3.

TROUBLESHOOTING MAINTENANCE B-83195EN/09

3.6 FUSE-BASED TROUBLESHOOTING

This section describes the alarms and symptoms generated and actions required when the fuses installed
on the printed circuit boards and units have blown.

(1) When the fuses of the power supply unit have blown
F1: Fuse for AC input (A60L-0001-0450#8R0)
F3: Fuse for +24 E (A60L-0001-0046#7.5)
F4: Fuse for +24 V (A60L-0001-0046#7.5)

Name Symptom observed when fuse has blown Action

F1 The LED (PIL: Green) of the power supply unit
does not light, and the power cannot be turned on.
F3 The teach pendant displays “SRVO-217 E-STOP
Board not found” or “PRIO-091 E-Stop PCB
comm. Error ”
F4 The power, when turned on, is immediately turned
off. At this time, the LED (ALM: Red) lights.
1 Check the units (fans), printed-circuit board and
cables connected to the CP2 and CP3
connectors of the power supply unit to see if
there is any short circuit.
2 Replace the power supply unit.
1 Check the printed circuit boards, units, and
cables using +24 E according to the power
supply system diagram. Replace a faulty
printed circuit board, unit or cable if any.
2 Replace the power supply unit.
1 Check the printed circuit boards, units, servo
amplifier and cables using +24 V according to
the power supply system diagram. Replace a
faulty printed circuit board, unit, servo amplifier
or cable if any. The LED of ALM is turned off
by pressing the OFF button once.
2 Replace the power supply unit.

Servo amplifier

Servo amplifier Power supply unit

Power supply unit

(A-cabinet) (B-cabinet)

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F1(8.0A): Fuse for AC input

F3(7.5A): Fuse for +24E

F4䠄7.5A䠅: Fuse for +24V
PIL: LED (green)

ALM: LED (red)

Fig.3.6(a) Fuse on the Power supply unit

(2) Main board fuse (R-30iB Plus)

FU1:For protecting the +24E output for vision
(This fuse is installed on the R-30iB Plus main board.)

Name Symptom observed when fuse has blown Action

FU1 +24E used for vision is not output. 1 Check +24E used by the vision for a ground fault.
2 Check the cables connecting to the vision camera and
the related parts for an abnormaly.
3 Replace the main board.

FROM/SRAM module

CPU card

Axis control card

FU1 Fuse(0.5A)

Fig.3.6(b) R-30iB Plus Main board

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3. TROUBLESHOOTING MAINTENANCE B-83195EN/09

(3) Servo amplifier fuse

FS1: For generation of the power to the amplifier control circuit (A60L-0001-0290#LM32C)
FS2: For protection of the 24V output to the end effector, XROT, and XHBK
(A60L-0001-0290#LM32C)
FS3: For protection of the 24V output to the regenerative resister (A60L-0001-0290#LM32C)

Name Symptom observed when fuse has Action

blown
FS1 All LEDs on the servo amplifier go out.
The FSSB disconnection or initialization
alarm is displayed on the teach pendant.
FS2 The 6ch amplifier fuse blown (SRVO-214),
Hand broken (SRVO-006), and Robot
overtravel (SRVO-005) are displayed on
the teach pendant.
FS3 The 6ch amplifier fuse blown (SRVO-214),
DCAL alarm (SRVO-043) are displayed on
the teach pendant.
Replace the servo amplifier.
1 Check +24VF used by the end effector for a ground fault.
2 Check the robot connection cable and the robot’s internal
cable.
3 Replace the servo amplifier.
4 In case of M-3iA, check the fan motor inside the robot
(option).
1 Check the regenerative resister, and replace it if
required.
2 Replace the servo amplifier.

