapping bolt ST2.9×6.5 BZ 028

19 Cross groove pan head tapping bolt ST2.9×13 BZ 029

20 Flat wahser 3 BZ 036

21 Flat wahser 4 BZ 037

22 Flat wahser 5 BZ 038

6-24
I2
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

TABLE 6.12 SATANDARD PARTS LIST

ITEM No. DESCRIPTION AND SPECIFICATION PART NUMBER

23 Flat wahser 6 BZ 039

24 Flat wahser 8 BZ 040

25 Spring washer 3 BZ 043

26 Spring washer 4 BZ 044

27 Spring washer 5 BZ 045

28 Spring washer 6 BZ 046

29 Spring washer 8 BZ 047

30 External teeth serrated lock washer 5 BZ 051

31 Hexagon nut M3 BZ 053

32 Hexagon nut M4 BZ 054

33 Hexagon nut M8 BZ 057

34 Hexagon bolt M6×12 BZ 061

35 O-ring Φ8.5×1.8 BZ 067

36 O-ring Φ16×2.65 BZ 069

37 Column pin 3×30 BZ 072

38 Slot wahser 4 BZ 074

39 Cross groove countersunk head bolt M6×20 BZ 081

40 Cross groove countersunk head bolt M4×10 BZ 085

41 Cross groove countersunk head bolt M5×16 BZ 086

42 Cross groove pan head bolt M4×14 BZ 098

43 Cross groove pan head bolt M5×10 BZ 120

44 Cross groove oblate head bolt M4×12 BZ 155

I2 6-25
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

TABLE 6.12 SATANDARD PARTS LIST

ITEM No. DESCRIPTION PART NUMBER

45 Hexagon tightenning clamp M6×20 BZ 178

46 Hexagon tightenning clamp M8×12 BZ 179

47 Hexagon bolt M6 ×45 BZ 180

48 Hexagon bolt M8×45 BZ 181

49 Big washer 8 BZ 182

50 Slot washer 6 BZ 184

51 Knockdown cap nut M5 BZ 185

52 Cross groove pan head tapping bolt ST2.9×9.5 BZ 186

6-26
I2
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

SECTION 7
DIAGRAMS
7.1 GENERAL
The section provides schematic and wiring diagrams for Infant Incubator, parts location diagrams,
and schematic diagrams of controller.

G
K1

Remarks: Meaning of mark, for example, A32-1 means the point is connected with mark 1 of J2
element of A3 (Power supply board).
A1:AC Integration board RL:Heater AC240V/377W ZA:Air、Isolate temperature sensor
A2:DC Integration board A3:Power supply board K1:Solid-state relay GN84137010-25
A4:Main board CM:0.27 uF/500V capacitance
A5:Fan detector board ZS:Skin temp sensor socket
ZF:Fan sensor X2:AC220V Power output socket SS-8B
T:Transformer R20 G:Battery(type as GP17R8H Ni-MH8.4V/170mAH)
S:Power switch(S1as internal power switch, S2 as outer power switch)
F:Fuse T1.6AL/250V
PWL-2P2T
M:Fan motor 90YY2 X1:AC220V Power input socket(Annex Power filter) FN9222-10-06
WIRING DIAGRAM OF CONTROLLER
I2 7-1
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

PARTS LOCATION DIAGRAM OF AC ENTRY BOARD

PARTS LIST OF OF AC ENTRY BOARD

ITEM NO. CODE DESCRIPTION AND SPECIFICATION QUANTITY


J1~J5,J6(formed by both
1 Power socket MB312-762M2 7
two of them)
2 F1 Fuse T 160mAL/250V 1

