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Service Manual YP 90 Series PDF
Service Manual YP 90 Series PDF
R
NINGBO DAVID
SERVICE MANUAL
YP-90 YP-90A
YP-90B YP-90 AB
90 SERIES
INFANT INCUBATOR
NINGBO DAVID MEDICAL DEVICE CO., LTD.
ADD: NO.158 DAQING ROAD, SHIPU, NINGBO, ZHEJIANG PROVINCE, CHINA
POST CODE: 315731 FAX: 0086-574-65962111
MARKETING CENTER: NO. 100, JINGHUA ROAD, HI-TECH INDUSTRIAL DEVELOPMENT ZONE,
NINGBO, CHINA
POST CODE: 315000
TEL: 0086-574-87800008, 87800009 FAX: 0086-574-87801111
E-MAIL: sales@chinadavid.cn david@mail.nbptt.zj.cn
WEBSITE: http://www.nbdavid.com
EUROPEAN REPRESENTATIVE: SHANGHAI INTERNATIONAL HOLDING CORP. GMBH (EUROPE)
ADD: EIFFESTRASSE 80, 20537 HAMBURG, GERMANY
TEL: 0049-40-2513175 FAX: 0049-40-255726
EDITION/REVISION B/0
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
WARRANTY
The product being described in this manual is warranted against defects in materials or
workmanship for one year from the date of shipment, with the following exceptions.
1. All consumable and disposable products are guaranteed to be free from defects upon
shipment only.
2. Calibrations are considered normal maintenance and are not included in the 1-year warranty.
During the warranty period any defective parts other than those listed above will be replaced at no
charge to the customer.
This warranty is rendered void and our company cannot be held liable for conditions resultant
therefrom if:
1. Damage to the unit is incurred as a result of mishandling.
2. The customer fails to maintain the unit in a proper manner.
3. The customer uses any parts, accessories, or fittings not specified or sold by our company.
4. Sale or service is performed by the non-certified service/dealer agency.
This warranty is in lieu of all other warranties, expressed or implied, and our company shall in no
event be liable for incidental or consequential damages including loss of use, property damage, or
personal injury resulting from breach of warranty.
The Accreditation Manual for Hospitals requires each piece of equipment to be tested prior to initial
use and at least annually thereafter. To comply with this standard, we recommend that you participate in
our accreditation Testing compliance Program during the warranty period. This service can be
performed through our company and authorized dealers.
SERVICE
For optimal performance, product service should be performed only by qualified service personnel.
Technical Services representatives can be reached for fixations and are dispatched for required
maintenance by calling 0086-574-87801003, 87800002. Customers outside China should contact their
local factory-authorized distributor for service.
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
COMPLEMENTARY NOTICE
Since our company, conducts a continuous product improvement program, circuit and component
improvements are sometimes incorporated into equipment before they can be incorporated into the
printed manuals. This manual contains proprietary information, repairs and authorized modifications
should be performed only by qualified service personnel to maintain your warranty and to avoid creating
safety hazards. We cannot assume responsibility for any conditions affecting the proper operation of this
equipment which may result from unauthorized repair modification. Therefore, some parts used in your
equipment may be different than those which appear in the parts list of this manual. This sometimes
occurs due to difficulty in parts procurement, but does not alter the function of the equipment
The device, accessories and the packaging have to be disposed of waste correctly at the end of the
SKIN TEMPERATURE SENSOR: A sensing device including the link with the equipment intended to
INCUBATOR TEMPERATURE: Air temperature at a point 10cm above and centered over the mattress
surface.
AVERAGE INCUBATOR TEMPERATURE: The average of the maximum and minimum Incubator
STEADY TEMPERATURE CONDITION: A condition which is reached when the temperature does not
TEMPERATURE ALARM CHECKOUT STATE: The difference between real temperature and control
temperature is within ±0.5℃ and such state lasts for over 10 minutes. The equipment must stay in such
TEMPERATURE UNIFORMITY: The amount by which the average temperature at each of four points
10cm above the mattress surface differs from the Average incubator Temperature at steady
Temperature Condition. The four points are the centers of four quadrants formed by lines that divide the
TEMPERATURE VARIABILITY: The variability of the Incubator Temperature that will be observed over
a one hour period after Incubator Temperature Equilibrium has been reached.
TEMPERATURE RISING TIME: The time required for the Incubator Temperature to rise 11℃, when the
Air Control Temperature is at least 12℃ above ambient.
NOTE: A note is inserted in text to point out procedures or conditions, which may otherwise be
confusing situations.
CAUTION: A caution is inserted in text to call attention of a procedure which, It not followed
inherent to the operation, cleaning, and maintenance of the equipment which may result in
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
SYMBOLS
Attention, Consult Accompanying Documents.
CE Marking
iv
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2. The following safety checks should be performed at least every 12 months by a qualified person who
has adequate training, knowledge, and practical experience to perform these tests. The data should be
①. Inspect the equipment and accessories for mechanical and functional damage.
③. Inspect the fuse to verify compliance with rated current and breaking characteristics.
④. Verify that the device functions properly as described in the instructions for use.
⑤. Test the protection earth resistance according IEC 60601-1:1988 + A1:1991 + A2:1995: Limit
0.1Ω.
⑥. Test the earth leakage current according IEC 60601-1:1988 + A1:1991 + A2:1995: Limit: NC
⑦. Test the enclosure leakage current according to IEC 60601-1:1988 + A1:1991 + A2:1995: Limit:
⑧. Test the patient leakage current according IEC 60601-1:1988 + A1:1991 + A2:1995: Limit: for
⑨. Test the patient leakage current under single fault condition with mains voltage on the applied
part according IEC 60601-1:1988 + A1:1991 + A2:1995: Limit: for a.c.:500μA (BF), for d.c.: 50μA (BF).
⑩. According to the test methods of IEC 60601-1:1988 + A1:1991 + A2:1995, the patient leakage
current (net voltage should be added on the applied part) of the testing device must less than 5000μA.
11 . Test the patient auxiliary leakage current according IEC 60601-1:1988 + A1:1991+ A2:1995:
○
Limit: NC for a.c.: 100μA (BF), for d.c.: 10μA (BF).SFC 500μA (BF), for d.c.: 50μA (BF).
