MMS EDM SVC 0 OPM EMUFDD-USB-29 v2.1

EMUFDD‐USB‐29 Floppy Disk Emulator v2.
USER MANUAL 5/2/2014
1.0 SPECIFICATIONS PAGE #

1.1. DATASHEET 1
1.2. INTRODUCTION 2
1.3. BASIC FUNCTIONS 4
1.4. Formating a USB Flash Drive FAT32 8
2.0 WIRE EDM MACHINE MANUAL
2.1. W21 CONTROLLER MACHINES (QA, RA, FA, FA‐P, FA‐V, FA‐S, FA‐PS, & FA‐VS
Series)
2.1.1. Machine Specific Flash Drives 9
2.1.2. Emulator Retrofit Procedure 10
2.1.3. Initial Setup 16
2.1.4. Creating a Machine Specific Parameter Backup Disk 17
2.1.5. Software Loading Procedure 21
2.1.6. Machine Specific Parameter Disk Loading Procedure 26
2.1.7. Technology Loading Procedure 28
2.1.8. Supplement Programs Loading Procedure 29
2.1.9. User Data Procedures 30
22
2.2. W11X CONTROLLER MACHINES (SX, CX, FX, & FX‐K Series)
2.2.10. Expanded Memory (1MB) Initialization Procedure 53
2.2.11. Using the "ALARM REMEDIES" Disk 57
2.3. W11 CONTROLLER MACHINES (HA, SA, & SZ Series)
MMS_EDM_SVC_0_OPM_EMUFDD‐USB‐29_v2.1.xlsx/INDEX I‐1
2.3.10. Expanded Memory (1MB) Initialization Procedure 78
2.3.11. MSDOS Option Activation Procedure 82
2.4. 16BIT CONTROLLER MACHINES (C, H1, & SB Series)
2.4.10. NVRAM Initialization Procedure 102
2.5. 8BIT CONTROLLER MACHINES (G, H, & H‐ Series)
2.5.2. Retrofit Procedure for Hand‐Held FDD UNIT 109
2 5 9. User
2.5. User Data P
Data Procedures
rocedures 130
3.0 SINKER EDM MACHINE MANUAL
3.1 C21 CONTROLLER MACHINES (EA, EAV, & VA Series)
3.1.1 Machine Specific Flash Drives 134
3.1.7. Supplement / Technology Disk Loading Procedure 162
3.1.8. Supplemental/Special Technology Loading Procedure 163
3.2 C21‐MP64 CONTROLLER MACHINES (Ingersoll Gantry 64‐Bit Series)
3.2.7. Supplement / Technology Disk Loading Procedure 188
3.2.8. Supplemental/Special Technology Loading Procedure 189
3.3 C11X CONTROLLER MACHINES (EX / VX Series)
3.3.8. FAP/Special Technology Loading Procedure 214
3.3.10. SPECIAL OPTION ACTIVATION DISK LOADING PROCEDURE 217
3.4 C11X MP32 CONTROLLER MACHINES (Ingersoll Gantry 32‐Bit Series)
3 4 7. Technology
3.4. Technology LLoading
oading P
Procedure
rocedure 240
3.4.8. Special Technology Loading Procedure 241
3.4.10. SPECIAL OPTION ACTIVATION DISK LOADING PROCEDURE 244
3.5. C11 CONTROLLER MACHINES (V Series)
3.5 C4/C7 CONTROLLER MACHINES (J & K1 Series)
3.6.9. NVRAM Initialization Procedure 283
3.6 C6 CONTROLLER MACHINES (M & K Series)
APPENDIX 1. WIRE EDM FLASH DRIVES A1‐1

APPENDIX 2. SINKER EDM FLASH DRIVES A2‐1
APPENDIX 3. FLASH DRIVE DISK FOLDER LOG A3‐1
1.1. DATASHEET
v2.1 10/17/2013
Dimensions
Height [H] 1'' = 2.5 cm
Width [W] 4'' = 10.2 cm
Depth [D] 5.3'' = 13.5 cm
Weight 10.6oz = 300 g
Hardware
Internal Memory Type 1.5 MB FRAM non‐volatile memory
Internal Memory Reliability 1014 R/W cycles = 438,000 hrs = 50 years
User Interface USB Flash Drives with FAT32 format – 100 floppy
Storage Capacity 100 floppy disks (per Flash Drive)
Power On Time Less than (<) 500 ms
Floppy Interface 34 pin flat cable (3.5'' & 5.25'') + 5V power supply
Software
Firmware Release Revision 29M (MAY 2013)
Configuration Jumperfree / Plug'n'Play – loading USB key
Firmware Upgrade Support Plug'n'Play – loading USB key
Encoding FM 125 KHz – 300 rpm MFM 250 KHz – 300 rpm

FM 250 KHz – 300 rpm MFM 300 KHz – 360 rpm
MFM 500 KHz – 300 rpm
FM custom 125 ÷ 250 KHz MFM custom 250 ÷ 500KHz
FAT Support FAT32: 640 KB / 720 KB / 1000KB / 1.200 MB / 1.440 MB
PRESET c.0 80/2/16x256 8bit 640kB CPM

CONFIGURATIONS c.1 77/2/26X256 16bit & 32bit 1001kB CPM
c.2 77/2/8x1024 32bit 1232kB nonDOS
c.3 80/2/9x512 32bit & 64bit 720kB DOS
c.4 80/2/18x512 64bit 1440kB DOS
MMS_EDM_SVC_0_OPM_EMUFDD‐USB‐29_v2.1.xlsx/1.1. 1
1.2. INTRODUCTION
v2.1 10/17/2013
1. Data can be loaded or saved into and out of the emulator's memory using any USB Flash Drive.
1.1 The USB Flash Drive must be formatted FAT32. (See section 1.4.)
2. Each USB flash drive can hold a maximum of 100 floppy disks. (Disk size does NOT matter)
3. The floppy disks structure on the flash drive is as follows:
3.1. All disk image files in the root of the flash drive which are named:
X:\MITSU##.img "MITSU00.img"
(X is the Windows Drive Letter)
(## is the Emulator disk number 00 ~ 99) "MITSU99.img"
3.1.1. If there are other .IMG files which have longer names (i.e. MITSU001.img,
MITSU00xyz.img) they are read as truncated to the first 2 digits. Therefore the
emulator will see multiple "00" disk and only access the last one it reads.
3.2. All folders in the root of the flash drive which are named:
X:\MITSU## "MITSU00"
(X is the Windows Drive Letter)
(## is the Emulator disk number 00 ~ 99) "MITSU99"
3.2.1. If there are other folders which have longer folder names (i.e. MITSU001,
MITSU00xyz) they are read as truncated to the first 2 digits. Therefore the emulator
will see multiple "00" disks and only access the last one it reads.
3 2.2. If there is
3. is a di
disk
sk .IMG fil
filee and di
disk
sk fo
folder
lder with
with the same number
number, the emulator
emulator will
will
only access the .IMG file and the folder will be ignored. (X:\MITSU01.img =
X:\MITSU01)
3.2.3. No special software or partitioning is needed. Just COPY and PASTE all user data
onto the disks.
4. When a disk is loaded from the USB flash drive onto the emulator, it is actually COPIED onto the
emulator's memory. The copy will remain in the emulator forever, or until another disk is loaded
and replaces it.
5. There is no limitation to the names of the files that are copied into a disk folder on a flash drive.
However, when a file name is longer than 8 characters plus the 3 character file extension, it is
truncated to the 8+3 short form when it is loaded into the emulator's memory. Therefore the file
"LONGNAME.EXT" becomes "LONGN~1.EXT".
6. It takes just 3 steps to transfer data from a PC to the EDM controller.
6.1. Copy the data from the PC to a disk folder on the flash drive.
6.2. Copy the disk from the flash drive to the emulator.
6.3. Input the data from the emulator to the machine controller memory.
USB FLASH DRIVE (? GB)
Host PC:
Repository of ALL <Capable of holding only 100
machine files. disks>
USE WINDOWS EXPLORER
disk size =
640KB, 720KB, 1.0MB, 1.23MB,
1.44MB
USB EMULATOR MEMORY (1.5MB)
EDM MACHINE
EDM MACHINE
C bl of holding only 1 disk at
<Capable f h ldi l 1 di k
CONTROLLER
a time>
USE EDM CONTROLLER I/O NC Memory
disk size =
OR
640KB, 720KB, 1.0MB, 1.23MB,
HDD Memory
1.44MB
1.3. BASIC FUNCTIONS
v2.1 10/17/2013
1. LED Indicators:
When the OFF‐LINE LED is activated, the emulation cycle is halted to the host
OFF‐LINE machine.
The ACTIVITY LED is activated any time the host machine is accessing the emulator
ACTIVITY memory.
The LOAD LED is activated when a floppy disk is being LOADED from the USB flash
LOAD drive to the emulator memory.
The SAVE LED is activated when a floppy disk is being SAVED from the emulator
SAVE memory to the USB flash drive.
OFF‐
SAVE LOAD ACT. LINE
2. PUSH BUTTONS:
Used to change the display UP while changing configuration modes or changing
UP floppy disks
disks.
Used to change the display DOWN while changing configuration modes or changing
DOWN floppy disks.
Used to LOAD a new floppy disk into the emulator memory from a USB flash drive.
LOAD
Used to SAVE the current floppy disk from the emulator memory to a USB flash
SAVE drive.
3. The emulator begins its emulation cycle within 500ms after POWER ON.
4. The normal display at POWER‐ON is as follows:
(‐ )( ‐)(‐ )( ‐)(##) repeats….
(The "##" represents the disk number. For this example ## = 01)
5. The emulation engine waits for reading or writing requests from the host machine. Any read/write floppy
disk access will turn on the YELLOW ACTIVITY LED.
1.3.1. LOADING INTO THE EMULATOR MEMORY FROM A USB FLASH DRIVE
1. Plug the USB flash drive into the emulator.
2. Press the [LOAD] key on the emulator. The RED LED turns on and the display shows (CH).
NOTE: If no USB flash drive is inserted or the flash drive is not readable, the display shows (nd) for a few
seconds before switching back to the normal display.
3. If a readable USB flash drive is plugged in, after a few seconds, the display shows the
current disk number (#.#.).
NOTE: When the emulator sees a valid disk IMAGE for that number, the display
shows a period behind the first digit only (#.#).
NOTE: When the emulator sees a valid disk FOLDER for that number, the display
shows a period behind both digits (#.#.).
NOTE: When the emulator sees neither a disk folder or disk image, the display shows
no periods behind either digit (##). THIS DISK WILL NOT LOAD.
4. Use the [UP] or [DOWN] keys to change the display to the desired disk number.
NOTE: Holding down either key makes the display scroll faster.
5. PRESS & HOLD the [LOAD] key until the display shows (LO) and the RED LED and
GREEN LOAD LED turn on while the YELLOW ACTIVITY LED flashes. The disk is being
loaded.
NOTE: Any loading error immediately stops the loading cycle and display shows [Er].
NOTE: If no buttons are pressed within 5 seconds, the display defaults back to the previous floppy disk
without loading anything
without loading anything.
6. After a successful load, the display returns to normal repeating the newly loaded disk number and all of
the LEDs turn off.
(‐ )( ‐)(‐ )( ‐)(98) repeats….
DO NOT UNPLUG THE USB FLASH DRIVE FROM THE EMULATOR UNLESS THE
RED LED IS OFF!!
REMOVING the USB flash drive during the loading cycle will not damage the USB flash
drive but will force the emulator to reset with corrupted internal memory!! REPEAT THE
LOADING PROCESS AGAIN TO CORRECT THE INTERNAL MEMORY.
The loading cycle completely overwrites the emulator's internal memory.
The previous floppy disk can NOT be recovered!!
1.3.2. SAVING FROM THE EMULATOR MEMORY TO A USB FLASH DRIVE
1. Plug the USB flash drive into the emulator.
2. Press the [SAVE] key on the emulator. The RED LED turns on and the display shows (CH).
NOTE: If no USB flash drive is inserted or the flash drive is not readable, the display shows (nd) for a few
3. If a readable USB flash drive is plugged in, after a few seconds, the display shows the
current disk number (#.#.).
shows a period behind the first digit only (#.#). THE DISK IMAGE WILL BE
OVERWRITTEN DURING THE SAVING CYCLE.
NOTE: When the emulator sees a valid disk FOLDER for that number, the display
shows a period behind both digits (#.#.). THE CONTENTS OF THE DISK FOLDER
WILL BE OVERWRITTEN DURING THE SAVING CYCLE.
NOTE: When the emulator sees neither a disk folder or disk image, the display shows
no periods behind either digit (##). SAVING TO THIS NUMBER WILL
AUTOMATICALLY CREATE A NEW DISK FOLDER DURING THE SAVING CYCLE.
4. Use the [UP] or [DOWN] keys to change the display to the desired disk number.
5. PRESS & HOLD the [SAVE] key until the display shows (SA) and the RED LED and
GREEN SAVE LED turn on while the YELLOW ACTIVITY LED flashes. The disk is being
saved.
NOTE: Any saving error immediately stops the loading cycle and display shows [Er].
NOTE: If no buttons are pressed within 5 seconds, the display defaults back to the previous floppy disk
without saving anything.
6. After a successful save, the display returns to normal repeating the newly saved disk number and all of
the LEDs turn off.
(‐ )( ‐)(‐ )( ‐)(98) repeats….
DO NOT UNPLUG THE USB FLASH DRIVE FROM THE EMULATOR UNLESS THE
RED LED IS OFF!!
REMOVING the USB flash drive during the saving cycle will damage the USB flash drive
and will force the emulator to reset. The emulator's internal memory is not effected!!
The saving cycle completely overwrites the USB flash drive's destination
memory. The previous floppy disk is NOT backed up and can NOT be
recovered!!
1.3.3. CHANGING CONFIGURATION MODES
1. With the USB flash drive REMOVED FROM THE EMULATOR, hold down EITHER the [UP] or [DOWN] key
on the face of the emulator FOR AT LEAST 4 SECONDS. The display shows (CH) first then changes to the
next configuration mode after 4 seconds. Then release the key.
NOTE: After 5 seconds, if the "CH" remains on the display when the [UP] button is pressed, then the unit
is in configuration mode (c.4) and can go no higher.
NOTE: After 5 seconds, if the "CH" remains on the display when the [DOWN] button is pressed, then the
unit is in configuration mode (c.0) and can go no lower.
2. After a successful configuration change, the device will auto reset (ALL LEDS BLINK VERY FAST).
3. After a few seconds, the display returns to normal as follows:
(‐ )( ‐)(‐ )( ‐)(01) repeats….
4. Repeating step 1 again, after a the emulator auto resets will change the configuration mode again. The
emulator can only operate in configuration modes (c.0) through (c.4).
NOTE: The host machine determines which configuration modes are required for the emulator to operate
with and therefore the size (kb) of each disk on the USB flash drive.
1.4 FORMATTING A USB FLASH DRIVE FAT32
v2.1 10/17/2013
NOTE: THE FOLLOWING PROCEDURE IS ONLY REQUIRED FOR FLASH DRIVES THAT DID NOT COME FROM
MC MACHINERY SYSTEMS.
If you have a flash drive from MC MACHINERY SYSTEMS, it has been formatted and preloaded for
a series of machines and DOES NOT require formatting as described below.
CAUTION: Formatting ANY flash drive will erase all the data on the drive. Back up all necessary
data to a PC before continuing this procedure.
1. Insert any USB flash drive into a USB port on any Windows PC.
2. Double click any "MY COMPUTER" icon on any Windows operating system to
launch Windows Explorer.
3. Locate the drive letter for the USB flash drive that was inserted in step # 1.
4. RIGHT click on the drive letter of the USB flash drive to select the command window.
5. LEFT click on the "FORMAT…" command to bring up the format window.
6. Enter the following into the FORMAT window:
CAPACITY: default size (do not change)
File System: FAT32
Allocation Unit Size: Default allocation size (do not change)
Volume Label: Use any name up to 8 characters in length. (optional)
NOTE UNCHECK the "Quic
th "Q i k Format
F t"" checkbox.
h kb
7. Press the [START] button to begin formatting.
8. A WARNING window will pop up stating that, "FORMATTING WILL ERASE ALL
THE DATA ON THE DISK. TO FORMAT THE DISK, CLICK CONTINUE. TO QUIT,
9. LEFT Click the [OK] button on the WARNING window.
10. The WARNING window will close and the green progress bar on the FORMAT
window will begin to advance.
11. When formatting is finished, the FORMAT COMPLETE window pops up.
12. LEFT Click the [OK] button on the FORMAT COMPLETE window to close it.
13. LEFT Click the [CLOSE] button on the FORMATTING window.
14. The USB flash drive is now formatted FAT32.
2.1.1. MACHINE SPECIFIC FLASH DRIVES (W21)
v2.1 10/17/2013
1. Because machine specific parameters must be backed up to a USB flash drive, it is highly
recommended to use ONE specific flash drive for each machine. The following flash drives
are available from MC Machinery Systems:
USB‐FAS‐DRIVE
USB‐FAPS‐DRIVE
USB‐FAVS‐DRIVE
USB‐FA‐DRIVE
USB‐FAP‐DRIVE
USB‐FAV‐DRIVE
USB‐QA‐DRIVE
USB‐RA‐DRIVE
Each flash drive contains all the disk images that are needed to load into a machine: software disks, patch disks,
technology disks, supplemental disks, and a machine specific parameter disk. There are also 71 empty 1.44mb
disks for user data.
(SEE APPENDIX 1 for a complete list of contents of each flash drive.)
2. The original factory parameter disk, or one made by a service technician, will contain the
files listed below. These files ARE NOT INCLUDED ON THE FLASH DRIVE but must be
output from the machine to the FDD emulator and then saved on to the machine's new
flash drive.
(SEE SECTION 2.1.4. FOR MORE DETAILS)
NOTES File Name Data Type Description
PP
P.P Pitch Error
Pitch Error All axes Pit
Pitch
ch Error Data
Error Data
B.INI Backlash All axes Backlash Data
F.INI Lost Motion All axes Lost Motion Data
VGSET1.INI System Parameter VG compensation data
*1 ZC.INI System Parameter Z Axis Collision Detection
*2 10CUTPRM.INI System Parameter 0.004" AT Cut Parameters
*3 15ANLPRM.INI System Parameter 0.006" AT Anneal Parameters
NOTES:
*1 These files are not used on RA series machines.
*2 These files are not used on QA & RA series machines. For all other machines these file may or may not be
necessary. If the machine has the 0.004" wire diameter selection on the MAINTENANCE screen, then
these file ARE REQUIRED.
these file ARE REQUIRED.
NOTE: In special cases there may be other files that were saved on the original machine backup disk.
Contact the Service center of MC Machinery Systems, Inc at 630‐616‐5900 #2 for assistance in
these cases.
MMS_EDM_SVC_0_OPM_EMUFDD‐USB‐29_v2.1.xlsx/2.1.1. 9
2.1.2. RETROFIT PROCEDURE (W21)
v2.1 10/17/2013
USE THE FLOWCHART BELOW TO DETERMINE WHICH PROCESS TO FOLLOW FOR RETROFITTING THE
USB‐FDD EMULATOR.
START
Is the
NO DO NOT attempt retrofitting the
machine able to be
emulator to the machine until the
POWERED
machine can be POWERED ON.
ON?
YES
Is the
NO
machine's parameter Is
disk on hand? ALL of the
machine's parameter
data loaded into the control? NO
YES (If SYSTEM READY turns on
then the answer is
Does the YES)
3.5" FDD function
properly? NO
YES
YES
Are
there any extra files beside
th li t d i 2 1 1 th
those listed in 2.1.1. on the
backup YES
disk?
Insert the machine
specific parameter floppy
NO
disk (a.k.a. Pitch Error
The machine's parameter data
Disk) into the machine's
must be loaded for the machine
FDD and load all of the
to function. Contact MC
data following the
Machinery Systems service
operation procedure for Since the machine's parameter department at 630‐616‐5900
that machine. Remove data is loaded into the control, regarding the manual data input
the disk and continue continue with the emulator of the parameter data BEFORE
with the emulator retrofit retrofit procedure below. beginning the procedure.
procedure below.
END
I. FDD REMOVAL
1. Turn OFF the machine's POWER by pressing the [POWER OFF] button.
2. Turn OFF the No Fuse Breaker (NFB) on the generator cabinet.
3. Follow all Lockout & Tag‐Out procedures as required by applicable safety regulations.
4. Remove the back cover on the Operation unit by removing the (8) phillips head screws.
(see Fig.1)
FIGURE 1 (BACK SIDE VIEW OF OPERATION UNIT)
5. Locate the 3.5" Floppy Disk Drive (FDD) and remove the LAN cable ground tab from the
bracket if the controller is equipped with the LAN option. (see Fig.2.)
FIGURE 2. (CONTROLLER with 3.5" FLOPPY DISK DRIVE and LAN OPTION)
6. Unplug the "FD1" ribbon cable and the "FD2" power cable from the right side of the FDD.
7. While holding the FDD with one hand, remove the (2) M4 phillips head screws shown in
figure 3. Remove the FDD from the controller and save the screws.
FIGURE 3. (FDD Mounting Bracket Screws)
WHILE HOLDING THE FDD UNIT,
remove these (2) phillips head screws.
8. Remove the (4) M3 phillips head screws that mount the FDD to the bracket. (See
Fig. 3.)
Fig 3)
FIGURE 3.
(FDD Mounting Screws)
Remove these (4) screws
to separate the FDD from
the bracket.
9. The (2) piece metal shell of the FDD unit is no longer needed. The FDD mounting bracket
with it's (4) phillips head screws will be reused later.
II. MODIFYING THE CABLES
1. The locating tab on the "FD1" ribbon cable must be removed for proper insertion into the
new FDD Emulator. Use a file or cutters to remove the tab as shown in figure 4. BE
CAREFUL!
FIGURE 4. (FD1 Connector Modification)
FD1 connector
tab BEFORE
modification.
FD1 connector
tab AFTER
modification.
2 The locking ta
2. locking tabb on the "FD2"
"FD2" power cable must
must be
be removed for
for proper insertion into
insertion into the
CAREFUL!
BEFORE modification. AFTER modification.
III. EMULATOR INSTALLATION
1. Attach the mounting bracket that was previously removed from the FDD to the emulator
using the (4) original M3 phillips head screws. The bracket will only fit one way. (see Fig.8.)
2 While holding the emulator in one hand, plug the FD1 ribbon connector into the emulator.
Note the warning sticker on either side of the unit. The RED wire from the ribbon cable
MUST match the sticker. (see Fig.6.)
FIGURE 6.
(FD1 Connector Warning)
The RED wire on the
edge of the FD1 cable
indicates PIN #1.
3. While holding the emulator in one hand, plug the FD2 power connector into the emulator.
Note the warning sticker on either side of the unit. The (2) white wires in the FD2
connector should be closest to the ribbon cable. (see Fig.7.)
FIGURE 7. (FD2 Connector Warning)
The (2) white wires in the FD2 connector should be
closest to the FD1 ribbon cable. This allows the FD2
cable to slide over the emulator connector tab.
FD2 CABLE IS NOT FULLY INSERTED IN PHOTO BELOW
4. Hold the emulator assembly where the FDD mounted, and reinstall the (2) M4 phillips
head screws shown in figure 3. Then reattach the LAN cable if the controller has the LAN
option. The finished assembly is shown in figure 8.
FIGURE 8. (Emulator Installed)
5. Reinstall the back cover on the Operation unit with the (8) phillips head screws.
6. The emulator is NOT ready to be used. It must be configured for the machine type. Follow
the procedure for Initial Setup (section 2.1.3.).
2.1.3. INITIAL SETUP PROCEDURE (W21)
v2.1 10/17/2013
NOTE: It is strongly suggested to review section 1.3. for basic functions AND to print these
instructions for use at the machine.
NOTE: Please read this entire procedure BEFORE beginning the setup process. This unit has 5 different
configuration modes (c.0 ~ c.4). For the W21 control machines it will always operate in
configuration mode (c.4). To change the configuration, follow these steps:
1. Turn ON the No Fuse Breaker (NFB) on the generator cabinet.
2. Turn ON the machine POWER by pressing the [POWER ON] button.
3. Immediately, at POWER ON, the emulator will auto reset (ALL LEDs
BLINK VERY FAST) and the display will be flashing as shown, indicating
it is ready to use.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
NOTE: The ## indicates the current disk number that is loaded.
4. With the USB flash drive removed from the emulator, hold down the
[UP] key on the face of the emulator FOR AT LEAST 4 SECONDS. The
display shows (CH) first then changes to (c.1) after 4 seconds. Then
l th k
release the key.
NOTE: If the "CH" remains on the display, then the unit is already in configuration mode (c.4). This
procedure is finished, skip to step #8.
5. After a successful configuration change, the device will auto reset
(ALL LEDs BLINK VERY FAST).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
7. Repeat step #4 three more times to change to configuration modes
(c.2), (c.3), & (c.4) sequentially.
8. The emulator is now ready to be used. Please follow the procedure
for creating a machine specific parameter backup disk (Section 2.1.4.)
2.1.4. CREATING A MACHINE SPECIFIC PARAMETER BACKUP DISK (W21)
v2.1 10/17/2013
instructions for use at the machine when loading.
1. Insert the machine specific USB flash drive, as described in section
2.1.1., into the emulator.
2. Press the [LOAD] key on the emulator. The RED LED turns on and the
display shows (CH).
3. After a few seconds, the display shows the current disk number
(#.#.).
4. Use the [UP] & [DOWN] keys to change the display to (9.8.).
NOTE: If you are not using the USB flash drive as described in section 2.1.1.,
this USB flash drive must be formatted.(See section 1.4.)
5. PRESS & HOLD the [LOAD] key until the RED LED and GREEN LOAD
LED turn on while the YELLOW ACTIVITY LED flashes and the display
shows (LO). The disk is being loaded.
6. After a successful load, the display returns to normal.
(‐ )( ‐)(‐ )( ‐)(98)
repeats….
7. Press [PROGRAM] ‐ [M6] to select the " I/O" screen.
8. To output the Pitch Error data to the "P.P" file, key in the following:
DEV.:: MFD
I/O MODE: OUTPUT
Data Kind: PITCH ERR
FILE NAME: P.P
9. Press [M1] to select (I/O START) and
the YELLOW ACTIVITY LED on the
emulator will turn on.
10. When data output is finished,
"OPERATION COMPLETE" will appear
on the screen and the YELLOW LED
turns off.
11. To output the Backlash data to the "B.INI" file, key in the following:
DEV.: MFD
I/O MODE: OUTPUT
Data Kind: BACKLASH
FILE NAME: B.INI
turns off.
14. To output the Lost Motion data to the "F.INI" file, key in the following:
DEV.: MFD
I/O MODE: OUTPUT
Data Kind: LOST MOTION
FILE NAME: F.INI
16 When data
16. data ou
output
tput is
is fi
finished
nished,
turns off.
17. To output the VG Compensation data to the "VGSET1.INI" file, key in the following:
DEV.: MFD
I/O MODE: OUTPUT
Data Kind: SYSTEM
PARAMETER
OUT SYS PARA: 1500
.: 1659
FILE NAME: VGSET1.INI
turns off.
the YELLOW ACTIVITY LED on the DEV.: MFD
emulator will turn on. I/O MODE: OUTPUT
Data Kind: SYSTEM
PARAMETER
22. When data output is finished, OUT SYS PARA: 3800
"OPERATION COMPLETE" will appear .: 4119
on the screen and the YELLOW LED FILE NAME: VGSET2.INI
turns off.
Data Kind: SYSTEM
PARAMETER
on the screen and the YELLOW LED FILE NAME: VGSET3.INI
turns off.
NOTE: On RA series machines, skip to step #38.
26. To output the Z Axis Collision Detect data to the "ZC.INI" file, key in the following:
Data Kind:
Data Kind: SYSTEM
SYSTEM
PARAMETER
on the screen and the YELLOW LED FILE NAME: ZC.INI
turns off.
NOTE: On QA series machines, skip to step #38.
NOTE: If the machine has the 0.006" wire diameter selection on the MAINTENANCE screen, then
proceed with the next step. If it is not available, skip to step #38.
29. To output the 0.006" AT Cut data to the "15CUTPRM.INI" file, key in the following:
Data Kind: SYSTEM
PARAMETER
on the screen and the YELLOW LED FILE NAME: 15CUTPRM.INI
turns off.
32. To output the 0.006" AT Anneal data to the "15ANLPRM.INI" file, key in the following:
Data Kind: SYSTEM
PARAMETER
on the screen and the YELLOW LED FILE NAME: 15ANLPRM.INI
turns off.
NOTE: If the machine has the 0.004" wire diameter selection on the MAINTENANCE screen, then
proceed with the next step. If it is not available, skip to step #38.
35. To output the 0.004" AT Cut data to the "10CUTPRM.INI" file, key in the following:
Data Kind: SYSTEM
PARAMETER
on the screen and the YELLOW LED FILE NAME: 10CUTPRM.INI
turns off.
38. The files are now located in the emulator memory and must be saved to the USB flash
drive.
39. Press the [SAVE] key on the emulator. The display shows (CH) for a
few secondss an
few second and then thee curren
d then th currentt disk number appears (9.8.
disk number appears (9 8 ).
40. PRESS & HOLD the [SAVE] key until the GREEN SAVE and RED USB
LEDs turn on, the YELLOW ACTIVITY LED starts flashing and the
display shows (SA). The disk is saved very fast.
NOTE:
ALWAYS WAIT UNTIL THE RED LED TURNS OFF BEFORE REMOVING
THE USB FLASH DRIVE FROM THE EMULATOR!!
41. Remove the flash drive from the emulator.
NOTE: It is strongly suggested to only use this flash drive in this machine since it has the backup data
specific for this machine. The flash drive described in section 2.2.1. comes with a keychain.
Remove the card from the attached keychain, write down the machine MODEL & SERIAL #, and
reinsert the card into the keychain.
42. To verify the data has been exported successfully to the flash drive, insert the flash drive
into a PC and confirm all the files are located in the folder "MITSU98".
43. It is strongly suggested that the "MITSU98" folder be copied to a PC hard drive as a back
up in case the flash drive is lost or damaged.
2.1.5. SYSTEM SOFTWARE LOADING PROCEDURE (W21)
v2.1 10/17/2013
NOTE: Loading the software will erase ALL of the MACHINE SPECIFIC DATA, but not the programs or
epacks. Make sure that you have the flash drive as described in section 2.1.1. on hand before
continuing. If not, see section 2.1.4. before continuing. For a complete list of everything that is
erased, see the operation manual. Back up all necessary data before continuing.
1. Press in the [EMERGENCY STOP] button to turn off SYSTEM READY.
2. Press [MAINTENANCE] ‐ [M8] to select the "SYSTEM UPDATE" screen. The following screen will appear.
3. Press [POWER OFF]. Wait a few seconds, and then press [POWER ON]. The following screen will appear.
4. If the USB‐FDD emulator was just installed, refer to section 2.1.3 for the Initial Setup Procedure before
continuing.
5. Insert the machine specific USB flash drive, as described in section 2.1.1., into the
emulator.
6. Press the [LOAD] key on the emulator. The RED LED turns on and the display shows
(CH).
7. After a few seconds, the display shows the current disk number (#.#.).
8. Use the [UP] & [DOWN] keys to change the display to (7.1).
9. PRESS & HOLD the [LOAD] key until the RED led and GREEN LOAD led turn on while
the YELLOW ACTIVITY led flashes and the display shows (LO). The disk is being
loaded.
10. After a successful load, the display returns to normal (71).
11. Press [M1] to activate (UPDATE) on the controller. The following screen will appear as the first disk is
loaded into the machine.
BRD‐B40W400‐G3
NOTE: The software will be updated after the last disk is loaded. If power is lost while loading the disks,
the machine will automatically revert back to the current version of software when the machine is
turned on.
12. After the first disk image is loaded, the following
prompt will appear on the screen. 2/12
DO NOT CLICK [OK] AT THIS POINT!!!!!!!
13. The emulator will continue displaying the current disk that is loaded, (71).
(CH).
15. After a few seconds, the display shows the current disk number (7.1).
loaded.
NOTE: Wait for the LEDs to turn OFF before continuing.
19. Press the [ENTER] key or click [OK] to begin loading DISK 2 of 12 into the controller.
BRD‐B40W400‐G3
2/12
20. After the second disk image is loaded, the following
window will appear on the screen. 3/12
21
21. Continue loading disk images 73 to 82
Contin e loading disk images 73 to 82 by repeating
repeating
steps 11 to 19.
22. After the last disk is loaded (12/12), the following
message will appear to indicate that the software is
being updated.
23. When the software update is complete, the
following message will appear.
24. Press the [ENTER] key or click [OK] to close the window. The SYSTEM UPDATE screen will appear.
25. System Software is now loaded and the Alarm Remedies software should be
updated. To skip this part, proceed to step 40.
(CH).
loaded.
BRD‐B45W000‐A11
turned on.
prompt will appear on the screen.
2/2
(CH).
loaded.
38. Press the [ENTER] key or click [OK] to begin loading
DISK 2 of 2 into the controller.
41. Press [POWER OFF]. Wait a few seconds, and then press [POWER ON].
42. When the WORKPIECE SETUP screen appears, System software has now been successfully loaded.
43. Since all machine specific parameters and compensation data has been erased, follow the steps in section
2.1.6. to reload the data prior to operating the machine.
44. Also, after loading System Software, the machine will be in it's default configuration in Metric mode. The
machine should be configured as desired by setting all necessary switches, including Inch mode if needed.
Some changes will require the machine to be rebooted and the [RESET] key must be pressed twice before
the axes will move. Finally, a ZERO POINT RETURN function must be performed BEFORE the machine can
start a program. See the machine Operation Manual for more details.
2.1.6. MACHINE SPECIFIC PARAMETER DISK LOADING PROCEDURE (W21)
v2.1 10/17/2013
1. Insert the machine specific USB flash drive that was created in section 2.1.4. into the emulator. CONFIRM
THE SERIAL NUMBER ON THE FLASH DRIVE MATCHES THE MACHINE'S SERIAL NUMBER.
(CH).
After a few seconds, the display shows the current disk number (#.#.).
loaded.
7. Select the "DEV." drop down and change it to {MFD}.
8. Select the "FILE KIND" drop down and change it to {ALL FILES(*.*)} to display all of
the files on the floppy disk.
9. Select the "I/O MODE:" drop down and change it to {INPUT OPTION}.
10. Select the "DATA KIND" drop down and change it to {NC PROGRAM}.
11. Select the first file to load with the blue cursor.
10CUTPRM.INI
15CUTPRM.INI
15ANLPRM.INI
B.INI
F.INI
P.P
VGSET1.INI
12. Press [M1] to activate (I/O START). "I/O" will have a yellow background at the top of the screen while the
data is being loaded into the machine.
I/O
13. When the "I/O" indicator background changes to green, "Operation Complete" will appear in the lower
right status display indicating the file has finished loading.
I/O
Operation complete.
14. Select the next file to load with the blue cursor.
15. Repeat steps 11 to 14 until all of the files are loaded. Be sure to scroll down and load ALL of the files.