3 F2,F3 Fuse F 3.15AH/250V 2

4 F4 Fuse T 1.6AL/250V 1

7-2
I2
I2
J3
2PIN

2
1
J7
2
1

J4 J1 2PIN
1 2
2 1
F4
2PIN 2PIN
T1.6A/250V

7-3
J2
2
1
J5
F2 F1
1 2PIN
T160mA/250V
2
F3.15A/250V
SERVICE MANUAL FOR INFANT INCUBATOR

2PIN

AC INTEGRATION BOARD SCHEMATIC DIAGRAM


F3
J6
1
F3.15A/250V
2
3
4

4PIN
EDITION/REVISION B/0
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

PARTS LOCATION DIAGRAM OF DC ENTRY BOARD

PARTS LIST OF OF DC ENTRY BOARD

ITEM NO. CODE DESCRIPTION AND SPECIFICATION QUANTITY


1 J1 Socket DC-2-16S 1
2 J5,J6 Socket XY2.5-2S 2
3 J2 Socket DB9F(WS) 1
4 J3 Socket XY4-2S 1
5 J4 Socket XY2.5-3S 1
6 J7 Socket XY2.5-4S 1
7 R1,R3,R4,R6,R8 Resistor 0805-200Ω±5% 5
8 R2,R5,R7,R9 Resistor 0805-1KΩ±5% 4
9 C1,C2,C7~C10 Resistor 0805-0.1uF±20% 6
10 C3~C6 Resistor CA45A-25V-1uF±20% 4
11 U1,U2 Integrated circuit K1010 2
12 U3 Integrated circuit KP1020 1
13 U4 Integrated circuit MAX232CSE 1
14 U5 Integrated circuit MAX489CSD 1
15 U6 Integrated circuit SN74LVC1G3157DBVR 1
16 Q1 Triode S8050 1
17 D1 Diode HZ5.6BP 1
18 DC1 DC-DC F0505S-1W 1

7-4
I2
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

VCC DC1 +5B


1 7
VIN Vout+
R1
2 5 200
GND Vout- D1
F0505S-1W HZ5.6BP
C3 U4 C4 +5B
1uF 1 2
C1+ VDD
3 16
C1- VCC 1uF C1
4
C2+ 0.1uF
C6 5 +5B
C2-
U1 1uF
11 14
T1IN T1OUT
10 7
T2IN T2OUT
RXD2
12 13
R2 K1010 R3 R1OUT R1IN
9 8
1K 200 R2OUT R2IN
C5
15 6
GND VEE
MAX232CSE 1uF J2
VCC +5B
1
R4 R5 U5 +5B C2 6
200 U2 1K 1 14 2
NC VCC
2 13 7
RO NC 0.1uF
3 12 A 3
/RE A
TXD2 4 11 B 8
DE B
5 10 Z 4
K1010 DI Z
6 9 Y 9
GND Y
VCC +5B 7 8 5
GND NC
MAX489CSD DB9
R6 R7
200 U3A 1K U6 +5B
3 5
B1VCC
1
B2
WENB 4
A
6 2
KP1020 S GND
VCC +5B SN74LVC1G3157

R8 R9
200 U3B 1K J1
16 RXD2
15 TXD2
RENB 14 RENB
13 WENB
KP1020 12
VCC
11
+5
10
9
8 airflow_probe
7 skin_probe
6 isolated_probe
5 air_probe
4
3
2
1