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
TABLE OF CONTENTS
SECTION PAGE
1. GENERAL INFORMATION…………………………………………………………………………………1-1
1.1 INTRODUCTION……………………………………………………………………………………………1-1
1.2 DESCRIPTION……………………………………………………………………………………………1-1
1.3 ACCESSORIES……………………………………………………………………………………………1-1
2. INSTALLATION………………………………………………………………………………………………2-1
2.1 UNPACKING………………………………………………………………………………………………2-1
2.2 ASSEMBLING ………………………………………………………………………………………………2-1
2.3 OPERTION CHECKOUT PROCEDURES ………………………………………………………………2-6
3.TECHNICAL INFORMATION………………………………………………………………………………3-1
3.1 SPECIFICATION……………………………………………………………………………………………3-1
3.2 WORKING PRINCIPLE……………………………………………………………………………………3-3
4. PREVENTIVE MAINTENANCE……………………………………………………………………………4-1
4.1 GENERAL……………………………………………………………………………………………………4-1
4.2 CLEANING…………………………………………………………………………………………………4-1
4.3 STERILIZATION……………………………………………………………………………………………4-8
4.4 MAINTAINANCE……………………………………………………………………………………………4-8
5.SERVICE………………………………………………………………………………………………………5-1
5.1 GENERAL……………………………………………………………………………………………………5-1
5.2 REPLACEMENT OF ELDMENT…………………………………………………………………………5-1
5.3 SYSTEM SETTING PROCEDURES……………………………………………………………………5-2
5.4 TROUBLESHOOTING PROCEDURES…………………………………………………………………5-6
6. REPLACEMENT PARTS……………………………………………………………………………………6-1
6.1 GENERAL……………………………………………………………………………………………………6-1
7. DIAGRAMS…………………………………………………………………………………………………7-1
7.1 GENERAL……………………………………………………………………………………………………7-1
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SECTION 1
GENERAL INFORMATION
1.1 INTRODUCTION
This manual provides instructions for installation, maintenance and repair the David Infant
Incubators, Model YP-90,YP-90A, YP-90B, YP-90AB. Among these models, YP-90AB is with all
functions other models have.
This manual is intended for use only by trained, qualified service personnel. Instructions for
the operator of the equipment are provided in a separate operator’s manual.
1.2 DESCRIPTION
Based on YP-90, the Infant Incubator YP-90A added with baby mode , cabinet; the Infant
Incubator YP-90B added the Neonate Bilirubin Phototherapy Equipment; YP-90AB added with
baby mode and the Neonate Bilirubin Phototherapy Equipment, cabinet.
YP-90, YP-90B just have one kind of control mode-air mode, YP-90A, YP-90AB have 2
kinds of control mode- air mode and Baby mode. Optional part :>37℃ Temperature Override
Mode, Neonate Bilirubin Phototherapy Equipment , and Vertical Height Adjustment cabinet (VHA
cabinet) . If you donot purchase the optional part, please omit it.
1.3 ACCESSORIES
The following diagram shows the main parts of the Infant Incubator:
Baby compartment
Shelf
Controller
Base
Mobile cabinet
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
A kind of bearing part, which is used for hanging the infusion bottle.
I.V. Pole
Max. Load: 2Kg
The core part with two kinds of temperature control modes: air
mode, baby mode, and the optional function :>37°Temperature
Controller
Override Mode, and it is used for automatic controlling of heat
output, please refer to section 4 on the user's manual.
A kind of bearing part, which is used for putting some small objects.
Shelf
Max. Load: 3.5Kg
It is used for place the infant inside, including the Acrylic hood,
bassinet, and so on. The bassinet can be tilted at ±12°at the request
Baby compartment of clinical needs. The baby scale is optional part, and the Max. Load
of bassinet is 10 Kg.
Size of mattress: 630mm × 355mm
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SECTION 2
INSTALLATION
2.1 UNPACKING
Generally, the Infant Incubator is usually packed to two cartons: main body and fixed cabinet or
Vertical Height Adjustment cabinet(VHA cabinet). When taking out the equipment from the cartons, take
2.2 ASSEMBLING
At least two professionals are required to do the installation of the Infant Incubator with spanners.
1. Install the main body onto the fixed stand/cabinet or Vertical Height Adjustment cabinet
A. The installation of main body onto the fixed stand/ cabinet
a. Assembling of fixed stand
1). See figure 2.1, fixed Connecting crosspiece to Left stand and Right stand with Hexagon bolt,
Spring Washer, Flat Washer, external teeth serrated lock washer.
2). See figure 2.1, Inverting Square frame, place the fixed Left and Right stand on Square frame, and
make the bolt and flat washer through the inner board of left stand from the bottom of t Square frame, and
make the Left stand connect Square frame, and fix the outer side of left stand on the frame with bolt,
Spring Washer, Flat Washer. Installation of the right stand is as same as the Left stand.
3). Connect the casters and left and right stand firmly with spring washer 12, flat washer 12
respectively.
NOTE: The wheels with brakes should be installed on the front of stand (longer part of stand is the
front part).
Wheel
Hex head screw M8-20 Spring washer 12
Spring washer 8
Flat washer 12
Flat washer 8
Left stand
FIGURE 2.1
2-1
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
Lock mechanism
II
Fixed Stand
I
wheel unlocked wheel locked hang on the lock close the lock spanner
NOTE: See Enlarged figure I, lock the casters as the arrow 1 indicates, and unlock the casters as
the arrow 2 indicates.
See Enlarged figure II, hang on the lock , and close the lock spanner.
FIGURE 2.2
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
FIGURE 2.3
b. As figure 2.2 indicates, lock the casters with brake, see figure 2.4, and put the guard rail and main
body on the cabinet, and then fix them with the lock mechanism on two sides of cabinet.
Guard rail
Lock mechanism
Cabinet
FIGURE 2.4
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C. Install the main body onto the Vertical Height Adjustment Stand
a. The method of installation casters is same as part B.
b. The method of installation main body, guard rail on the Vertical Height Adjustment cabinet same as
part B.
c. After installation, insert the power cord on the right side of Vertical Height Adjustment cabinet into
the power socket in figure 4.2.
Power cord
Guard rail
Lock mechanism
FIGURE 2.5
The guard rail ensure grounding through bolt,therefore, fixing the guard
railon the cabinet with bolts.
WARNING
Firm the main body onto the fixed cabinet or Vertical Height Adjustment cabinet with lock
mechanism. If not, it will cause the main body to deviate from the fixed cabinet or Vertical
Height Adjustment cabinet when the cabinet tilts, especially when the hood is open.
2. Install the NEONATE BILIRUBIN PHOTOTHERAPY EQUIPMENT, I.V. Pole and shelf
A. Install the NEONATE BILIRUBIN PHOTOTHERAPY EQUIPMENT
Please refer to the method of installation for incubator mounted PHOTOTHERAPY unit XHZ-90 and
XHZ-90L in the accompanying documents.
B. Install I.V. Pole
1) Install the I.V. Pole beside the incubator as figure 2.6 indicates, and then adjust the hook to a
proper height, fix it with the turnbuckle.
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
Hexagon bolt
Fixed seat
Infusion rod
Step 1: loose the hexagon bolts on the fixed seat with spanner, insert the I.V. Pole to the bottom, and fix
the bolt to fasten the infusion rod.
Hexagon Bolt
Step 2: Tight the hexagon bolts on the Step 3: Rotate the hook into the I.V. Pole,
bottom of infusion rod to fix the rod. and then tighten the hexagon bolts.
