Professional Documents
Culture Documents
Document History
Edition 1, Revision 2
06-2008 printed in Germany
Document Node ID: 16099429
Agfa Company Confidential Copyright © 2008 Agfa HealthCare N.V.
ReadMeFirst
IMPORTANT:
The “order list for documentation” is not part of the service manual for download.
Purpose of the “order list for documentation”:
To verify the latest level and completeness of your Service Manual.
(1) In the MEDNET GSO library select the product of your interest.
(2) Select “Order list and Front page PRODUCT - Chapter 00 - Order List for
Documentation”.
(3) Download the “order list for documentation” to your computer.
(4) When creating a paper manual:
Print the order list and put it behind the cover sheet.
IMPORTANT:
Preferably print this manual double-sided:
This PDF manual contains empty pages at the end of several chapters, to have the
next chapter starting with an uneven page number when printed doubles-sided.
If printed one-sided, dispose these empty pages.
NOTE:
“Shrink to printable area” may be named on other Adobe Reader versions
“reduce to printer margins” or “shrink oversized pages to paper size”.
3 Adding Comments
If you open this file in an Adobe Reader version 7, the comment toolbar will
show-up.
This allows adding comments, to highlight or underline text and many more text
manipulations.
NOTE:
Exporting your comments allows importing them again in a next version of the manual.
(1) In the drop down menu “Comment & Markup” select "Show comments List".
(2) Select the desired comments: Press the CTRL-key for multiple selections.
(3) Select “Options - Export Selected Comments”.
(4) Save the file with any name.
(1) In the drop down menu “Comment & Markup” select "Show comments List".
(2) Select “Options - Import Comments”.
(3) Browse for the comments file and press “select”.
NOTE:
The imported comments possibly appear on different pages, if the file where the
comments have been imported has a different number of pages.
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN 6000)
2nd Edition
CR 35-X CR 25.0
Type 5158 / 100 Type 5156 / 105
(as of SN 6000)
CONFIDENTIALITY NOTE:
Use, dissemination, distribution or reproduction of this document by unauthorized personnel is not permitted and may be unlawful.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Manufacturer
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
Document History
Chapter Overview
Chapter
0 Order List
2 Functional Description
6 Accessories
7 Field Modifications
9 Maintenance
10 Service Bulletins
11 Installation Planning 1 2 3
12 Glossary
Explanation of notes
Conventions
IMPORTANT:
The 2nd Edition of the Service Documentation for
CR 35-X Type 5158/100 and CR 25.0 Type 5156/105 , DD+DIS219.06E is valid for:
CR 35-X Type 5158/100 and for
CR 25.0 Type 5156/105 (as of SN 6000)
Explanation:
The improved detector unit (light guide and photomultiplier) from CR 35-X is
integrated in CR 25.0 and hence the new subtype CR 25.0 Type 5156/105 has been
created.
The improvement is not available for CR 25.0 type 5156/100.
The Digitizer CR 25.0 Type 5156/105 has been introduced in production and can be
distinguished from CR 25.0 Type 5156/100 by the type label:
Type: 5156/105
Serial Number SN: 6000
Note that this Service Documentation is not valid for the other type of CR 25.0 as:
CR 25.0 Type 5156/100
For the CR 25.0 Type 5156/100 only the CR 25.0 Service Documentation,
DD+DIS071.04E is valid.
Reason The 2nd Edition of this Documentation has been released due to the fact that the
for the former CR 35-X Service Documentation from now on is also valid for the
nd CR 25.0 Type 5156/105.
2 Edition
Only the layout of the Service Documentation and product specific safety notes have
been adapted. No changes of the content have been made.
Product The CR 35-X Type 5158/100 (CR 25.0 Type 5156/105) digitizer is the
Description follow-up model of the CR 25.0 Type 5156/100 digitizer.
It has been designed for General Radiology environments and, particularly, for the
CR Mammography Solution.