16PIN +5A

J3
2PIN

C7 C8 C9 C10

0.1uF 0.1uF 0.1uF 0.1uF


+5 +5A +5 +5
3
2
1

2
1

2
1

4
3
2
1

J4 J5 J6 J7
3PIN 2PIN 2PIN 4PIN

SCHEMATIC DIAGRAM OF DC ENTRY BOARD

I2 7-5
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

PARTS LOCATION DIAGRAM FOR POWER BOARD

7-6
I2
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

PARTS LIST OF POWER BOARD

ITEM NO. CODE DESCRIPTION AND SPECIFICATION QUANTITY

1 R1,R7,R11~R13 Resistor 0805-10KΩ±5% 5

2 R2,R8,R9 Resistor 0805-1KΩ±5% 3

3 R5 Resistor 0805-10KΩ±1% 1

4 R14 Resistor 0805-100Ω±5% 1

5 R15 Resistor 0805-30KΩ±1% 1

6 R16 Resistor 0805-100KΩ±5% 1

7 R17~R19 Resistor 0805-2KΩ±1% 3

8 R20 Resistor 0805-7.5KΩ±1% 1

9 R21 Resistor 0805-3KΩ±1% 1

10 R22 Resistor 0805-2.2KΩ±1% 1

11 C1~C3,C6~C9,C16,C18 Capacitor 0805-0.1uF±20% 9

12 C4 Capacitor 0805-2200PF±20% 1

13 C5 Capacitor 1210-16V-10uF±20% 1

14 C10~C12,C15 Capacitor CD11-50V-470uF±20% 4

15 C13,C14 Capacitor CD11-16V-2200uF±20% 2

16 C17 Capacitor 0805-0.01uF±20% 1

17 U1,U6 Integrated circuit LM358D 2

18 U2,U3 Integrated circuit MC7805CT 2

19 U4 Integrated circuit MC7812CT 1

20 U5 Integrated circuit SN74AHCT00D 1

21 B1,B2 Rectifier, Bridge GBU10005 2

22 D1,D3,D4,D8,D9 Diode SM4007-D0214 5

I2 7-7
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

PARTS LIST OF POWER BOARD

ITEM NO. CODE DESCRIPTION AND SPECIFICATION QUANTITY

23 D6,D7 Diode 1N5339B 2

24 D10 Diode 1N5350B 1

25 D11 Diode HZ11B1 1

26 Q1~Q4 Triode MMBT3904LT1 4

27 Q6 Triode MMBT3906LT1 1

28 J1 Socket ME040-50802 1

29 J2 Socket XY4-2S 1

30 J3 Socket XY4-4S 1

31 J4 Socket XY2.5-2S 1

32 J5 Socket XY2.5-3S 1

33 J8 Socket DC-2-20S 1

34 K1 Relay JW1aFSN-DC12V 1

35 Heat sink GHSI-35 2

36 Heat sink 718 1

37 F1 Fuse T 800mAL/250V 1

38 F2 Fuse T 400mAL/250V 1

39 F3 Fuse 1812L050-C 1

40 T1 Inductor TVA1421-01 1

7-8
I2
I2
VCC

C1
R7
+12 10K
0.1uF heater_state
U1A B1 VA U2 MC7805CT VCC
D1 F1
3 3 1 1 3
R2 Q1 AC + IN OUT
1 C10 C14
J1 2 MMBT3904LT1 C6 470uF GND 2200uF C7 D6
1K
1 1N4007 4 2 0.1uF 0.1uF 1N5339B

2
AC -
2 T1 LM358
TVA1421-01 R1 C5 GBU10005
2PIN 10K 10uF J3
C4 4
Heater 3
2
K1 Q3 2200pF 1
R9 relay_ctr B2 U4 MC7812CT +12
1K 4PIN 3 1 1 3
AC + IN OUT
MMBT3904LT1 TRANS-OUT C12 C15
C16 470uF GND 470uF C8 D10
+12 F2 0.1uF 0.1uF 1N5350B
4 2
2

AC -
JW1aFsn GBU10005
D3
Q2
R8 ssr_ctr D8 U3 MC7805CT +5
1N4007 1K J4 1 3
D4 VA IN OUT
J2 +12 bat_switch C11 C13
1 MMBT3904LT1 +12 1N4002 470uF GND 2200uF C9 D7
2 BATTERY D9 0.1uF 1N5339B
2