P.P Pitch Error All axis Pitch Error Data
B.INI Backlash All axis Backlash Data
F.INI Lost Motion All axis Lost Motion Data
*1 ZC.INI System Parameter Z Axis Collision Detection
*3 15ANLPRM.INI System Parameter 0.006" AT Anneal Parameters
NOTES:
*1 These files are not used on RA series machines.
*2 This
This fil
filee is
is not use
usedd on QA & RA ser
series
ies machines
machines. For all other
For all other mac
machines
hines, this
this file
file may or may not be
be
necessary. If the machine has the 0.004" wire diameter selection on the MAINTENANCE screen, then this
file IS REQUIRED.
these files ARE REQUIRED.
16. It is not necessary to load the VG Set files if the "VG Adjustment" program is run to recalibrate the gap
detection. The flash drive may be removed if desired.
2.1.7. TECHNOLOGY LOADING PROCEDURE (W21)
v2.1 10/17/2013
1. Insert the machine specific USB flash drive, as described in section 2.1.1., into the emulator.
2. Disk numbers 91, 92, 93, & 94 are Technology disks for each machine. Some series will have one disk (91)
which is common for all machines and other series will have different disks for different models. Choose
the disk number to load based on the machine type. (See Appendix 1 for more details)
5. Use the [UP] & [DOWN] keys to change the display to the desired disk number. (example 9.1).
6. PRESS & HOLD the [LOAD] key until the RED led and GREEN LOAD led turn on while the YELLOW ACTIVITY
led flashes and the display shows (LO). The disk is being loaded.
7. After a successful load, the display returns to normal (example 91).
NOTE: The USB flash drive can be safely removed from the emulator at this point. The files will remain
saved in the emulator forever until another disk is loaded over the current one.
11 Select
11. Select the "I/O
"I/O MODE:" drop down
drop down and chchange
ange it to
to {INPUT OPTION}.
13. Select the one and only .NC file to load with the blue cursor.
16. Select the "DATA KIND" drop down and change it to {EPACK}.
17. All machines will have at least one .DB file to load. Some machines require loading two .DB files. Select
the first .DB file in the window on the right.
20. If there is A SECOND .db file in the window at the right, select it and repeat steps 17. & 18.
2.1.8. SUPPLEMENT PROGRAMS LOADING PROCEDURE (W21)
v2.1 10/17/2013
emulator.
(CH).
loaded.
9. Select the "FILE KIND" drop down and change it to {ALL FILES(*.*)} to display all of the files on the floppy
disk. The .IN files are programmed in INCH and the .MM files are the same programs in METRIC.
11 Select
11. Select the "DATA KIND" drop down
"DATA KIND" drop down and ch change
ange it to
to {NC PROGRAM}.
12. From the list below, select the desired file to load with the blue cursor.
2000DIR.IN 2000DIR.MM
8000DIR.IN ALL2000.MM
ALL2000.IN
ALL8000.IN
15. Continue loading any other desired files in the same manner as steps 12. to 13.
2.1.9. USER DATA PROCEDURES (W21)
v2.1 10/17/2013
NOTE: All file types (.NC, .DB, .V, .INI, .P) use the same process to transfer to and from a PC to the
machine tool. The only difference is the DATA KIND on the controller's I/O screen.
NOTE: These procedures require a machine specific USB flash drive, as described in section 2.1.1., OR a
blank flash drive that has been formatted as FAT32 (see 1.4.)
NOTE: There are two methods provided for keeping track of the USB flash drive folders: the Appendix 3
Disk Folder Log sheet, or the "FOLDER_LOG.txt" file located in the root of the flash drive
described in section 2.1.1. It is suggested to use either method to keep track of the contents of
each MITSU folder on the flash drive by recording dates, job numbers, customer names, etc…
2.1.9.1. TRANSFERRING FILES FROM A COMPUTER TO THE MACHINE TOOL.
1. Insert a USB flash drive into the host PC.
2. Double click the MY COMPUTER icon to open a new Windows Explorer window. Then double click the
drive letter for the flash drive that will be used to transfer data to the machine tool to bring up a directory
of that drive.
3. Copy the files that are to be transferred from their location on the PC to any of the folders mentioned
above.
4. Record the folder number.
5. Close the Explorer window and use the EJECT function to safely eject the USB flash drive. Remove the
flash drive from the PC.
6. Insert the USB flash drive into emulator.
9. Use the [UP] & [DOWN] keys to change the display to the folder number used in step 3.
11. After a successful load, the display returns to normal (##).
12. AFTER THE DISPLAY RETURNS TO NORMAL, press [PROGRAM] ‐ [M6] to select the " I/O" screen.
disk.
16. Select the "DATA KIND" drop down and change it as needed for the files that are to be loaded.
2.1.9.2. TRANSFERRING FILES FROM THE MACHINE TOOL TO A COMPUTER.
NOTE: There are several methods to the output process for files being exported from the machine tool
which are updated versions of files that still exist in a disk folder on the flash drive:
1) Output the data as the same file name to the same disk folder. The controller will ask to
overwrite the existing file.
2) Output the data as a different file name to the same disk folder.
3) Output the data to a different disk folder as any file name.
NOTE: DO NOT REMOVE THE USB flash drive until the end of this procedure.
3. Use the [UP] & [DOWN] keys to change the display to the desired folder number.
disk.
9. Select the "I/O MODE:" drop down and change it to {OUTPUT OPTION}.
10. Select the "DATA KIND" drop down and change it as needed for the files that are to be exported.
11. Depending on the "DATA KIND" that was selected, entering a start
and end range below may be necessary.
12. Key in the desired file name.
13
13. Press [M1] to activate (I/O START) "I/O" will have a yellow background at th
Press [M1] to activate (I/O START). "I/O" will have yellow background at thee top of th
top of thee screen whil
screen whilee th
thee
data is being exported to the emulator.
right status display indicating the file has been transferred to the emulator.
NOTE: The files are now located in the emulator memory and must be saved to the USB flash drive.
15. Press the [SAVE] key on the emulator. The display shows (CH) for a few seconds and
then the current disk number appears (#.#..).
16. If desired, use the [UP] & [DOWN] keys to change the display to the desired folder number.
17. PRESS & HOLD the [SAVE] key until the GREEN SAVE and RED USB LEDs turn on, the
YELLOW ACTIVITY led starts flashing and the display shows (SA). The disk is saved
very fast.
NOTE:
18. Remove the USB flash drive from the emulator. The files will also remain saved in the emulator forever
until another disk is loaded over the current one.
19. Record the current folder number displayed on the emulator.
20. Insert the USB flash drive into the host PC.
21. Double click the MY COMPUTER icon to open a new Windows Explorer window.
22. Open the folder on the flash drive containing the data and COPY & PASTE it to the host PC.
2.2.1. MACHINE SPECIFIC FLASH DRIVES (W11X)
v2.1 10/17/2013
USB‐FXK‐DRIVE
USB‐FX‐DRIVE
USB‐CX‐DRIVE
USB‐SX‐DRIVE
technology disks, supplemental disks, and a machine specific parameter disk. There are also 71 empty 720kb
flash drive.

P.P Pitch Error All axes Pitch Error Data
BX.PRM Backlash X axis Backlash Data
BY.PRM Backlash Y axis Backlash Data
BU.PRM Backlash U axis Backlash Data
BV.PRM Backlash V axis Backlash Data
BZ.PRM Backlash Z axis Backlash Data
FX.PRM LostMotion X axis Lost Motion Data
FY.PRM LostMotion Y axis Lost Motion Data
*1 DOBS.PRM System Parameter Seal Plate Compensation
*1 COLLISN.PRM System Parameter Collision Detection Data
NOTES:
*1 These files are not used on CX or SX series machines.
these cases.
2.2.2. RETROFIT PROCEDURE (W11X)
v2.1 10/17/2013
USB‐FDD EMULATOR.
START
Is the
machine able to be
POWERED
ON?
YES
Is the
NO
machine's parameter
then the answer is
Does the YES)
3.5" FDD function
properly? NO
YES
YES
Are
y
those listed in 2 2 1 on the
Insert the machine backup YES
specific parameter floppy disk?
NO
FDD and load all of the The machine's parameter data
data following the must be loaded for the machine
operation procedure for to function. Contact MC
that machine. Remove Since the machine's parameter Machinery Systems service
the disk and continue data is loaded into the control, department at 630‐616‐5900
with the emulator retrofit continue with the emulator regarding the manual data input
procedure below. retrofit procedure below. of the parameter data BEFORE
beginning the procedure.
END
I. FDD REMOVAL
2. DO NOT turn OFF the No Fuse Breaker (NFB) on the generator cabinet.
3. Open the front door of the controller by unscrewing the 2 phillips head screws on the top
and bottom corners. (see Fig.1)
FIGURE 1.
(FX & FX‐K Machines) (SX Machine)
(CX Machine)
4. Locate the 3.5" Floppy Disk Drive (FDD) and unplug the "FD1" ribbon cable and the "FD2"
power cable from the back side of the FDD. (see Fig.2.)
FIGURE 2. (3.5" FLOPPY DISK DRIVE) (SX Machine) (CX Machine)
(FX & FXK Machine) )
5. Cut any zip ties holding the cables to the FDD bracket.
figure 3. Remove the FDD from the controller and save the screws. (SX machines have (4)
phillips head screws. FX & FXK machines may require 2 people to perform this step.)
(CX, FX & FXK Machines) (SX Machines)
Remove these (2) phillips head screws. Remove (2) phillips head screws on TOP &
(2) phillips head screws on the BOTTOM.
7. Remove the (4) M3 phillips head screws that mount the FDD to the bracket. FX, FX‐K, & SX
machines have the screws on the bottom and CX machines have them on the sides. Save
the screws. (See Fig. 4.)
FIGURE 4. (FDD Mounting Screws)
(FX, FXK, & SX Machines) (CX Machine)
II. MODIFYING THE POWER CABLE
1. The locking tab on the "FD2" power cable must be removed for proper insertion into the
CAREFUL!
2. Hold the emulator assembly where the FDD mounted, and reinstall the (2 or 4) M4 phillips
head screws shown in figure 3. The finished assembly is shown in figure 6.
3. Plug the FD1 ribbon connector into the emulator. Note that the tab on the ribbon
connector must fit into the notch on the emulator connector.
4. Plug the FD2 power connector into the emulator. Note the warning sticker on either side
of the unit. The (2) wires in the FD2 connector should be closest to the ribbon cable. (see
Fig.7.)
The (2) wires in the FD2 connector should be closest to the FD1 ribbon cable.
5. Replace the zip ties that were cut while removing the FDD.
6. Close the front door of the controller and secure it with the 2 phillips head screws.
the procedure
procedure for In
for Initial
itial Setup (sec
Setup (section
tion 2.2.3.).
223)
2.2.3. INITIAL SETUP PROCEDURE (W11X)
v2.1 10/17/2013
configuration modes (c.0 ~ c.4). For the W11X control machines it will operate in configuration
modes (c.2), & (c.3); (c.2) to load software and (c.3) for normal I/O procedures. To change the
configuration, follow these steps:
it is ready to use.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
display shows
di l h (CH) first then changes to
fi t th h t (c.1
1)) after
ft 4 seconds. Then
d Th
release the key.
NOTE: If the "CH" remains on the display, then the unit is already in configuration mode (c.4). Repeat
step #4 using the [DOWN] key to change to configuration mode (c.3). This procedure is finished,
skip to step #8.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
7. Repeat step #4 two more times to change to configuration modes
(c.2), & (c.3) sequentially.
2.2.4. CREATING A MACHINE SPECIFIC PARAMETER BACKUP DISK (W11X)
v2.1 10/17/2013
display shows (CH).
(#.#.).
5. PRESS & HOLD the [LOAD] key until the RED led and GREEN LOAD led
turn on while the YELLOW ACTIVITY led flashes and the display shows
(LO). The disk is being loaded.
(‐ )( ‐)(‐ )( ‐)(98)
repeats….
7. On SX machines, press [PROGRAM EDIT] ‐ [8] to select the "*I/O" screen. For ALL other
machines, press [PROGRAM EDIT] ‐ [5] to select the "I/O" screen.
8 To
8. To output th
thee Pitch Error data
Error data to th
thee "P.P" fil
filee, key in th
key in thee fo
following:
llowing:
DEV = 1 <MFD>
I/Omode = 2 <OUTPUT>
DataKind = 4 <P.ERR> MFD OUTPUT P.ERR
MFD FILE = "P.P"
FORMAT = 2 <MS‐DOS> P.P
PROGRAM NO. AX(0) ‐‐ AX(H)
AX(0) ‐‐ AX(H)
9. Press menu key [1] to select (I/O
STRT) and the YELLOW ACTIVITY led
on the emulator will turn on.
10. When data output is finished, "DATA OUT FINISHED" will appear on the screen and the
YELLOW led turns off.
11. To output the X AXIS Backlash data to the "BX.PRM" file, key in the following:
DEV = 1 <MFD>
DataKind = 5 <PARAM> MFD OUTPUT PARAM
MFD FILE = "BX.PRM"
FORMAT = 2 <MS‐DOS> BX.PRM
PROGRAM NO.
ADR.(5A2696) ‐‐ ADR.(5A2699) ADR.(5A2696) ‐‐ ADR.(5A2699)
1 P.P
14. Repeat steps 11 to 13 to output the remaining parameter data as the following 6 files:
MFD FILE ADR.(______) ‐‐ ADR.(______)
BY.PRM 5A2816 ‐‐ 5A2819
BU.PRM 5A2C96 ‐‐ 5A2C99
BV.PRM 5A2E16 ‐‐ 5A2E19
BZ.PRM 5A2996 ‐‐ 5A2999
FX.PRM 5A2778 ‐‐ 5A277F
FY.PRM 5A28F8 ‐‐ 5A28FF
NOTE: On CX & SX series machines, skip to step #26.
15. To output the Seal Plate Compensation data to the "DOBS.PRM" file, key in the following:
DEV = 1 <MFD
<MFD>>
I/Omode = 7 <CONT.OUT>
DataKind = 5 <PARAM> MFD CONT.OUT PARAM
MFD FILE = "DOBS.PRM"
FORMAT = 2 <MS‐DOS> DOBS.PRM
PROGRAM NO.
ADR.(5E4F90) ‐‐ ADR.(5E4F90) ADR.(5E4F90) ‐‐ ADR.(5E4F90)
16. Press menu key [1] to select (I/O 2 BX.PRM
1 P.P
STRT) and the YELLOW ACTIVITY led 3 BY.PRM 4 BU.PRM
on the emulator will turn on. 5 BV.PRM 6 BZ.PRM
7 FX.PRM 8 FY.PRM
17. When data output is finished, "ENTER
NEXT PROGRAM #" will appear on
the screen and the YELLOW led
remains ON.
18. Key in the next addresses: ADR.(5E5181) ‐‐ ADR.(5E51AE)
19. Press menu key [1] to select (I/O STRT) and the YELLOW ACTIVITY led on the emulator
remains on.
20. When data output is finished, "ENTER NEXT PROGRAM #" will appear on the screen and
the YELLOW led remains on.
21. Press menu key [1] to select (I/O STRT) AGAIN and the YELLOW led on the emulator
remains on.
YELLOW led TURNS OFF.
23. To output the Collision Detection data to the "COLLISN.PRM" file, key in the following:
DEV = 1 <MFD>
DataKind = 5 <PARAM> MFD CONT.OUT PARAM
MFD FILE = "COLLISN.PRM"
FORMAT = 2 <MS‐DOS> COLLISN.PRM
PROGRAM NO.
ADR.(5E4CFE) ‐‐ ADR.(5E4D15) ADR.(5E4CFE) ‐‐ ADR.(5E4D15)
24. Press menu key [1] to select (I/O 2 BX.PRM
1 P.P
on the emulator will turn on. 5 BV.PRM 6 BZ.PRM
7 FX.PRM 8 FY.PRM
25. When data output is finished, "DATA 9 DOBS.PRM
OUT COMPLETE" will appear on the
screen and the YELLOW led turns off.
drive.
NOTE: See the NOTE in section 2.2.1. regarding backup disk contents.
few seconds and then the current disk number appears (9.8.).
28
28. PRESS
PRESS & HOLD th
HOLD thee [SAVE] key until th
[SAVE] key until thee GREEN SAVE an
GREEN SAVE and RED USB
d RED USB
LEDs turn on, the YELLOW ACTIVITY led starts flashing and the display
shows (SA). The disk is saved very fast.
NOTE:
into a computer and confirm all the files are located in the folder "MITSU98".
2.2.5. SYSTEM SOFTWARE LOADING PROCEDURE (W11X)
v2.1 10/17/2013
NOTE: Loading the software will erase ALL of the MACHINE COMPENSATION DATA. Make sure that you
have the machine specific flash drive as described in section 2.2.1. on hand before continuing. If
not, see section 2.2.4. before continuing. For a complete list of everything that is erased, see the
operation manual. Back up all necessary data before continuing.
1. With the USB flash drive removed from the emulator, hold down the [DOWN] key
on the face of the emulator FOR AT LEAST 4 SECONDS. The display shows (CH) first
then changes to (c.2) after 4 seconds. Then release the key.
NOTE: If the "CH" remains on the display, then the unit is in configuration mode (c.0). Repeat step #1
TWO TIMES using the [UP] key to change to configuration mode (c.1) and then (c.2). If the display
shows (c.3), then repeat step #1 again to change to configuration (c.2).
2. After a successful configuration change, the device will auto reset (ALL LEDs BLINK VERY FAST).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
5. Deactivate the [MEMORY RECOVER] function on the "SWITCH" screen if necessary.
6. Press [POWER OFF].
7. li h l i h b h di k d i [S S O ]
Flip the toggle switch by the disk drive to [SYSTEM LOAD].
9. Press [POWER ON]. The following screen will appear.
*** OFFLINE MONITOR UTILITY BRD‐B00W016‐B1 ***
システム負荷
SYSTEM LOAD
準備できてるの？ [入力]
Are You Ready? [INPUT]
[入力]‐‐‐>システム負荷の起動
[INPUT]‐‐‐>SYSTEM LOAD START
COPYRIGHT (C) 1989 MITSUBISHI ELECTRIC CORPORATION
(CH).
13 PRESS & HOLD the [LOAD] key
13. key until the RED le
led
d and GREEN LOAD leled
d turn
turn on whil
whilee
loaded.
15. Press [INPUT] on the controller. The following screen will appear as the first disk is loaded into the machine.
システム負荷
SYSTEM LOAD
ているロード
知っているロードLOADING NOW
LOADING NOW LOADING NOW
LOADING NOW
16. After a minute, the first disk image is loaded and the following screen will appear.
システム負荷
SYSTEM LOAD
OK
(CH).
loaded.
23. Press [INPUT] on the controller. The screen displays "LOADING NOW" as in step 9 for 3 minutes.
24. After the second disk image is loaded, the screen displays "OK" as in step 10.
(CH).
loaded.
32. After the third disk image is loaded, the screen displays "OK" as in step 10.
NOTE: The next step is loading the language disk image. In step #35, use disk 74 for
ENGLISH OR use disk
disk 75 for
for SPANISH.
(CH).
35. Use the [UP] & [DOWN] keys to change the display to (7.4) OR (7.5).
loaded.
37. After a successful load, the display returns to normal (74) or (75).
NOTE: DO NOT PRESS THE [INPUT] KEY ON THE CONTROLLER!
38. Press [POWER OFF] and flip the toggle switch from [SYSTEM LOAD] to [SYSTEM START].
39. Press [POWER ON] on the controller and in a few seconds the following screen will appear .
LOADING LANGUAGE
COPYRIGHT (C) 1988 MITSUBISHI ELECTRIC CORPORATION ALL RIGHTS RESERVED
40. After the language is loaded the [WORK PIECE SETUP] screen will be displayed.
Loading Finished
41. Remove the USB flash drive from the emulator and hold down the [UP] key on the
face of the emulator FOR AT LEAST 4 SECONDS. The display shows (CH) first then
changes to (c.3) after 4 seconds. Then release the key.
42. After a successful load of the new configuration, the device will auto reset (ALL LEDs
BLINK VERY FAST).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
NOTE: On FX20 & FX20K machines with the extended UV axes option, the patch disk must be loaded
NOW. For all other machines, skip to step #55.
(CH).
45. After a few seconds, the display shows the current disk number (##).
loaded.
49. Press [PROGRAM EDIT] ‐ [5] to select the "DATA I/O" screen.
50. To input the entire contents of the parameter disk, key in the following:
DEV = 1 <MFD>
I/Omode = 1 <INPUT>
DataKind = 1 <NCPRO> MFD INPUT NCPRO
MFD FILE =
FORMAT = 2 <MS‐DOS>
PROGRAM NO.
L.(ALL ) L(ALL )
51. Press menu key [1] to select (I/O STRT) and the
1 LONGTP.PRM
YELLOW ACTIVITY led on the emulator will turn on.
52. When data input is finished, "DATA INPUT FINISHED"
will appear on the screen and the YELLOW led turns
off.
53. Press the [POWER OFF] button, and wait a moment.

54. Then, press the [POWER ON] button.
any axes will move. Finally, a ZERO POINT RETURN function must be performed BEFORE the machine can
2.2.6. MACHINE SPECIFIC PARAMETER DISK LOADING PROCEDURE (W11X)
v2.1 10/17/2013
(CH).
loaded.
7. On SX machines, press [PROGRAM EDIT] ‐ [8] to select the "*I/O" screen. For ALL
other machines, press [PROGRAM EDIT] ‐ [5] to select the "I/O" screen.
DEV = 1 <MFD>
I/Omode = 1 <INPUT>
MFD FILE =
PROGRAM NO.
L.(ALL ) L(ALL )
9. Press menu key [1] to select (I/O STRT) and the 2 BX.PRM
1 P.P
YELLOW ACTIVITY led on the emulator will turn on. 3 BY.PRM 4 BU.PRM
5 BV.PRM 6 BZ.PRM
7 FX.PRM 8 FY.PRM
10. When data input is finished, "DATA INPUT FINISHED" 9 DOBS.PRM 10 COLLISN.PRM
off.
These files will also be displayed on the disk directory AND will automatically be loaded at during
this procedure.
2.2.7. TECHNOLOGY LOADING PROCEDURE (W11X)
v2.1 10/17/2013
2. Disk numbers 91, 92, 93, & 94 are Technology disks for each machine. Each series will have different disks
for different models. Choose the disk number to load based on the machine type. (See Appendix 1 for
more details)
9. Please follow the specific technology loading instructions that are in the beginning of the machine's
Technology Manual.
2.2.8. SUPPLEMENT PROGRAMS LOADING PROCEDURE (W11X)
v2.1 10/17/2013
emulator.
(CH).
loaded.
8. To input a file, key in the following:
DEV = 1 <MFD>
I/Omode = 1 <INPUT>
FORMAT = 2 <MS‐ <MS DOS>
DOS>
MFD FILE = *SEE NOTE*
PROGRAM NO.
L.( ) L( )
NOTE: Key in the desired MFD FILE name from the 2 2000DIR.MM
1 2000DIR.IN
disk directory. Or, key in the minus "‐" sign 3 8000DIR.IN 4 ALL2000.IN
followed by the directory number and press 5 ALL2000.MM 6 ALL8000.IN
[INPUT] to copy the file name from the
directory to the MFD FILE setting. (i.e. "‐4"
copies "ALL2000.IN")
9. Press menu key [1] to select (I/O STRT) and the YELLOW ACTIVITY led on the emulator will turn on.
10. When data input is finished, "DATA INPUT FINISHED" will appear on the screen and the YELLOW led turns
off.
2.2.9. USER DATA PROCEDURES (W11X)
v2.1 10/17/2013
NOTE: All file types (.NC, .E, .V, .P, .PRM) use the same process to transfer to and from a PC to the
2. Double click the MY COMPUTER icon to open a new Windows Explorer window. Then
double click the drive letter for the flash drive that will be used to transfer data to the
machine tool to bring up a directory of that drive.
3. Copy the files that are to be transferred from their location on the PC to any of the folders
mentioned above.
5. Close the Explorer window and use the EJECT function to safely eject the USB flash drive.
Remove the flash drive from the PC.
9. PRESS & HOLD the [LOAD] key until the RED led and GREEN LOAD led turn on while the
YELLOW ACTIVITY led flashes and the display shows (LO). The disk is being loaded.
11. AFTER THE DISPLAY RETURNS TO NORMAL, on SX machines, press [PROGRAM EDIT] ‐ [8]
to select the "*I/O" screen. For ALL other machines, press [PROGRAM EDIT] ‐ [5].
DEV = 1 <MFD> I/Omode = 1 <INPUT> DataKind = 5 < >
MFD FILE = FORMAT = 2 <MS‐DOS>
PROGRAM NO.
L.( )
NOTE: Select the appropriate DataKind based on the file type. Key in the desired file name from the disk
directory. Or, key in the minus "‐" sign followed by the directory number and press [INPUT] to
copy the file name from the directory to the Program bracket.
13. Press menu key [1] to select (I/O STRT) and the YELLOW ACTIVITY led on the emulator will
turn on.
14. When data input is finished, "DATA INPUT FINISHED" will appear on the screen and the
7. To output a file, key in the following:
DEV = 1 <MFD> I/Omode = 2 <OUTPUT> DataKind = 5 < >
PROGRAM NO.
L.( )
NOTE: Select the appropriate DataKind based on the file type and key in the desired file name.
turn on.
9. "DATA OUT COMPLETE" appears in the status display indicating the file has been
" " i h di l i di i h fil h b
transferred to the emulator.
few seconds and then the current disk number appears (#.#..).
NOTE:
12. Remove the USB flash drive from the emulator. The files will also remain saved in the
emulator forever until another disk is loaded over the current one.
2.2.10. EXTENDED (1M) MEMORY INITIALIZATION PROCEDURE (W11X)
v2.1 10/17/2013
NOTE: This procedure is only required when the MC472 p.c.b. is being replaced or needs to be completely
erased. Initializing the extended memory will erase ALL of the USER PROGRAMS. Make sure that
you have the flash drive for this machine as described in section 2.2.1. on hand before continuing.
Also, make sure section 2.2.4 has been completed before continuing. Backup all necessary data.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
P
7. Flip the toggle switch by the disk drive to [SYSTEM LOAD].
システム負荷
SYSTEM LOAD
(CH).
NOTE: Ho Holding
lding down eith
down either
er key
key ma
makes
kes the disp
display
lay scroll faster.
faster
loaded.
15. Press [INPUT] on the controller. The following screen will appear as the first disk is loaded into the
machine.
システム負荷
SYSTEM LOAD
ているロード
LOADING NOW
16. In less than a minute, the disk image is loaded and the following screen will appear.
システム負荷
SYSTEM LOAD
拡張メモリの初期化が終了した
EXP‐MEMORY INIT FIN
19. Press [POWER ON] on the controller.
20. To activate "SYSTEM READY", release the [EMERGENCY STOP] button and press the [READY] key .
21. After the "SYSTEM READY" LED turns on, press the [RESET] key twice.
22. To initialize the NC [PROGRAM MAP] screen, first COMMENT
press [PROGRAM EDIT] ‐ [2]. ERASE
23. Then, move the PINK cursor to ►ERASE on the ERASE INT ) (INT:ERASE)
bottom left of the screen using the single‐arrow keys
(↑↓→←).
24. Next, key in "INT" into the "L" bracket at the bottom
of the screen.
25. Pressing the [INPUT] key erases all NC programs in the memory. Upon completion of the initialization, the
'REMAIN" number of programs changes to 1600 and the "REMAIN" number of characters changes to
963750.
0 1600
0 963750
BLINK VERY FAST).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
29. The machine's memory is now ready to accept programs.
2.2.11. Using the "ALARM REMEDIES" Disk (W11X)
v2.1 10/17/2013
NOTE: Please read the entire procedure BEFORE beginning.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
emulator.
(CH).
the YELLOW ACTIVITY led flashes and the display shows
th l d fl h d th di l h (LO). The disk is being
Th di k i b i
loaded.
9. See the machine's operation manual for the use of the "Alarm Remedies" disk.
NOTE: To stop using the "Alarm Remedies" disk and return the emulator to configuration mode (c.3) for
transferring programs, repeat step 1 using the [UP] key instead of the [DOWN] key.
2.3.1. MACHINE SPECIFIC FLASH DRIVES (W11)
v2.1 10/17/2013
USB‐W11‐DRIVE
flash drive.

*1 BZ.PRM Backlash Z axis Backlash Data
NOTES:
*1 These files are not used on SA series and only on some HA series machines.
these cases.
2.3.2. RETROFIT PROCEDURE (W11)
v2.1 10/17/2013
USB‐FDD EMULATOR.
START
Is the
machine able to be
POWERED
ON?
YES
Is the
NO
machine's parameter
disk on hand? Is
ALL of the
machine's parameter NO
YES data loaded into
the control?
Does the
3.5" FDD function
properly? NO
YES
YES
Are
y
NO
END
I. FDD REMOVAL
and bottom corners. (HA machines require keys) (see Fig.1)
FIGURE 1.
(HA Machines) (SA Machine) (SZ Machine)
FIGURE 2. (3.5" FLOPPY DISK DRIVE)
HA machine is shown.
All machines are similar.
figure 3. Remove the FDD from the controller and save the screws. (HA machines require 2
people to perform this step.)
(Machines with Plastic Covers)
Remove these (2) phillips
head screws.
(Machines with Metal Covers)
Remove these (2) phillips head screws.
7. Remove the (4) M3 phillips head screws that mount the FDD to the bracket. (See Fig. 4.)
There are (2) screws
on each side.
CAREFUL!
of the unit. The (2) wires in the FD2 connector should be closest to the ribbon cable. (see
Fig.7.)
The (2) wires in the FD2 connector should be closest to the FD1 ribbon cable. This allows the
FD2 cable to slide over the emulator connector tab.
the procedure
procedure for In
for Initial
itial Setup (sec
Setup (section
tion 2.3.3.).
233)
2.3.3. INITIAL SETUP PROCEDURE (W11)
v2.1 10/17/2013
it is ready to use.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
di l h
display shows (CH) first then changes to
fi t th h t (c.1
1)) after
ft 4 seconds. Then
d Th
release the key.
skip to step #8.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
2.3.4. CREATING A MACHINE SPECIFIC PARAMETER BACKUP DISK (W11)
v2.1 10/17/2013
display shows (CH).
(#.#.).
NOTE: If you are not using the USB flash drive as described in section 2.1.1., this disk
folder must be created first. See section 1.2.
(‐ )( ‐)(‐ )( ‐)(98)
repeats….
DEV = 1 <MFD
<MFD>>
MFD FILE = "P.P"
PROGRAM NO. AX(0) ‐‐ AX(5)
AX(0) ‐‐ AX(5)
DEV = 1 <MFD>
MFD FILE = "BX.PRM"
PROGRAM NO.
1 P.P
13. When data output is finished, "DATA
OUT FINISHED" will appear on the
MFD FILE ADR.(______) ‐‐ ADR.(______)
BY.PRM 5A2816 ‐‐ 5A2819
BU.PRM 5A2C96 ‐‐ 5A2C99
BV.PRM 5A2E16 ‐‐ 5A2E19
NOTE: On SA & HA series machines WITHOUT A POWER Z AXIS OPTION, skip to step #18.
15. To output the Z AXIS Backlash data to the "BZ.PRM" file, key in the following:
DEV = 1 <MFD>
I/Omode <OUTPUT>
MFD FILE = "BZ.PRM"
PROGRAM NO.
1 P.P 2 BX.PRM
on the emulator will turn on. 5 BV.PRM
drive.
NOTE:
22. To verify the data has been exported successfully to the flash drive,
insert the flash drive into a PC and confirm all the files are located in
the folder "MITSU98".
23. It is strongly suggested that the "MITSU98" folder be copied to a PC
hard drive as a back up in case the flash drive is lost or damaged.
2.3.5. SYSTEM SOFTWARE LOADING PROCEDURE (W11)
v2.1 10/17/2013
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
システム負荷
SYSTEM LOAD
(CH).
13 PRESS & HOLD the [LOAD] key
13. key until the RED le
led
d and GREEN LOAD leled
d turn
turn on whil
whilee
loaded.
machine.
システム負荷
KANJI
ているロード SYSTEM LOAD
LOADING NOW
システム負荷
KANJI
SYSTEM
TEXT LOAD
OK
(CH).
loaded.
26. Remove the flash drive from the emulator and hold down the [DOWN] key on the
(CH).
NOTE: The next step is loading the language disk image. In step #32, use disk 74 for
ENGLISH OR use disk 75 for SPANISH.
(CH).
32. Use the [UP] & [DOWN] keys to change the display to (7.4) OR (7.5).
the YELLOW ACTIVITY le
the led
d flashes
flashes and th
thee display
display shows
shows (LO). The disk
disk is being
is being
loaded.
LOADING LANGUAGE
Loading Finished
38. With the USB flash drive removed from the emulator, hold down the [UP] key on the

BLINK VERY FAST).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
41. Repeat step #38 again to change to configuration mode (c.3).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
2.3.6. MACHINE SPECIFIC PARAMETER DISK LOADING PROCEDURE (W11)
v2.1 10/17/2013
(CH).
loaded.
DEV = 1 <MFD>
I/Omode = 1 <INPUT>
MFD FILE =
PROGRAM NO.
L.(ALL ) L(ALL )
9 Press
9. Press menu key
key [1] to
to se
select
lect (I/O STRT) and the 2 BX
BX.PRM
PRM
1 P P
P.P
YELLOW ACTIVITY led on the emulator will turn on. 3 BY.PRM 4 BU.PRM
5 BV.PRM 6 BZ.PRM
off.
this procedure.
2.3.7. TECHNOLOGY LOADING PROCEDURE (W11)
v2.1 10/17/2013
2. Disk number 91 is the Technology disk for ALL STANDARD HA, SA & SZ machines. Disk number 92 is the
special Technology for the SZ machines with AE1 generators. Disk number 93 is the special Technology for
the SZ machines with AE2 generators. (See Appendix 1 for more details)
Technology Manual.
2.3.8. SUPPLEMENT PROGRAMS LOADING PROCEDURE (W11)
v2.1 10/17/2013
emulator.
(CH).
loaded.
7. Press [PROGRAM EDIT] ‐ [8] to select the "*I/O" screen.
DEV = 1 <MFD>
I/Omode = 1 <INPUT>
PROGRAM NO.
L.( ) L( )
NOTE: Key in the desired MFD FILE name from the 2 2000DIR.MM
1 2000DIR.IN
disk directory. Or, key in the minus "‐" sign 3 8000DIR.IN 4 ALL2000.IN
followed by the directory number and press 5 ALL2000.MM 6 ALL8000.IN
[INPUT] to copy the file name from the
directory to the MFD FILE setting. (i.e. "‐4"
copies "ALL2000.IN")
off.
2.3.9. USER DATA PROCEDURES (W11)
v2.1 10/17/2013
mentioned above.
12. AFTER THE DISPLAY RETURNS TO NORMAL, press [PROGRAM EDIT] ‐ [5] to select the
"DATA I/O" screen.
PROGRAM NO.
L.( )
turn on.
PROGRAM NO.
L.( )
turn on.
9. "DATA OUT COMPLETE
"DATA OUT COMPLETE"" appears in the status disp
i th t t di lay indicating the fi
i di ti th fille has been
NOTE:
2.3.10. EXTENDED (1M) MEMORY INITIALIZATION PROCEDURE (W11)
v2.1 10/17/2013
NOTE: This procedure is only required when the MC472 p.c.b. is being replaced or needs to be completely
erased. Initializing the extended memory will erase ALL of the USER PROGRAMS. Make sure that
you have the flash drive for this machine as described in section 2.3.1. on hand before continuing.
Also, make sure section 2.3.4 has been completed before continuing. Backup all necessary data.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
P
システム負荷
SYSTEM LOAD
(CH).
NOTE: Ho Holding
lding down eith
down either
er key
key ma
makes
kes the disp
display
lay scroll faster.
faster
loaded.
machine.
システム負荷
SYSTEM LOAD
ているロード
LOADING NOW
システム負荷
SYSTEM LOAD
拡張メモリの初期化が終了した
EXP‐MEMORY INIT FIN
22. To initialize the NC [PROGRAM MAP] screen, first COMMENT
press [PROGRAM EDIT] ‐ [2]. ERASE
23. Then, move the PINK cursor to ►ERASE on the ERASE INT ) (INT:ERASE)
bottom left of the screen using the single‐arrow keys
(↑↓→←).
24. Next, key in "INT" into the "L" bracket at the bottom
of the screen.
25. Pressing the [INPUT] key erases all NC programs in the memory. Upon completion of the initialization, the
'REMAIN" number of programs changes to 1600 and the "REMAIN" number of characters changes to
963750.
0 1600
0 963750
BLINK VERY FAST).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
29. The machine's memory is now ready to accept programs.
2.3.11. MSDOS OPTION ACTIVATION PROCEDURE (W11)
v2.1 10/17/2013
NOTE: This procedure is only required when the MC712p.c.b. is being replaced by the MW712 p.c.b. to
allow the machine to recognize 720kb MSDOS floppy disk images. Make sure that you have the
flash drive for this machine as described in section 2.3.1. on hand before continuing. Also, make
sure section 2.3.4 has been completed before continuing. Backup all necessary data.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
P
システム負荷
SYSTEM LOAD
(CH).
NOTE: Ho Holding
lding down eith
down either
er key
key ma
makes
kes the disp
display
lay scroll faster.
faster
loaded.
machine.
システム負荷
SYSTEM LOAD
ているロード
LOADING NOW
16. After a minute, the disk image is loaded and the following screen will appear.
システム負荷
KANJI
SYSTEM
TEXT LOAD
OK
BLINK VERY FAST).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
25. The machine's I/O screen should now allow the <FORMAT> selection of "MSDOS".
2.4.1. MACHINE SPECIFIC FLASH DRIVES (16BIT)
v2.1 10/17/2013
USB‐16BIT‐DRIVE
flash drive.