Main changes between CR 25.0 Type 5156/100 and
CR 35-X Type 5158/100 (CR 25.0 Type 5156/105) are:
Acrylic light guide with glued PMT (PhotoMultiplier Tube) is used instead of
optical fibers.
Features of The CR 35-X Type 5158/100 (CR 25.0 Type 5156/105) scans the exposed CR
the Digitizer image plate, converts the information into digital data and automatically transfers the
image to the image processing station for further processing and visualization.
The digitizer requires but little manual interaction. All you have to do, after exposure
and identification of the cassette, is to insert it into the digitizer.
The digitizer takes in the cassette, reads the demographic data and routing
information from the memory chip in the cassette, opens the cassette, removes the
image plate and scans the latent image by means of a deflected laser beam.
Once the image is digitized, the cassette is returned to the cassette slot.
Depending on the X-ray intensity which has affected the phosphor during the
exposure, more or less light will be emitted during laser scanning. The light is
converted into an electrical signal. This signal is then converted into a digital bit
stream.
Once converted into digital form, the digitized image is transferred to the image
processing station for further processing and visualization.
Further Further features of the CR 35-X Type 5158/100 (CR 25.0 Type 5156/105) include:
Features of
the Digitzer The digitizer permits assigning the status emergency to an image. An emergency
image will be given priority by the image processing station if the Emergency key
is pressed before inserting an unidentified cassette.
The digitizer permits re-erasing an image plate before re-using it. In specific cases,
this is necessary to prevent ghost images caused by previous exposures or stray
radiation from interfering with the image of interest.
Intended This CR 35-X Type 5158/100 (CR 25.0 Type 5156/105) must only be used to scan
Use of the exposed X-ray cassettes, containing an erasable image plate (IP).
digitizer
This device is part of a system, consisting of X-ray cassettes with erasable phosphor
image plates, an identification station for the cassettes and a workstation where the
resulting digital image information is further processed and routed.
It is intended that this device is only operated in a radiological environment by
qualified staff.
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Safety Directions
for HealthCare Imaging Products
It is valid for all Agfa HealthCare Imaging Products and part of each
Service Documentation as well as Installation Planning document.
Document History
Referenced Documents
Document Title
n.a. n.a.
CONFIDENTIALITY NOTE:
Use, dissemination, distribution or reproduction of this document by unauthorized personnel is not permitted and may be unlawful.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Document Node ID: 11849633
04-2007 printed in Germany Enclosure_e_template_v02
Agfa Company Confidential Copyright © 2007 Agfa HealthCare N.V.
Generic Safety Directions
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
Read this document prior to attempting any operation, repair or maintenance task on the
equipment.
Strictly observe all safety directions within this document and on the product.
LIST OF CONTENTS
1 DISCLAIMER .........................................................................................................6
2 USED ICONS.........................................................................................................7
3 LABELS..................................................................................................................8
5 REFERENCES.....................................................................................................10
7 INTENDED USER................................................................................................11
11 COMPLIANCE .....................................................................................................14
24 RECYCLING........................................................................................................ 25
1 Disclaimer
Fitters, engineers and other persons who are not employed by or otherwise directly
affiliated with or authorized by Agfa HealthCare or one of its affiliates are directed to
contact one of the local offices of Agfa HealthCare or one of its affiliates before attempting
installation or service procedures.
No part of this document may be reproduced, copied, adapted or transmitted in any form
or by any means without the written permission of Agfa HealthCare.
Agfa HealthCare shall under no circumstances be liable for any damage arising from the
use or inability to use any information, apparatus, method or process disclosed in this
document.
Agfa HealthCare is not liable for resulting consequences, damages or injuries if you don’t
operate the product correctly or if you don’t have it serviced correctly.
Agfa HealthCare reserves the right to change the product, the characteristics and its
documentation without further notice to improve reliability, function or design.
NOTE:
In the United States, Federal Law stipulates that medical devices should only be sold to,
distributed and used by or by order of a licensed physician.
2 Used Icons
INSTRUCTION:
If used in combination with the warning or caution sign: Indicates
a specific instruction, which if followed exactly, avoids the
subject of the warning or caution.
