BS EN | 1074-8:2001 BRITISH STAN DARD Valves for water supply — Fitness for purpose requirements and appropriate verification tests — Part 5: Control valves European Standard EN 1074-5:2001 has the atatus of a Beith Seandard reat | NO COPYING WITHOUT B84 PRRVESSION IACKPT 45 PERMITTED BY COPYRIGHT LAW SRE SOE SE SEEBS EN 1074-6:2001 ‘hia ia Standard baring eee sundee the Seer afte ogc Scetor Commitce, aa ‘pablahed unde the cusevéty he Standarda Comisane tnd comen inta ao er SeMar 2001 eonst oso ISRN 0 vo grades National foreword ‘Thie Britich Standard is the official English: language version of EN 1074-6:2001, ‘The UK participation in ita preparation was entrusted by Technical Comittee PSE/7, Valves, to Subcommittee PSEV7/7, Valves for the water induatry, which, ‘has the responsibility to: — aid enquizers to understand the texts — present to the responsible European comtniteee any enquiries on the interpretation, ar propoaala for change, and keep the UK interests informed; — monitor related invernational and European development and promulgate them in the UK. Aliat of organizations represented on this subcommittee can be obtained on request to ita secretary. Croas-references The British Standards which impletnent international ar European publications referred to in this document may be found in the BST Standards (Catalogue under the section entitled “International Standards Correspondce Index", or by uaing the "Find" facility of the BSI Standsrda Hlectronic Oxtalogue, A British Standard does not purport to include all the neceseary provisions af ‘a contract, Users of Britich Standards are responsible for their correct application. Compliance with a British Standard does not of Itself confer immunity from legal obligations. Summary of pages ‘This document comprises a front caver, an inside front cover, the EN title page, pages 2 to 14, an inaide bark cover and a back caver. ‘The BST copyright date displayed in this document indicates when the document was last issued. Amendments issued since publication Amd.No. [Date (Comments Berslanrsiar cuts ain Suneeunee Gel unedlaie cans uuestoue arensanel aanenanenianeEUROPEAN STANDARD EN 1074-5 NORME EUROPEENNE EUROPAISCHE NORM January 2001 les 23,080.40 English version Valves for water supply — Fitness for purpose requirements and appropriate verification tests — Part 6: Control valves FRabinetariepaur alimentation en ex — Prescrigllons ematuron fr die Waeeervenergung —Arfordenngen 30 apenade 3 femal cl vérfeatons 2} rpperant — Part le Gebrauchstaughznket und deren Peifung = Tell IE Rebinate derégulstian Repetematuran ‘This Eurapesn Standard was spproved by CEN on 28 December 2000. (CEN members are bund ta comply with the CEN'CENELEG Infamal Regullicre whieh sigulste the conditions for giving this Eurepsan. ‘Standard fre ston af a national eandsrd witheu ary sltrston. Up ocate lists and blalographical referencac conceming such nsécnal ‘standards may be eisined on applicant the Management Cen or to any CEN member. ‘This European Standard exe in three ofc versions (English, French, German} A version in any ctreranguage made by translation Lrver the expan of 3 CEM member ina i aun fangunge and ralifed tn the Managamant Care has the sane cists ae the cial (CEN members ara the nations! standards bodies of Aus Belgien, Crack Repu Deemati Finland, France, Geenary, Gree, [edland, ireland, Holy, Linebourg, Netherlands, Norway, Portugal, Sasi, Suction, Sutzecand and Uri Kingdom. ~ ——— EEROPEAN COMMITTEE AOR STANDARDIZATION COMITE ECROPEFN DE NORMALISATION EUROPAISCHES KOMITEE FDR NORMUNG Management Centre: ruc de Stasssrt, 96 B-1080 Brussels 8.2001 CEN Al rigs ef exstation in any form and by any mesns reserved Ref, No, EN 10766:2001 € ‘waddnide fat CEN nasal Members.Design requirements 1 2 3 Terms and definitions... 4 5 Performance requirements... 6 5.1 Mechsnical strenath. 6 52 Lealelightnoss. 7 53 Hydraulic characteristics. 