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1.1 Introduction
Carbonation is a process by which carbon dioxide from air penetrates into the concrete
and reacts with calcium hydroxide to form calcium carbonates. The corrosion of steel
reinforcement is mainly caused by the carbonation of concrete. The basic mechanism
involved in this process is atmosphere reacts with hydrated cement and destroys its
property of alkalinity. The transport properties like porosity, permeability, diffusion and
capillarity show their effect on carbonation. They also affect the durability of concrete
since they control the influence of chlorides. Durability of concrete structures is very
much important when the structures are openly exposed to the aggressive environments.
Carbonation destructs the structure and reduces its service life. In fact the negative effects
of carbonation can be reduced to the maximum extent by using high strength concrete and
proper compaction making the concrete denser. Carbonation can also be reduced by low
water/cement ratio. Low water/cement ratio and high strength concrete are possible by
Self Compacting Concrete (SCC) where effect of carbonation is less comparatively. The
carbonation is found to have tremendous impact on some of the engineering properties of
concrete. Mostly its influence is predominant on compressive strength and hardness than
any other properties.
Carbonation takes place between atmospheric Carbon Dioxide (CO2) and the products of
cement hydration particularly Calcium Hydroxide (Ca(OH)2).
The Hydration products (calcium silicate hydrate or CSH gel) and even the residual
unhydrated compounds such as Tricalcium silicate (C3S) and Dicalcium silicate (C2S)
react with CO2.
The various external and internal factors such as Ambient relative humidity,
Concentration of carbon dioxide, Surface protection, Grade of concrete, Permeability
of concrete, Depth of cover to reinforcement, Water-cement ratio, Time of exposure,
Orientation of building etc. affects the rate of carbonation.
1.3 Literature Review
1.3.1 Constituents Influence Carbonation
1.3.1.1 Effect of water/cement ratio
From various research studies it was identified that water/cement ratio has a profound
effect on carbonation irrespective of the mix design. Water/cement ratio was found to
be most authentic and reliable parameter that helps in predicting the resistance of
normally vibrated concrete to carbonation. It has been concluded by the earlier
research studies that the carbonation depth is directly related to water/cement ratio
and it is identified that depth of carbonation increases with increase in water/cement
ratio. It is also directly related to the age of the concrete. It has also been found that
depth of carbonation has been reduced greatly by reducing water/cement ratio. It is
observed at low values of water/cement ratio the depth of carbonation is low but there
seems a continuous increase in depth of carbonation at higher values of water/cement
ratios. Some of the researchers have concluded that carbonation decreases with
decrease in water/cement ratio in some tropical arid regions.
The phenolphthalein indicator method is a very popular method for measuring the
depth of carbonation of concrete which involves spraying of solution on the concrete
surface shows a change in colour depending on the pH factor.
As it was observed from the previous studies strength of concrete reduces with
increased depth of carbonation. Many of the industrial by-products like GGBS, SF,
FA, Metakaolin etc are increasingly used in constructions as they contribute to the
improvement of various other properties. They improve strength of concrete and
results in reduction of carbonation depth, replacement of cement also facilitate some
benefits like reduction of shrinkage, expansion etc. Some of the studies revealed that
lower levels of replacement i.e. 0-30% replacements observed beneficial rafter than
higher replacements like beyond 60%. The compressive strength is improved by 30%
replacement of FA. It was identified from previous studies the depth of carbonation of
High Volume Fly Ash (HVFA) with 90 days curing period is nearly equal to plain
concrete. It is true that FA increases carbonation depth, but with HVFA with curing
period 90 days reduces the carbonates depth.
Studies show that in the context of carbonation, there is debate over the incorporation
of mineral admixtures in concrete. The addition of mineral admixtures may have little
influence on the rate of carbonation. The lower water requirement of concrete
containing mineral admixtures except silica fume, coupled with pore refinement
through the formation of additional C-S-H may lead to a denser microstructure of the
cement matrix, thus reducing the rate of diffusion of CO2 . The pozzolanic reaction
consumes Ca~OH)2 from the cement paste and thereby reduces the amount of
Ca~OH)2 available per unit area to react with the available CO2 , which may result in
faster movement of the carbonation front. The uncertainties over the carbonation of
concrete containing mineral admixtures are investigated.
