Instruction Manual Multisilo Peters PDF

INSTRUCTION MANUAL
Job # 14-1/11334
Claudius Peters Equipment
Customer:
ARPL / CEMENTOS LIMA S.A.

Acotongo, Villa Maria Del Triunfo, Peru
P.O No: 20080165-1
Equip: Multicell Silo Peters type IC 24/12 with 5 cells
Claudius Peters (Americas) Inc.

4141 Blue Lake Circle
Dallas, Texas 75244-5196
USA
Tel : (972) 386-4451
Fax : (972) 386-4496
Email: dallas@claudiuspeters.com
www.claudiuspeters.com
Claudius Peters
Fabric for
Aeration Elements
Description
621.0009.0022A/11.en
Contents
1 Polyester fabric ................................................................................................................... 3
1.1 Characteristics of fabric....................................................................................................... 3
1.2 Changing the fabric ............................................................................................................. 3
2 Meta - und Para - Aramide fabric........................................................................................ 4
2.1 Characteristics of fabric....................................................................................................... 4
2.2 Changing the fabric ............................................................................................................. 4
3 Sealing compound .............................................................................................................. 5
3.1 Chemical characterization................................................................................................... 5
3.2 Characteristics .................................................................................................................... 5
4 Protecting the Fabric During Welding ................................................................................. 5
5 Stretching the fabric liner .................................................................................................... 6
List of figures
Fig. 01: Stretching unit for an aeroslide................................................................................................... 6
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1 Polyester fabric
The aeration elements are regularly equipped with Polyester fabric.
1.1 Characteristics of fabric
• smooth surface
• high temperature resistance up to 150°C
• high tearing resistance in direction of warp
• it does not rot
1.2 Changing the fabric

After removing of the old fabric and the remains of the sealing compound, the new fabric can be fitted.
When doing this, the following points should be observed:
• All sealing surfaces which come into contact with the fabric have to be covered with a sealing compound
(e.g. “highpressure Fermit brown”, see paragraph 3).
• The fabric should be stretched during fitting (maximum 2 %). See also Section 5.
• Cut edges should be sealed with a soft flame. If the welding has been done properly, the cut edges will
have a lightbrown colour.
• The mounting holes for Type 2 channels (open channels) must be produced using a hot mandrel. It is
sufficient to drill the mounting holes for the ventilation elements.
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2 Meta - und Para - Aramide fabric
Meta-Aramide fabric will be used for temperatures of up to 200°C, and Para-Aramide fabric for temperatures
of up to 250°C.
The air permeability corresponds to the one of the Polyester fabric.
2.1 Characteristics of fabric
• smooth surface
• high temperature resistance
• high solidity
• it does not rot
• free of asbestos
2.2 Changing the fabric

As soon as the old fabric and the remains of the sealing compound have been removed, the new fabric can
be fitted.
When doing this, the following points should be observed:
• All sealing surfaces which come into contact with the fabric have to be covered with a sealing compound
(e.g. “highpressure Fermit brown”, see paragraph 3).
• The cutting edges of the fabric have also to be covered/glued with the sealing compound.
• The fabric should be stretched during fitting (maximum 2 %). See also Section 5.
• The mounting holes must be produced by drilling.
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3 Sealing compound
A sealing compound which is also suitable for sealing of threads, flanges and surfaces of highpressure
plants, turbine housings, etc. is to be used.
3.1 Chemical characterization

The sealing compound consists of mineral oil, abiettic acid and chalk.
3.2 Characteristics
• ointment like
• heat and highpressure resistant
• non-drying
• poisonless
4 Protecting the Fabric During Welding

In the event of subsequent welding or burning of cut-outs in existing sheet metal bodies at the construction
site, e.g., installation of loose supports provided or subsequent installation of an observation hatch, the fabric
must be protected against spatter by carefully covering it with fireproof material.
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5 Stretching the fabric liner
Example:
The fabric liner (B) is attached to an aeroslide (A) with the aid of a stretching device (C). See the following
illustration.
Fig. 01: Stretching unit for an aeroslide
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Claudius Peters
Aeroslide Shut-Off Gate

Drive: HAND, MOT, PNEU
Operating Instructions
643.0009.0019A/03.en
Table of contents
1 Safety instructions................................................................................................................. 4
1.1 Safety instructions for particular operation phases............................................................... 4
1.2 Warnings and symbols.......................................................................................................... 5
1.3 Information on copyright and protection rights as per DIN ISO 16016 ................................. 5
2 Description ............................................................................................................................ 6
3 Transport / Storage / Assembly ............................................................................................ 7
3.1 Transport ............................................................................................................................... 7
3.2 Storage.................................................................................................................................. 7
3.3 Assembly............................................................................................................................... 7
3.3.1 Aeroslide shut-off gate .......................................................................................................... 7
3.3.2 Control air connection (for PNEU design)............................................................................. 8
3.3.3 Aeration connection .............................................................................................................. 8
3.3.4 Electrical Connection ............................................................................................................ 8
4 Operation............................................................................................................................... 9
5 Maintenance instructions ...................................................................................................... 13
5.1 Maintenance.......................................................................................................................... 13
5.2 Replacement of gate sealing (dust-tight design) .................................................................. 13
5.2.1 Disassembly of gate sealing ................................................................................................. 13
5.2.2 Assembly of the gate sealing ................................................................................................ 14
5.3 Trouble shooting ................................................................................................................... 14
6 Technical data....................................................................................................................... 15
6.1 General data ......................................................................................................................... 15
6.2 Manual drive variant.............................................................................................................. 15
6.3 Drive variant MOT ................................................................................................................. 15
6.4 Drive variant PNEU ............................................................................................................... 15
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List of figures
Fig. 3-1: Wiring for single phase motor ............................................................................................... 8
Fig. 4-1: Pneumatic connection diagram............................................................................................. 9
Fig. 4-2: Aeroslide shut-off gate .......................................................................................................... 10
Fig. 4-3: Aeroslide shut-off gate, lateral .............................................................................................. 11
Fig. 4-4: Details regarding seal ........................................................................................................... 12
List of charts
Tab. 5-1: Trouble shooting ................................................................................................................... 14
Annex
These instructions include:
Dimension sheets:
643.0000.0014A/NN.ED - Drive, top; HAND
643.0000.0015A/NN.ED - Drive, top, MOT
643.0000.0016A/NN.ED - Drive, top; PNEU
643.0000.0018A/NN.ED - Drive, side; HAND
643.0000.0020A/NN.ED - Drive, side; PNEU
Spare parts drawings:

643.0010.0014A/NN.SV - Drive, top, HAND
643.0010.0015A/NN.SV - Drive, top; MOT
643.0010.0016A/NN.SV - Drive, top; PNEU
643.0010.0018A/NN.SV - Drive, side; HAND
643.0010.0020A/NN.SV - Drive, side; PNEU
Wiring diagrams:
643.0017.0014A/NN.ED - Drive, top; HAND, Drive, side; HAND
643.0017.0015A/NN.ED - Drive, top; MOT
643.0017.0016A/NN.ED - Drive, top; PNEU, Drive, side, PNEU
643.0009.0019A/03.en
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1 Safety instructions
1.1 Safety instructions for particular operation phases
The Basic Safety Instructions issued by Claudius Peters (Document 596.0009.1000A/NN) apply for the
transport, assembly, commissioning, operation and maintenance of the shut-off gate.
The instructions referred to above are supplemented by the national regulations and decrees governing the
prevention of accidents and environmental protection. Please read them carefully and follow the respective
instructions. The generally applicable technical regulations governing safe and proper work must be ob-
served.
These safety instructions must be read and applied by all persons involved in operating, maintaining or re-
pairing the machine.
The machine complies with the state of the art in terms of technology and safety. Nevertheless, the machine
can present a danger if used incorrectly and not as designated by untrained personnel.
This increases the risk of:
• danger incurred by injury;
• danger for the plant and other economic values for the user;
• inefficient work performed by the plant.
Independent modifications or alterations to the machine are prohibited.
The distance between slide plate and unsecured handhole cover of a connected aeroslide system has to
amount to at least 850 mm. If the handhole cover is secured the distance may be smaller.
Maintenance and repair work may only be performed by specialist personnel.
When connecting and disconnecting electrical equipment, the valid VDE and EVU guidelines must be ob-
served. Electrical protective measures (earthing resistance etc.) must be examined.
Take preventive measures in order to avoid accidental start of the device.
Check all indicating devices for correct functioning.
In case of work at the machine the pneumatic drive is to be kept free of pressure.
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1.2 Warnings and symbols
The following designations and symbols are used in these instructions for extremely important information:
Danger!
Information and regulations for the prevention of injuries or extensive

damages to assets!
Attention
Special information, prohibitions or directions to prevent damages!
Note
Special information on the economic use of the machine!
1.3 Information on copyright and protection rights as per DIN ISO 16016
This document may not be duplicated or made available to third parties, nor may its contents be used or
passed on to others without express permission. Violation will entail claims for compensation. All rights re-
served as regards the registration of patents, registered utility models or registered designs.
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2 Description
The aeroslide shut-off gate is part of a pneumatic aeroslide and is used to release or block the dustlike or
fine grained flow of material through the aeroslide. Two designs are available.
On the one hand a repair gate for erection work with disconnected aeration of the material in front of the
aeroslide shut-off gate and on the other hand a dust-tight work gate which also allows for a safe shut-off
when the material is aerated.
The aeroslide shut-off gate consists of a closed housing (10.10.10) with a length of 100 mm and a slide plate
(10.10.20) and is not aerated in the standard design. An aeroslide shut-off gate with a length of 300 mm and
an installed piece of aeroslide (20) can be delivered as option. This piece of aeroslide should be aerated.
Depending on the order, the aeroslide shut-off gate is either driven by hand via a handwheel (10.20.170) or
chain wheel (10.20.165), by a pneumatic cylinder (10.20.100) or by a gear motor (10.170). The correspond-
ing drive can be arranged either above or to the side of the aeroslide shut-off gate.
Depending on the type of design shut-off is effected by a slide plate which moves either vertically or horizon-
tally.
Sealing between slide plate and housing is effected by means of a packing (10.10.210).
In the dust-tight design the aeroslide shut-off gate is provided with a sealing frame (10.10.100) between
housing and slide gate.
If required, the aeroslide shut-off gate is equipped with 2 signal transmitters (10.220) for signalling of both
end positions.
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3 Transport / Storage / Assembly
3.1 Transport
When lifting the aeroslide shut-off gate ensure that the carrying capacity of the ropes is in accordance with
the weight of the aeroslide shut-off gate. For reasons of safety and in order to avoid damages only the pro-
vided lifting lugs at the aeroslide shut-off gate are to be used for transport (refer to figure 4-3).
3.2 Storage
The aeroslide shut-off gate has to be stored in covered condition resp. in a dry place and in installation posi-
tion. Avoid damages.
3.3 Assembly
3.3.1 Aeroslide shut-off gate

The aeroslide shut-off gate is delivered with installed drive and adjusted ready for assembly.
The conveying direction, which is marked by an arrow (10.20.190) on the housing (10.10.10), has to be ob-
served by all means during assembly. Electrical lines to limit switches (10.220) are to be placed appropriately
observing the valid safety regulations.
All flanges have to be dry and clean. Between all flanges to be connected install one sealing each which
corresponds to the size of the flange.
The cover plates are to be dismantled for screwing the slide to the aggregates connected in front and be-
hind.
The housing (10.10) of the aeroslide shut-off gate must not be twisted during assembly. If the weight of the
connected installation parts is too heavy, the parts have to be supported correspondingly.
Danger!
There is the risk of injuries in the area of the switching cam when the
slide plate is moved. The plant operator has to install a corresponding
warning at the shut-off gate!
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3.3.2 Control air connection (for PNEU design)
A compressed air conditioner with pressure control valve and filter has to be provided in the control air pipe-
line.
Dry and clean control air (filter max. 40 µm) of at least 5 to max. 6 bar overpressure has to be provided by
the customer.
The pressure dew point has to be set 10 K below the lowest ambient temperature to be expected.
3.3.3 Aeration connection

For aeration of the material, the aeroslide shut-off gate with a length of 300 mm and installed aeroslide piece
is provided with an air connection socket where compressed air with an overpressure of max. 0.5 bar has to
be connected.
In order to be able to switch off the aeration for maintenance and repair work it is convenient to install a shut-
off device in the air pipeline in front of the aeroslide shut-off gate.
3.3.4 Electrical Connection

This motor-driven channel gate valve is intended for use with a 3-phase rotary current motor (reverse opera-
tion).
If a single phase motor is used, then the external wiring for changing the direction of rotation, including the
working capacitor, must be provided.
A = Counterclockwise rotation
B =Clockwise rotation
C = Customer
Motor size Voltage CB

[kW] [V] [µF]
0,55 230 20
0,55 115 90
Figure 3-1: Wiring for single phase motor
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4 Operation
Adjustment of the slide plate (10.10.20) is realised in accordance with the selected drive.
The HAND version is driven via a handwheel (10.20.170) or in case of horizontal installation alternatively via
a chain wheel (10.20.165). The MOT version is driven via a slip-on gear motor (10.170).
The spindle driven by the handwheel, chain wheel or slip-on gear motor (10.20.70) moves the slide plate via
a nut fixed at the slide plate.
The PNEU version of the aeroslide shut-off gate is driven via a pneumatic cylinder (10.20.100) connected
directly to the slide gate. Actuation takes place via a 5/2 way solenoid valve (10.230) with spring return
mechanism and integrated throttles. In case of power failure, the spring return mechanism of the solenoid
valve switches and closes the aeroslide shut-off gate automatically (see figure 4-1). The integrated throttles
allow for adjustment of the exhaust air quantity and separate adjustment of the closing and opening time of
the gate.
Figure 4-1: Pneumatic connection diagram
For switch-off of the motor and remote indication of the position, the end positions of the slide plate can be
signalled via 2 optional signal transmitters (10.220).
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Legend for Fig. 4-2:
A Manual drive variant

B Drive variant MOT
C Drive variant PNEU
Figure 4-2: Aeroslide shut-off gate
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Figure 4-3: Aeroslide shut-off gate, lateral
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Y Seal between case and slide

(dust-proof version)
Z Seal between gland follower and slide
Figure 4-4: Details regarding seal
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5 Maintenance instructions
5.1 Maintenance
The slide plate (10.10.20) has to be checked for smooth running once every month.
In accordance with the frequency of use and the accumulation of dirt, all deposits have to be removed from
the limit switches (10.220).
In order to avoid that material emerges, it is necessary to retighten the stuffing box gland (10.10.40) in ac-
cordance with the actuation frequency of the slide plate.
Replacement of the packing (10.10.210) has to be carried out after 10000 switchings, at the latest, however,
after two years.
The sealing frame (10.10.100) of the dust-tight design of the aeroslide shut-off gate has to be replaced after
10000 switchings, however, at the latest after two years. Unfavourable random conditions may lead to pre-
mature wear.
5.2 Replacement of gate sealing (dust-tight design)
5.2.1 Disassembly of gate sealing

The gate sealing (10.10.100) has to be replaced in accordance with the instructions given in chapter 5.1.
For replacement of the sealing proceed as follows:
• The material flow in the conveying line where the aeroslide shut-off gate is installed, has to be sealed off.
It has to be ensured that no material is lying in front of the shut-off gate and that no more material can
come in.
• Move the aeroslide shut-off gate into position "OPEN".
• Disconnect the aeroslide shut-off gate electrically / pneumatically.
• Disassemble the aeroslide shut-off gate.
• Loosen the screws (10.10.140) and disassemble the four cover plates (10.10.120 & 10.10.130).
• Disassemble the sealing frame (10.10.100) which is fixed to the housing (1.10.) with glue.
• Clean the area of the sealing at the housing. Remove the sealing and glue residues and the deposits at
the slide plate.
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5.2.2 Assembly of the gate sealing
Assembly of the gate sealing is carried out in inverted sequence of the disassembly. Fastening of the sealing
frame is realised with glue (silicone) with a heat resistance of up to 180 °C. The glue has to be applied to that
side of the sealing frame housing which runs parallel to the slide plate in a distance of 100 mm.
It has to be ensured that the sealing frame is installed in the correct installation position. The felt side of the
sealing has to fit closely to the slide plate, while the rubber side has to be glued to that side of the sealing
frame housing housing that runs parallel to the slide plate.
5.3 Trouble shooting
Fault Cause Repair

Material escapes at stuffing box Stuffing box leaky Disconnect aeroslide shut-off gate
Unscrew cover plates at housing
upper part
Tighten stuffing box; exchange stuff-
ing box packing, if necessary
Aeroslide shutt-off gate does Slide plate blocked by foreign Disconnect aeroslide shutt-off gate
not open / close matter
Remove foreign matter
- by repeated switching
- via cleaning cover connected
nearby
Sealing frame is worn out Disconnect the aeroslide shut-off
(dust-tight design) gate.
Replace the sealing frame (see
chapter 5.2)
Aeroslide shut-off gate is Sealing frame is worn out Disconnect the aeroslide shut-off
leaky (dust-tight design) gate.
chapter 5.2)
Pre-pressure > 0,5 bar Reduce pre-pressure to < 0,5 bar
Table 5-1: Trouble shooting
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6 Technical data
6.1 General data
Standard Option
Length of aeroslide shut-off 100 mm – 300 mm
gate (+200mm aeroslide)
Temperature of conveyed -40...+200°C – max. 100, 140, 150, 180°C
material (without aeroslide) (for 200mm aeroslide)
Aeration connection – max. 0,5 bar g (for 200mm aeros-
lide)
Max. material pressure 0,8 bar – 0,5 bar (dust-tight design)
Max. number of switchings 10000 in 2 years
Limit switches – 2 pieces
Mechanic limit switch – 24...500 V, IP 67, 10 A
Proximity switches – 20...250 V, IP 65, 0,1 A (DC),
0,25 A (AC)
6.2 Manual drive variant
Standard Option
Ambient temperature -40... +90°C – -30...+90°C (mech. limit switch)
– -25...+80°C (proximity switch)
6.3 Drive variant MOT
Standard Option
Protection type of drive IP 54 – IP 55
Thermal class of drive B
Capacity of drive 0,55 kW
Ambient temperature -20... +40°C -40°….+50°C
6.4 Drive variant PNEU
Standard Option
Protection type solenoid valve IP 65 – IP 67
Reaction capacity solenoid valve 9 VA / 2 W
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Claudius Peters
Rinnenabsperrschieber H
Aeroslide shut-off gate H
Vanne dárret dáeroglissiere H
Compuerta de aerodeslizador H
Ersatzteilzeichnung
Spare Parts Drawing
Dessin de Pieces de Rechange
Dibujo de Repuestos
643.0010.0014A/06.SV
Inhalt / Contents / Table des matières / Sumario
Aeroslide shut-off gate Н
Vanne dárret dáeroglissiere Н
Compuerta de aerodeslizador Н ............................................................................................................... 4
Abbildungsverzeichnis / List of figures / Tables des illustration / Lista de Figuras

Abb. 01: Rinnenabsperrschieber H
Fig. 01: Aeroslide shut-off gate H
Fig. 01: Vanne dárret dáeroglissiere H
Fig. 01: Compuerta de aerodeslizador H .......................................................................................... 3
Achtung! / Attention! / Attention! / Atención!
Bei Anfragen oder Bestellung bitte Auftrags-Nr., Nummer dieser Ersatzteilzeichnung, die gewünschten Pos.-
Nr. und deren Benennungen, sowie alle Angaben des Typschildes angeben.
In case of inquiries or orders, please indicate comm. no., no. of this print, the designations and no. of the
requested parts and all data stated on the nameplate.
Pour toutes les demandes de prix ou des commandes veuillez indiquer le n° de la commande, le n° du des-
sin de pièce de rechange, les positions souhaitées et leurs désignations ainsi que toutes les données de la
plaque signalétique.
En caso de demandas o pedidos indiquen, por favor, el número de comisión, el número de este dibujo de
repuestos, el número de la posición requerida y su respectiva designación y todos los datos de la placa del
tipo.
643.0010.0014A/06.SV
Release 6: 22.07.2008
Seite / Page / Pagina 2 von / of / sur / de 4
Fig. 01: Aeroslide shut-off gate H
Fig. 01: Vanne dárret dáeroglissiere H
Fig. 01: Compuerta de aerodeslizador H
643.0010.0014A/06.SV
Release 6: 22.07.2008
Aeroslide shut-off gate Н
01
Vanne dárret dáeroglissiere Н
Compuerta de aerodeslizador Н
Pos. Benennung Designation Designation Denominacion
10.10.20 Schieberblech Slide plate Plaque de coulisse Chapa de compuerta
10.10.40 Stopfbuchsenbrille Stuffing box gland Bride Brida de prensaestopa
10.10.210 * Dichtschnur Sealing cord Corde de garniture Cordon
10.20.60 * Mutter Nut Ecrou Tuerca
10.20.70 * Spindel Spindle Broche Husillo
10.20.160 * Buchse Bush Douille Casquillo
10.20.170 Handrad Hand wheel Roue a main Rueda manuel
10.220 Endschalter Limit switch Fin de course Interrupteur final
300 Rinnenstück Aeroslide piece Piece dáeroglissiere Parte dáerodeslizador
300.20.120 * Gewebe Fabric Tissu Tejido
300.20.140 Deckeldichtung Cover gasket Joint de couvercle Junta de tapa
300.20.150 * Drahtgewebe Wire mesh Tissu metallique Tela metalica
310 Rinnendichtung Aeroslide gasket Joint dáeroglissiere Junta dáerodeslizador
Staubdichte Ausführung / Dust tight design / Execution etanche aux poussieres / Diseno a prueba de polvo
10.10.100 * Dichtungsrahmen Sealing frame Cardre détancheite Marco de empaquetadura
10.10.120 Abdeckleiste, vertikal Cover ledge, vertical Liston de recouvrement Liston recubridora
vertical vertical
10.10.130 Abdeckleiste, horizontal Cover ledge, horizontal Liston de recouvrement Liston recubridora
horizontal horizontal
* = Verschleissteil / wear part / pièce dúsure / pieza de desgaste
643.0010.0014A/06.SV
Release 6: 22.07.2008
1 2 3 4 5 6 7 8
A A
CONSTRUCTION
B B
M20 M20
-S1 -S2
C C
0 1 0 1
CONNECTION 13 21 13 21
14 22 14 22
M20 M20
D D
LIMIT SWITCH (-S)

STATE OF SIGNAL DETAIL PLEASE REFER THE
S1 S2 BELONGING OPERATING INSTRUCTIONS.
FUNCTION 643.0009.0019A
E E
OPEN 1 0
CLOSED 0 1
Erstellt mit ELCAD (R) 7.3.2
0 = NOT ACTIVATED
1 = ACTIVATED
F F
5 Datum 05.06 CONNECTION DIAGRAM 0017_
4 Bearbeiter Mol
3 Überarbeitung 02.07 Mol Geprüft Cord
R. Änderung Datum Name Norm AEROSLIDE SHUT OFF GATE H, DRIVE: MANUAL CLAUDIUS PETERS 643.0017.0014A/03.en Blatt 01
1 2 3 4 5 6 7 8
Claudius Peters
Aeroslide Shut-Off Gate

Drive: HAND, MOT, PNEU
Operating Instructions
643.0009.0019A/03.en
Table of contents
2 Description ............................................................................................................................ 6
3.1 Transport ............................................................................................................................... 7
3.2 Storage.................................................................................................................................. 7
3.3 Assembly............................................................................................................................... 7
3.3.1 Aeroslide shut-off gate .......................................................................................................... 7
3.3.2 Control air connection (for PNEU design)............................................................................. 8
3.3.4 Electrical Connection ............................................................................................................ 8
4 Operation............................................................................................................................... 9
5.1 Maintenance.......................................................................................................................... 13
5.2 Replacement of gate sealing (dust-tight design) .................................................................. 13
5.2.1 Disassembly of gate sealing ................................................................................................. 13
5.2.2 Assembly of the gate sealing ................................................................................................ 14
5.3 Trouble shooting ................................................................................................................... 14
6 Technical data....................................................................................................................... 15
6.1 General data ......................................................................................................................... 15
6.2 Manual drive variant.............................................................................................................. 15
6.3 Drive variant MOT ................................................................................................................. 15
6.4 Drive variant PNEU ............................................................................................................... 15
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List of figures
Fig. 3-1: Wiring for single phase motor ............................................................................................... 8
Fig. 4-1: Pneumatic connection diagram............................................................................................. 9
Fig. 4-2: Aeroslide shut-off gate .......................................................................................................... 10
Fig. 4-3: Aeroslide shut-off gate, lateral .............................................................................................. 11
Fig. 4-4: Details regarding seal ........................................................................................................... 12
List of charts
Annex
These instructions include:
Dimension sheets:
643.0000.0014A/NN.ED - Drive, top; HAND
643.0000.0015A/NN.ED - Drive, top, MOT
643.0000.0016A/NN.ED - Drive, top; PNEU
643.0000.0018A/NN.ED - Drive, side; HAND
643.0000.0020A/NN.ED - Drive, side; PNEU
Spare parts drawings:

643.0010.0014A/NN.SV - Drive, top, HAND
643.0010.0015A/NN.SV - Drive, top; MOT
643.0010.0016A/NN.SV - Drive, top; PNEU
643.0010.0018A/NN.SV - Drive, side; HAND
643.0010.0020A/NN.SV - Drive, side; PNEU
Wiring diagrams:
643.0017.0014A/NN.ED - Drive, top; HAND, Drive, side; HAND
643.0017.0015A/NN.ED - Drive, top; MOT
643.0017.0016A/NN.ED - Drive, top; PNEU, Drive, side, PNEU
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transport, assembly, commissioning, operation and maintenance of the shut-off gate.
instructions. The generally applicable technical regulations governing safe and proper work must be ob-
served.
These safety instructions must be read and applied by all persons involved in operating, maintaining or re-
pairing the machine.
The distance between slide plate and unsecured handhole cover of a connected aeroslide system has to
amount to at least 850 mm. If the handhole cover is secured the distance may be smaller.
When connecting and disconnecting electrical equipment, the valid VDE and EVU guidelines must be ob-
served. Electrical protective measures (earthing resistance etc.) must be examined.
In case of work at the machine the pneumatic drive is to be kept free of pressure.
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The following designations and symbols are used in these instructions for extremely important information:
Danger!
Information and regulations for the prevention of injuries or extensive

damages to assets!
Attention
Note
passed on to others without express permission. Violation will entail claims for compensation. All rights re-
served as regards the registration of patents, registered utility models or registered designs.
643.0009.0019A/03.en
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2 Description
The aeroslide shut-off gate is part of a pneumatic aeroslide and is used to release or block the dustlike or
fine grained flow of material through the aeroslide. Two designs are available.
On the one hand a repair gate for erection work with disconnected aeration of the material in front of the
aeroslide shut-off gate and on the other hand a dust-tight work gate which also allows for a safe shut-off
when the material is aerated.
The aeroslide shut-off gate consists of a closed housing (10.10.10) with a length of 100 mm and a slide plate
(10.10.20) and is not aerated in the standard design. An aeroslide shut-off gate with a length of 300 mm and
an installed piece of aeroslide (20) can be delivered as option. This piece of aeroslide should be aerated.
Depending on the order, the aeroslide shut-off gate is either driven by hand via a handwheel (10.20.170) or
chain wheel (10.20.165), by a pneumatic cylinder (10.20.100) or by a gear motor (10.170). The correspond-
ing drive can be arranged either above or to the side of the aeroslide shut-off gate.
Depending on the type of design shut-off is effected by a slide plate which moves either vertically or horizon-
tally.
Sealing between slide plate and housing is effected by means of a packing (10.10.210).
In the dust-tight design the aeroslide shut-off gate is provided with a sealing frame (10.10.100) between
housing and slide gate.
If required, the aeroslide shut-off gate is equipped with 2 signal transmitters (10.220) for signalling of both
end positions.
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3.1 Transport
When lifting the aeroslide shut-off gate ensure that the carrying capacity of the ropes is in accordance with
the weight of the aeroslide shut-off gate. For reasons of safety and in order to avoid damages only the pro-
vided lifting lugs at the aeroslide shut-off gate are to be used for transport (refer to figure 4-3).
3.2 Storage
The aeroslide shut-off gate has to be stored in covered condition resp. in a dry place and in installation posi-
tion. Avoid damages.
3.3 Assembly
3.3.1 Aeroslide shut-off gate

The aeroslide shut-off gate is delivered with installed drive and adjusted ready for assembly.
The conveying direction, which is marked by an arrow (10.20.190) on the housing (10.10.10), has to be ob-
served by all means during assembly. Electrical lines to limit switches (10.220) are to be placed appropriately
observing the valid safety regulations.
corresponds to the size of the flange.
The cover plates are to be dismantled for screwing the slide to the aggregates connected in front and be-
hind.
The housing (10.10) of the aeroslide shut-off gate must not be twisted during assembly. If the weight of the
connected installation parts is too heavy, the parts have to be supported correspondingly.
Danger!
There is the risk of injuries in the area of the switching cam when the
slide plate is moved. The plant operator has to install a corresponding
warning at the shut-off gate!
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3.3.2 Control air connection (for PNEU design)
A compressed air conditioner with pressure control valve and filter has to be provided in the control air pipe-
line.
Dry and clean control air (filter max. 40 µm) of at least 5 to max. 6 bar overpressure has to be provided by
the customer.
The pressure dew point has to be set 10 K below the lowest ambient temperature to be expected.

For aeration of the material, the aeroslide shut-off gate with a length of 300 mm and installed aeroslide piece
is provided with an air connection socket where compressed air with an overpressure of max. 0.5 bar has to
be connected.
In order to be able to switch off the aeration for maintenance and repair work it is convenient to install a shut-
off device in the air pipeline in front of the aeroslide shut-off gate.
3.3.4 Electrical Connection

This motor-driven channel gate valve is intended for use with a 3-phase rotary current motor (reverse opera-
tion).
If a single phase motor is used, then the external wiring for changing the direction of rotation, including the
working capacitor, must be provided.
A = Counterclockwise rotation
B =Clockwise rotation
C = Customer
Motor size Voltage CB

[kW] [V] [µF]
0,55 230 20
0,55 115 90
Figure 3-1: Wiring for single phase motor
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4 Operation
Adjustment of the slide plate (10.10.20) is realised in accordance with the selected drive.
The HAND version is driven via a handwheel (10.20.170) or in case of horizontal installation alternatively via
a chain wheel (10.20.165). The MOT version is driven via a slip-on gear motor (10.170).
The spindle driven by the handwheel, chain wheel or slip-on gear motor (10.20.70) moves the slide plate via
a nut fixed at the slide plate.
The PNEU version of the aeroslide shut-off gate is driven via a pneumatic cylinder (10.20.100) connected
directly to the slide gate. Actuation takes place via a 5/2 way solenoid valve (10.230) with spring return
mechanism and integrated throttles. In case of power failure, the spring return mechanism of the solenoid
valve switches and closes the aeroslide shut-off gate automatically (see figure 4-1). The integrated throttles
allow for adjustment of the exhaust air quantity and separate adjustment of the closing and opening time of
the gate.
Figure 4-1: Pneumatic connection diagram
For switch-off of the motor and remote indication of the position, the end positions of the slide plate can be
signalled via 2 optional signal transmitters (10.220).
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A Manual drive variant

B Drive variant MOT
C Drive variant PNEU
Figure 4-2: Aeroslide shut-off gate
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Figure 4-3: Aeroslide shut-off gate, lateral
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Y Seal between case and slide

(dust-proof version)
Z Seal between gland follower and slide
Figure 4-4: Details regarding seal
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5.1 Maintenance
The slide plate (10.10.20) has to be checked for smooth running once every month.
In accordance with the frequency of use and the accumulation of dirt, all deposits have to be removed from
the limit switches (10.220).
In order to avoid that material emerges, it is necessary to retighten the stuffing box gland (10.10.40) in ac-
cordance with the actuation frequency of the slide plate.
Replacement of the packing (10.10.210) has to be carried out after 10000 switchings, at the latest, however,
after two years.
The sealing frame (10.10.100) of the dust-tight design of the aeroslide shut-off gate has to be replaced after
10000 switchings, however, at the latest after two years. Unfavourable random conditions may lead to pre-
mature wear.
5.2 Replacement of gate sealing (dust-tight design)
5.2.1 Disassembly of gate sealing

The gate sealing (10.10.100) has to be replaced in accordance with the instructions given in chapter 5.1.
For replacement of the sealing proceed as follows:
• The material flow in the conveying line where the aeroslide shut-off gate is installed, has to be sealed off.
It has to be ensured that no material is lying in front of the shut-off gate and that no more material can
come in.
• Move the aeroslide shut-off gate into position "OPEN".
• Disconnect the aeroslide shut-off gate electrically / pneumatically.
• Disassemble the aeroslide shut-off gate.
• Loosen the screws (10.10.140) and disassemble the four cover plates (10.10.120 & 10.10.130).
• Disassemble the sealing frame (10.10.100) which is fixed to the housing (1.10.) with glue.
• Clean the area of the sealing at the housing. Remove the sealing and glue residues and the deposits at
the slide plate.
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5.2.2 Assembly of the gate sealing
Assembly of the gate sealing is carried out in inverted sequence of the disassembly. Fastening of the sealing
frame is realised with glue (silicone) with a heat resistance of up to 180 °C. The glue has to be applied to that
side of the sealing frame housing which runs parallel to the slide plate in a distance of 100 mm.
It has to be ensured that the sealing frame is installed in the correct installation position. The felt side of the
sealing has to fit closely to the slide plate, while the rubber side has to be glued to that side of the sealing
frame housing housing that runs parallel to the slide plate.
5.3 Trouble shooting
Fault Cause Repair

Material escapes at stuffing box Stuffing box leaky Disconnect aeroslide shut-off gate
Unscrew cover plates at housing
upper part
Tighten stuffing box; exchange stuff-
ing box packing, if necessary
Aeroslide shutt-off gate does Slide plate blocked by foreign Disconnect aeroslide shutt-off gate
not open / close matter
- by repeated switching
- via cleaning cover connected
nearby
Sealing frame is worn out Disconnect the aeroslide shut-off
(dust-tight design) gate.
chapter 5.2)
Aeroslide shut-off gate is Sealing frame is worn out Disconnect the aeroslide shut-off
leaky (dust-tight design) gate.
chapter 5.2)
Pre-pressure > 0,5 bar Reduce pre-pressure to < 0,5 bar
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6 Technical data
6.1 General data
Standard Option
Length of aeroslide shut-off 100 mm – 300 mm
gate (+200mm aeroslide)
Temperature of conveyed -40...+200°C – max. 100, 140, 150, 180°C
material (without aeroslide) (for 200mm aeroslide)
Aeration connection – max. 0,5 bar g (for 200mm aeros-
lide)
Max. material pressure 0,8 bar – 0,5 bar (dust-tight design)
Max. number of switchings 10000 in 2 years
Limit switches – 2 pieces
Mechanic limit switch – 24...500 V, IP 67, 10 A
Proximity switches – 20...250 V, IP 65, 0,1 A (DC),
0,25 A (AC)
6.2 Manual drive variant
Standard Option
Ambient temperature -40... +90°C – -30...+90°C (mech. limit switch)
– -25...+80°C (proximity switch)
6.3 Drive variant MOT
Standard Option
Protection type of drive IP 54 – IP 55
Thermal class of drive B
Capacity of drive 0,55 kW
6.4 Drive variant PNEU
Standard Option
Protection type solenoid valve IP 65 – IP 67
Reaction capacity solenoid valve 9 VA / 2 W
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Claudius Peters
Aeroslide shut-off gate H
Vanne dárret dáeroglissiere H
Compuerta de aerodeslizador H
Ersatzteilzeichnung
Spare Parts Drawing
Dibujo de Repuestos
643.0010.0018A/05.SV
Aeroslide shut-off gate
Vanne dárret dáeroglissiere
Compuerta de aerodeslizador .............................................................................................................. 4
Abbildungsverzeichnis / List of figures / Tables des illustration / Lista de Figuras

Fig. 01: Aeroslide shut-off gate
Fig. 01: Vanne dárret dáeroglissiere
Fig. 01: Compuerta de aerodeslizador ................................................................................................ 3
In case of inquiries or orders, please indicate comm. no., no. of this print, the designations and no. of the
requested parts and all data stated on the nameplate.
tipo.
643.0010.0018A/05.SV
Release 5: 24.01.2007
Fig. 01: Aeroslide shut-off gate
Fig. 01: Vanne dárret dáeroglissiere
Fig. 01: Compuerta de aerodeslizador
643.0010.0018A/05.SV
Release 5: 24.01.2007
Aeroslide shut-off gate
01
Vanne dárret dáeroglissiere
Compuerta de aerodeslizador
10.10.20 Schieberblech Slide plate Plaque de coulisse Chapa de compuerta
10.10.40 Stopfbuchsenbrille Stuffing box gland Bride Brida de prensaestopa
10.10.210* Packung Packing Garniture Empaquetadura
10.20.60* Mutter Nut Ecrou Tuerca
10.20.70* Spindel Spindle Broche Husillo
10.20.160* Buchse Bush Douille Casquillo
10.20.170 Handrad Hand wheel Roue a main Rueda manuel
10.220 Endschalter Limit switch Fin de course Interrupteur final
20 Rinnenstück Aeroslide piece Piece dáeroglissiere Parte dáerodeslizador
20.120* Gewebe Fabric Tissu Tejido
20.140 Deckeldichtung Cover gasket Joint de couvercle Junta de tapa
20.150* Drahtgewebe Wire mesh Tissu metallique Tela metalica
30 Rinnendichtung Aeroslide gasket Joint dáeroglissiere Junta dáerodeslizador
Staubdichte Ausführung / Dust tight design / Execution etanche aux poussieres / Diseno a prueba de polvo
10.10.100* Dichtungsrahmen Sealing frame Cardre détancheite Marco de empaquetadura
10.10.120 Abdeckleiste, horizontal Cover ledge, horizontal Liston de recouvrement Liston recubridora
horizontal horizontal
10.10.130 Abdeckleiste, vertikal Cover ledge, vertical Liston de recouvrement Liston recubridora
vertical vertical
* = Verschleissteil / wear part / pièce dúsure / pieza de desgaste
643.0010.0018A/05.SV
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1 2 3 4 5 6 7 8
A A
CONSTRUCTION
B B
M20 M20
-S1 -S2
C C
0 1 0 1
CONNECTION 13 21 13 21
14 22 14 22
M20 M20
D D
LIMIT SWITCH (-S)

STATE OF SIGNAL DETAIL PLEASE REFER THE
S1 S2 BELONGING OPERATING INSTRUCTIONS.
FUNCTION 643.0009.0019A
E E
OPEN 1 0
CLOSED 0 1
0 = NOT ACTIVATED
1 = ACTIVATED
F F
4 Bearbeiter Mol
3 Überarbeitung 02.07 Mol Geprüft Cord
R. Änderung Datum Name Norm AEROSLIDE SHUT OFF GATE H, DRIVE: MANUAL CLAUDIUS PETERS 643.0017.0014A/03.en Blatt 01
1 2 3 4 5 6 7 8
Claudius Peters
Flow control gate 2000.1 PCD

Drive: PNEU
Operating instructions
682.0009.1077A/07.en
Contents
2 Description ............................................................................................................................ 6
2.1 Intended use ......................................................................................................................... 6
2.2 Construction .......................................................................................................................... 7
3.1 Transport ............................................................................................................................... 9
3.2 Storage.................................................................................................................................. 9
3.3 Assembly............................................................................................................................... 9
3.3.1 Flow control gate................................................................................................................... 9
3.3.2 Control air connection ........................................................................................................... 10
4 Operation............................................................................................................................... 11
4.1 Pneumatic drive .................................................................................................................... 11
4.2 Separate compressed-air reservoir (option) ......................................................................... 11
4.3 Separate heating system (option) ......................................................................................... 13
4.4 Manual emergency operation ............................................................................................... 14
4.5 Commissioning...................................................................................................................... 14
4.6 Initializing electropneumatic actuators .................................................................................. 14
4.6.1 HART Interface ..................................................................................................................... 15
5.1 Maintenance.......................................................................................................................... 16
5.2 Lubrication............................................................................................................................. 16
5.3 Repair.................................................................................................................................... 16
5.3.1 Replacement of roller sealing................................................................................................ 16
5.3.1.1 Cassette removal .................................................................................................................. 17
5.3.1.2 Exchange of roller sealing..................................................................................................... 18
5.3.1.3 Assembly of cassette ............................................................................................................ 19
5.3.2 Adjustment of spacer screws ................................................................................................ 20
6 Trouble shooting ................................................................................................................... 21
7 Technical Data ...................................................................................................................... 22
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List of figures
Fig. 2-1: Flow control gate 2000.1 PCD .............................................................................................. 8
Fig. 2-2: Pneumatic circuit diagram CONTROL without ext. quick acting stop extension .................. 8
Fig. 4-1: Compressed-air reservoir...................................................................................................... 12
Fig. 4-2: Heater.................................................................................................................................... 13
Fig. 5-1: Cassette removal .................................................................................................................. 17
Fig. 5-2: Exchange of roller sealing..................................................................................................... 18
List of tables
Tab. 5-1: Maintenance work ................................................................................................................. 16
Tab. 5-2: Maximum adjusting torque .................................................................................................... 19
Tab. 7-1: Technical data....................................................................................................................... 22
Annex
With belonging:
Dimension sheets:
682.0000.1077A/NN.ED (Flow control gate PCD)
682.0000.0040A/NN.ED (Flow control gate PCD-HO)
Operating instructions:
697.0009.0023A/NN.en (Limit switch unit)
697.0026.0022A/NN.en (Electro pneumatic positioner type PS2)
698.0026.0021A/NN.en (Pneumatic actuator)
Documentation of the outsourced items:

Compressed-air reservoir (see manufacturer’s separate operating instructions)
Maintenance unit (see manufacturer’s separate operating instructions)
Spare part drawings:

682.0010.1077A/NN.SV (Flow control gate PCD)
Connection diagrams:
682.0017.1077A/NN.en
697.0017.0035A/NN.en
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transport, assembly, commissioning, operation and maintenance of the X-pump.
instructions. The generally applicable technical regulations governing safe and proper work must be
observed.
These safety instructions must be read and applied by all persons involved in operating, maintaining or
repairing the machine.
When connecting and disconnecting electrical equipment, the valid VDE and EVU guidelines must be
observed. Electrical protective measures (earthing resistance etc.) must be examined.
The drive must be cleared when work is performed on the machine.
Suitable measures must be taken to ensure that the drive can not be activated unintentionally.
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The following designations and/or symbols are used in these instructions for extremely important information:
Danger!
Information and/or regulations for the prevention of injuries or

extensive damage to assets!
Attention
Special information, prohibitions or directions to prevent damage!
Note
passed on to others without express permission. Violation will entail claims for compensation. All rights
reserved as regards the registration of patents, registered utility models or registered designs.
682.0009.1077A/07.en
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2 Description
The 2000.1 PCD metering roller is used to meter the material flow in pneumatic chute systems, in which
pulverized or fine-grained bulk solids are conveyed.
Additionally, the metering roller can also assume the function of a shut-off device.
The 2000.1 PCD metering roller is pneumatically driven and has a DIGITAL CONTROL function. This
function facilitates continual comparison of TARGET and ACTUAL values during the pneumatic transport
process.
2.1 Intended use

The 2000.1 PCD metering roller is intended solely for conveying fluidizable material. Any other use or any
use that extends above and beyond the aforementioned use, e.g., conveying toxic materials, is hereby
deemed to be not in keeping with the intended use. CLAUDIUS PETERS shall not be liable for damages
arising from this. The risk shall be borne solely by the user.
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2.2 Construction
The metering roller consists of a steel enclosure that houses a roller. The roller is sealed, ready for
operation, by means of a cassette with an inserted roller seal. The cassette and thus the roller seal is easy to
replace. In the CLOSED position, the metering roll shuts off the flow of material by forming a dustproof seal.
The roller is provided with a discharge opening (control cross-section). Turning the roller changes the bore
between 0 and 100%. The aperture angle of the roller is indicated as a percentage on a scale.
The roller is continuously adjustable by means of a pneumatic rotating-vane drive (101) with an installed
electropneumatic positioner (30.105). The electropneumatic positioner controls the roller in accordance with
the 4...20mA input signal.
The electropneumatic positioner is set directly at the device or via the HART functionality.
The factory default internal trip speed for all metering roll sizes is approx. 4s at 5 bar operating pressure per
90° rotation angle.
For additional information and adjustment instructions: see separate electropneumatic positioner operating
instructions!
In power-off state, the metering roller is closed.
Optionally equipping the metering roller with a 180° drive facilitates opening of the entire cross-section of
passage in order to permit passage of lumps that are in front of the roller aperture.
For signalling the end positions, the metering roller is equipped with the limit switch unit option (99).
The intermediate positions can be output as an analog signal (0/4...20mA) at the positioner (30.105) via the
optional Iy module (30.103).
The alarm module option (30.104) facilitates reporting of malfunctions. Additionally, there is an alarm input
(e.g., for direct monitoring of the control air or blocking manual operation “Local Permission“).
If the metering roller incorporates the Profibus PA field bus, the Iy and alarm function are useable as
reference data via the Profibus.
For assembly and connection of the controller and its modules: see separate operating instructions
697.0026.0022A/NN.en
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Figure 2-1: Flow control gate 2000.1 PCD
Figure 2-2: Pneumatic circuit diagram CONTROL without ext. quick acting stop
extension
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3.1 Transport
The flow control gate will be delivered according to the transport requirements for street, sea and air
transport.
When lifting the flow control gate ensures that the carrying capacity of the ropes is in accordance with the
weight of the flow control gate. For lifting use the stop points at the housing. For reasons of safety and in
order to avoid damages only this stop points are to be used for transport.
Attention
Drive parts may not be used for fastening points during transport!
3.2 Storage
Attention
During storage, make certain that the metering roller is kept dry and covered
and is stored in the position in which it is installed. Avoid setting loads down
on or standing on the metering roller!
3.3 Assembly
3.3.1 Flow control gate
The flow control gate is delivered ready for installation. The drive is completely assembled.
The conveying direction, which is marked by an arrow on the housing, has to be observed by all means
during assembly.
corresponds to the size of the flanges.
The housing of the flow control gate must not be twisted during assembly. If the weight of the connected
installation parts is too heavy, the parts have to be supported correspondingly.
The energy supply lines are to be placed appropriately observing the valid safety regulations.
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3.3.2 Control air connection
Dry, clean and free of oil control air according to ISO 8573-1 class 2 of at least 5.0 to max. 6.0 bar over-
pressure has to be provided by the customer.
The standard design of a flow control gate comprises two compressed air filters (500) which guarantee a
sufficient air quality and service life for the adjusting unit.
The pressure dew point for operational overpressure of the compressed air system has to be determined
›20 K below the lowest ambient temperature to be expected.
The lower box of the flow control gate is equipped with an air connection socket for the connection of
compressed air with max. 0.5 bar overpressure. The air connection socket is equipped with a diaphragm for
quantity measuring.
In order to be able to switch off the aeration for maintenance and repair work it is convenient to install a
shut-off valve in the air pipe in front of the flow control gate.
Attention
If the pressure falls below the specified operating pressure, failure of the
closing function may occur. In other words, the metering roller may come to a
stop with the cross-section open!
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4 Operation
4.1 Pneumatic drive
The metering roller is actuated by means of a double-action pneumatic rotary-vane drive.
If the metering roller is supposed to close quickly from a random OPEN position, the internal quick-action
stop must be activated through connection and configuration of the corresponding controller input.
The end position of the rotary vane is adjusted using two adjustment screws. The adjustment screw for the
end position CLOSED is relieved by catches inside the metering roller.
Attention
The two set screws must not be turned - they are adjusted at the works!
4.2 Separate compressed-air reservoir (option)

The metering roller is optionally equipped with a compressed-air reservoir (Fig. 4-1). It fulfills the role of an
additional EMERGENCY SHUTOFF function. If the compressed-air network of the system fails or if the
pressure falls below the operating pressure of 3.7 bar, the metering roller is reliably closed once.
The permissible operating pressure is 10 bar. The permissible operating temperature range is -10°C to
+50°C. For exact instructions regarding correct operation as well as periodic maintenance and inspection of
this compressed-air reservoir, refer to the attached certificate.
The compressed-air reservoir consists essentially of a compressed-air container (1000.10), a check valve
(1000.80), and a pressure switch (1000.110) that is to be adjusted to 3.7 bar for safe operation. In the event
of falling control pressure, the compressed-air reservoir holds enough air to close the metering roller once.
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Figure 4-1: Compressed-air reservoir
The pressure switch (1000.110) is located in the immediate vicinity of the metering roller so that the roller
can be closed as quickly as possible in the event of a loss of pressure. During start-up, the pressure switch
should be set to 3.7 bar.
During operation, condensation forms; this must be drained periodically via the ball valve (1000.40).
For reasons of space, the compressed-air reservoir can also be installed in the vicinity of the metering roller.
Note
In this connection, it should be ensured that the reservoir is mounted on rubber mounts due
to vibration!
The maintenance intervals for the compressed-air reservoir are stipulated in Chapter 5 and must be
observed.
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4.3 Separate heating system (option)
With an operating temperature of under -20°C, the scope of delivery of the metering roller includes a
separate heating system with a heating function that is permanently on. The heater function must stay on
even when the metering roller is not in operation.
The separate heating system consists of two switch cabinet heaters (1010.70) and a thermostat (1010.80).
The thermostat should be set to the minimum value of +5°C. Starting with this value, the heating system will
switch on automatically.
The heating system requires a separate electrical connection (see terminal connection diagram
682.0017.1077A/NN.en), which is to be provided by the customer.
For start-up and maintenance work on the heating system, the housing (1010.10) must be removed by
loosening the screws (10.260).
In the event that the cassette can only be removed in the direction of the thermostat (1010.80), first the
housing (1010.10) must be removed, then the bracket (1010.30) unhooked and slid aside. Now the cassette
can be pulled out.
The maintenance intervals for the heating system are stipulated in Chapter 5 and must be observed.
Figure 4-2: Heater
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4.4 Manual emergency operation
The flow control gate makes manual emergency operation possible. The necessary fork wrench (30.360) is
located at the device (Refer to figure 2-1).
Danger!
Before any manual emergency operation ensure that accidental starting

of the drive is prevented by appropriate measures!
• Pull the hose from the drive to depressurise the chambers of the drive.
• Turn the roller at the external square of the rotating actuator drive shaft by means of a fork wrench
(30.360) into the requested position.
• Attach the drive hoses to reconnect the drive pneumatically.
4.5 Commissioning
First of all the mechanic function of the flow control gate has to be checked. For this purpose the cylinder has
to be turned by means of the fork wrench (30.360).
However, the necessary adjusting moment shall not exceed the double of the values on table 5-2.
4.6 Initializing electropneumatic actuators