1N4007 F3
PTC 500mA bat+
2PIN C2

7-9
MMBT3906LT1 Q6 1N4002
+5
SSR ctr bat+ C3
0.1uF R11
U5C
+5 10K C18
J5 R16 9 R14 R15 0.1uF
100K 30K +5
1 8 motor_pulse 100
2 10 bat_voltage VCC +12 +5 0.1uF
3 bat_ctr R12 Q4 U6A
SN74AHC00D MMBT3904LT1 D11 R5 tvb 3
10K
3PIN VCC VCC R13 HZ11B1 10K C17 R17 R20 R21 1
motor_pulse 10K 0.01uF 2K 7.5K 3K tvc 2 U5A
tva tvb tvc 2
R4 R3 LM2903 3 power_state
J7 10K 10K R18 R19 R22 U6B 1
6 2K 2K 2.2K tva 5
SERVICE MANUAL FOR INFANT INCUBATOR

5 water_state 7
SN74AHCT00

SCHEMATIC DIAGRAM FOR POWER BOARD


4 tvc 6
3 tank_state
2 Q8 LM2903
1 R6 value_ctr
10K
ssr_ctr

bat_ctr

6PIN Q7
relay_ctr

value_ctr
hum._ctr

R23
tank_state

D2 MMBT3904LT1

bat_switch
water_state
heater_state

bat_voltage
power_state

motor_pulse

1N4007 10K +12 VCC +5


MMBT3906LT1
Q5
R10 hum._ctr 20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

+12 1K
J6 S1
1 1 4 MMBT3904LT1
~ -
2 2 3 J8
~ + D5
3 20PIN
RP1A40D5
+12
3PIN
Stream System 1N4007
EDITION/REVISION B/0
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

PARTS LOCATION DIAGRAM OF MAIN BOARD (top layer)

7-10
I2
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

PARTS LOCATION DIAGRAM OF MAIN BOARD (bottom layer)


I2 7-11
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

PARTS LIST OF MAIN BOARD

ITEM NO. CODE DESCRIPTION AND SPECIFICATION QUANTITY

1 R4,R27,R34 Resistor 0805-200Ω±5% 3

2 R7,R32 Resistor 0805-510Ω±5% 2

3 R1,R2 Resistor 0805-24KΩ±5% 2

4 R29 Resistor 0805-15.4KΩ±1‰ 4


R17,R18,R28,R30,R33,
5 Resistor 0805-1KΩ±5% 12
R35~R41
6 R26 Resistor 0805-100Ω±1% 1

7 R3,R8~R13,R19,R20 Resistor 0805-10KΩ±5% 9


R5,R6,R14~R16,R21~R23,
8 Resistor 0805-20KΩ±1% 9
R31
C1,C2,C5~C23,C31,C40,
9 Capacitor 0805-0.1uF±20% 26
C47~C49
10 C3,C4,C29,C30 Capacitor CA45B-16V-10uF±20% 4
C24 ~
11 Capacitor 0805-0.01uF±20% 13
C26,C32~C39,C45,C46
12 C27,C28,C50,C51 Capacitor SMD-25V-150uF±20% 4