8 54 Resistance to disinfection products 8 55 9 6 9 84 3 62 8 63 Control of production and quality system. a a : — & Packaging... Annex A (oormetivs) Test method for the hydraulic cheractertstics of control valves providing flow ragulation function... : At Annex B (normative) Test method for the hydraulic characteristics of control valves providing pressure regulation function... one AD Annex C (normative) Test method for the hydraulic characteristics of control valves providing level regulation function, 18 Annex D (normative) Test method for the endurance of control valves enn ik epsioazantPage 3 EN 1074-5:2000 Foreword This European Standard has been prepsred by Technical Commitiss CEN JTC 69, Industria! valves, the ‘Secretariat of which is held by AFNOR. EN 1074 consists of six parts: Part 1: General sequirements; Part 2: Isolating valves; Part 3: Check vaives; Part: Air valves; Part §: Control valves; Part 6: Hydrants. Part 1, in conjunction with the subsequent parts, lays down the general requiremants and test pracedures to be carriad out in production and during the assessment of conformity of these valves (type tests). The detailed requiremants, which depend on the types of valves, are definad in parts 2 to 6 ofthis standard ‘This European Standard shall be given the status of a nations! standard, either by publication of an identical text or by endorsement, at the Iatast by July 2001, and conflicting national standards shall be withdrawn at the latest by July 2001. ‘According ta the CEN/CENELEC Intemsl Regulations, the national standards organizations of the following courtiss ara bound to implement this European Standard: Austria, Balgium, Czach Republic, Denmark, Finland, France, Germany, Greece, fosland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugsl, Spain, Sweden, Switzerland and the United Kingdom. eesicsauntPage 4 EN 1074-6:2000 Introduction {n respect of potential adverse effacts on the quality of water intendad for human consumption caused by the product covered by this standa 5). this standard provides no information ss to whether the product may ba used without restriction in sny of the Mamber Statas of the EU or EFTA; b) it should be noted that, while awaiting the adoption of verifiable European criteria, existing national regulations concaming the use andlor the characteristics of this product remain in fora, si os.2001Page 5 EN 1074-5:2000 1 Scope “This Europaan Standard defines tha minimum fnass for purpose requirements for sutomatic control valves providing a regulation function to be used in, or connected fo, water supply pips systems, ebovs or blow ground (ses EN 805}, carrying watar intended for human consumpton. ‘This standard specifies the design requirements, the performance requirements and tha conformity assessment method for control valves, whatever thair type and matals. This standard apy apply only when in priority to any other product or test standard: the requirements from other standards ‘etandard refars to them. ‘This part af EN 1074 desis with the raquirements epplicable to control valvas up to DN 2000 and PFA 6 ber to PFA 25 bar. This part of EN 1074 does not deal with tha specific performanoss of the controlling systam accessories, whether they be intagrated or not, nor with the other companents of such control systems .g. pressure sensors, flow meters, lavel detsctors, regulating devices, powered actuators, etc. Control vaives manufactured in accordance with this standard are not intended for buried service. 2 Normative references “This European Standard incorporates. by dated or undated references. provisions from other publications. “These normative refarences are cited ef the appropriate places in the text and the publications are listed heraafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by smandment or revision. For undated references the latast edition of the publication referred fo applies (including amendments}. EN 805, Weter supply — Requirements for systems and compansnts outsiss buildings EN 1074-1:2000, Valves for water supply — Fitness for purpose requirements and eppropriste verification teste — Part 4: General requirements EN 1074-2:2000, Valves for water supply — Fitness for purpose requirements and eppropriate verification tests — Part 2 Isolating valves EN 1287, Valves — Test of fiow resistance using water as fest fluid 3 Terms and definitions For the purposes of this standard, the terms and definitions givan in EN 1074-1:2000 apply, together with the following terms and definitions. a4 control vaive device intended fo regulste, within specified limits, one of the following functions: — flow rats; — level; — pressure (upstream or downstream). esi oacotPegs 8 EN 1074-5:2000 Control valves ara divided into two types: att autonomous control valve those valves have integral capability to control the function