*1 BZ.PRM Backlash Z axis Backlash Data
NOTES:
*1 These files are not used on C or SB series and only on some H1 series machines.
these cases.
2.4.2. RETROFIT PROCEDURE (16BIT)
v2.1 10/17/2013
USB‐FDD EMULATOR.
START
Is the
machine able to be
POWERED
ON?
YES
Is the
NO
machine's parameter
YES Check the "PITCH COMPEN"
screen for
Does the data.
3.5" FDD function
properly? NO
YES
YES
Are
y
NO
END
I. FDD REMOVAL
and bottom corners. (H1 machines require keys) (see Fig.1)
FIGURE 1.
(C/CR/SB Machines) (H1 Machine)
FIGURE 2. (3.5" FLOPPY DISK DRIVE) C/CR/SB machine is shown. H1 machines are similar.
NOTE: H1 machines have the (4) screws on the bottom.
CAREFUL!
head screws shown in figure 2. The emulator can only fit one way.
4. Plug the FD2 power connector into the emulator. (see Fig.4.)
2.4.3. INITIAL SETUP PROCEDURE (16BIT)
v2.1 10/17/2013
configuration modes (c.0 ~ c.4). For the 16BIT control machines it will operate ONLY in
configuration modes (c.1). To change the configuration, follow these steps:
it is ready to use.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
display shows
fi t th h t (c.1
1)) after
ft 4 seconds. Then
d Th
release the key.
step #4 using the [DOWN] key to change to configuration mode (c.3). Then, repeat step #4 twice
more to change to mode (c.2) and then (c.1).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
2.4.4. CREATING A MACHINE SPECIFIC PARAMETER BACKUP DISK (16BIT)
v2.1 10/17/2013
NOTE: If you are not using the USB flash drive as described in section 2.4.1., this disk folder must be
created first. See section 1.2.
display shows (CH).
(#.#.).
(‐ )( ‐)(‐ )( ‐)(98)
repeats….
8. Press [DISPLAY] ‐ [8] to select the "MFD I/O" screen.
9. To
9 output thee PITCH ERROR
To output th PITCH ERROR data to thee "P.P"
data to th "P P" file key in thee following:
file, key in th following:
COMMAND = O <OUTPUT> DATA = 3 <PITCH ERROR>
AXIS(X) ‐‐ AXIS(*1) FILE = "P.P"
NOTE*1: Enter a "V" on standard machines WITHOUT A POWER Z AXIS OPTION; but enter a "Z" on
machines WITH A POWER Z AXIS OPTION.
<OUTPUT DATA / MEMORY>
(O) DATA(3) AXIS(X) ‐‐ AXIS(V) FILE(P.P )
10. Press the [INPUT] key to start the data transfer and the YELLOW ACTIVITY led on the
11. When data output is finished, "MFD WRITE FIN" will appear on the screen and the YELLOW
led turns off.
COMMAND = O <OUTPUT> DATA = 6 <PARAMETER>
ADDR.(0940) ‐‐ ADDR.(0946) FILE = "BX.PRM"
(O) DATA(6) ADDR.(0940) ‐‐ ADDR.(0946) FILE(BX.PRM )
led turns off.
FILE ADDR.( ) ‐‐ ADDR.( )
BY.PRM 0A40 ‐‐ 0A46
BU.PRM 0B40 ‐‐ 0B46
BV.PRM 0C40 ‐‐ 0C46
NOTE: On C, SB, & H1 series machines WITHOUT A POWER Z AXIS OPTION, skip to step #19.
16. To output the Z AXIS Backlash data to the "BZ.PRM" file, key in the following:
ADDR.(0D40) ‐‐ ADDR.(0D46) FILE = "BZ.PRM"
(O) DATA(6) ADDR.(0D40) ‐‐ ADDR.(0D46) FILE(BZ.PRM )
led turns off.
drive.
NOTE: ALWAYS WAIT UNTIL THE RED LED TURNS OFF BEFORE REMOVING
into a PC.
25. Double click the drive letter for the flash drive that was just used in the previous steps to
bring up a directory of that drive.
26. Double click the "CpmFix.EXE" application in the root of the flash drive.
27. A small window will briefly appear while the folders on the flash drive are cleaned up of
extra data left by the CPM to DOS conversion.
28. Open the MITSU98 folder on the flash drive and confirm the data is present.
up in case the
th flash drive
d i is lost or damaged.
l t d d
2.4.5. SYSTEM SOFTWARE LOADING PROCEDURE (16BIT)
v2.1 10/17/2013
not, see section 2.4.4 before continuing. Loading software will also erase all programs, epacks,
variables, machine timers, maintenance timers and Z Values. Backup all necessary data.
1. Press in the [EMERGENCY STOP] button to turn SYSTEM READY off.
2. Deactivate [MEMORY RECOVER] if necessary.
4a. On H1 machines, open the front door of the controller with the 2 controller door keys. (see Fig.1.) Then
remove the large white cover over the CNC card rack.
4b. On all C and SB machines turn OFF the Door Interlock with the key on the right front side door panel of
the controller. Then open that door by unscrewing the (2) phillips head screws on the top and bottom
corners. (see Fig.1)
FIGURE 1. (H1 Machines) (C & SB Machines)
6. Prior to the next step, it is necessary to determine the correct version of software to load.
Some machines have a (10) slot pcb rack while others have a (7) slot pcb rack.
For the next step, machines with a (10) slot pcb racks use disk #71.
For the next step, machines with a (7) slot pcb rack use disk #81.
(See Fig.2.)
FIGURE 2. (FW01 pcb location)
(10 Slot pcb rack) (7 Slot pcb rack)
(CH).
9. Use the [UP] & [DOWN] keys to change the display to (7.1) for the 10 slot pcb rack
machines and (8.1) for the 7 slot pcb rack machines.
loaded.
11. After a successful load, the display returns to normal (71 or 81).
12. On the FW01 pcb, confirm the DIP switch setting is
FIGURE 3. (FW01 SWITCHES)
as follows: (2=ON / ALL OTHERS=OFF) (See Fig.3.)
13. On the FW01 p.c.b., flip the BOTTOM (MEMORY
GUARD) switch to the DOWN (OFF) position.
14. On the FW01 p.c.b., flip the TOP (SW1) switch to the
UP (SYSTEM LOAD) position.
15. On the FW01 p.c.b., flip the MIDDLE (SW2) switch to
the DOWN (RESET) position momentarily; the switch
will return to the middle position.
16. The current screen will be displayed for about 1 minute before the display turns blank.
17. After another minute, the SYSTEM LOADING FINISHED screen is displayed.
システムの負荷が完了
SYSTEM LOADING FINISHED
18. On the FW01 p.c.b., flip the BOTTOM (MEMORY GUARD) switch to the UP (ON) position.

19. On the FW01 p.c.b., flip the TOP (SW1) switch to the DOWN (SYSTEM RUN) position.
20. On the FW01 p.c.b., flip the MIDDLE (SW2) switch to the DOWN (RESET) position momentarily; the switch
will return to the middle position. The screen will turn blank and within a few seconds, the "POSITION"
screen will appear.
22. On H1 machines, reinstall the large white cover over the CNC card rack.
23. Close or lock the controller door and remove the Door Interlock Key if needed.
25 Within
25. Within a few
few seconds
seconds the "POSITION"
"POSITION" screen will appear.
will appear
2.4.6. MACHINE SPECIFIC PARAMETER DISK LOADING PROCEDURE (16BIT.)
v2.1 10/17/2013
(CH).
loaded.
COMMAND = I <INPUT> DATA = 1 <NC PROGRAM>
PROGRAM = <ALL> FILE =
1 P .P BX .PRM BY .PRM BU .PRM
2 BV .PRM BZ .PRM
(I) DATA(1) PROGRAM(ALL) FILE( )
9. Press the [INPUT] key to begin the data transfer. The screen will display "READING FROM MFD" and the
10. When data input is finished, "MFD READ FIN" will appear on the screen and the
this procedure.
2.4.7. TECHNOLOGY LOADING PROCEDURE (16BIT)
v2.1 10/17/2013
2. Disk number 91 is the Technology disk for ALL STANDARD 90C machines. Disk number 92 is the
Technology for ALL OTHER C, SB & H1 Series Models. (See Appendix 1 for more details)
Technology Manual.
2.4.8. SUPPLEMENT PROGRAMS LOADING PROCEDURE (16BIT)
v2.1 10/17/2013
emulator.
(CH).
loaded.
8. To input the directory file, key in the following:
PROGRAM = <2000> FILE = <2000.DIR>
NOTE: Key in the desired file name from the disk directory.
(I) DATA(1) PROGRAM(2000) FILE(2000.DIR )
NOTE: Open the directory file (L2000) in the PROGRAM MAP SCREEN to view the descriptions for each of
the 2000 programs. Follow the same input procedure to load any desired program.
2.4.9. USER DATA PROCEDURES (16BIT)
v2.1 10/17/2013
on the flash drive.
15. AFTER THE DISPLAY RETURNS TO NORMAL, Press [DISPLAY] ‐ [8] to select the "MFD I/O"
screen.
PROGRAM = < > FILE = < >
directory.
17. Press the [INPUT] key to begin the data transfer. The screen will display "READING FROM
MFD" and the YELLOW ACTIVITY led on the emulator will turn on.
18. When data input is finished, "MFD READ FIN" will appear on the screen and the YELLOW
led turns off.
2.Press the [LOAD] key on the emulator. The RED LED turns on and the display shows (CH).
3.After a few seconds, the display shows the current disk number (#.#.).
3.Use the [UP] & [DOWN] keys to change the display to the desired folder number.
4.PRESS & HOLD the [LOAD] key until the RED led and GREEN LOAD led turn on while the
COMMAND = O <OUTPUT> DATA = 1 <NC PROGRAM>
8. Press the [INPUT] key to begin the data transfer. The screen will display "WRITING TO
led turns off.
NOTE:
2.4.10. NVRAM INITIALIZATION PROCEDURE (16BIT)
v2.1 10/17/2013
NOTE: NVRAM initialization will erase EVERYTHING IN THE CONTROLLER MEMORY. Make sure that you
have the machine specific flash drive as described in section 2.4.1. on hand before continuing.
Backup all necessary data.
I. RECORDING OPTION DATA
NOTE: Since the NVRAM Initialization procedure ERASES ALL OF THE MACHINE OPTIONS, the
options MUST be written down and then reactivated AFTER software is reloaded. EACH
MACHINE HAS DIFFERENT OPTIONS ACTIVATED.
2. Press [DISPLAY] ‐ [5] ‐ [5] to select the "MEMORY DUMP" screen.
3. To unlock the machine setup screens, key in the following:
H(1000) DATA(00000100) MODE(M2)
4. Press [INPUT] ‐ [INPUT]
5. Press [DISPLAY] ‐ [2] ‐ [5] to select the "OPTION SET 1" screen.
6. Write down the information below for the machine and CHECK OFF the options that are HIGHLIGHTED.
MACHINE TYPE: MACHINE #:
SERIAL #: DATE:
OPTION SET 1 (DISPLAY ‐ 2 ‐ 5)
<OPTION> <OPTION> <OPTION>
0 NEW JOG BOX 0 DWC 70 90 0 RAM PC SYS
1 FC CUT 1 DWC 110 1 FW 709
2 2 DWC 200 2 JOG BOX DMA
3 DD CLEANING OFF 3 DWC 90P 3 FW 43 PCB
4 AWF UV MOVE M21 4 AWF 4 12 INCH CRT
5 AWF H246 ON 5 TP 5 MACHINE I/F
6 NV RAM 6 AUTO RECOVER 6 JOG BOX
7 FMEC 7 I/H 7 FW737
8 JOG BOX INTERRUPT 8 DWC 300 8 AWF 87 JET
9 EXP. AWF. 9 DWC110P 9 GRAPHIC
A A CPU LINK A MFD
B B DWC 90C B TOUCH SENSOR
C SD C 20 KG WIRE C ASR
D SE D FINE SURFACE D AEC
E E‐PAK H SERIES E G SERIES TANK E 0.1 ENCODER
F E‐PAK G SERIES F 5 AXIS F 6 AXIS
8. CHECK OFF the options that are HIGHLIGHTED.
OPTION SET 2 (DISPLAY ‐ 2 ‐ 6)
<OPTION> <OPTION> <OPTION>
0 MONOCHROME CRT 0 DWC 400 0 AWC
1 JAPANESE CRT 1 110C 1
2 2 FW83 BOARD 2
3 3 FLUID POOL UNIT 3
4 4 DWC 90B,SB 4
5 5 DWC 110B,SB 5
6 6 BC WIRE 6
7 7 7
8 8 8
9 9 9
A A A
B B B
C C C
D D D
E E E
F F F
II. LOADING THE NVRAM INITIALIZATION DISK
1. Press in the [EMERGENCY STOP] button to turn [SYSTEM READY] off.
2. Deactivate the [MEMORY RECOVER] function if necessary.
4a.
4a On H1 mac
On machines
hines, open the fron
frontt door of
door of the controller
controller with
with the 2 con
controller
troller door keys. (see Fig.1.
door keys (see Fig 1 ) Then
remove the large white cover over the CNC card rack.
4b. On all C and SB machines turn OFF the Door Interlock with the key on the right front side door panel of
the controller. Then open that door by unscrewing the (2) phillips head screws on the top and bottom
corners. (see Fig.1)
FIGURE 1. (H1 Machines) (C & SB Machines)
6. Prior to the next step, it is necessary to determine the correct version of NVRAM initialization disk to
load.
Some machines have a (10) slot pcb rack and others have a (7) slot pcb rack .
For the next step, C & SB Series machines with the (10) slot pcb racks, use disk #72.
For the next step, C & SB Series machines with the (7) slot pcb racks, use disk #82.
For the next step, ALL H1 Series machines use disk #73.
(See Fig.2.)
(10 Slot pcb rack) (7 Slot pcb rack)
(CH).
10. Use the [UP] & [DOWN] keys to change the display to (7.2.), (8.2.), or (7.3.)
depending on the previous step.
loaded.
12. After a successful load, the display returns to normal (72, 82, or 73).
17. After a few seconds, the SYSTEM LOADING FINISHED screen is displayed.

will return to the middle position. Within a few seconds, the screen will display the NVRAM version that
was loaded.
NVRAM 初期化が終了
W4 BRD‐W40‐W000‐B0
III. LOADING SOFTWARE
Some machines have a (10) slot pcb rack while others have a (7) slot pcb rack.
For the next step, machines with a (10) slot pcb racks use disk #71.
For the next step, machines with a (7) slot pcb rack use disk #81. (See Fig.2.)
(CH).
loaded.
7. On the FW01 p.c.b., flip the BOTTOM (MEMORY GUARD) switch to the DOWN (OFF) position.
8. On the FW01 p.c.b., flip the TOP (SW1) switch to the UP (SYSTEM LOAD) position.

screen will appear.
19. Within a few seconds the "POSITION" screen will appear.
IV. CHANGING SCREENS FORM JAPANESE TO ENGLISH LANGUAGE
H(1000) DATA(00000100) MODE(M2)
6a. FOR H1 SERIES MACHINES WITH A COLOR CRT, key in the following in the first set of brackets:
FEDCBA9876543210 FEDCBA9876543210 FEDCBA9876543210
<1> (0000000000000000) <2> ( ) <3> ( )
6b. FOR C & SB SERIES MACHINES WITH A MONOCHROME CRT, key in the following in the first set of brackets:
<1> (0000000000000001) <2> ( ) <3> ( )
7. The screens are now in English and will remain so unless the NVRAM is initialized again or the option is
changed.
V. SETTING MACHINE OPTIONS
1. ACTIVATE the necessary options in the <2> & <3> columns by keying in a "1" under the corresponding
hexadecimal number for the options that were checked at the beginning of this procedure. Likewise,
DEACTIVATE any options that are currently ON but were NOT checked at the beginning of this procedure
by keying in a "0" under the corresponding hexadecimal number for that option.
<1> ( ) <2> ( ) <3> ( )
3. ACTIVATE the necessary options in the <1>, <2> & <3> columns by keying in a "1" under the
corresponding hexadecimal number for the options that were checked at the beginning of this procedure.
di h d i l b f th ti th t h k d t th b i i f thi d
Likewise, DEACTIVATE any options that are currently ON but were NOT checked at the beginning of this
procedure by keying in a "0" under the corresponding hexadecimal number for that option.
<1> ( ) <2> ( ) <3> ( )
5. To return the machine's screens to normal, key in the following:
H(1000) DATA(00000000) MODE(M2)
11. Within a few seconds a screen will appear.
2.5.1. MACHINE SPECIFIC FLASH DRIVES (8BIT)
v2.1 10/17/2013
USB‐8BIT‐DRIVE
2. The original factory paper tape, or one made by a service technician, will contain the data
for the files listed below. These files ARE NOT INCLUDED ON THE FLASH DRIVE but must
be output from the machine to the FDD emulator and then saved on to the machine's new
flash drive.
(SEE SECTION 2.5.
2 5 4. FOR MORE DETAILS)

PE Pitch Error All axes Pitch Error Data
BL Backlash ALL axes Backlash Data
these cases.
3. Any data that is OUTPUT from the machine is binary data. While the emulator converts
the file structure from CP/M to DOS so the files can be accessed on a PC, the files
themselves are still binary and are NOT text files. Therefore they are NOT man readable or
able to be edited.
2.5.2. RETROFIT PROCEDURE for Hand‐Held FDD UNIT (8BIT)
v2.1 10/17/2013
USB‐FDD EMULATOR.
START
Is the
machine able to be
POWERED
ON?
YES
In most cases each
machine will have a Is
PITCH ERROR paper tape. ALL of the
Others will have the data machine's parameter
stored on a cssette or a
3.5" floppy disk. Check the "PITCH COMPEN"
screen for
data.
NO
Is the YES
machine's PITCH ERROR
media on hand?
Are
y
YES those listed in 2 5 1 on the
backup YES
disk?
NO
Load the PITCH ERROR to function. Contact MC
data following the Since the machine's parameter Machinery Systems service
operation procedure for data is loaded into the control, department at 630‐616‐5900
that machine. Then continue with the emulator regarding the manual data input
proceed with the retrofit. retrofit procedure below. of the parameter data BEFORE
END
I. FDD REMOVAL
1. Turn OFF the POWER on the Hand‐Held FDD unit by pressing the [1/0] toggle switch.
2. Disconnect the power cord and the RS‐232C cable.
3. Remove the 6 phillips head screws on the top and the 4 phillips head screws on the
bottom of the FDD unit. (see Fig.1.)
FIGURE 1. (FDD Unit Case screws)
4. With display side up, lift the top half of the case off of the base and set it next to the base.
There is
is no need
need to
to disconnec
disconnectt any cables
cables. (see Fig.2.
(see Fig 2 )
FIGURE 2. (FDD Unit case seperated)
5. Remove the 4 phillips head screws holding the floppy disk drive (FDD) inside the bottom
half of the case. (see Fig.3.)
FIGURE 3. (Floppy Disk Drive Mounting Screws)
(x2 on each side) 2
6. Slide the FDD slightly back from the end of the case to clear the tabs and then lift it out
the case by the front side first. (see Fig.3.)
7. Unplug the ribbon cable and the power cable from the back side of the FDD.
1. The locating tab on the ribbon cable must be removed for proper insertion into the new
FDD Emulator. Use a file or cutters to remove the tab as shown in figure 4. BE CAREFUL!
FIGURE 4. (Ribbon Connector Modification)
Connector
tab AFTER
modification.
2. The locking tab on the power cable must be removed for proper insertion into the new
FIGURE 5. (POWER Connector Modification)
AFTER modification.
1. While holding the emulator in one hand, plug the ribbon connector into the emulator.
Note the warning sticker on either side of the unit. The GREEN wire from the ribbon cable
FIGURE 6. (Connector Warnings)
The GREEN wire on
the edge of the
ribbon cable
indicates PIN #1.
indicates PIN #1
The RED wire in
the ribbon cable
is the POWER
connector.
2. While holding the emulator in one hand, plug the power connector into the emulator.
Note the warning sticker on either side of the unit. The red wire in the power connector
should be closest to the ribbon cable. (see Fig.6.)
3. Insert the emulator into the FDD case with the connector end first. Angle it down below
the control board and push it back far enough to allow the front end to clear the mounting
tabs. Then slide it forward and align the mounting holes. Use the 4 phillips head screws to
mount the emulator. Refer to figures 3 & 7.
4. Reinstall the front cover and handle on the FDD unit with the (10) phillips head screws.
2.5.3. INITIAL SETUP PROCEDURE (8BIT)
v2.1 10/17/2013
configuration modes (c.0 ~ c.4). For the 8BIT control machines it will operate in configuration
modes (c.0) ONLY. To change the configuration, follow these steps:
1. Plug the power cord from the external hand held floppy unit (FDD unit) into any outlet.
2. Turn the power on the FDD unit by pressing the toggle switch on the side of the unit.
3. Immediately, at POWER ON, the emulator will auto reset (ALL LEDs BLINK VERY FAST) and
the display will be flashing as shown, indicating it is ready to use.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
[DOWN] key on the face of the emulator
k th f f th l t FOR AT LEAST 6 SECONDS.
SECONDS
Then release the key. The display shows (CH) first then changes to
(nd) after the key is released.
NOTE: If the "CH" changed to any of the following (c.3, c.2, c.1), then repeat step #4 using the [DOWN]
key until the (nd) is displayed. This indicates the emulator is in configuration mode (c.0).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
2.5.4. CREATING A MACHINE SPECIFIC PARAMETER BACKUP DISK (8BIT)
v2.1 10/17/2013
2. To activate System Ready on the machine, release the RED ALL‐STOP button and press the
[SYSTEM READY] button.
3. Plug the RS‐232C cable from the external hand held floppy unit(FDD unit) into the
machine's RS‐232C port and plug the power cord into any outlet.
display shows (CH).
9. PRESS & HOLD the [LOAD] key until the RED led and GREEN LOAD led turn
on while the YELLOW ACTIVITY led flashes and the display shows (LO). The
disk is being loaded.
(‐ )( ‐)(‐ )( ‐)(98)
repeats….
11. If the FDD unit is currently displaying "CODE CONTROL", proceed to the next step. However,
if the FDD unit is currently displaying "CMT CONTROL" proceed to step #14.
**MENU** NO. **MENU** NO.
CODE CONTROL CMT CONTROL
12. Press [9] ‐ [ENT] on the FDD unit to select the SET UP *SET UP* NO.

screen. 1: FD ‐‐> MEMORY
2: MEMORY ‐‐> FD
3: KEY ‐‐> FD
13. Press [2] ‐ [ENT] on the FDD unit to select the MEMORY‐‐>FD option. The screen will return
to the menu. Proceed to step #23.
3: KEY ‐‐> FD
15. Press [3] ‐ [ENT] on the FDD unit to select the KEY‐‐>FD option.
NOTE: DO NOT PRESS THE [CAN] "CANCEL" KEY UNTIL ALL DATA IS ENTERED!
16. Press [0] ‐ [ENT] on the FDD unit for the NULL OUT value. NULL OUT:000
17. Press [4] ‐ [ENT] on the FDD unit to set 2400bps SPEED SPEED :4

value. 1:300 2:600
3:1200 4:2400
5:4800 6:9800
18. Press [2] ‐ [ENT] on the FDD unit to set 8 CHARACTERS CHR: 2
value. 1:7 2:8
19. Press [1] ‐ [ENT] on the FDD unit to set 1 STOP BIT value. STOP BIT: 1

1:1 2:2
20. Press [1] ‐ [ENT] on the FDD unit to set 1 STOP BIT value. PARITY: 1

1:NO 2:ODD
3:EVEN
21. Press [1] ‐ [ENT] on the FDD unit to set CODE CONTROL CONTROL: 1

value. 1:CODE CONTROL
2:CMT CONTROL
22. Press & HOLD the [SHIFT] key then press the [ENT] key to save the changes and return to
the MENU screen.
23. Press [1] ‐ [ENT] on the FDD unit to select the DATA IN screen and the YELLOW ACTIVITY led
DATA IN
24. Press and HOLD the [SHIFT] key to select the [P] key and PE
then the [E] key.
25. Press the [ENT] key and "READY" will appear briefly. DATA IN
READY
PE
26. Unless there is a communication problem, "START" & DATA IN

"NC DATA" will appear. START
PE
NC DATA
27. On the machine controller, press [DISPLAY] ‐ [7] ‐ [2] to select the "DATA OUTPUT" screen.
28. To output the Pitch Error data key in the following on the machine controller:
DATA = 3 <PITCH ERROR> AXIS(X) ‐‐ AXIS(*1) CODE = 0 <ISO> DEVICE = 2 <RS‐232C>
NOTE*1: Enter a "V" on standard machines WITHOUT A POWER Z AXIS OPTION; but enter a "Z" on
machines WITH A POWER Z AXIS OPTION.
<DATA SET> 1‐‐6,R,D,E ALL( ,U,E,S,0‐9)
DATA(3) AXIS(X) ‐‐ AXIS(V) CODE(0) DEV(2)
RECOVER
29. Press [INPUT] on the machine control to begin the data transfer. The screen will display
"OUT ACTING".
<DATA SET> 1‐‐6,R,D,E ALL( ,U,E,S,0‐9)OUT ACTING
RECOVER
30. When the data transfer is complete, the screen displays "READY DATA OUTPUT" and the
YELLOW led on the emulator stays ON.
<DATA SET> 1‐‐6,R,D,E ALL( ,U,E,S,0‐9)READY DATA OUTPUT
RECOVER
31. Press the [INPUT] key to COMPLETE the data transfer. Then the screen displays "DATA OUT
FIN". The FDD unit display returns to the Main Menu and the YELLOW led on the emulator
turns off.
ff
<DATA SET> 1‐‐6,R,D,E ALL( ,U,E,S,0‐9)DATA OUT FIN
RECOVER
32. To continuously output all of the machine's Backlash parameters, Press [1] ‐ [ENT] on the
FDD unit to select the DATA IN screen and the YELLOW ACTIVITY led on the emulator will
turn on.
DATA IN
33. Press and HOLD the [SHIFT] key to select the [B] key and BL
then the [L] key.
DATA IN
READY
34. Press the [ENT] key and "READY" will appear briefly. BL
DATA IN
START
35. Unless there is a communication problem, "START" & BL
"NC DATA" will appear. NC DATA
36. To output the Backlash data key in the following on the machine controller:
DATA = 6 <PARAMETER> ADDR.(0740) ‐‐ ADDR.(0746) CODE = 0 <ISO> DEVICE = 2 <RS‐232C>
DATA(6) ADDR.(0740) ‐‐ AXIS(0746) CODE(0) DEV(2)
RECOVER
"OUT ACTING".
RECOVER
RECOVER
39. Change the address to ADDR.(07C0) ‐‐ ADDR.(07C6).
DATA(6) ADDR.(07C0) ‐‐ AXIS(07C6) CODE(0) DEV(2)
RECOVER
"OUT ACTING" and the YELLOW led on the emulator stays ON.
RECOVER
RECOVER
42. Repeat steps 39 to 41 for the remaining addresses.
ADDR.( ) ‐‐ ADDR.( )
0840 ‐‐ 0846
08C0 ‐‐ 08C6
NOTE: On machines WITHOUT A POWER Z AXIS OPTION, skip to step #44.
43. Repeat steps 39 to 41 for the remaining addresses.
ADDR.(0940) ‐‐ ADDR.(0946)
turns OFF.
RECOVER
45. The files are now located in the emulator memory and must be saved to
the USB flash drive.
46. Press the [SAVE] key on the emulator. The display shows (CH) for a few
seconds and then the current disk number appears (9.8.).
47. PRESS & HOLD the [SAVE] key until the GREEN SAVE and RED USB LEDs
turn on, the YELLOW ACTIVITY led starts flashing and the display shows
specific
ifi for this mac
thi hine. The flash drive describe
di d ib d in section 2.5.
ti 2 5 1. comes wit ith
h a keycha
k h in.
into a PC.
NOTE: ANY data that is OUTPUT from the machine is saved as binary data and is not man readable.
2.5.5. SYSTEM SOFTWARE LOADING PROCEDURE (8BIT)
v2.1 10/17/2013
have the flash drive on hand before continuing. If not, see section 2.4.4 before continuing.
Loading software will also erase all programs, epacks, variables, machine timers, maintenance
timers and Z Values. Backup all necessary data.
I. LOADING SOFTWARE
4. Turn OFF the Door Interlock with the key on the front door of the controller. Open the front door of the
controller with the 2 controller door keys. (see Fig.1.) Then remove the large white cover over the CNC
card rack.
FIGURE 1. (G, H & H‐ Machines)
6. Plug the RS‐232C cable from the external hand held floppy unit(FDD unit) into the machine's RS‐232C port
and plug the power cord into any outlet.
G machines use DISK # 71.
H machines use DISK # 72 or 73.
H‐ machines use DISK # 73, 74, 75 or 76.
NOTE: Choose the version of software based on the version on the original 3.5" floppy disk. See Appendix
1 for more details.
(CH).
12. Use the [UP] & [DOWN] keys to change the display to (7.1.) through (7.6.)
depending on the machine type.
loaded.
14. After a successful load, the display returns to normal (71, 72, 73, 74, 75 or 76).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
15. On the FX14 p.c.b., flip the toggle switch to the DOWN position and it stays DOWN.
16. On the FX01 p.c.b., flip the TOP toggle switch to the UP position and it stays UP.
17. Press [2] ‐ [ENT] on the FDD unit to select the DATA OUT screen and the YELLOW ACTIVITY led on the
DATA OUT
18. PRESS & HOLD the [SHIFT] key and then press the [A] key to select A
the letter "A".
READY
A
20. Unless there is a communication problem, "START" will appear. DATA IN

START
A
21. On the FX01 p.c.b., flip the BOTTOM toggle switch to the DOWN position momentarily; the switch will
return to the middle position.
22. The current controller screen will remain during the entire loading procedure. Loading time is
approximately 10 ~ 15 minutes.
23. After the system software is loaded, the MENU screen will appear on the display of the FD unit and the
YELLOW ACTIVITY led on the emulator will turn off.
24. On the FX14 p.c.b., flip the toggle switch to the UP position and it stays UP.
25. On the FX01 p.c.b., flip the TOP toggle switch to the DOWN position and it stays DOWN.
return to the middle position. The "POSITION" screen appears on the controller in Japanese.
28. Reinstall the large white cover over the CNC card rack.
II. CHANGING SCREENS FORM JAPANESE TO ENGLISH LANGUAGE
3. To unlock the machine setup screens key in the following:
H(1000) DATA(00000100) MODE(M2)
4. Press [INPUT] ‐ [INPUT].
5. Press [DISPLAY] ‐ [2] ‐ [1] to select the "SYSTEM" screen.
<DATA SET>
No.( ) DATA( )
6. Key in the following:
No.(24) DATA( 0)
7. Press the [INPUT] key.
8. Press [DISPLAY] ‐ [5] ‐ [5] and the screen should appear in English.
H(1000) DATA(00000000) MODE(M2)
10. Press [INPUT] ‐ [INPUT].]
2.5.6. MACHINE SPECIFIC PARAMETER DISK LOADING PROCEDURE (8BIT)
v2.1 10/17/2013
1. On the machine, release the RED ALL‐STOP button and press the [SYSTEM READY] button.
(CH).
loaded.
10. If the FDD unit is currently displaying "CODE CONTROL", proceed to the next step. However, if the FDD
unit is currently displaying "CMT CONTROL" proceed to step #13.
11. Press [9] ‐ [ENT] on the FDD unit to select the SET UP screen. *SET UP* NO.