FIGURE 2.6
C. Install shelf
Unscrew the hexagon bolts on the fixed seat for shelf, See figure 2.7, and put on the fixed seat on the
infusion rod, see Enlarged figure A, to make sure the top of fixed seat and the position limit mark on the
rod is on same level. And then reinstall the hexagon bolt on the fixed seat.
ENLARGED FIGURE A
Infusion Rod position limit mark
A
Hexagon Bolt
Fixed Seat
NOTE: when installing the shelf, the side with note label should face the front of incubator.
FIGURE 2.7
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
WARNING
1. Please stop using this model once some function lost or the spare parts for front
access panel is loose.
2. set temperature must be high 3℃ than ambient temperature. And then you can
proceed this checkout procedure.
Please proceed the following checkout procedure each time before operation.
A. Check caster
Check whether the caster can drop when lifting the radiant warmer 2cm above the ground. The drop
of the caster will cause danger during transporting.
IMPORTANT: At least two persons are required, one lifts the warmers, and the other has to check
the casters. It needs Min. 140Kg to light the whole unit. Please support the stand with
block to avoid the warmer inclining if the casters drop.
D. CHECK HEATER
Control the environment temperature at 21℃ ~ 26℃, and choose the Air Mode, and set the
temperature at 33.0 ℃, and all heat power indicator are on, and heater will output heat completely.
NOTE: When the incubator works under the set state, and continue the following operation
procedure.
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
Opening
1. Insert or pull out the skin sensor, you must hold the plug of skin sensor,
pulling the leads is forbidden.
2. Please do not bend the connection of sensor.
When the Air Mode works stably, change it into the Baby Mode, set temperature at 37℃. Put the
skin sensor on the center position, and the incubator will give alarm after a while. The “Sensor” alarm
light will flash with continuous audible sound, and the Set Temperature indicator will show alarm code
E0.8.
Pull off the skin temperature sensor, the sensor failure alarm should active. The “Sensor”
alarm light will flash with continuous audible sound, and the Set Temperature indicator will show alarm
code E0.5.
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
WARNING: The temperature of heater inside controller is too high, and you can
remove the controller or touch the heater after the unit is switched off at
least 45min to avoid the burnt.
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NOTE: If the system can not enter into the TEMPERATURE ALARM CHECKOUT STATE or the air
temperature does vary within ±3℃ than the setting temperature, the deviation alarm
can not occur.
In Baby Mode, set the temperature at 35 ºC. Enter TEMPERATURE ALARM CHECKOUT STATE,
put the skin sensor into the water cup at 37 ºC. When the skin temperature indicates 36.1 ºC, the high
deviation alarm will active. The “High” light should flash with continuous audible sound, and the Set
Temperature indicator should show alarm code E1.0; Set the temperature at 35℃, after the device
enters into the TEMPERATURE ALARM CHECKOUT STATE, put the skin sensor into the water cup at
temperature 33℃, when the skin temperature indicates to 33.9ºC, the low deviation alarm should active.
The “Low” light should flash with continuous audible sound, and the Set Temperature indicator should
show alarm code E1.1.
NOTE: If the system can not enter into the TEMPERATURE ALARM CHECKOUT STATE or the
baby temperature does vary within ±1℃ than the setting temperature, the deviation
alarm can not occur.
See the following figure, raise the hood until you hear the sound “kata”, and the hood is in the lock
state. Press the lock downward as the arrow indicates so that the hood can return the original position.
CAUTION: Before raise the hood, ensure all accessories is disconnected to avoid interfere
operating.
Disconnect the skin sensor, slowly tilt the pressing the lock as the arrow indicates, and close
Hood back until the Hood locks in place. the hood slowly.
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
LOCKED UNLOCK
Rotate the panel Latches and open the Access Pane to the full open position (rotate downward).
Close the Access Panel and rotate both latches until they are fully locked. Both latches must be fully
locked to avoid accidental opening of the panel.
Rotate the outer ring of each entry Port, the port should be open and close as rotation is continued
through 360 degree.
Press on-off of each access door to open it automatically and check the seal of gaskets.
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P. CHECK BASSINET
Open the Access Panel and slide it out to the fully extended position indicated by the arrow. Lean on
Mattress Tray to make sure it is properly supported to provide a firm infant platform. Return the mattress
and close Access Panel.
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WARNING: A dirty Air Intake filter may affect oxygen concentration and/or cause Carbon
Dioxide build-up. The filter must be checked on a routine basis and changed at
least every two months.
Up foot button
following figure), and make sure its seal. Input the 8lpm of oxygen, monitor it with a calibrated oxygen
analyzer inside hood, check whether the indicated value of oxygen analyzer reach the predicted level as
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
SECTION 3
TECHNICAL INFORMATION
3.1 SPECIFICATION
Specifications for the Incubators are provided in Table 3.1. All specifications maybe subject to
change without advance notice. Open Access Doors and Front Panel or change Mattress obliquity,
which can alter the air flow pattern, may affect temperature uniformity, temperature variability, the
correlation of the Incubator temperature reading to center mattress temperature and infant skin
temperature.
TABLE 3.1 SPECIFICATIONS
This equipment belongs to Class I, Type BF applied part, normal device (IP20) continuously
operated.
Power Requirements……………………………………………………………………AC220V-230V/50Hz
Power Output………………………………………………………………………………………………850W
Heater Power Output……………………………………………………………………………377W/240V
POWER Output Socket……………………………………AC220V-230V,50Hz, MAX. CURRENT 1.6A
Heater Power Display…………………………………………0 to 100%, adjustable in 10% increments
Protectively Earthed……………………………………………………………………………< 0.1Ω
Earth Leakage Current…………………………………………………Normal condition: < 0.5 mA
Single Fault Condition: < 1mA
Patient Leakage Current………………………………………………Normal Condition: < 0.1mA
Single Fault Condition: < 0.5mA
Patient Leakage Current ……………………………………………Single Fault Condition: < 5mA
(Mains Voltage On The Applied Part )
Temperature control modes………………………………………………………………………Air mode
Baby mode
Air Temperature Control range…………………………………………………………………25℃~37℃
override mode: 37℃~39℃(if applicable)
Baby Temperature Control range………………………………………………………………34℃~37℃
override mode: 37℃~38℃(if applicable)
Temperature sensor display range………………………………………………………………5℃~65℃
Temperature rise Time*(environment temperature is +22℃) ………………………………… ≤30min
Temperature Variation*…………………………………………………………………………≤0.5℃
Temperature Uniformity (mattress is on the horizental position)………………………≤0.8℃
Temperature Uniformity (mattress is on a tilt) ……………………………………………≤1.0℃
Accuracy of skin temperature sensor………………………………………………………≤0.3℃
Correlation of displayed incubator temperature to actual incubator temperature…≤0.8℃
ENVIRONMENT TEMPERATURE
Operating Range…………………………………………………………………………………+20~+30℃
Storage Range……………………………………………………………………………………-40~+55℃
ENVIRONMENT HUMIDITY
Operating Range……………………………………………………………………………………30-75%RH
Storage Range………………………………………………………………………………………< 93%RH
ATMOSPHERIC PRESSUR
Shipment and Store atmospheric pressure range……………………………………500hPa-1060hPa
Operating atmospheric pressure range………………………………………………700hPa-1060hPa
AIR VELOCITY
Ambient Air Velocity…………………………………………………………………………………< 0.3m/s
OTHER SPECIFICATION
Noise level within Hood Environment…………………………………………………………< 50dB(A)
Related ambient noise should be <60 dB(A)
Carbon dioxide(CO2) level within the hood……………………Less than0.5% when a mixture of CO2
in air is delivered at 750ml/min at a point 10cm above the center of the mattress.