Initialization of the electropneumatic positioner is performed during assembly at the works.
Attention
The electropneumatic positioner is operational. Changing the settings can

lead to malfunctioning of the metering roller!
If changed conditions require a renewed start-up, then the instructions in the separate operating instructions for
the positioner (697.0026.0022A/NN.en, Chapter 4.6.2) must be followed.
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4.6.1 HART Interface
Operation, configuration and diagnosis of the electropneumatic positioner can take place directly at the unit
or with suitable hardware and software via the HART interface. With this communications possibility, the
necessary digital device data is modulated on the 4..20 mA target value signal. Through the use of this
industry standard protocol, all necessary device functions are accessible regardless of the place of
installation of the metering roller. With appropriate software, it is also possible to manage multiple sensors
and actuators by different manufacturers simultaneously. The required software and hardware is not an
integral part of the scope of delivery of the metering rollers.
Additional information may be found in the operating instructions of the electropneumatic positioner.
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5.1 Maintenance
Maintenance work Intervals

Check roller for smooth running 1 month
Contamination of the maintenance unit (filter) Regular
Heater Regular
Check compressed-air reservoir In accordance with
manufacturer information
Table 5-1: Maintenance work
5.2 Lubrication
The metering roller requires no lubrication.
For lubrication of the pneumatic drive: see separate operating instructions.
5.3 Repair
The repair tasks described in the following can be performed simply and quickly and do not require any
special tools.
5.3.1 Replacement of roller sealing

A worn roller sealing has to be exchanged in time in order to avoid unnecessary wear of the flow control
gate.
Leakage’s and/or an uneven or extended actuating time indicate wear.
The cassette (10.110) has to be removed for replacing the roller sealing.
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5.3.1.1 Cassette removal
The cassette removal for the flow control gate with 180° drive is carried out without dismantling the drive.
The roller has to be in 180° position. Further work to be carried out for the flow control gate with 180° drive
are marked in the following with *).
Roller position Operation Roller position Cassette exchange
Figure 5-1: Cassette removal
• Close the shut-off device in front of the flow control gate or empty completely the silo and/or the storage *)
• Disconnect rotating actuator from pressure, use pressure reducer (adjustment: 0 bar).*)
• Release flexible connections between controller and drive.
• Disassemble pneumatic actuator (101).
• Mark position of roller shaft.
• Disassemble lateral sealing cover.*)
• Unscrew the 4 cassette screws (10.110.110).*)
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• Turn roller by appr. 135° past position OPEN up to the stop (10.300) into the position for cassette removal
- use fork wrench (30.360).
• Disassemble cassette (10.110) laterally.*)
Note
The spacer screws (10.270) must not be shifted during cassette removal!
5.3.1.2 Exchange of roller sealing
• Loosen screws.
• Remove roller sealing from the cassette.
• Insert new roller sealing in the cassette.
Do not assemble the clamping frame twistedly but in a way that it ends on the same level as the
cassette.
• Tighten screws evenly but not too firm (distortion of the cassette is possible).
• Check the flat sealing glued to the cassette frame for firm position.
If the flat sealing has loosened, fasten it again by use of the appropriate glue.
Figure 5-2: Exchange of roller sealing
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5.3.1.3 Assembly of cassette
The works to be carried out for the flow control gate with 180° drive are marked in the following with *).
• Clean feed housing.*)
• Position cassette in the cassette opening so that the projecting ends of the feed housing will be identical
at both sides.*)
• Tighten the 4 cassette screws (10.110.110) slightly.*)
Ensure that during this procedure the cassette will lie on both spacer screws (10.270). This will help to
fasten the cassette in its original height.
• Turn/drive roller back into the direction CLOSED of the operating position.
• Tighten the 4 cassette screws with approx. 25 Nm.*)
• Check for smooth turning of the roller. Use fork wrench (30.360).
Size 200 250 300 350 400 500 630

Md [Nm] 40 45 50 60 70 90 125
Table 5-2: Maximum adjusting torque
If smooth turning cannot be reached, evenly unscrew the spacer screws (10.270) a bit and adjust them
anew, if necessary (refer to chapter 5.3.1.3).
• Assemble lateral sealing cover.*)
• Turn marking of the roller shaft in such a way that the roller shaft marking faces the marking at the drive.
• Move rotating actuator drive (101) on the roller shaft and fasten with screws.
• Adjust the pressure reducer on an operating pressure. *)
• Test run of the flow control gate by means of a local control station or a mA-transmitter.*)
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5.3.2 Adjustment of spacer screws
After replacing the complete cassette (10.110) or through mechanic changes of the existing cassette, it might
be necessary to adjust the spacer screws (10.270) anew:
• Remove cassette: Refer to chapter 5.3.1.1.
• Tighten the 4 cassette screws (10.110.110) so far that the cassette is just movable.
• Turn back roller into direction CLOSED against stop (10.300).
Since the cassette has not been adjusted yet, lift the cassette so far that the clamping frame will show an
even distance all around the roller.
• Tighten evenly the 4 cassette screws at the perimeter (approx. 25 Nm).
Make sure that there is an even pressure of the cassette on the spacer screws by unscrewing and
tightening of the spacer screws until contact of the lower side of the cassette is established.
• Secure spacer screws.
• Further working steps: Refer to chapter 5.3.1.3.
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6 Trouble shooting
Fault Cause Repair

Flow control gate is Roller or sealing is worn Disconnect flow control gate
leaky
Remove cassette
Check parts and replace, if necessary
Roller does not open Roller blocked by foreign matter Disconnect flow control gate
and/or close
- by repeated switching in manual
emergency operation or
- via cleaning cover at the distributor
connected in front
Air pressure too low Adjust air pressure to 5-6 bar
Air flow too low. Check air filter of the maintenance unit and
Maintenance unit filter replace if necessary.
contaminated (service indicator = Service indicator = GREEN
RED)
Pressure switch on compressed- Replace pressure switch
air reservoir is defective
Check valve on compressed-air Replace check valve
reservoir is defective
Bleed valve on compressed-air Close or replace bleed valve
reservoir is open or defective
Roller does not reach Rotating-vane drive out of Refer to separate operating instructions
the preselected position position or defective.
or has an extended
actuating time Maintenance unit filter Check air filter of the maintenance unit and
contaminated (service indicator = replace if necessary
RED) Service indicator = GREEN
Roller blocked by foreign matter Disconnect flow control gate
connected in front
Sealing is damaged Disconnect flow control gate
Remove cassette
Throttles are misadjusted Open throttles at the controller and, if
existing, at the solenoid valve.
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7 Technical Data
Standard Option
Function flow control gate ADJUST (PCD)
Opening angle of the roller 90° – 180°
Starting capacity solenoid --- – 9 VA / 2 W
valve (only with quick-action valve for
Gr. 300- 630)
Type of protection IP65 (controller) – IP67 (solenoid valve)
Compressed air pressure 5...6 bar overpressure
Control air structure ISO 8573-1, class 2
Dew point at least 20 K below
ambient temperature
Air consumption Size 200-250: 0,5 m3/h
Size 300-630: 1,1 m3/h
Heater1) Min. setting +5°C
1)
Compressed-air reservoir Per. operating pressure
10 bar
Per. operating temperature
-10°C and +50°C.
Cable passage M 16
Close time Positioning: 3...60 sec/90°
Quick acting stop: < 4 sec
Aeration connection Max. 0,5 bar overpressure
Temperature of the material to max. 140°C – max. 180°C (up to 220°C if
be conveyed required)
Ambient temperature -20 ... +50°C – 40°C
Number of way switches --- – 2/4 pieces
Micro switch IP 40, 6 A, 24...380 V
Proximity switch PNP IP 54, 0,1 A, 10...30 V-DC
Proximity switch NAMUR IP 67, 3 mA, 8 V-DC
Analogue output --- – 4...20 mA
Alarm module --- – Alarm module
Profibus --- – Profibus PA
1)
Option
Table 7-1: Technical data
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Claudius Peters
Dosierwalze 2000.1
Flow Control Gate 2000.1
Vanne de dosage 2000.1
Válvula de dosificación 2000.1
Betriebsanleitung Walzenwechsel
Instructions exchange of the roller Instruction
Instruction de changement de la vanne
Instrucciones para el reemplazo de los rodillos
682.0009.0049A/01.SV
Inhalt
1 Betriebsanleitung Walzenwechsel......................................................................................... 4
2 Instruction Exchange of the roller .......................................................................................... 6
3 Instruction de changement de la vanne ................................................................................ 8
4 Instrucciones para el reemplazo de los rodillos .................................................................... 10
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Dosierwalze 2000.1, Antrieb: MOT und PNEU
Flow control gate 2000.1, Drive: MOT and PNEU
Vanne de dosage 2000.1, Commande: MOT et PNEU
Válvula de dosificación 2000.1, Accionado: MOT y PNEU
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1 Betriebsanleitung Walzenwechsel
• Absperrvorrichtung vor der Dosierwalze schließen oder vorgeschaltetes Silo vollständig entleeren.
• Antrieb freischalten und gegen unbeabsichtigtes Anfahren sichern.
• An der Auslaufseite anschließende Anlagenteile abbauen, so daß der Zugang zur Auslaufseite der
Dosierwalze zugänglich ist.
• Die vier Kassettenschrauben heraus drehen.
• Antrieb abbauen und Antriebswelle (A) aus dem Innenvierkant der Walzenwelle (B). Position der
Antriebswelle (A) zum Innenvierkant der Walzenwelle (B) markieren.
•
1)
Schalteinsatz, bzw. PS2-Regler (C) abbauen.
•
1)
Zylinderstift (D) aus der Walzenwelle (B) entfernen.
• Lösen der zwei Zylinderschrauben M8x16 (E) an den Naben des Walzenkörpers.
• Der Walzenkörper ist nun in axialer Richtung nicht mehr fixiert.
• Entfernen der zwei Paßfedern A8 x 7 x 36 (F) aus der Walzenwelle (B). Der Walzenkörper ist nun auch
in radialer Richtung nicht mehr fixiert.
• Walzenwelle (B) vorsichtig zur Antriebsseite aus dem Gehäuse ziehen. Distanzscheiben (G) zwischen
Gehäuse und Walze nicht verlieren!
• Vor Einbau des neuen Walzenkörpers Lager und Radialdichtringe auf Beschädigungen prüfen und ggf.
neue einbauen.
Hinweis:
Beim Einbau des Walzenkörpers auf die Lage des Walzenausschnittes
achten (siehe auch Betriebsanweisung: 682.0009.1073...77A/NN).
• Walzenkörper durch Einschieben der Walzenwelle (B) von der Antriebsseite montieren.
Hinweis:
Distanzscheiben (G) an beiden Seiten zwischen Walze und Gehäuse mit
einbauen.
• Einsetzen der zwei Paßfedern (F).
• Festdrehen der zwei Zylinderschrauben M8x16 (E).
Hinweis:
Welle muß auf der Schalteinsatzseite 22mm aus dem Gehäuse ragen.
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• Zylinderstift (D) in die Welle einsetzen / Mitnahmestift für Schalteinsatz/PS2-Regler.
• Schalteinsatz bzw. PS2-Regler (C) anbauen. 1)
• Antrieb anbauen
• Kassette justieren (siehe Betriebsanweisung: 682.0009.1073...77A/NN) und Leichtgängigkeit der Walze

prüfen.
• Einstellungen im Schalteinsatz bzw. des PS2-Reglers überprüfen und gegebenenfalls neu einstellen 1)
(siehe Betriebsanweisung: 697.0017.1001A/NN – Schalteinsatz; 697.0026.0022A/NN – PS2-Regler).
• Anschließende Anlagenteile wieder anbauen und Dosierwalze in Betrieb nehmen.
1)
Die Dosierwalze kann ohne Schalteinsatz, bzw. PS2-Regler ausgerüstet sein. In diesem Fall entfällt
dieser Arbeitsschritt.
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2 Instruction Exchange of the roller
• Close the shut-off device before flow control gate or completely discharge the silo resp. storage silo.
• Electronically release the drive unit and secure against unintended starting.
• Dismount the plant parts installed at the outlet side so that the entrance to the outlet side of the flow
control gate is accessible.
• Turn the cassette cabinets.
• Dismount the drive unit and draw the drive shaft (A) out of the inner square of the roller shaft (B). Mark
the position of the drive shaft (A) to the inner square of the roller shaft (B).
•
1)
Dismount the switching respectively the controller PS2 (C).
•
1)
Remove the cylinder bolt from the roller shaft (B).
• Loose the 2 cylinder screws M8 x 16 (E) at the hubs of the roller. Now, the roller is not fixed into axial
direction any longer.
• Remove the 2 parallel keys (F) A8 x 7 x 36 from the roller shaft (B). Now, the roller is not fixed into radial
• Draw the roller shaft (B) carefully to the drive side of the housing. Do not lose the shims (G) between
housing and roller!
• The roller is now free and can be lifted from the housing.
• Before installation of the new roller check bearing and radial sealing rings with regard to damages and if
necessary install a new ones.
Note:
When installing the roller shaft pay attention to the position of the roller
part (see also instructions: 682.0009.1073...77A/NN)
• Mount the roller shaft on the drive side by pushing-in the roller shaft (B).
Note:
Install the shims (G) on both sides between roller and housing.
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• Install the two parallel keys (F).
• Fasten the 2 cylinder screws M8 x 16 (E).
Note:
The roller must be installed 22 mm out of the housing on the switch unit
side.
• Insert cylinder bolt (D) into roller/driver bolt for switch unit.
•
1)
Mount switch unit respectively the controller PS2 (C).
• Mount drive unit.
• Adjust cassette and check soft-running of the roller (see instruction 682.0009.1073...77 A/NN).
•
1)
Check adjustments in the switch unit respectively the controller PS2 and adjust new if necessary (see
instruction: 697.0017.1001A/NN – switching unit; 697.0026.0022A/NN – controller PS2).
• Install following plant parts and commission the flow control gate.
1)
The flow control gate may be equiped without a switching unit respectively without the controller
PS2. In this case this working step is not apply.
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3 Instruction de changement de la vanne
• Fermer le dispositif d'arrêt devant la vanne de dosage, ou décharger complètement le silo disposé en
tête.
• Déconnecter la commande et protéger contre un démarrage non intentionné.
• Démonter les pièces d'installation installées sur le côté de la sortie en sorte que l'entrée vers le côté de
la sortie de la vanne soit accessible.
• Dévisser les quatre vis de cassette.
• Démonter l'unité de commande et enlever l'arbre d'entraînement (A) du carré intérieur de l'arbre de vanne
(B). Marquer la position de l'arbre d'entraînement (A) vers le carré intérieur de l'arbre de vanne (B).
•
1)
Démonter l'organe de couplage et/ou le mécanisme régulateur PS2.
•
1)
Démonter la goupille cylindrique (D) de l'arbre de la vanne (B).
• Dévisser les deux vis à tête cylindrique M8x16 (E) aux moyeux du corps de la vanne.
• Maintenant le corps de la vanne n'est plus fixé dans la direction axiale.
• Enlever les deux clavettes parallèles A8 x 7 x 36 (F) de l'arbre de la vanne (B). Maintenant le corps de la
vanne n'est plus fixé dans la direction radiale non plus.
• Tirer prudemment l'arbre de la vanne (B) du carter vers le côté de la commande. Il faut pas perdre les
disques d'écartement (G) entre le carter et la vanne!
• Avant l'installation du nouveau corps de vanne, il faut vérifier que les paliers et les bagues d'étanchéités
radiales ne soient pas endommagés. Remplacement au cas échéant.
Remarque:
Pendant l'installation du corps de la vanne, il faut faire attention à la
position de la coupure de la vanne (voir aussi instruction de service
682.0009.1073...77A/NN).
• Monter le corps de la vanne du côté de la commande en intercalant l'arbre de la vanne (B).
Remarque:
Installer les disques d'écartement (G) aux deux côtés entre la vanne et le
carter.
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• Installer les deux clavettes parallèles (F).
• Serrer les deux vis à tête cylindrique M8x16 (E).
Remarque:
Sur le côté de l'organe de couplage l'arbre doit déborder de 22 mm du
carter.
• Placer la goupille cylindrique (D) dans l'arbre / broche d'entraînement pour l'organe de couplage /
mécanisme regulateur PS2.
• Installer l'organe de couplage et/ou mécanisme regulateur PS2. 1)
• Installer la commande.
• Ajuster la cassette (voir instruction de service 682.0009.1073...77A/NN) et vérifier la souplesse de la

vanne.
• Vérifier les réglages dans l'organe de couplage et/ou du mécanisme régulateur PS2. Nouveau réglage,
le cas échéant. 1) (Voir instruction de service:
697.0017.1001A/NN – organe de couplage; 697.0026.0022A/NN – mécanisme régulateur PS2).
• Remonter les pièces d'installation suivantes et mettre la vanne de dosage en service.
1)
La vanne de dosage peut être équipée sans organe de couplage et/ou mécanisme régulateur PS2.
Dans ce cas, cette mesure de travail n'est pas nécessaire.
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4 Instrucciones para el reemplazo de los rodillos
• Cerrar el elemento de cierre delante de la válvula de dosificación o vaciar el correspondiente silo
completamente.
• Desconectar el accionamiento y protegerlo contra puesta en marcha no intencional.
• Desmontar los agregados conectados en el lado de la salida de manera que sea posible el aceso al lado
de salida de la válvula de dosificación.
• Desatornillar los tornillos de la cajita.
• Desmontar el accionamiento y remover el eje de accionamiento (A) de la hembra cuadrada del eje del
rodillo (B). Marcar la posición del eje del accionamiento (A) respecto a la hembra cuadrada del eje del
rodillo (B).
•
1)
Desmontar la unidad de señales o sea el regulador PS2 (C).
•
1)
Remover el pasador cilíndrico (D) del eje del rodillo (B).
• Desatornillar los dos tornillos cilíndricos M8x16 (E) del cubo del cuerpo de rodillo. El cuerpo de rodillo ya
no está fijado en dirección axial.
• Remover los dos pasadores de ajuste A8x7x36 (F) del eje del rodillo (B). El cuerpo del rodillo ya no está
fijado en dirección radial.
• Remover el eje del rodillo (B) cuidadosamente de la carcasa en dirección al lado del accionamiento. No
pierda las arandelas de distancia (G) entre la carcasa y el rodillo!
• Antes de montar el nuevo cuerpo de rodillo controlar los cojinetes y los anillos radiales con respecto a
daños, y instalar nuevas partes si necesario.
Anotación:
Para el montaje del cuerpo del rodillo observar la posición del recorte del
rodillo (véase también las instrucciones de servicio:
682.0009.1073...77A/NN).
• Instalar el cuerpo del rodillo por el lado del accionamiento insertando el eje del rodillo (B).
• Anotación: Instalar también las arandelas de distancia entre rodillo y la carcasa an ambos lados.
• Instalar los pasadores de ajuste (F).
• Atornillar los dos tornillos cilíndricos M8x16 (E).
Anotación:
El eje debe de penetrar por 22 mm de la carcasa en el lado de la unidad de
señales.
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• Posicionar el pasador cilíndrico (D) en el eje / dedo de arrastre para la unidad de señales/regulador PS2.
•
1)
Instalar la unidad de señales o sea el regulador PS2 (C).
• Instalar el accionamiento.
• Ajustar la cajita (véase las instrucciones de servicio: 682.0009.1073...77A/NN) y verificar la marcha

suave del rodillo.
•
1)
Verifiar los ajustes en la unidad de señales o sea del regulador PS2 y ajustar de nuevo, si necesario.
(véase las instrucciones de servicio: 697.0017.1001A/NN – unidad de señales;

697.0026.0022A/NN – regulador PS2)
• Instalar las correspondientes componentes al rodillo y poner en marcha la válvula de dosificación.
1)
La válvula de dosificación se puede también entregar sin unidad de señales o sea sin regulador
PS2. En este caso este paso de trabajo no es necesario.
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Claudius Peters
Dosierwalze 2000.1 PCD

Vanne doseuse 2000.1 PCD
Cilindro dosificador 2000.1 PCD
Ersatzteilzeichnung
Spare Parts Drawing
Dibujo de Repuestos
682.0010.1077A/08.SV
01.06 CPTNOT1

Cilindro dosificador 2000.1 PCD ............................................................................................................. 5
Abbildungsverzeichnis / List of figures / Tables des illustration / Lista de figuras

Abb. 01: Dosierwalze 2000.1 PCD
Fig. 01: Flow control gate 2000.1 PCD
Fig. 01: Vanne doseuse 2000.1 PCD
Fig. 01: Cilindro dosificador 2000.1 PCD .............................................................................................. 3

Fig. 01: Cilindro dosificador 2000.1 PCD .............................................................................................. 4
In case of enquiries or orders, please indicate comission no., no. of this spare part drawing, the required
position nos. and their designations as well as all data stated on the nameplate.
tipo.
01.06 CPTNOT1
682.0010.1077A/08.SV
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Seite / Page / Página 2 von / of / sur / de 7
Fig. 01: Cilindro dosificador 2000.1 PCD
01.06 CPTNOT1
682.0010.1077A/08.SV
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Fig. 01: Cilindro dosificador 2000.1 PCD
01.06 CPTNOT1
682.0010.1077A/08.SV
Release 8: 22.11.2007
01
Cilindro dosificador 2000.1 PCD
5 Kassette, kpl. Cassette, cpl. Cassette, cpl. Cajita, cpl.
5.010 Kassettenrahmen Cassette frame Cadre de cassettent Marco de cajita
5.020 Klemmrahmen Clamping frame Cadre de serrage Marco de enclavar
5.030 Abdeckblech Cover plate Tole de recouvrement Chapa recubridora
5.050* Flachdichtung Flat gasket Joint plate Junta plana
5.060* Walzendichtung Roller seal Joint de tambour Junta de cilindro
5.070 Rundstab Round rod Baguette ronde Barra redonda
10.140 Gelenklager Pivot bearing Articulation a rotule Cojinete de rotula
10.150 Federscheibe Spring washer Rondelle elastique Disco de resorte
10.170 Lochblech Perforated plate Tole perforee Chapa perforada
10.230 Passfeder Parallel key Chavette Chaveta
10.250 Dichtungsdeckel Seal cover Couvercle détancheite Tapa de empaquetadura
20.010* Wellendichtring Rotary shaft seal Bague détancheite Annillo de abturaction

dárbre para ejes
30.101 Drehflügelantrieb Rotation wing drive Aile commande Aleta impulsion
30.110 Regleranbau Control unit Runite de reglage Unidad de regulador
30.110.10 Konsole - Regler Console - controller Console - controleur Consola - regulador
30.110.20 Adapter Adapter Adaptateur Adaptador
30.140 Adapter Adapter Adaptateur Adaptador
30.155 Reduziernippel Reducing nipple Nipple de reduction Tejido
30.170 Gerade- Straight screw-in Raccord visse droit Attornilladura recta

Einschraubverbindung connection
30.175 Winkel- Angular screw-in Raccord a vis coude Attornilladura de angulo

30.180 Hohlschraube Banjo bolt Boulon creux a filet Perno hueco con rosca
femelle interior
30.190 Winkel- Angular swivelling Raccord durientation Racor angular orientable

Schwenkverschraubung screw-in connection a vis coud
30.200 Kunststoffschlauch Plastic hose Manche plastique Tubo de plastico

01.06 CPTNOT1
30.210 Kunststoffschlauch, blau Plastic hose, blue Manche plastique, bleu Tubo de plastico, azul
682.0010.1077A/08.SV
Release 8: 22.11.2007
30.360 Schlüssel Key Clef Llava
30.430 Dichtring Seal ring Baque détancheite Annillo de

empaquetadura

empaquetadura
30.500 Druckluftfilter Compressed air filter Filtre á air comprimé Filtro de aire comprimido
30.510 Druckluftfilter Compressed air filter Filtre á air comprimé Filtro de aire comprimido
30.520 Quick clamp Quick clamp Bride rapide Abrazadera rapida
30.550 Winkel- Angular screw-in Raccord a vis coude Attornilladura de angulo