13 C41~C44 Capacitor 0805-22PF±20% 4

14 U1,U2 Integrated circuit MAX7221CWG 2

15 U3 Integrated circuit SN74AHCT04 1

16 U4 Integrated circuit SN74AHCT139D 1

17 U5,U6 Integrated circuit SN74LVC1G3157DBVR 2

18 U7 Integrated circuit SN74AHCT32D 1

19 U8~U10 Integrated circuit SN74LS244 3

20 U11 Integrated circuit TLV2548CDW 1

21 U12 Integrated circuit AT89C51ED2-UM 1

22 U13 Integrated circuit DS1230Y-100 1

23 U14 Integrated circuit SN74AHCT373DW 1

24 U15 Integrated circuit SN74AHC273DW 1

25 U16,U17 Integrated circuit TPS3824-50 2

7-12
I2
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

PARTS LIST OF MAIN BOARD

ITEM NO. CODE DESCRIPTION AND SPECIFICATION QUANTITY

26 U18 Integrated circuit AT89C4051 1

27 U19 Integrated circuit SN74AHCT74A 1

28 U20 Integrated circuit DS12C887 1

29 U21 Integrated circuit TLV2544CD 1

30 U22 Integrated circuit MC7805BDTG 1

31 U23,U26 Integrated circuit K1010 2

32 U24 Integrated circuit LM358D 1

33 U25 Integrated circuit SN74AHC08D 1

34 JZ1,JZ2 Crystal oscillator HC-48/S-SMD-11.0592MHz 2

35 L1~l7 Inductance 1210-22 uH±20% 7

36 Q1~Q5 Triode MMBT3904LT1 5

37 V1,V2 Nixietube NET-5631AG 2

38 V3 Nixietube NET-3631AG 1

39 H1~H3 LED Φ5-G 3

40 H4 LED Φ5-R 1

41 H5 LED Φ5-G/Y 1

42 H7~H12 LED NEA-L10ZAD 6

43 H13 LED NEA-B10ZAG 1

44 UZ1 (U12) Socket of integrated circuit PLC-44 1

45 UZ2 (U13) Socket of integrated circuit IC-28J 1

46 UZ3 (U20) Socket of integrated circuit IC-24J 1

47 J1 Socket XY2.5-2S 1

48 J2 Socket DC-2-20S 1

49 J3 Socket DC-2-16S 1

50 S1~S3,S5~S7 Micro-switch B3F-4050 6


I2 7-13
H4
R17
VCC
1K
R3 Q2
LED_ALARM system_fail alarm led
10K
MMBT3904LT1
C1
VCC R50 Q3
0.1uF LED_ALARM2
10K
C3 MMBT3904LT1
VCC
V1 air temperature
U1 10uF SA1 11
R1 A
DIN 1 19 SB1 7 12 DIG0 H12
DIN DIN V+ 24K B DIG.1 R18
LEDCS 12 SC1 4
LEDCS CS C KA +5
CLK 13 18 SD1 2 9 DIG1 1K
CLK CLK ISET D DIG.2 KA
DIG0 2 14 SA1 SE1 1
DIG0 SEG A E R51 Q1
DIG1 11 16 SB1 SF1 10 8 DIG2 power alarm led
DIG1 SEG B F DIG.3 LED_PWR
DIG2 6 20 SC1 SG1 5 10K
DIG2 SEG C G
DIG3 7 23 SD1 SDP1 3 MMBT3904LT1
DIG3 SEG D DP
DIG4 3 21 SE1
DIG4 SEG E
DIG5 10 15 SF1 NET-5631A
DIG5 SEG F
5 17 SG1 V2 skin temperature
DIG6 SEG G
8 SA1 11
DIG7 A
next1 24 22 SDP1 SB1 7 12 DIG3
DOUT SEG DP B DIG.1
SC1 4 Air_mode key lock Skin_mode Fan_alm sensor_alm devi_alm over_alm
C
4 SD1 2 9 DIG4 DIG12
GND D DIG.2
9 SE1 1

7-14
GND E H1 H2 H3
SF1 10 8 DIG5 H7 H8 H9 H10 H11
F DIG.3
MAX7221CWG SG1 5
AK
AK
AK
AK
AK
AK
AK
AK
AK
AK

G
SDP1 3
DP
C2 NET_5631A
VCC
SF2

SA2
SB2
SC2
SD2
SE2
SG2

SDP2
0.1uF
C4
VCC

U2 10uF DIG11
next1 1 19 R2 indicator of heater battery state
SERVICE MANUAL FOR INFANT INCUBATOR

DIN V+ 24K
LEDCS 12 V3 temperature set DIG13
CS
CLK 13 18 SA2 11
2
4
6
8
10
12
14
16
18
20

