Department JSA No.

Civil Department 002

CONCRETE WORKS, CONCRETE POURING
JSA Title
(Concrete using Concrete Pump) Revision 1

Minimum PPE’s “Safety Helmet, Safety Shoes, Safety Glass (dark &
clear glasses), Long sleeves shirt” & Ready to use working gloves. If
Personal Protective Equipment
necessary wear rubber boots.
Required

TASNEE PROJECT
JOB SAFETY ANALYSIS Check One Revised JSA X Review Date
Revision #: 1
New JSA
BASIC JOB STEPS POTENTIAL HAZARDS RECOMMENDATIONS
A. PREPARATION OF POURING

1. Preparation of access way for workers into the 1.1 Workers falling into trenches/excavation 1.1.1 Barricade area of concrete pouring and provide area
excavation for concrete pump. Excavation over two (2) meter depth
required fall prevention/protection, Workers to use Full
Body Safety Harness

1.2 Falling of workers on the access down to
excavation
1.2.1 Ladder/access must be fixed in the correct location in
the excavated area and having clear access when
approaching to it. Appropriate stair steps shall be provided
for convenience to move.
1.2.2 Removal of all tripping hazards
1.2.3 Provide handrail (for stair access)

1.3 Heat Stress and Dehydration
1.3.1. Provision of sufficient cool drinking water (include
the use of ice)
1.3.2. Provision of shaded rest places (HEAT STRESS
SHELTER)
1.3.3. Frequent breaks during extremely hot weather

2. Transporting Concreting equipments to pouring 2.1 Falling equipment during transportation 2.1.1 Equipment to be secured onto the vehicle for
point area. transportation

2.2 Hitting/bumping of cargo truck while 2.2.1 Spotter/Banksman shall be position to control
maneuvering to get closer to unloading point. movement of equipment.

2.3 Riding (Passengers) on operating equipment 2.3.1 No passenger is allowed to ride outside the
equipment. Passengers can only be transported if there a
dedicated seat and seat belt provided
3. Shifting Concreting equipments within pouring 3.1 Workers tripping while moving concreting 3.1.1. Everyday TBT shall be conducted regarding the
area. equipment. daily activities
3.1.2. JSA’s should be implemented during daily TBT

B. PREPARATION AT POURING AREA

1. Climbing stair/ladder entering down the pouring 1.1 Falls from ladders while accessing / egressing 1.1.1 Ladder/access must be fixed in the correct location in
area. the excavation the excavated area and having clear access when
approaching to it. Appropriate stair steps shall be provided
for convenience to move.
1.1.2 Removal of all tripping hazards
1.1.3 Provide handrail (for stair access)
(same comments as 1.2.1, 1.2.2, 1.2.3)

C. TRAFFIC FLOW OF TRANSIT MIXER INSIDE C.1 Collision between truck mixers and other C.1.1 Flagmen and spotters shall manage much all of the
JOB SITE. moving equipment on site. time for traffic movement on concrete mixers to avoid
confusion of the drivers.
C.1.2 Drivers and Operators shall be well informed
regarding the route as sketched in the Method Statement
of Pouring Concrete (if necessary).
C.1.3 Equipment Inspection is required/Daily checklist for
Trucks is necessary
C.1.4 Use of truck wheel stopper is required

C.2 Mechanical breakdowns on truck mixers while C.2.1 Safety Dept. shall define safe access/ route for the
inside jobsite causing obstruction movement of equipment during the concrete pouring
operation

C.3 Potential accidents/ injuries cause by vehicles/ C.2.2 Review and Re-route traffic flow. If necessary
equipment moving in congested area