40* Gewebe Fabric Tissu Tejido
50 Konsole Console Console Consola
60 Welle Shaft Arbre Eje
70* Walze Roller Tambour Liston de carcasa,

inferior
99 Endschaltereinheit Limit switch unit Unite de fins de course Unida de interruptor final
1021) Magnetventil Solenoid valve Electrovanne Valvula magnetica
103 Analogsignalmodul Analog signal module Module de signal Modulo de senal analogo
analogue
104 Binärsignalmodul Binary signal module Module de signal Modulo de senal

binaire binaria
105 Stellungsregler Position controller Regulateur de position Regulator de posicion
106.010 Hohlschraube Banjo bolt Boulon creux a filet Perno hueco con rosca
femelle interior
106.020 Winkel- Angular swivelling Raccord dórientation Atornilladura orientable

Schwenkschraubkörper screw fitting angulaive angular

empaquetadura
106.060 Anschlussplatte Connection plate Plaque de Placa de conexion

raccordement
106.070 Verschlussschraube Screw plug Vis de fermeture Tagon rosador
106.080 Einschraubverbindung Screwed joint Raccord a vis Racor para enroscar
106.110 Verschlussschraube Screw plug Vis de fermeture Tagon rosador
Soupape Valvulade estrangulacion

106.130 Ausblasdrossel Blow-off valve détanglement a para evacuacion
souffler
106.140 Polyamid-Rohr Polyamide pipe Tube en polyamide Tubo de poliamida
01.06 CPTNOT1
106.150 Polyamid-Rohr Polyamide pipe Tube en polyamide Tubo de poliamida
682.0010.1077A/08.SV
Release 8: 22.11.2007
106.200 Rückschlagventil Check valve Clapet de retenue Valvula a de retencion
160 Skala Indicator scale Cadran Escala
1000.101) Druckbehälter Pressure vessel Réservoir sous Depósitio de presión

pression
1000.401) Minikugelhahn Mini ball cock Mini-robinet à boisseau Llave esférica mini
sphérique
1000.1101) Druckschalter Pressure switch Interrupteur Interruptor de presión

manométrique
1000.1201) Befestigung für Fastening for Fixation pour réservoir Fijación para depósitio
Druckbehälter pressure vessel sous pression de presión
1010.701) Schaltschrank-Heizung Heater for Chauffage armoire Calefacción para

switchboard de distribution armario de distribución
1010.801) Temperaturregler Temperature Régulateur de Controlador de

controller température temperatura
* = Verschleissteil / wear part / pièce d’ usure / pieza de desgaste

1)
= Optional an geeigneter Stelle montiert / Optionally installed at suitable place /
En option monté à l’endroit adéquat / Opcionalmente instalado en lugar adecuado
01.06 CPTNOT1
682.0010.1077A/08.SV
Release 8: 22.11.2007
Pneumatic actuator
698.0026.0021A/07.en
Contents
1 Safety instructions ................................................................................................................. 3
2 Description ............................................................................................................................ 3
3 Assembly............................................................................................................................... 4
3.1 Quality of control air .............................................................................................................. 5
4 Maintenance.......................................................................................................................... 5
4.1 Maintenance works ............................................................................................................... 5
4.2 Repair.................................................................................................................................... 5
4.2.1 Dismounting of drive ............................................................................................................. 5
4.2.2 Assembly of wing .................................................................................................................. 6
4.2.3 Assembly of drive .................................................................................................................. 6
5 Spare parts............................................................................................................................ 7
List of figures
Fig. 2-1: Pneumatic actuator ............................................................................................................... 3
Fig. 5-1: Spare parts drawing .............................................................................................................. 7
List of tables
Tab. 5-1: Spare parts list ...................................................................................................................... 7
698.0026.0021A/07.en
Release 7: 07.06.2004
Page 2 of 7
These safety instructions are to be read and applied by every person dealing with the operation,
maintenance or repair of the pneumatic actuator.
The pneumatic actuator is in accordance with the latest state of technology and safety. However, there can
be certain risks if the pneumatic actuator is handled inappropriately by untrained personnel or if the
pneumatic actuator is used for other than the intended purpose. The following risks can result:
· risk of injuries;
· danger to the installation and other assets of the operator;
· danger to the efficient operation of the installation.
Unauthorized reconstructions or modifications of the pneumatic actuator are prohibited.
Maintenance and repair work is only to be effected by skilled personnel.
Take preventive measures in order to avoid accidental start of the pneumatic actuator.
2 Description
The constructional concept of the pneumatic actuator dispenses with lever arms, toothed racks and
transmissions and allows for a direct transmission of the torque without disturbing lateral forces at the drive
journal. The drives are light and compact, the degree of efficiency is high. In addition the drives require
hardly any maintenance. The life of the pneumatic can be compared to that of regular pneumatic cylinders
due to the longevity of the lip seals.
The pneumatic actuator is suited for the adjustment of an operation angle of 90° ± 5°. The exact angle of
rotation can be adjusted by means of stops integrated in the housing.
Figure 2-1: Pneumatic actuator
698.0026.0021A/07.en
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3 Assembly
Usually, the drive is installed at the machine at works. If during maintenance works a drive had to be
dismantled it will have to be installed again as follows.
The life of drive and machine shaft as well as the tightness of the sealing depend to a large extent on
the care during erection.
· Check whether the coupling piece can be moved onto the spindle of the machine and onto the drive shaft
without any efforts. Possible edges or damages at the shafts can be easily removed by means of
scrapers or files. Production tolerances can be influenced in the same way.
Note:
Never hit drive housing, drive shaft, machine spindle or coupling with a
hammer!
A light lubrication of the shaft ends before erection will facilitate assembly and will prevent possible
corrosion.
· First check whether drive and machine are in the same final position.
It will be the decision of the erector whether the machine or the drive will first be screwed to the mounting
component. In any case the screws are only to be tightened loosely at first. In order to retain the screws
it is appropriate to use a liquid screw retainer (e.g. LOCTITE) during erection. As soon as mounting
component and drive are screwed to each other - do not forget to install coupling - the most critical phase
of erection approaches: the adjustment.
Note:
The quality of your work will depend to a large extent on the fact that
machine spindle and drive shaft are in alignment with each other in both
end positions of the shut-off device!
· Check whether the mounting component is positioned vertically and horizontally to all respective levels or
axles of the machine. If necessary correct the position by hitting the mounting component slightly with a
mallet. Tighten assembly screws at the machine.
· Check whether the drive shaft is positioned directly in the center above the machine spindle. Take care
that the shaft axles are in alignment and are not facing each other in an obtuse angle.
· If necessary correct position of drive by loosening the fastening screws and by moving the drive within
the drilling tolerances of the mounting component. Tighten fastening screws.
· Connect drive according to the pneumatic connection plan. Before the functional test of the drive is
effected, adjust drive to "slow" at the throttle check valves. Actuate several times and observe the
installed unit. If drive and machine move relatively to each other and the mounting component twists, this
indicates an alignment error of the two axles which has to be corrected.
· The correct position of the shut-off device in its end position can be easily regulated via the two
adjustable end stops of the pneumatic actuator.
698.0026.0021A/07.en
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3.1 Quality of control air
Dry, clean and free of oil clean control air (filter max. 40 µm) of at least 5.0 to max. 6.0 bar overpressure has
to be provided by the customer. A penetration of condensate into the drive should be prevented by
appropriate means.
4 Maintenance
4.1 Maintenance works
The pneumatic actuator requires hardly any maintenance. If the drive is erected accurately and if the control
air is according to the regulations the drive can reach a durability comparable to that of regular pneumatic
cylinders.
If drives are installed e. g. at components which vibrate heavily (e.g. close to pumps) we recommend to
check all screwed connections at regular intervals for firm positioning.
If a repair of the drive should become necessary after a long time of operation refer to chapter 4.2.
4.2 Repair
Position numbers refer to figure 5-1.
4.2.1 Dismounting of drive
· Dismount pneumatic actuator from mounting component.
· Check both shaft ends of drive for correct edges. Flatten possible damages with file since otherwise shaft
bearings and shaft sealings will be damaged during dismounting.
· Set clamping pins (11) in the lateral housing flanges back to the partition line by means of a flat ejector
drift of appropriate size.
· Remove housing screws (14) and separate both housing parts by blowing-in compressed air.
· Remove housing parts (10) from wing (1) without force.
· Clean surface of housing and sealings.
· Dismount and clean wing (1).
· Check shaft bearing (13) and shaft sealings (12) and replace them if necessary.
Housings with damaged surfaces cannot be repaired completely.
Attention
Never hit housing parts or shaft ends with hammer, this could lead to damages
at the inner surfaces!
698.0026.0021A/07.en
Release 7: 07.06.2004
Page 5 of 7
4.2.2 Assembly of wing
· Check whether the stud bolts (6 / 7) are located centrally and whether they are still fixed, if not readjust
using LOCTITE.
· Move O-rings (9) over stud bolts.
· Install wing sealings (3) and spring plates (4).
Note:
Sealing profile and wing profile have to be identical. The spring plate is
marked where it will touch the wing shaft. Lip seals and teeth of the spring
plates have to be turned away from the wing.
· Install lateral plates (5) and fix with nuts (8); use a bit of LOCTITE for this procedure.
Torques for the nuts (8): 3.5 Nm
4.2.3 Assembly of drive
· Lubricate lip seals, bearings and inner sliding surface of the housing slightly with MoS2 grease.
· Spread sealing material slightly over both parts of the housing and distribute the material with the tops of
your fingers.
· Remove excess sealing material carefully especially from the running surface.
· Install wing in one of the housing parts, position second housing part on top and press down carefully
with your hands.
Do not use a hammer!
· Take care that the wing seal is not damaged or jammed in between the sealing surfaces.
· Press spring-type straight pins (11) carefully into the drillings of the second housing part.
· Install housing screws and nuts and tighten them with 120 Nm.
· Move wing manually from stop to stop into both directions in order to remove sealing paste which has
probably passed out at the inside.
· After 20 minutes of drying: effect a functional test with 7 bar compressed air.
· Retighten housing screws again.
Sealing material: commercial silocon caoutchouc mass,

e.g. Silastic 732 RTV by Wacker Chemie AG
Grease: non-saponifying and acid-free high-performance grease,

e.g. MoS2 grease by CASTROL
698.0026.0021A/07.en
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Page 6 of 7
5 Spare parts
Figure 5-1: Spare parts drawing
Part no. Quantity Designation

- Set Wear parts, complete
1 1 Wing, complete
2 1 Wing
3 2 Sealing
4 2 Spring plate
5 2 Lateral plate
6 Set Stud bolt or screw, short
7 Set Stud bolt or screw, long
8 Set Nuts for pos. 6 + 7
9 Set O-rings
10 1 Housing (upper and lower part)
11 Set Straight pin
12 4 Shaft sealing
13 2 Shaft bearing
14 Set Housing screws and nuts
15 2 End stop complete, adjustable
16 2 O-ring
21 1 Coupling (not used when installed to flow control gate)
Table 5-1: Spare parts list
698.0026.0021A/07.en
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Electropneumatic Positioners
Types PS2 and PS2 PA
Brief - Operating Instructions
697.0026.0022A/09.en
Contents
1 Safety information ................................................................................................................. 3
2 General information............................................................................................................... 4
2.1 Documentation ...................................................................................................................... 4
3 Commissioning...................................................................................................................... 5
3.1 Scope of supply..................................................................................................................... 5
3.2 Initialisation ........................................................................................................................... 5
3.2.1 Adjusting factory settings on the positioner .......................................................................... 5
3.2.2 Starting initialisation of the positioner ................................................................................... 6
3.2.3 In the event of errors ............................................................................................................. 6
4 Factory settings..................................................................................................................... 7
4.1 Position feedback option ....................................................................................................... 7
4.2 Adjusting the limit values in the limit contact module............................................................ 7
4.3 Flow control gate 2000.1 PCD – without PROFIBUS PA, version 6DR5120 ....................... 8
4.4 Flow control gate 2000.1 PCD – with PROFIBUS PA, version 6DR5520 ............................ 9
Appendix
The documents listed at the time of delivery on data media or on the Internet (www.siemens.com/sipartps2)
constitute part of the documentation. They are integrated into the CP documentation.
697.0026.0022A/09.en
Release 9: 08.09.2008
Page 2 of 9
1 Safety information
The safety information and warnings relating to the positioner are outlined in the appropriate Operating
Instructions and/or Manual supplied by Siemens.

The following designations resp. symbols are used in these instructions for extremely important information:
Danger!
Information resp. regulations for the prevention of injuries or extensive

damages to assets!
Attention
Note
697.0026.0022A/09.en
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2 General information
2.1 Documentation
The positioner is supplied ready-assembled and initialised to a Claudius Peters system or as an individual
component, e.g. as a spare part.
The documents listed at the time of delivery on data media or on the Internet (www.siemens.com/sipartps2)
constitute part of the documentation. They are integrated into the CP documentation.
697.0026.0022A/09.en
Release 9: 08.09.2008
Page 4 of 9
3 Commissioning
3.1 Scope of supply
If required, the Claudius Peters version of the PS 2 positioner can be supplied with installed Iy-module for
repeating and/or with an installed alarm module with additional binary inputs and outputs.
Where spare parts are supplied, these must be installed properly before using the positioner.
3.2 Initialisation
The positioner has already been initialised during assembly in the factory. If altered conditions or
replacement of the positioner necessitate re-commissioning, please proceed according to the following work
steps and the information contained in these operating instructions.
• If necessary/available: Install optional modules.
• Set up control air connection to the positioner and solenoid valve (if available) when in pressureless
state.
• Connect setpoint signal to terminals 3 (+) and 8 (-) of the positioner and set up voltage supply at the
solenoid valve (if available). Connect the bus lines to terminals 6 and 7 in version PS2 PA.
• Set the geared transmission switch on the positioner to 90°. Switch on the air and power supply (if there is
a solenoid valve) and set the setpoint at > 4mA.
3.2.1 Adjusting factory settings on the positioner
• Positioner indicates [WAY / 1.YFCT].
• Using the +/- keys, set [turn / 1.YFCT] for flow control gates with right-hand drive and [LWAY / 1.YFCT]
for flow control gates with left-hand drive (right-hand drive = drive in conveyor direction - RIGHT) and
leave the [WAY / 1.YFCT] setting for the vent valve.
• Change to the next parameter [33° / 2.YAGL] using the operating mode key.
• Set [90° / 2.YAGL] using the +/- keys.
• Change to the other parameters using the operating mode key and compare them with the factory settings. Any
deviations should be corrected accordingly.
• Then change to the [noini / 4.INITA (Standard Version and PA version 6DR5xxx)] parameter.
697.0026.0022A/09.en
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3.2.2 Starting initialisation of the positioner
• Keep the + key pressed for approx. 5 seconds. The display indicates the following message: [Strt / 4.INITA
(Standard Version)].
• Initialisation starts automatically (duration: a few minutes).
3.2.3 In the event of errors

Error 1: If the bottom line of the display indicates , check whether the geared transmission
switch on the positioner is set at 90° – correct setting if necessary (please refer to unit 3.2.1 and
3.2.2) and then press the operating mode key.
Alternatively, reset the slip clutch on the positioner until the following display appears in the
bottom line. Then briefly press the operating mode key. Keep the + key pressed for
at least 5 seconds to permit the positioner to continue with initialisation.
Error 2: If other errors occur (if the word [FINISH] fails to appear in the bottom line after a maximum of 15
minutes), consult unit 3.2.1 and 3.2.2 on Troubleshooting and follow the appropriate instructions.
• When initialisation is complete, [FINISH] appears in the display.
• Breifly press the operating mode key to make the positioner ready for operation.
697.0026.0022A/09.en
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4 Factory settings
4.1 Position feedback option
The PS2 position controller can, optionally, be supplied with a limit value contact module installed for position
feedback and/or with an alarm module installed with additional binary inputs and outputs.
4.2 Adjusting the limit values in the limit contact module

Proceed as follows to adjust the limit values L1 and L2:
1. Move the drive to the first desired mechanical position.
2. Position the upper adjusting wheel manually until the output signal at terminals 41 and 42 changes. Set a
high-low or a low-high change in this way:
Turn the adjusting wheel past the switching point until you reach the next switching point.
3. Move the drive to the second desired mechanical position.
4. Position the upper adjusting wheel manually until the output signal at terminals 51 and 52 changes. Set a
high-low or a low-high change in this way:
Turn the adjusting wheel past the switching point until you reach the next switching point.
Note
The adjusting wheels are designed to be fairly difficult to move, to avoid unintentional
movement of the adjusting wheels during operation. You can achieve finer, more sensitive
adjustment by temporarily reducing the friction. Do this by moving the drive several times up
and down while holding the adjusting wheel in place.
697.0026.0022A/09.en
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4.3 Flow control gate 2000.1 PCD – without PROFIBUS PA, version 6DR5120
No.: Parameter Left-hand Right-hand No.: Parameter Left-hand Right-hand

drive1) drive1) drive1) drive1)
1 YFCT LWAY 2) turn 2) 40 YCDO 0.5
2)
2 YAGL 90 ° 41 YCUP 99.5
3)
3 YWAY OFF 42 BIN1 OFF
4 INITA noini 43 BIN2 OFF
5 INITM noini 44 AFCT OFF
6 SCUR 4 MA 45 A1 10.0
7 SDIR riSE 46 A2 90.0
8 SPRA 0.0 47 FCT
9 SPRE 100.0 48 TIM Auto
10 TSUP Auto 49 LIM Auto
11 TSDO 0…400 50 PRST no
12 SFCT Lin 51 XDIAG OFF
34 DEBA Auto
35 YA 0.0
36 YE 100.0
37 YNRM MPOS
38 YDIR riSE
39 YCLS no
697.0026.0022A/09.en
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4.4 Flow control gate 2000.1 PCD – with PROFIBUS PA, version 6DR5520
No.: Parameter Left-hand Right-hand No.: Parameter Left-hand Right-

drive1) drive1) drive1) hand
drive1)
1 YFCT LWAY 2) turn 2) 40 AFCT OFF
2 YAGL 90 ° 2) 41 A1 10.0
3)
3 YWAY OFF 42 A2 90.0
4 INITA noini 43 FCT
5 INITM noini 44 TIM Auto
6 SDIR riSE 45 LIM Auto
7 TSUP Auto 46 STRK 0…1.00 E9
8 TSDO 0…400 47 PRST no
9 SFCT Lin 48 XDIAG OFF
31 DEBA Auto 49 FSTY FSAC
32 YA 0.0 50 FSTI 30
33 YE 100.0 51 FSVL 0.0
34 YNRM MPOS 52 STNR 126
35 YCLS no 53 IDENT 1
36 YCDO 0.0
37 YCUP 100.0
38 BIN1 OFF
39 BIN2 OFF
1) In direction of conveyance
2) Deviating from the positioner’s basic setting
3) Only appears where no. 1 = LWAY (left-hand drive)
697.0026.0022A/09.en
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Limit switch unit
697.0009.0023A/02.en
Contents
2 Description ............................................................................................................................ 3
3 Technical data....................................................................................................................... 4
3.1 Micro switch .......................................................................................................................... 4
3.2 Proximity switch (three-wire design) ..................................................................................... 4
3.3 Proximity switch (two-wire design)........................................................................................ 4
4 Adjustment of switches ......................................................................................................... 5
4.1 Micro switch .......................................................................................................................... 5
4.2 Proximity switch .................................................................................................................... 5
4.3 Electrical connection ............................................................................................................. 5
5 Connection diagram .............................................................................................................. 7
List of figures
Fig. 5-1: Connection diagram .............................................................................................................. 6
Fig. 6-1: Spare parts............................................................................................................................ 7
697.0009.0023A/02.en
Release 2: 14.11.2002
Page 2 of 7
maintenance or repair of the limit switch unit.
The limit switch unit is in accordance with the latest state of technology and safety. However, there can be
certain risks if the limit switch unit is handled inappropriately by untrained personnel or if the limit switch unit
is used for other than the intended purpose. The following risks can result:
• risk of injuries;
• danger to the installation and other assets of the operator;
• danger to the efficient operation of the installation.
Unauthorized reconstructions or modifications of the limit switch unit are prohibited.
For connection and disconnection of electrical equipment adhere to the valid VDE and EVU regulations. Check
electrical protective measures (earthing resistance, etc.).
2 Description
Refer to figure 6-1.
The limit switch unit is a reliable and economic possibility to signalize the position of the aggregate or to
control switchings.
The limit switch unit is to be fastened on the basic aggregate through supplied screws.
The limit switch unit is surface-protected by stoved epoxide resinous varnish.
The shaft (3) led through the zinc diecasting housing (4) enables the individual adjustment of the switch
points through adjustable switch cams (2). S1 + S3 resp. S2 + S4 are actuated at times by the same switch
cam (2).
A manual emergency operation of the drive is effected via the square of the shaft (3) led through.
697.0009.0023A/02.en
Release 2: 14.11.2002
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3 Technical data
Basic design (Standard) .................................................................................. S1 Micro switch
S2 Micro switch
Additional equipment (Option) ........................................................................ S3 Micro switch / Proximity
switch
S4 Micro switch / Proximity
switch
Cable inlet ........................................................................................................ 1 x PG 13.5
Protection class ............................................................................................... IP 54
Ambient temperature ....................................................................................... min - 20 °C
max + 60 °C
3.1 Micro switch

Switching capacity ........................................................................................... AC 230 V / 4 A
AC 400 V / 3 A
DC 60 V / 3 A
3.2 Proximity switch (three-wire design)

Three wires, switching plus (PNP) ................................................................... make contact
Operating voltage ............................................................................................ DC 10 - 30 V
Continuous current .......................................................................................... 100 mA
3.3 Proximity switch (two-wire design)

Two wires acc. to DIN 19 234 (NAMUR) ......................................................... break contact
Operating voltage ............................................................................................ DC 5 - 25 V
697.0009.0023A/02.en
Release 2: 14.11.2002
Page 4 of 7
4 Adjustment of switches
4.1 Micro switch
• Put the aggregate into limit position.
• Shift the appropriate switch cam (2) on the guide ring so far until a slight clicking indicates the switching
over of the micro switch (1) contact.
• For safety reasons shift the switch cam (2) about 1 - 2 mm further.
• Tighten clamping screw.
• Put the aggregate into opposite limit position.
• Shift the appropriate switch cam (2) on the guide ring so far until a slight clicking indicates the switching
over of the micro switch (1) contact.
• For safety reasons shift the switch cam (2) about 1 - 2 mm further.
• Tighten clamping screw.
4.2 Proximity switch
• Assembly and adjustment of the switch cam (2) analogous to chapter 4.1.
The luminous diode indicates the switching function.
4.3 Electrical connection
• Connect electrical connections.
• Tighten screwed cable joint firmly.
• The housing cover in the shaft exit has to be rubbed slightly with MoS2-grease.
Note
Make sure that the cover sealing (5) is inserted in its groove and that the
cover screws are sealed with the screw sea lings (7)!
• Place and center cover.
• Fasten cover screws.
697.0009.0023A/02.en
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5 Connection diagram
Figure 5-1: Connection diagram
697.0009.0023A/02.en
Release 2: 14.11.2002
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6 Spare parts
Figure 6-1: Spare parts
Key to figure 6-1:
1 Switch 5 Cover sealing

2 Switch cam 6 Cork sealing
3 Shaft 7 Screw sealing
4 Housing 8 Terminal strip
697.0009.0023A/02.en
Release 2: 14.11.2002
Page 7 of 7
1 2 3 4 5 6 7 8
A A
CONTROLLER BASIC UNIT OPTION

WITH OPTIONS Iy-MODULE
BINARY
B B
INPUT 1
SET POINT VALUE ACTUAL VALUE
M20
2-WIRE CONNECTION
M20
BE 1
3V
1
+
C C
9 10 8 7 6 61 62
4...20mA
RB
1
4...20mA
FUNCTION ARE PROGRAMMABLE
AT POSITIONER
- + + -
HART
D D
COMMUNICATOR
U H = 12...35V
E E
F F
8 NEW OPTIONS 11.07 Mol Bearbeiter Mol
7 NEW OPTIONS 02.07 Mol Geprüft Cord
R. Änderung Datum Name Norm FLOW CONTROL GATE PCD DRIVE: PNEU CLAUDIUS PETERS 682.0017.1077A/08.en Blatt 01
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
OPTION
LIMIT SWITCH BOX
B LIMIT SWITCH: (S) RIGHT HAND LEFT HAND B
S4
DESIGN DESIGN
S3
FUNCTION S1 S2 S1 S2
S3 S4 S3 S4
GATE = OPEN 0 1 1 0
S1
S2
GATE = CLOSED 1 0 0 1
INTERMEDIATE POSITIONS 0 0 0 0
C C
FOR EQUIPMENT / VARIANTS 0 - NOT ACTIVATED
PLEASE REFER TO CONNECTION DIAGRAM 1 = ACTIVATED
M20
697.0017.0035A
D D
E E
F F
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
OPTION
QUICK CLOSE-
VALVE
B B
Y1
2 1
SOLENOID VALVE SIZE 2
VOLTAGE POWER
C INRUSH/HOLD C
1 2
220 - 240 V 50/60 Hz 6/5 VA
110 - 120 V 50/60 Hz 4/2,5 VA
PG 9 24 V DC 2W
PG9
D D
E E
F F
1 2 3 4 5 6 7 8
D
A
01Blatt
8
S4
8
697.0017.0035A/06.en
S3
S1
S2
7
7
CLAUDIUS PETERS
M20 x 1,5
Ø 9 - 12 mm
NON EX-VERSION
0017_
6
6
VARIANT -S1 -S2
000-004 2 2
1 1
2 MICROSWITCH
4 4
AC 250 V/15 A
DC 24 V/10 A
DC 250 V/0,25 A
T = -20...+80 °C
1 2 3 4 5 6
5
5
VARIANT -S1 -S2 -S3 -S4
000-007 2 2 2 2
1 1 1 1
4 MICROSWITCH
4 4 4 4
4
AC 250 V/15 A
4
DC 24 V/10 A
DC 250 V/0,25 A
T = -20...+80 °C
1 2 3 4 5 6 7 8 9 10 11 12
LIMIT SWITCH BOX (KINETROL)