1: FD ‐‐> MEMORY
3: KEY ‐‐> FD
12. Press [2] ‐ [ENT] on the FDD unit to select the MEMORY‐‐>FD option. The screen will return to the menu.
Proceed to step #22.
3: KEY ‐‐> FD
16. Press [4] ‐ [ENT] on the FDD unit to set 2400bps SPEED value. SPEED :4
1:300 2:600
3:1200 4:2400
5:4800 6:9800
17. Press [2] ‐ [ENT] on the FDD unit to set 8 CHARACTERS value. CHR: 2
1:7 2:8

1:1 2:2

1:NO 2:ODD
3:EVEN
20. Press [1] ‐ [ENT] on the FDD unit to set CODE CONTROL value. CONTROL: 1

1:CODE CONTROL
21. Press & HOLD the [SHIFT] key then press the [ENT] key to save the 2:CMT CONTROL
changes and return to the MENU screen.
22. To input the Pitch Error data into the machine, press [2] ‐ [ENT] on the FDD unit to select the DATA OUT
screen and the YELLOW ACTIVITY led on the emulator will turn on.
DATA OUT
23. Press and HOLD the [SHIFT] key to select the [P] key and then the [E] PE
key.
24. Press the [ENT] key and "READY" will appear briefly, and then "NC DATA" will appear.
DATA OUT DATA OUT
READY READY
PE PE
NC DATA
25. On the machine controller, press [DISPLAY] ‐ [7] ‐ [1] to select the "DATA INPUT" screen.
26. Key in the following on the machine controller:
DATA = 3 <PITCH ERROR> PROGRAM = ( ) DEVICE = 2 <RS‐232C>
<DATA SET> 1‐‐6,R,D,E HEADING:*
DATA(3) PROGRAM( ) DEV(2) HEADING( )
RECOVER
27. Press [INPUT] on the machine control to begin the data transfer. The screen will display "IN ACTING" or
"READING" depending on the software version.
<DATA SET> 1‐‐6,R,D,E HEADING:* IN ACTING
RECOVER
28. When the data transfer is complete, the controller screen displays "DATA IN FIN" and the YELLOW led on
the emulator turns off. The FDD unit returns to the MENU screen.
<DATA SET> 1‐‐6,R,D,E HEADING:* DATA IN FIN
RECOVER
29. To input the Backlash data into the machine, press [2] ‐ [ENT] on the
FDD unit to select the DATA OUT screen and the YELLOW ACTIVITY DATA OUT
led on the emulator will turn on.
30. Press and HOLD the [SHIFT] key to select the [B] key and then the [L] BL
key.
DATA OUT DATA OUT
READY READY
BL BL
NC DATA
DATA = 6 <PARAMETER> PROGRAM = ( ) DEVICE = 2 <RS‐232C>
RECOVER
"READING" d di
"READING" depending on t he software version.
RECOVER
RECOVER
35. For the compensation data to function correctly, an "ORIGIN" must be done on ALL axes.
Jog to within 1 to 2 inches of the X‐ and Y+ corner of the table. Watch for clamps, fixtures, cables, etc...
36. Press [MANUAL DRIVE] ‐ [5] to activate the "ORIGIN" function.
37. EITHER press the "XYUVZ" keys on the controller keypad or press a jog button for each axis. Each axis will
begin positioning to its origin.
38. When all axis are at their ORIGIN, "POS‐END" will highlight in red on the screen.
39. Press menu key [5] to deactivate the "ORIGIN" function.
2.5.7. TECHNOLOGY LOADING PROCEDURE (8BIT)
v2.1 10/17/2013
5. Prior to the next step, it is necessary to determine the correct version of technology to load.
G machines use DISK # 71.
H machines use DISK # 72 or 73.
H‐ machines use DISK # 73, 74, 75 or 76.
NOTE: Choose the version of technology based on the version on the software that is loaded into the
machine. See Appendix 1 for more details.
(CH).
8. Use the [UP] & [DOWN] keys to change the display to (7.1.) through (7.6.)
depending on the machine type.
loaded.
10 After a success
10. successful
ful load, th
load thee display
display returns to normal
normal (71, 72, 73, 74, 75 or 76).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
11. To input the Technology data into the machine, press [2] ‐ [ENT] on
the FDD unit to select the DATA OUT screen and the YELLOW DATA OUT
ACTIVITY led on the emulator will turn on.
12. Press and HOLD the [SHIFT] key to select the [E] key and then the [P] EP9‐1
key. Release the [SHIFT] key and press [9] ‐ [‐] ‐ [1].
DATA OUT DATA OUT
READY READY
EP9‐1 EP9‐1
NC DATA
DATA = 5 <E‐PACK> PROGRAM = ( ) DEVICE = 1 <CASSETTE DECK>
RECOVER
RECOVER
RECOVER
2.5.8. SUPPLEMENT PROGRAMS LOADING PROCEDURE (8BIT)
v2.1 10/17/2013
(CH).
loaded.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
10. To input the Supplemental Programs into the machine, press [2] ‐
[ENT] on the FDD unit to select the DATA OUT screen and the DATA OUT
11 Press th
11. Press thee [2] ‐ [‐] ‐ [1] keys.
keys 2‐1
DATA OUT DATA OUT
READY READY
2‐1 2‐1
NC DATA
DATA = 1 <NC PROGRAM> PROGRAM = (2000) DEVICE = 2 <RS‐232C>
DATA(5) PROGRAM(2000) DEV(2) HEADING( )
RECOVER
RECOVER
RECOVER
2.5.9. USER DATA PROCEDURES (8BIT)
v2.1 10/17/2013
NOTE: ANY FILE TYPE MAY BE LOADED INTO THE EMULATOR, BUT ONLY BINARY FILES WILL
SUCCESSFULLY LOAD FROM THE EMULATOR INTO THE MACHINE CONTOL.
NOTE: All file types use the same process to transfer to and from a PC to the machine tool. The only
difference is the DATA KIND on the controller's I/O screen.
NOTE: Because the FDD unit does NOT have a full keyboard, ONLY THE FOLLOWING CHARACTERS MAY
BE USED FOR FILE NAMES: (0,1,2,3,4,5,6,7,8,9,A,B,E,H,L,N,O,P,T,‐) DO NOT USE PERIODS.
3. Double click the drive letter for the flash drive that was just used in the previous steps to bring up a
directory of that drive.
5. A small window will briefly appear while the folders on the flash drive are cleaned up of extra data left by
the CPM to DOS conversion.
6. Copy the files that are to be transferred from their location on the PC to any of the folders on the flash
drive.
19. Press [9] ‐ [ENT] on the FDD unit to select the SET UP screen.
23. Press [0] ‐ [ENT] on the FDD unit for the NULL OUT value.
24. Press [4] ‐ [ENT] on the FDD unit to set 2400bps SPEED value.
25. Press [2] ‐ [ENT] on the FDD unit to set 8 CHARACTERS value.
26. Press [1] ‐ [ENT] on the FDD unit to set 1 STOP BIT value.
29. Press [1] ‐ [ENT] on the FDD unit to set CODE CONTROL value.
30. Press & HOLD the [SHIFT] key then press the [ENT] key to save the changes and return to the MENU
screen.
31. To input a file into the machine, press [2] ‐ [ENT] on the FDD unit to select the DATA OUT screen and the
YELLOW ACTIVITY led turns on.
32. Key in the file name using the keypad on the FDD unit.
DATA = ( ) PROGRAM = ( ) DEVICE = (2) <RS‐232C>
NOTE: Select the appropriate DataKind based on the file type. Also select a program number if the file
being transferred is an NC program.
13. P
13 [9]] ‐ [ENT
Press [9 [ENT]] on the
th FDD unit to select the
it t l t th SET UP screen.
screen.
22. Press [1] ‐ [ENT] on the FDD unit to select the DATA IN screen and the YELLOW ACTIVITY led turns on.
24. Press the [ENT] key and "READY" will appear briefly.
25. Unless there is a communication problem, "START" & "NC DATA" will appear.
26. On the machine, press [DISPLAY] ‐ [7] ‐ [2] to select the "DATA OUTPUT" screen.
27. To output a file key in the following on the machine controller:
28. Press [INPUT] on the machine control to begin the data transfer. The screen will display "OUT ACTING".
29. When the data transfer is complete, the screen displays "READY DATA OUTPUT".
30. Press the [INPUT] key to COMPLETE the data transfer. Then the screen displays "DATA OUT FIN". The
YELLOW ACTIVITY led turns off and the FDD unit display returns to the Main Menu.
very fast.
NOTE:
h CPM DOS conversion.
the CPM to i
3.1.1. MACHINE SPECIFIC FLASH DRIVES (C21)
v2.1 10/17/2013
1. Because machine specific parameters must be backed up to a USB flash drive, it is highly recommended to
use ONE specific flash drive for each machine. The following flash drives are available from MC Machinery
Systems:
USB‐EA‐DRIVE
USB‐VA‐DRIVE
USB‐EAV‐DRIVE
Each flash drive contains all the disk images that are needed to load into a machine:
software disks, patch disks, technology disks, supplemental disks, and a machine
specific parameter disk. There are also 71 empty 1.44mb disks for user data.
2. The original factory parameter disk, or one made by a service technician, will contain the files listed on the
following pages. These files ARE NOT INCLUDED ON THE FLASH DRIVE and must be output from the
machine to the FDD emulator and then saved on to the machine's new flash drive. Refer to the following
pages for the files for each of the machine series (EA, VA, EAV). Some special notes for these machines
may continue beyond 1 page, so please take note.
(SEE SETCION 3.1.4. FOR MORE DETAILS)
Contact the Service center of MC Machinery Systems, Inc. at 630‐616‐5900 #2 for assistance in
these cases.
EA SERIES
PITCH ERROR.P Pitch Error All axis Pitch Error Data
SERVO PARAM.INI Parameter All Axis Servo Parameters
LOST MOTION.INI Lost Motion All axis Lost Motion Data
*1 See Note 1 Parameter Primary MF Parameters
*2 See Note 2 Parameter MF Parameters
JUMP.INI System Parameter High Speed Jump Setting
*3 EA8JUMP1.INI System Parameter SS Jump Setting
Optional ASPEED.PRM Parameter A‐axis Jog Speed
Optional BSPEED.PRM Parameter B‐Axis Jog Speed
EA30 to 50 THERMAL.PRM Parameter Thermal Comp Parameters
EA30E Only TANK POSITIONS.PRM System Parameter EA30 Tank Parameters
EA30E Only TANK TIMER.INI System Timer Drop Tank Position Timers
EA40/50 Only EA40 JUMP1.INI System Parameter Jump Parameter
EA40/50 Only PCT146.INI System Timer Filter Pump Timer
Optional 4T ATC.PRM Parameter 4 Position Tool Changer
Optional LS ATC.PRM Parameter LS Tool Changer
Optional MVH ATC.PRM Parameter MVH Tool
MVH Tool Changer
Changer
Optional VS ATC.PRM Parameter VSH Tool Changer
Optional POWDER TIMER.INI System Timer Si Powder System Timers
*4 DRAIN TIME.INI System Timer Drain Timer
*4 AWC ATC.INI Origin AWC Electrode Change Position
*4 AWC ELECTRODE#.INI System Parameter AWC # Of Electrodes
NOTES:
*1 The file name for the Primary MF parameters is determined by the machine size. The following are
examples: EA22PMF.PRM, EA8PMF.PRM, EA12PMF.PRM, EA30PMF.PRM, EA40PMF.PRM
*2 The file name for the MF parameters is determined by the machine size and whether or not any
adjustments have been made to the MF parameters. The following are examples: Where xx is size of
machine (ex: xx= 22 for EA22)
EAxxMFS1.PRM = Machine with standard (S)MF parameters from the MF parameter disk.
EAxxMFS2.PRM = Machine with standard lower IP (S)MF parameters from the MF parameter disk.
EAxxMFA1.PRM = Machine with parameters adjusted (A) from the standard MF parameters on the MF
parameter disk.
EAxxMFA2.PRM = Machine with parameters adjusted lower IP (A) from the standard MF parameters on
the MF parameter disk.
*3 These parameters are only for the EA8 machines with the SS Jump Option.
*4 These parameters are only for machine equipped w/ an AWC (Automatic Work Changer) unit. When
backing up the ORIGIN data make sure the machine is in the same unit used for normal operation (inch vs.
metric).
VA SERIES
Optional MVH ATC.PRM Parameter MVH Tool Changer
NOTES:
examples:
VA10PMF.PRM, VA20PMF.PRM
adjustments
adjustments have been
have been made
made to
to the MF parame
parameters
ters. The fo
following
llowing are examp
examples:
les: Where xx is si
is size
ze of
of
machine (ex: xx= 10 for VA10)
VAxxMFS.PRM = Machine with standard (S)MF parameters from the MF parameter disk.
VAxxMFA.PRM = Machine with parameters adjusted (A) from the standard MF parameters on the MF
parameter disk.
metric).
EAV SERIES
JSPEED.INI Parameter Speed Jump Parameters
Optional ABSPEED.PRM Parameter A&B‐axis Jog Speed
THERMAL.PRM Parameter Thermal Comp Parameters
*3 C‐JOG.INI System Parameter High Speed Jog Parameters
NOTES:
examples:
EA12VPMF.PRM or EA28VPMF.PRM
machine (ex: xx= 12 for EA12V)
EAxxVMFS1.PRM = Machine with standard (S)MF parameters from the MF parameter disk.
EAxxVMFS2.PRM = Machine with standard lower IP (S)MF parameters from the MF parameter disk.
EAxxVMFA1.PRM = Machine with parameters adjusted (A) from the standard MF parameters on the MF
parameter disk.
EAxxVMFA2.PRM = Machine with parameters adjusted lower IP (A) from the standard MF parameters on
*3 These parameters are only used on machine w/ an Ingersoll Type C‐axis
metric).
3.1.2. RETROFIT PROCEDURE (C21)
v2.1 10/17/2013
USB‐FDD EMULATOR.
START
Is the
machine able to be
POWERED
ON?
YES
Is the
NO
machine's parameter
then the answer is
Does the YES)
3.5" FDD function
properly? NO
YES
YES
Insert the machine Since the machine's parameter The machine's parameter data

specific parameter floppy data is loaded into the control, must be loaded for the machine
disk (a.k.a. Pitch Error continue with the emulator to function. Contact MC
Disk) into the machine's retrofit procedure below. Machinery Systems service
FDD and load all of the department at 630‐616‐5900
data following the regarding the manual data input
operation procedure for of the parameter data BEFORE
that machine. Remove beginning the procedure.
the disk and continue
with the emulator retrofit
procedure below.
END
I. FDD REMOVAL
4. Remove the back cover on the Operation unit by removing the (8) phillips head screws. (see Fig.1)
5. Remove the printed circuit board and connector above the FDD unit to make removal of the FDD easier
to access. (see Fig.2)
FIGURE 2.
(Circuit Board Mounting Screws)
to separate the board from
the bracket and remove the
highlighted connector to make
removal of the FDD unit easier
6. Locate the 3.5" Floppy Disk Drive (FDD) and remove the LAN cable ground tab from the bracket if the
controller is equipped with the LAN option. (see Fig.3.)
FIGURE 3.
(CONTROLLER
with LAN OPTION)
8. While holding the FDD with one hand, remove the (2) M4 phillips head screws shown in figure 4. Remove
the FDD from the controller and save the screws.
FIGURE 5.
the bracket.
10. The (2) piece metal shell of the FDD unit is no longer needed. The FDD mounting bracket with it's (4)
phillips head screws will be reused later.
1. The locating tab on the "FD1" ribbon cable must be removed for proper insertion into the new FDD
Emulator. Use a file or cutters to remove the tab as shown in figure 6. BE CAREFUL!
FD1 connector
tab BEFORE
modification.
FD1 connector
tab AFTER
modification.
2. The locking tab on the "FD2" power cable must be removed for proper insertion into the new FDD
1. Attach the mounting bracket that was previously removed from the FDD to the emulator using the (4)
original M3 phillips head screws. The bracket will only fit one way. (see Fig.8.)
2 While holding the emulator in one hand, plug the FD1 ribbon connector into the emulator. Note the
warning sticker on either side of the unit. The RED wire from the ribbon cable MUST match the sticker.
(see Fig.8.)
FIGURE 8.
The RED wire on the
indicates PIN #1.
3. While holding the emulator in one hand, plug the FD2 power connector into the emulator. Note the
warning sticker on either side of the unit. The (2) white wires in the FD2 connector should be closest to
the ribbon cable. (see Fig.9.)
4. Hold the emulator assembly where the FDD mounted, and reinstall the (2) M4 phillips head screws shown
in figure 4. Then reattach the LAN cable if the controller has the LAN option. Then reattach the printed
circuit board and connector as shown in figure 2. The finished assembly is shown in figure 10.
3.1.3. INITIAL SETUP PROCEDURE (C21)
v2.1 10/17/2013
configuration modes (c.0 ~ c.4). For the C21 control machines it will always operate in
3. Immediately, at POWER ON, the emulator will auto reset (ALL LEDS
it is ready to use.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
release the key.
d i fi i h d ki t t #8
procedure is finished, skip to step #8.
(ALL LEDS BLINK VERY FAST).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
3.1.4. CREATING A MACHINE SPECIFIC PARAMETER BACKUP DISK (C21)
v2.1 10/17/2013
display shows (CH).
NOTE: If no USB flash drive is inserted, the display shows (nd) for a few
NOTE: When the emulator sees a valid disk IMAGE for that number, the
display shows a period behind the first digit only (#.#).
When the emulator sees a valid disk FOLDER for that number, the
display shows a period behind both digits (#.#.).
When the emulator sees neither a disk folder or disk image, the
display shows no periods behind either digit (##).
this disk folder must be created first. See section 1.4.
whilee th
turn on whil thee YELLOW ACTIVITY le
ledd flas
flashes
hes and th
thee disp
display
lay shows
shows
(‐ )( ‐)(‐ )( ‐)(98)
repeats….
8. To output the Pitch Error data to the "PITCH ERROR.P" file, key in the following:
DEV.: FLOPPY DISK
I/O MODE: OUTPUT
FILE NAME: PITCH ERROR.P FLOPPY DISK
the YELLOW ACTIVITY led on the
on the screen and the YELLOW led
turns off. PITCH ERROR
11. To output the Parameter data to the "SERVO PARAM.INI" file, key in the following:
DEV.: MFD
I/O MODE: OUTPUT
Data Kind: SERVO PARAM
FILE NAME: SERVO PARAM.INI FLOPPY DISK
SERVO PARAM
turns off.
SERVO PARAM
14. To output the Lost Motion data to the "LOST MOTION.INI" file, key in the following:
DEV.: MFD
I/O MODE: OUTPUT
FILE NAME: LOST MOTION.INI FLOPPY DISK
turns off.
LOST MOTION
17. Continue to output the remaining parameter files in the same manner as the previous steps
based on your machine model. Please refer to the machine charts at the bottom of this
procedure for the proper file name, data type, and address range to set on the IO screen.
drive.
20. PRESS & HOLD the [SAVE] key until the GREEN SAVE and RED USB leds turn on, the YELLOW
ACTIVITY led starts flashing and the display shows (SA). The disk is saved very fast.
NOTE:
i
insert the
t th flash drive into a
d i i t PC and confirm all the th files are locate
l t d in
EA SERIES
NOTES File Name Data Type Address Range
PITCH ERROR.P Pitch Error Pitch Error
SERVO PARAM.INI Servo Param Servo Param
LOST MOTION.INI Lost Motion Lost Motion
*1 Primary MF Param*1 Parameter A801A720 ‐ A801A730
*2 MF Parameters *2 Parameter A801A52E ‐ A801A6E4
JUMP.INI System Parameter 322 ‐ 322
*3 EA8JUMP1.INI System Parameter 152 ‐ 159
Optional ASPEED.PRM Parameter A8001918 ‐ A800192F
Optional BSPEED.PRM Parameter A8001B74 ‐ A800192F
EA30 to 50 THERMAL.PRM Parameter A8027414 ‐ A802748F
EA30E Only TANK POSITIONS.PRM System Parameter 212 ‐ 212
EA30E Only TANK TIMER.INI System Timer 209 ‐210
EA40/50 Only EA40 JUMP1.INI System Parameter 156 ‐ 159
EA40/50 Only EA40 JUMP4.INI System Parameter 928 ‐929
EA40/50 Only PCT146.INI System Timer 146 ‐ 146
Optional 4T ATC.PRM Parameter A8004E84 ‐ A8004ED8
Optional LS ATC.PRM Parameter A8004F00 ‐ A8004F3F
Optional MVH ATC.PRM Parameter A8004F00 ‐ A8004F3F
Optional
Optional VS ATC.PRM Parameter A8004D34 ‐ A8004D4F
Optional POWDER TIMER.INI System Timer 186‐ 198
*4 DRAIN TIME.INI System Timer 133 ‐ 133
*4 AWC ATC.INI Origin 2 ‐ 4
*4 AWC ELECTRODE#.INI System Parameter 20 ‐ 20
NOTES:
examples:
EA22PMF.PRM, EA8PMF.PRM, EA12PMF.PRM, EA30PMF.PRM, EA40PMF.PRM
parameter disk.
metric).
VA SERIES
JUMP.INI System Parameter 322 ‐ 322
Optional MVH ATC.PRM Parameter A8004F00 ‐ A8004F3F
Optional POWDER TIMER.INI System Timer 186 ‐ 198
NOTES:
examples:
*2 The file
file name for
for the MF parameters
parameters is determined by
is determined by the machine
machine si
size
ze and whether
whether or not any
parameter disk.
metric).
EAV SERIES
*2 MF Parameters *2 Parameter A8037414 ‐ A8037428
JSPEED.INI Parameter A80354EE ‐ A80354EF
Optional ABSPEED.PRM Parameter A8001918 ‐ A8001B8B
THERMAL.PRM Parameter A8027414 ‐ A802748F
*3 C‐JOG.INI System Parameter A80016BC ‐ A80016BF
Optional LS ATC.PRM Parameter A8004F00 ‐ A8004D4F
Optional MVH ATC.PRM Parameter A8004F00 ‐ A8004D4F
Optional VS ATC.PRM Parameter A8004D34 ‐ A8004D4F
Optional POWDER TIMER.INI System Timer 186 ‐ 198
*4 DRAIN TIME.INI System Timer 133 ‐ 133
NOTES:
examples:
parameter disk.
metric).
3.1.5. SYSTEM SOFTWARE LOADING PROCEDURE (C21)
v2.1 10/17/2013
NOTE: It is strongly suggested to print these instructions for use at the
machine when loading.
NOTE: Loading the software will erase ALL of the MACHINE COMPENSATION DATA, but not the programs
or epacks. Make sure that you have the flash drive on hand before continuing. If not, see section
3.1.4. before continuing. Loading software will reset all function switches. Turn on "Save Data" to
save the machine timers, work offsets, variable, and 2nd through 4th origin position data.
continuing.
emulator.
(CH).
NOTE: If no USB flash drive is inserted, the display shows (nd) for a few seconds
before switching back to the normal display.
When the emulator sees a valid disk FOLDER for that number, the display
When the emulator sees neither a disk folder or disk image, the display shows
no periods behind either digit (##).
loaded.
10
10. Press [M1] to activate (UPDATE) on thee controller. Th
Press [M1] to activate (UPDATE) on th controller Thee following screen will appear as th
following screen will appear as thee firs
firstt disk is
disk is
BRD‐M40W500‐E4
turned on.
2/10
(CH).
loaded.
BRD‐M40W500‐E4
2/10
20. Continue loading disk images 73 to 80 by repeating
steps 11 to 19.
being updated.
(CH).
loaded.
BRD‐M45W000‐A12
turned on.
2/2
(CH).
loaded.
39. Press the [ENTER] key or click [OK] to close the
window. The SYSTEM UPDATE screen will appear.
41. System software has now been successfully loaded and the machine should display the WORKPIECE
SETUP screen.
43. After the system software is updated, the option settings for the machine's "Jump Pattern" style are set
by default like an EAV. If using an EA or VA machine with a C21 controller, these options need to be
turned off. If loading into an EAV machine, or choose the have your EA/VA set to Jump Patter 2 mode,
you are done with the update
you are done with update and can procee
can proceedd to
to the next
next section.
section
44. Press [MAINTENANCE] ‐ [M2] to select the "SWITCHES" menu then [M2] for the Switch screen. The
following screen will appear.
45. Move the red focus box to "Option Setting" using the 4 arrow keys and press "ENTER". The following
window will appear:
46. Enter the following code and then select "Y:OK":
dg12q00500ug0001
47. Move the red focus box to "Option Setting" using the 4 arrow keys and press "ENTER". The following
window will appear:
48. Enter the following code and then select "Y:OK":
x00ya00100ug0000
49. Once both option codes have been entered, please reboot the machine (Power off/on).
3.1.6. MACHINE SPECIFIC PARAMETER DISK LOADING PROCEDURE (C21)
v2.1 10/17/2013
(CH).
loaded.
NC PROGRAM
I/O
I/O
Operation complete.
Refer to the machine charts below for a list of all possible files that will need to be loaded.
EA SERIES
EA30 to
t 50 THERMAL PRM
THERMAL.PRM P t
Parameter Th lC P
Thermal Comp Parameters t
EA30E Only TANK POSITIONS.PRM System Parameter EA30 Tank Parameters
EA30E Only TANK TIMER.INI System Timer Drop Tank Position Timers
EA40/50 Only PCT146.INI System Timer Filter Pump Timer
NOTES:
examples:
EA22PMF.PRM, EA8PMF.PRM, EA12PMF.PRM, EA30PMF.PRM, EA40PMF.PRM
parameter disk.
metric).
VA SERIES
Optional MVH ATC.PRM Parameter MVH Tool
Tool Changer
NOTES:
examples:
parameter disk.
metric).
EAV SERIES
JSPEED.INI Parameter Speed Jump Parameters
Optional ABSPEED.PRM Parameter A&B‐axis Jog Speed
THERMAL.PRM Parameter Thermal Comp Parameters
*3 C‐JOG.INI System Parameter High Speed Jog Parameters
NOTES:
examples:
parameter disk.
metric).
3.1.7. SUPPLEMENT / TECHNOLOGY DISK LOADING PROCEDURE (C21)
v2.1 10/17/2013
2. Disk numbers 91, 92, & 93 are Technology disks for each machine. Some series will have one disk (91)
which is common for all machines and other series will have different disks for different models. Refer to
Appendix 2 & choose the disk number to load based on machine type.
10 Select
10. Select the "I/O
"I/O MODE:" drop down
drop down and chchange
ange it to
to {INPUT OPTION}.
12. Select the first file on the directory displayed with the blue cursor.
NOTE: IT IS VERY IMPORTANT TO LOAD ALL THE FILES SHOWN ON THE DIRECTORY IN THE ORDER THAT
THEY APPEAR TO ENSURE ALL THE DATA IS LOADED CORRECTLY.
15.
Move the blue cursor to the next file on the directory and repeat steps 13~15 until all files are loaded.
3.1.8. SUPPLEMENTAL/SPECIAL TECHNOLOGY LOADING PROCEDURE (C21)
v2.1 10/17/2013
emulator.
(CH).
loaded.
disk. Each file uses the same M‐Pack numbers (8100 ~ 8199) so only choose the file according to the
material type that is needed.
10.
10 Select the "DATA KIND" drop down
Select "DATA KIND" drop down and ch change
ange it to
to {E‐PACK}.
XFAPECON.E or EAV EPACKS.E
14. Select the "DATA KIND" drop down and change it to {M‐PACK}.
15 Select the desired file (according to the material type needed) to load with the blue cursor.
16 Press [M1] to activate (I/O START). "I/O" will have a yellow background at the top of the screen while the
17 When the "I/O" indicator background changes to green, "Operation Complete" will appear in the lower
3.1.9. USER DATA PROCEDURES (C21)
v2.1 10/17/2013
of that drive.
above.
disk.
disk.
13
[ ] i (/ ) " / " ill h ll b k d h f h hil h
very fast.
NOTE:
3.2.1. MACHINE SPECIFIC FLASH DRIVES (C21‐MP64)
v2.1 10/17/2013
Systems:
USB‐ING64‐DRIVE
software disks, patch disks, technology disks, supplemental disks, and a machine specific
parameter disk. There are also 71 empty 1.44mb disks for user data.
2. The original factory parameter disk, or one made by a service technician, will contain the files listed
below These files
below. files ARE NOT INCLUDED ON THE FLASH DRIVE and mus mustt be
be ou
output
tput from
from the machine
machine to to the
FDD emulator and then saved on to the machine's new flash drive. Refer to the NOTES for machine
size/model for specific file names.
these cases.
GANTRY MP64 SERIES
SERVO PARAM.INI Servo Param All Axis Servo Parameters
*3 SYSTEM PARAM.INI System Parameters System Parameters
SYSTEM TIMER.INI System Timers System Timers
ATC TANK.PRM Parameter ATC and Tank Locations
*4 SOFT LIMIT.INI Soft Limit Soft Limits
Optional *4 ASC_SET1.PRM Parameter ASC Option
P&W Only WORK OFFSET.INI Work Offset Location of EES System Magazines
NOTES:
*1
The file name for the Primary MF parameters is determined by the machine size. The following are
examples:
G500PMF.PRM, G800PMF.PRM, G1000PMF.PRM, G1200PMF.PRM, G1500PMF.PRM, G2000PMF.PRM
machine (ex: xx= 500 for G500)
G500MFS.PRM = G500 machine with standard (S)MF parameters from the MF parameter disk.
G1000MFA.PRM = G1000 machine with parameters adjusted (A) from the standard MF parameters on the
MF parameter disk.
*3 These parameters are updated when updating to newest software.
*4 These values must be set in Inch if running in Inch mode and millimeters if running in Metric mode. These
values are used on machines with a dovetail or T‐slot adapter plates. They are also used on machine with
the ASC OPTION (Axis Speed Control) modification. When the ASC OPTION is installed the Soft Limit
parameters must be updated.
metric).
3.2.2. RETROFIT PROCEDURE (C21‐MP64)
v2.1 10/17/2013
USB‐FDD EMULATOR.
START
Is the
machine able to be
POWERED
ON?
YES
Is the
NO
machine's parameter
then the answer is
Does the YES)
3.5" FDD function
properly? NO
YES
YES
Insert the machine Since the machine's parameter The machine's parameter data