Air Velocity Over Mattress………………………………………………………………less than 0.35m/s
SILENCE/RESET KEY
Press to silence the alarming, press twice to reset alarming.
Silence………………………………………………………………………………silence alarming for 4min,
alarming will silence if there is any other alarming actives
Reset……………………………………………………silence alarming to come back to the setting state
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
3.2.1 General
This section contains a functional description and detailed theory of operation of the equipment. A
system block diagram of the Controller is shown in Figure 3.2 and 3.3.
The control of temperature is achieved by means of air circulation system as shown in Figure 3.1.
A controlled amount of room air is drawn through the air intake filter by means of the motor-driven
impeller on the Controller and then drawn back to motor though air return filter. Circulated air flows
through temperature sensing sensor. Temperature Controller automatically modulates the temperature
inside Hood according to the temperature sensed by the air temperature sensing sensor.
Heat output control under air mode: control the output of heater according to the air temperature
automatically;
Heat output control under baby mode: control the output of heater according to the skin
temperature automatically.
FIGURE 3.1
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Keypad control
Indicator
ADC
Skin temperature sensor
ADC
Isolated temperature sensor
AUXILIARY
MCU
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Start
INT1
Initialization
Real timer
Data display
Return
INT0
YES
Key input
ADC Sampling
Key handling
NO
Return
Data handling
Timer interruption
YES Timer
Trouble checking
Return
Alarm
NO identification
Series port
interruption
Heating control
Data transfer
Data display
Return
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3.2.3 Alarm
Alarm is used for monitoring the temperature control system state. The system will check the state
by the alarm checkout procedure. When the checked data is abnormal, it will alarm. Table 3.2 listed
alarm condition.
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In the air mode, when the incubator temperature is less than 38℃ (set
temperature <37℃) or less than 40℃(set temperature >37℃), at
the same time, heater stops working, press Silence/Reset Key to
clear alarming for 4min, it can not reset after clearing the failure,
Over-Temp press Silence/Reset Key to clear alarming
Code
Alarm indicator is
E0.6
on
In the Baby mode, when the incubator temperature is less than 40℃,
at the same time, heater stops working, press Silence/Reset Key to
clear alarming for 4min, it can not reset after clearing the failure,
press Silence/Reset Key to clear alarming
The cycle air flow way of incubator is blocked. at the same time, heater
Fan alarm indicator Code
stops working, press Silence/Reset Key to clear alarming for 4min, it
is on E0.7
can reset when the failure does not exist.
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ROM inside of main MCU fails. At this time, the heater will stop working ,
Code
press Silence/Reset Key to clear alarming for 4min, please refer to the
H0.1
service part.
Internal system inside of main MCU fails. At this time, the heater will stop
Code
working, press Silence/Reset Key to clear alarming for 4min, please refer
H0.2
to the service part.
Communication of main and auxiliary MCU A fails, At this time, the heater
Code
will stop working, press Silence/Reset Key to clear alarming for 4min,
H0.3
please refer to the service part.
ROM inside of auxiliary MCU fails, At this time, the heater will stop
Code
working, press Silence/Reset Key to clear alarming for 4min, please
H0.4
refer to the service part.
Internal system inside of auxiliary MCU fails, At this time, the heater will
Code
stop working, press Silence/Reset Key to clear alarming for 4min, please
H0.5
refer to the service part.
E2ROM inside main MCU fails, At this time, the heater will stop working ,
Code
press Silence/Reset Key to clear alarming for 4min, please refer to the
H0.6
service part.
SRAM failure (including system cord failure). At this time, the heater will
Code
stop working, press Silence/Reset Key to clear alarming for 4min, please
H0.7
refer to the service part.
The system
Main ADC failure(e.g., auxiliary system TLV2548, including wrong sample,
indicator is on
Code chip damage, no response and so on). At this time, the heater will stop
H0.8 working, press Silence/Reset Key to clear alarming for 4min, please
refer to the service part.
Auxiliary ADC failure(e.g., auxiliary system TLV2544, including wrong
Code sample, chip damage, no response and so on). At this time, the heater
H0.9 will stop working, press Silence/Reset Key to clear alarming for 4min,
please refer to the service part.
Heat circuit failure(e.g., heater, solid relay, mechanical relay and all
Code control circuit fails). At this time, the heater will stop working, press
H1.0 Silence/Reset Key to clear alarming for 4min, please refer to the service
part.
The timer RTC inside the system fails or is not accurate, At this time, the
Code
heater will stop working, press Silence/Reset Key to clear alarming for
H1.1
4min, please refer to the service part.
If the keyboard circuit is broken, At this time, the heater will stop working,
Code
press Silence/Reset Key to clear alarming for 4min, please refer to the
H1.2
service part.
If the battery inside of the controller is error, At this time, the heater will
Code
stop working, press Silence/Reset Key to clear alarming for 4min, please
H1.3
refer to the service part.
3-8
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
SECTION 4
CLEANING AND MAINTENANCE
4.1 GENERAL
The section provides cleaning and maintenance instructions.
WARNING
1.Disconnect all the connections with oxygen feeding device before cleaning and
maintenance. Cleaning or maintenance in the environment full with oxygen will cause
fire or explosion.
2. The incubator with cabinet adopts the connector of power cord as the isolation
mains power supply, therefore, to make sure the safety, and pull off all power cord
before cleaning.
4.2 CLEANING
This device must be cleaned and sterilized for the first time for initial use, or after used it for
one week.
Latch
WARNING: The controller can be taken out from the incubator, when the
Spanner pull out to >90° direction.
FIGURE 4.1
4-1
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
FIGURE 4.2
C. Remove the Seal of the Main Deck
Refer to figure 4.3, rotate the knob to the unlocked position , and take out the Seal of the
Main Deck.
LOCKED UNLOCKED
FIGURE 4.3
4-2
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
FIGURE 4.4
E. See figure 4.6, take out the Humidity baffle. See step P in section 2.3, remove 2pcs bolts
on the air filter cover, and take out the air filter.
F. Remove the Access door gasket and Access door cuff, and Iris port sleeve from hood.
G. Remove the soft tubing from hood.
B. Clean the Soft tubing, Main Deck Seal, Gaskets, Iris Port Sleeves, Air Intake Tube
Allow parts to soak as recommended by the cleaning solution’s manufacturer, then remove
them and dry completely with a clean cloth or paper tower.
