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PIP RESP73H-97
Application of ASME B73.1M - 1991
Specification for Horizontal End Suction
Centrifugal Pumps for Chemical Process
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES
This Practice is subject to revision at any time by the responsible Function Team
and will be reviewed every 5 years. This Practice will be revised, reaffirmed, or
withdrawn. Information on whether this Practice has been revised may be found
at http://www.pip.org.
PRINTING HISTORY
November 1994 - First Edition November 2000 - Line numbers added to Data Sheets
October 1997 - Issued
PIP RESP73H-97
Application of ASME B73.1M - 1991
Specification for Horizontal End Suction
Centrifugal Pumps for Chemical Process
Table of Contents
Introduction
Purpose
The purpose of this Practice is to specify the requirements for design and manufacture of
horizontal end suction centrifugal pumps for use in chemical plants and refineries.
Scope
The requirements in this Practice are modifications, additions, and/or deletions (exceptions)
to the requirements in ASME B73.1M - 1991. The section/paragraph numbers and the
associated headings used in this Practice correspond to the ones used in ASME B73.1M.
Since this Practice does not take exception to all the requirements in ASME B73.1M, the
section/paragraph numbers in this Practice may not be sequential.
References
Applicable requirements in the latest edition (or the edition indicated) of the following industry
standards and Process Industry Practices shall be considered an integral part of this Practice:
– ASTM A276 - Specification for Stainless and Heat-Resisting Steel Bars and
Shapes
• Deutsches Institut fur Normung (DIN)
– DIN 50018 - Testing in a Saturated Atmosphere in the Presence of Sulfur
Dioxide
• Hydraulic Institute
– Hydraulic Institute Standard
• International Standards Organization (ISO)
– ISO 1940 - Mechanical Vibration, Balance Quality Requirements of Rigid
Rotors
• U. S. Department of Labor
– 29 CFR 1910 - Occupational Safety and Health Standards
Definitions
Terms used in this Practice to introduce the exceptions to the requirements in ASME B73.1M are
defined as follows:
Add: Inserts requirement(s) that is/are additional to the requirements in ASME B73.1M
2. Alternative Design
Modify to Read:
2.1 Vendor’s quotation shall conform to this Practice and purchaser’s addenda. At the
vendor’s option, an alternate quotation may be offered if the following two
conditions are met:
2.1.1 If there is a significant process or delivery advantage, a superior, more
reliable pump design may be offered. The vendor shall provide the technical
justification.
2.1.2 Alternate quotation shall indicate deviations from the requirements in this
Practice. Complete details of deviations shall be submitted to purchaser for
review.
2.2 If vendor’s quotation indicates no deviations from the requirements in this Practice,
it shall be assumed by the purchaser that the pump quoted complies fully with this
Practice. Deviation to the dimensional standards shall be noted in the vendor’s
proposal and must be noted on supporting dimension drawings.
3.1.13 Normal Operating Point is the point at which usual operation is expected.
3.1.14 Oil Mist Lubrication System is a lubrication system that uses oil mist
produced by atomization in a central console and transported to bearing
housings by compressed air in a pipe distribution system.
3.1.15 Overhung Pump is a horizontal pump with an impeller cantilevered from the
bearing support.
3.1.16 Pressure Casing is the composite of all stationary pressure-containing parts
of the pump, including all nozzles, seal glands, and other attached parts but
excluding the stationary and rotating members of mechanical seals.
3.1.17 Pure Mist Lubrication (dry sump) is a type of oil mist lubrication in which
the mist both lubricates the bearing and purges the housing.
3.1.18 Purge Mist Lubrication (wet sump) is a type of oil mist lubrication in which
the mist provides a positive pressure in the bearing housing.
3.1.19 Rated Discharge Pressure is the discharge pressure of the pump at the Rated
Operating Point with rated capacity, speed, suction pressure, and specific
gravity.
3.1.20 Rated Operating Point is the point at which the vendor certifies the pump
performance to be within the tolerances specified in this Practice.
Performance includes the following factors: capacity, total head, power,
efficiency, net positive suction head required, rotational speed, and rated
suction pressure at the specific gravity and viscosity of the pumped liquid.
3.1.21 Rated Shaft Power is the power required by the pump shaft at specified rated
operating conditions, including capacity, suction and discharge pressures,
specific gravity, viscosity and all mechanical losses (seals, gears, couplings,
etc.).
3.1.22 Rated Suction Pressure is the suction pressure of the operating conditions at
the Rated Operating Point.