-S1 -S2
VARIANT PNP PNP
3
3
NON EX-VERSION
000-006
CONNECTION DIAGRAM
2 PROXIMITY SWITCH
+ - + -
DC 10-30 V
BN
BN
BK
BK
BL
BL
I max = 100 mA
T = -20...+70 °C
1 2 3 4 5 6
13.02.2007
Cord
Mol
2
-S1 -S2
Mol Bearbeiter
VARIANT
Mol Geprüft
Datum
Name Norm
NAMUR NAMUR
000-001
2 NAMUR SWITCH
+ - + -
Datum
04.08
02.07
BN
BN
BL
BL
T = -25...+100 °C 1 2 3 4
1
1
5 Überarbeitung
6 Schalter ANS
R. Änderung

7
D
A
F
Claudius Peters
Flow control gate 2000.1 PP

Drive: PNEU
682.0009.1079A/03.en
Contents
2 Description ............................................................................................................................ 6
2.1 Construction .......................................................................................................................... 6
3.1 Transport ............................................................................................................................... 9
3.2 Storage.................................................................................................................................. 9
3.3 Assembly............................................................................................................................... 9
3.3.1 Flow control gate................................................................................................................... 9
3.3.2 Control air connection ........................................................................................................... 9
4 Operation............................................................................................................................... 10
4.1 Pneumatic drive .................................................................................................................... 10
4.2 Separate compressed-air reservoir (option) ......................................................................... 10
4.3 Manual emergency operation ............................................................................................... 12
5.1 Maintenance.......................................................................................................................... 13
5.2 Lubrication............................................................................................................................. 13
5.3 Repair.................................................................................................................................... 13
5.3.1 Replacement of roller sealing................................................................................................ 13
5.3.1.1 Cassette removal .................................................................................................................. 14
5.3.1.2 Exchange of roller sealing..................................................................................................... 15
5.3.1.3 Assembly of cassette ............................................................................................................ 16
5.3.2 Adjustment of spacer screws ................................................................................................ 17
6 Trouble shooting ................................................................................................................... 18
7 Technical Data ...................................................................................................................... 19
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List of figures
Fig. 2-1: Flow control gate 2000.1 PP ................................................................................................. 7
Fig. 2-2: Pneumatic circuit diagram POSITIONING ............................................................................ 8
Fig. 4-1: Compressed-air reservoir...................................................................................................... 11
Fig. 5-1: Cassette removal .................................................................................................................. 14
Fig. 5-2: Exchange of roller sealing..................................................................................................... 15
List of tables
Tab. 2-1: Signal position....................................................................................................................... 8
Tab. 5-1: Maintenance work ................................................................................................................. 13
Tab. 5-2: Maximum adjusting torque .................................................................................................... 16
Tab. 7-1: Technical data....................................................................................................................... 19
Annex
With belonging:
Dimension sheets:
682.0000.1079A/NN.ED (Flow control gate PP)
682.0000.0043A/NN.ED (Flow control gate PP-HO)
Operatig instructions:
697.0009.1001A/NN.en (Switching unit)
698.0026.0021A/NN.en (Pneumatic actuator)
Documentation of the outsourced items:

Compressed-air reservoir (see manufacturer’s separate operating instructions)
Spare part drawings:

682.0010.1079A/NN.SV (Flow control gate PP)
697.0010.1001A/NN.SV (Switching unit)
Connection diagram:
682.0017.1079A/NN.en (Flow control gate PP)
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transport, assembly, commissioning, operation and maintenance of the X-pump.
instructions. The generally applicable technical regulations governing safe and proper work must be
observed.
These safety instructions must be read and applied by all persons involved in operating, maintaining or
repairing the machine.
When connecting and disconnecting electrical equipment, the valid VDE and EVU guidelines must be
observed. Electrical protective measures (earthing resistance etc.) must be examined.
The drive must be cleared when work is performed on the machine.
Suitable measures must be taken to ensure that the drive can not be activated unintentionally.
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The following designations resp. symbols are used in these instructions for extremely important information:
Danger!
Information resp. regulations for the prevention of injuries or extensive

damages to assets!
Attention
Note
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2 Description
The flow control gate 2000.1 PP is a shutt-off and dosing device. It is appropriate for the installation into
pneumatic aeroslide installations where pulverized or fine material is being conveyed.
Additionally, the metering roller can also assume the function of a shut-off device.
The 2000.1 PP flow control gate is operated pneumatically. It has a positioning function in addition to the
OPEN – SHUT function. It is therefore able to be driven to intermediate positions.
2.1 Construction
The flow control gate consists of a steel housing with a mounted roller. The roller is sealed ready for
operation by means of a cassette with inserted roller sealing. The cassette and hence the roller sealing can
be easily replaced. In CLOSE-position the flow control gate shuts off the material flow.
The roller is equipped with a flow opening. By turning the roller the flow opening is changed between 0 and
100 %. A scale (30.160) shows the opening angle of the roller in percent.
Adjustment of the roller is carried out by means of a pneumatically rotating actuator (101). An
electromagnetically-operated 5/2 way valve (102) and a 5/3 way valve (103) are installed at the pneumatic
actuator. The 5/3 way valve is required for the positioning procedure. The 5/2 way valve (Y1) facilitates fast
closing of the flow control gate in no-current condition.
The connecting plate of the 5/3 way valve is equipped with an exhaust air regulator with silencer (30.190). By
means of this exhaust air regulator, the exhaust air velocity and hence the actuating velocity of during
positioning can be adjusted.
If the fast-closing function is no longer required, the 5/2 way valve (102) must not be connected electrically
but outlet 4 (30.550) has to be connected pneumatically to the side of the drive (30.200) which is normally
aerated by the 5/2 way valve. Plugs should be used to protect the connections of the 5/2 solenoid way valve
against dirt. The T-screw-in connection (30.520) has to be replaced by the angular screw-in connection
(30.500).
The flow control gate is provided with a switching unit (100) for signalling of end and intermediate positions.
The switching unit is equipped with a potentiometer and cam-controlled position switches for remote
indication. A measuring transmitter can also be used instead of a potentiometer.
For equipment and connection: Refer to separate operating instructions!
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Figure 2-1: Flow control gate 2000.1 PP
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Function * Valve
Y1 Y2 Y3
Fast-closing in case of power 0 0 0
failure
Opening 1 1 0
Intermediate position 1 0 0
Closing 1 0 1
* 0 = Voltage OFF
1 = Voltage ON
Table 2-1: Signal position
Figure 2-2: Pneumatic circuit diagram POSITIONING
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3.1 Transport
When lifting the flow control gate ensure that the carrying capacity of the ropes is in accordance with the
weight of the flow control gate. For lifting use the stop points at the housing. For reasons of safety and in
order to avoid damages only the stop points are to be used for transport.
3.2 Storage
The flow control gate has to be stored in covered condition resp. in a dry place and in installation position.
Avoid damages e.g. by charging it or climbing on it.
3.3 Assembly
3.3.1 Flow control gate

The flow control gate is delivered with installed drive ready for assembly.
The conveying direction, which is marked by an arrow on the housing, has to be observed by all means
during assembly.
corresponds to the size of the flanges.
The housing of the flow control gate must not be twisted during assembly. If the weight of the connected
installation parts is too heavy, the parts have to be supported correspondingly.
The energy supply lines are to be placed appropriately observing the valid safety regulations.
3.3.2 Control air connection

to be provided by the customer.
The pressure dew point has to be appointed 10 K below the lowest ambient temperature to be expected.

The lower box of the flow control gate is equipped with an air connection socket for the connection of
compressed air with max. 0.8 bar overpressure. The air connection socket is equipped with an aperture for
quantity metering.
In order to be able to switch off the aeration for maintenance and repair work it is convenient to install a
shut-off valve in the air pipe in front of the flow control gate.
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4 Operation
4.1 Pneumatic drive
The flow control gate is adjusted by means of a double acting pneumatically rotating actuator. For manual
adjustment the rotating actuator is equipped with an external square. The compressed air connections are
designed as self-locking hose couplings. The drive chambers are depressurized by pulling off the hose
couplings.
If the flow control gate has to close fast from any OPEN position, the 5/2 way valve Y1 and the connection
Y2 of the 5/3 way valve must be disconnected from current. The same effect will show if the control voltage
fail for other reasons.
The final positions of the pneumatic drive will be adjusted by means of two set screws. The set screw for the
final CLOSE-position will be relieved by stoppers within the flow control gate.
Attention
The two set screws must not be turned - they are adjusted at the works!
4.2 Separate compressed-air reservoir (option)

The metering roller is optionally equipped with a compressed-air reservoir (Fig. 4-1). It fulfills the role of an
additional EMERGENCY SHUTOFF function. If the compressed-air network of the system fails or if the
pressure falls below the operating pressure of 3.7 bar, the metering roller is reliably closed once.
The permissible operating pressure is 10 bar. The permissible operating temperature range is -10°C to
+50°C. For exact instructions regarding correct operation as well as periodic maintenance and inspection of
this compressed-air reservoir, refer to the attached certificate.
The compressed-air reservoir consists essentially of a compressed-air container (1000.10), a check valve
(1000.80), and a pressure switch (1000.110) that is to be adjusted to 3.7 bar for safe operation. In the event
of falling control pressure, the compressed-air reservoir holds enough air to close the metering roller once.
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Figure 4-1: Compressed-air reservoir
The pressure switch (1000.110) is located in the immediate vicinity of the metering roller so that the roller
can be closed as quickly as possible in the event of a loss of pressure. During start-up, the pressure switch
should be set to 3.7 bar.
During operation, condensation forms; this must be drained periodically via the ball valve (1000.40).
For reasons of space, the compressed-air reservoir can also be installed in the vicinity of the metering roller.
Note
In this connection, it should be ensured that the reservoir is mounted on rubber mounts due
to vibration!
The maintenance intervals for the compressed-air reservoir are stipulated in Chapter 5 and must be
observed.
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4.3 Manual emergency operation
The flow control gate makes manual emergency operation possible. The necessary fork wrench is located at
the device (refer to figure 2-1.
Danger!
Before any manual emergency operation ensure that accidental starting

of the drive is prevented by appropriate measures!
• Pull off hose couplings to depressurize the drive chambers.
• Turn roller into the required position. Use fork wrench (30.360) at the external square of the shaft at the
rotating actuator.
• Attach hose couplings to connect the drive pneumatically again.
Attention
Normal operation is not possible if hose-couplings are pulled off!
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5.1 Maintenance
Maintenance work Intervals

Check roller for smooth running 1 month
Check compressed-air reservoir In accordance with
manufacturer
information
Condensate outlet through ball valve at compressed air reservoir Regular
Table 5-1: Maintenance work
5.2 Lubrication
For the flow control gate no lubrication is required.
Lubrication of pneumatic drive: Refer to separate operating instructions.
5.3 Repair
The repair work described in the following can be effected easily and fast. No special tools are required.
5.3.1 Replacement of roller sealing

A worn roller sealing has to be exchanged in time in order to avoid unnecessary wear of the flow control
gate.
Leakages and/or an uneven or extended actuating time indicate wear.
The cassette (10.110) has to be removed for replacing the roller sealing.
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5.3.1.1 Cassette removal
• The shut-off gate arranged in front of the flow control gate has to be closed or the silo resp. the storage
bin has to be discharged completely.
Roller position Operation Roller position Cassette exchange
Figure 5-1: Cassette removal
• Disconnect rotating actuator from pressure by pulling off the hose couplings.
• Disassemble rotating actuator (101).
• Mark position of roller shaft.
• Disassemble lateral sealing cover.
• Unscrew the 4 cassette screws (10.110.110).
• Turn roller by appr. 135° past position OPEN up to the stop (10.300) into the position for cassette
removal - use provided wrench (30.360).
• Disassemble cassette laterally.
Note
The spacer screws (10.270) must not be shifted during cassette removal!
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5.3.1.2 Exchange of roller sealing
• Loosen screws.
• Remove roller sealing from the cassette.
• Insert new roller sealing in the cassette.
Do not assemble the clamping frame twistedly but in a way that it ends on the same level as the
cassette.
• Tighten screws evenly but not too firm (distortion of the cassette is possible).
• Check the flat sealing glued to the cassette frame for firm position.
If the flat sealing has loosened, fasten it again by use of the appropriate glue.
Figure 5-2: Exchange of roller sealing
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5.3.1.3 Assembly of cassette
• Clean feed housing.
• Position cassette in the cassette opening so that the projecting ends of the feed housing will be identical
at both sides.
• Tighten the 4 cassette screws (10.110.110) slightly.
Ensure that during this procedure the cassette will lie on both spacer screws (10.270). This will help to
fasten the cassette in its original height.
• Turn roller back into the direction CLOSED of the operating position.
• Tighten the 4 cassette screws with approx. 25 Nm.
• Check for smooth turning of the roller. Use fork wrench (30.360)!
Size 200 250 300 350 400 500 630

Md [Nm] 40 45 50 60 70 90 125
Table 5-2: Maximum adjusting torque

If smooth turning cannot be reached, evenly unscrew the spacer screws (10.270) a bit and adjust them
anew, if necessary (refer to chapter 5.3.2).
• Assemble lateral sealing cover.
• Turn marking of the roller shaft in such a way that the roller shaft marking faces the marking at the drive.
• Move rotating actuator drive (101) on the roller shaft and fasten with screws.
• Connect hose couplings.
• Test run of the flow control gate by means of the local control station.
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5.3.2 Adjustment of spacer screws
After replacing the complete cassette or through mechanic changes of the existing cassette, it might be
necessary to adjust the spacer screws (10.270) anew:
• Remove cassette: Refer to chapter 5.3.1.1.
• Tighten the 4 cassette screws (10.110.110) so far that the cassette is just movable.
• Turn back roller into direction CLOSED against stop (10.300).
Since the cassette has not been adjusted yet, lift the cassette so far that the clamping frame will show an
even distance all around the roller.
• Tighten evenly the 4 cassette screws at the perimeter (approx. 25 Nm).
Make sure that there is an even pressure of the cassette on the spacer screws by unscrewing and
tightening of the spacer screws until contact of the lower side of the cassette is established.
• Secure spacer screws.
• Further working steps: Refer to chapter 5.3.1.3.
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6 Trouble shooting
Fault Cause Repair

Flow control gate is leaky Roller or sealing is worn Disconnect flow control gate
Remove cassette
Check parts and exchange, if necessary
Roller does not open and/or Roller blocked by foreign matter Disconnect flow control gate
close
connected in front
Air pressure too low Adjust air pressure to 5-7 bar
Air quantity too low Clean air filter
Hose couplings are pulled off Connect hose couplings
Throttle valves are closed and/or Open resp. clean throttle check valves.
dirty
Pressure switch on compressed- Replace pressure switch
air reservoir is defective
Check valve on compressed-air Replace check valve
reservoir is defective
Bleed valve on compressed-air Close or replace bleed valve
reservoir is open or defective
Roller does not reach the Position switch is misadjusted or Readjust position switch (refer to
preselected position or has defect separate operating instruction)
an extended actuating time
Roller blocked by foreign matter Disconnect flow control gate
connected in front
Sealing is damaged Disconnect flow control gate
Remove cassette
Throttle valves are dirty and/or Clean resp. adjust check valves
misadjusted
Roller does not close during Connections at rotating actuator Connect rotating actuator correctly (refer
power failure are exchanged to pneumatic circuit diagram)
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7 Technical Data
Standard Option
Function flow control gate POSITIONING (PP)
Power solenoid valve 9 VA / 2 W
Protection class solenoid IP67
valve
Control air pressure 5,0...7,0 bar over pressure
Control air quality Filter max. 40 µm, dry and
clean,
Dew point at pressure > 10 K
Compressed-air reservoir 1) Per. operating pressure 10 bar
Per. operating temperature
-10°C and +50°C.
Cable ducts M 16
Closing time Quick acting stop: < 4 sec
Aeration connection Max. 0,8 bar over pressure
Temperature of material to max. 140°C – max. 180°C
be conveyed
Ambient temperature -20 ... +50°C – 40°C
Number of limit switches 5 pieces
Micro switch IP 40, 6 A, 24...380 V
Proximity switches PNP IP 54, 0,1 A, 10...30 V-DC
Proximity switches NAMUR IP 67, 3 mA, 8 V-DC
1)
Option
Table 7-1: Technical data
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Claudius Peters
Dosierwalze 2000.1
Flow Control Gate 2000.1
Vanne de dosage 2000.1
Válvula de dosificación 2000.1
Betriebsanleitung Walzenwechsel
Instructions exchange of the roller Instruction
Instruction de changement de la vanne
Instrucciones para el reemplazo de los rodillos
682.0009.0049A/01.SV
Inhalt
1 Betriebsanleitung Walzenwechsel......................................................................................... 4
2 Instruction Exchange of the roller .......................................................................................... 6
3 Instruction de changement de la vanne ................................................................................ 8
4 Instrucciones para el reemplazo de los rodillos .................................................................... 10
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Dosierwalze 2000.1, Antrieb: MOT und PNEU
Flow control gate 2000.1, Drive: MOT and PNEU
Vanne de dosage 2000.1, Commande: MOT et PNEU
Válvula de dosificación 2000.1, Accionado: MOT y PNEU
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1 Betriebsanleitung Walzenwechsel
• Absperrvorrichtung vor der Dosierwalze schließen oder vorgeschaltetes Silo vollständig entleeren.
• Antrieb freischalten und gegen unbeabsichtigtes Anfahren sichern.
• An der Auslaufseite anschließende Anlagenteile abbauen, so daß der Zugang zur Auslaufseite der
Dosierwalze zugänglich ist.
• Die vier Kassettenschrauben heraus drehen.
• Antrieb abbauen und Antriebswelle (A) aus dem Innenvierkant der Walzenwelle (B). Position der
Antriebswelle (A) zum Innenvierkant der Walzenwelle (B) markieren.
•
1)
Schalteinsatz, bzw. PS2-Regler (C) abbauen.
•
1)
Zylinderstift (D) aus der Walzenwelle (B) entfernen.
• Lösen der zwei Zylinderschrauben M8x16 (E) an den Naben des Walzenkörpers.
• Der Walzenkörper ist nun in axialer Richtung nicht mehr fixiert.
• Entfernen der zwei Paßfedern A8 x 7 x 36 (F) aus der Walzenwelle (B). Der Walzenkörper ist nun auch
in radialer Richtung nicht mehr fixiert.
• Walzenwelle (B) vorsichtig zur Antriebsseite aus dem Gehäuse ziehen. Distanzscheiben (G) zwischen
Gehäuse und Walze nicht verlieren!
• Vor Einbau des neuen Walzenkörpers Lager und Radialdichtringe auf Beschädigungen prüfen und ggf.
neue einbauen.
Hinweis:
Beim Einbau des Walzenkörpers auf die Lage des Walzenausschnittes
achten (siehe auch Betriebsanweisung: 682.0009.1073...77A/NN).
• Walzenkörper durch Einschieben der Walzenwelle (B) von der Antriebsseite montieren.
Hinweis:
Distanzscheiben (G) an beiden Seiten zwischen Walze und Gehäuse mit
einbauen.
• Einsetzen der zwei Paßfedern (F).
• Festdrehen der zwei Zylinderschrauben M8x16 (E).
Hinweis:
Welle muß auf der Schalteinsatzseite 22mm aus dem Gehäuse ragen.
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• Zylinderstift (D) in die Welle einsetzen / Mitnahmestift für Schalteinsatz/PS2-Regler.
• Schalteinsatz bzw. PS2-Regler (C) anbauen. 1)
• Antrieb anbauen
• Kassette justieren (siehe Betriebsanweisung: 682.0009.1073...77A/NN) und Leichtgängigkeit der Walze

prüfen.
• Einstellungen im Schalteinsatz bzw. des PS2-Reglers überprüfen und gegebenenfalls neu einstellen 1)
(siehe Betriebsanweisung: 697.0017.1001A/NN – Schalteinsatz; 697.0026.0022A/NN – PS2-Regler).
• Anschließende Anlagenteile wieder anbauen und Dosierwalze in Betrieb nehmen.
1)
Die Dosierwalze kann ohne Schalteinsatz, bzw. PS2-Regler ausgerüstet sein. In diesem Fall entfällt
dieser Arbeitsschritt.
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2 Instruction Exchange of the roller
• Close the shut-off device before flow control gate or completely discharge the silo resp. storage silo.
• Electronically release the drive unit and secure against unintended starting.
• Dismount the plant parts installed at the outlet side so that the entrance to the outlet side of the flow
control gate is accessible.
• Turn the cassette cabinets.
• Dismount the drive unit and draw the drive shaft (A) out of the inner square of the roller shaft (B). Mark
the position of the drive shaft (A) to the inner square of the roller shaft (B).
•
1)
Dismount the switching respectively the controller PS2 (C).
•
1)
Remove the cylinder bolt from the roller shaft (B).
• Loose the 2 cylinder screws M8 x 16 (E) at the hubs of the roller. Now, the roller is not fixed into axial
• Remove the 2 parallel keys (F) A8 x 7 x 36 from the roller shaft (B). Now, the roller is not fixed into radial
• Draw the roller shaft (B) carefully to the drive side of the housing. Do not lose the shims (G) between
housing and roller!
• The roller is now free and can be lifted from the housing.
• Before installation of the new roller check bearing and radial sealing rings with regard to damages and if
necessary install a new ones.
Note:
When installing the roller shaft pay attention to the position of the roller
part (see also instructions: 682.0009.1073...77A/NN)
• Mount the roller shaft on the drive side by pushing-in the roller shaft (B).
Note:
Install the shims (G) on both sides between roller and housing.
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• Install the two parallel keys (F).
• Fasten the 2 cylinder screws M8 x 16 (E).
Note:
The roller must be installed 22 mm out of the housing on the switch unit
side.
• Insert cylinder bolt (D) into roller/driver bolt for switch unit.
•
1)
Mount switch unit respectively the controller PS2 (C).
• Mount drive unit.
• Adjust cassette and check soft-running of the roller (see instruction 682.0009.1073...77 A/NN).
•
1)
Check adjustments in the switch unit respectively the controller PS2 and adjust new if necessary (see
instruction: 697.0017.1001A/NN – switching unit; 697.0026.0022A/NN – controller PS2).
• Install following plant parts and commission the flow control gate.
1)
The flow control gate may be equiped without a switching unit respectively without the controller
PS2. In this case this working step is not apply.
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3 Instruction de changement de la vanne
• Fermer le dispositif d'arrêt devant la vanne de dosage, ou décharger complètement le silo disposé en
tête.
• Déconnecter la commande et protéger contre un démarrage non intentionné.
• Démonter les pièces d'installation installées sur le côté de la sortie en sorte que l'entrée vers le côté de
la sortie de la vanne soit accessible.
• Dévisser les quatre vis de cassette.
• Démonter l'unité de commande et enlever l'arbre d'entraînement (A) du carré intérieur de l'arbre de vanne
(B). Marquer la position de l'arbre d'entraînement (A) vers le carré intérieur de l'arbre de vanne (B).
•
1)
Démonter l'organe de couplage et/ou le mécanisme régulateur PS2.
•
1)
Démonter la goupille cylindrique (D) de l'arbre de la vanne (B).
• Dévisser les deux vis à tête cylindrique M8x16 (E) aux moyeux du corps de la vanne.
• Maintenant le corps de la vanne n'est plus fixé dans la direction axiale.
• Enlever les deux clavettes parallèles A8 x 7 x 36 (F) de l'arbre de la vanne (B). Maintenant le corps de la
vanne n'est plus fixé dans la direction radiale non plus.
• Tirer prudemment l'arbre de la vanne (B) du carter vers le côté de la commande. Il faut pas perdre les
disques d'écartement (G) entre le carter et la vanne!
• Avant l'installation du nouveau corps de vanne, il faut vérifier que les paliers et les bagues d'étanchéités
radiales ne soient pas endommagés. Remplacement au cas échéant.
Remarque:
Pendant l'installation du corps de la vanne, il faut faire attention à la
position de la coupure de la vanne (voir aussi instruction de service
682.0009.1073...77A/NN).
• Monter le corps de la vanne du côté de la commande en intercalant l'arbre de la vanne (B).
Remarque:
Installer les disques d'écartement (G) aux deux côtés entre la vanne et le
carter.
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• Installer les deux clavettes parallèles (F).
• Serrer les deux vis à tête cylindrique M8x16 (E).
Remarque:
Sur le côté de l'organe de couplage l'arbre doit déborder de 22 mm du
carter.
• Placer la goupille cylindrique (D) dans l'arbre / broche d'entraînement pour l'organe de couplage /
mécanisme regulateur PS2.
• Installer l'organe de couplage et/ou mécanisme regulateur PS2. 1)
• Installer la commande.
• Ajuster la cassette (voir instruction de service 682.0009.1073...77A/NN) et vérifier la souplesse de la