D. SETTING UP CONCRETE PUMP
D.1 Potential injuries to workers while deploying
the outriggers
D.1.1 Provide barricade/ flagging around the equipment
D.1.2 Flagmen/ Banksman shall control the area around
the concrete pump during concreting operations
D.1.3 Avoid outriggers near from the excavation (2 meters)
D.1.4 Mats to be deploy under the outrigger feet
E. OPENING UP BOOM PIPE OF CONCRETE
PUMP
1. Pouring Concrete By Using Concrete Pump
2. Movement of worker inside pouring area
3. Workers doing the finishing and leveling of lean 3.1 Slipping resulting in injuries to feet and legs
concrete
F. CLOSING CONCRETE PUMP
G. CLEANING/WASHING CONCRETE PUMP
E.1 Hitting of equipment, structures or even
workers while setting up pump.
1.1 Workers being struck by hose
1.2 Workers struck by concrete pump hose
1.3 Concrete debris striking workers while hose is 1.3.1 Cover/blind the end of pump hose before rotating the
being rotated
2.1 Skin Irritation cause by cement toxicity
2.2 Slipping resulting in injuries to feet and legs
(same comment as 2.2)
F.1 Hand injury during closing of outrigger boom of F.1.2 Only concrete pumps operators or equivalent :
concrete pump.
G.1 Using pressurized water, indiscriminately,
causes Eye Injuries
G.2 Environmental and health hazard due to
diesel use for concrete nozzle cleaning
E.1.1ite Engineer and Pump Operator & his crew shall
confer about safe position of the equipment and safety
matters before pouring.
E.1.2 Provide barricade/ flagging around the equipment
E.1.3 Flagmen/ Banksman shall control the area around
the concrete pump during concreting operations
(same comments as D.1.1, D.1.2)
1.1.1 Designate workers who are capable of handling the
hose
1.1.2 Experienced / skilled / trained workers shall be use
for the job
1.2.1 Supervisor to ensure that the worker (s) designate to
control the hose do so at all times
concrete pump.
1.3.2 Supervisor to ensure all workers are clear of the area
while the hose is being rotate.
2.1.1 Wear Safety Rubber boots with steel toe, safety
gloves, Long sleeves shirt, helmet
2.1.1 Wear Safety Rubber boots with steel toe, safety
gloves, Long sleeves shirt, helmet
2.1.2 Experienced / skilled / trained workers must to do the
job
3.1.1 Wear Safety Rubber boots with steel toe, safety
gloves, Long sleeves shirt, helmet
3.1.2 Experienced / skilled / trained workers must to do the
job (same comments as 2.1.1, 2.1.2)
Experienced / skilled / trained workers must to do the job
G.1.1 Cleaning shall be done in the designated area.
G.1.2 Concrete pump operators to carry out this operation
in designated area.
G.1.3 Wear safety glass
G.2.1 Use of Rubber gloves or equivalent to protect the
cleaner
G.2.2 Plastic sheet should be provided to protect soil from
hazardous substance
G.2.3 Treated as an environmental spill, must be reported
H. CLEANING/WASHING CONCRETE TRUCK G.1 Using pressurized water, indiscriminately, G.1.1 Cleaning shall be done in the designated area.
MIXERS causes Eye Injuries G.1.2 Concrete pump operators to carry out this operation
in designated area.
G.1.3 Wear safety glass

G.2 Environmental and health hazard due to
diesel use for concrete nozzle cleaning (same
comments as G.1, G.2)
G.2.1 Use of Rubber gloves or equivalent to protect the
cleaner
G.2.2 Plastic sheet should be provided to protect soil from
hazardous substance
G.2.3 Treated as an environmental spill, must be reported
(same comments as G.1.1, G.1.2, G.1.3, G.2.1, G.2.2,
G.2.3)

I. FINISHING WORK I.1 Tripping and environmental hazard I.1.1 Collecting all concrete debris from around the area
I.1.2 Good housekeeping

Prepared by: Date: 1. John Levy Jueves

V.G.A.Guinza 29/6/2006 2. Halit Ilgar
Employees
Approved by: Date: participating in 3. Kamil Senel
Kaan Alkan 29/6/2006 the 4.
development of
Reviewed by: Date: 5.
JSA

Hazan Yilmaz 29/6/2006