If used without warning or caution sign: Indicates an instruction
where it is important to follow literally as described.
IMPORTANT:
Highlights very important actions which have to be carried out to
prevent malfunction.
NOTE:
Indicates advice to facilitate the following step or action
Highlights unusual points
Indicates background information
Can be used to explain or highlight displays of the
graphical user interface.
Is additional information without influence on the action or step!
3 Labels
3.1 CE Mark
CE Mark This product carries the CE Mark. The CE Declaration (CE Conformity)
becomes invalid if the product is changed without explicit consent of the
manufacturer! This applies to all parts, not only to safety elements.
All system labels and software version number locations are referred to within this service
document in the appropriate section.
Enclosed an overview of common labels, according to ISO 3864.
This list is not complete.
According to its classification, laser radiation can lead to eye and skin injuries. Each laser
source is classified from class 1 to class 4.
The table below lists the meaning of the different laser classes. Note the detailed
instructions in the user manual and technical documentation.
4 Product Complaints
Any service person who has any complaints or has experienced any dissatisfaction in the
quality, durability, reliability, safety, effectiveness or performance of this product must
notify Agfa HealthCare by the Agfa HealthCare complaint procedure.
If the product malfunctions and may have caused or contributed to a serious injury of a
patient or an accident or if there are any hazards which may cause an accident Agfa
HealthCare must be notified immediately by telephone, fax or written correspondence to
the following address:
Agfa Service Support - local support addresses and phone numbers listed on:
www.agfa.com
Agfa
Septestraat 27
2640 Mortsel, Belgium.
Fax +32 3 444 7094
5 References
Technical Documentation is available via MedNet (PDF) and your local Agfa HealthCare
support organisation (Paper).
Access to MedNet:
IntraNet: http://docs.agfanet/bu/mi/mednet/mednetcso.nsf
ExtraNet: http://extranet.agfa.com/bu/mi/mednet/mednetcso.nsf
6 Intended Use
This Agfa HealthCare product should only be operated in a hospital or clinical radiological
environment by qualified staff.
It must only be operated according to its specifications and its intended use. Any
operation not corresponding to the specifications or intended use may result in hazards,
which in turn may lead to serious injuries or fatal accidents (for example electric shocks).
AGFA will not assume any liability whatsoever in these cases.
Make sure that the product is constantly monitored in order to avoid inappropriate
handling, especially by children.
The product must only be installed and put into operation under the specified conditions.
7 Intended User
This manual is written for Agfa trained Field Service engineers and Clinical Application
Specialists, trained users of Agfa HealthCare products and trained diagnostic X–Ray
clinical personnel who have received proper training. Users are considered as the persons
who handle the equipment as well as the persons having authority over the equipment.
This Technical Documentation describes adjustments and routines which must only to be
performed by qualified technical personnel.
The Agfa (trained) Field Service engineers and Clinical Application Specialists must have
received adequate Agfa HealthCare training on the safe and effective use of the product
before attempting to work with it. Training requirements may vary from country to country.
Agfa (trained) Field Service engineers and Clinical Application Specialists must make sure
that training is received in accordance with local laws or regulations that have the force of
law.
Your local Agfa HealthCare representative can provide further information on training.
Agfa HealthCare equipment must only be used in combination with other Agfa HealthCare
equipment or components if these are expressly recognized by Agfa HealthCare as
compatible. A list of such equipment and components is available from Agfa HealthCare
service on request.
Changes or additions to the equipment must only be carried out by persons authorized to
do so by Agfa HealthCare. Such changes must comply with best engineering practice and
all applicable laws and regulations that have the force of law within the jurisdiction of the
hospital.
The Agfa HealthCare products are designed to communicate with other devices in the
hospital network using DICOM protocols.
INSTRUCTION:
Consult the Technical Documentation before making any connections to other
equipment.
Consideration relating to the choice of accessory equipment shall include:
Use of the accessory equipment in the patient vicinity
Evidence that the safety certification of the accessory equipment has been
performed in accordance with the appropriate IEC 60601-1 and IEC 60601-1-1
harmonized national standard.