using energy from the conveyed water by adjusting the position of the obturator thay can be directly opsrated io the force is applied (via @ epring or diaphragm) diractly tothe obturator ‘they can be pilot operated i.e. the force is appliad through an adjustable pilot valve 342 non-autonomous control valve these valves require an extemally powered contral system in order to regulsta the specified function 4 Design requirements Conirol valves shall ba designed in accordance with the design requirements given in clause 4 of EN 1074-1:2000. Control vaives with pressure control or Isval control function shall be seat tight when closed. ‘The manufacturer shall indicate in the relevant technical documentation the working limits of the valve and leny special conditions for instalistion and commissioning, 5 Performance requirements 5.1 Mechanical strength 5.1.1 Resistance to internal pressure of the shell and of all pressure containing components. Requirement and tast shall be in acoordancs with 5.1.1 of EN 1074-1:2000. f the manufacturer indicates that ‘any feature of the control valve is not dasigned to withstand a high pressure, he shall indicate in his technical documentation the appropriate means to be used (e.g. isolating valves of ths control system), in order ta protect them during the test. ‘The features protected by these means shall bs testad to the pressure given in 5.1.2 of EN 1074-1:2000. 5.1.2 Resistance to differential pressure ‘The valve shall comply with the requiramant and tast of 5.1.2 of EN 1074-1:2000. fs contrl valve is designed without seat tightness, the requirement and test for the obturator shall be modified as follows: — the differential pressure which the obturator shall withstand, shall be the lower of (1,5 x APR) bar and {APM + 5) bar, where APM ie the maximum differenti pressure of the control valve in operation (value to be given by the manufacturer). After the test, the valve shall comply with the control performanoas ofthis standard (soa 5.3) 5.1.3 Resistance of valves to bending Bending resistance is an optional requirement for control valves; if banding resistance is claimed by the manufacturer, the requirement and test shall be in eccordance with 5.1.3 of EN 1074-1:2000, for sizes DN 50 fp DN 500. ‘The bending moments 14 ta be applied during the fest shell be as given in Table 1 as a function of DN. 28st 03.2001Page? EN 1074-5:2000 Table 1 — Banding moments 5.1.4 Resistance of valves to operating loads This requirement is applicable only to control valves whose main obturator can be operated manually to over-ride tha control function. Requirement shall be in accordance with 5.1.4 of EN 1074-1:2000. Tast shall bs in acoordanoa with $.1.4 of EN 1074-2:2000. 5.2 Leak-tightness 5.2.1 Leaktightness of the shell and of all pressure containing components 5.2.1.1 Leak-tightness to internal pressure Requirement and test shall bs in accordance with 5.2.1.1 of EN 1074-1:2000. 5212 Leak-tightness to external pressure Requirement and test shall be in accordancs with 5.2.1.2 of EN 1074-1:2000. 5.22 Seat tightness This subclause is only applicable to control valves where sest tightness is @ requirement or is claimed by the manufacturer (see clause 4). For level contrat and pressure control valves, the leakage rate shall be the rete A, under the conditions definad in the manufacturer's documentation. For athec valvas, the leakage rata shall ba in accordance with ‘the manufacturer's documentation, ‘Seat tightness shall ba chacked at the highsst and lowest values of the differential pressure, as follows: TAK PFA: — the lowest differential pressura sllowed by the manufacturer in his documentation, In both cases, the requirement and tect shell bs in accordance with 5.2.2.1 of EN 1074-£:2000, with tha values of the differential prassure as given in this eubclaus, epsics2001Page 8 EN 1074-5:2000 5.23 Maximum operating torque (MOT) for operation and leak-tightness: This requirement is applicable only to control valves whose main obturator can ba operated manually to over-ride the control function. Requirement shell ba in socordanos with §.2.3 of EN 1074-1:2000. Test shall be in accordance with 5.2.3 of EN 1074-22000. 5.24 Leak-tightness of gearboxes to axtemal pressure If applicable, requirement and test shall be in accordance with 5.2.4 of EN 1074~1:2000, 5.3. Hydraulic characteristics “Testing is not required foe control valves greater then DN 300. 