vanne.
• Vérifier les réglages dans l'organe de couplage et/ou du mécanisme régulateur PS2. Nouveau réglage,
le cas échéant. 1) (Voir instruction de service:
697.0017.1001A/NN – organe de couplage; 697.0026.0022A/NN – mécanisme régulateur PS2).
• Remonter les pièces d'installation suivantes et mettre la vanne de dosage en service.
1)
La vanne de dosage peut être équipée sans organe de couplage et/ou mécanisme régulateur PS2.
Dans ce cas, cette mesure de travail n'est pas nécessaire.
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4 Instrucciones para el reemplazo de los rodillos
• Cerrar el elemento de cierre delante de la válvula de dosificación o vaciar el correspondiente silo
completamente.
• Desconectar el accionamiento y protegerlo contra puesta en marcha no intencional.
• Desmontar los agregados conectados en el lado de la salida de manera que sea posible el aceso al lado
de salida de la válvula de dosificación.
• Desatornillar los tornillos de la cajita.
• Desmontar el accionamiento y remover el eje de accionamiento (A) de la hembra cuadrada del eje del
rodillo (B). Marcar la posición del eje del accionamiento (A) respecto a la hembra cuadrada del eje del
rodillo (B).
•
1)
Desmontar la unidad de señales o sea el regulador PS2 (C).
•
1)
Remover el pasador cilíndrico (D) del eje del rodillo (B).
• Desatornillar los dos tornillos cilíndricos M8x16 (E) del cubo del cuerpo de rodillo. El cuerpo de rodillo ya
no está fijado en dirección axial.
• Remover los dos pasadores de ajuste A8x7x36 (F) del eje del rodillo (B). El cuerpo del rodillo ya no está
fijado en dirección radial.
• Remover el eje del rodillo (B) cuidadosamente de la carcasa en dirección al lado del accionamiento. No
pierda las arandelas de distancia (G) entre la carcasa y el rodillo!
• Antes de montar el nuevo cuerpo de rodillo controlar los cojinetes y los anillos radiales con respecto a
daños, y instalar nuevas partes si necesario.
Anotación:
Para el montaje del cuerpo del rodillo observar la posición del recorte del
rodillo (véase también las instrucciones de servicio:
682.0009.1073...77A/NN).
• Instalar el cuerpo del rodillo por el lado del accionamiento insertando el eje del rodillo (B).
• Anotación: Instalar también las arandelas de distancia entre rodillo y la carcasa an ambos lados.
• Instalar los pasadores de ajuste (F).
• Atornillar los dos tornillos cilíndricos M8x16 (E).
Anotación:
El eje debe de penetrar por 22 mm de la carcasa en el lado de la unidad de
señales.
682.0009.0049A/01.SV
Release 1: 01.02.2002
Seite 10 von 11
• Posicionar el pasador cilíndrico (D) en el eje / dedo de arrastre para la unidad de señales/regulador PS2.
•
1)
Instalar la unidad de señales o sea el regulador PS2 (C).
• Instalar el accionamiento.
• Ajustar la cajita (véase las instrucciones de servicio: 682.0009.1073...77A/NN) y verificar la marcha

suave del rodillo.
•
1)
Verifiar los ajustes en la unidad de señales o sea del regulador PS2 y ajustar de nuevo, si necesario.
(véase las instrucciones de servicio: 697.0017.1001A/NN – unidad de señales;

697.0026.0022A/NN – regulador PS2)
• Instalar las correspondientes componentes al rodillo y poner en marcha la válvula de dosificación.
1)
La válvula de dosificación se puede también entregar sin unidad de señales o sea sin regulador
PS2. En este caso este paso de trabajo no es necesario.
682.0009.0049A/01.SV
Release 1: 01.02.2002
Seite 11 von 11
Claudius Peters
Dosierwalze 2000.1 PP
Vanne doseuse 2000.1 PP
Cilindro dosificador 2000.1 PP
Ersatzteilzeichnung
Spare Parts Drawing
Dibujo de Repuestos
682.0010.1079A/04.SV
01.06 CPTNOT1
Cilindro dosificador 2000.1 PP ................................................................................................................ 4
Abbildungsverzeichnis / List of figures / Tables des illustration / Lista de figuras

Abb. 01: Dosierwalze 2000.1 PP
Fig. 01: Flow control gate 2000.1 PP
Fig. 01: Vanne doseuse 2000.1 PP
Fig. 01: Cilindro dosificador 2000.1 PP ................................................................................................. 3
In case of enquiries or orders, please indicate comission no., no. of this spare part drawing, the required
position nos. and their designations as well as all data stated on the nameplate.
tipo.
01.06 CPTNOT1
682.0010.1079A/04.SV
Release 4: 12.04.2007
Abb. 01: Dosierwalze 2000.1 PP
Fig. 01: Flow control gate 2000.1 PP
Fig. 01: Vanne doseuse 2000.1 PP
Fig. 01: Cilindro dosificador 2000.1 PP
01.06 CPTNOT1
682.0010.1079A/04.SV
Release 4: 12.04.2007
01
Cilindro dosificador 2000.1 PP
5 Kassette, kpl. Cassette, cpl. Cassette, cpl. Cajita, cpl.
5.010 Kassettenrahmen Cassette frame Cadre de cassettent Marco de cajita
5.020 Klemmrahmen Clamping frame Cadre de serrage Marco de enclavar
5.030 Abdeckblech Cover plate Tole de recouvrement Chapa recubridora
5.050* Flachdichtung Flat gasket Joint plate Junta plana
5.060* Walzendichtung Roller seal Joint de tambour Junta de cilindro
5.070 Rundstab Round rod Baguette ronde Barra redonda
10.140 Gelenklager Pivot bearing Articulation a rotule Cojinete de rotula
10.150 Federscheibe Spring washer Rondelle elastique Disco de resorte
10.170 Lochblech Perforated plate Tole perforee Chapa perforada
10.230 Passfeder Parallel key Chavette Chaveta
10.250 Dichtungsdeckel Seal cover Couvercle détancheite Tapa de empaquetadura
20.010* Wellendichtring Rotary shaft seal Bague détancheite Annillo de abturaction

dárbre para ejes
30.120 Anschlussplatte Connecting plate Plaque de Placa de conexion

raccordement
30.130 Rückschlagventil Check valve Vanne de retenue Valvula de retencion
30.170 Winkelstück Elbow Coude Codo
30.180 Winkeleinschraubverbindung Angular screw-in Raccord a vis coude Attornilladura de angulo

connection
30.190 Ausblasdrossel Throttle valve Soupape de reglage Valvula de maripesa
30.191 Ausblas-Schalldämpfer Blow silencer Silencieux Silenciador de expulsion

déchappement
30.200 Kunststoffschlauch Plastic hose Manche plastique Tubo de plastico
30.201 Kunststoffschlauch, blau Plastic hose, blue Manche plastique, bleu Tubo de plastico, azul
30.220 Anschlussplatte Connecting plate Plaque de Placa de conexion

raccordement
30.350 Richtungspfeil Directional arrow Indicateur de direction Flecha de direccion
30.3602)
01.06 CPTNOT1
Schlüssel Key Clef Llava
682.0010.1079A/04.SV
Release 4: 12.04.2007
30.410 Stecknippel Plug-in nipple Nipple enfichable Bogilla de enchufe
30.420 Verschlusskupplung Self locking nipple Obturator express Acomplomiento de

cierre

empaquetadura

connection
30.510 Einschraubverbindung Screwed in Connexion filetee Conexion para enroscar

connection
30.560 Verschlussschraube Screw plug Vis de fermeture Tornillo de cievre
30.580 Verschlussschraube Screw plug Vis de fermeture Tornillo de cievre
30.600 Winkelverbindung Angular connection Assemblage sur Conexion de angulo

corniers
40* Gewebe Fabric Tissu Tejido
50 Konsole Console Console Consola
60 Welle Shaft Arbre Eje
70* Walze Roller Tambour Liston de carcasa,

inferior
100* Schalteinsatz Switch unit Groupe de commande Dispositivo de conexion

intercalado
101 Drehflügel Rotating wing Aile Aleta
102 5/2 Wegeventil 5/2 Way valve Soupape a 5/2 voies Valvula de 5/2 vias
103 5/3 Wegeventil 5/3 Way valve Soupape a 5/3 voies Valvula de 5/3 vias
108 Isolierscheibe Isolation disk Disque isolant Arandela a isoladora
160 Skala Indicator scale Cadran Escala
1000.101) Druckbehälter Pressure vessel Réservoir sous Depósitio de presión

pression
1000.401) Minikugelhahn Mini ball cock Mini-robinet à boisseau Llave esférica mini
sphérique
1000.1101) Druckschalter Pressure switch Interrupteur Interruptor de presión

manométrique
1000.1201) Befestigung für Fastening for Fixation pour réservoir Fijación para depósitio
01.06 CPTNOT1
Druckbehälter pressure vessel sous pression de presión
682.0010.1079A/04.SV
Release 4: 12.04.2007
* = Verschleissteil / wear part / pièce d’ usure / pieza de desgaste
1)
= Optional an geeigneter Stelle montiert / Optionally installed at suitable place /
En option monté à l’endroit adéquat / Opcionalmente instalado en lugar adecuado
2)
= Nicht dargestellt / Not shown / Sont pas représentées / No son indicadas
01.06 CPTNOT1
682.0010.1079A/04.SV
Release 4: 12.04.2007
Pneumatic actuator
698.0026.0021A/07.en
Contents
1 Safety instructions ................................................................................................................. 3
2 Description ............................................................................................................................ 3
3 Assembly............................................................................................................................... 4
3.1 Quality of control air .............................................................................................................. 5
4 Maintenance.......................................................................................................................... 5
4.1 Maintenance works ............................................................................................................... 5
4.2 Repair.................................................................................................................................... 5
4.2.1 Dismounting of drive ............................................................................................................. 5
4.2.2 Assembly of wing .................................................................................................................. 6
4.2.3 Assembly of drive .................................................................................................................. 6
5 Spare parts............................................................................................................................ 7
List of figures
Fig. 2-1: Pneumatic actuator ............................................................................................................... 3
Fig. 5-1: Spare parts drawing .............................................................................................................. 7
List of tables
Tab. 5-1: Spare parts list ...................................................................................................................... 7
698.0026.0021A/07.en
Release 7: 07.06.2004
Page 2 of 7
maintenance or repair of the pneumatic actuator.
The pneumatic actuator is in accordance with the latest state of technology and safety. However, there can
be certain risks if the pneumatic actuator is handled inappropriately by untrained personnel or if the
pneumatic actuator is used for other than the intended purpose. The following risks can result:
Unauthorized reconstructions or modifications of the pneumatic actuator are prohibited.
Take preventive measures in order to avoid accidental start of the pneumatic actuator.
2 Description
The constructional concept of the pneumatic actuator dispenses with lever arms, toothed racks and
transmissions and allows for a direct transmission of the torque without disturbing lateral forces at the drive
journal. The drives are light and compact, the degree of efficiency is high. In addition the drives require
hardly any maintenance. The life of the pneumatic can be compared to that of regular pneumatic cylinders
due to the longevity of the lip seals.
The pneumatic actuator is suited for the adjustment of an operation angle of 90° ± 5°. The exact angle of
rotation can be adjusted by means of stops integrated in the housing.
Figure 2-1: Pneumatic actuator
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Page 3 of 7
3 Assembly
Usually, the drive is installed at the machine at works. If during maintenance works a drive had to be
dismantled it will have to be installed again as follows.
The life of drive and machine shaft as well as the tightness of the sealing depend to a large extent on
the care during erection.
· Check whether the coupling piece can be moved onto the spindle of the machine and onto the drive shaft
without any efforts. Possible edges or damages at the shafts can be easily removed by means of
scrapers or files. Production tolerances can be influenced in the same way.
Note:
Never hit drive housing, drive shaft, machine spindle or coupling with a
hammer!
A light lubrication of the shaft ends before erection will facilitate assembly and will prevent possible
corrosion.
· First check whether drive and machine are in the same final position.
It will be the decision of the erector whether the machine or the drive will first be screwed to the mounting
component. In any case the screws are only to be tightened loosely at first. In order to retain the screws
it is appropriate to use a liquid screw retainer (e.g. LOCTITE) during erection. As soon as mounting
component and drive are screwed to each other - do not forget to install coupling - the most critical phase
of erection approaches: the adjustment.
Note:
The quality of your work will depend to a large extent on the fact that
machine spindle and drive shaft are in alignment with each other in both
end positions of the shut-off device!
· Check whether the mounting component is positioned vertically and horizontally to all respective levels or
axles of the machine. If necessary correct the position by hitting the mounting component slightly with a
mallet. Tighten assembly screws at the machine.
· Check whether the drive shaft is positioned directly in the center above the machine spindle. Take care
that the shaft axles are in alignment and are not facing each other in an obtuse angle.
· If necessary correct position of drive by loosening the fastening screws and by moving the drive within
the drilling tolerances of the mounting component. Tighten fastening screws.
· Connect drive according to the pneumatic connection plan. Before the functional test of the drive is
effected, adjust drive to "slow" at the throttle check valves. Actuate several times and observe the
installed unit. If drive and machine move relatively to each other and the mounting component twists, this
indicates an alignment error of the two axles which has to be corrected.
· The correct position of the shut-off device in its end position can be easily regulated via the two
adjustable end stops of the pneumatic actuator.
698.0026.0021A/07.en
Release 7: 07.06.2004
Page 4 of 7
3.1 Quality of control air
to be provided by the customer. A penetration of condensate into the drive should be prevented by
appropriate means.
4 Maintenance
4.1 Maintenance works
The pneumatic actuator requires hardly any maintenance. If the drive is erected accurately and if the control
air is according to the regulations the drive can reach a durability comparable to that of regular pneumatic
cylinders.
If drives are installed e. g. at components which vibrate heavily (e.g. close to pumps) we recommend to
check all screwed connections at regular intervals for firm positioning.
If a repair of the drive should become necessary after a long time of operation refer to chapter 4.2.
4.2 Repair
Position numbers refer to figure 5-1.
4.2.1 Dismounting of drive
· Dismount pneumatic actuator from mounting component.
· Check both shaft ends of drive for correct edges. Flatten possible damages with file since otherwise shaft
bearings and shaft sealings will be damaged during dismounting.
· Set clamping pins (11) in the lateral housing flanges back to the partition line by means of a flat ejector
drift of appropriate size.
· Remove housing screws (14) and separate both housing parts by blowing-in compressed air.
· Remove housing parts (10) from wing (1) without force.
· Clean surface of housing and sealings.
· Dismount and clean wing (1).
· Check shaft bearing (13) and shaft sealings (12) and replace them if necessary.
Housings with damaged surfaces cannot be repaired completely.
Attention
Never hit housing parts or shaft ends with hammer, this could lead to damages
at the inner surfaces!
698.0026.0021A/07.en
Release 7: 07.06.2004
Page 5 of 7
4.2.2 Assembly of wing
· Check whether the stud bolts (6 / 7) are located centrally and whether they are still fixed, if not readjust
using LOCTITE.
· Move O-rings (9) over stud bolts.
· Install wing sealings (3) and spring plates (4).
Note:
Sealing profile and wing profile have to be identical. The spring plate is
marked where it will touch the wing shaft. Lip seals and teeth of the spring
plates have to be turned away from the wing.
· Install lateral plates (5) and fix with nuts (8); use a bit of LOCTITE for this procedure.
Torques for the nuts (8): 3.5 Nm
4.2.3 Assembly of drive
· Lubricate lip seals, bearings and inner sliding surface of the housing slightly with MoS2 grease.
· Spread sealing material slightly over both parts of the housing and distribute the material with the tops of
your fingers.
· Remove excess sealing material carefully especially from the running surface.
· Install wing in one of the housing parts, position second housing part on top and press down carefully
with your hands.
Do not use a hammer!
· Take care that the wing seal is not damaged or jammed in between the sealing surfaces.
· Press spring-type straight pins (11) carefully into the drillings of the second housing part.
· Install housing screws and nuts and tighten them with 120 Nm.
· Move wing manually from stop to stop into both directions in order to remove sealing paste which has
probably passed out at the inside.
· After 20 minutes of drying: effect a functional test with 7 bar compressed air.
· Retighten housing screws again.
Sealing material: commercial silocon caoutchouc mass,

e.g. Silastic 732 RTV by Wacker Chemie AG
Grease: non-saponifying and acid-free high-performance grease,

e.g. MoS2 grease by CASTROL
698.0026.0021A/07.en
Release 7: 07.06.2004
Page 6 of 7
5 Spare parts
Figure 5-1: Spare parts drawing
Part no. Quantity Designation

- Set Wear parts, complete
1 1 Wing, complete
2 1 Wing
3 2 Sealing
4 2 Spring plate
5 2 Lateral plate
6 Set Stud bolt or screw, short
7 Set Stud bolt or screw, long
8 Set Nuts for pos. 6 + 7
9 Set O-rings
10 1 Housing (upper and lower part)
11 Set Straight pin
12 4 Shaft sealing
13 2 Shaft bearing
14 Set Housing screws and nuts
15 2 End stop complete, adjustable
16 2 O-ring
21 1 Coupling (not used when installed to flow control gate)
Table 5-1: Spare parts list
698.0026.0021A/07.en
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Page 7 of 7
Claudius Peters
Switching unit
type 1001
697.0009.1001A/02.en
Contents
1 Basic safety instructions ........................................................................................................ 3
2 Description............................................................................................................................. 3
2.1 Adequate usage .................................................................................................................... 3
2.2 Structure and functioning....................................................................................................... 3
2.3 Technical data ....................................................................................................................... 4
2.3.1 Micro switch ........................................................................................................................... 4
2.3.2 Proximity switch (three-wire design)...................................................................................... 4
2.3.3 Proximity switch (two-wire design) ........................................................................................ 5
2.3.4 Potentiometer P 10 (remote indication)................................................................................. 5
2.3.5 Potentiometer PW 45 dy (control evaluation)........................................................................ 5
2.3.6 Potentiometer PW 70 dy (control evaluation)........................................................................ 6
2.3.7 Measuring transmitter (3 and 4 conductor technique)........................................................... 6
2.3.8 Measuring transmitter (2 conductor technique)..................................................................... 6
3 Transport / Storage / Assembly............................................................................................. 7
4 Operation ............................................................................................................................... 8
4.1 Adjustment of the position switches ...................................................................................... 8
4.1.1 Signalling of end positions..................................................................................................... 8
4.1.2 Signalling of intermediate positions ....................................................................................... 9
4.2 Adjustment of position indication........................................................................................... 9
4.2.1 Potentiometer (R) .................................................................................................................. 9
4.2.2 Measuring transmitter (B) ...................................................................................................... 10
4.3 Electrical connection.............................................................................................................. 10
4.3.1 Electric drive .......................................................................................................................... 10
4.3.2 Pneumatic drive..................................................................................................................... 10
List of figures
Fig. 2-1: Switching unit ........................................................................................................................ 4

Fig. 3-1: Coupling for switching unit..................................................................................................... 7
Fig. 4-1: Connection plan for electric drive .......................................................................................... 11
Fig. 4-2: Connection plan for pneumatic drive..................................................................................... 12
Fig. 4-3: Adjustment instructions for measuring transmitter (3 and 4 conductor technique) ............... 13
Fig. 4-4: Adjustment instructions for measuring transmitter (2 conductor technique) ......................... 14
697.0009.1001A/02.en
Release 2: 01.02.2002
Page 2 of 14
1 Basic safety instructions
The switching unit is only to be opened by personnel who is trained to work with electrical equipment.
The drive, which is coupled to the switching unit, has to be isolated and protected against accidental starting
during all work at the switching unit.
2 Description
2.1 Adequate usage
The switching unit serves for
• signalling of end and intermediate positions,
• continuous position indication by means of potentiometer or measuring transmitter,
• as terminal point for control valves and control signals.
2.2 Structure and functioning
The position switches (S1-S5) are installed on a base plate (50). The elements are wired up to the terminal
strip (330).
• The switching unit can be equipped with max. 5 position switches. The cam rings (520) for microswitches
have a smaller diameter than the switching rings for proximity switches (530).
• For position indication the switching unit can be equipped either with a potentiometer (106) or with a
measuring transmitter.
The switching elements are located in an aluminium cast housing which consists of a body (10) and a cover
(2). The motion of rotation onto cam rings and measuring transmitters will be transmitted via the shaft (80).
697.0009.1001A/02.en
Release 2: 01.02.2002
Page 3 of 14
Figure 2-1: Switching unit
2.3 Technical data
Cable inlet ................................................................3 x PG 11

4 x PG 21
Protection class........................................................IP 54
Ambient temperature................................................min - 20 °C
max + 60 °C
2.3.1 Micro switch
Switching capacity....................................................AC 230 V, 4 A

AC 400 V, 3 A
DC 60 V, 3 A
2.3.2 Proximity switch (three-wire design)
Three wires, switching plus (PNP) ...........................make contact
Operating voltage.....................................................DC 10 - 30 V
Continuous current...................................................100 mA
697.0009.1001A/02.en
Release 2: 01.02.2002
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2.3.3 Proximity switch (two-wire design)
Two wires acc. to DIN 19 234 (NAMUR) .................break contact
Operating voltage.....................................................DC 5 - 25 V
2.3.4 Potentiometer P 10 (remote indication)
Type .........................................................................P 10
Resistance ...............................................................1 kΩ ± 10% on 252°
Blind angle ...............................................................108°
Loading capacity ......................................................16 W
Axle diametre ...........................................................6 mm
Slider ........................................................................full rotation
Liniarity.....................................................................± 5%
2.3.5 Potentiometer PW 45 dy (control evaluation)
Type .........................................................................PW 45 dy
Coiling angle ............................................................360°
Resistance ...............................................................25 kΩ ± 1% on 180°
Short circuit winding .................................................beginning and end 85° each
Blind angle between short circuit winding ................10°
Loading capacity ......................................................1.6 W
Axle diametre ...........................................................6 mm
Axle length from support ..........................................37 mm
Liniarity.....................................................................± 0.3%
697.0009.1001A/02.en
Release 2: 01.02.2002
Page 5 of 14
2.3.6 Potentiometer PW 70 dy (control evaluation)
Type .........................................................................PW 70 dy
Coiling angle ............................................................360°
Resistance ...............................................................2 kΩ ± 1% on 90°
Short circuit winding .................................................beginning and end 15° each
Blind angle between short circuit winding ................240°
Loading capacity ......................................................2.5 W
Axle diametre ...........................................................6 mm
Axle length from support ..........................................24 mm
Liniarity.....................................................................± 0.25%
2.3.7 Measuring transmitter (3 and 4 conductor technique)
Type .........................................................................PK620-18d-MU/i-01V
Measuring range ......................................................0 up to 81/99° adjustable, full mechanic rotation,

V-characteristic
Power supply............................................................DC 18 - 33 V
Output signal ............................................................+ 20 .. 0/4 .. + 20 mA
Output ......................................................................galvanically separated
Liniarity.....................................................................± 0.1%
2.3.8 Measuring transmitter (2 conductor technique)
Type .........................................................................PK620-18d-MU/i-02V
Measuring range ......................................................0 up to 81/99° adjustable, mechanic full rotation,