specific parameter floppy data is loaded into the control, must be loaded for the machine
disk (a.k.a. Pitch Error continue with the emulator to function. Contact MC
Disk) into the machine's retrofit procedure below. Machinery Systems service
FDD and load all of the department at 630‐616‐5900
data following the regarding the manual data input
operation procedure for of the parameter data BEFORE
that machine. Remove beginning the procedure.
the disk and continue
with the emulator retrofit
procedure below.
END
I. FDD REMOVAL
4. Remove the back cover on the Operation unit by removing the (8) phillips head screws. (see Fig.1)
5. Remove the printed circuit board and connector above the FDD unit to make removal of the FDD easier
to access. (see Fig.2)
FIGURE 2.
(Circuit Board Mounting Screws)
to separate the board from
the bracket and remove the
highlighted connector to make
removal of the FDD unit easier
6. Locate the 3.5" Floppy Disk Drive (FDD) and remove the LAN cable ground tab from the bracket if the
controller is equipped with the LAN option. (see Fig.3.)
FIGURE 3.
(CONTROLLER
with LAN OPTION)
8. While holding the FDD with one hand, remove the (2) M4 phillips head screws shown in figure 4. Remove
the FDD from the controller and save the screws.
FIGURE 5.
the bracket.
10. The (2) piece metal shell of the FDD unit is no longer needed. The FDD mounting bracket with it's (4)
phillips head screws will be reused later.
1. The locating tab on the "FD1" ribbon cable must be removed for proper insertion into the new FDD
FD1 connector
tab BEFORE
modification.
FD1 connector
tab AFTER
modification.
2. The locking tab on the "FD2" power cable must be removed for proper insertion into the new FDD
1. Attach the mounting bracket that was previously removed from the FDD to the emulator using the (4)
original M3 phillips head screws. The bracket will only fit one way. (see Fig.8.)
2 While holding the emulator in one hand, plug the FD1 ribbon connector into the emulator. Note the
warning sticker on either side of the unit. The RED wire from the ribbon cable MUST match the sticker.
(see Fig.8.)
FIGURE 8.
The RED wire on the
indicates PIN #1.
3. While holding the emulator in one hand, plug the FD2 power connector into the emulator. Note the
warning sticker on either side of the unit. The (2) white wires in the FD2 connector should be closest to
the ribbon cable. (see Fig.9.)
4. Hold the emulator assembly where the FDD mounted, and reinstall the (2) M4 phillips head screws shown
in figure 4. Then reattach the LAN cable if the controller has the LAN option. Then reattach the printed
circuit board and connector as shown in figure 2. The finished assembly is shown in figure 10.
3.2.3. INITIAL SETUP PROCEDURE (C21‐MP64)
v2.1 10/17/2013
configuration modes (c.0 ~ c.4). For the C21 control machines it will always operate in
3. Immediately, at POWER ON, the emulator will auto reset (ALL LEDS
it is ready to use.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
release the key.
procedure
procedure is is fi
finished
nished, skip
skip to step #8.
(ALL LEDS BLINK VERY FAST).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
3.2.4. CREATING A MACHINE SPECIFIC PARAMETER BACKUP DISK (C21‐MP64)
v2.1 10/17/2013
display shows (CH).
NOTE: If no USB flash drive is inserted, the display shows (nd) for a few
NOTE: When the emulator sees a valid disk IMAGE for that number, the
display shows a period behind the first digit only (#.#).
When the emulator sees a valid disk FOLDER for that number, the
display shows a period behind both digits (#.#.).
When the emulator sees neither a disk folder or disk image, the
display shows no periods behind either digit (##).
this disk folder must be created first. See section 1.4.
whilee th
turn on whil thee YELLOW ACTIVITY le
ledd flas
flashes
hes and th
thee disp
display
lay shows
shows
(‐ )( ‐)(‐ )( ‐)(98)
repeats….
8. To output the Pitch Error data to the "PITCH ERROR.P" file, key in the following:
DEV.: FLOPPY DISK
I/O MODE: OUTPUT
FILE NAME: PITCH ERROR.P FLOPPY DISK
turns off. PITCH ERROR
11. To output the Parameter data to the "SERVO PARAM.INI" file, key in the following:
DEV.: MFD
I/O MODE: OUTPUT
Data Kind: SERVO PARAM
FILE NAME: SERVO PARAM.INI FLOPPY DISK
SERVO PARAM
turns off.
SERVO PARAM
14. To output the Lost Motion data to the "LOST MOTION.INI" file, key in the following:
DEV.: MFD
I/O MODE: OUTPUT
FILE NAME: LOST MOTION.INI FLOPPY DISK
turns off. LOST MOTION
17. Continue to output the remaining parameter files in the same manner as the previous steps
based on your machine model. Please refer to the machine charts at the bottom of this
procedure for the proper file name, data type, and address range to set on the IO screen.
drive.
20. PRESS & HOLD the [SAVE] key until the GREEN SAVE and RED USB leds
turn on, the YELLOW ACTIVITY led starts flashing and the display
NOTE:
i t PC and confirm all the
into a th files are locate
l t d in the folder "MITSU98".
th f ld "MITSU98"
23. It is strongly suggested that the "MITSU98" folder be copied to a PC hard drive as a back up
in case the flash drive is lost or damaged.
GANTRY MP64 SERIES
*1 See Note 1 Parameter A801A720 ‐ A801A730
*2 See Note 2 Parameter A801A52E ‐ A801A6E4
*3 SYSTEM PARAM.INI System Parameters 0 ‐ 1023
SYSTEM TIMER.INI System Timers 0 ‐ 511
ATC TANK.PRM Parameter A8004EF8 ‐ A8004F4F
*4 SOFT LIMIT.INI Soft Limit Soft Limit
Optional ASPEED.PRM Parameter A8001918 ‐ A800192F
Optional BSPEED.PRM Parameter A8001B74 ‐ A8001B8B
Optional *4 ASC_SET1.PRM Parameter A8000920 ‐ A8000923
Optional *4 ASC_SET2.PRM Parameter A8004F60 ‐ A8004F93
Optional *4 ASC_SET3.PRM Parameter A8004FC4 ‐ A8005047
*5 AWC ATC.INI Origin 2 ‐ 4 2 ‐ 4
P&W Only WORK OFFSET.INI Work Offset Work Offset
NOTES:
*1
examples:
adjustments have been made to the
dj t t h b d t th MF parameters. The following are examples: Where xx is size of
t Th f ll i l Wh i i f
G1000MFA.PRM = G1000 machine with parameters adjusted (A) from the standard MF parameters on the
MF parameter disk.
metric).
3.2.5. SYSTEM SOFTWARE LOADING PROCEDURE (C21‐MP64)
v2.1 10/17/2013
NOTE: It is strongly suggested to print these instructions for use at the
machine when loading.
NOTE: Loading the software will erase ALL of the MACHINE COMPENSATION DATA, but not the programs
or epacks. Make sure that you have the flash drive on hand before continuing. If not, see section
3.2.4. before continuing. Loading software will reset all function switches. Turn on "Save Data" to
save the machine timers, work offsets, variable, and 2nd through 4th origin position data.
continuing.
emulator.
(CH).
NOTE: If no USB flash drive is inserted, the display shows (nd) for a few seconds
before switching back to the normal display.
When the emulator sees a valid disk FOLDER for that number, the display
When the emulator sees neither a disk folder or disk image, the display shows
no periods behind either digit (##).
loaded.
10
10. Press [M1] to activate (UPDATE) on thee controller. Th
Press [M1] to activate (UPDATE) on th controller Thee following screen will appear as th
following screen will appear as thee firs
firstt disk is
disk is
BRD‐M40W500‐D0
turned on.
2/10
(CH).
loaded.
BRD‐M40W500‐D0
2/10
20. Continue loading disk images 73 to 80 by repeating
steps 11 to 19.
being updated.
(CH).
loaded.
BRD‐M45W000‐A10
turned on.
2/2
(CH).
loaded.
40. Alarm Remedies is now loaded and the System ING Screen file needs to be installed.
(CH).
loaded.
46. Press [M1] to activate (UPDATE) on the controller. The MS‐DOS screen will appear as the disk is loaded
into the machine.
47. When the message "Please close the MS DOS window" appears (approx. 30 seconds after updating) the
update process is complete.
48. To close the MS‐DOS window, click on the X symbol in the upper right corner of the screen.
50. System software has now been successfully loaded and the machine should display the WORKPIECE
SETUP screen.
3.2.6. MACHINE SPECIFIC PARAMETER DISK LOADING PROCEDURE (C21‐MP64)
v2.1 10/17/2013
(CH).
loaded.
NC PROGRAM
PITCH ERROR.P
SERVO PARAM.INI
LOST MOTION.INI
SYSTEM PARAM.INI
SYSTEM TIMER.INI
ATC TANK.PRM
I/O
I/O
Operation complete.
Refer to the machine chart below for a list of all possible files that will need to be loaded.
GANTRY MP64 SERIES
SERVO PARAM.INI Servo Param All Axis Servo Parameters
*3 SYSTEM PARAM.INI System Parameters System Parameters
SYSTEM TIMER.INI System Timers System Timers
ATC TANK.PRM Parameter ATC and Tank Locations
*4 SOFT LIMIT.INI Soft Limit Soft Limits
O i l *4
Optional ASC SET1 PRM
ASC_SET1.PRM Parameter ASC Option
O i
P&W Only WORK OFFSET.INI Work Offset Location of EES System Magazines
NOTES:
*1
examples:
G1000MFA.PRM = G1000 machine with parameters adjusted (A) from the standard MF parameters on
metric).
3.2.7. SUPPLEMENT / TECHNOLOGY DISK LOADING PROCEDURE (C21‐MP64)
v2.1 10/17/2013
2. Disk number 91 is the Technology disk for all machines.
11 Select
11. Select the "DATA KIND" drop down
"DATA KIND" drop down and ch change
ange it to
to {NC PROGRAM}.
12. Select the first file on the directory displayed with the blue cursor.
NOTE: IT IS VERY IMPORTANT TO LOAD ALL THE FILES SHOWN ON THE DIRECTORY IN THE ORDER THAT
THEY APPEAR TO ENSURE ALL THE DATA IS LOADED CORRECTLY.
15.
Move the blue cursor to the next file on the directory and repeat steps 13~15 until all files are loaded.
3.2.8. SUPPLEMENTAL/SPECIAL TECHNOLOGY LOADING PROCEDURE (C21‐MP64)
v2.1 10/17/2013
emulator.
(CH).
loaded.
disk. Each file uses the same M‐Pack numbers (8100 ~ 8199) so only choose the file according to the
material type that is needed.
10.
10 Select the "DATA KIND" drop down
Select "DATA KIND" drop down and ch change
ange it to
to {E‐PACK}.
XFAPECON.E
14. Select the "DATA KIND" drop down and change it to {M‐PACK}.
15 Select the desired file (according to the material type needed) to load with the blue cursor.
16 Press [M1] to activate (I/O START). "I/O" will have a yellow background at the top of the screen while the
17 When the "I/O" indicator background changes to green, "Operation Complete" will appear in the lower
3.2.9. USER DATA PROCEDURES (C21‐MP64)
v2.1 10/17/2013
of that drive.
above.
disk.
disk.
13
[ ] i (/ ) " / " ill h ll b k d h f h hil h
very fast.
3.3.1. MACHINE SPECIFIC FLASH DRIVES (C11X)
v2.1 11/18/2013
Systems:
USB‐EX‐DRIVE
USB‐VX‐DRIVE
specific parameter disk. There are also 71 empty 720kb disks for user data.
pages for the files for each of the machine series (EX & VX). Some special notes for these machines may
continue beyond 1 page, so please take note.
these cases.
EX SERIES
PITCH.P Pitch Error All axis Pitch Error Data
SQUARE.P Parameter Squaring Comp for X‐Y‐Z
BX.PRM Parameter Backlash for X‐Axis
BY.PRM Parameter Backlash for Y‐Axis
BZ.PRM Parameter Backlash for Z‐Axis
BC.PRM Parameter Backlash for C‐Axis
SX.PRM Parameter G28 Shift for X‐Axis
SY.PRM Parameter G28 Shift for Y‐Axis
SZ.PRM Parameter G28 Shift for Z‐Axis
SC.PRM Parameter G28 Shift for C‐Axis
FFX.PRM Parameter Feed Forward Comp X
FFY.PRM Parameter Feed Forward Comp Y
FFZ.PRM Parameter Feed Forward Comp Z
FFC1.PRM Parameter Feed Forward Comp C
FFC2.PRM Parameter Feed Forward Comp C
4T Shuttle ATC T10.PRM Parameter 4 Position Tool Changer
3R Tool Changer SIP1.PRM Parameter 3R Series ATC Positions
3R Tool Changer
3R Tool Changer SIP2.PRM Parameter 3R Series ATC Positions
*3 Optional XAWC.PRM Parameter AWC Electrode Change Position
*3 Optional YAWC.PRM Parameter AWC Electrode Change Position
*3 Optional ZAWC.PRM Parameter AWC Electrode Change Position
*3 Optional CAWC.PRM Parameter AWC Electrode Change Position
*3 Optional AWCDRAIN.PRM PC Timer AWC Drain Timer
*3 Optional AWCELCTN.PRM PC Parameter AWC # Of Electrodes
NOTES:
examples for the filenames: EX8PMF.PRM, EX22PMF.PRM, EX30PMF.PRM
machine (ex: ##= 22 for EX22)
EX##MFS.PRM = Machine with standard (S)MF parameters from the MF parameter disk.
EX##MFA.PRM = Machine with parameters adjusted (A) from the standard MF parameters on the MF
parameter disk.
metric).
VX SERIES
BX.PRM Parameter Backlash for X‐Axis
BY.PRM Parameter Backlash for Y‐Axis
BZ.PRM Parameter Backlash for Z‐Axis
BC.PRM Parameter Backlash for C‐Axis
SX.PRM Parameter G28 Shift for X‐Axis
SY.PRM Parameter G28 Shift for Y‐Axis
SZ.PRM Parameter G28 Shift for Z‐Axis
SC.PRM Parameter G28 Shift for C‐Axis
Optional AWCDRAIN.PRM PC Timer AWC Drain Timer
Optional AWCELCTN.PRM PC Parameter AWC # Of Electrodes
NOTES:
examples for the filenames: VX10PMF.PRM, VX20PMF.PRM
*2 The file
file name for
for the MF parameters
parameters is determined by
is determined by the machine
machine si
size
ze and whether
whether or not any
machine (ex: ##= 10 for VX10)
VX##MFS.PRM = Machine with standard (S)MF parameters from the MF parameter disk.
VX##MFA.PRM = Machine with parameters adjusted (A) from the standard MF parameters on the MF
parameter disk.
metric).
3.3.2. RETROFIT PROCEDURE (C11X)
v2.1 10/17/2013
USB‐FDD EMULATOR.
START
Is the
machine able to be
POWERED
ON?
YES
Is the
NO
machine's parameter
then the answer is
Does the YES)
3.5" FDD function
properly? NO
YES
YES
Are
y
NO
END
I. FDD REMOVAL
FIGURE 1.
(EX Machine) (VX Machine)
FIGURE 2. (3.5" FLOPPY DISK DRIVE) (VX Machine)
(EX Machine)
figure 3. Remove the FDD from the controller and save the screws. (VX machines have (4)
phillips head screws.
(EX Machines) (VX Machines)
Remove these (2) phillips head screws. Remove (2) phillips head screws on TOP &
One on the top and one on bottom (2) phillips head screws on the BOTTOM.
7. Remove the (4) M3 phillips head screws that mount the FDD to the bracket. Save the
screws. (See Fig. 4.)
(EX & VX Machines)
CAREFUL!
using the (4) original M3 phillips head screws. It will only fit one way.
2. Before remounting the bracket, plug the FD1 ribbon connector into the emulator. Note
that the tab on the ribbon connector must fit into the notch on the emulator connector.
(See Fig. 6.)
of thee unit
of th unit. The (2) wi
wires
res in th
in thee FD2 connector sh
should
ould be cl
be closest
osest to th
thee ribb
ribbon
on cable
cable. (see
(see
Fig.6.)
FIGURE 6. (FD1/FD2 Connector Warning)
4. Hold the emulator assembly where the FDD mounted, and reinstall the (2 or 4) M4 phillips
(Installed on EX Machine)
(Installed on the SX would
look 180 degrees from the
picture shown, since it is
mounted on the right side
of the controller cabinet)
5. Replace
5 Replace the zi
zip
p ties th
that
at were cut whil
whilee removing
removing the FDD.
3.3.3. INITIAL SETUP PROCEDURE (C11X)
v2.1 10/17/2013
configuration modes (c.0 ~ c.4). For the C11X control machines it will operate in configuration
it is ready to use.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
display shows
fi t th h t (c.1
1)) after
ft 4 seconds. Then
d Th
release the key.
skip to step #8.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
3.3.4. CREATING A MACHINE SPECIFIC PARAMETER BACKUP DISK (C11X)
v2.1 11/8/2013
display shows (CH).
(#.#.).
(‐ )( ‐)(‐ )( ‐)(98)
repeats….
7. Press [PROGRAM EDIT] ‐ [8] or [PARAMETER‐SELECT] ‐ [8] to select the "I/O" screen.
8 To
8. To output th
Error data to th
thee "PITCH.P" file
file, key in th
key in thee fo
following:
llowing:
DEV = 1 <MFD>
MFD FILE = "PITCH.P"
FORMAT = 2 <MS‐DOS> PITCH.P
AX(0) ‐‐ AX(2)
11. To output the Squaring comp data to the "SQUARE.PRM" file, key in the following:
DEV = 1 <MFD>
MFD FILE = "SQUARE.PRM"
FORMAT = 2 <MS‐DOS> SQUARE.PRM
PROGRAM NO.
AX.(3) ‐‐ AX.(B) AX.(3) ‐‐ AX.(B)
1 P.P
DEV = 1 <MFD>
MFD FILE = "BX.PRM"
PROGRAM NO.
ADR.(5996FC) ‐‐ ADR.(5996FF) ADR.(5996FC) ‐‐ ADR.(5996FF)
1 P.P 2 SQUARE.PRM
on the emulator
will turn on
17. Repeat steps 14 to 16 to output the remaining backlash & axis shift data:
MFD FILE ADR.(______) ‐‐ ADR.(______)
BY.PRM 59988C ‐‐ 59988F
BZ.PRM 599A1C ‐‐ 599A1F
BC.PRM 599BAC ‐‐ 599BAF
SX.PRM 5996FA ‐‐ 5996FB
SY.PRM 59988A ‐‐ 59988B
SZ.PRM 599A1A ‐‐ 599A1B
SC.PRM 599BAA ‐‐ 599BAB
NOTE: On VX series machines, skip to step #20.
18. Output the Feed Forward Comp data on the EX SERIES ONLY, using the same steps in the
previous section above & output the following filenames & addresses:
MFD FILE ADR.(______) ‐‐ ADR.(______)
FFX.PRM 5997EA ‐‐ 5997F1
FFY.PRM 59997A ‐‐ 599981
FFZ.PRM 599B0A ‐‐ 599B11
FFC1.PRM 599C9A ‐‐ 599CA1
FFC2.PRM 59968A ‐‐ 59968B
NOTE: For this next step, please refer to the specific machine charts and any special notes.
20. Load the machines MF Parameters and other "Optional Equipment" parameters into the
machine in the same format as steps 14 to 16. Please refer to the machine charts on the
following pages for the correct filenames and address to set.
drive.
NOTE:
VX SERIES
PITCH.P Pitch Error 0 ‐2
BX.PRM Parameter 5996FC ‐ 5996FF
BY.PRM Parameter 59988C ‐ 59988F
BZ.PRM Parameter 599A1C ‐ 599A1F
BC.PRM Parameter 599BAC ‐ 599BAF
SX.PRM Parameter 5996FA ‐ 5996FB
SY.PRM Parameter 59988A ‐ 59988B
SZ.PRM Parameter 599A1A ‐ 599A1B
SC.PRM Parameter 599BAA ‐ 599BAB
*1 See Note 1 Parameter 5FEDFE ‐ 5FEE0D
*2 See Note 2 Parameter 5FB460 ‐ 5FB614
*3 Optional XAWC.PRM Parameter 5996CA ‐ 5996CD
*3 Optional YAWC.PRM Parameter 59985A ‐ 59985D
*3 Optional ZAWC.PRM Parameter 5999EA ‐ 5999ED
*3 Optional CAWC.PRM Parameter 599B7A ‐ 599B7D
*3 Optional AWCDRAIN.PRM PC Timer 5DBD80 ‐ 5DBD83
*3 Optional AWCELCTN.PRM PC Parameter 5DBF7E ‐ 5DBF7F
NOTES:
examples for the filenames: VX10PMF.PRM, VX20PMF.PRM
*2 The file
file name for th
for thee MF parameters is determined by th
is determined by thee machine
machine si
size
ze and wh
whether
ether or not any
machine (ex: ##= 10 for VX10)
VX##MFS.PRM = Machine with standard (S)MF parameters from the MF parameter disk.
VX##MFA.PRM = Machine with parameters adjusted (A) from the standard MF parameters on the MF
parameter disk.
metric).
EX SERIES
PITCH.P Pitch Error 0 ‐ 2
SQUARE.P Parameter 3 ‐ B
BX.PRM Parameter 5996FC ‐ 5996FF
BY.PRM Parameter 59988C ‐ 59988F
BZ.PRM Parameter 599A1C ‐ 599A1F
BC.PRM Parameter 599BAC ‐ 599BAF
SX.PRM Parameter 5996FA ‐ 5996FB
SY.PRM Parameter 59988A ‐ 59988B
SZ.PRM Parameter 599A1A ‐ 599A1B
SC.PRM Parameter 599BAA ‐ 599BAB
FFX.PRM Parameter 5997EA ‐ 5997F1
FFY.PRM Parameter 59997A ‐ 599981
FFZ.PRM Parameter 599B0A ‐ 599B11
FFC1.PRM Parameter 599C9A ‐ 599CA1
FFC2.PRM Parameter 59968A ‐ 59968B
4T Shuttle ATC T10.PRM Parameter 59D0B0 ‐ 59D0BB
4T Shuttle ATC T11.PRM Parameter 59D0BC ‐ 59D0C7
4T Shuttle ATC T12.PRM Parameter 59D0C8 ‐ 59D0D3
4T Shuttle ATC T13.PRM Parameter 59D0D4 ‐ 59D0DF
3R Tool Changer SIP1.PRM Parameter 59CF60 ‐ 59CF67
3R Tool Changer SIP2.PRM Parameter 59CF78 ‐ 59CF7B
*3 Op
Optional
tional XAWC.PRM Parameter 5996CA ‐ 5996CD
*3 Optional AWCDRAIN.PRM Parameter 5DBD80 ‐ 5DBD83
*3 Optional AWCELCTN.PRM Parameter 5DBF7E ‐ 5DBF7F
NOTES:
examples for the filenames: EX8PMF.PRM, EX22PMF.PRM, EX30PMF.PRM
machine (ex: ##= 22 for EX22)
EX##MFS.PRM = Machine with standard (S)MF parameters from the MF parameter disk.
EX##MFA.PRM = Machine with parameters adjusted (A) from the standard MF parameters on the MF
parameter disk.
metric).
3.3.5. SYSTEM SOFTWARE LOADING PROCEDURE (C11X)
v2.1 11/18/2013
operation manual. Back up all necessary data before continuing. The machine specific flash drive
comes loaded with 2 versions of software.
NOTE: If you are needing to load software BRD‐M94W550‐A2 you must have a machine that has a FP1
generator. Using the last 3 digits on your machine serial #, refer to the following to determine if
your machine is a FP1 or FP2 generator:
EX‐8: 445 & all numbers above 556 are for FP2 (all others are FP1)
EX‐22: all numbers above 200 are for FP2 (all others are FP1)
VX‐10: all numbers above 341 are for FP2 (all others are FP1)
VX‐20: 222 & all numbers above 224 are for FP2 (all others are FP1)
Please refer to Appendix 2 to confirm the folder #'s for the software version to load based on the
machine model (EX vs. VX)!
h h
then changes to (c.22)) after
f 4 seconds. Then release the key.
d Th l h k
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
システム負荷
SYSTEM LOAD
(CH).
12. Use the [UP] & [DOWN] keys to change the display to (7.1) or (7.6).
loaded.
システム負荷
SYSTEM LOAD
ているロード
LOADING NOW
システム負荷
SYSTEM LOAD
OK
17. The emulator will continue displaying the current disk that is loaded, (71) or (76).
(CH).
19. After a few seconds, the display shows the current disk number (7.1) or (7.6).
loaded.
25. The emulator will continue displaying the current disk that is loaded, (72) or (77).
(CH).
loaded.
NOTE: If you are loading software on a VX or loading software BRD‐M00W001‐G9 on an EX, SKIP TO
STEP 41!
NOTE: This next step is for loading the Fuzzy Pro 2 & ACC Fuzzy options on the EX machines using software
version BRD‐M94W550‐A2.
(CH).
loaded.
38. Press [INPUT] on the controller. The screen displays "LOADING NOW" as in step 15 for a moment.
40. Repeat steps 33~39 to load and install disk # 80.
NOTE: The options are now active and can proceed to the next step to load the English Disk.
(CH).
loaded.
LOADING LANGUAGE
Loading Finished
BLINK VERY FAST).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
3.3.6. MACHINE SPECIFIC PARAMETER DISK LOADING PROCEDURE (C11X)
v2.1 11/8/2013
(CH).
loaded.
7. Press [PROGRAM EDIT] ‐ [8] or [PARAMETER‐SELECT] ‐ [8] to select the "I/O"
screen.
DEV = 1 <MFD>
I/Omode = 1 <INPUT>
DataKind = 1 <P‐ERR> MFD INPUT P‐ERR
MFD FILE =
PROGRAM NO.
L.(ALL ) L(ALL )
9. Press menu key [1] to select (I/O STRT) and the 2 BX.PRM
1 PITCH.P
YELLOW ACTIVITY led on the emulator will turn on. 3 BY.PRM 4 BZ.PRM
5 BC.PRM 6 SX.PRM
7 SY.PRM 8 SZ.PRM
10. When data input is finished, "DATA INPUT FINISHED" 9 SC.PRM 10 VX10PMF.PRM
off.
NOTE: In most cases there will be other files that were saved on the original machine backup disk.
this procedure.
3.3.7. TECHNOLOGY LOADING PROCEDURE (C11X)
v2.1 11/18/2013
2. Disk numbers 91, 92, & 93 are Technology disks for each machine. Each series will use either a FP1 or FP2
disk based on the serial number for your model of machine. Choose the disk number to load based on
the machine type and version of software loaded.
3. If you load software BRD‐M94W550‐A2 you must use disk # 93. Using the last 3 digits on your machine
serial #, refer to the following to determine if your machine is a FP1 or FP2 generator:
EX‐8: 445 & all numbers above 556 are for FP2 (all others are FP1)
VX‐10: all numbers above 341 are for FP2 (all others are FP1)
VX‐20: 222 & all numbers above 224 are for FP2 (all others are FP1)
(Select Disk #91 for FP1 or #92 for FP2 Technology disks, refer to Appendix 2 for further details).
7 After
7. After a success
successful
ful load,
load the display
display returns
returns to
to normal
normal (example
(example 91).
screen.
DEV = 1 <MFD>
I/Omode = 1 <INPUT>
MFD FILE =
PROGRAM NO.
L.(ALL ) L(ALL )
10. Press menu key [1] to select (I/O STRT) and the 2 ESVXG005.PRM
1 EVXG005 .E
YELLOW ACTIVITY led on the emulator will turn on. 3 FIX00 .NC 4 ORBIT01 .NC
5 ORBIT01 .I 6 POSING17.NC
off.
3.3.8. SUPPLEMENT PROGRAMS LOADING PROCEDURE (C11X)
v2.1 10/17/2013
emulator.
(CH).
loaded.
screen.
DEV = 1 <MFD>
I/Omode = 1 <INPUT>
DOS>
PROGRAM NO.
L.( ) L( )
NOTE: Key in the desired MFD FILE name from the 2 XC3TPWC .M
1 XC3SPWC .M
disk directory. Or, key in the minus "‐" sign 3 XCUAL .M 4 XCUTPST .M
followed by the directory number and press 5 XCUWSPWC.M 6 XCUWTPST.M
[INPUT] to copy the file name from the 7 XCUWTPWC.M 8 XGRTPAL .M
directory to the MFD FILE setting. (i.e. "‐11" 9 XGRTPST .M 10 XSPECTEC.M
copies "XFAPECON.E" to the "MFD FILE" 11 XFAPECON.E
setting).
off.
3.3.9. USER DATA PROCEDURES (C11X)
v2.1 10/17/2013
NOTE: All file types (.NC, .E, .M, .P, .PRM) use the same process to transfer to and from a PC to the
mentioned above.
11. AFTER THE DISPLAY RETURNS TO NORMAL, Press [PROGRAM EDIT] ‐ [8] or [PARAMETER‐
SELECT] ‐ [8] to select the "I/O" screen.
PROGRAM NO.
L.( )
turn on.
PROGRAM NO.
L.( )
turn on.
NOTE:
3.3.10. SPECIAL OPTION ACTIVATION DISK LOADING PROCEDURE (C11X)
v2.1 10/17/2013
NOTE: This procedure is only required when updating the machine software from a version that did not
support the folloiwng functions: Tool Parallel, ES‐RIB, Distortion, Fuzzy Pro, High Speed Jump, Easy
Burn, and ACC Fuzzy (EX Only). Make sure that you have the flash drive for this machine as
described in section 3.3.1. on hand before continuing. Also, make sure section 3.3.4 has been
completed before continuing. Backup all necessary data.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
P
システム負荷
SYSTEM LOAD
(CH).
NOTE: Ho Holding
lding down eith
down either
er key
key ma
makes
kes the disp
display
lay scroll faster.
faster
loaded.
machine.
システム負荷
ているロード SYSTEM LOAD
LOADING NOW
システム負荷
SYSTEM LOAD
OK
BLINK VERY FAST).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
29. The machine's special options are now activated.
3.3.11. Using the "ALARM REMEDIES" Disk (C11X)
v2.1 10/17/2013
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
emulator.
(CH).
th
l d fl h d th di l h (LO). The disk is being
Th di k i b i
loaded.
3.4.1. MACHINE SPECIFIC FLASH DRIVES (C11X‐MP32)
v2.1 11/18/2013
Systems:
USB‐ING32‐DRIVE
specific parameter disk. There are also 71 empty 720kb disks for user data.
pages for the files for each of the machine series (EX & VX). Some special notes for these machines may
continue beyond 1 page, so please take note.
these cases.
INGERSOLL MP32 SERIES
SQUARE.P Parameter Squaring Comp for X‐Y‐Z
XSERVO.PRM Parameter Servo Parameter
YSERVO.PRM Parameter Servo Parameter
ZSERVO.PRM Parameter Servo Parameter
CSERVO.PRM Parameter Servo Parameter
*1 FFX.PRM Parameter Feed Forward Comp X
*1 FFY.PRM Parameter Feed Forward Comp Y
*1 FFZ.PRM Parameter Feed Forward Comp Z
*1 FFC1.PRM Parameter Feed Forward Comp C
*1 FFC2.PRM Parameter Feed Forward Comp C
ATCTANK.PRM Parameter ATC & Tank Positions
*4 Optional XSFT1.PRM Parameter Soft Limit for Dovetail or T‐slot Adapter
*4 Optional YSFT1.PRM Parameter Soft Limit for Dovetail or T‐slot Adapter
*4 Optional ZSFT1.PRM Parameter Soft Limit for Dovetail or T‐slot Adapter
*4 Optional CSFT1.PRM Parameter Soft Limit for Dovetail or T‐slot Adapter
*4 Optional
4 Optional AWCELCTN.PRM PC Parameter AWC # Of Electrodes
NOTES:
*1 Update these files when changing the axis shift (origin) or backlash (G0back or G1back)
parameters (but not the lost motion‐Feed Forward Compensation parameters).
examples for the filenames: G500PMF.PRM, G800PMF.PRM, G100PMF.PRM (for G1000)
machine (ex: ##= 500 for G500)
G500MFS.PRM = Machine with standard (S)MF parameters from the MF parameter disk.
G500MFA.PRM = Machine with parameters adjusted (A) from the standard MF parameters on the MF
parameter disk.
*4 These parameters are only for machine equipped w/ an AWC (Automatic Work Changer) unit or the
optional Dovetail/T‐Slot adapter. When backing up the ORIGIN/Soft Limit data make sure the machine is
in the same unit used for normal operation (inch vs. metric).
3.4.2. RETROFIT PROCEDURE (C11X‐MP32)
v2.1 10/17/2013
USB‐FDD EMULATOR.
START
Is the
machine able to be
POWERED
ON?
YES
Is the
NO
machine's parameter
then the answer is
Does the YES)
3.5" FDD function
properly? NO
YES
YES
Are
y
NO
END
I. FDD REMOVAL
FIGURE 1.
(IG‐MP32 Machine)
(IG‐MP32 Machines)
figure 3. Remove the FDD from the controller and save the screws. (VX machines have (4)
phillips head screws.
Remove these (2) phillips head screws.
One on the top and one on bottom
7. Remove the (4) M3 phillips head screws that mount the FDD to the bracket. Save the
screws. (See Fig. 4.)
CAREFUL!
using the (4) original M3 phillips head screws. It will only fit one way.
2. Before remounting the bracket, plug the FD1 ribbon connector into the emulator. Note
that the tab on the ribbon connector must fit into the notch on the emulator connector.
(See Fig. 6.)
of thee unit
wires
res in th
should
ould be cl
be closest
osest to th
thee ribb
ribbon
on cable
cable. (see
(see
Fig.6.)
FIGURE 6. (FD1/FD2 Connector Warning)
4. Hold the emulator assembly where the FDD mounted, and reinstall the 2 M4 phillips head
screws shown in figure 3. The finished assembly is shown in figure 7.
5. Replace
5 Replace the zi
zip
p ties th
that
at were cut whil
whilee removing
removing the FDD.
3.4.3. INITIAL SETUP PROCEDURE (C11X‐MP32)
v2.1 10/17/2013
configuration modes (c.0 ~ c.4). For the C11X control machines it will operate in configuration
it is ready to use.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
display shows
fi t th h t (c.1
1)) after
ft 4 seconds. Then
d Th
release the key.
skip to step #8.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
3.4.4. CREATING A MACHINE SPECIFIC PARAMETER BACKUP DISK (C11X‐MP32)
v2.1 10/17/2013
display shows (CH).
(#.#.).
(‐ )( ‐)(‐ )( ‐)(98)
repeats….
7. Press [PROGRAM EDIT] ‐ [8] or [PARAMETER‐SELECT] ‐ [8] to select the "I/O" screen.
8 To
8. To output th
Error data to th
thee "PITCH.P" file
file, key in th
key in thee fo
following:
llowing:
DEV = 1 <MFD>
MFD FILE = "PITCH.P"
FORMAT = 2 <MS‐DOS> PITCH.P
AX(0) ‐‐ AX(2)
11. To output the Squaring comp data to the "SQUARE.PRM" file, key in the following:
DEV = 1 <MFD>
MFD FILE = "SQUARE.PRM"
FORMAT = 2 <MS‐DOS> SQUARE.PRM
PROGRAM NO.
AX.(3) ‐‐ AX.(B) AX.(3) ‐‐ AX.(B)
1 P.P
DEV = 1 <MFD>
MFD FILE = "BX.PRM"
PROGRAM NO.
ADR.(5996FC) ‐‐ ADR.(5996FF) ADR.(5996FC) ‐‐ ADR.(5996FF)
1 P.P 2 SQUARE.PRM
on the emulator
will turn on
14. Repeat steps 11 to 13 to output the remaining backlash & axis shift data:
MFD FILE ADR.(______) ‐‐ ADR.(______)
BY.PRM 59988C ‐‐ 59988F
BZ.PRM 599A1C ‐‐ 599A1F
BC.PRM 599BAC ‐‐ 599BAF
SX.PRM 5996FA ‐‐ 5996FB
SY.PRM 59988A ‐‐ 59988B
SZ.PRM 599A1A ‐‐ 599A1B
SC.PRM 599BAA ‐‐ 599BAB
15. Output the Feed Forward Comp data using the same steps in the previous section above &
output the following filenames & addresses:
MFD FILE ADR.(______) ‐‐ ADR.(______)
FFX.PRM 5997EA ‐‐ 5997F1
FFY.PRM 59997A ‐‐ 599981
FFZ.PRM 599B0A ‐‐ 599B11
FFC1.PRM 599C9A ‐‐ 599CA1
FFC2.PRM 59968A ‐‐ 59968B
NOTE: For this next step, please refer to the specific machine charts and any special notes.
17. Load the machines MF Parameters and other "Optional Equipment" parameters into the
machine in the same format as steps 11 to 13. Please refer to the machine charts on the
following pages for the correct filenames and address to set.
drive.
NOTE:
p y
INGERSOLL MP32 SERIES
PITCH.P Pitch Error 0 ‐ 2
SQUARE.P Pitch Error 3 ‐ B
*1 XSERVO.PRM Parameter 59969E ‐ 599741
*1 YSERVO.PRM Parameter 59982E ‐ 5998D1
*1 ZSERVO.PRM Parameter 5999BE ‐ 599A61
*1 CSERVO.PRM Parameter 599B4E ‐ 599BF1
FFX.PRM Parameter 5997EA ‐ 5997F1
FFY.PRM Parameter 59997A ‐ 599981
FFZ.PRM Parameter 599B0A ‐ 599B11
FFC1.PRM Parameter 599C9A ‐ 599CA1
FFC2.PRM Parameter 59968A ‐ 59968B
ATCTANK.PRM Parameter 59D124 ‐ 59D17C
*4 Optional XSFT1.PRM Parameter 5997B6 ‐ 5997BD
*4 Optional YSFT1.PRM Parameter 599946 ‐ 59994D
*4 Optional ZSFT1.PRM Parameter 599AD6 ‐ 599ADD
*4 Optional CSFT1.PRM Parameter 599C66 ‐ 599C6D
*4 Optional XAWC.PRM Parameter 5996CA ‐ 5996CD
*4 Optional AWCELCTN.PRM Parameter 5DBF7E ‐ 5DBF7F
NOTES::
NOTES
*1 Update these files when changing the axis shift (origin) or backlash (G0back or G1back)
parameters (but not the lost motion‐Feed Forward Compensation parameters).
examples for the filenames: G500PMF.PRM, G800PMF.PRM, G100PMF.PRM (for G1000)
machine (ex: ##= 500 for G500)
G500MFS.PRM = Machine with standard (S)MF parameters from the MF parameter disk.
G500MFA.PRM = Machine with parameters adjusted (A) from the standard MF parameters on the MF
parameter disk.
*4 These parameters are only for machine equipped w/ an AWC (Automatic Work Changer) unit or the
optional Dovetail/T‐Slot adapter. When backing up the ORIGIN/Soft Limit data make sure the machine is
in the same unit used for normal operation (inch vs. metric).
3.4.5. SYSTEM SOFTWARE LOADING PROCEDURE (C11X‐MP32)
v2.1 10/17/2013
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
システム負荷
SYSTEM LOAD
(CH).
NOTE: Ho Holding
lding down eith
down either
er key
key ma
makes
kes the disp
display
lay scroll faster.
faster
loaded.
システム負荷
SYSTEM LOAD
ているロード
LOADING NOW
システム負荷
SYSTEM LOAD
OK
(CH).
loaded.
(CH).
loaded.
(CH)
(CH).
loaded.
LOADING LANGUAGE
Loading Finished
42 After
42. After a success
successful
ful load of
load of the new configuration,
new configuration the dev
device
ice will
will au
auto
to reset (ALL LED
LEDss
BLINK VERY FAST).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
3.4.6. MACHINE SPECIFIC PARAMETER DISK LOADING PROCEDURE (C11X‐MP32)
v2.1 10/17/2013
(CH).
loaded.
screen.
DEV = 1 <MFD>
I/Omode = 1 <INPUT>
MFD FILE =
PROGRAM NO.
L.(ALL ) L(ALL )
9. Press menu key [1] to select (I/O STRT) and the 2 XSERVO .PRM
1 PITCH .P
YELLOW ACTIVITY led on the emulator will turn on. 3 YSERVO .PRM 4 ZSERVO .PRM
5 CSERVO .PRM 6 FFX .PRM
7 FFY .PRM 8 FFZ .PRM
10. When data input is finished, "DATA INPUT FINISHED" 9 FFC1 .PRM 10 FFC2 .PRM
will appear on the screen and the YELLOW led turns 11 G500PMF.PRM 12 G500MFA.PRM
off.
NOTE: In most cases there will be other files that were saved on the original machine backup disk.
this procedure.
3.4.7. TECHNOLOGY LOADING PROCEDURE (C11X‐MP32)
v2.1 11/18/2013
2. Disk numbers 91 or 92 are the Technology disks for each machine.
(Refer to Appendix 2 to determine the technology folder to load based on your generator type)
screen.
DEV = 1 <MFD>
I/Omode = 1 <INPUT>
DataKind
Data Kind = 1 <NCPRO
<NCPRO>> MFD INPUT NCPRO
MFD FILE =
PROGRAM NO.
L.(ALL ) L(ALL )
10. Press menu key [1] to select (I/O STRT) and the 2 ESIHA008.PRM
1 E1HA011 .E
YELLOW ACTIVITY led on the emulator will turn on. 3 OB‐3D05 .NC 4 ORBIT01 .I
5 ORBIT02 .NC 6 P216‐40 .PRM
7 P320‐360.PRM 8 P388‐404.PRM
11. When data input is finished, "DATA INPUT FINISHED" 9 P432‐410.PRM 10 POSING21.NC
will appear on the screen and the YELLOW led turns 11 WKANGL03.NC
off.
3.4.8. SPECIAL TECHNOLOGY LOADING PROCEDURE (C11X‐MP32)
v2.1 10/17/2013
emulator.
(CH).
loaded.
screen.
DEV = 1 <MFD>
I/Omode = 1 <INPUT>
DOS>
PROGRAM NO.
L.( ) L( )
NOTE: Key in the desired MFD FILE name from the 2 CU‐AM940.E
1 C‐REF‐AN.M
disk directory. Or, key in the minus "‐" sign 3 CU‐AM940.M 4 CU‐CU .E
followed by the directory number and press 5 CU‐CU .M 6 EINFACH .E
[INPUT] to copy the file name from the 7 GEWINDE .E 8 GEWINDE2.M
directory to the MFD FILE setting. (i.e. "‐3" 9 GR‐TI .E 10 GR‐TI .M
copies "CU‐AM940.M" to the "MFD FILE" 11 ROHR‐TEC.E 12 ST‐ST .E
setting). 13 WCU‐HM .E 14 WCU‐HM .M
off.
3.4.9. USER DATA PROCEDURES (C11X)
v2.1 10/17/2013
mentioned above.
11. AFTER THE DISPLAY RETURNS TO NORMAL, Press [PROGRAM EDIT] ‐ [8] or [PARAMETER‐
SELECT] ‐ [8] to select the "I/O" screen.
PROGRAM NO.
L.( )
turn on.
PROGRAM NO.
L.( )
turn on.
NOTE:
3.4.10. SPECIAL OPTION ACTIVATION DISK LOADING PROCEDURE (C11X‐MP32)
v2.1 10/17/2013
NOTE: This procedure is only required when updating the machine software from a version that did not
support the folloiwng functions: Tool Parallel, ES‐RIB, Distortion, Fuzzy Pro, High Speed Jump, Easy
Burn, and ACC Fuzzy. This same procedure can be used to deactivate the ACC Fuzzy option if it's
desired by the user to not be used on the machine. Make sure that you have the flash drive for
this machine as described in section 3.4.1. on hand before continuing. Also, make sure section
3.4.4 has been completed before continuing. Backup all necessary data.
NOTE: Refer to Appendix 2 for the correct folder # to load on the emulator to either activate or deactivate
this machine option.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
システム負荷
SYSTEM LOAD
(CH).
the YELLOW ACTIVITY le
led
d flashes
flashes and the display
display shows
disk is being
is being
loaded.
machine.
ているロードシステム負荷
SYSTEM LOAD 知っているロードLOADING NOW
LOADING NOW
システム負荷
SYSTEM LOAD
OK
face of the emulator
face of emulator FOR AT LEAST 4 SECONDS. The dispdisplay
lay shows
shows (CH) first then
BLINK VERY FAST).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
29. The machine's special options are now activated.
3.4.11. Using the "ALARM REMEDIES" Disk (C11X‐MP32)
v2.1 10/17/2013
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
emulator.
(CH).
th
l d fl h d th di l h (LO). The disk is being
Th di k i b i
loaded.
3.5.1. MACHINE SPECIFIC FLASH DRIVES (C11)
v2.1 10/17/2013
USB‐C11‐DRIVE
flash drive.