5.3.1 Flaw coefficient, Ky Requirement shall be in accordance with 53 of EN1074%:2000; the characteristic givan by tha manufacturer shall be the flow cosficient K, For autonomous controt valve, it shall be given in the fully opsn position. In the case of non-autonomous contrat valves, the manufacturer shall give it as function of the opening position of the obturator. When measured in accordance with the tsst method dafinad in EN 1267. ths flow coefficient shall be within a range of #10 96 of tha value given by the manufacturer. 5.32 Regulation hydraulic characteristics This requirement is applicable firstly to autonomaus control valves, and secondly to non-autonomous control valves where the manufacturer claime specific hydraulic characteristics linked fo 2 designated control system. $32.1 Control valves providing flow regulation function When tasted 5 defined in annex A, the values obtsined shsll be within the tolersncas given in the manufachurer's documentation. 5.322 Control valves providing pressure regulation function When tasted as defined in annex B, the values obtained shall be within the tolerances given in the manufacturer's dacumentstion. 5.3.2.3 Control valves providing level regulation function When fasted ae dafined in annex, the values obiained shall be within the tolerances given in the manufacturer's documentation. 54 Resistance to disinfection products Requirement and test shall be in accordance with §.4 of EN 1074-1:2000. esi cs.2001Page 9 EN 1074-5:2000 5.5 Endurance Afar the endurance fest dafined ir annex D, tha valve shall pass: — the hydraulic tasts in accordance with 5.3 with values within tha range of +5 % of the vslues measured bafars the endurance test; and — the tests in secordance with 6.2.1 and 5.2.2 with the seme leakage rata, ifthe valve is claimed to be saat Bight, 6 Conformity assessment 6A General Requirement shall be in accordance with 6.1 of EN 1074-1-2000. 6.2 Type tests Requirement shall ba in socordanoa with 6.2 of EN 1074-1:2000; the type tasta fo be performed shall be ‘those given in Table 2. 6.3 Control of production and quality system Requirement shall ba in sccordanca with 6.3 of EN 1074-1:2000; the production tests in Table 2 ara informative. 7 Marking Requirement shall be in accordance with clause 7 of EN 1074~-1:2000. 8 Packaging Requirement shall be in accordance with clause 8 of EN 1074-1:2000. #8s108.2001Page 10 EN 1074-6:2000 Table 2 — Requirements and tests Subelause Requirement ‘Type tests Production teats (informative) 4a Mtertole eee drawings and pertisie | 42" oN eee drawings - [4s" Pressures, 280 technical documentation | - aa" Temperatures 206 matersis - 4s" Design ofthe ehell and obturator | see test report orcaleutation | report 4s" End types and iterchangesbitty — |eaeorswings and marting | az" Operating direction 28 crawings - 4a" Maxdoum wster velocity eee clause d 5 40 All material, Including lubricants, in| ess test report in eccardsnoe | - ‘contact wth watar intended for | wth national regulations human consumption 4.10" trzmat comosion are ageing 00 drawinge, part lists and | vaus! inspection of costings, resistance technical Gocumentation ant" Extemat corrosion and ageing ‘900 drawings, pat ilsts and | vsuslInepeetton of costings resietance technical documentation 54.4* | Resletence to intemal preseure of | see 5.1.1 300 5.4.4 the shall and of sil pressure ‘containing components, 53.2" | Resletance of the obturator to e50512 - diferent! pressure 54.3" | Resistance of valves fo bending | see 5.1.9, f 54.4" | Reslstence of valves to operating — | see S.1.4 - fosds 5.2.1.1 | Lesketightness to intemal preasure [eee 5.2.4.1 s805.2.4.1 52.4.2" | Lesketighinass t extemal pressure | eee 5.24.2 7 522" | Seat tightness ese 522 5885.22 523° | Madmum operating tarque (MOT) for | 88 5.2.2 and 5.2.3 oee5.25 operation and lesk-lighiness 524" | Leskeightnese of gearboxesto eae 5.24 edemel pressure 53.4 Flow coemcant X, 0853.4 : 532 Reguiaton hydraulic charscterietce | sae 5.32 : sa" Realstence ta disinfection products [ese 5.4 - ss" Enduranae 28055 . fe The mbelausee are requirements soem shove ars hase givenin EN 10744-2000. epsiosaontPage 11 EN 1074-5:2000 Annex A (normative) ‘Test method for the hydraulic characteristics of control valves providing flow regulation function A‘ Goneral ‘The test shall ba performed at