C. Clean the Hood
Use a disinfectant-detergent to thoroughly clean all surfaces, including all holes, indentations,
Access Doors and Iris Ports then dry them with a clean cloth or paper towel.
CAUTION: Alcohol can cause crazing of the clear Acrylic panel. Do not use alcohol,
acetone, or any organic solvents for cleaning. Do not expose the panel
assembly to direct ultraviolet radiation.
4-3
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
WARNING: Failure to clean the Heater and Fan Impeller could result in sufficient lint build-
up to reduce airflow, which will affect temperature control and cause high CO2
concentration.
CAUTION: Do not lubricate the Mattress Tilt Mechanism with oil or other potentially
FIGURE 4.5
4-4
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
FIGURE 4.6
B. The Air Intake Tube should be installed by reversing the procedure , Installed Air Intake
NOTE: Air Intake Tube must be placed inside the Air Intake Tube Connector and
completely sealed.
FIGURE 4.7
4-5
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
WARNING: Be sure the two thumb screws that hold the bassinet are tightened. The
right side and the wrong side of seal must be placed in the right
position, and make sure the airproof to avoid the inepuality of heating
towards the bed.
D. Install Controller back according the oposite order , see figure 4.1.
Controller is the key unit of Incubator and must be installed carefully.
Insert Controller into Base Assembly. After the whole part is inserted into Base Assembly,
depress the snaps at both sides of Controller until they are parallel to the side then pull the
Controller outward. If the Controller is not loosened, it is already locked. (See Figure 4.8)
FIGURE 4.8
Step 1: Install the elastic band over the inner ring of the port housing. Fold back and slip
elastic band over the outer ring of the port housing.
4-6
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
Step 2: Rotate outer ring to close. If properly installed, the sleeve will open again if rotation is
reversed.
FIGURE 4.9
F. See figure 4.10, install the Access door gasket, and then install the Access door cuff.
access door gasket, inner wall of hood, Access door wall, outside wall of hood, installation groove
of Access door cuff.
Access door wall
FIGURE 4.10
FIGURE 4.11
4-7
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
H. Install the Mattress cover with the mattress, and put the bassinet inside hood according to
WARNING: Place the bassinet as the label indicates on the infant bed.
4.3 STERILIZATION
NOTE: Please do not steam autoclave.
Please sterilize under low temperature, e.g., gas sterilization.
Clean the incubator before gas sterilization.
WARNING: Please remove the controller when do gas sterilization, or else, it will cause
danger.
After gas sterilization, there will be ventilation of 16 ~ 24hrs, and then put back the controller.
During the whole ventilation, the incubator shoule work under the dry environment of 32℃~ 35℃.
After ventilation, please cover the dustproof cover if do not use the infant incubator.
CAUTION: The temperature of sterilization should not exceed 54.5℃.
IMPORTANT: Please check all parts prior to use.
4.4 MAINTENANCE
Please check the condition of the build-in rechargeable battery before the first use of device
or in the alternation of device using.
A. Operate the unit for a period of 12 to 24 hours.
B. Trigger a power failure alarm by disconnecting the AC power cord.
C. The power failure alarm should activate and continue to alarm for at least 10 minutes.
D. Reconnect the unit to the AC line and recharge the battery.
If the power failure alarm cannot last more than 10 minutes, please replace the rechargeable
battery. For the replacement of battery, please refer to section 5.
4-8
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
SECTION 5
SERVICE
5.1 GENERAL
This section provides system setting procedure and the troubleshooting procedure of these parts:
replacement of Fuse, Internal charging Battery and Controller.
NOTE: When replacing the fuse, switch off the power supply and disconnect the power cord.
FIGURE 5.1
NOTICE: 1.During replacing the internal battery, the plastic washer should be placed the original
position, and keep correct connection between the anode/ cathode of battery and its
fastener;the faulty connection will cause the damage to the battery and no hont for
power failure alarm.
2.Please replace theb internal battery after using it for three years.
3. Battery will be automatically charged when the temperature controller works,
charging the battery outside of the incubator is forbidden.
4.The charging battery inside the wartmer is GP17R8H Ni-MH8.4V/170mAh, to ensure
safety, do not disassemble battery. Connect the battery correctly, do not use other type
battery.
5.It will not influence battery charging and the battery capacity when the battery is full.
(Switch on controller)
6. Please do not throw the old battery into fire or water to avoid explosion or leakage.
7.Please dispose the Old battery accoring to local law, and please do not throw them
away randomly.
5-1
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
NOTICE: Please follow by the procedures of item 5.3.3. if it is unnecessary, please do not
5. Machine Number
5-2
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
5.3.3 PROCEDURE
At first, connected power supply, press and hold Set key for 2s as soon as switch on until Air
temprature indicator displays “ --.-“, and no display on Skin and Set temprature indicator. And then,
press Up or Down until Air temprature indicator displays “78.6”, after then, press Set key to enter into
the system set screen, or press Silence/Reset key to exit.
After entering into the set screen, Set temprature indicator displays set code, Air temprature
indicator displays the specific set data.
Enter password
YES
END
Figure 5.2
5-3
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
5-4
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
Set method of Minimum set value of air temperature, and set range is 20.0~34.0. For example,
Set method of Maximum set value of air temperature in mode of>37.0℃ , and set range is
Set method of Minimum set value of skin temperature, and set range is 30.0~34.0. For example,
Set method of Maximum set value of skin temperature in mode of>37.0℃ , and set range is
Set method of Over temperature alarm in air mode (set temperatuer <37℃), and set range is
Set method of Over temperature alarm in air mode (set temperatuer >37℃), and set range is
CODE 01.7 Set value of air flow Over temperature alarm A (<37℃)
Set method of alarm value for air flow blocked (set temperatuer <37℃), and set range is
38.5~48.0. For example, 45.0 means alarm value for air flow blocked 45.0 ℃
CODE 01.8 Set value of air flow Over temperature alarm B (>37℃)
Set method of alarm value for air flow blocked (set temperatuer >37℃), and set range is 40.5~52.0.
For example, 45.0 means alarm value for air flow blocked 45.0 ℃
5-5
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
Resistor
Resistor R=23166Ω/0.25W/0.5%
Resistor
Resistor R=23166Ω/0.25W/0.5%
Resistor
Resistor R=23166Ω/0.25W/0.5%
5.4.3 TROUBLESHOOTING
All alarms have the relevant alarm code except for the power ailure alarm, please refer to Table 5.1.