PIT.P Pitch Error All axes Pitch Error Data
XAXIS.PRM Backlash X axis Backlash Data
YAXIS.PRM Backlash Y axis Backlash Data
ZAXIS.PRM Backlash Z axis Backlash Data
CAXIS.PRM Backlash C axis Backlash Data
*1 AAXIS.PRM Backlash A axis Backlash Data
*1 BAXIS.PRM Backlash B axis Backlash Data
PMF.PRM Parameter Primary MF Data
NOTE: *1 These are only needed on machines that are equipped with an optional A and or B axis.
these cases.
3.5.2. RETROFIT PROCEDURE (C11)
v2.1 10/17/2013
USB‐FDD EMULATOR.
START
Is the
machine able to be
POWERED
ON?
YES
Is the
NO
machine's parameter
disk on hand? Is
ALL of the
machine's parameter NO
YES data loaded into
the control?
Does the
3.5" FDD function
properly? NO
YES
YES
Are
y
NO
END
I. FDD REMOVAL
and bottom corners. (HA machines require keys) (see Fig.1)
FIGURE 1.
V35F Machine
V35F machine is shown.
All machines are the same.
figure 3. Remove the FDD from the controller and save the screws. (This step may require
2 people.)
Remove these (2) phillips
head screws.
MAKE SURE TO SAVE THESE SCREWS! THEY WILL BE USED LATER TO MOUNT THE
EMULATOR.
There are (2) screws
on each side.
CAREFUL!
of thee unit
wires
res in th
should
ould be cl
be closest
osest to th
thee ribb
ribbon
on cable
cable. (see
(see
Fig.6.)
The (2) wires in the FD2 connector should be closest to the FD1 ribbon cable. This allows the FD2 cable to
slide over the emulator connector tab.
head screws shown in figure 3. The finished assembly is shown in figure 7. (This step may
require 2 people).
7 The emulator
7. emulator is
is NOT ready
ready to be
to be used
used. It mus
mustt be
be con
configured
figured for
for the machine
machine type. Fo
type Follow
llow
3.5.3. INITIAL SETUP PROCEDURE (C11)
v2.1 10/17/2013
it is ready to use.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
display shows
fi t th h t (c.1
1)) after
ft 4 seconds. Then
d Th
release the key.
skip to step #8.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
3.5.4. CREATING A MACHINE SPECIFIC PARAMETER BACKUP DISK (C11)
v2.1 10/17/2013
display shows (CH).
(#.#.).
NOTE: If you are not using the USB flash drive as described in section 3.5.1., this disk
folder must be created first. See section 1.2.
(‐ )( ‐)(‐ )( ‐)(98)
repeats….
DEV = 1 <MFD
<MFD>>
MFD FILE = "PIT.P"
AX(0) ‐‐ AX(2)
11. To output the X AXIS Backlash data to the "XAXIS.PRM" file, key in the following:
DEV = 1 <MFD>
MFD FILE = "XAXIS.PRM"
FORMAT = 2 <MS‐DOS> XAXIS.PRM
PROGRAM NO.
ADR.(59969E) ‐‐ ADR.(599741) ADR.(59969E) ‐‐ ADR.(599741)
1 PIT .P
MFD FILE ADR.(______) ‐‐ ADR.(______)
YAXIS.PRM 59982E ‐‐ 5998D1
ZAXIS.PRM 5999BE ‐‐ 599A61
CAXIS.PRM 599B4A ‐‐ 599BF1
NOTE: On V series machines WITHOUT AN A or B AXIS OPTION, skip to step #19.
15. To output the A AXIS Backlash data to the "AAXIS.PRM" file, key in the following:
DEV = 1 <MFD>
I/Omode <OUTPUT>
MFD FILE = "AAXIS.PRM"
PROGRAM NO.
ADR.(599CDE) ‐‐ ADR.(599D81) ADR.(599CDE) ‐‐ ADR.(599D81)
1 PIT .P 2 XAXIS .PRM
STRT) and the YELLOW ACTIVITY led 3 YAXIS .PRM 4 CAXIS .PRM
18. Repeat steps 15 to 17 to output the B AXIS parameter data as the following file:
MFD FILE ADR.(______) ‐‐ ADR.(______)
BAXIS.PRM 599E6E ‐‐ 599F11
19. To output the Primary MF data to the "PMF.PRM" file, key in the following:
DEV = 1 <MFD>
MFD FILE = "PMF.PRM"
FORMAT = 2 <MS‐DOS> PMF.PRM
PROGRAM NO.
ADR.(5FEDFE) ‐‐ ADR.(5FEE0D) ADR.(5FEDFE) ‐‐ ADR.(5FEE0D)
1 PIT .P 2 XAXIS .PRM
STRT) and the YELLOW ACTIVITY led 3 YAXIS .PRM 4 CAXIS .PRM
drive.
shows (SA) Thee disk is save
shows (SA). Th disk is saved very fast
d very fast.
NOTE:
insert the flash drive into a PC and confirm all the files are located in
3.5.5. SYSTEM SOFTWARE LOADING PROCEDURE (C11)
v2.1 1/30/2014
NOTE: The software version you will need to load will depend on the version of NC Card Bucket that is
inside the machine control cabinet. For machines that have a MW414 board, use version BRD‐
M96W044‐A0 (#71~75) or BRD‐M00W000‐C10 (#81~84). For machines that have a MW416
board, use version BRD‐M93W045‐A0 (#76~80).
Refer to Appendix 2 to verify the folder #'s that contain the version of
software you will need to load.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
システム負荷
SYSTEM LOAD
(CH).
12. Use the [UP] & [DOWN] keys to change the display to (7.1), (7.6), or (8.1).
loaded.
14. After a successful load, the display returns to normal (71), (76), or (81).
machine.
システム負荷
KANJI
SYSTEM LOAD
ているロード
LOADING NOW
16 After a minute, the first disk image is loaded and the following screen will appear.
16. appear
システム負荷
KANJI
SYSTEM
TEXT LOAD
OK
17. The emulator will continue displaying the current disk that is loaded, (71/76/81).
(CH).
19. After a few seconds, the display shows the current disk number (7.1), (7.6), or (8.1).
loaded.
(CH).
loaded.
30. Press [INPUT] on the controller. The screen displays "LOADING NOW" as in step 15.
31 After
31. After the third
third disk
disk image is loaded,
image is loaded the screen disp
displays
lays "OK"
"OK" as in st
in step
ep 16.
NOTE: The next step is loading the language disk image. If you are loading software
version BRD‐M00W000‐C10, then SKIP TO STEP 35!
33. Remove the flash drive from the emulator and hold down the [DOWN] key on the
(CH).
36. After a few seconds, the display shows the current disk number (7.3), (7.8), or (83).
37. Use the [UP] & [DOWN] keys to change the display to (7.4), (7.9), (8.4).
loaded.
LOADING LANGUAGE
Loading Finished
NOTE: If you just loaded BRD‐M00W000‐C10 then SKIP to step #54.
43. With the USB flash drive removed from the emulator, hold down the [UP] key on the
BLINK VERY FAST).
NOTE: This next step loads in the MF Fuzzy Mode file. For software version BRD‐M96W044‐A0 use
folder # 75. For software version BRD‐M96W045‐A0 use folder # 80.
46. Press the [LOAD] key on the emulator. The RED LED
turns on and the display shows (CH).
48. Use the [UP] & [DOWN] keys to change the display to (7.5.) or (8.0).
49. After a successful load, the display returns to normal. (‐ )( ‐)(‐ )( ‐)(75 or 80) repeats….

51. To input the desired Fuzzy Select mode file, key in the following:
DEV = 1 <MFD>
I/Omode = 1 <INPUT>
DataKind = 1 <NCPRO> *AGGRES: sets Fuzzy to least sensitive mode
*MFD FILE = "SENSIT1" *SENSIT1: is the default mode for Fuzzy sensitivity
FORMAT = 2 <MS‐DOS> *SENSIT2: sets the Fuzzy to very sensitive mode
PROGRAM NO. L( )
53. When data output is finished, "DATA OUT FINISHED" will appear on
th
the screen and the
d th YELLOW led turns off.
l dt ff
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
55. Repeat step #43 again to change to configuration mode (c.3).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
any axes will move. Finally, a ZERO POINT RETURN function must be performed BEFORE the machine
setup operations can start. See the machine Operation Manual for more details.
3.5.6. MACHINE SPECIFIC PARAMETER DISK LOADING PROCEDURE (C11)
v2.1 10/17/2013
(CH).
loaded.
DEV = 1 <MFD>
I/Omode = 1 <INPUT>
MFD FILE =
PROGRAM NO.
L(ALL )
L.(ALL )
9 Press
9. Press menu key
key [1] to
to se
select
lect (I/O STRT) and the 2 XAXIS
XAXIS .PRM
PRM
1 PIT P
PIT .P
YELLOW ACTIVITY led on the emulator will turn on. 3 YAXIS .PRM 4 CAXIS .PRM
5 PMF .PRM
off.
this procedure.
3.5.7. TECHNOLOGY LOADING PROCEDURE (C11)
v2.1 10/17/2013
2. Disk number 91 is the Technology disk for V‐Series machines. Refer to Appendix 2 for the version of
technology that is loaded on to the flash drive.
Technology Manual.
3.5.8. USER DATA PROCEDURES (C11)
v2.1 10/17/2013
mentioned above.
12. AFTER THE DISPLAY RETURNS TO NORMAL, press [PROGRAM EDIT] ‐ [5] to select the
"DATA I/O" screen.
PROGRAM NO.
L.( )
turn on.
PROGRAM NO.
L.( )
turn on.
9. "DATA OUT COMPLETE
"DATA OUT COMPLETE"" appears in the status disp
i th t t di lay indicating the fi
i di ti th fille has been
NOTE:
3.6.1. MACHINE SPECIFIC FLASH DRIVES (C4/C7)
v2.1 10/17/2013
USB‐16BIT‐SEDM‐DRIVE
flash drive.

PITCH.P Pitch Error All axes Pitch Error Data
PARAM.PRM Parameter All axes Backlash/Shift Data
ORBIT.NC NC PROGRAM L9000 Orbit Program
these cases.
3.6.2. RETROFIT PROCEDURE (C4/C7)
v2.1 10/17/2013
USB‐FDD EMULATOR.
START
Is the
machine able to be
POWERED
ON?
YES
Is the
NO
machine's parameter
YES Check the "PITCH COMPEN"
screen for
Does the data.
3.5" FDD function
properly? NO
YES
YES
Are
y
NO
END
I. FDD REMOVAL
3. Open the front door of the controller by unlocking the top and bottom corners with the
special key provided w/ the machine. (see Fig.1)
FIGURE 1.
(J & K1 Machine)
FIGURE 2. (3.5" FLOPPY DISK DRIVE) View as seen with the controller door open.
CAREFUL!
head screws shown in figure 2. The emulator can only fit one way.
4. Plug the FD2 power connector into the emulator. (see Fig.4.)
3.6.3. INITIAL SETUP PROCEDURE (C4/C7)
v2.1 10/17/2013
configuration modes (c.0 ~ c.4). For the 16BIT control machines it will operate ONLY in
configuration modes (c.1). To change the configuration, follow these steps:
it is ready to use.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
di l
display shows
h (CH) first then changes to
fi t th h t (c.1
1)) after
ft 4 seconds. Then
d Th
release the key.
step #4 using the [DOWN] key to change to configuration mode (c.3). Then, repeat step #4 twice
more to change to mode (c.2) and then (c.1).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
3.6.4. CREATING A MACHINE SPECIFIC PARAMETER BACKUP DISK (C4/C7)
v2.1 10/17/2013
display shows (CH).
(#.#.).
(‐ )( ‐)(‐ )( ‐)(98)
repeats….
8. Press [DISPLAY] ‐ [ALT] ‐ [2] to select the "MFD I/O" screen.
9. To
9 output thee PITCH ERROR
To output th PITCH ERROR data to thee "PITCH.P"
data to th "PITCH P" file key in thee following:
file, key in th following:
COMMAND = O <OUTPUT> DATA = 3 <PITCH ERROR>
AXIS(X) ‐‐ AXIS(Z) FILE = "PITCH.P"
(O) DATA(3) AXIS(X) ‐‐ AXIS(Z) FILE(PITCH.P )
led turns off.
12. To output the Backlash/Shift data to the "PARAM.PRM" file, key in the following:
ADDR.(0700) ‐‐ ADDR.(0900) FILE = "PARAM.PRM"
(O) DATA(6) ADDR.(0700) ‐‐ ADDR.(0900) FILE(PARAM.PRM)
led turns off.
15. To output the L9000 Orits Program to the "ORBITS.NC" file, key in the following:
PROGRAM (9000) FILE = "ORBITS.NC"
(O) DATA(1) PROGRAM (9000) FILE(ORBITS.NC )
led turns off.
drive.
into a PC.
3.6.5. SYSTEM SOFTWARE LOADING PROCEDURE (C4/C7)
v2.1 10/17/2013
not, see section 3.6.4 before continuing. Loading software will also erase all programs, epacks,
mpacks, variables, machine timers, & maintenance timers. Backup all necessary data.
4. Open the front door of the controller with the 2 controller door keys. (see Fig.1.) Then remove the large
white cover over the CNC card rack (if installed).
FIGURE 1. (J & K1 Machines)
6. For the next step, it is necessary to locate the FW01 board in the NC card bucket for loading software.
(See Fig. 2.)
(10 Slot pcb rack)
(CH).
loaded.

screen will appear.
22. Reinstall the large white cover over the CNC card rack (if available).
23. Close and lock the controller door.
25 Within
25. Within a few
few seconds
seconds the "POSITION"
"POSITION" screen will appear.
will appear
3.6.6. MACHINE SPECIFIC PARAMETER DISK LOADING PROCEDURE (C4/C7)
v2.1 10/17/2013
(CH).
loaded.
PROGRAM = <ALL> FILE =
1 PITCH .P PARAM .PRM ORBITS.NC
(I) DATA(1) PROGRAM(ALL) FILE( )
this procedure.
3.6.7. TECHNOLOGY LOADING PROCEDURE (C4/C7)
v2.1 10/17/2013
2. Disk number 91 is the Technology disk for ALL STANDARD C7 controller machine models. (See Appendix 2
for more details)
Technology Manual.
3.6.8. USER DATA PROCEDURES (C4/C7)
v2.1 10/17/2013
3.6.8.1 TRANSFERRING FILES FROM A COMPUTER TO THE MACHINE TOOL.
on the flash drive.
15. AFTER THE DISPLAY RETURNS TO NORMAL, Press [DISPLAY] ‐ [ALT] ‐ [2] to select the
"MFD I/O" screen.
directory.
17. Press the [INPUT] key to begin the data transfer. The screen will display "READING FROM
18. When data input is finished, "MFD READ FIN" will appear on the screen and the YELLOW
led turns off.
MMS_EDM_SVC_0_OPM_EMUFDD‐USB‐29_v2.1.xlsx/3.6.8 281
3.6.8.2 TRANSFERRING FILES FROM THE MACHINE TOOL TO A COMPUTER.
2.Press the [LOAD] key on the emulator. The RED LED turns on and the display shows (CH).
3.After a few seconds, the display shows the current disk number (#.#.).
3.Use the [UP] & [DOWN] keys to change the display to the desired folder number.
4.PRESS & HOLD the [LOAD] key until the RED led and GREEN LOAD led turn on while the
8. Press the [INPUT] key to begin the data transfer. The screen will display "WRITING TO
led turns off.
NOTE:
MMS_EDM_SVC_0_OPM_EMUFDD‐USB‐29_v2.1.xlsx/3.6.8 282
3.6.9. NVRAM INITIALIZATION PROCEDURE (C4/C7)
v2.1 10/17/2013
NOTE: NVRAM initialization will erase EVERYTHING IN THE CONTROLLER MEMORY. Make sure that you
have the machine specific flash drive as described in section 3.6.1. on hand before continuing.
Backup all necessary data.
I. RECORDING OPTION DATA
NOTE: Since the NVRAM Initialization procedure ERASES ALL OF THE MACHINE OPTIONS, the
options MUST be written down and then reactivated AFTER software is reloaded. EACH
MACHINE HAS DIFFERENT OPTIONS ACTIVATED.
H(1000) DATA(00000100) MODE(M2)
5. Press [DISPLAY] ‐ [2] ‐ [1] to select the "SYS. SETTING 1" screen.
6. Fill in the DATA values below in the "( )"to match your current machine values.
MACHINE TYPE: MACHINE #:
SERIAL #: DATE:
SYSTEM SET 1 (DISPLAY ‐ 2 ‐ 1)
1 NO.1 AXIS ( ) 17 P‐SYO ( ) 33 P‐OPO ( )

2 2 ( ) 18 1 ( ) 34 1 ( )
3 3 ( ) 19 2 ( ) 35 2 ( )
4 4 ( ) 20 3 ( ) 36 3 ( )
5 5 ( ) 21 4 ( ) 37 4 ( )
6 P‐SOPH ( ) 22 5 ( ) 38 5 ( )
7 ( ) 23 6 ( ) 39 6 ( )
8 P‐SOP1 ( ) 24 7 ( ) 40 7 ( )
9 G17 ( ) 25 8 ( ) 41 8 ( )
10 G18 ( ) 26 9 ( ) 42 9 ( )
11 G19 ( ) 27 P‐ESZ ( ) 43 A ( )
12 LABL,VARI( ) 28 P‐SYB ( ) 44 B ( )
13 AXIS NO. ( ) 29 C ( ) 45 C ( )
14 P‐SOP ( ) 30 D ( ) 46 D ( )
15 ( ) 31 E ( ) 47 E ( )
16 ( ) 32 F ( ) 48 F ( )
II. LOADING THE NVRAM INITIALIZATION DISK
1. Press in the [EMERGENCY STOP] button to turn [SYSTEM READY] off.
2. Deactivate the [MEMORY RECOVER] function if necessary.
4. Open the front door of the controller with the 2 controller door keys. (see Fig.1.) Then remove the large
white cover over the CNC card rack (if installed).
FIGURE 1. (J & K1 Machines)
5. Turn
5 Turn ON the machine
machine POWER by by press
pressing
ing the [POWER ON] bubutton
tton.
6. For the next step, it is necessary to locate the FW01 board in the NC card bucket for loading software.
(See Fig. 2.)
(10 Slot pcb rack)
(CH).
loaded.
17. After a few seconds, the SYSTEM LOADING FINISHED screen is displayed.
will return to the middle position. Within a few seconds, the screen will display the NVRAM version that
was loaded.
NVRAM 初期化が終了
W4 BRD‐E00W043‐B0
III. LOADING SOFTWARE
(CH).
the YELLOW ACTIVITY leled
d flashes
flashes and the display
display shows
disk is being
is being
loaded.
6. On the FW01 p.c.b., flip the BOTTOM (MEMORY GUARD) switch to the DOWN (OFF) position.
7. On the FW01 p.c.b., flip the TOP (SW1) switch to the UP (SYSTEM LOAD) position.
screen will appear.
18. Within a few seconds the "POSITION" screen will appear.
IV. CHANGING SCREENS FORM JAPANESE TO ENGLISH LANGUAGE
H(1000) DATA(00000100) MODE(M2)
5. Press [DISPLAY] ‐ [2] ‐ [1] to select the "SYS. SETTING 1" screen.
6a. Using the recorded chart from step 6 in the "RECORDING OPTION DATA" section, enter all of the
documented values. Note some of the values may already be filled in by software.
5. To return the machine's screens to normal, key in the following:
H(1000) DATA(00000100) MODE(M2)
8. On H1 machines, reinstall the large white cover over the
O hi i t ll th l hit th CNC card rack.
d k
11. Within a few seconds a screen will appear.
3.7.1. MACHINE SPECIFIC FLASH DRIVES (M & K)
v2.1 5/2/2014
USB‐MK‐DRIVE
2. The original factory paper tape, or one made by a service technician, will contain the data
for the files listed below. These files ARE NOT INCLUDED ON THE FLASH DRIVE but must
be output from the machine to the FDD emulator and then saved on to the machine's new
flash drive.
(SEE SECTION 3.7.
3 7 4. FOR MORE DETAILS)

PE Pitch Error All axes Pitch Error Data
PA Backlash ALL axes Backlash/Parameter Data
these cases.
3. Any data that is OUTPUT from the machine is binary data. While the emulator converts
the file structure from CP/M to DOS so the files can be accessed on a PC, the files
themselves are still binary and are NOT text files. Therefore they are NOT man readable or
able to be edited.
3.7.2. RETROFIT PROCEDURE for Hand‐Held FDD UNIT (M & K)
v2.1 5/2/2014
USB‐FDD EMULATOR.
START
Is the
machine able to be
POWERED
ON?
YES
In most cases each
machine will have a Is
PITCH ERROR paper tape. ALL of the
Others will have the data machine's parameter
stored on a cassette or a
3.5" floppy disk. Check the "PITCH COMPEN"
screen for
data.
NO
Is the YES
machine's PITCH ERROR
media on hand?
Are
y
YES those listed in 2 5 1 on the
backup YES
disk?
NO
Load the PITCH ERROR to function. Contact MC
data following the Since the machine's parameter Machinery Systems service
operation procedure for data is loaded into the control, department at 630‐616‐5900
that machine. Then continue with the emulator regarding the manual data input
proceed with the retrofit. retrofit procedure below. of the parameter data BEFORE
END
I. FDD REMOVAL
1. Turn OFF the POWER on the Hand‐Held FDD unit by pressing the [1/0] toggle switch.
2. Disconnect the power cord and the RS‐232C cable.
3. Remove the 6 phillips head screws on the top and the 4 phillips head screws on the
bottom of the FDD unit. (see Fig.1.)
FIGURE 1. (FDD Unit Case screws)
4. With display side up, lift the top half of the case off of the base and set it next to the base.
There is
is no need
need to
to disconnec
disconnectt any cables
cables. (see Fig.2.
(see Fig 2 )
FIGURE 2. (FDD Unit case separated)
5. Remove the 4 phillips head screws holding the floppy disk drive (FDD) inside the bottom
half of the case. (see Fig.3.)
FIGURE 3. (Floppy Disk Drive Mounting Screws)
(x2 on each side) 2
6. Slide the FDD slightly back from the end of the case to clear the tabs and then lift it out
the case by the front side first. (see Fig.3.)
7. Unplug the ribbon cable and the power cable from the back side of the FDD.
1. The locating tab on the ribbon cable must be removed for proper insertion into the new
FIGURE 4. (Ribbon Connector Modification)
Connector
tab AFTER
modification.
2. The locking tab on the power cable must be removed for proper insertion into the new
FIGURE 5. (POWER Connector Modification)
AFTER modification.
1. While holding the emulator in one hand, plug the ribbon connector into the emulator.
Note the warning sticker on either side of the unit. The GREEN wire from the ribbon cable
FIGURE 6. (Connector Warnings)
The GREEN wire on
the edge of the
ribbon cable
indicates PIN #1.
indicates PIN #1
The RED wire in
the ribbon cable
is the POWER
connector.
2. While holding the emulator in one hand, plug the power connector into the emulator.
Note the warning sticker on either side of the unit. The red wire in the power connector
should be closest to the ribbon cable. (see Fig.6.)
3. Insert the emulator into the FDD case with the connector end first. Angle it down below
the control board and push it back far enough to allow the front end to clear the mounting
tabs. Then slide it forward and align the mounting holes. Use the 4 phillips head screws to
mount the emulator. Refer to figures 3 & 7.
4. Reinstall the front cover and handle on the FDD unit with the (10) phillips head screws.
3.7.3. INITIAL SETUP PROCEDURE (M & K)
v2.1 5/2/2014
configuration modes (c.0 ~ c.4). For the 8BIT control machines it will operate in configuration
modes (c.0) ONLY. To change the configuration, follow these steps:
1. Plug the power cord from the external hand held floppy unit (FDD unit) into any outlet.
3. Immediately, at POWER ON, the emulator will auto reset (ALL LEDs BLINK VERY FAST) and
the display will be flashing as shown, indicating it is ready to use.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
[DOWN] key on the face of the emulator
k th f f th l t FOR AT LEAST 6 SECONDS.
SECONDS
Then release the key. The display shows (CH) first then changes to
(nd) after the key is released.
NOTE: If the "CH" changed to any of the following (c.3, c.2, c.1), then repeat step #4 using the [DOWN]
key until the (nd) is displayed. This indicates the emulator is in configuration mode (c.0).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
3.7.4 CREATING A MACHINE SPECIFIC PARAMETER BACKUP DISK (M & K)
v2.1 5/2/2014
2. To activate System Ready on the machine, release the RED ALL‐STOP button and press the
[SYSTEM READY] button.
3. Plug the RS‐232C cable from the external hand held floppy unit(FDD unit) into the
machine's RS‐232C port and plug the power cord into any outlet.
display shows (CH).
9. PRESS & HOLD the [LOAD] key until the RED led and GREEN LOAD led turn
on while the YELLOW ACTIVITY led flashes and the display shows (LO). The
disk is being loaded.
(‐ )( ‐)(‐ )( ‐)(98)
repeats….
11. If the FDD unit is currently displaying "CODE CONTROL", proceed to the next step. However,
if the FDD unit is currently displaying "CMT CONTROL" proceed to step #14.

3: KEY ‐‐> FD
13. Press [2] ‐ [ENT] on the FDD unit to select the MEMORY‐‐>FD option. The screen will return
to the menu. If doing this for the first time continue to step 14,
otherwise proceed to step #23. *SET UP* NO.
14. Press [9] ‐ [ENT] on the FDD unit to select the SET UP 2: MEMORY ‐‐> FD
screen. 3: KEY ‐‐> FD
17. Press [4] ‐ [ENT] on the FDD unit to set 2400bps SPEED SPEED :4

value. 1:300 2:600
3:1200 4:2400
5:4800 6:9800
18. Press [2] ‐ [ENT] on the FDD unit to set 8 CHARACTERS CHR: 2
value. 1:7 2:8

1:1 2:2

1:NO 2:ODD
3:EVEN
21. Press [1] ‐ [ENT] on the FDD unit to set CODE CONTROL CONTROL: 1

value. 1:CODE CONTROL
2:CMT CONTROL
22. Press & HOLD the [SHIFT] key then press the [ENT] key to save the changes and return to
the MENU screen.
23. Press [1] ‐ [ENT] on the FDD unit to select the DATA IN screen and the YELLOW ACTIVITY led
DATA IN
24. Press and HOLD the [SHIFT] key to select the [P] key and PE
then the [E] key.
READY
PE
26. Unless there is a communication problem, "START" & DATA IN

"NC DATA" will appear normally. START
PE
NC DATA
27. On the machine controller, press [DISPLAY] ‐ [7] ‐ [2] to select the "DATA OUTPUT" screen.
28. To output the Pitch Error data key in the following on the machine controller:
DATA = 3 <PITCH ERROR> AXIS(X) ‐‐ AXIS(C) CODE = 0 <ISO> DEVICE = 2 <RS‐232C>

DATA(3) AXIS(X) ‐‐ AXIS(C) CODE(0) DEV(2)
RECOVER
"OUT ACTING".
RECOVER
30. When the data transfer is complete, the screen displays "WAIT DATA OUTPUT" and the
<DATA SET> 1‐‐6,R,D,E ALL( ,U,E,S,0‐9)WAIT DATA OUTPUT
RECOVER
turns off.
RECOVER
32. To continuously output all of the machine's Backlash parameters, Press [1] ‐ [ENT] on the
FDD unit to select the DATA IN screen and the YELLOW ACTIVITY led on the emulator will
turn on.
DATA IN
33. Press and HOLD the [SHIFT] key to select the [P] key and PA
then the [A] key.
DATA IN
READY
34. Press the [ENT] key and "READY" will appear briefly. PA
DATA IN
START
35. Unless there is a communication problem, "START" & PA
"NC DATA" will appear normally. NC DATA
36. To output the Backlash data key in the following on the machine controller:
DATA = 6 <PARAMETER> ADDR.(0700) ‐‐ ADDR.(0900) CODE = 0 <ISO> DEVICE = 2 <RS‐232C>
RECOVER
"OUT ACTING".
RECOVER
RECOVER
turns OFF.
RECOVER
40. The files are now located in the emulator memory and must be saved to
the USB flash drive.
41. Press the [SAVE] key on the emulator. The display shows (CH) for a few
seconds and then the current disk number appears (9.8.).
42. PRESS & HOLD the [SAVE] key until the GREEN SAVE and RED USB LEDs
turn on, the YELLOW ACTIVITY led starts flashing and the display shows
into a PC.
49 Open the MITSU98 folder on the
49. th MITSU98 f ld th flash drive an
di d confirm the data
th d t is present. t
3.7.5. SYSTEM SOFTWARE LOADING PROCEDURE (M & K)
v2.1 5/2/2014
have the flash drive on hand before continuing. If not, see section 2.4.4 before continuing.
Loading software will also erase all programs, epacks, variables, machine timers, maintenance
timers and Z Values. Backup all necessary data.
I. LOADING SOFTWARE
4. Turn OFF the Door Interlock with the key on the front door of the controller. Open the front door of the
controller with the 2 controller door keys. (see Fig.1.) Then remove the large white cover over the CNC
card rack.
FIGURE 1. (C6 M and K Machines)
Machines w/ FAP use DISK # 71 (software) & #86 (patch for software).
Machines w/out FAP (F1 software) use DISK # 72.
NOTE: Choose the version of software based on the version on the original 3.5" floppy disk. See Appendix
2 for more details.
(CH).
12. Use the [UP] & [DOWN] keys to change the display to (7.1.), (7.2), or (8.6.)
depending on the software being loaded.
loaded.
14. After a successful load, the display returns to normal (71, 72,or 86).
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
15. On the FX14 p.c.b., flip the toggle switch to the DOWN position and it stays DOWN.
16. On the FX01 p.c.b., flip the TOP toggle switch to the UP position and it stays UP.
17. Press [2] ‐ [ENT] on the FDD unit to select the DATA OUT screen and the YELLOW ACTIVITY led on the
DATA OUT
18. PRESS & HOLD the [SHIFT] key and then press the [A] or [P] key to A (or P)

select the letter "A" or "P".
READY
A (or P)
P)
20. Unless there is a communication problem, "START" will appear. DATA IN

START
A (or P)
return to the middle position.
22. The current controller screen will remain during the entire loading procedure. Loading time is
approximately 10 ~ 15 minutes.
23. After the system software is loaded, the MENU screen will appear on the display of the FD unit and the
YELLOW ACTIVITY led on the emulator will turn off.
NOTE: If you just loaded folder # 71 for the software that includes FAP, then please repeat steps 10~23
again to load folder #86, otherwise proceed to the next step.
24. On the FX14 p.c.b., flip the toggle switch to the UP position and it stays UP.
25. On the FX01 p.c.b., flip the TOP toggle switch to the DOWN position and it stays DOWN.
return to the middle position. The "POSITION" screen appears on the controller in Japanese.
28. Reinstall the large white cover over the CNC card rack.
II. CHANGING SCREENS FORM JAPANESE TO ENGLISH LANGUAGE
3. To unlock the machine setup screens key in the following:
H(1000) DATA(00000100) MODE(M2)
5. Press [DISPLAY] ‐ [2] ‐ [1] to select the "SYSTEM" screen.
<DATA SET>
No.( ) DATA( )
No.(24) DATA( 0)
7. Press the [INPUT] key.
8. Press [DISPLAY] ‐ [5] ‐ [5] and the screen should appear in English.
H(1000)
H(1000) DATA(00000000) MODE
MODE(M2)
(M2)
3.7.6. MACHINE SPECIFIC PARAMETER DISK LOADING PROCEDURE (M & K)
v2.1 5/2/2014
(CH).
loaded.