In addition all configurations must comply with the medical electrical systems standard
IEC 60601-1-1. The party that makes the connections acts as system Configurer and is
responsible for complying with the systems standard.
If required, contact your local service organization.
INSTRUCTION:
Replace defective parts with Agfa HealthCare original spare parts.
Use only tools and measuring instruments which are suitable for the procedure.
Only approved Agfa HealthCare accessories must be used. For a list of compatible
accessories contact your local Agfa HealthCare organization or www.agfa.com
11 Compliance
IEC 60601-1, Ed. 3: Medical electrical equipment - Part 1: General requirements for basic
safety and essential performance
Harmonization:
This document has been prepared to comply with Study Group 1 guidance document
of the Global Harmonization Task Force (GHTF) www.ghtf.org/ to assist development
of a consistent, harmonized definition for a medical device that could be used within a
global regulatory model and would offer significant benefits to the manufacturer, user,
patient or consumer, and to Regulatory Authorities and support global convergence of
regulatory systems.
IECEE CB SCHEME
The IECEE CB (Certification Body) Scheme is the world's first truly international system
for acceptance of test reports dealing with the safety of electrical and electronic products.
It is a multilateral agreement among participating countries and certification organizations.
Agfa has produced a CB test report and claims national certification in all other member
countries of the CB Scheme.
Note:
This product has been tested and found to comply with the limits for a Class A
computing device pursuant to Subpart B of Part 15 of FCC Rules, which are designed to
provide reasonable protection against such interference when operated in a commercial
environment.
Operation of this equipment in a residential area is likely to cause interference.
The user will be required to take all necessary measures to correct the interference at
his own expense.
Under certain conditions the Agfa HealthCare product will show a display containing a
message. This message will show that either a problem or action has occurred or that
a requested action is required or cannot be performed. The user must read these
messages carefully they will provide information on what to do. This will be either
performing an action to resolve the problem or to contact the Agfa HealthCare service
organization. Details on the contents of messages can be found in this Technical
Documentation.
All images created using any image technology can show artifacts which could be
confused with diagnostic t information. If there is any doubt that the diagnostic
information could be corrupted, Additional investigations must be performed to get
clear diagnostic information.
Ventilation openings must not be covered.
If you notice conspicuous noise or smoke, disconnect the product immediately from
the mains.
Do not pour water or any other liquid over the device.
If a system malfunction causes an emergency situation involving the patient, operating
personnel or any system component, activate the emergency stop for the system
concerned. All motor driven system movements will be stopped.
Do not store any magnetic media near or on devices, which produce magnetic fields,
since stored data may be lost.
Explosive environment:
DANGER:
Risk of explosion.
Never operate this device in zones where there are flammable anesthetics or oxygen
which may cause an explosion.
13 Radiation Protection
Only qualified and authorized personnel shall operate any X-Ray system. In this context
qualified means those legally permitted to operate this X-Ray equipment in the
jurisdiction in which the X-Ray equipment is being used, and authorized means those
authorized by the authority controlling the use of the X-Ray equipment. Full use must be
made of all radiation protection features, devices, systems, procedures and accessories.
Ionizing radiation can lead to radiation injuries if handled incorrectly. When radiation is
applied, the required protective measures must be complied with.
Details about cleaning and disinfection or sterilization methods that may be used on
SYSTEM parts or ACCESSORIES that can become contaminated through contact
with the PATIENT or with body fluids, are referred to within the individual service
documents.
Disconnect the power supply from the equipment prior to cleaning the equipment.
This system uses high voltage. Please consider the respective safety regulations.
Electrical repairs and connections must only be performed by a qualified electrician
Mechanical repairs and connections must only be performed by a qualified technician.
The safety directions for operation (see section 12) are also valid for all service
activities.
During all service activities observe prescribed local and country-specific
requirements (e.g. occupational safety and accident prevention regulations).