TABLE 5.1 ERROR CODES
EXPLANATION AND
ALARM CODE TYPE
CORRECTIVE ACTION
E0.1 Air temperature sensor failure alarm Refer to Flow chart 5.1
E0.3 Air temperature deviation failure alarm Refer to Flow chart 5.3
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
EXPLANATION AND
ALARM CODE TYPE
CORRECTIVE ACTION
E0.4 Air flow sensor alarm Refer to Flow chart 5.4
E0.5 Skin temperature sensor failure alarm Refer to Flow chart 5.5
E0.8 Wrong position of skin sensor alarm Check the position of skin sensor
H1.1 Real timer RTC failure alarm Replace U20 on mian board
I2 5-7
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
``
no
Good conection? Check connection of air temperature sensor,
and the wiring of all circuit board
yes
on the main board U11-6 is 2.3V? no check the connect to R21, U1-6
Yes
CHECK U11
5-8
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
``
no
Good conection? Check connection of isolated temperature
sensor, and the wiring of all circuit board
yes
no
on the main board U21-6 is 2.3V? check the connect to R16, U21-6
Yes
Check U21
I2 5-9
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
``
no
Good conection? Check connection of isolated temperature
sensor, and the wiring of all circuit board
yes
U11-6, no
on the main board U21-6 is 2.3V? check the connect to R16 and U21-6,
Yes
5-10
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
``
no
Good conection? Check connection of sensor,and the wiring of all
circuit board
yes
no
on the main board U11-8 is 2.3V? check the connect to R23 and U11-8
Replace U11
I2 5-11
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
yes
no
on the main board U11-7 is 2.3V? check connect Relay R22 to U1-7
Yes
Check U11
5-12
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
yes
Is there heat source nearby? Far away from the heat source
no
yes
Air and isolated temperature Check air and isolated temperature sensor
Sensor is OK?
no
Or outlet is blocked
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
Is AC power?
yes
yes
board
yes yes
yes
on the main no
board Pulse U12-16? check the connection between the main board
yes
Check U12
5-14
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
yes
Motor input no
yes
no
CM is good
yes
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
no
Crosspoint of R5
On main board Check R5, R6
and R6 is +2.5V?
Connection of U11
On main board Check the connecting wire
and U12 is OK?
Replace U11
5-16
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
no
Crosspoint of R14
On main board Check R14, R15
and R15 is +2.5V?
Replace U21
I2 5-17
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
yes
Heater is open circuit or
Replace heater
short circuit?
no
no
Base of triode Q2, Q3 Check triode Q2, Q3
is >0.7V? and resistor R8,R9
yes
no
there +12V on solid
Replace triode
relay and control
Q2 or Q3
terminal of relay K1
yes
To sheet 2
5-18
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
From sheet 1
yes
no
Voltage of U1-2 is
Check inductor T1
> 5mV
yes
no
Voltage of U1-1
Check U1,R1 ,C4
is >2V?
yes
no
Base of triode Q1
Check R2,R6,C5
>0.7V?
yes
no
Base of triode Q1
Repalce triode Q1
>0V?
yes
To sheet 3
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
From sheet 2
yes
Base of triode Q1,Q3 Check triode Q2,Q3
is 0V? and resistor R8, R9
no
no
no
Voltage U1-2 is
Check inductor T1
0V?
Yes
no
Voltage U1-1 is
Check U1,R1,C4
0V?
Yes
no
Base of triode Q1
Check R2, R6, C5
is 0V?
yes
no
Base of triode Q1
Replace triode Q1
is 5V?
yes
To sheet 4
5-20
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
From sheet 3
no
Pin of U8-9, 18 is
Check U8
5V?
Yes
yes
no
Voltage is changing
from low level to high Replace U15
level?
yes yes
Still alarming after
Replace main board replacing U15
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
Is there AC power on No
Check outside power input
input socket?
Yse
No
Secondary output of
transformer is 9V, 15V? Replace transformer
Yes
On power board Pin 3 on U2, U3 is +5V? Check U2, U3 and prefix circuit
Yes
Pin4 of U4 is No
On power board Check U4 and prefix circuit
+12V?
Yes
Yes
To sheet 2
5-22
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
From sheet 1
Crosspoint of No
On power board R19, R20 is 2.5V? Replace R19, R20
Yes
Crosspoint of No
On power board R21, R22 is Replace R21, R22
2.1V?
Yes
No
Pins7, 1 of U6
On power board Replace U6
is high level?
Yes
No
Pin5 of U8 is low
On main board Check the connection of power board
level?
and main board
Yes
No
Pin4 of U8 is
On main board Replace U8
low level?
Yes
I2 5-23
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
SECTION 6
REPLACEMENT PARTS
6.1 GENERAL
This section provides parts lists for infant incubator. Part numbers of accessories are provided
below:
05
03
04
02
01
1 Basinet 01 000 00
2 Controller 02 000 00
3 Hood 03 000 00
4 Base 04 000 00
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
6-2
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2 Bumper 03 013 00
3 Hood 03 038 00
6-4
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
28 Spring(IV) 03 034 00
50 Washer 03 003 00
See No. of
51 Cross groove pan head tapping bolt ST2.9×9.5 standard Parts
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
6-6
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14 Seal 04 010 00
17 Bassinet 04 018 00
See No. of
20 Flat washer 8 standard Parts
See No. of
21 Spring washer 8 standard Parts
See No. of
22 Hexagon nut M8 standard Parts
6-8
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
43 knob 05 001 00
See No. of
44 Spring washer 6 standard Parts
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
See No. of
45 Flat washer 6 standard Parts
See No. of
46 Hexagon nut M6×12 standard Parts
6-10
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
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6-12
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5
3
4 6 7
4 Drawer 01 004 00
6 Cabinet 01 006 01
6-14
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
1
6
2
5
3
4 7
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6-16
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XX: xxxxxxxx
6-18
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
1 frame 02 002 00
2 Pin 02 034 00
3 Groove 02 035 00
6-20
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
See No. of
28 Cross groove countersunk head bolt M3×8 standard Parts
See No. of
38 Hexagon nut M3
standard Parts
See No. of
40 Cross groove countersunk head bolt M3×12 standard Parts
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
FIGURE 6.10 PARTS LOCATION DIAGRAM, OPERATION PANEL FRAME FOR CONTROLLER
See No. of
4 Cross groove pan head tapping bolt ST2.9×13
standard Parts
See No. of
6 Cross groove pan head bolt M3×6
standard Parts
6-22
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
12 Socket 02 044 00
See No. of
13 Cross groove pan head bolt M3×6
standard Parts
See No. of
14 Cross groove countersunk head bolt M3×8
standard Parts
15 Power filter FN9222-10-06 02 043 01
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6-24
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6-26
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
SECTION 7
DIAGRAMS
7.1 GENERAL
The section provides schematic and wiring diagrams for Infant Incubator, parts location diagrams,
and schematic diagrams of controller.
G
K1
Remarks: Meaning of mark, for example, A32-1 means the point is connected with mark 1 of J2
element of A3 (Power supply board).