CLK ISET A H5
DIG8 2 14 SA2 SB2 7 12 DIG8
DIG0 SEG A B DIG.1
DIG9 11 16 SB2 SC2 4 H13 H6
AK
AK

DIG1 SEG B C
DIG10 6 20 SC2 SD2 2 9 DIG9 LED10
DIG2 SEG C D DIG.2
DIG11 7 23 SD2 SE2 1
1
3
5
7
9

DIG3 SEG D E

MAIN BOARD—SCHEMATIC DIAGRAM OF DISPLAY BOARD


11
13
15
17
19

DIG12 3 21 SE2 SF2 10 8 DIG10


DIG4 SEG E F DIG.3
DIG1310 15 SF2 SG2 5
DIG5 SEG F G
5 17 SG2 SDP2 3
DIG6 SEG G DP
SF2

SA2
SB2
SC2
SD2
SE2
SG2
SA2
SB2
SC2
SD2

8
SDP2
SDP2

DIG7
next2 24 22 SDP2 NET_3631A
DOUT SEG DP
4
GND
9
GND
MAX7221CWG
EDITION/REVISION B/0

I2
EDITION/REVISION B/0

J2
C6 C20 ssr_ctr 1
2
+5 +5A
+5 +5A relay_ctr 3
U11 0.1uF U21 0.1uF heater_state 4
DOUT 1 20 ADCS SDO2 1 16 ADCS2 power_state 5
SDO CS C29 C31 SDO /CS C30 C40
DIN 2 19 SDI2 2 15 6
C24 C25 C26 SDI REFP 10uF 0.1uF SDI REFP 10uF 0.1uF
CLK 3 18 SCLK2 3 14 7
0.01uF 0.01uF 0.01uF SCLK REFM SCLK REFM
ADC_INT4 17 ADC2_INT 4 13 motor_pulse 8
EOC/(INT) FS EOC/(-INT) FS
5 16 5 12 bat_ctr 9
+5 VCC PWDN +5 +5A VCC /PWDN +5A
air_probe 6 15 isolated_probe 6 11 10
R26 A0 GND A0 GND
skin_probe 7
A1 CSTAR
14 CSTART 7
A1 /CSTAR
10 CSTART2 11
100 airflow_probe 8
A2 A7
13 8
A2 A3
9 bat_voltage12
bat_voltage 9 12 C39 R16 13
A3 A6 C45 R5 R6 0.01uF 20K C46 R14 R15
10 11 TLV2544 14
R21 R22 R23 A4 A5 0.01uF 20K 20K 0.01uF 20K 20K C27 15
20K 20K 20K TLV2548 VCC 150uF 16
+5
17
+5 +5 J1 +5A C23 C28 18
+5
2 150uF+12 19
C21 C22 VCC
1 20
0.1uF 0.1uF

MAIN BOARD—SCHEMATIC DIAGRAM OF CONTROL PART


0.1uF U7A U3A
CS2 1 2PIN U10 20PIN
U4A 3 G1 1 2 R4 Q4 bell 1 20
MMBT3904LT1 OE1 VCC VCC
A14 2 4 /RD 2 200 19
A Y0 R7 OE2
A15 3 5 +5A J3
B Y1 SN74AHC32D SN74AHC04D 510
6 CS1 ctr_ssr 2 18 1
Y2 A1 Y1
1 7 U7B C5 4 16 2
OE Y3 A2 Y2
CS4 4 ctr_bat 6 14 3
+5 A3 Y3
SN74AHC139D 6 G2 8 12 4
0.1uF A4 Y4
/RD 5 WENB 11 9 air_probe 5
A5 Y5
SERVICE MANUAL FOR INFANT INCUBATOR