It is observed that a lower w/b in the range of 0.3–0.6 and a prolonged curing age in
water from one to 28 days, generally led to a slower rate of carbonation, possibly due
to pore structure densification, as indicated by a decrease in cumulative and
differential pore volumes. To improve the carbonation resistance of concrete,
sufficient water curing of at least seven days is necessary for plain OPC concrete,
whereas an extended curing age in water is required for GGBS, FA, and SF concrete.
The carbonation rate of low fineness GGBS and FA concrete increased with an
increase in OPC replacement level. In the case of SF, both replacement percentages 5
and 10% led to a lower carbonation rate compared to that of OPC. However, 5%
replacement showed a better performance than 10% replacement. Concrete containing
low fineness GGBS and FA exhibited higher rates of carbonation than plain OPC
concrete. The reduction in (CaOH)2 content seemed to have more influence over pore
refinement, and hence led to faster rates of carbonation. For concrete incorporating
GGBS of higher fineness and silica fume, the carbonation rates were lower than that
of plain OPC concrete. The pore modification, being more dominant than the change
in Ca~OH)2 content, appeared to control the carbonation rate. The ternary blended
concrete containing 35% OPC, 55% GGBS, and 10% SF showed a higher carbonation
rate than the plain OPC mixture and 10% SF concrete. Compared to 65% GGBS
concrete, the ternary blended concrete exhibited a lower rate of carbonation. The
Ca~OH)2 content of concrete decreased with an increased OPC replacement
percentage by GGBS 30–65%, FA 15–30%, or SF 5–10%, due to the pozzolanic
reaction. As compared to GGBS or FA concrete, the reduction in Ca~OH)2 was much
smaller for SF concrete due to its lower replacement levels. Hence, SF concrete
generally showed higher carbonation resistance, since pore refinement was likely to
dominate over the change in Ca~OH)2 content. The carbonation coefficient increased
with a decrease in compressive strength, as described by a linear relationship. The
good correlation between these parameters demonstrated that in addition to the
carbonation coefficient, compressive strength served as a good indicator for the
carbonation rate of concrete with and without mineral admixtures.
Usually, accelerated tests are used to assess the carbonation resistance of concrete.
The CO2 concentrations used in such tests can vary widely from 0.03 to 100 % and
the relative humidity (RH) generally ranges from 50 to 65 %.The effect of CO2
concentration and ambient relative humidity (RH) on accelerated and natural
carbonation of 18 concrete mixtures produced with nine different cement types is
investigated. Increasing the CO2 concentration in accelerated tests can change both
the porosity and the resulting phases compared to natural carbonation. In general,
carbonation leads to a decrease of total porosity. The decrease of porosity increases
with increasing CO2 concentrations. In the case of cements blended with siliceous
additions the decrease in porosity is less pronounced with increasing degree of cement
clinker replacement and a significant coarsening of the pore size distribution may be
observed. During carbonation the portlandite is converted to CaCO3 releasing water
and the calcium–silicate–hydrate (C–S–H) is decalcified leading to a phase with a
lower Ca/Si-ratio. In a first step, C–S–H is gradually decalcified and in a second step,
calcium from the principal layers is consumed leading to the formation of amorphous
silica. With increasing CO2 concentrations the degree carbonation of the portlandite
increases and the decalcification of the C–S–H is more pronounced leading to
complete disappearance of C–S–H in case of 100 % CO2. Moreover, the amount of
the different CaCO3 polymorphs calcite, vaterite and aragonite seem to be influenced
as well by the CO2 concentration, although the results of different studies differ.
However, a CO2 concentration of 3 % results in similar reaction products as formed
in natural carbonation. As such, employing a CO2 concentration in this range seems
to be appropriate for accelerated tests.
In this study the influence of CO2 concentration, ambient RH and CO2 buffer
capacity on accelerated and natural carbonation of concrete produced with different
cement types are investigated. 18 concrete mixtures produced with nine different
cement types are investigated. The influence of CO2- concentration is studied at three
different CO2 levels (0.045, 1.0 and 4.0 %) and constant RH of 57 %. The influence
of RH is investigated at three different levels (57 %, 70 %, 80 %) and constant CO2-
concentrationof 4 %. Carbonation coefficients in sheltered and unsheltered conditions
are determined after an exposure of 2 years to link the accelerated test to natural
carbonation. Moreover, compressive strength and oxygen diffusion are measured.