3.1.23 Shaft Stiffness Ratio is a measure of the stiffness of the pump shaft
determined from the following formula:
L3 / D4 ( 1/mm )
where:
L = length of shaft from center of impeller to nearest bearing (mm)
D = diameter of the shaft in the seal chamber (mm)
3.1.24 Solid Shaft Design is a pump shaft design in which the shaft has standard
dimensions without using a sleeve.
3.1.25 Throat Bushing is a device that forms a restrictive close clearance around the
sleeve (or shaft) between the seal (or packing) and the impeller.
3.1.26 Throttle Bushing is a device that forms a restrictive close clearance around
the sleeve or shaft between a seal and the atmosphere.
4.2 Flanges
Add:
4.2.1 Flanges shall be designed for through bolting if possible. If alternative
methods of flange connection are required, the vendor shall supply flange
details in the proposal.
4.3 Casing
4.3.1 Drain Connection Boss(es)
Modify to Read: Pumps shall be provided with a boss on the lowest part of
the casing capable of accommodating a case drain which shall not be drilled
and tapped unless a drain is specified. When a casing drain is specified:
• The connection shall be largest possible for that casing up to a
maximum of 3/4 NPS.
• Ductile iron or cast iron pump case drains shall be drilled, tapped and
plugged with carbon steel plugs.
• Alloy pumps shall be provided with either a drilled and tapped drain
with plug of the same metallurgy as the casing or a short schedule 160
nipple socket welded drain connection that, terminates at the edge and
within the confines of the baseplate, in a flange connection. The piping
and flange shall be of similar metallurgy as the pump casing. When
socketwelded is specified, all piping connections shall be welded.
Comment: Socketwelded and threaded case drains may not be acceptable
for process fluids that cause crevice corrosion or polymerization, etc. The
Purchaser shall define those applications and the type of drain
connections.
4.3.2 Guage Connection Boss(es)
Modify Last Sentence to Read: Unless otherwise specified, the boss(es)
shall not be drilled.
Comment: Vent and gauge connections are normally supplied in the
piping systems and not on the pump casing.
4.3.5 Jackets
Add:
4.3.5.1 There are several available methods of cooling or heating specific
areas of most ASME pumps. The following are examples of
acceptable methods and should be available as optional features:
– Stuffing Box Jacket
– Seal Chamber Jacket
– Pump Casing Jacket
– Bolt On External Steam Jacket
4.4 Impeller
4.4.2 Adjustment
Modify to Read: Impeller axial clearance shall be adjustable without
disassembly of the pump.
4.4.3 Balance
Modify to Read: Impellers shall be dynamically balanced in accordance
with ISO 1940, quality grade G6.3 after trimming to the required diameter. If
the ratio of maximum outside diameter divided by the width at the periphery
including the shroud(s) is less than six, a two-plane spin balance shall be
performed.
4.5 Shaft
4.5.4 Deflection
Add:
4.5.4.1 Pumps supplied without shaft sleeves shall have a stiffness ratio
(L3/D4) of less than 2.56 mm -1 (65 in-1). Pumps supplied with shaft sleeves
shall have a shaft stiffness such that the deflection at the impeller centerline
is less than 0.13 mm (.005 in) from minimum flow to end of curve.
Add:
4.5.8 Integral Shaft
Unless otherwise specified, pump shaft shall not be integral with motor shaft
(close coupled).
Add:
4.5.9 Solid Shaft
Pumps shall have solid shafts (no hook sleeves) when fabricated from carbon
steel, 316 stainless steel, or Alloy 20 materials. Unless otherwise specified,
alloy pumps more noble may have hook shaft sleeves provided shaft stiffness
limits in paragraph 4.5.4.1 are not exceeded.
The seal gland shall have the largest connection possible up to a maximum
of 1/2 NPT. For gland connections that cannot be 1/2 NPT due to geometry
limitations, the vendor shall provide a swage connection to incorporate 1/2
in. tubing. The minimum connection size is 1/4 NPT.
Additional connections may be required as a result of the seal flush
arrangement specified. These connections shall also be identified.
Add:
4.6.6.5 Rigidity
Gland shall have sufficient rigidity to avoid any distortion that
would impact seal operation, including the distortion that might
occur during tightening of the bolts to set gasketing.
Add:
4.6.7 Pressurized and Unpressurized Dual Seal Requirements
4.6.7.1 Unless otherwise specified, dual liquid or dry gas seals shall be
provided on all pumps handling flammable and toxic fluids with a
vapor pressure greater than 1.03 kg/cm2 (14.7 psia) at the higher of
either 38° C (100° F) or the pumping temperature.