U15 C12 RENB 13 7 isolated_probe 6


SN74AHC32D 0.1uF A6 Y6
U4B /RST 1 20 TXD2 15 5 skin_probe 7
C10 RST VCC A7 Y7
A12 14 12 CS4 U7C U13 CLK1 11 TO-RXD17 3 RXD2 airflow_probe 8
A Y0 0.1uF CLK A8 Y8
A13 13 11 CS2 CS3 9 A15 20 28 +5 9
B Y1 CE VCC
10 CS3 8 CLK1 /RD 22 D0 3 2 ctr_ssr 10 10
Y2 OE D0 Q0 GND
15 9 CS5 /WR 10 /WR 27 VCC D1 4 5 ctr_bell 11
OE Y3 WE D1 Q1 +5
A0 10 11 D0 D2 7 6 SN74AHC244DW 12
SN74AHC32D A0 DQ0 D2 Q2 LED_PWR VCC
SN74AHC139D A1 9 12 D1 D3 8 9 ctr_bat 13
A1 DQ1 D3 Q3
A2 8 13 D2 D4 13 12 WENB U3B 14
A2 DQ2 D4 Q4
A3 7 15 D3 D5 14 15 RENB 15
A3 DQ3 D5 Q5
U5 VCC U6 VCC A4 6 16 D4 D6 17 16 3 4 TO-RXD 16
A4 DQ4 D6 Q6 LED_ALARM
TXD1 3 5 RXD1 3 5 A5 5 17 D5 D7 18 19 U22 MC7805BDTG +5A
B1VCC B1VCC A5 DQ5 D7 Q7 F1
TXD2 1 RXD2 1 A6 4 18 D6 1 3 16PIN
B2 C7 B2 C9 A6 DQ6 SN74AHC04D +12 IN OUT
TXD 4 RXD 4 A7 3 19 D7 10 C50 C51
A 0.1uF S0 A 0.1uF A7 DQ7 GND PTC 500mA GND C47
S0 6 2 6 2 A8 25 150uF 150uF
S GND S GND A8 0.1uF
A9 24 SN74AHC273DW
A9

4
SN74LVC1G3157 SN74LVC1G3157 A10 21
A10
A11 23 VCC +5A
A11
A12 2 +5A
A12
+5 A13 26
R20 A13 LED_ALARM2

7-15
3 relay_ctr
A14 1 R27 R28
A14 C13 200 U23 1K C48
10K
R8 14 0.1uF U8 TIN 0.1uF
GND +5A
4

10K 20 1 G2 +5A
VCC OE1
2 1 /RST DS1230Y-100 19 TXD1
GND RST OE2
WDI

+5 U24A U25A
C17 U14 C11 D0 18 2 heater_state K1010 R29 isolated_probe 3 LS1 bell SN74AHC08D
0.1uF 5 0.1uF Y1 A1 15.4K R30 Q5
3 RST 1 20 D1 16 4 power_state 1
VDD RST OE VCC Y2 A2 MMBT3904LT1
ALE 11 D2 14 6 U26 2 1K
R9 LE Y3 A3 R32
+5 U17 VCC D3 12 8 ROUT
Y4 A4

2
TPS3824-50 10K D0 3 2 A0 D4 9 11 R31 LM358 510
D1 Q1 Y5 A5 20K
D1 4 5 A1 D5 7 13 RXD1 C49
+5 D2 Q2 Y6 A6
D2 7 6 A2 D6 5 15
D3 Q3 Y7 A7 R33 K1010 R34 U24B +5A
U12 D3 8 9 A3 D7 3 17
D4 Q4 Y8 A8 1K 200 0.1uF
S0 2 43 D0 D4 13 12 A4 5
P1.0 P0.0/AD0 D5 Q5
WDI 3 42 D1 D5 14 15 A5 10 7
P1.1 P0.1/AD1 D6 Q6 GND
4 41 D2 D6 17 16 A6 6 +5A
P1.2 P0.2/AD2 D7 Q7
ADCS 5 40 D3 D7 18 19 A7 SN74AHC244DW VCC +5A
P1.3 P0.3/AD3 D8 Q8 C19
6 39 D4 LM358
LEDCS P1.4 P0.4/AD4 0.1uF U9 C16
CLK 7 38 D5 10
CLK P1.5 P0.5/AD5 GND L1 R35 0.1uF
DIN 8 37 D6 20 1 G1 KC1 KR1
DIN P1.6 P0.6/AD6 VCC OE1
DOUT 9 36 D7 SN74AHC373DW 19 22uH 1K S1 clear
P1.7 P0.7/AD7 OE2 L2 R36