3: KEY ‐‐> FD
3: KEY ‐‐> FD
16. Press [4] ‐ [ENT] on the FDD unit to set 2400bps SPEED value. SPEED :4
1:300 2:600
3:1200 4:2400
5:4800 6:9800
17. Press [2] ‐ [ENT] on the FDD unit to set 8 CHARACTERS value. CHR: 2
1:7 2:8

1:1 2:2

1:NO 2:ODD
3:EVEN
20. Press [1] ‐ [ENT] on the FDD unit to set CODE CONTROL value. CONTROL: 1

1:CODE CONTROL
21. Press & HOLD the [SHIFT] key then press the [ENT] key to save the 2:CMT CONTROL
changes and return to the MENU screen.
22. To input the Pitch Error data into the machine, press [2] ‐ [ENT] on the FDD unit to select the DATA OUT
screen and the YELLOW ACTIVITY led on the emulator will turn on.
DATA OUT
23. Press and HOLD the [SHIFT] key to select the [P] key and then the [E] PE
key.
DATA OUT DATA OUT
READY READY
PE PE
NC DATA
DATA = 3 <PITCH ERROR> PROGRAM = ( ) DEVICE = 2 <RS‐232C>
RECOVER
RECOVER
RECOVER
29. To input the Backlash data into the machine, press [2] ‐ [ENT] on the
FDD unit to select the DATA OUT screen and the YELLOW ACTIVITY DATA OUT
led on the emulator will turn on.
30. Press and HOLD the [SHIFT] key to select the [P] key and then the PA
[A] key.
DATA OUT DATA OUT
READY READY
PA PA
NC DATA
DATA = 6 <PARAMETER> PROGRAM = ( ) DEVICE = 2 <RS‐232C>
RECOVER
"READING" d di
"READING" depending on t he software version.
RECOVER
RECOVER
35. For the compensation data to function correctly, an "ORIGIN" must be done on ALL axes.
Jog to within 1 to 2 inches of the X‐ and Y+ corner of the table. Watch for clamps, fixtures, cables, etc...
36. Press [MANUAL DRIVE] ‐ [5] to activate the "ORIGIN" function.
37. EITHER press the "XYUVZ" keys on the controller keypad or press a jog button for each axis. Each axis will
begin positioning to its origin.
38. When all axis are at their ORIGIN, "POS‐END" will highlight in red on the screen.
39. Press menu key [5] to deactivate the "ORIGIN" function.
3.7.7. TECHNOLOGY LOADING PROCEDURE (M & K)
v2.1 5/2/2014
5. Prior to the next step, it is necessary to determine the correct version of technology to load.
NOTE: Choose the version of technology based on the version on the software that is loaded into the
machine. See Appendix 2 for more details.
(CH).
loaded.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
repeats
11. To input the Technology data into the machine, press [2] ‐ [ENT] on
the FDD unit to select the DATA OUT screen and the YELLOW DATA OUT
ACTIVITY led on the emulator will turn on.
12. Press and HOLD the [SHIFT] key to select the [E] key. E2014
E8000
DATA OUT DATA OUT
READY READY
E2014 E2014
E8000 E8000
NC DATA
DATA = 5 <E‐PACK> PROGRAM = ( ) DEVICE = 2 <RS232C>
RECOVER
RECOVER
RECOVER
18. Once the E2014 file is loaded, repeat step 11 ~ 17 and load the E8000 file.
3.7.8. SUPPLEMENT PROGRAMS LOADING PROCEDURE (M & K)
v2.1 5/2/2014
(CH).
loaded.
(‐ )( ‐)(‐ )( ‐)(##)
repeats….
10. To input the Supplemental Programs into the machine, press [2] ‐
[ENT] on the FDD unit to select the DATA OUT screen and the DATA OUT
11 Press
11. Press "SHIFT "in con
conjunction
junction w/
w/ [L] th
then
en th keys L9000
thee [9] ‐ [0] ‐ [0] ‐ [0] keys.
DATA OUT DATA OUT
READY READY
L9000 L9000
NC DATA
DATA = 1 <NC PROGRAM> PROGRAM = (9000) DEVICE = 2 <RS‐232C>
RECOVER
RECOVER
RECOVER
3.7.9. USER DATA PROCEDURES (M & K)
v2.1 5/2/2014
NOTE: ANY FILE TYPE MAY BE LOADED INTO THE EMULATOR, BUT ONLY BINARY FILES WILL
SUCCESSFULLY LOAD FROM THE EMULATOR INTO THE MACHINE CONTROL.
NOTE: All file types use the same process to transfer to and from a PC to the machine tool. The only
difference is the DATA KIND on the controller's I/O screen.
NOTE: Because the FDD unit does NOT have a full keyboard, ONLY THE FOLLOWING CHARACTERS MAY
BE USED FOR FILE NAMES: (0,1,2,3,4,5,6,7,8,9,A,B,E,H,L,N,O,P,T,‐) DO NOT USE PERIODS.
the CPM to DOS conversion.
6. Copy the files that are to be transferred from their location on the PC to any of the folders on the flash
drive.
screen.
31. To input a file into the machine, press [2] ‐ [ENT] on the FDD unit to select the DATA OUT screen and the
YELLOW ACTIVITY led turns on.
13. P
13 [9]] ‐ [ENT
Press [9 [ENT]] on the
th FDD unit to select the
it t l t th SET UP screen.
screen.
22. Press [1] ‐ [ENT] on the FDD unit to select the DATA IN screen and the YELLOW ACTIVITY led turns on.
24. Press the [ENT] key and "READY" will appear briefly.
25. Unless there is a communication problem, "START" & "NC DATA" will appear.
26. On the machine, press [DISPLAY] ‐ [7] ‐ [2] to select the "DATA OUTPUT" screen.
27. To output a file key in the following on the machine controller:
28. Press [INPUT] on the machine control to begin the data transfer. The screen will display "OUT ACTING".
29. When the data transfer is complete, the screen displays "READY DATA OUTPUT".
30. Press the [INPUT] key to COMPLETE the data transfer. Then the screen displays "DATA OUT FIN". The
YELLOW ACTIVITY led turns off and the FDD unit display returns to the Main Menu.
very fast.
NOTE:
h CPM DOS conversion.
the CPM to i
v2.1 10/17/2013 APPENDIX 1. (WIRE EDM FLASH DRIVES)
Disk REV FOLDER/ DISK CONFIG. Load Applicable Control Data Disk
REF # MMS PART # # IMAGE Name SIZE (kb) MODE SECURITY Data Type Disk Title Revision Order machines Model Format Type NOTES
1.00 USB‐FAS‐DRIVE 2.0 MITSU00 1440 4 none USER DATA folders 00~70 ALL W21 MSDOS 2HD
1.70 USB‐FAS‐DRIVE 2.0 MITSU70 1440 4 none USER DATA folders 00~70 ALL W21 MSDOS 2HD
READ
1.71 USB‐FAS‐DRIVE 2.0 MITSU71.img 1440 4 ONLY Software BRD‐B40W400‐ G3 1/12 ALL W21 MSDOS 2HD
READ
READ
READ
READ
READ
READ
READ
READ
READ
READ
1 81
1.81 USB‐FAS‐DRIVE 20
2.0 MITSU81.img
img 1440 4 ONLY Software BRD B40W400‐
BRD‐B40W400 G3 11/12 ALL W21 MSDOS 2HD
READ
READ
1.91 USB‐FAS‐DRIVE 2.0 MITSU91.img 1440 4 ONLY TECHNOLOGY 1 MMS‐FAS v2.0 1/1 ALL‐FAS W21 MSDOS 2HD
READ
1.92 USB‐FAS‐DRIVE 2.0 MITSU92.img 1440 4 ONLY TECHNOLOGY 2 MMS‐MDPRO v1.0 1/1 MD+PRO W21 MSDOS 2HD
READ
1.95 USB‐FAS‐DRIVE 2.0 MITSU95.img 1440 4 ONLY ALARM REMEDIES BRD‐B45W000 A11 1/2 ALL W21 MSDOS 2HD
READ
1.96 USB‐FAS‐DRIVE 2.0 MITSU96.img 1440 4 ONLY ALARM REMEDIES BRD‐B45W000 A11 2/2 ALL W21 MSDOS 2HD
MACHINE MACHINE Load blank image to EMU & output machine param data. Then
1.98 USB‐FAS‐DRIVE 2.0 MITSU98 1440 4 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC W21 MSDOS 2HD SAVE to Flash drive.
READ Supplemental NC
1.99 USB‐FAS‐DRIVE 2.0 MITSU99.img 1440 4 ONLY SUPPLEMENTS Programs v7.3 1/1 ALL W21 MSDOS 2HD
MMS_EDM_SVC_0_OPM_EMUFDD‐USB‐29_v2.1.xlsx/A1 A1‐1
2.00 USB‐FAPS‐DRIVE 2.0 MITSU00 1440 4 none USER DATA folders 00~70 ALL W21 MSDOS 2HD
2.70 USB‐FAPS‐DRIVE 2.0 MITSU70 1440 4 none USER DATA folders 00~70 ALL W21 MSDOS 2HD
READ
2.71 USB‐FAPS‐DRIVE 2.0 MITSU71.img 1440 4 ONLY Software BRD‐B40W400‐ G3 1/12 ALL W21 MSDOS 2HD
READ
READ
READ
READ
READ
READ
READ
READ
READ
READ
READ
2 82
2.82 USB‐FAPS‐DRIVE 20
2.0 MITSU82.img
READ
2.91 USB‐FAPS‐DRIVE 2.0 MITSU91.img 1440 4 ONLY TECHNOLOGY 1 MMS‐FAPS v2.0 1/1 ALL W21 MSDOS 2HD
READ
2.95 USB‐FAPS‐DRIVE 2.0 MITSU95.img 1440 4 ONLY ALARM REMEDIES BRD‐B45W000 A11 1/2 ALL W21 MSDOS 2HD
READ
2.96 USB‐FAPS‐DRIVE 2.0 MITSU96.img 1440 4 ONLY ALARM REMEDIES BRD‐B45W000 A11 2/2 ALL W21 MSDOS 2HD
2.98 USB‐FAPS‐DRIVE 2.0 MITSU98 1440 4 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC W21 MSDOS 2HD SAVE to Flash drive.
2.99 USB‐FAPS‐DRIVE 2.0 MITSU99.img 1440 4 ONLY SUPPLEMENTS Programs v7.3 1/1 ALL W21 MSDOS 2HD
3.00 USB‐FAVS‐DRIVE 2.0 MITSU00 1440 4 none USER DATA folders 00~70 ALL W21 MSDOS 2HD
3.70 USB‐FAVS‐DRIVE 2.0 MITSU70 1440 4 none USER DATA folders 00~70 ALL W21 MSDOS 2HD
READ
3.71 USB‐FAVS‐DRIVE 2.0 MITSU71.img 1440 4 ONLY Software BRD‐B40W400‐ G3 1/12 ALL W21 MSDOS 2HD
READ
READ
READ
READ
READ
READ
READ
READ
READ
READ
READ
3 82
3.82 USB‐FAVS‐DRIVE 20
2.0 MITSU82.img
READ
3.91 USB‐FAVS‐DRIVE 2.0 MITSU91.img 1440 4 ONLY TECHNOLOGY 1 MMS‐FAVS v1.4 1/1 ALL W21 MSDOS 2HD
READ
3.95 USB‐FAVS‐DRIVE 2.0 MITSU95.img 1440 4 ONLY ALARM REMEDIES BRD‐B45W000 A11 1/2 ALL W21 MSDOS 2HD
READ
3.96 USB‐FAVS‐DRIVE 2.0 MITSU96.img 1440 4 ONLY ALARM REMEDIES BRD‐B45W000 A11 2/2 ALL W21 MSDOS 2HD
3.98 USB‐FAVS‐DRIVE 2.0 MITSU98 1440 4 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC W21 MSDOS 2HD SAVE to Flash drive.
3.99 USB‐FAVS‐DRIVE 2.0 MITSU99.img 1440 4 ONLY SUPPLEMENTS Programs v7.3 1/1 ALL W21 MSDOS 2HD
4.00 USB‐FA‐DRIVE 2.0 MITSU00 1440 4 none USER DATA folders 00~70 ALL W21 MSDOS 2HD
4.70 USB‐FA‐DRIVE 2.0 MITSU70 1440 4 none USER DATA folders 00~70 ALL W21 MSDOS 2HD
READ
4.71 USB‐FA‐DRIVE 2.0 MITSU71.img 1440 4 ONLY Software BRD‐B40W400‐ G3 1/12 ALL W21 MSDOS 2HD
READ
READ
READ
READ
READ
READ
READ
READ
READ
READ
READ
4 82
4.82 USB‐FA‐DRIVE 20
2.0 MITSU82.img
READ
4.91 USB‐FA‐DRIVE 2.0 MITSU91.img 1440 4 ONLY TECHNOLOGY 1 MMS‐FA v1.5 1/1 ALL W21 MSDOS 2HD
READ
4.95 USB‐FA‐DRIVE 2.0 MITSU95.img 1440 4 ONLY ALARM REMEDIES BRD‐B45W000 A11 1/2 ALL W21 MSDOS 2HD
READ
4.96 USB‐FA‐DRIVE 2.0 MITSU96.img 1440 4 ONLY ALARM REMEDIES BRD‐B45W000 A11 2/2 ALL W21 MSDOS 2HD
4.98 USB‐FA‐DRIVE 2.0 MITSU98 1440 4 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC W21 MSDOS 2HD SAVE to Flash drive.
4.99 USB‐FA‐DRIVE 2.0 MITSU99.img 1440 4 ONLY SUPPLEMENTS Programs v7.3 1/1 ALL W21 MSDOS 2HD
5.00 USB‐FAP‐DRIVE 2.0 MITSU00 1440 4 none USER DATA folders 00~70 ALL W21 MSDOS 2HD
5.70 USB‐FAP‐DRIVE 2.0 MITSU70 1440 4 none USER DATA folders 00~70 ALL W21 MSDOS 2HD
READ
5.71 USB‐FAP‐DRIVE 2.0 MITSU71.img 1440 4 ONLY Software BRD‐B40W400‐ G3 1/12 ALL W21 MSDOS 2HD
READ
READ
READ
READ
READ
READ
READ
READ
READ
READ
READ
5 82
5.82 USB‐FAP‐DRIVE 20
2.0 MITSU82.img
READ
5.91 USB‐FAP‐DRIVE 2.0 MITSU91.img 1440 4 ONLY TECHNOLOGY 1 MMS‐FAP v2.0 1/1 ALL W21 MSDOS 2HD
READ
5.95 USB‐FAP‐DRIVE 2.0 MITSU95.img 1440 4 ONLY ALARM REMEDIES BRD‐B45W000 A11 1/2 ALL W21 MSDOS 2HD
READ
5.96 USB‐FAP‐DRIVE 2.0 MITSU96.img 1440 4 ONLY ALARM REMEDIES BRD‐B45W000 A11 2/2 ALL W21 MSDOS 2HD
5.98 USB‐FAP‐DRIVE 2.0 MITSU98 1440 4 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC W21 MSDOS 2HD SAVE to Flash drive.
5.99 USB‐FAP‐DRIVE 2.0 MITSU99.img 1440 4 ONLY SUPPLEMENTS Programs V7.3 1/1 ALL W21 MSDOS 2HD
6.00 USB‐FAV‐DRIVE 2.0 MITSU00 1440 4 none USER DATA folders 00~70 ALL W21 MSDOS 2HD
6.70 USB‐FAV‐DRIVE 2.0 MITSU70 1440 4 none USER DATA folders 00~70 ALL W21 MSDOS 2HD
READ
6.71 USB‐FAV‐DRIVE 2.0 MITSU71.img 1440 4 ONLY Software BRD‐B40W400‐ G3 1/12 ALL W21 MSDOS 2HD
READ
READ
READ
READ
READ
READ
READ
READ
READ
READ
READ
6 82
6.82 USB‐FAV‐DRIVE 20
2.0 MITSU82.img
READ FA10V &
6.91 USB‐FAV‐DRIVE 2.0 MITSU91.img 1440 4 ONLY TECHNOLOGY 1 MMS‐FAV v1.4 1/1 FA20V W21 MSDOS 2HD
READ
6.92 USB‐FAV‐DRIVE 2.0 MITSU92.img 1440 4 ONLY TECHNOLOGY 2 MMS‐FAV v1.1 1/1 FA30V W21 MSDOS 2HD
READ TECHNOLOGY 3 /
6.93 USB‐FAV‐DRIVE 2.0 MITSU93.img 1440 4 ONLY HYB PAC / M‐PAC MMS‐FAV v1.0 1/1 FA40V W21 MSDOS 2HD
READ TECHNOLOGY 4 /
6.94 USB‐FAV‐DRIVE 2.0 MITSU94.img 1440 4 ONLY HYB PAC / M‐PAC MMS‐FAV v1.1 1/1 FA50V W21 MSDOS 2HD
READ
6.95 USB‐FAV‐DRIVE 2.0 MITSU95.img 1440 4 ONLY ALARM REMEDIES BRD‐B45W000 A11 1/2 ALL W21 MSDOS 2HD
READ
6.96 USB‐FAV‐DRIVE 2.0 MITSU96.img 1440 4 ONLY ALARM REMEDIES BRD‐B45W000 A11 2/2 ALL W21 MSDOS 2HD
6.98 USB‐FAV‐DRIVE 2.0 MITSU98 1440 4 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC W21 MSDOS 2HD SAVE to Flash drive.
6.99 USB‐FAV‐DRIVE 2.0 MITSU99.img 1440 4 ONLY SUPPLEMENTS Programs v7.3 1/1 ALL W21 MSDOS 2HD
7.00 USB‐QA‐DRIVE 2.0 MITSU00 1440 4 none USER DATA folders 00~70 ALL W21 MSDOS 2HD
7.70 USB‐QA‐DRIVE 2.0 MITSU70 1440 4 none USER DATA folders 00~70 ALL W21 MSDOS 2HD
READ
7.71 USB‐QA‐DRIVE 2.0 MITSU71.img 1440 4 ONLY Software BRD‐B40W400‐ G3 1/12 ALL W21 MSDOS 2HD
READ
READ
READ
READ
READ
READ
READ
READ
READ
READ
READ
7 82
7.82 USB‐QA‐DRIVE 20
2.0 MITSU82.img
READ
7.91 USB‐QA‐DRIVE 2.0 MITSU91.img 1440 4 ONLY TECHNOLOGY 1 MMS‐QA‐STD v2.0 1/1 STANDARD W21 MSDOS 2HD
READ
7.92 USB‐QA‐DRIVE 2.0 MITSU92.img 1440 4 ONLY TECHNOLOGY 2 MMS‐QA+FS v2.0 1/1 FS OPTION W21 MSDOS 2HD
READ
7.95 USB‐QA‐DRIVE 2.0 MITSU95.img 1440 4 ONLY ALARM REMEDIES BRD‐B45W000 A11 1/2 ALL W21 MSDOS 2HD
READ
7.96 USB‐QA‐DRIVE 2.0 MITSU96.img 1440 4 ONLY ALARM REMEDIES BRD‐B45W000 A11 2/2 ALL W21 MSDOS 2HD
7.98 USB‐QA‐DRIVE 2.0 MITSU98 1440 4 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC W21 MSDOS 2HD SAVE to Flash drive.
7.99 USB‐QA‐DRIVE 2.0 MITSU99.img 1440 4 ONLY SUPPLEMENTS Programs v7.3 1/1 ALL W21 MSDOS 2HD
8.00 USB‐RA‐DRIVE 2.0 MITSU00 1440 4 none USER DATA folders 00~70 ALL W21 MSDOS 2HD
8.70 USB‐RA‐DRIVE 2.0 MITSU70 1440 4 none USER DATA folders 00~70 ALL W21 MSDOS 2HD
READ
8.71 USB‐RA‐DRIVE 2.0 MITSU71.img 1440 4 ONLY Software BRD‐B40W400‐ G3 1/12 ALL W21 MSDOS 2HD
READ
READ
READ
READ
READ
READ
READ
READ
READ
READ
READ
8 82
8.82 USB‐RA‐DRIVE 20
2.0 MITSU82.img
READ
8.91 USB‐RA‐DRIVE 2.0 MITSU91.img 1440 4 ONLY TECHNOLOGY 1 MMS‐RA‐STD v1.3 1/1 STANDARD W21 MSDOS 2HD
READ
8.95 USB‐RA‐DRIVE 2.0 MITSU95.img 1440 4 ONLY ALARM REMEDIES BRD‐B45W000 A11 1/2 ALL W21 MSDOS 2HD
READ
8.96 USB‐RA‐DRIVE 2.0 MITSU96.img 1440 4 ONLY ALARM REMEDIES BRD‐B45W000 A11 2/2 ALL W21 MSDOS 2HD
8.98 USB‐RA‐DRIVE 2.0 MITSU98 1440 4 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC W21 MSDOS 2HD SAVE to Flash drive.
8.99 USB‐RA‐DRIVE 2.0 MITSU99.img 1440 4 ONLY SUPPLEMENTS Programs v7.3 1/1 ALL W21 MSDOS 2HD
9.00 USB‐FXK‐DRIVE 2.0 MITSU00 720 3 none USER DATA folders 00~70 ALL W11X DOS 2DD
9.70 USB‐FXK‐DRIVE 2.0 MITSU70 720 3 none USER DATA folders 00~70 ALL W11X DOS 2DD
READ
9.71 USB‐FXK‐DRIVE 2.0 MITSU71.img 1232 2 ONLY Software BRD‐B00W005‐ A10 1/3 ALL W11X DOS 2HD
READ
READ
READ
9.74 USB‐FXK‐DRIVE 2.0 MITSU74.img 1232 2 ONLY ENGLISH Language BRD‐B19W050‐ A3.3 1/1 ALL W11X DOS 2HD
READ
9.75 USB‐FXK‐DRIVE 2.0 MITSU75.img 1232 2 ONLY SPANISH Language BRD‐B19W050‐ A3.2S 1/1 ALL W11X DOS 2HD
READ
9.86 USB‐FXK‐DRIVE 2.0 MITSU86.img 1232 2 ONLY S/W PATCH BRD‐B93W257‐ A0 1/1 FX20+UV3" W11X DOS 2HD LONG TAPER OPTION
READ MACHINE W11 /
9.87 USB‐FXK‐DRIVE 2.0 MITSU87.img 1232 2 ONLY S/W PATCH BRD‐B00W018‐ A1 1/1 SPECIFIC W11X DOS 2HD 1MEG MEMORY PCB INITIALIZATION
READ MMS‐FXK‐ FX10K/
9.91 USB‐FXK‐DRIVE 2.0 MITSU91.img 720 3 ONLY TECHNOLOGY 1 SUBMERGED v3.0 1/1 FX20K W11X DOS 2DD
READ MMS‐FXK‐
9.92 USB‐FXK‐DRIVE 2.0 MITSU92.img 720 3 ONLY TECHNOLOGY 2 FORCEDFLUSH v2.5A 1/1 FX1K/ FX2K W11X DOS 2DD
READ
9.95 USB‐FXK‐DRIVE 2.0 MITSU95.img 1232 2 ONLY ALARM REMEDIES BRD‐B11W001 A4 1/1 ALL W11X DOS 2HD
9.98 USB‐FXK‐DRIVE 2.0 MITSU98 720 3 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC W11X DOS 2DD SAVE to Flash drive.
9 99
9. USB‐FXK‐DRIVE 20
2.0 MITSU99.img
img 720 3 ONLY SUPPLEMENTS Programs
Programs v7
v7.3
3 1/1 ALL W11X DOS 2DD
10.00 USB‐FX‐DRIVE 2.0 MITSU00 720 3 none USER DATA folders 00~70 ALL W11X DOS 2DD
10.70 USB‐FX‐DRIVE 2.0 MITSU70 720 3 none USER DATA folders 00~70 ALL W11X DOS 2DD
READ
10.71 USB‐FX‐DRIVE 2.0 MITSU71.img 1232 2 ONLY Software BRD‐B00W005‐ A10 1/3 ALL W11X DOS 2HD
READ
READ
READ
10.74 USB‐FX‐DRIVE 2.0 MITSU74.img 1232 2 ONLY ENGLISH Language BRD‐B19W050‐ A3.3 1/1 ALL W11X DOS 2HD
READ
10.75 USB‐FX‐DRIVE 2.0 MITSU75.img 1232 2 ONLY SPANISH Language BRD‐B19W050‐ A3.2S 1/1 ALL W11X DOS 2HD
READ
10.86 USB‐FX‐DRIVE 2.0 MITSU86.img 1232 2 ONLY S/W PATCH BRD‐B93W257‐ A0 1/1 FX20+UV3" W11X DOS 2HD LONG TAPER OPTION
READ MACHINE W11 /
10.87 USB‐FX‐DRIVE 2.0 MITSU87.img 1232 2 ONLY S/W PATCH BRD‐B00W018‐ A1 1/1 SPECIFIC W11X DOS 2HD 1MEG MEMORY PCB INITIALIZATION
READ MMS‐FX‐
10.91 USB‐FX‐DRIVE 2.0 MITSU91.img 720 3 ONLY TECHNOLOGY 1 SUBMERGED v2.5A 1/1 FX10/20 W11X DOS 2DD
READ MMS‐FX‐
10.92 USB‐FX‐DRIVE 2.0 MITSU92.img 720 3 ONLY TECHNOLOGY 2 FORCEDFLUSH v2.5A 1/1 FX1/2 W11X DOS 2DD
READ
10.95 USB‐FX‐DRIVE 2.0 MITSU95.img 1232 2 ONLY ALARM REMEDIES BRD‐B11W001‐ A4 1/1 ALL W11X DOS 2HD
10.98 USB‐FX‐DRIVE 2.0 MITSU98 720 3 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC W11X DOS 2DD SAVE to Flash drive.
10 99
10.99 USB‐FX‐DRIVE 20
2.0 MITSU99.img
Programs v7
v7.3
11.00 USB‐CX‐DRIVE 2.0 MITSU00 720 3 none USER DATA folders 00~70 ALL W11X DOS 2DD
11.70 USB‐CX‐DRIVE 2.0 MITSU70 720 3 none USER DATA folders 00~70 ALL W11X DOS 2DD
READ
11.71 USB‐CX‐DRIVE 2.0 MITSU71.img 1232 2 ONLY Software BRD‐B00W005‐ A10 1/3 ALL W11X DOS 2HD
READ
READ
READ
11.74 USB‐CX‐DRIVE 2.0 MITSU74.img 1232 2 ONLY ENGLISH Language BRD‐B19W050‐ A3.3 1/1 ALL W11X DOS 2HD
READ
11.75 USB‐CX‐DRIVE 2.0 MITSU75.img 1232 2 ONLY SPANISH Language BRD‐B19W050‐ A3.2S 1/1 ALL W11X DOS 2HD
READ MACHINE W11 /
11.87 USB‐CX‐DRIVE 2.0 MITSU87.img 1232 2 ONLY S/W PATCH BRD‐B00W018‐ A1 1/1 SPECIFIC W11X DOS 2HD 1MEG MEMORY PCB INITIALIZATION
READ MMS‐CX‐INCH‐
11.91 USB‐CX‐DRIVE 2.0 MITSU91.img 720 3 ONLY TECHNOLOGY 1 SUBMERGED v2.60 1/1 CX20 W11X DOS 2DD
READ MMS‐CX‐INCH‐
11.92 USB‐CX‐DRIVE 2.0 MITSU92.img 720 3 ONLY TECHNOLOGY 2 FORCEDFLUSH v2.60 1/1 CX2 W11X DOS 2DD
READ TECHNOLOGY 3 / MMS‐CX‐METRIC‐ v2.56
11.93 USB‐CX‐DRIVE 2.0 MITSU93.img 720 3 ONLY HYB PAC / M‐PAC SUBMERGED M 1/1 CX20 W11X DOS 2DD
READ
11.95 USB‐CX‐DRIVE 2.0 MITSU95.img 1232 2 ONLY ALARM REMEDIES BRD‐B11W001 A4 1/1 ALL W11X DOS 2HD
11.98 USB‐CX‐DRIVE 2.0 MITSU98 720 3 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC W11X DOS 2DD SAVE to Flash drive.
11 99
11.99 USB‐CX‐DRIVE 20
2.0 MITSU99.img
Programs v7
v7.3
12.00 USB‐SX‐DRIVE 2.0 MITSU00 720 3 none USER DATA folders 00~70 ALL W11X DOS 2DD
12.70 USB‐SX‐DRIVE 2.0 MITSU70 720 3 none USER DATA folders 00~70 ALL W11X DOS 2DD
READ
12.71 USB‐SX‐DRIVE 2.0 MITSU71.img 1232 2 ONLY Software BRD‐B00W005‐ A10 1/3 ALL W11X DOS 2HD
READ
READ
READ
12.74 USB‐SX‐DRIVE 2.0 MITSU74.img 1232 2 ONLY ENGLISH Language BRD‐B19W050‐ A3.3 1/1 ALL W11X DOS 2HD
READ
12.75 USB‐SX‐DRIVE 2.0 MITSU75.img 1232 2 ONLY SPANISH Language BRD‐B19W050‐ A3.2S 1/1 ALL W11X DOS 2HD
READ MACHINE W11 /
12.87 USB‐SX‐DRIVE 2.0 MITSU87.img 1232 2 ONLY S/W PATCH BRD‐B00W018‐ A1 1/1 SPECIFIC W11X DOS 2HD 1MEG MEMORY PCB INITIALIZATION
READ MMS‐SX‐INCH‐
12.91 USB‐SX‐DRIVE 2.0 MITSU91.img 720 3 ONLY TECHNOLOGY 1 STANDARD v2.0 1/2 ALL W11X DOS 2DD
READ MMS‐SX‐INCH‐
12.92 USB‐SX‐DRIVE 2.0 MITSU92.img 720 3 ONLY TECHNOLOGY 2 FM+FS v2.0 2/2 ALL W11X DOS 2DD
READ TECHNOLOGY 3 /
12.93 USB‐SX‐DRIVE 2.0 MITSU93.img 720 3 ONLY HYB PAC / M‐PAC MMS‐SX‐METRIC v2.0M 1/1 ALL W11X DOS 2DD
READ
12.95 USB‐SX‐DRIVE 2.0 MITSU95.img 1232 2 ONLY ALARM REMEDIES BRD‐B11W001 A4 1/1 ALL W11X DOS 2HD
12.98 USB‐SX‐DRIVE 2.0 MITSU98 720 3 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC W11X DOS 2DD SAVE to Flash drive.
12 99
12.99 USB‐SX‐DRIVE 20
2.0 MITSU99.img
Programs v7
v7.3
13.00 USB‐W11‐DRIVE 2.0 MITSU00 720 3 none USER DATA folders 00~70 ALL W11 DOS 2DD
13.70 USB‐W11‐DRIVE 2.0 MITSU70 720 3 none USER DATA folders 00~70 ALL W11 DOS 2DD
READ
13.71 USB‐W11‐DRIVE 2.0 MITSU71.img 1232 2 ONLY Software BRD‐B00W000‐ D3 1/2 ALL W11 DOS 2HD
READ
13.72 USB‐W11‐DRIVE 2.0 MITSU72.img 1232 2 ONLY Software BRD‐B00W000‐ D3 2/2 ALL W11 DOS 2HD
READ
13.74 USB‐W11‐DRIVE 2.0 MITSU74.img 1001 1 ONLY ENGLISH Language BRD‐B19W000‐ C2.2 1/1 ALL W11 DOS 2HD
READ MACHINE
13.86 USB‐W11‐DRIVE 2.0 MITSU86.img 1232 2 ONLY S/W PATCH BRD‐B18W000‐ A0 1/1 SPECIFIC W11 DOS 2HD MSDOS OPTION ACTIVATION
READ MACHINE W11 /
13.87 USB‐W11‐DRIVE 2.0 MITSU87.img 1232 2 ONLY S/W PATCH BRD‐B00W018‐ A1 1/1 SPECIFIC W11X DOS 2HD 1MEG MEMORY PCB INITIALIZATION
READ MMS‐HASASZ‐
13.91 USB‐W11‐DRIVE 2.0 MITSU91.img 720 3 ONLY TECHNOLOGY 1 STD v5.2 1/1 STANDARD W11 DOS 2DD
READ
13.92 USB‐W11‐DRIVE 2.0 MITSU92.img 720 3 ONLY TECHNOLOGY 2 SZ ‐ AE1 v1.0 1/1 SZ(AE1) W11 DOS 2DD
READ TECHNOLOGY 3 /
13.93 USB‐W11‐DRIVE 2.0 MITSU93.img 720 3 ONLY HYB PAC / M‐PAC SZ ‐ AE2 v2.0 1/1 SZ(AE2) W11 DOS 2DD
13.98 USB‐W11‐DRIVE 2.0 MITSU98 720 3 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC W11 DOS 2DD SAVE to Flash drive.
13.99 USB‐W11‐DRIVE 2.0 MITSU99.img 720 3 ONLY SUPPLEMENTS Programs v7.3 1/1 ALL W11 DOS 2DD
W4 /
14.00 USB‐16BIT‐DRIVE 2.0 MITSU00 1001 1 none USER DATA folders 00~70 ALL W7C DOS 2DD Use FixCpm.EXE before & after SAVING to machine
W4 /
14.70 USB‐16BIT‐DRIVE 2.0 MITSU70 1001 1 none USER DATA folders 00~70 ALL W7C DOS 2DD Use FixCpm.EXE before & after SAVING to machine
READ W4 /
14.71 USB‐16BIT‐DRIVE 2.0 MITSU71.img 1001 1 ONLY Software BRD‐W70W000‐ E4 1/1 C/ H1 / SB W7C CP/M 2DD Use w/ FW01 C295 (10 slot C.B.)
READ
14.72 USB‐16BIT‐DRIVE 2.0 MITSU72.img 1001 1 ONLY NV RAM INITIALIZE BRD‐W40W000‐ B0 1/1 C / SB W4 CP/M 2DD LOAD ONLY when FW01 C295 is exchanged (10 slot C.B.)
READ
14.73 USB‐16BIT‐DRIVE 2.0 MITSU73.img 1001 1 ONLY NV RAM INITIALIZE BRD‐W60W000‐ B0 1/1 H1 ONLY W7C CP/M 2DD LOAD ONLY when FW01 C295 is exchanged (10 slot C.B.)
READ
14.81 USB‐16BIT‐DRIVE 2.0 MITSU81.img 1001 1 ONLY Software BRD‐W39W000‐ A1 1/1 C / CR / SB W4 CP/M 2DD Use w/ FW01 C333 (7 slot C.B.)
READ
14.82 USB‐16BIT‐DRIVE 2.0 MITSU82.img 1001 1 ONLY NV RAM INITIALIZE BRD‐W40W002‐ A0 1/1 C / CR / SB W4 CP/M 2DD LOAD ONLY when FW01 C333 is exchanged (7 slot C.B.)
READ MMS
14.91 USB‐16BIT‐DRIVE 2.0 MITSU91.img 1001 1 ONLY TECHNOLOGY 1 TECHNOLOGY v7.0 1/1 90C W4 CP/M 2DD
READ MMS 110C2 / SB / W4 /
14.92 USB‐16BIT‐DRIVE 2.0 MITSU92.img 1001 1 ONLY TECHNOLOGY 2 TECHNOLOGY v7.0 1/1 H1 W7C CP/M 2DD
MACHINE MACHINE W4 / Load blank image to EMU & output machine param data. Then
14.98 USB‐16BIT‐DRIVE 2.0 MITSU98 720 1 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC W7C DOS 2DD SAVE to Flash drive.
READ Supplemental NC W4 /
14.99 USB‐16BIT‐DRIVE 2.0 MITSU99.img 720 1 ONLY SUPPLEMENTS Programs v5.0 1/1 ALL W7C CP/M 2DD
W6/W7/
15.00 USB‐8BIT‐DRIVE 2.0 MITSU00 640 0 none USER DATA folders 00~70 ALL W7A DOS 2DD Use FixCpm.EXE before & after SAVING to machine
W6/W7/
15.70 USB‐8BIT‐DRIVE 2.0 MITSU70 640 0 none USER DATA folders 00~70 ALL W7A DOS 2DD Use FixCpm.EXE before & after SAVING to machine
READ
15.71 USB‐8BIT‐DRIVE 2.0 MITSU71.img 640 0 ONLY Software BRD‐13108‐ C6 1/1 G ONLY W6 CP/M 2DD INCLUDES TECH
READ
15.72 USB‐8BIT‐DRIVE 2.0 MITSU72.img 640 0 ONLY Software BRD‐13608‐ A5 1/1 H ONLY W7 CP/M 2DD INCLUDES TECH
READ W7 /
15.73 USB‐8BIT‐DRIVE 2.0 MITSU73.img 640 0 ONLY Software BRD‐13608‐ B2‐1 1/1 H & H‐ W7A CP/M 2DD INCLUDES TECH & SUPPLEMENT FILES
READ
15.74 USB‐8BIT‐DRIVE 2.0 MITSU74.img 640 0 ONLY Software BRD‐13608‐ B3 1/1 H‐ (SK type2) W7A CP/M 2DD INCLUDES TECH & SUPPLEMENT FILES
READ
15.75 USB‐8BIT‐DRIVE 2.0 MITSU75.img 640 0 ONLY Software BRD‐13608‐ B4 1/1 H‐ (SK type2) W7A CP/M 2DD INCLUDES TECH & SUPPLEMENT FILES
READ
15.76 USB‐8BIT‐DRIVE 2.0 MITSU76.img 640 0 ONLY Software BRD‐13608‐ C1 1/1 H‐(HVR) W7A CP/M 2DD INCLUDES TECH & SUPPLEMENT FILES
MACHINE MACHINE W6/W7/ Load blank image to EMU & output machine param data. Then
15.98 USB‐8BIT‐DRIVE 2.0 MITSU98 720 0 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC W7A DOS 2DD SAVE to Flash drive.
READ Supplemental NC W6/W7/
15.99 USB‐8BIT‐DRIVE 2.0 MITSU99.img 640 0 ONLY SUPPLEMENTS Programs v7.0 1/1 ALL W7A CP/M 2DD
v2.1 4/23/2014 APPENDIX 2. (SINKER EDM FLASH DRIVES)
Disk REV FOLDER/ DISK SIZE CONFIG. Load Applicable Control Data Disk
REF # MMS PART # # IMAGE Name (kb) MODE SECURITY Data Type Disk Title Revision Order machines Model Format Type NOTES
1.00 USB‐EAV‐DRIVE 2.0 MITSU00 1440 4 none USER DATA folders 00~70 EAV C21 MSDOS 2HD
1.70 USB‐EAV‐DRIVE 2.0 MITSU70 1440 4 none USER DATA folders 00~70 EAV C21 MSDOS 2HD
READ
1.71 USB‐EAV‐DRIVE 2.0 MITSU71.img 1440 4 ONLY Software BRD‐M40W500‐ E4 1/10 EAV C21 MSDOS 2HD
READ
READ
READ
READ
READ
READ
READ
READ
READ
READ Hybrid Pack‐BRD‐M32W001‐B0 ‐ (HYPACK‐VERSION‐2.0) MC
1.86 USB‐EAV‐DRIVE 2.0 MITSU86.img 1440 4 ONLY S/W PATCH BRD‐M32W001‐ B0 1/1 EAV C21 MSDOS 2HD Machinery Systems, Inc. will NOT support
READ
1.91 USB‐EAV‐DRIVE 2.0 MITSU91.img 1440 4 ONLY TECHNOLOGY 1 BRD‐M30W007‐ C3 1/1 EAV C21 MSDOS 2HD EA‐V_BRD‐M30W007‐C3
READ
1.95 USB‐EAV‐DRIVE 2.0 MITSU95.img 1440 4 ONLY ALARM REMEDIES BRD‐M45W000‐ A12 1/2 EAV C21 MSDOS 2HD
READ
1.96 USB‐EAV‐DRIVE 2.0 MITSU96.img 1440 4 ONLY ALARM REMEDIES BRD‐M45W000‐ A12 2/2 EAV C21 MSDOS 2HD
1.98 USB‐EAV‐DRIVE 2.0 MITSU98 1440 4 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC C21 MSDOS 2HD SAVE to Flash drive.
READ
1.99 USB‐EAV‐DRIVE 2.0 MITSU99.img 1440 4 ONLY SUPPLEMENTS 1.0 EAV 1.0 EAV 1/1 EAV C21 MSDOS 2HD
2.00 USB‐EA‐DRIVE 2.0 MITSU00 1440 4 none USER DATA folders 00~70 EA C21 MSDOS 2HD
2.70 USB‐EA‐DRIVE 2.0 MITSU70 1440 4 none USER DATA folders 00~70 EA C21 MSDOS 2HD
READ
2.71 USB‐EA‐DRIVE 2.0 MITSU71.img 1440 4 ONLY Software BRD‐M40W500‐ E4 1/10 EA C21 MSDOS 2HD
READ
READ
READ
READ
READ
READ
READ
READ
READ
READ HybridPack‐BRD‐M32W000‐A7 (HYPACK‐VERSION‐8.0) MC
2.86 USB‐EA‐DRIVE 2.0 MITSU86.img 1440 4 ONLY S/W PATCH BRD‐M32W000‐ A7 1/3 EA C21 MSDOS 2HD Machinery Systems, Inc. will NOT support
READ Use this technology disk if machine is being setup with JUMP
2.91 USB‐EA‐DRIVE 2.0 MITSU91.img 1440 4 ONLY TECHNOLOGY 1 BRD‐M30W018‐ A2 1/1 EA C21 MSDOS 2HD PATTERN 1 / E‐condition Disks\EA JP2off_BRD‐M30W018‐A2
READ MACHINE Use this technology disk if machine is being setup with JUMP
2.92 USB‐EA‐DRIVE 2.0 MITSU92.img 1440 4 ONLY TECHNOLOGY 2 BRD‐M30W000‐ D2 1/1 SPECIFIC C21 MSDOS 2HD PATTERN 2 / E‐condition Disks\EA JP2on_BRD‐M30W000‐D2
READ
2.95 USB‐EA‐DRIVE 2.0 MITSU95.img 1440 4 ONLY ALARM REMEDIES BRD‐M45W000‐ A12 1/2 EA C21 MSDOS 2HD BRD‐M45W000‐A12 = Disk 1
READ
2.96 USB‐EA‐DRIVE 2.0 MITSU96.img 1440 4 ONLY ALARM REMEDIES BRD‐M45W000‐ A12 2/2 EA C21 MSDOS 2HD BRD‐M45W000‐A12 = Disk 2
2.98 USB‐EA‐DRIVE 2.0 MITSU98 1440 4 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC C21 MSDOS 2HD SAVE to Flash drive.
READ
2.99 USB‐EA‐DRIVE 2.0 MITSU99.img 1440 4 ONLY SUPPLEMENTS 4.2A 4.2A 1/1 EA C21 MSDOS 2HD
3.00 USB‐VA‐DRIVE 2.0 MITSU00 1440 4 none USER DATA folders 00~70 VA C21 MSDOS 2HD
3.70 USB‐VA‐DRIVE 2.0 MITSU70 1440 4 none USER DATA folders 00~70 VA C21 MSDOS 2HD
READ
3.71 USB‐VA‐DRIVE 2.0 MITSU71.img 1440 4 ONLY Software BRD‐M40W500‐ E4 1/10 VA C21 MSDOS 2HD
READ
READ
READ
READ
READ
READ
READ
READ
READ
3.86 USB‐VA‐DRIVE 2.0 MITSU86.img 1440 4 ONLY S/W PATCH BRD‐M32W000‐ A7 1/3 VA C21 MSDOS 2HD Machinery Systems, Inc. will NOT support
READ Use this technology disk if machine is being setup with JUMP
3.91 USB‐VA‐DRIVE 2.0 MITSU91.img 1440 4 ONLY TECHNOLOGY 1 BRD‐M30W018‐ A2 1/1 VA C21 MSDOS 2HD PATTERN 1 / E‐condition Disks\EA JP2off_BRD‐M30W018‐A2
READ
3.95 USB‐VA‐DRIVE 2.0 MITSU95.img 1440 4 ONLY ALARM REMEDIES BRD‐M45W000 A10 1/2 VA C21 MSDOS 2HD
READ
3.96 USB‐VA‐DRIVE 2.0 MITSU96.img 1440 4 ONLY ALARM REMEDIES BRD‐M45W000 A10 2/2 VA C21 MSDOS 2HD
3.98 USB‐VA‐DRIVE 2.0 MITSU98 1440 4 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC C21 MSDOS 2HD SAVE to Flash drive.
READ EA / VA / MA Technology Supplement MMS Version 4.2A
3.99 USB‐VA‐DRIVE 2.0 MITSU99.img 1440 4 ONLY SUPPLEMENTS 4.2A 4.2A 1/1 VA C21 MSDOS 2HD (Inch Version)
4.00 USB‐ING64‐DRIVE 2.0 MITSU00 1440 4 none USER DATA folders 00~70 ING‐MP64 C21 MSDOS 2HD
4.70 USB‐ING64‐DRIVE 2.0 MITSU70 1440 4 none USER DATA folders 00~70 ING‐MP64 C21 MSDOS 2HD
READ
4.71 USB‐ING64‐DRIVE 2.0 MITSU71.img 1440 4 ONLY Software BRD‐M40W500‐ D0 1/10 ING‐MP64 C21 MSDOS 2HD
READ
READ
READ
READ
READ
READ
READ
READ
READ
READ
READ
4.91 USB‐ING64‐DRIVE 2.0 MITSU91.img 1440 4 ONLY TECHNOLOGY 1 BRD‐M30W000‐ B11oi1 1/1 ALL C21 MSDOS 2HD E‐Condition M30W000‐B11oi1
READ
4.95 USB‐ING64‐DRIVE 2.0 MITSU95.img 1440 4 ONLY ALARM REMEDIES BRD‐B45W000 A11 1/2 ALL C21 MSDOS 2HD BRD‐M45W000‐A1 = Disk 1
READ
4.96 USB‐ING64‐DRIVE 2.0 MITSU96.img 1440 4 ONLY ALARM REMEDIES BRD‐B45W000 A11 2/2 ALL C21 MSDOS 2HD BRD‐M45W000‐A11 = Disk 2
4.98 USB‐ING64‐DRIVE 2.0 MITSU98 1440 4 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC C21 MSDOS 2HD SAVE to Flash drive.
5.00 USB‐ING32‐DRIVE 2.0 MITSU00 720 3 none USER DATA folders 00~70 ALL C11X MSDOS 2HD
5.70 USB‐ING32‐DRIVE 2.0 MITSU70 720 3 none USER DATA folders 00~70 ALL C11X MSDOS 2HD
READ
5.71 USB‐ING32‐DRIVE 2.0 MITSU71.img 1232 2 ONLY Software BRD‐M94W520‐ B6‐T2 1/3 ALL C11X MSDOS 2HD BRD‐M94W520‐B6‐T2
READ
READ
READ
5.74 USB‐ING32‐DRIVE 2.0 MITSU74.img 1232 2 ONLY ENGLISH Language BRD‐M19W520‐ B6‐T2 1/1 ALL C11X MSDOS 2HD BRD‐M94W520‐B6‐T2_ENG = English Language
READ MACHINE turn ON the following: Tool Parallel, ES‐RIB, Distortion, Fuzzy Pro,
5.86 USB‐ING32‐DRIVE 2.0 MITSU86.img 1232 2 ONLY S/W PATCH BRD‐M18W024‐ A0 1/1 SPECIFIC C11X MSDOS 2HD High Speed Jump, East burn
READ MACHINE ACC Fuzzy option turn ON
5.87 USB‐ING32‐DRIVE 2.0 MITSU87.img 1232 2 ONLY S/W PATCH BRD‐M18W009‐ A0 1/1 SPECIFIC C11X MSDOS 2HD Activation Disk = BRD‐M18W009‐A0
READ MACHINE ACC Fuzzy option turn OFF
READ MACHINE DNC option turn ON
READ MACHINE DNC option turn OFF
5.90 USB‐ING32‐DRIVE 2.0 MITSU90.img 1232 2 ONLY S/W PATCH BRD‐M18W013‐ A0 1/1 SPECIFIC C11X MSDOS 2HD Activation Disk = BRD‐M18‐W013‐A0
READ MACHINE E Condition_B6‐T2\ 1 ‐ For FP based on M14W003‐B1‐T2\Diskette E Cond FP USA‐Can
5.91 USB‐ING32‐DRIVE 2.0 MITSU91.img 720 3 ONLY TECHNOLOGY 1 BRD‐M14W003‐ B1‐T2‐1 1/1 SPECIFIC C11X MSDOS 2HD M14W003‐B1‐T2‐2
READ MACHINE E Condition_B6‐T2\ 2 ‐ For FP2 MultiStep based on M14W008‐D0‐T2\Diskette E Cond