For dual liquid seals using Plan 7352, the minimum requirement for
the support facilities include:
• A minimum 10 liters (3 gallon) seal pot with pressure switch
and orifice vent mounted on a separate stand.
For dual liquid seals using Plan 7353, the minimum requirement for
the support facilities include:
• A minimum 10 liters (3 gallon) seal pot with a level switch
mounted on a separate stand.
Unless otherwise specified, all seal pots shall be stainless steel and
equipped with the following:
• Armored liquid level indicator,
5. General Information
5.1 Application
5.1.2 Flange Loading
Modify to Read: Allowable flange loading shall be supplied by the pump
vendor.
5.1.4 Vibration
Modify to Read: When factory performance tests are conducted, unfiltered
bearing housing vibration shall be measured in the horizontal, vertical, and
axial planes. Measurement shall be taken at the pump’s rated speed (±5%)
and at minimum continuous flow and best efficiency point. Vibration limits
in any plane shall not exceed 4.1 mm/sec (0.16 in/sec) RMS velocity.
Vibration measurements shall be submitted as part of the test records.
5.2 Tests
5.2.1 Hydrostatic
Add: Mechanical seal shall not be used during hydrostatic testing.
5.2.2 Performance
Add:
Unless otherwise specified, performance tests shall be conducted if any of
the following conditions are met:
• Pumps operating in parallel.
• Suction specific speed is above 215 (11,000).
• Normal operating point is less than 10% above minimum continuous
flow.
• When specified by the purchaser.
Performance tests shall be conducted with the job seals. If pumps are
specified with multiple seals, alternates to using the job auxiliaries (seal pots
and piping) shall be considered.
Performance test shall conform to Acceptance Level A requirements in the
centrifugal pump test section of the Hydraulic Institute Standard. The test
shall include a minimum of 5 points including minimum continuous flow
and 110% of BEP. The vendor shall provide a certified performance test
curve and vibration data for purchaser’s review and acceptance prior to
shipment.
Add:
5.2.4 NPSH Test
NPSH test shall be quoted as an option if the NPSHA minus NPSHR is 1.5
meters (5 feet) or less at the rated capacity. When NPSH testing is required,
NPSHR data shall be measured at minimum flow, rated operating, and best
efficiency points.
Add:
5.2.6 Purchaser Witnessing
Unless otherwise specified, tests will not be witnessed by the purchaser.
Add:
5.2.7 Retesting
If it is necessary to dismantle any pump after the performance test, a retest
shall be conducted, unless the sole purpose of dismantling is to trim the
impeller to meet the specified differential head tolerance and the reduction in
5.3 Nameplates
Revise First Sentence to Read: A nameplate of corrosion resistant material,
securely attached at an accessible point on the pump, shall be furnished.
Add:
As a minimum, the nameplate shall be stamped with the purchaser’s item number
which shall not be less than 3 mm (1/8") high. A supplemental nameplate may be
used in conjunction with the vendor’s standard nameplate. Supplemental nameplate
shall be fastened in the same fashion as primary plate. Units of measurement on the
nameplate shall be the same as those on the data sheet(s).
Add:
5.4 Preparation For Shipment
5.4.1 All 4 inch flanges and larger shall have a gasketed wooden cover held by a
minimum of four bolts. Plastic flange covers secured with plastic drive bolts
or gasketed wooden cover held by a minimum of four bolts shall be used for
flange sizes under 4 inch.
5.4.2 Unpainted machined metal surfaces, including pump and baseplate machined
support feet, shall be coated with a preservative coating.
5.4.3 After testing, pumps shall be drained of residual water and dried prior to
preservation. Pumps made of ductile iron and carbon steel shall be coated
internally with a suitable vapor space inhibitor preservative prior to
shipment.
5.4.4 Alloy pumps shall not be painted. For other parts/components, vendor’s
standard paint system is acceptable.
5.4.5 Components shipped loose to prevent damage during transit shall be
properly tagged for reassembly in the field and boxed. These items shall be
attached to, and shipped with, the pump.
5.4.6 The pump shall be shipped with the mechanical seal and the auxiliary
support systems installed and ready for initial service.
5.4.7 Bearing housing internals shall be coated with a suitable vapor space
inhibitor preservative prior to shipment.
Add:
Table A
kW bhp % of Rated Shaft Power
< 22 < 30 125
22-75 30-100 115
> 75 > 100 110
The vendor shall state the motor sizing criteria in the proposal.