5
6
VCC KC2 KR2 +5A R19
RTC_INT 15 24 A8 U20 C18 D0 18 2 2 1 R25 10K U19A
P3.3/INT1 P2.0/A8 Y1 A1 22uH 1K S2 GND RST

WDI
L3

Q
Q
ADC_INT 14 25 A9 /RST 18 24 0.1uF D1 16 4 KC3 R37 KR3 SN74LS74A
P3.2/INT0 P2.1/A9 RST VCC Y2 A2 10K
26 A10 ALE 14 D2 14 6 1K S3 C14 C15 +5A
P2.2/A10 AS Y3 A3 22uH
L4 R38 R24
CSTART 17 27 A11 CS1 13 23 VCC VCC D3 12 8 KC4 KR4 0.1uF 5 3

CLK

CLR
P3.5/T1 P2.3/A11 CS SQW Y4 A4 VDD RST

PRE
motor_pulse 16 28 A12 /RD 17 19 RTC_INT R11 D4 9 11 22uH 1K S4 10K
P3.4/T0 P2.4/A12 DS IRQ Y5 A5 L5

D
C43 29 A13 D5 7 13 KC5 R39 KR5 +5A U16 0.1uF
P2.5/A13 10K Y6 A6
35 30 A14 /WR 15 4 D0 D6 5 15 22uH 1K S5 TPS3824-50 U18
+5 EA/VP P2.6/A14 R/W AD0 Y7 A7 L6 R40

4
3
2
1
31 A15 1 5 D1 D7 3 17 KC6 KR6 C41 1 20
P2.7/A15 +5 MOT AD1 Y8 A8 RST VCC
2

22pF 21 6 D2 1K S6 TIN 2 19
XTAL1 AD2 22uH
L7 R41 RXD P1.7 +5A
JZ2 C8 R42

clear
20 44 7 D3 10 KC7 KR7 ROUT 3 18
XTAL2 VDD AD3 GND TXD P1.6

2
C44 11.0592M 22 0.1uF 8 D4 10K 1K S7 22pF 4 17
VSS AD4 22uH XTAL2 P1.5
1

RST 10 11 RXD 9 D5 SN74AHC244DW JZ1 5 16 CSTART2


RST P3.0/RXD AD5 XTAL XTAL1 P1.4
13 TXD 10 D6 C42 ADC2_INT 6 15 ADCS2
P3.1/TXD AD6 /INT0 P1.3

1
22pF /RD 19 33 ALE 12 11 D7 VCC 7 14 SCLK2 +5A
P3.7/RD ALE/P GND AD7 /INT1 P1.2 R12
/WR 18 32 8 13 SDI2
P3.6/WR PSEN 22pF T0 P1.1
DS12887 9 12 SDO2 10K
R10 T1 P1.0
AT89C51ED2_PL44 10 11
10K GND P3.7 R13
AT89C4051 10K
+5
KR1 KR2 KR3 KR4 KR5 KR6 KR7
R43 R44 R45 R46 R47 R48 R49
10K 10K 10K 10K 10K 10K 10K
VCC
KC1 KC2 KC3 KC4 KC5 KC6 KC7
C32 C33 C34 C35 C36 C37 C38

I2
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0

Top layer bottom layer

PARTS LOCATION DIAGRAM OF DETECTION BOARD FOR FAN MOTOR

VCC
R10 510

A15
J1
4
3
2
R11 100K 1

SCHEMATIC DIAGRAM OF DETECTION BOARD FOR FAN MOTOR

PARTS LIST OF DETECTION BOARD

ITEM NO. CODE DESCRIPTION AND SPECIFICATION QUANTITY

1 R10 Resistor RJ-0.25-510 1

2 R11 Resistor RJ-0.25-100K 1

3 A15 Photo coupler RPI-574 1

4 J1 Socket XY2.5-4 1

7-16
I2

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