FS1 (3.2A)

FS3 (3.2A)

FS2 (3.2A)

Fig.3.6(c) Fuse on the Servo amplifier

(4) Emergency stop board fuses

FUSE1: For internal power supply circuit (A60L-0001-0290#LM10C)
FUSE2: For +24EXT line (emergency stop line) protection (A60L-0001-0290#LM10C)
FUSE3: For teach pendant power supply circuit (A60L-0001-0290#LM10C)
FUSE4: For SFDI protection (B-cabinet only) (A60L-0001-0290#LM10C)

Name Symptom observed when fuse has blown Action

FUSE1 The teach pendant displays “SRVO-217 1 Check the cable between emergency stop board and
E-STOP Board not found” or “PRIO-091 main board. Replace them if necessary.
E-Stop PCB comm. Error ”. 2 Replace the E-STOP unit.

Before executing the (Action 3), perform a complete

controller back-up to save all your programs and
settings.
3 Replace the main board.

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B-83195EN/09 MAINTENANCE 3. TROUBLESHOOTING

Name Symptom observed when fuse has blown Action

FUSE2 The teach pendant displays “SRVO-213 1 If an alarm is issued when the fuse has not blown,
E-STOP Board FUSE2 blown” check the voltages of EXT24V and EXT0V (TBOP14
for A-cabinet or TBOP10 for B-cabinet). If EXT24V
or INT0V is not used, check the jumper pin between
EXT24V and INT24V or between EXT0V and INT0V.
2 If the FENCE, SVOFF, and EXEMG are used, these
signals may be connected to 0V or ground. Check
these cables.
3 Replace the operator’s panel cable(CRT27).
4 Replace the emergency stop board.
5 Replace the teach pendant cable.
6 Replace the teach pendant.
FUSE3 The display on the teach pendant disappears. 1 Check the teach pendant cable for a fault, and
replace it if required.
2 Check the teach pendant for a fault, and replace it if
required.
3 Replace the emergency stop board.
FUSE4 (B-cabinet only) 1 Check the SFDI cable connections, and replace it if
The teach pendant displays “SRVO-348 DCS required.
MCC OFF Alarm” 2 Check the operator’s panel cable (CRT27), and
replace it if required.
3 Replace the E-STOP unit.

FUSE3 FUSE1

FUSE4

FUSE3

FUSE2

FUSE1

FUSE2


  (A-cabinet)      (B-cabinet)

Fig.3.6 (d) Fuse on the Emergency stop board

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3. TROUBLESHOOTING MAINTENANCE B-83195EN/09

(5) Fuse on the process I/O board JA,JB

FUSE1: Fuse for +24E
Name Symptom observed when fuse has blown
FUSE1 The LED (ALM-2 or FALM) on the process I/O
board lights, and an alarm such as IMSTP input
is output on the teach pendant. (The display
data depends on state of peripheral equipment
connection.)
(A60L-0001-0046#2.0)
Action
1 Check if the cables and peripheral equipment
connected to the process I/O board are normal.
2 Replace the process I/O board.

Fuse location is common to JA and JB. The following is figure of JA.

FUSE1

Fig.3.6 (e) Fuse on the Process I/O board JA,JB

(6) Fuse on the process I/O MA,MB

FUSE1: Fuse for +24E (A60L-0001-0046#1.0)
Symptom observed when fuse has
Name Action
blown
FUSE1 The LED (ALM1 or FALM) the process I/O 1. Check if the cables and peripheral devices connected
board lights. to the process I/O board are normal.
2. Replace the process I/O board.

LED:FALM㸦Red㸧
LED:ALM1㸦Red㸧

FUSE1 (1A)

Fig.3.6 (f) Fuse on the process I/O board MA

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LED:FALM (Red)

LED:ALM1 (Red)

FUSE1 (1A)

Fig.3.6 (g) Fuse on the process I/O board MB

(7) Fuse on the sensor I/F unit for CR-35iA

FUSE: For internal power supply circuit
Name Symptom observed when fuse has blown
FUSE The LED of the sensor I/F unit lights.
(A60L-0001-0290#LM20)
Action
1. Check if the cables and peripheral devices
connected to the sensor I/F unit are normal.
2. Replace the sensor I/F unit.

FUSE (2A)

FUSE LED(Red)

Fig.3.6 (h) Fuse on sensor I/F unit for CR-35iA

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