7.1.4 If the end of curve power requires a motor less than 4 kW (5 hp), the motor
shall be the next standard size larger than the standard size required to cover
the end of curve.
7.1.5 Unless otherwise specified, motor service factor shall not be used to meet
the motor power requirements.
7.1.6 Motors shall also have sufficient power to cover initial run-in on water with
the pump throttled to 50% of the rated capacity. If this requirement results in
an increase in motor size, the larger motor shall be quoted as an alternative.
7.1.7 If variable frequency drives are specified, the pump vendor shall negotiate
with the motor manufacturer for proper speed/torque characteristics to meet
the pump’s performance demands.
7.2 Couplings
7.2.1 Spacer-type, flexible, non-lubricated couplings shall be furnished for all
pumps. The spacer length shall permit the removal of the coupling halves
from the pump and driver shafts and the impeller/rotor and bearing frame as
an assembly without moving the pump case, piping, or driver.
7.2.2 Unless otherwise specified, elastomeric-type couplings shall be provided for
drivers up to 22 kW (30 hp) at 1800 rpm and 45 kW (60 hp) at 3600 rpm.
7.2.3 Unless otherwise specified, couplings that exceed ratings in Section 7.2.2
shall be flexible disk-type. Flexible metal disk-type couplings shall be
manufactured in accordance with AGMA Class 8 balancing requirements, as
a minimum. Coupling hubs shall be made of steel. Disk elements shall be
made of corrosion resistant material. All coupling registration surfaces and
the outside diameter of each coupling flange shall be concentric with the axis
of the coupling hub within 0.075 mm (0.003 in.) total indicated runout as
mounted on equipment shafts.
7.2.4 The coupling-to-shaft fits shall be Class I clearance fits as defined in AGMA
9002-86.
7.2.5 The minimum coupling service factor based on the nameplate rating of the
driver shall be 1.0. The maximum service factor based on the nameplate
rating of the driver shall be 1.25.
7.2.6 Coupling hubs shall not be bored larger than the maximum diameter
recommended by the coupling manufacturer.
7.3 Baseplate
7.3.1 Unless otherwise specified, baseplate shall be designed in accordance with
PIP RESP002.
8. Documentation
8.1 Vendor documentation detailed within Appendix A shall be provided.
Appendix B
MECHANICAL SEAL CLASSIFICATION CODE
Mechanical seal materials and construction features shall be coded according to the following
classification system:
First letter: Balanced (B) or unbalanced (U)
Second letter: Single (S), unpressured dual (T), or pressurized dual (D)
Third letter: Seal gland type (P = plain, no throttle bushing; T = throttle bushing with
quench, leakage and/or drain connections; A = auxiliary sealing device, type
to be specified)
Fourth letter: Gasket materials (see Table B-4)
Fifth letter: Face materials (see Table B-5)
For example, a seal coded BSTFM would be a balanced single seal with a throttle bushing seal gland
and would have a fluoroelastomer (FKM) stationary gasket, a FKM seal-ring-to-sleeve gasket, and
carbon against tungsten carbide 2 faces. Seal materials other than those listed above should be coded
X and defined on the data sheets.
Mechanical Seal Notes
1. Unless otherwise specified, the spring material for multiple spring seals shall be Hastelloy C. The
spring material for single spring seal shall be austenitic stainless steel (AISI Standard Type 316 or
equal). Other metal parts shall be austenitic stainless steel (AISI Standard Type 316 or equal) or
another corrosion resistant material suitable for the service, except that metal bellows, where used,
shall be of the material recommended by the seal manufacturer of the service. Metal bellows shall
have a corrosion rate of less than 50µm (2 mils) per year.
2. Unless otherwise specified, the gland plate to seal chamber seal shall be a fluoroelastomer O-ring
for services below 150° C (300° F). For temperatures 150° C (300° F) and above or when specified,
graphite-filled austenitic stainless steel spiral wound gaskets shall be used. The gasket shall be
capable of withstanding the full (uncooled) temperature of the pumped fluid.
3. A metal seal ring shall not have sprayed overlay in place of a solid face.
4. When the pumping temperature exceeds 175° C (350° F), the vendor and seal manufacturer should
be jointly consulted about using a cooled flush to the seal faces or running the seal chamber dead-
ended with jacket cooling.
5. The temperature limits on mechanical seal gaskets shall be as specified in Table B-6.
Appendix C-1
Appendix C-2