All existing screw connections must be tightened sufficiently firmly, but they may not
be overstressed when tightening. There must always be compliance with stated
torque values!
Damaged or missing screws may be replaced only with the same screw types that
have the specified hardness rating. Unless a different value is listed in the
instructions, all Allen screws used must be hardness rated 8.8.
All screws must be secured in accordance with the corresponding data.
If "Loctite" has to be used to secure screws, this is stated in the text.
Any Agfa service PC or tool which is to be connected via RS232 ,RJ45, USB or other
interface to an Agfa device must not be connected to the mains but must be operated
on its internal battery or indirect supply (low voltage).
When handling printed circuit boards (abbr.: PCBs) the following points must be
observed:
o Always switch off the equipment and unplug the power cord, before you disconnect
or connect cables on printed circuit boards.
o When working on PCBs, always wear an anti-static wrist strap. Never touch any
parts or components on PCBs with your bare fingers.
o PCBs have to be kept or transported in their protection bags. Never carry a PCB
without protection bag and walk on carpet or plastic floor covering (electrostatic
charge).
o Once the PCB is taken out of its protection bag, it has to be protected from
electrostatic charge by a grounded mat.
INSTRUCTION:
The device complies with the EN 60601-1, 2006 standard for Information Technology.
This means that, although it is absolutely safe, patients may not come in direct contact
with the equipment. Therefore the operator console must be placed outside a radius
of 1.5 m around the patient.
R = 1.5m
1.5m
1.5m
Patient environment
This device should be installed behind the institution firewall for network security and
anti-virus protection. No ongoing computer virus protection or network security for this
medical device is provided (e.g. a computer firewall). Network security and anti-virus
provisions are the ongoing responsibility of the user or institution.
Floor load:
CAUTION:
Heavy device may damage the floor covering.
Make sure that the floor covering is solid enough to stand the weight of the device.
INSTRUCTION:
Prior to connecting the device to the mains ...
Compare the power requirements indicated on the type label with the available
power supply in the installation room.
Check the service manual for the type of input voltage selection, manual or
automatic: If manual, select the appropriate voltage and fuses.
Confirm to use the correct socket and plug for the required power supply.
Check the equipment will work with the power supply available.
INSTRUCTION:
Always connect the associated monitor to the same Uninterruptible Power Source
as the PC.
When different combinations of equipment are used in various medical
environments a potential difference (V) can exist between the protective earths in
different localities. If the protective earthing fails this potential difference can cause a
HAZARD for the OPERATOR or for the PATIENT.
Secured screws:
CAUTION:
Opening screws secured by red lacquer may misalign important device
adjustments:
Do not open screws that are secured by red lacquer.
Sharp edges:
CAUTION:
Sharp edges inside the device: Cut or abrasion possible.
Be careful at maintenance and replacement of parts.
Replacing batteries:
WARNING:
Battery can explode, causing chemical burns.
INSTRUCTION:
Replacing fuses:
Warning:
Replacing fuses by wrong type may lead to fire hazard!
Use only fuses of the exact value and characteristics stated in the service manual or on
the device.
Their properties together with the hazards and protective measures connected with them
are identified clearly by symbols and described by the instructions appertaining to the
hazardous substances.
23 Waste Disposal
The Directive on Waste Electrical and Electronic Equipment (WEEE), which
entered into force as European law on 13th February 2003, resulted in a major
change in the treatment of electrical equipment at end-of-life.
The purpose of this Directive is, as a first priority, the prevention of WEEE, and in
addition, to promote the reuse, recycling and other forms of recovery of such wastes so as
to reduce the disposal of waste.
The WEEE logo on the product or on its box indicates that this product must not be
disposed of or dumped with household waste. The owner of the equipment is liable to
dispose of all electronic or electrical waste equipment by delivering to the specified
collection point for recycling of such hazardous waste, collection and proper recovery of
electronic and electrical waste equipment at the time of disposal will allow the producer to
help conserve natural resources.