V-characteristic
Power supply............................................................DC 18 - 33 V
Output signal ............................................................+ 20 .. 4 .. + 20 mA
Liniarity.....................................................................± 0.1%
697.0009.1001A/02.en
Release 2: 01.02.2002
Page 6 of 14
In closed condition the switching unit can be transported and stored without any special measures.
If the switching unit has been dismantled ensure that during reassembly the pin of the fittings shaft locks into
the driving pin of the drive shaft (80) (refer to figure 3-1).
Figure 3-1: Coupling for switching unit
697.0009.1001A/02.en
Release 2: 01.02.2002
Page 7 of 14
4 Operation
4.1 Adjustment of the position switches
4.1.1 Signalling of end positions
The preadjustment of position switches S1 and S2 is effected at the works. If the adjustment is to be effected
at site or if the adjustment has to be corrected please proceed as follows:
• Move device into position CLOSED.
• Unscrew cover (20) of the switching unit.
• Loosen set screw of cam ring (520) for microswitch S1 and/or of the switching ring (530) for proximity
switch S1.
• Move cam ring and/or switching ring into CLOSED direction until the cam ring and/or switching ring
actuates the position switch S1:
• Switching point of microswitch: switching sound is audible;
• Switching point of proximity switch: illuminated diode lights up.
• Turn cam ring and/or switching ring further 1 mm into CLOSED position.
• Fasten again cam ring and/or switching ring by use of set screw.
• Move device into OPEN position.
• Loosen set screw of cam ring (520) for microswitch S2 and/or of switching ring (530) for proximity switch S2.
• Move cam ring and/or switching ring into OPEN direction until the cam ring and/or switching ring actuates
the position switch S2:
• Switching point of microswitch: switching sound audible;
• Turn cam ring and/or switching ring further 1 mm into OPEN position.
• Refasten cam ring and/or switching ring by use of set screw.
• Screw cover (20) back onto switching unit.
697.0009.1001A/02.en
Release 2: 01.02.2002
Page 8 of 14
4.1.2 Signalling of intermediate positions
Position switches S3 to S5 will be adjusted at site and will be effected as follows:

• Turn the device into required position.
• Loosen set screw of cam ring (520) for microswitch and/or of the switching ring (530) for proximity switch.
• Move cam ring and/or switching ring until the cam ring and/or switching ring actuates the position switch:
• Switching point of microswitch: switching sound audible;
• Fasten again cam ring and/or switching ring by use of set screw.
• Screw down cover (20) onto switching unit.
4.2 Adjustment of position indication
4.2.1 Potentiometer (R)
• Move device into center position.
• Loosen set screw (250) in the drive shaft (80).
• Lift potentiometer together with potentiometer holder (70) axially.
• Shift slider of the potentiometer over its axle into the required position.
• Insert potentiometer with holder into the bore of the drive shaft (80).
Note
Ensure that the cap nut (225) is immersed into the bore of the
potentiometer holder (70) (twist protection)!
• Fasten set screw (250) in the drive shaft (80).
697.0009.1001A/02.en
Release 2: 01.02.2002
Page 9 of 14
4.2.2 Measuring transmitter (B)

• Move device into CLOSED position.
• Loosen set screw (250) in the drive shaft (80).
• Turn axle of the measuring transmitter until the output signal 0/4 to 20 mA starts to increase.
• Fasten set screw in the drive shaft (80).
• Loosen screwed clamps.
• Readjust beginning of increase of mA-signal by rotating the housing of the measuring transmitter.
• Fasten housing with screwed clamps.
• Adjust output signal to 0 resp. 4 mA by means of a zero-point trimmer.
• Turn device into OPEN position.
• Check whether the output signal amounts to 20 mA; if required, adjust the output signal to 20 mA by
means of a special trimmer.
• Turn device into CLOSED position.
• Check whether the output signal amounts to 0 resp. 4 mA; if required adjust zero-point trimmer.
4.3 Electrical connection
4.3.1 Electric drive
Switches S1 and S2 are adjusted to final positions at the works. S3 to S5 are for free disposal.
4.3.2 Pneumatic drive
Switches S1 and S2 are adjusted to final positions at the works. S3 and S4 are for free disposal. The
switches are wired to the terminals.
Depending on the design of the drive the solenoid valves Y1 to Y3 are wired to the marked terminals ready for
connection. If a solenoid valve does not belong to the scope of supply, the terminals can be used otherwise.
An electro-pneumatic 2-wire position controller (A) mounted at the supporting device is wired to the terminal
ready for connection for the external nominal value.
The measuring transmitter (B) is also wired to the terminal ready for connection.
Note
Depending on the use the terminal connexion in the switching unit can be
different for the same transmitters!
697.0009.1001A/02.en
Release 2: 01.02.2002
Page 10 of 14
Standard
Options
Adjustment at works S1 and S2
S1 1-2 CLOSED
1-4
S2 1-2 OPEN
1-4
0% 100%
S3 - S5 according to requirements
closed
open
Figure 4-1: Connection plan for electric drive
697.0009.1001A/02.en
Release 2: 01.02.2002
Page 11 of 14
Standard
Options
S1 1-2 CLOSED
1-4
S2 1-2 OPEN
1-4
0% 100%
S3 - S4 according to requirements
closed
open
Figure 4-2: Connection plan for pneumatic drive
697.0009.1001A/02.en
Release 2: 01.02.2002
Page 12 of 14
Figure 4-3: Adjustment instructions for measuring transmitter
(3 and 4 conductor technique)
697.0009.1001A/02.en
Release 2: 01.02.2002
Page 13 of 14
Figure 4-4: Adjustment instructions for measuring transmitter
(2 conductor technique)
697.0009.1001A/02.en
Release 2: 01.02.2002
Page 14 of 14
D
A
01
VALID FOR FLOW CONTROL GATE WITH
Blatt
SWITCHING UNIT
8
8
682.0017.1079A/07.en
CONSTRUCTION
2 1
3x
R1
S4
...
S1 PLUG
7
7
PG 9
CLAUDIUS PETERS
-Y1 -Y2 -Y3
0017_
6
6
CONNECTION 1 2 1 2 1 2
1 2 PE 1 2 PE 1 2 PE
PG 9 PG9 PG9
SWITCHING UNIT M16 M16 M16 M16 M16

S1 S2 S3 S4 R1
1 4 1 4 1 4 1 4
5
5
2 2 2 2
+ - + - + - 13 12 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
M32 M32 M32 M32

R2 B
4
4
S1...S4 S1...S4
FLOW CONTROL GATE PP, DRIVE: PNEU

PNP NAMUR
CONNECTION
+ A - + -
VARIANT
23
22
21
-4
+5
-24
+25
1 2 3 1 2 3 20 21 22 19 20 21 22
... ...
3
3
CONNECTION DIAGRAM
POSITION TRANSMITTER
10 11 12 10 11 12 SHEET 2
STATE OF SIGNAL
LIMIT SWITCH: (S) RIGHT- AND
LEFT HAND DESIGN
04.05.2006
VALVE: (Y)
VIEW INTO DIRECTION OF MATERIALFLOW:
Cord
REPLACE FOR: 682.0017.1075A/01.ED
Mol
S1 S2 S3 S4
2
Y1 Y2 Y3
FUNCTION
DRIVE ON RIGHT = RIGHT HAND DESIGN
Bearbeiter
Mol Geprüft
Datum
OPENING 1 1 0 0 1 *) *)
Name Norm
DRIVE ON LEFT = LEFT HAND DESIGN

CLOSING 1 0 1 1 0 *) *)
Datum
INTERMEDIATE POSITIONS 1 0 0 0 0 *) *)
02.07
EMERGENCY TRIP
(POWER FALURE) 0 0 0 1 0 *) *)
1
1
7 Überarbeitung
0 - NOT ACTIVATED
R. Änderung
*) AS REQUIRED
1 - ACTIVATED
9
8
D
A
F
D
A
02 Blatt
8
8
682.0017.1079A/07.en
2-WIRE 3-/4 WIRE
CONNECTING CONNECTING
ZERO ADJUSTMENT SLOPE ADJUSTMENT ZERO ADJUSTMENT SLOPE ADJUSTMENT
0 ... 24° ±27 ... ±175° 0 ... 24° ±27 ... ±175°
7
7
PK620-18d-MU/i-02 V PK620-18d-MU/i-01 V
CLAUDIUS PETERS
sw sw
-4 -4
br Speisung br Speisung
+5 +5
-24 -24
Ausgang gn Ausgang
+25 +25
FG1
C DE
23
ws
0017_
45
6
6
AB
67
89
RANGE SELECTOR
SET AT 1
2-WIRE 3-WIRE 4-WIRE

CONNECTING CONNECTING CONNECTING
5
5
br br br
+5 +5 bn +5
bn POWER SUPPLY bn POWER SUPPLY POWER SUPPLY
18-33V DC +- 24V +-
24V +- sw
bk -4
- + sw -4 sw
bk bk -4
gn
4...20mA 0...600Ω gn EXIT gn -24 EXIT
-24 EXIT -24
FLOW CONTROL GATE PP, POSITION TRANSMITTER

- + ws - + ws
+25 wh +25 +25
wh
0...600Ω
4
4
+20 mA I (mA) +20 mA +20 mA I (mA) +20 mA
3
3
CONNECTION DIAGRAM
4 mA 0/4 mA
° °
ELECTRICAL ADJUSTMENT ELECTRICAL ADJUSTMENT

WITH POTENTIOMETER TO 4 MA WITH POTENTIOMETER TO 0 MA
2,4 2,4
06.2006
Cord
Mol
2
2
Bearbeiter
Mol Geprüft
Datum
Name Norm Datum

02.07
1
1
7 Überarbeitung
R. Änderung

9
8
D
A
F
Claudius Peters
Lump breaker MH type 1003

Motor drive
653.0009.1003A/03.en
Contents
1 Safety instructions ............................................................................................................................. 4
2 Description......................................................................................................................................... 5
2.1 Structure ............................................................................................................................................ 5
2.2 Operation........................................................................................................................................... 7
2.3 Hazards ............................................................................................................................................. 7
2.4 Permissible ambient conditions ......................................................................................................... 7
3 Assembly ........................................................................................................................................... 8
3.1 General.............................................................................................................................................. 8
3.2 Installation ......................................................................................................................................... 8
3.3 Connections....................................................................................................................................... 8
3.3.1 Air connection .................................................................................................................................... 8
3.3.2 Electrical connection.......................................................................................................................... 8
4 Electrical control system .................................................................................................................... 9
4.1 Control with speed control unit (standard) ......................................................................................... 9
4.1.1 Adjustment of speed control unit ....................................................................................................... 9
4.2 Control with switchboard (option)..................................................................................................... 10
4.2.1 General............................................................................................................................................ 10
4.2.2 Switching on .................................................................................................................................... 10
4.2.3 Operating sequence ........................................................................................................................ 11
4.2.4 External exchange of signals ........................................................................................................... 11
4.2.5 Setting the wattmeter....................................................................................................................... 12
4.2.5.1 Reaction time (tr) ............................................................................................................................. 12
4.2.5.2 Start suppression time (ta)............................................................................................................... 12
4.2.5.3 Load switch point ............................................................................................................................. 12
5 Maintenance .................................................................................................................................... 13
5.1 Maintenance periods ....................................................................................................................... 13
5.1.1 Lump breaker .................................................................................................................................. 13
5.1.2 Gear motor ...................................................................................................................................... 14
5.2 Lubricants ........................................................................................................................................ 14
5.3 Fault finding ..................................................................................................................................... 14
653.0009.1003A/03.en
Release 3: 10.02.2005
Page 2 of 14
List of figures
Figure 2.1 Lump breaker MH, type 1003, Motor driven.......................................................................... 6
Figure 4.1: Adjustment of speed control unit.......................................................................................... 9
Annex
With belonging:
Dimension sheets
653.0000.1003A/NN.ED
Spare part drawings

653.0010.1003A/NN.SV
Lubrication list
653.0016.1003A/NN.ED
Connection sheet:
653.0017.1003A/00.ED
653.0009.1003A/03.en
Release 3: 10.02.2005
Page 3 of 14
maintenance or repair of the lump breaker.
The lump breaker is in accordance with the latest state of technology and safety. However, there can be
certain risks if the lump breaker is handled inappropriately by untrained personnel or if the lump breaker is
used for other than the intended purpose. The following risks can result:
• risk of injuries;
• danger to the installation and other assets of the operator;
• danger to the efficient operation of the installation.
Unauthorized reconstructions or modifications of the lump breaker are prohibited.
For connection and disconnection of electrical equipment adhere to the valid VDE and EVU regulations.
Check electrical protective measures (earthing resistance, etc.).
In case of work at the lump breaker the pneumatic drive is to be kept free of pressure.
Repair and maintenance work must only be carried out by skilled personnel.
In case of electric drivers it has to be ensured that accidental start is prevented by appropriate measures.
653.0009.1003A/03.en
Release 3: 10.02.2005
Page 4 of 14
2 Description
The lump breaker is used to extract and crush lumps and clumps which occur periodically in pneumatic
conveyor systems moving pulverised or fine-grain bulk goods.
The lump breaker should be installed before reductions in the cross-section of transport systems, particularly
before flow control gates, to prevent blockages of the transport system.
2.1 Structure
The lump breaker consists mainly of a steel housing (10) with inlet and outlet flanges to match the aeroslide
system.
The housing is fitted with an aeration base, which consists of an air-permeable fabric (100) covered by a
perforated plate (90). The air supply can be connected either on the left or right-hand side.
A crushing rotor (30) is installed on rotating bearings in the housing. It is fitted with a various number of
crushing blades, depending on the construction size. The crushing blades are equally spaced in a spiral
around the circumference.
The top of the housing is designed as a removable cover (50). A grid (20) is screwed to the underside of the
cover. The grid is supported by a crossbar (80) on the level of the fabric.
There is a rectangular inspection hatch (110) on either side of the housing, level with the fabric.
Depending on the model, the slip-on geared motor (500) is flange-mounted on either the left- or right-hand
side of the housing.
The standard type is equipped with a speed control unit (710) which is arranged at the side of the housing.
This unit has been adjusted in the works in accordance with chapter 4.1.1 and figure 4.1. As an option a
switchboard can be supplied for the lump breaker where the overload recognition is realized with a
wattmeter. For this variant no speed control unit (710) is required.
653.0009.1003A/03.en
Release 3: 10.02.2005
Page 5 of 14
Figure 2.1 Lump breaker MH, type 1003, Motor driven
653.0009.1003A/03.en
Release 3: 10.02.2005
Page 6 of 14
2.2 Operation
The lump breaker is switched on when conveying begins (e.g. flow control gate OPEN) and the flow of
material passes through the lump breaker.
Lumps and clumps in the material stream are caught by the grid (20). The rotating crushing rotor (30)
"combs" through the grid and crushes the lumps and clumps. A possible standstill of the rotor is signalled by
the speed control unit (710). This signal has to activate a failure message and must stop the motor (for
removal of malfunctions, refer to paragraph 5.3).
If it is not possible to crush all lumps and clumps with the option "switchboard", the sense of rotation of the
crushing rotor will change (REVERSAL). If crushing of the lumps and clumps cannot be reached, the
direction of rotation of the crushing rotor will change (REVERSAL). After a pre-set time has elapsed, the
crushing rotor will change back to the CRUSH direction.Should reversal after the preset period not prove
successful, a fault is present (see section 5.3 for rectification).
2.3 Hazards
When installing the lump breaker, care must be taken to match the breaking strain of the lifting rope to the
weight of the lump breaker.
The distance between the lump breaker and the unsecured inspection cover on an aeroslide system
connected to the lump breaker must be at least 850 mm. This distance may be reduced if the inspection
cover is locked.
During operation no external risk can arise from the lump breaker.
2.4 Permissible ambient conditions

The motor drive system is designed for an ambient temperature of between –20°C and +40°C. A special
version is required for higher or lower temperatures. The lump breaker is designed for a material temperature
of up to 140°C.
653.0009.1003A/03.en
Release 3: 10.02.2005
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3 Assembly
3.1 General
The lump breaker is supplied complete with the motor drive system, ready for installation. Depending upon
the version, the switchboard must be mounted on a nearby wall or on the lump breaker itself. For the option
with switchboard, the switchboard has to be installed at a wall close to the lump breaker or directly at the
lump breaker.
3.2 Installation
It must be ensured that all flanges are clean and dry. A gasket matching the flange size must be inserted
between the flanges to be connected. When tightening the flanges, care must be taken not to place any
strain on the housing of the lump breaker.
In case of a heavy dead weight, the connected installation parts have to be suitably supported.
The direction of conveyance, which is marked on the housing by an arrow, must be observed, as perfect
function of the lump breaker cannot be guaranteed otherwise.
If the lump breaker is installed in an aeroslide system with a flow control gate, it should be fitted directly in
front of the flow control gate.
3.3 Connections
3.3.1 Air connection

An air connection socket is located on the lower box of the lump breaker, to which a supply of compressed
air at a maximum of 0,5 bar above atmospheric pressure must be connected.
A shut-off device must be provided in order to cut off the flow of air during maintenance or repair work.
3.3.2 Electrical connection

The speed control (700) is completely wired on a terminal box (see connection diagram
653.0017.1003A/NN.ED).
For the option with the switchboard, the motor must be wired to the switchboard. For this purpose the motor
cable has to be connected to terminals 5, 6 and 7 and the earthing on terminal 8 of terminal strip X1 in the
switchboard. This type is without speed control unit (710).
If the switchboard and the lump breaker are supplied separately, the motor must be connected to the
switchboard. The motor cable must be connected to terminals 5, 6 and 7 and the earth to terminal 8 of
terminal strip X1 in the switchboard.
653.0009.1003A/03.en
Release 3: 10.02.2005
Page 8 of 14
4 Electrical control system
4.1 Control with speed control unit (standard)
The lump breaker is equipped with a speed control unit (710) and is supplied without control (without
switchboard). The signal from the speed control unit has to be processed in the control supplied by the
customer. The signal has to be processed in such manner that in case of a possible standstill of the rotor a
malfunction message is activated and the motor is switched off.
To eliminate the malfunction, it is recommended that the customer installs a two-way operation with a local
switch. This way the blockage can be removed by reversing.
4.1.1 Adjustment of speed control unit

The monitoring frequency has to be adjusted to operating frequency (nominal speed of the motor) minus half
a rotation of the potentiometer at the speed control unit (710).
In case of maintenance or replacement of the speed controller (700), proceed according to paragraph 4.1.
The counter-nut (610) serves as retaining nut and must only be fastened manually after the isolation piece
(600) has been positioned.
Figure 4.1: Adjustment of speed control unit
653.0009.1003A/03.en
Release 3: 10.02.2005
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4.2 Control with switchboard (option)
4.2.1 General
The control and power components for the lump breaker are installed in a switchboard with the following
dimensions: H x W x D = 380 x 600 x 210. This switchboard is installed nearby or on the lump breaker itself.
The following units are installed in the switchboard door:
a) Main switch;
b) Test button for trial running;
d) Four signal lamps for operation, ready for operation, fault and reverse monitoring.
Power supply is at the respective mains voltage. A pilot and signal supply of 24 V DC is produced internally.
4.2.2 Switching on
The lump breaker is switched on by a potential-free "make" relay. This signal is produced when the silo outlet
is no longer closed (e.g. flow control gate not closed).
A push button is installed in the front door of the switchboard, in parallel to the "make" relay, for test running.
653.0009.1003A/03.en
Release 3: 10.02.2005
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4.2.3 Operating sequence
- Lump breaker ON
Lump breaker starts running backwards REVERSE
- after 5 s
Lump breaker switches over to forward running CRUSH
The wattmeter displays the crushing power.
- P > Max
Lump breaker switches over to backward running REVERSE
- P > Max
The lump breaker switches to reverse running CRUSH
- after 10 s
The lump breaker switches to forward running CRUSH
The reversing process is controlled by the reverse monitoring system, by means of meters and a
timer.
- 10 x REVERSING within 5 minutes
Lump breaker OFF/FAULT
4.2.4 External exchange of signals

a) Input: floating "make" relay START
b) Input: floating "make" relay OVERRIDE FAULT
c) Output: floating "make" relay STAND-BY
d) Output: floating "make" relay OPERATION
e) Output: floating "make " relay FAULT
653.0009.1003A/03.en
Release 3: 10.02.2005
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4.2.5 Setting the wattmeter
4.2.5.1 Reaction time (tr)

Actuation of the output relay to an imminent undershoot or exceeding of the set switching point can be
delayed by using the adjustable reaction time (tr).
Under- and overload peaks which do not exceed a specified minimum period can thus be smoothed out.
Basic setting: tr = 0
4.2.5.2 Start suppression time (ta)

To avoid switching errors during the motor run-up phase during which load changes may occur, continuous
adjustment of a start suppression time of 0 - 20 s is possible. Under- or overloads pertaining to the levels set
will not produce a signal output during this period. The start suppression period ends when the motor starts.
Should under- or overloads still be present after the start suppression period (ta) has expired, the fault signal
will be delayed by the reaction time (tr) set.
Basic setting: ta = 0
4.2.5.3 Load switch point

80 on the scale of the adjustment guide corresponds to approximately 100% of rated motor current
consumption. It is thus possible to specify a setting of up to 120% of the rated motor power.
Adjustment of the desired switch point must be done by trial and error in connection with the motor.
No measurement unit can be directly equated with the scale divisions.
• Set the adjustment aid against the left-hand stop.
• Switch on the motor and determine the desired or max. admissible load level.
• When the adjusted start suppression (ta) and reaction (tr) times have elapsed, the output relay will be
actuated.
• Working current principle (terminals Y3-Y4 bridged).
• The red LED lights and the output relay is in its operating condition (11-14 closed).
• Turn the adjustment aid slowly clockwise, until the red LED goes out (11-14 open). Basic setting: „20%“.
653.0009.1003A/03.en
Release 3: 10.02.2005
Page 12 of 14
5 Maintenance
Maintenance of the lump breaker is restricted to greasing the bearings and examining the gridinsert and
crushing rotor.
Attention
The lump breaker must be disconnected for all maintenance work!!
5.1 Maintenance periods
5.1.1 Lump breaker
Maintenance work Period

- Grease flange bearing 3 months
- Disconnect lump breaker
The grease nipples of the flange bearings are located on the top of the
bearing housing
- Grease from the inlet flange side outwards
- Run the lump breaker
- Check the grid and crushing rotor for wear 6 months
- Isolate the lump breaker
- Disconnect and remove the gear motor properly
- Undo the hexagonal nuts and lift up the housing cover and grid
If the grid is to be removed completely, the crushing rotor will have to be
turned by hand. The housing of the lump breaker remains in the line of
troughs
- Check the grid and crushing rotor for visible signs of wear
- Insert the housing cover and grid in the lump breaker and tighten the
hexagonal nuts
- Run the lump breaker.
653.0009.1003A/03.en
Release 3: 10.02.2005
Page 13 of 14
5.1.2 Gear motor
Maintenance work
- Ensure that the oil level in the gear motor is sufficient
- See separate operating instructions for further maintenance measures
5.2 Lubricants
Lubrication point 2 flange bearings with one grease nipple each

(10.360)
Lubricant K2 P-30 grease
Volume 30 g
Relubrication volume 3g
Annual consumption 25 g
5.3 Fault finding
Fault Cause Rectification

Lump breaker indicates Breaker rotor has not crushed - Disconnect the lump breaker
FAULT a foreign matter
Reverse lump breaker with local
switch (if option is available)
- Undo the side inspection cover and
find out the cause
- Small iron particles jammed:
- Remove iron particles through the
inspection openings
- Larger iron particles jammed:
- Remove the housing cover
- Remove the iron particles
- Replace the housing cover
- Run the lump breaker.
653.0009.1003A/03.en
Release 3: 10.02.2005
Page 14 of 14
Интервал
Поз. Точка смазки Интервал проверки Тип смазки Годовой Смена смазки Окруж. температура:
смазки *)
Pos. LUBRICATION POINT CHECK INTERVALL KIND OF LUBRICATION расход LUBRICATION CHANGE AMBIENT TEMPERATURE
LUBRICATION
INTERVALL масло / густая смазка YEARLY
OIL / GREASE CONSUMPTION
DIN 51502 DIN 51502
Подшипниковая ежекварталь
ежемесячно каждые 5 лет по 30г
A опора но --- K2 P-30 15g -40...+40°C
MONTHLY EVERY 5 YEARS
BEARING POINT QUARTERLY
CLP каждые 5 лет по 2,2л
--- --- --- --- -20...+40°C
мотор-редуктор VG 680 EVERY 5 YEARS
B
GEAR MOTOR каждые 5 лет по 3,5л
SHC 626 -40...+40°C
EVERY 5 YEARS
Наименование / DESIGNATION
Комкодробилка MH
Привод: эл.двигатель, горизонтальный поток материала Список смазки / TECHNICAL DATA SHEET
LUMP BREAKER MH 653.0016.1003A/01.ER
DRIVE: MOT, HORIZONTAL FLOW OF MATERIAL Стр. / PAGE 1 из / FROM 1
1 2 3 4 5 6 7 8
A A
LUMP CRUSHER
ELECTRICAL EQUIPMENT
B B
C C
D D
SUPPLY VOLTAGE :
CONTROL :
VOLTAGE
E SIGNAL VOLTAGE : E
WIRE COLOR IDENTIFICATION
PE N L1,2,3 L10 L11 L20 L21
YELLOW / LIGHT BLUE BLACK GREY RED BLUE BROWN WHITE ORANGE
GREEN
POWER SUPPLY 230V AC 24V AC MEASURING POTENTIAL-FREE
F F
3 Datum 03.2007 A: COVER SHEET 0028
2 Bearbeiter Mol
1 Geprüft Bröhan
R. Änderung Datum Name Norm LUMP BREAKER TYPE H1300 + V1010, DRIVE: MOT CLAUDIUS PETERS 653.0067.0028A/00.en Blatt 01
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
T0 REVERS TIME AFTER START