A1:AC Integration board RL:Heater AC240V/377W ZA:Air、Isolate temperature sensor
A2:DC Integration board A3:Power supply board K1:Solid-state relay GN84137010-25
A4:Main board CM:0.27 uF/500V capacitance
A5:Fan detector board ZS:Skin temp sensor socket
ZF:Fan sensor X2:AC220V Power output socket SS-8B
T:Transformer R20 G:Battery(type as GP17R8H Ni-MH8.4V/170mAH)
S:Power switch(S1as internal power switch, S2 as outer power switch)
F:Fuse T1.6AL/250V
PWL-2P2T
M:Fan motor 90YY2 X1:AC220V Power input socket(Annex Power filter) FN9222-10-06
WIRING DIAGRAM OF CONTROLLER
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
4 F4 Fuse T 1.6AL/250V 1
7-2
I2
I2
J3
2PIN
2
1
J7
2
1
J4 J1 2PIN
1 2
2 1
F4
2PIN 2PIN
T1.6A/250V
7-3
J2
2
1
J5
F2 F1
1 2PIN
T160mA/250V
2
F3.15A/250V
SERVICE MANUAL FOR INFANT INCUBATOR
2PIN
4PIN
EDITION/REVISION B/0
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
7-4
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SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
R8 R9
200 U3B 1K J1
16 RXD2
15 TXD2
RENB 14 RENB
13 WENB
KP1020 12
VCC
11
+5
10
9
8 airflow_probe
7 skin_probe
6 isolated_probe
5 air_probe
4
3
2
1
16PIN +5A
J3
2PIN
C7 C8 C9 C10
2
1
2
1
4
3
2
1
J4 J5 J6 J7
3PIN 2PIN 2PIN 4PIN
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7-6
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3 R5 Resistor 0805-10KΩ±1% 1
12 C4 Capacitor 0805-2200PF±20% 1
13 C5 Capacitor 1210-16V-10uF±20% 1
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27 Q6 Triode MMBT3906LT1 1
28 J1 Socket ME040-50802 1
29 J2 Socket XY4-2S 1
30 J3 Socket XY4-4S 1
31 J4 Socket XY2.5-2S 1
32 J5 Socket XY2.5-3S 1
33 J8 Socket DC-2-20S 1
34 K1 Relay JW1aFSN-DC12V 1
37 F1 Fuse T 800mAL/250V 1
38 F2 Fuse T 400mAL/250V 1
39 F3 Fuse 1812L050-C 1
40 T1 Inductor TVA1421-01 1
7-8
I2
I2
VCC
C1
R7
+12 10K
0.1uF heater_state
U1A B1 VA U2 MC7805CT VCC
D1 F1
3 3 1 1 3
R2 Q1 AC + IN OUT
1 C10 C14
J1 2 MMBT3904LT1 C6 470uF GND 2200uF C7 D6
1K
1 1N4007 4 2 0.1uF 0.1uF 1N5339B
2
AC -
2 T1 LM358
TVA1421-01 R1 C5 GBU10005
2PIN 10K 10uF J3
C4 4
Heater 3
2
K1 Q3 2200pF 1
R9 relay_ctr B2 U4 MC7812CT +12
1K 4PIN 3 1 1 3
AC + IN OUT
MMBT3904LT1 TRANS-OUT C12 C15
C16 470uF GND 470uF C8 D10
+12 F2 0.1uF 0.1uF 1N5350B
4 2
2
AC -
JW1aFsn GBU10005
D3
Q2
R8 ssr_ctr D8 U3 MC7805CT +5
1N4007 1K J4 1 3
D4 VA IN OUT
J2 +12 bat_switch C11 C13
1 MMBT3904LT1 +12 1N4002 470uF GND 2200uF C9 D7
2 BATTERY D9 0.1uF 1N5339B
2
1N4007 F3
PTC 500mA bat+
2PIN C2
7-9
MMBT3906LT1 Q6 1N4002
+5
SSR ctr bat+ C3
0.1uF R11
U5C
+5 10K C18
J5 R16 9 R14 R15 0.1uF
100K 30K +5
1 8 motor_pulse 100
2 10 bat_voltage VCC +12 +5 0.1uF
3 bat_ctr R12 Q4 U6A
SN74AHC00D MMBT3904LT1 D11 R5 tvb 3
10K
3PIN VCC VCC R13 HZ11B1 10K C17 R17 R20 R21 1
motor_pulse 10K 0.01uF 2K 7.5K 3K tvc 2 U5A
tva tvb tvc 2
R4 R3 LM2903 3 power_state
J7 10K 10K R18 R19 R22 U6B 1
6 2K 2K 2.2K tva 5
SERVICE MANUAL FOR INFANT INCUBATOR
5 water_state 7
SN74AHCT00
bat_ctr
6PIN Q7
relay_ctr
value_ctr
hum._ctr
R23
tank_state
D2 MMBT3904LT1
bat_switch
water_state
heater_state
bat_voltage
power_state
motor_pulse
+12 1K
J6 S1
1 1 4 MMBT3904LT1
~ -
2 2 3 J8
~ + D5
3 20PIN
RP1A40D5
+12
3PIN
Stream System 1N4007
EDITION/REVISION B/0
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
7-10
I2
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
7-12
I2
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
38 V3 Nixietube NET-3631AG 1
40 H4 LED Φ5-R 1
41 H5 LED Φ5-G/Y 1
47 J1 Socket XY2.5-2S 1
48 J2 Socket DC-2-20S 1
49 J3 Socket DC-2-16S 1
7-14
GND E H1 H2 H3
SF1 10 8 DIG5 H7 H8 H9 H10 H11
F DIG.3
MAX7221CWG SG1 5
AK
AK
AK
AK
AK
AK
AK
AK
AK
AK
G
SDP1 3
DP
C2 NET_5631A
VCC
SF2
SA2
SB2
SC2
SD2
SE2
SG2
SDP2
0.1uF
C4
VCC
U2 10uF DIG11
next1 1 19 R2 indicator of heater battery state
SERVICE MANUAL FOR INFANT INCUBATOR
DIN V+ 24K
LEDCS 12 V3 temperature set DIG13
CS
CLK 13 18 SA2 11
2
4