Recycling of the electronic and electrical waste equipment will ensure safety of human
health and the environment. For more information about electronic and electrical waste
equipment disposal, recovery and collection points, please contact your local, waste
disposal service or producer / distributor of this equipment.
24 Recycling
AGFA HealthCare Field Service Personnel or its authorized affiliates are responsible for
the removal of Protected Health Information (PHI) patient data from devices, modules or
parts that are removed from the customer’s site. This also applies to the exchange of
spare parts, especially to parts that are returned to central warehouses for repair or
refurbishing. Examples for parts or modules that may contain Protected Health
Information (PHI) are: Computer hard disks, CD-ROMS, backup tapes, archive tapes.
Published by
Agfa HealthCare N.V.
Tegernseer Landstraße 161
D - 81539 München
Germany
printed in Germany
Agfa Company Confidential
Chapter 1
HEALTHCARE Controls, Connections,
and Setup Procedures
Document No: DD+DIS219.06E
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN 6000)
Document History
Referenced Documents
Document Title
n.a. n.a.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
LIST OF CONTENTS
4.2.1 CCM-Tool................................................................................................................................11
NOTE:
The Installation Checklist in section 8 of this chapter gives an overview of all steps and
guides through the complete installation process.
figure 1
If the machine was tilted, the If the machine was subjected to shocks, the
arrow head in the circle of the square field in the middle of the
TILTWATCH changes from white SHOCKWATCH changes from white to red.
to red.
NOTE:
For unpacking and lifting the machine off the pallet, an area of minimal 200 cm x 350
cm is required. If the available space at the installation site is limited, the machine can
be unpacked beforehand and rolled to the installation site.
Pieces Description
1 Digitizer
1 Installation Instructions
1 Installation Report
1 User Manual
1 Reference Manual
1 Certificates
2 Mains Cable (1x US- connector, 1 x Euro-DIN connector)
1 UTP network cable (2 x RJ45 connection)
8 floppy disks (3 x Release floppy, 1 x Hard Disk Formatter floppy,
1 x Language floppy, 1 x Backup floppy, 2 x Portex floppy)
1 Handle
1 Cu filter
figure 2
CAUTION:
Transportation parts can damage the product.
Remove all transportation parts prior to first operation.
(1) Remove two cable ties and swing metal safeguard forward and remove it.
(2) Remove cable tie.
(3) Remove two cable ties and lift the foam strip and remove it.
(4) Remove two cable ties and lift the foam strip and remove it.
(5) Swing the foam block aside and remove it.
(6) Lift and remove the two foam blocks.
(7) Remove cable tie and turn the metal bar upwards approx. 45° and pull it out.
(8) Swing out the cPCI-rack and remove the foam part.
NOTE:
The foam part is hidden behind the cPCI-rack and can not be seen from outside!
figure 3
7 5158_reg01_003.cdr
VDE
UL
figure 4
3 Operation Terminal
5155_reg01_002.cdr
figure 5
Display Functions
The key operator level is intended to be used by the normal operator. He uses the
system only to produce diagnostic usable images without the requirement for special
technical skill or background.
NOTE:
When integrating the digitizer into an existing network, it is necessary to create a
CPF file beforehand (see Chapter 11, Installation Planning, checklist).
With a pure CR Network
(1 Digitizer, 1 Image Processing Station, 1 Preview/ID Station), the shipment
configuration can be used.
4.2.1 CCM-Tool
The latest version of the CCM - Tool can be downloaded from MedNet.
The CCM - Tool is needed to create and modify the configuration file (adc.cpf) for the
CR 35-X and the other CR System Components.
IMPORTANT:
Possibility of incorrect software performance.
If there is already a previous version installed on your Service PC, remove the
complete directory as well as the icons.
Installation:
install by executing "setup.exe"
NOTE:
We recommend, creating and adapting the configuration file adc.cpf, before starting
the installation. This allows you a smooth installation.
For detailed information see CR System Components, DD+DIS198.00E, chapter 6.2.
5 Installation of Digitizer
5.1 Electric Connection
CAUTION:
Risk of damaging the digitizer by wrong voltage selection.