T1 REVERS TIME SHORT (P>MAX.)
P > MAX. (0=ok) I4
T2 WAITING TIME REVERS
A T3 CRUSH TIME (P>MAX. ) A
T4 REVERS TIME NORMAL (P<MAX.)
T5 WAITING TIME CRUSH
AUTOMATIC ON I1
& B007 & T6 MONITORING TIME
1 & B008
T5 t=0,5s T7 FLASH TIMER
B001 t 0 T8 SIGNAL DELAY
B012 & SE T9 SIGNAL DELAY
B021
T3 t=0,5s T4 t=10s Z0 MONITOR REVERSE COUNTER
t 0 t 0
SE SE >1
B018 B019
B009 S 11 R
B 10 B
>1 B017 S 11 R B022
INPUTS M2 M3 10 T6 t=5min
I1 AUTOMATIC ON S 11 R B016 t 0
I2 10 SE B023
FAULT ACKNOWLEDGE
I3 CIRCUIT BREAKER M5
B013
I4 P>max
I5 LAMP TEST ZV
I6 MANUAL CRUSH & B006
I7 MANUAL REVERSE
TO t=5s T1 t=0,5s T2 t=0,5s ->1 R
t 0 t 0 t 0 KZ 10
C SE SE SE B024 C
B025
B003 B014 B020 OUTPUTS
T8 t=0.5s Auto
->1 Q1 CRUSH
I4 t 0 S B034
S 11 R SE 11
10 I1 Man B035
10 B033 &
R
B015 Q2
B039
M1 I6
MOTOR
S 11 R
10
& & T9 t=0.5s
B004 B011 B026 t 0
D I4 S D
FAULT SE 11 B036
REVERS MONITORING B041 10 I1
>1 R & Man
B005 B040 Q1
I7 Auto ->1 Q2 REVERSE
B037
LAMP TEST I5 Q3 LAMP TEST
CIRCUIT BREAKER I3 B027
& Q4 READY FOR
FAULT ACKNOWLEDGE I2 OPERATION
E >1 E
*P - MAX. DURING REVERS B028 B010
&
SIGNALS
Q5 OPERATING
I1/ ON S 11 R
I = INPUT 10
I4/P - MAX.
Q = OUTPUT * B002/FAULT
T = TIMER Q2/REVERSE B029
Z = COUNTER T7 & Q6 FAULT
Q1/CRUSH
M = MEMORY FLAG 1
B = AND / OR FLAG &
B030 ->1 Q7 CONTROL REVERS
5sec. 0,5sec. B032 B031
F F
3 Datum 03.2007 B: FUNCTION CHART 0028
2 Bearbeiter Mol
1 Geprüft Bröhan
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
600 210
1 2 3 4
B 5 6 B
1Q01 1K01 1K02 1F01 1F1 1A1 1A2 X4: 1..16
380
7
X1: 1..8 X3:1..4
2K1
2K2
2K3
1G1
CP
C C
DEGREE OF PROTECTION : IP 55
COLOUR : RAL 7035 3x M25, 1x M32
CASE : RITTAL AE 1039; SZ 2508
WEIGHT : 25kg
REVERSION CONTROL FAULT / ACKNOWLEDGEMENT
D D
NO. ITEM COLOUR TEXT "en"
1 2H1/S1 GREEN AVAILABLE /

LAMP TEST
2 2H2 GREEN OPERATION
3 2H3/S6 RED FAULT /
ACKNOWLEDGEMENT
4 2H4 RED REVERSION CONTROL
E E
5 2S4 BLACK CRUSHING TEST
6 2S5 BLACK REVERSING TEST
7 1S01 RED/YELLOW MAIN SWITCH
F F
3 Datum 03.2007 C: SWITCHBOARD 0028
2 Bearbeiter Mol
1 Geprüft Bröhan
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
L1
L2
A L3 A
-Q01 -F1
13
21
1
3
5
1
3
-X4
1
2
3
C4A
3RV1021-....
2
4
14
=2/05.3 22
I>>I>>I>> -G1
N
L
2
4
6
(3,3-5A) PE
B -S01 B
(1,1-3A) 3A
1
3
5
24V DC
k L1 L2 L3 Y1 N Y2 11
-F01
0V
24V
2
4
6
Pilz
Wirkleistungsmesser L21
P1WM =2/05.1 =2/05.1
U V W Y3 Y4 Y5 12 14
L20
=2/05.4
C C
=2/05.1
P1
P2
P1
P2
-X4 LOGO! DM8 24R
I1
I2
I3
I4
I5
I6
I7
I8
I9
I10
I11
I12
=2-K01 =2-K02
1
3
5
1
3
5
6ED1052-1HB00-0BA4
6ED1055-1HB00-0BA0
=2/05.1
=2/05.2
=2/05.3
=2/05.4
=2/05.5
=2/05.6
=2/05.7
=2/05.1 =2/05.2
2
4
6
2
4
6
LOGO! 24RC
=2/05.1
=2/05.2
=2/05.2
=2/05.3
=2/05.5
=2/05.7
=2/05.7
D D
PE
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
-A1 -A2
-X1 -X1
1
2
3
4
5
6
7
8
W
U
V
E * M E
3~
+FEEDING
-M1
* SEE SPECIFICATION PN -Q01 IA X1: POWER

X3: POTENTIAL-FREE CUSTOMER
1,5kW ...-1EA15 2,8-4A X4: POWER DOOR TERMINALS
24V DC DOOR TERMINALS
0,75kW ...-1CA15 1,8-2,5A DIODE TERMINAL
F F
3 Datum 03.2007 D: CIRCUIT DIAGRAM 0028 =1
2 Bearbeiter Mol
1 Geprüft Bröhan
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
L21 DC 24V
=1/04.8
-X3
1
FAULT MANUAL MANUAL
-X4
5
LAMP TEST ACKNOWLEDGE CRUSH REVERSE
A +CUSTOMER A
=1-F01
11
=1-Q01 -S1 -S6
21
Ein
-S4 -S5
0
13
13
13
13
=1/04.2
=1/04.2 -H1 -H3
FAULT
12
14
22
ACKNOWLEDGE
7 14
8 14
9 14
10 14
3
6
-X3 -X4
2
6
B B
I1 I2 I3 I4 I5 I6 I7
=1-A1 =1-A1 =1-A1 =1-A1 =1-A1 =1-A1 =1-A1
=1/04.5 =1/04.5 =1/04.5 =1/04.5 =1/04.5 =1/04.5 =1/04.5
AUTOMATIC ON FAULT ACKNOWLEDGE FAULT POWER SWITCH P>max LAMP TEST MANUAL MANUAL
EXTERNAL CIRCUIT BREAKER CRUSH REVERSE
READY FOR LAMP
C CRUSH REVERSE LAMP TEST OPERATION OPERATION FAULT REVERSE C
=1/04.5 =1/04.5 =1/04.5 =1/04.5 =1/04.7 =1/04.7 =1/04.7
=1-A1 =1-A1 =1-A1 =1-A1 =1-A2 =1-A2 =1-A2
Q1 Q2 Q3 Q4 Q5 Q6 Q7
1 2 1 2 1 2 1 2 1 2 1 2 1 2
L21 DC 24V
=1/04.8
-K02 -K01
21
21
D D
2 1 -X4:11
T T
-X4:12
T T
-X4:13
T T
*Weidmüller
22
22
Typ EGR/EG2 24V

+ + +
14
013366
-X4
13
13
13
A1
A1
A1
REVERSE
L L L L L L
-K1 -K2 -K3
CRUSH
-S1
* * -S6
*
14
14
14
A2
A2
A2
- -H2 - - -H4
X1
X1
X1
X1
-H1 -H3
5 6
A1
A1
-K01 -K02
X2
X2
X2
X2
E E
A2
A2
15
L20
-X4 DC 0V
=1/04.8 REVERSION CONTROL
3RT1015-1BB42 FAULT
READY FOR OPERATION
1 2 1 2 (ELECTRICAL)
=1/04.2 =1/04.3 OPERATION
3 4 3 4
=1/04.2 =1/04.3
5 6 5 6
=1/04.2 =1/04.3
21 22 21 22
2 1
F F
3 Datum 03.2007 D: CIRCUIT DIAGRAM 0028 =2
2 Bearbeiter Mol
1 Geprüft Bröhan
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
FAULT ACKNOWLEDGE
OPERATION
OPERATION
READY FOR
ON/OFF
FAULT
B B
=2-K1 =2-K2 =2-K3
13
13
13
PE DC 24V PE PE
14
14
14
-X1 -X3
2
3
4
5
6
7
8
PE
PE
1
1
C C
+CUSTOMER
4x1,5² 4x1,5² 4x1,5² 7x1,5²
D D
1
3
M
3~
FEEDING CRUSHER SIGNAL CUSTOMER

E E
F F
3 Datum 03.2007 E: TERMINAL DIAGRAM 0028
2 Bearbeiter Mol
1 Geprüft Bröhan
1 2 3 4 5 6 7 8
Installation, Operation & Maintenance
Instructions
For VALUE VALVE BUTTERFLY VALVE MODEL VF730, VF733
INSTALLATION
CAUTION: Flange gaskets are not required for sealing, as
1. Prior to installation of butterfly valve, ensure : - sealing seat edges on the liner serves this purpose.
• Place the valve concentric to pipeline, ensuring equal
• Pressure rating and material of construction of the valve is contacts of body liner with flange faces at all points. This
compatible with the intended service conditions. Ref. tag must be strictly followed, particularly for wafer valves.
plate of the valve.
• After locating the valve properly between flanges,
• The mating pipe flange faces are parallel and coaxial. tighten the flange bolts crosswise, tightening each bolt
Also see that bolt holes on mating flanges are concentric. gradually in crisscross pattern until all bolts are
tightened equally.
• It is essential that the pipeline have been flushed prior to
valve installation. Strainers to be installed in the pipeline 4. Slowly turn the disc through 90 deg. To check the
at critical locations to protect the soft liner of valve from freedom of disc movement, if any obstruction is observed,
solid particles, debris, burr etc. re-align the valve.
• Permissible clearance for swing of disc is provided. Disc
should not foul with I.D or edges of pipe or flange. 5. After passing the fluid across the valve, observe for flange
leakage, if required, further tighten the flange bolts.
• Adjoining pipeline internals, flange faces, valve liner and
CAUTION: Excessive tightening of flange bolts increases
disc surfaces are clean, smooth and free from any hard
the interference between disc and liner, resulting in disc
material (like dirt, debris, welding spatter, burr etc.). Such
locking or liner damage. Flange bolts must be tightened, just
elements could scratch the body liner and disc, damaging
enough to prevent flange leakage.
it permanently and result in leakage.
• If a valve is being used after lying in stock for a 6. Ensure the handle position is at 0 deg. & 90 deg. at fully
closed and open condition respectively. Operate the
considerable amount of time (over a month), then it is
recommended to apply a small qty. of grease to the liner handle two or three times to check the smooth functioning
of handle.
& operate the valve 2 – 3 times before startup.
Grease spec. - Dow Corning Silicone 7. Ensure that the lock plate is firmly sitting on body flange
200 fluid, 350 cs Food Grade. and if there is any relative movement between lock plate
and body, tighten the bolts.
2. The centric disc design of the Value Valve Butterfly valve
makes it bi-directional and facilitates mounting in either 8. Ensure that there is no relative movement between the
direction. handle and shaft by tightening the bolt , if necessary.
9. If the valve is to be removed for any reason, the valve

CAUTION : The body should be always held by the locating must be closed, before any flange bolt is loosened. Retain
holes, using nylon sling or neck of the body. this position, until the valve is lifted out of the pipeline.
• Insert valve between the flanges 10. Do not run sharp instruments between the valve and liner
or valve and pipe flanges. This will result in severe liner
• First insert bottom flange bolts. This will form a cradle damage.
for valve during installation..
MAINTENANCE
• Insert valve body with its face exactly parallel to flange Butterfly valves are simple in operation and free from regular
faces. Do not allow the liner to catch on mating pipe maintenance. However to ensure trouble free performance
I.D. flange edges and fold over. This will damage the over a longer period, user must attend to the following points.
liner and result in flange leakage. Now install the
remaining bolts. • Ensure the line service conditions are not exceeding the
valve specifications. Ref tag plate.
ISSUE : I, REV – 1, DATED – 12/06/2001 Strictly follow the instructions for dis-assembly, re-assembly
& seat/liner replacement as given below.
Pg 1 of 2
Installation, Operation and Maintenance
Instructions MODEL VF730, VF733
For VALUE VALVE BUTTERFLY VALVE
NOTE: As standard, the top stem is scored showing the

1. Take the valve out from pipeline by removing the flange square 45 degrees to disc and the position of the disc in
bolts. the pipeline. If other orientation is desired, this score
needs to be removed and shaft needs to be re-scored to
2. Secure the valve body firmly in a vice. show position of the disc.
3. Remove the handle or operator by removing the bolts. • Once proper orientation is achieved, slide upper bearing
on to shaft and seat in upper body cavity.
4. Remove the rubber or silicone Q pin slot filler. Remove
the Q pin by rotating stem until Q-pin lines up with “tail” • Slide o-rings over shaft and seat.
of Q slot. Using a small flat head screwdriver, gently pull
the Q pin into the Q tail slot. Remove the Q pin. • Align hole in stem with Q-slot. Insert stem retention pin
in Q slot and gently push the pin through the shaft such
5. Remove the valve stem, upper bearings, and Ò’ rings by that pin is only engaged with Q slot and out of the Q tail.
using proper tools to ensure that soft parts do not get Insert rubber insert or silicone seal into Q pin tail cavity
damaged. to keep pin from sliding out of shaft and into Q pin tail
slot
6. To remove body liner, insert a screwdriver at the bottom
of liner and pull outward .
NOTE: Valve shaft must then be oriented such that
when the valve is operated it CANNOT align or pass
CAUTION: Extreme care shall be taken, while performing
through a position that will allow the Q pin to align with
step no.6, to ensure that liner does not get damaged.
the Q pin tail slot. If the Q pin aligns with the Q pin tail
slot, and the rubber insert or silicone is missing, the Q
7. Inspect all sealing/soft parts and replace them, if worn
pin could possibly slide into the slot, allowing the stem to
out.
lose its retention and be ejected from the valve
8. For re-assembling of valve, follow the steps, given below.
• Operate the valve to ensure the proper functioning of
• Apply silicon grease, grade specified on page 1, to the valve and Q pin. Test the valve for pressure rating,
upper and lower stem areas and seat specified on tag plate, before putting the valve to pipeline.
• Insert lower stem bushing into body. When applicable, • Now assemble the lock plate , or actuator taking particular
insert stem seal reinforcement ring into the bottom portion note of the warning above, by fastening it with bolts, lock
of the body over the lower stem bushing. (see note below) washers and nuts
• Insert the seat into the body ensuring the top and bottom • Insert the handle on stem and tighten the bolt . Ensure that
holes in the seat are aligned with the corresponding holes lever of handle is engaging properly in lock plate notches.
in the body, and the seat engages the stem seal retaining
ring in the molded - in grooves.
NOTE: Newer versions of this seat retainer ring are LIST OF RECOMMENDED SPARE
molded into the seat and do not require this step. PARTS
• Insert disc into seat aligning top and bottom holes with • Seal kit includes:
top and bottom holes of seat. Each Value Valve disc has a Seat, Stem Seal Reinforcement Rings
small arrow at the bottom of each disc showing correct
orientation. While ordering spares, please specify all details mentioned on
valve tag plate.
• Ensure at this point that the top and bottom holes of the
seat and body are in proper alignment
• Insert shaft into body and through seat. Valve Valves

True ISO5211 shaft is square and must be positioned
such that the orientation of the square shaft corresponds ISSUE : I, REV – 1, DATED – 12/06/2001
to the orientation of the operator to be used. (i.e. flats 45
degrees to disc or parallel to disc.) The octagon internal
drive allows rotation in 45 degree increments.
Pg 2 of 2
Table of contents
1 Safety instructions and principal Assembly instructions ..................................................... 3
1.1 Safety instructions ............................................................................................................... 3
1.2 Principal Assembly instructions........................................................................................... 3
2 Assembly Sequence ........................................................................................................... 4
2.1 Silo Ceiling .......................................................................................................................... 4
2.2 Interior Silo .......................................................................................................................... 4
2.3 Aeroslides with Aeration Piping........................................................................................... 4
2.4 Air-Leakage Test................................................................................................................. 7
3 Acceptance and Commissioning......................................................................................... 8
3.1 Acceptance.......................................................................................................................... 8
3.2 Commissioning.................................................................................................................... 8
List of figures
2-1: Welded pipe connections .................................................................................................... 5
2-2: Bolting the aeroslides to the concrete floor......................................................................... 6
2-3: Aeroslide fastening.............................................................................................................. 7
619.0015.0021A/01.en
Release 1: 22.04.02
Seite 2 von 8
1 Safety instructions and principal Assembly instructions
1.1 Safety instructions
These safety instructions and the complete assembly instructions are to be read and applied by every
person dealing with the use of the storage silo.
These assembly instructions and the rules for accident prevention valid at site and the recognised special
rules for safety and professional works have to be observed.
The storage silo is in accordance with the latest state of technology and safety. However, there can be
certain risks if the storage silo is handled inappropriately by untrained personnel or if the storage silo is used
for other than the intended purpose. The following risks can result:
Unauthorised reconstructions or modifications of the storage silo are prohibited.
Maintenance and repair work is only to be effected by skilled personnel. For the mounting and dismantling
only appropriate hoists and tools are to be used. The tools and the working area have to be clean!
The risks when using hoists have to be observed!
For connection and disconnection of electrical equipment adhere to the valid VDE and EVU regulations.
Check electrical protective measures (earthing resistance, etc.).
The function of all indicating and adjusting units have to be checked.
Take preventive measures in order to avoid accidental start of the mechanical device.
1.2 Principal Assembly instructions

These assembly instructions refer to the equipment of concrete silo bottoms with aeroslides, the connecting
pipes and accessories. All work should be carried out under strict observance of the valid local regulations
for the prevention against accidents and of other safety regulations.
The installation plan forms the basis for the arrangement of all build in components.
619.0015.0021A/01.en
Release 1: 22.04.02
Seite 3 von 8
2 Assembly Sequence
2.1 Silo Ceiling
Cleaning of silo ceiling. Checking of the concrete execution according to the drawing „Function Dimensions“.
Assembly of all parts on the silo ceiling. The silo ceiling must be impervious to falling objects inside the silo,
foreign matters and moisture.
2.2 Interior Silo
Cleaning of the interior silo area. Checking of the concrete silo dimensions. All silo dimensions have to
match the dimensions as shown in the drawing „Function Dimensions“.
2.3 Aeroslides with Aeration Piping
The screw joints at the aeroslide aeration sockets are to be adjusted in correct position, sealed and
tightened.
The aeroslides are to be selected and arranged as indicated in the Installation Plan without fastening.
The piping is to be arranged, aligned and fitted by skilled piping mechanics. The piping shall be located
suitable positioned to the aeroslide sets.
All welded pipe connections have to be carried out without decreasing the open pipe cross section, in order
to secure an unrestricted air flow within the piping system (see figure 2-1).
Before and after the pipe welding work and before the piping is connected to the aeration aeroslides, the
inside of the pipes have to be cleaned by hammer and air blowing.
When it is ensured that all aeroslides and all piping is properly located, the piping system is to be connected
to the aeroslides.
The aeration aeroslides require an even bottom surface for proper, even support. Before bolting the
aeroslides to the concrete floor, uneven concrete floor areas under the aeroslides have to be compensated
by lining plates. The lining plates are to be tack-welded to the aeroslides (see figure 2-2).
To fasten the aeroslides the supplied dowels are drilled and inserted into the concrete bottom. The anchor
bolts have to be fastened very tightly to ensure safe position of all aeroslides (se figure 2-3).
619.0015.0021A/01.en
Release 1: 22.04.02
Seite 4 von 8
Figure 2-1: Welded pipe connections
619.0015.0021A/01.en
Release 1: 22.04.02
Seite 5 von 8
Figure 2-2: Bolting the aeroslides to the concrete floor
619.0015.0021A/01.en
Release 1: 22.04.02
Seite 6 von 8
Figure 2-3: Aeroslide fastening
2.4 Air-Leakage Test

An air-leakage test has to be carried out with the aeration blowers running. Be careful ! no compressed air is
allowed for the air leakage-test, due to limited pressure resistance of the aeroslides. For indication of
leakage, a leakage sensor spray or soapy water can be used. All pipe welds and all screw joints have to be
sprayed with leakage sensor spray or have to be wetted with soapy water by using a brush. Leakages will
show air bubbling.
All air leakages have to be eliminated by additional welding (piping) or by checking and further tightening of
the screw joints.
619.0015.0021A/01.en
Release 1: 22.04.02
Seite 7 von 8
3 Acceptance and Commissioning
3.1 Acceptance
After the assembly work has been carried out an inspection of all installation must be executed.
3.2 Commissioning
We recommend to empty the silo completely after approximately 4 to 6 weeks after the initial charging.
The silo is to be inspected for any material deposits inside the silo. If deposits are observed, the silo bottom
aeration system has to be switched to rest discharge operation mode.
If the deposits can not be removed with the rest discharge operation mode, the deposits have to be removed
manually by using brush and shovel or other suitable means. The deposits must be put outside the silo.
Attention!
It has to made sure, that no aeroslide fabric will be damaged during cleaning
operation!
The deposits can be caused by moisture which source is to be scrutinized and totally repaired.
DANGER
ALL REQUIRED SAFETY WORKING PRECONDITIONS MUST BE
PROVIDED BECAUSE OF SERIOUS EMERGENCY DANGER
FOR STAFF WORKING INSIDE THE SILO!
619.0015.0021A/01.en
Release 1: 22.04.02
Seite 8 von 8

Instruction Manual Multisilo Peters PDF

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INSTRUCTION MANUAL

Claudius Peters Equipment

ARPL / CEMENTOS LIMA S.A.

P.O No: 20080165-1

Equip: Multicell Silo Peters type IC 24/12 with 5 cells

Claudius Peters (Americas) Inc.

1.1 Characteristics of fabric....................................................................................................... 3

1.2 Changing the fabric ............................................................................................................. 3

2 Meta - und Para - Aramide fabric........................................................................................ 4

2.1 Characteristics of fabric....................................................................................................... 4

2.2 Changing the fabric ............................................................................................................. 4

3 Sealing compound .............................................................................................................. 5

3.1 Chemical characterization................................................................................................... 5

3.2 Characteristics .................................................................................................................... 5

4 Protecting the Fabric During Welding ................................................................................. 5

5 Stretching the fabric liner .................................................................................................... 6

1.1 Characteristics of fabric

• high temperature resistance up to 150°C

• high tearing resistance in direction of warp

• it does not rot

1.2 Changing the fabric

When doing this, the following points should be observed:

The air permeability corresponds to the one of the Polyester fabric.

2.1 Characteristics of fabric

• high temperature resistance

• it does not rot

2.2 Changing the fabric

When doing this, the following points should be observed:

• The mounting holes must be produced by drilling.

3.1 Chemical characterization

• heat and highpressure resistant

4 Protecting the Fabric During Welding

Fig. 01: Stretching unit for an aeroslide

Aeroslide Shut-Off Gate

1.1 Safety instructions for particular operation phases............................................................... 4

1.2 Warnings and symbols.......................................................................................................... 5

3 Transport / Storage / Assembly ............................................................................................ 7

3.1 Transport ............................................................................................................................... 7

3.3.1 Aeroslide shut-off gate .......................................................................................................... 7

3.3.2 Control air connection (for PNEU design)............................................................................. 8

3.3.3 Aeration connection .............................................................................................................. 8

3.3.4 Electrical Connection ............................................................................................................ 8

5 Maintenance instructions ...................................................................................................... 13

5.2 Replacement of gate sealing (dust-tight design) .................................................................. 13

5.2.1 Disassembly of gate sealing ................................................................................................. 13

5.2.2 Assembly of the gate sealing ................................................................................................ 14

5.3 Trouble shooting ................................................................................................................... 14

6.1 General data ......................................................................................................................... 15

6.2 Manual drive variant.............................................................................................................. 15

6.3 Drive variant MOT ................................................................................................................. 15

6.4 Drive variant PNEU ............................................................................................................... 15

Fig. 4-1: Pneumatic connection diagram............................................................................................. 9

Fig. 4-2: Aeroslide shut-off gate .......................................................................................................... 10

Fig. 4-3: Aeroslide shut-off gate, lateral .............................................................................................. 11

Fig. 4-4: Details regarding seal ........................................................................................................... 12

Spare parts drawings:

This increases the risk of:

• danger incurred by injury;

• inefficient work performed by the plant.

Independent modifications or alterations to the machine are prohibited.

Maintenance and repair work may only be performed by specialist personnel.

Take preventive measures in order to avoid accidental start of the device.

Check all indicating devices for correct functioning.