Increasing the CO2 concentration from 0.045 to 1 and 4 % at 57 % RH does not alter
the relative carbonation resistance between the concrete mixtures. The increase of RH
from 57 to 70 and 80 %RH at 4 % CO2 shows a water-to-cement ratio and cement
specific effect that affects the relative carbonation resistance between the concrete
mixtures. The carbonation resistance at 4 % CO2 and 57 % RH allows assessing the
carbonation resistance of concrete in sheltered and with restrictions in unsheltered
outdoor exposure. The carbonation resistance below 70 % RH is mainly governed by
the CO2 buffer capacity. However, in the accelerated tests at 80 % RH and in the
unsheltered outdoor exposure capillary condensation is of increased importance.
The buffer capacity governs carbonation resistance at low RH. The amount of pores
filled with water by capillary condensation at increase RH is w/c- and cement-
specific. As such, the influence of the buffer capacity as a chemical parameter
decreases and the influence of capillary condensation as a physical parameter
increases, resulting in a worsening of the correlation between carbonation coefficients
and w/CaO. The w/CaO reacted is confirmed to be a useful tool to predict the
carbonation resistance of concrete produced with different w/c and cement types.
Studies show that, the effect of water-cement ratio is to increase the depth of
carbonation for all the aggregate-cement ratios. Generally this effect increased
towards higher aggregate-cement ratios. Apart from experimental variation, the rate of
carbonation remained almost constant at different aggregate-cement ratios for all
water-cement ratios. The increase in the rate of carbonation due to the increase in
water-cement ratio can be related to increased porosity and carbon dioxide transport.
There was an increase in depth of carbonation due to an increase in aggregate-cement
ratio. However, the data obtained from the literature was for concretes for which the
water cement ratio increased when the aggregate-cement ratio increased. But it is
concluded that there is no significant effect due to an increase in aggregate-cement
ratio on the rate of carbonation. Both cement and water content together (i.e. W/C
effect) contributed to about 80% variation of the rate of carbonation. Other factors,
such as the amount of fine aggregate and coarse aggregate in the mix, have no
significant effect on the rate of carbonation. For each aggregate-cement ratio, the
cement content varied slightly when the water-cement ratio was changed. However,
the main effect that can be seen is that the main variation in rate of carbonation is due
to the change in water-cement ratio. For the whole range of cement content tested, the
rate of carbonation decreased marginally with an increase in cement content.
However, this cannot be considered as overly significant. Another trend which can be
obtained is that, for a given water-cement ratio, the increase in aggregate-cement ratio
resulted in a significant decrease in cement content and this, in turn, decreased the rate
of carbonation. However, there was kink in the trend for all water-cement ratios. The
reduction in rate of carbonation is considered to be due to the reduction in calcium
oxide with the decrease in cement content.
1.4 Conclusion
General conclusions are drawn from the extensive review of literature on carbonation
on concrete:
1. The influence of water/cement ratio is very much significant on the strength of the
concrete since the strength of the concrete depends on water/cement ratio. The depth
of carbonation depends on water/cement ratio higher water/cement ratio contributes to
higher carbonation depth.
2. Increase in curing period reduces the carbonation depth. The resistant power of the
concrete to carbonation is increased with sufficient and substantial curing periods.
3. To improve the resisting power of the plain concrete at least 7 days curing is
mandatory.
4. Addition of admixtures modifies the pore structure of the concrete and reduces the
porosity. If porosity increases carbonation depth also increases hence a linear
relationship exist between accelerated carbonation and porosity.
7. The application of surface coatings and provision of proper cover considerably
reduces the rate of carbonation. The service life of the concrete can be enhanced.
8. The compressive strength also depends on water/binder ratio and mineral
admixtures both higher and lower water/binder ratio affects the properties of concrete.
9. The use of SCC has been proved to be the best to improve the durability
characteristic of concrete in relation to the carbonation of concrete.
1.5 References
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