Prior to first operation check voltage selector at rear side of digitizer.
If the voltage adaption is not correct, take a screw driver and turn the switch to
correct position.
Voltage selector
Voltage can be adapted to 1
100 / 120 / 230-240 V.
figure 6
NOTE:
If the CR 35-X shall operate at 240 V / 60 Hz use a phase to phase centre tap wall
outlet, otherwise the leakage current will rise over 0.5 mA.
Mains connection
(1) Remove the yellow sticker
CHECK POWER
from the mains socket of the SELECTION BEFORE
machine only after having CONNECTING TO MAINS
5.2 Start-up
NOTE:
The Digitizer must not be connected to a network during the start-up process.
(1) Switch on the digitizer.
(2) Check the operation terminal during the initialization.
While booting for the first time, the message "Installation not yet confirmed"
appears.
Confirm with .
(3) After a successful start-up "ready" appears.
(4) Check/adjust date and time in key operator mode.
(5) Choose terminal language in the service menu "Configure User terminal
language", available after release of Language File.
(6) Store the modified machine-specific data.
(7) Open the service menu "Maintenance test cycle without scan" and check
the function of cassette- and plate operation with the machine open. Each size
should run at least one time.
(8) Erase all image plates.
Measures:
(1) Switch off the digitizer
(2) Connect the digitizer to the Ethernet
(3) Switch on the digitizer
Measures:
(1) Load the adapted configuration file adc.cpf (see 4.2.1):
- insert the disk with the CPF-File
- select <Install from floppy>
<CPF-File>
(2) Choose a name suggested on the LCD
(3) Store the modified machine-specific data
(4) Switch off the digitizer
(5) Connect the digitizer to the Ethernet
(6) Switch on the digitizer
Precondition
The destinations intended for the digitizer, have to be put into operation and must be
obtainable via Ethernet.
Measures:
(1) Check whether the processing station is obtainable.
Service menu: "Checks Check destinations"
(2) Send a test image to the processing station
Key operator menu Send test image
(3) Check the function of the emergency buttons. As a precondition the emergency
buttons must have been programmed via CPF. Standard CPF includes entries
about the emergency buttons. If a new CPF has been created, corresponding
entries have to be present.
(1) Expose a gray field (flatfield) and evaluate the image on the Processing Station
and the Laser printer.
Criteria: homogenous field, stripes etc.
(2) Have a new plate of every format exposed twice as follows:
Rotating
Anode x-ray tube
Cathode
5155_reg01_006.cdr
figure 9
(3) For exposure place the cassette to match the long axes of cassette and x-ray
tube; see figure 9.
1st exposure: Dose: 10 µGy 12.0 mAs 75 kV 1.3 m distance, 1.5 mm Cu
filter
NOTE:
Please note that these are approximate values that may vary within the x-ray devices
to reach the specified dose of 10 µGy.
On QS Processing Station:
Select Study type:
<System Diagnosis>.
Select Substudy:
<Flat field>.
Confirm Exposure class:
<200>.
figure 10
On NX Processing Station:
Select Exam Group:
<System Diagnosis>.
Select Exposure Type:
<Flat Field>.
Confirm Detector
Sensitivity: <400>.
figure 11
(8) Insert the cassette into the Digitizer. Print the image on a printer with a window
setting of 0.6 without changing the level setting on the processing station.
Banding
NOTE:
Fine white or gray lines can also appear, if there is dust on the scanner (in slowscan
direction) - use the scan-brush for cleaning the scanner.
Calibration /
Shading
Calibration
Dark lines or stripes in slow scan direction
Aim: No lines visible or effect revealed less than on sample
If quality is less than calibration pattern test image:
Check / adjust the position of the laser beam via the fiber optics
Expose a new flatfield and compare it with the calibration
pattern.
If quality is still less than calibration pattern:
Make new calibration;
Expose a new flatfield and compare it with the calibration
pattern.
If quality is still less than calibration pattern: Contact Support
center
(1) Dispose of all packing material. (Depending on the country, by the forwarding
agent or by the hospital).