ambiant temparsture on 8 valve in its delivery stata. Cavitation shall be avoided. A.2 Tost procedure (sce Figure A1) At a set point of the flow, (, aqual fo the minimum allowed value of the faw es given by the manufacturer, the differential pressure applied to the valve shall be given different values (ymin, Aomax and two intermediate values), while measuring the controlled flow. ‘The resulting curve [2= f(Ap)] shall be inside the grea limited by the tolerance (AQ) given in the manufacturer's documentation. Repest the same pracedurs, choosing second sat point of the flow, equal to the maximum allowed valua of the flow as given by the manufacture. Figure A.1 — Hydraulic characteristics esi csan04Page 12 EN 1074-5:2000 Annex B (normative) Test method for the hydraulic characteristics of control valves providing pressure regulation function 8.1 General ‘The test shall be performed at smbient temperatura on a valve in its delivery state. (Cavitation shall be avoidad. B.2 Test procedure (see Figures B.1 snd B.2) ‘Ata set point of the coniraiad prascure, ¢, aqusl fo the minimum allowed value of the pressure ss given by tha manufacturer, provide a flow at different values (Qmin, Omax and two intermediate valuss}, while ‘maceuring the controlled pressure. Maintain the differential prassure st the minimum valus sllowed by the manufacturer's documentation. The resulting curve [p = (Q)] shell be inside the area limited by the tolerances (Ap, Qmin, Omax) indicated in the manufacturer's documentation, Repeat the same procedure, choosing a second set point of the pressure, ‘equal to the maximum allowed value of the pressure as given by the manufacturer. Set pint p Qin Qm @ Fieure Bl — Pressure reducing vatve Figure B.2— Pressure sustaining valve easiasao0tPage 13, EN 1074-5:2000 Annex ¢ (normative) Test method for the hydraulic characteristics of control valves providing level regulation function C.1 Generat ‘The tact shall be performed at ambient temperatura on a valve in its delivery state. Cavitation shall ba avoided €.2 Test procedure (see Figure C.1) ‘Opan the valve to increase the level in the tank up to the level of closing, Himax. Increase the pressure up to 1,1 x PFA, checking that the flow has stopped nd that the height in the tan is not higher than max. Decrease the upstream pressure of the valve dowm to zero, and then decraass the laval in tank of the value AH, as given in the manufacturer's documentation. Increase the upstream pressure until the flow starts again, and note the value of the pressure. Allow the tank to fil i> max. Increase the pressure to 1,1 x PFA and check that the height in the tank is not higher than Amax when flaw stops, lithe menufecturar claims an adjustable value of imax, the test shall be performed at both limits of tha range. Hmax AH Figure C.1 — Test installation sesiouca0Page 14 EN 1074-5:2000 Annex D (normative) Test method for the endurance of control valves D.1 General The test shall be performed at ambient temperature on a valve, which has passad the tests in accordanos with either annex A, B or C. For valves equipped with s pilot, the pilot and the main valve may be tasted separataly. D.2 Endurance testing procedure Set the control valve to ifs open position, as given in the manufacturer's tachnical documentation and ‘maintain in this position for & minimum of 15 s, with & pressure equal to PMA +10 %. Set the control valve to its maximum closed position, as given in the manufscturer’s technical documentation ‘and increase the differential pressure up to PMA +10 %. Maintain in this position for & minimum of 15 5. Repest the procadure for 2 500 cyries. D.3 Final tests and control (On completion of the tast, the valve shall be subjected to a retest in accordance with annax A, B or C, st one tat setting point ‘The result of the retast shall be within 25 % of the original test resuit. mst c3.2001BS EN 1074-5:2001 BSI 989 Chiswick High Road London WA 4AL BSI — British Standards Institution BST ix the independent nationsl body responsible tor preparing British Standards, It presenta the UK view on standards in Europe and at che intemational level, It is inoorparated by Royal Charter. Revisions British Standard are updated by amendment or revision, Deere af British Standards should make aure that they posseea the latest amendments or editions. 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