6
8
10
12
14
16
18
20
CLK ISET A H5
DIG8 2 14 SA2 SB2 7 12 DIG8
DIG0 SEG A B DIG.1
DIG9 11 16 SB2 SC2 4 H13 H6
AK
AK
DIG1 SEG B C
DIG10 6 20 SC2 SD2 2 9 DIG9 LED10
DIG2 SEG C D DIG.2
DIG11 7 23 SD2 SE2 1
1
3
5
7
9
DIG3 SEG D E
SA2
SB2
SC2
SD2
SE2
SG2
SA2
SB2
SC2
SD2
8
SDP2
SDP2
DIG7
next2 24 22 SDP2 NET_3631A
DOUT SEG DP
4
GND
9
GND
MAX7221CWG
EDITION/REVISION B/0
I2
EDITION/REVISION B/0
J2
C6 C20 ssr_ctr 1
2
+5 +5A
+5 +5A relay_ctr 3
U11 0.1uF U21 0.1uF heater_state 4
DOUT 1 20 ADCS SDO2 1 16 ADCS2 power_state 5
SDO CS C29 C31 SDO /CS C30 C40
DIN 2 19 SDI2 2 15 6
C24 C25 C26 SDI REFP 10uF 0.1uF SDI REFP 10uF 0.1uF
CLK 3 18 SCLK2 3 14 7
0.01uF 0.01uF 0.01uF SCLK REFM SCLK REFM
ADC_INT4 17 ADC2_INT 4 13 motor_pulse 8
EOC/(INT) FS EOC/(-INT) FS
5 16 5 12 bat_ctr 9
+5 VCC PWDN +5 +5A VCC /PWDN +5A
air_probe 6 15 isolated_probe 6 11 10
R26 A0 GND A0 GND
skin_probe 7
A1 CSTAR
14 CSTART 7
A1 /CSTAR
10 CSTART2 11
100 airflow_probe 8
A2 A7
13 8
A2 A3
9 bat_voltage12
bat_voltage 9 12 C39 R16 13
A3 A6 C45 R5 R6 0.01uF 20K C46 R14 R15
10 11 TLV2544 14
R21 R22 R23 A4 A5 0.01uF 20K 20K 0.01uF 20K 20K C27 15
20K 20K 20K TLV2548 VCC 150uF 16
+5
17
+5 +5 J1 +5A C23 C28 18
+5
2 150uF+12 19
C21 C22 VCC
1 20
0.1uF 0.1uF
4
SN74LVC1G3157 SN74LVC1G3157 A10 21
A10
A11 23 VCC +5A
A11
A12 2 +5A
A12
+5 A13 26
R20 A13 LED_ALARM2
7-15
3 relay_ctr
A14 1 R27 R28
A14 C13 200 U23 1K C48
10K
R8 14 0.1uF U8 TIN 0.1uF
GND +5A
4
10K 20 1 G2 +5A
VCC OE1
2 1 /RST DS1230Y-100 19 TXD1
GND RST OE2
WDI
+5 U24A U25A
C17 U14 C11 D0 18 2 heater_state K1010 R29 isolated_probe 3 LS1 bell SN74AHC08D
0.1uF 5 0.1uF Y1 A1 15.4K R30 Q5
3 RST 1 20 D1 16 4 power_state 1
VDD RST OE VCC Y2 A2 MMBT3904LT1
ALE 11 D2 14 6 U26 2 1K
R9 LE Y3 A3 R32
+5 U17 VCC D3 12 8 ROUT
Y4 A4
2
TPS3824-50 10K D0 3 2 A0 D4 9 11 R31 LM358 510
D1 Q1 Y5 A5 20K
D1 4 5 A1 D5 7 13 RXD1 C49
+5 D2 Q2 Y6 A6
D2 7 6 A2 D6 5 15
D3 Q3 Y7 A7 R33 K1010 R34 U24B +5A
U12 D3 8 9 A3 D7 3 17
D4 Q4 Y8 A8 1K 200 0.1uF
S0 2 43 D0 D4 13 12 A4 5
P1.0 P0.0/AD0 D5 Q5
WDI 3 42 D1 D5 14 15 A5 10 7
P1.1 P0.1/AD1 D6 Q6 GND
4 41 D2 D6 17 16 A6 6 +5A
P1.2 P0.2/AD2 D7 Q7
ADCS 5 40 D3 D7 18 19 A7 SN74AHC244DW VCC +5A
P1.3 P0.3/AD3 D8 Q8 C19
6 39 D4 LM358
LEDCS P1.4 P0.4/AD4 0.1uF U9 C16
CLK 7 38 D5 10
CLK P1.5 P0.5/AD5 GND L1 R35 0.1uF
DIN 8 37 D6 20 1 G1 KC1 KR1
DIN P1.6 P0.6/AD6 VCC OE1
DOUT 9 36 D7 SN74AHC373DW 19 22uH 1K S1 clear
P1.7 P0.7/AD7 OE2 L2 R36
5
6
VCC KC2 KR2 +5A R19
RTC_INT 15 24 A8 U20 C18 D0 18 2 2 1 R25 10K U19A
P3.3/INT1 P2.0/A8 Y1 A1 22uH 1K S2 GND RST
WDI
L3
Q
Q
ADC_INT 14 25 A9 /RST 18 24 0.1uF D1 16 4 KC3 R37 KR3 SN74LS74A
P3.2/INT0 P2.1/A9 RST VCC Y2 A2 10K
26 A10 ALE 14 D2 14 6 1K S3 C14 C15 +5A
P2.2/A10 AS Y3 A3 22uH
L4 R38 R24
CSTART 17 27 A11 CS1 13 23 VCC VCC D3 12 8 KC4 KR4 0.1uF 5 3
CLK
CLR
P3.5/T1 P2.3/A11 CS SQW Y4 A4 VDD RST
PRE
motor_pulse 16 28 A12 /RD 17 19 RTC_INT R11 D4 9 11 22uH 1K S4 10K
P3.4/T0 P2.4/A12 DS IRQ Y5 A5 L5
D
C43 29 A13 D5 7 13 KC5 R39 KR5 +5A U16 0.1uF
P2.5/A13 10K Y6 A6
35 30 A14 /WR 15 4 D0 D6 5 15 22uH 1K S5 TPS3824-50 U18
+5 EA/VP P2.6/A14 R/W AD0 Y7 A7 L6 R40
4
3
2
1
31 A15 1 5 D1 D7 3 17 KC6 KR6 C41 1 20
P2.7/A15 +5 MOT AD1 Y8 A8 RST VCC
2
22pF 21 6 D2 1K S6 TIN 2 19
XTAL1 AD2 22uH
L7 R41 RXD P1.7 +5A
JZ2 C8 R42
clear
20 44 7 D3 10 KC7 KR7 ROUT 3 18
XTAL2 VDD AD3 GND TXD P1.6
2
C44 11.0592M 22 0.1uF 8 D4 10K 1K S7 22pF 4 17
VSS AD4 22uH XTAL2 P1.5
1
1
22pF /RD 19 33 ALE 12 11 D7 VCC 7 14 SCLK2 +5A
P3.7/RD ALE/P GND AD7 /INT1 P1.2 R12
/WR 18 32 8 13 SDI2
P3.6/WR PSEN 22pF T0 P1.1
DS12887 9 12 SDO2 10K
R10 T1 P1.0
AT89C51ED2_PL44 10 11
10K GND P3.7 R13
AT89C4051 10K
+5
KR1 KR2 KR3 KR4 KR5 KR6 KR7
R43 R44 R45 R46 R47 R48 R49
10K 10K 10K 10K 10K 10K 10K
VCC
KC1 KC2 KC3 KC4 KC5 KC6 KC7
C32 C33 C34 C35 C36 C37 C38
I2
SERVICE MANUAL FOR INFANT INCUBATOR EDITION/REVISION B/0
VCC
R10 510
A15
J1
4
3
2
R11 100K 1
4 J1 Socket XY2.5-4 1
7-16
I2