5.92 USB‐ING32‐DRIVE 2.0 MITSU92.img 720 3 ONLY TECHNOLOGY 2 BRD‐M14W008‐ D0‐T2 1/1 SPECIFIC C11X MSDOS 2HD FP2MS USA‐Can M14W008‐D0‐T2‐2
READ TECHNOLOGY 3 / MACHINE

5.93 USB‐ING32‐DRIVE 2.0 MITSU93.img 720 3 ONLY HYB PAC / M‐PAC B6‐T2 B6‐T2 1/1 SPECIFIC C11 MSDOS 2HD SW B6‐T2\3 ‐ Diskette Special Technology B6
READ
5.95 USB‐ING32‐DRIVE 2.0 MITSU95.img 1232 2 ONLY ALARM REMEDIES BRD‐M00W015‐ A4 1/2 ALL C11X MSDOS 2HD BRD‐M000W015‐A4 = Disk 1 ‐ (only 1 disk)
READ SUPPLEMENTAL MACHINE EX / VX FAP TECHNOLOGY MMS Version 4.1A
5.97 USB‐ING32‐DRIVE 2.0 MITSU97.img 720 3 ONLY PROGRAMS B6‐T2 4.1A (M) 1/1 SPECIFIC C11 MSDOS 2HD (Metric Version)
5.98 USB‐ING32‐DRIVE 2.0 MITSU98 720 3 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC C11X MSDOS 2HD SAVE to Flash drive.
READ SUPPLEMENTAL MACHINE EX / VX FAP TECHNOLOGY MMS Version 4.1A
5.99 USB‐ING32‐DRIVE 2.0 MITSU99.img 720 3 ONLY PROGRAMS B6‐T2 4.1A (I) 1/1 SPECIFIC C11X MSDOS 2HD (Inch Version)
6.00 USB‐VX‐DRIVE 2.0 MITSU00 720 3 none USER DATA folders 00~70 ALL C11X MSDOS 2HD
6.70 USB‐VX‐DRIVE 2.0 MITSU70 720 3 none USER DATA folders 00~70 ALL C11X MSDOS 2HD
READ
6.71 USB‐VX‐DRIVE 2.0 MITSU71.img 1232 2 ONLY Software BRD‐M94W591‐ A0 1/3 ALL C11X MSDOS 2HD BRD‐M94W591‐A0
READ
READ
READ
6.74 USB‐VX‐DRIVE 2.0 MITSU74.img 1232 2 ONLY ENGLISH Language BRD‐M19W001‐ D2 1/1 ALL C11X MSDOS 2HD BRD‐M19W001‐D2_English Language file use with BRD‐M94W591‐A0
READ
6.75 USB‐VX‐DRIVE 2.0 MITSU75.img 1232 2 ONLY Software
READ
READ
READ
READ
6.79 USB‐VX‐DRIVE 2.0 MITSU79.img 1232 2 ONLY Software BRD‐M94W008‐ A2 4/4 ALL C11X MSDOS 2HD Activates Fuzzy Pro Version A2
READ
6.80 USB‐VX‐DRIVE 2.0 MITSU80.img 1232 2 ONLY ENGLISH Language BRD‐M19W001‐ C5 1/1 ALL C11X MSDOS 2HD BRD‐M19W001‐C5_English Language file use with BRD‐M94W550‐A2
READ MACHINE Activates = turn ON the following: Tool Parallel, ES‐RIB,
6.86 USB‐VX‐DRIVE 2.0 MITSU86.img 1232 2 ONLY S/W PATCH BRD‐M18W024‐ A0 1/1 SPECIFIC C11X MSDOS 2HD Distortion, Fuzzy Pro, High Speed Jump, East burn
READ MACHINE
6.91 USB‐VX‐DRIVE 2.0 MITSU92.img 720 3 ONLY TECHNOLOGY 1 BRD‐M14W00‐ B5 1/1 SPECIFIC C11X MSDOS 2HD Supplement Disk use with BRD‐M94W550‐A2
READ MACHINE Supplement Disk for BRD‐M94W591‐A0 / (E591‐A0) use with
6.92 USB‐VX‐DRIVE 2.0 MITSU93.img 1232 3 ONLY TECHNOLOGY 2 BRD‐M14W007‐ A0 1/1 SPECIFIC C11X MSDOS 2HD FPI(1) Generator
READ TECHNOLOGY 3 / MACHINE Supplement Disk for BRD‐M94W591‐A0 / (E591‐A0) use with
6.93 USB‐VX‐DRIVE 2.0 MITSU94.img 1232 3 ONLY HYB PAC / M‐PAC BRD‐M14W000‐ D1 1/1 SPECIFIC C11X MSDOS 2HD FPII(2) Generator
READ BRD‐M000W015‐A4
6.95 USB‐VX‐DRIVE 2.0 MITSU95.img 1232 2 ONLY ALARM REMEDIES BRD‐M19W015 A4 1/2 ALL C11X MSDOS 2HD 32 bit alarm disk = Same for B6‐T2 / 550‐A2 / 591‐A0
READ BRD‐M000W015‐A4
6.96 USB‐VX‐DRIVE 2.0 MITSU96.img 1232 2 ONLY ALARM REMEDIES BRD‐M19W015 A4 2/2 ALL C11X MSDOS 2HD 32 bit alarm disk = Same for B6‐T2 / 550‐A2 / 591‐A0
READ SUPPLEMENTAL VX FAP TECHNOLOGY MMS Version 4.1A (Metric Version) BRD‐
6.97 USB‐VX‐DRIVE 2.0 MITSU97.img 720 3 ONLY PROGRAMS 550‐A2 / 591‐A0 4.1A 1/1 STANDARD C11X MSDOS 2HD M94W550‐A2 & BRD‐M94W591‐A0 = Same
6.98 USB‐VX‐DRIVE 2.0 MITSU98 720 3 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC C11X MSDOS 2HD SAVE to Flash drive.
READ SUPPLEMENTAL VX FAP TECHNOLOGY MMS Version 4.1A (Inch Version) BRD‐
6.99 USB‐VX‐DRIVE 2.0 MITSU99.img 720 3 ONLY PROGRAMS 550‐A2 / 591‐A0 4.1A 1/1 STANDARD C11X MSDOS 2HD M94W550‐A2 & BRD‐M94W591‐A0 = Same
7.00 USB‐EX‐DRIVE 2.0 MITSU00 720 3 none USER DATA folders 00~70 ALL C11X MSDOS 2HD
7.70 USB‐EX‐DRIVE 2.0 MITSU70 720 3 none USER DATA folders 00~70 ALL C11X MSDOS 2HD
READ
7.71 USB‐EX‐DRIVE 2.0 MITSU71.img 1232 2 ONLY Software BRD‐M00W001‐ G9 1/3 ALL C11X MSDOS 2HD BRD‐M00W001‐G9
READ
READ
READ
7.74 USB‐EX‐DRIVE 2.0 MITSU74.img 1232 2 ONLY ENGLISH Language BRD‐M19W001‐ D4 1/1 ALL C11X MSDOS 2HD BRD‐M19W001‐D4_English Language file use with BRD‐M00W001‐G9
READ
7.76 USB‐EX‐DRIVE 2.0 MITSU76.img 1232 2 ONLY Software BRD‐M94W550‐ A2 1/5 ALL C11X MSDOS 2HD BRD‐M94W550‐A2
READ
READ
READ
7.79 USB‐EX‐DRIVE 2.0 MITSU79.img 1232 2 ONLY Software BRD‐M94W008‐ A2 4/5 ALL C11X MSDOS 2HD
READ
7.80 USB‐EX‐DRIVE 2.0 MITSU80.img 1232 2 ONLY Software BRD‐M94W009‐ A2 5/5 ALL C11X MSDOS 2HD
READ
7.81 USB‐EX‐DRIVE 2.0 MITSU81.img 1232 2 ONLY ENGLISH Language BRD‐M19W001‐ C5 1/1 ALL C11X MSDOS 2HD BRD‐M19W001‐C5_ English Language file use with BRD‐M94W550‐A2
READ MACHINE Activates = turn ON the following: Tool Parallel, ES‐RIB,
7.86 USB‐EX‐DRIVE 2.0 MITSU86.img 1232 2 ONLY S/W PATCH BRD‐M18W026‐ A0 SPECIFIC C11X MSDOS 2HD Distortion, Fuzzy Pro, High Speed Jump, East burn
READ MACHINE
7.91 USB‐EX‐DRIVE 2.0 MITSU91.img 720 3 ONLY TECHNOLOGY 1 BRD‐M14W00‐ B5 1/1 SPECIFIC C11X MSDOS 2HD Supplement Disk use with BRD‐M94W550‐A2
READ MACHINE Supplement Disk for BRD‐M00W001‐G9 / (E001‐G9) use with FPI
7.92 USB‐EX‐DRIVE 2.0 MITSU92.img 720 3 ONLY TECHNOLOGY 2 BRD‐M14W007‐ A5 1/1 SPECIFIC C11X MSDOS 2HD (1) Generator
READ TECHNOLOGY 3 / MACHINE Supplement Disk for BRD‐M00W001‐G9 / (E001‐G9) use with FPII
7.93 USB‐EX‐DRIVE 2.0 MITSU93.img 720 3 ONLY HYB PAC / M‐PAC BRD‐M14W000‐ D10 1/1 SPECIFIC C11X MSDOS 2HD (2) Generator
READ
7.95 USB‐EX‐DRIVE 2.0 MITSU95.img 1232 2 ONLY ALARM REMEDIES BRD‐M19W015 A4 1/2 ALL C11X MSDOS 2HD 32 bit alarm disk = Same for B6‐T2 / 550‐A2 / 591‐A0
READ SUPPLEMENTAL
7.97 USB‐EX‐DRIVE 2.0 MITSU97.img 720 3 ONLY PROGRAMS 550‐A2 / G9 4.1A 1/1 STANDARD C11X MSDOS 2HD EX FAP TECHNOLOGY MMS Version 4.1A (Metric Version)
7.98 USB‐EX‐DRIVE 2.0 MITSU98 720 3 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC C11X MSDOS 2HD SAVE to Flash drive.
READ SUPPLEMENTAL
7.99 USB‐EX‐DRIVE 2.0 MITSU99.img 720 3 ONLY PROGRAMS 550‐A2 / G9 4.1A 1/1 STANDARD C11X MSDOS 2HD EX FAP TECHNOLOGY MMS Version 4.1A (Inch Version)
8.00 USB‐V‐DRIVE 2.0 MITSU00 720 3 none USER DATA folders 00~70 ALL C11 MSDOS 2HD
8.70 USB‐V‐DRIVE 2.0 MITSU70 720 3 none USER DATA folders 00~70 ALL C11 MSDOS 2HD
READ BRD‐M93W044‐A0 use this software if machine is equipped with
8.71 USB‐V‐DRIVE 2.0 MITSU71.img 1232 2 ONLY Software BRD‐M93W044‐ A0 1/5 ALL C11 MSDOS 2HD a MW414 Board
READ
8.73 USB‐V‐DRIVE 2.0 MITSU73.img 1232 2 ONLY Software BRD‐M10W000‐ A1 3/5 ALL C11 MSDOS 2HD MF System Adapter BRD‐M10W000‐A1 use with BRD‐M93W044‐A0
READ
8.74 USB‐V‐DRIVE 2.0 MITSU74.img 1001 1 ONLY ENGLISH Language BRD‐M19W000‐ A4 4/5 ALL C11 MSDOS 2HD BRD‐M19W000‐A4_English Language file use with BRD‐M93W044‐A0
READ
8.75 USB‐V‐DRIVE 2.0 MITSU75.img 1232 2 ONLY Software BRD‐M93W036‐ A0 5/5 ALL C11 MSDOS 2HD BRD‐M93W036‐A0 = Fuzzy Mode Select use with BRD‐M93W044‐A0
READ
8.78 USB‐V‐DRIVE 2.0 MITSU78.img 1232 2 ONLY Software BRD‐M10W000‐ A1 3/5 ALL C11 MSDOS 2HD BRD‐M19W000‐A4_English Language file use with BRD‐M93W044‐A0
READ
8.79 USB‐V‐DRIVE 2.0 MITSU79.img 1001 1 ONLY ENGLISH Language BRD‐M19W000‐ A4 4/5 ALL C11 MSDOS 2HD BRD‐M93W044‐A0 English Language = BRD‐M19W000‐A4
READ
8.80 USB‐V‐DRIVE 2.0 MITSU80.img 1232 2 ONLY Software BRD‐M93W036‐ A0 5/5 ALL C11 MSDOS 2HD BRD‐M93W036‐A0 = Fuzzy Mode Select use with BRD‐M93W045‐A0
READ
8.81 USB‐V‐DRIVE 2.0 MITSU81.img 1232 2 ONLY Software BRD‐M00W000‐ C10 1/4 ALL C11 MSDOS 2HD BRD‐M00W000‐C10
READ
8.82 USB‐V‐DRIVE 2.0 MITSU82.img 1232 2 ONLY Software BRD‐M00W000‐ C10 2/4 ALL C11 MSDOS 2HD BRD‐M00W000‐C10
READ
8.83 USB V DRIVEE
USB‐V‐DRIV 2.0 MITSU83.img
MITSU 83.img 1232 2 ONLY Software BRD
BRD‐M00W
M00W000
000‐ C1
C10
0 3/4 ALL C11 MSDOS 2HD BRD‐M00W000‐C10
BRD M00W000 C10
READ
8.84 USB‐V‐DRIVE 2.0 MITSU84.img 1232 2 ONLY ENGLISH Language BRD‐M19W00‐ A6 4/4 ALL C11 MSDOS 2HD BRD‐M19W000‐A6_English Language file use with BRD‐M00W000‐C10
READ V‐Series Technology Version 3.0
8.91 USB‐V‐DRIVE 2.0 MITSU91.img 1001 1 ONLY TECHNOLOGY 1 44‐A0 / 45‐A0 A0 1/1 STANDARD C11 MSDOS 2HD Works for both s/w 44‐A0 & 45‐A0
READ
8.92 USB‐V‐DRIVE 2.0 MITSU92.img 720 3 ONLY TECHNOLOGY 2 C10 C10 1/1 STANDARD C11 MSDOS 2HD V‐Series C10 Technology MMS Version 4.1V (Inch Version)
8.98 USB‐V‐DRIVE 2.0 MITSU98 720 3 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC C11 MSDOS 2HD SAVE to Flash drive.
READ MACHINE
8.99 USB‐V‐DRIVE 2.0 MITSU99.img 720 3 ONLY S/W PATCH VL9000 1/1 SPECIFIC C11 MSDOS 2HD L9000 = V‐Series orbit patterns
9.00 USB‐K1J‐DRIVE 2.0 MITSU00 1001 1 none USER DATA folders 00~70 ALL C7 DOS 2HD
9.70 USB‐K1J‐DRIVE 2.0 MITSU70 1001 1 none USER DATA folders 00~70 ALL C7 DOS 2HD
READ
9.71 USB‐K1J‐DRIVE 2.0 MITSU71.img 1001 1 ONLY Software BRD‐E15W085‐ A2 1/1 ALL C7 DOS 2HD BRD‐E15W085‐A2 (E)
READ MACHINE
9.72 USB‐K1J‐DRIVE 2.0 MITSU72.img 1001 1 ONLY Software BRD‐E00W043‐ B0 SPECIFIC C7 DOS 2HD NV RAM INITIALIZE = BRD‐E00W043‐B0 C7 K1 / J Series
READ J‐Series MACHINE
9.91 USB‐K1J‐DRIVE 2.0 MITSU91.img 1001 1 ONLY TECHNOLOGY 1 Technology V3.0 1/1 SPECIFIC C7 DOS 2HD J‐Series Technology Version 3.00
9.98 USB‐K1J‐DRIVE 2.0 MITSU98 1001 1 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC C7 DOS 2HD SAVE to Flash drive.
READ
9.99 USB‐K1J‐DRIVE 2.0 MITSU99.img 1001 1 ONLY SUPPLEMENTS JL9000 1/1 C7 DOS 2HD L9000 = J‐Series orbit patterns
10.00 USB‐MK‐DRIVE 2.0 MITSU00 640 0 none USER DATA folders 00~70 ALL C6 DOS 2DD
10.70 USB‐MK‐DRIVE 2.0 MITSU70 640 0 none USER DATA folders 00~70 ALL C6 DOS 2DD
READ MACHINE
10.71 USB‐MK‐DRIVE 2.0 MITSU71.img 640 0 ONLY Software BRD‐E08W000‐ A6 1/2 SPECIFIC C6 DOS 2HD Main system software ‐ File "A" / FAP
READ MACHINE
10.72 USB‐MK‐DRIVE 2.0 MITSU72.img 640 0 ONLY Software BRD‐23078‐ F1 1/1 SPECIFIC C6 DOS 2HD Main system software ‐ File "A" / F1
READ MACHINE
10.86 USB‐MK‐DRIVE 2.0 MITSU86.img 640 0 ONLY S/W PATCH BRD‐E04W054‐ A3 2/2 SPECIFIC C6 DOS 2HD Patch file software ‐ File " P" / FAP
READ M‐Series MACHINE
10.91 USB‐MK‐DRIVE 2.0 MITSU91.img 640 0 ONLY TECHNOLOGY 1 Technology 1/1 SPECIFIC C6 DOS 2DD Epacks = E2014 / Mpacks = E8000
READ MACHINE
10.95 USB‐MK‐DRIVE 2.0 MITSU95.img 640 0 ONLY SUPPLEMENTS L9800 1/1 SPECIFIC C6 DOS 2DD S.D.I. ‐ (Simple Data Input) Data = L9800
READ L7000 / L7003 / MACHINE Alpha‐Pro‐Sub‐Orbit = L7000 / Alpha‐Pro‐example = L7003 /
10.96 USB‐MK‐DRIVE 2.0 MITSU96.img 640 0 ONLY SUPPLEMENTS L7007 1/1 SPECIFIC C6 DOS 2DD System 3‐R = L7007
READ MACHINE
10.97 USB‐MK‐DRIVE 2.0 MITSU97.img 640 0 ONLY SUPPLEMENTS L1000 1/1 SPECIFIC C6 DOS 2DD Book Examples = L1000
10.98 USB‐MK‐DRIVE 2.0 MITSU98 640 0 none PARAMETERS Pitch Error Disk 1/1 SPECIFIC C6 DOS 2DD SAVE to Flash drive.
READ MACHINE
10.99 USB‐MK‐DRIVE 2.0 MITSU99.img 640 0 ONLY SUPPLEMENTS L9000 1/1 SPECIFIC C6 DOS 2DD ML9000 = M‐Series orbit patterns
APPENDIX 3. (FLASH DRIVE DISK FOLDER LOG)
v2.1 10/17/2013
Machine # USB DRIVE #
DISK/ DISK/
FOLDER FOLDER
# DESCRIPTION # DESCRIPTION
00 36
01 37
02 38
03 39
04 40
05 41
06 42
07 43
08 44
09 45
10 46
11 47
12 48
13 49
14 50
15 51
16 52
17 53
18 54
19 55
20 56
21 57
22 58
23 59
24 60
25 61
26 62
27 63
28 64
29 65
30 66
31 67
32 68
33 69
34 70
35
It is suggested to print this log sheet to keep track of the contents of each MITSU folder on the flash drive by
recording dates, job numbers, customer names, etc…
MMS_EDM_SVC_0_OPM_EMUFDD‐USB‐29_v2.1.xlsx/A3 I‐1

MMS EDM SVC 0 OPM EMUFDD-USB-29 v2.1

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MMS EDM SVC 0 OPM EMUFDD-USB-29 v2.1

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EMUFDD‐USB‐29 Floppy Disk Emulator v2.

1.0 SPECIFICATIONS PAGE #

APPENDIX 1. WIRE EDM FLASH DRIVES A1‐1

Encoding FM 125 KHz – 300 rpm MFM 250 KHz – 300 rpm

PRESET c.0 80/2/16x256 8bit 640kB CPM

NOTES File Name Data Type Description

NOTES File Name Data Type Description

53. Press the [POWER OFF] button, and wait a moment.

NOTES File Name Data Type Description

38. With the USB flash drive removed from the emulator, hold down the [UP] key on the

NOTES File Name Data Type Description

(O) DATA(3) AXIS(X) ‐‐ AXIS(V) FILE(P.P )

(O) DATA(6) ADDR.(0940) ‐‐ ADDR.(0946) FILE(BX.PRM )

(O) DATA(6) ADDR.(0D40) ‐‐ ADDR.(0D46) FILE(BZ.PRM )

18. On the FW01 p.c.b., flip the BOTTOM (MEMORY GUARD) switch to the UP (ON) position.

18. On the FW01 p.c.b., flip the BOTTOM (MEMORY GUARD) switch to the UP (ON) position.

12. On the FW01 p.c.b., flip the BOTTOM (MEMORY GUARD) switch to the UP (ON) position.

NOTES File Name Data Type Description

12. Press [9] ‐ [ENT] on the FDD unit to select the SET UP *SET UP* NO.

17. Press [4] ‐ [ENT] on the FDD unit to set 2400bps SPEED SPEED :4

19. Press [1] ‐ [ENT] on the FDD unit to set 1 STOP BIT value. STOP BIT: 1

20. Press [1] ‐ [ENT] on the FDD unit to set 1 STOP BIT value. PARITY: 1

21. Press [1] ‐ [ENT] on the FDD unit to set CODE CONTROL CONTROL: 1

26. Unless there is a communication problem, "START" & DATA IN

20. Unless there is a communication problem, "START" will appear. DATA IN

11. Press [9] ‐ [ENT] on the FDD unit to select the SET UP screen. *SET UP* NO.

18. Press [1] ‐ [ENT] on the FDD unit to set 1 STOP BIT value. STOP BIT: 1

19. Press [1] ‐ [ENT] on the FDD unit to set 1 STOP BIT value. PARITY: 1

20. Press [1] ‐ [ENT] on the FDD unit to set CODE CONTROL value. CONTROL: 1

Insert the machine Since the machine's parameter The machine's parameter data

Insert the machine Since the machine's parameter The machine's parameter data

NOTES File Name Data Type Description

49. After a successful load, the display returns to normal. (‐ )( ‐)(‐ )( ‐)(75 or 80) repeats….

NOTES File Name Data Type Description

(O) DATA(3) AXIS(X) ‐‐ AXIS(Z) FILE(PITCH.P )

(O) DATA(6) ADDR.(0700) ‐‐ ADDR.(0900) FILE(PARAM.PRM)

(O) DATA(1) PROGRAM (9000) FILE(ORBITS.NC )

18. On the FW01 p.c.b., flip the BOTTOM (MEMORY GUARD) switch to the UP (ON) position.

1 NO.1 AXIS ( ) 17 P‐SYO ( ) 33 P‐OPO ( )

FIGURE 1. (J & K1 Machines)

NOTES File Name Data Type Description

12. Press [9] ‐ [ENT] on the FDD unit to select the SET UP *SET UP* NO.

17. Press [4] ‐ [ENT] on the FDD unit to set 2400bps SPEED SPEED :4

19. Press [1] ‐ [ENT] on the FDD unit to set 1 STOP BIT value. STOP BIT: 1

20. Press [1] ‐ [ENT] on the FDD unit to set 1 STOP BIT value. PARITY: 1

21. Press [1] ‐ [ENT] on the FDD unit to set CODE CONTROL CONTROL: 1

26. Unless there is a communication problem, "START" & DATA IN

<DATA SET> 1‐‐6,R,D,E ALL( ,U,E,S,0‐9)

18. PRESS & HOLD the [SHIFT] key and then press the [A] or [P] key to A (or P)

20. Unless there is a communication problem, "START" will appear. DATA IN

11. Press [9] ‐ [ENT] on the FDD unit to select the SET UP screen. *SET UP* NO.

18. Press [1] ‐ [ENT] on the FDD unit to set 1 STOP BIT value. STOP BIT: 1

19. Press [1] ‐ [ENT] on the FDD unit to set 1 STOP BIT value. PARITY: 1

20. Press [1] ‐ [ENT] on the FDD unit to set CODE CONTROL value. CONTROL: 1

READ MACHINE E Condition_B6‐T2\ 2 ‐ For FP2 MultiStep based on M14W008‐D0‐T2\Diskette E Cond

READ TECHNOLOGY 3 / MACHINE

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12. Press [9] ‐ [ENT] on the FDD unit to select the SET UP SET UP NO.

11. Press [9] ‐ [ENT] on the FDD unit to select the SET UP screen. SET UP NO.

12. Press [9] ‐ [ENT] on the FDD unit to select the SET UP SET UP NO.

11. Press [9] ‐ [ENT] on the FDD unit to select the SET UP screen. SET UP NO.