(2) Complete the Installation Report (enclosed to every device) for all system
components and forward it to the regional RSN Manager.
(3) Fill in the enclosed form "Site and System Data" and send it to HE GSO, if not
done yet.
(4) Fill in the site entry form (available on MedNet) for entering the data in SRSS
and forward it to your national data coordinator.
(5) Hand over the CR System to the application specialist.
NOTE:
Now the technical part of the installation is finished and the application part begins.
Activities beyond the Checklist for Installation/Machine-Start-up must not be booked
on Task Code INS.
NOTE:
For detailed information on the installation of the processing station / client station or ID-
Station, see:
ADC Quality System 2.1.xx DD+DIS135.02E, Chapter 1
CR Quality System 3.0 DD+DIS273.04E
CR Quality System 3.5 DD+DIS302.05E
ADC System Components DD+DIS198.00E, Chapter 3.
NX 1.0 DD+DIS396.06E
CR Entire System
(27) Perform system test with medical images INS
(28) Hand over the CR system to the field application specialist INS
(29) Fill in the form "Site and System Data" and send it to HE GSO INS
(30) Send the completed "Installation Reports" to the regional INS
Service Manager of your cluster.
Remote Access
(31) Make connection to Service Host INS
Functional Description
Document No: DD+DIS219.06E
CR 35-X
Type 5158 / 100
CR 25.0
Type 5156 / 105
(as of SN 6000)
Document History
Referenced Documents
Document Title
Service Bulletin CR 25.0 Type 5156 / 105 (as of SN 6000) introduced,
DD+DIS407.06E
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
LIST OF CONTENTS
1.3 Direct ID and Emergency Mode - Work Flow of the CR System ............................................10
3 CASSETTES ..........................................................................................................................15
3.1 CR MD 4.0 General Cassette .................................................................................................15
3.12.1 CPU-OBERON........................................................................................................................31
4.1.3 Lowering and Clamping the Cassette and reading the ID Data .............................................38
4.2.2 Taking IP out of the Cassette and transporting IP to the Scan Unit .......................................39
4.4.1 Unloading IP from Scan Unit and transport to Erasure Unit ...................................................41
7 CALIBRATION PRINCIPLE....................................................................................................48
7.1 IP Center Calibration (BOL/BOS Adjustment) ........................................................................48
DICOM Digitizers
(CR 85-X / CR 75.0 / ADC Compact / CR 35-X / CR 25.0 / ADC
Solo)
The Digitizer is used to read the latent image in the image plate.
After the ADC cassette is exposed and identified it is inserted into
the Digitizer. The Digitizer reads the data on the cassette chip,
opens the cassette, takes out the image plate and scans it. The
latent image on the image plate is stimulated by means of a laser
beam to emit light according to X-ray exposure.
The data from the cassette chip is used to set the scan
parameters correctly (e.g. speed class, image plate size, etc.) for
this individual X-ray exposure.
The emitted light is converted into voltage and then digitalized
into a 12/14bit, square root compressed raw image. This image is
transmitted together with the chip data on the fly via Ethernet to
the Processing Station. A backup of that image is made on the
internal hard disk in parallel to retransmit the image in case of
transmission problems. The output format of the Digitizer is
DICOM SCU-CR.
After scanning / transmitting is finished the image plate is erased
with very bright light to make it ready for the next exposure. It is
put back into the cassette and a status flag on the cassette chip
is set from EXPOSED to ERASED. The cassette is returned to
the user and is ready for the next examination.
CR QS Server Station
The CR QS (Quality System) Server Station is a Windows XP-
based Workstation with the CR Quality-System software
installed.
The CR QS Server Station receives the raw image from the
Digitizer. Every incoming image runs through an image
processing. The processed images are stored on the internal
hard disk(s) of the Server station.
However, the QS Server station only provides short term storage.
The final archiving must be realized either by hardcopies or a
PACS.
Further on, the QS Server station decodes the routing data and
sends the image data to the selected destinations (e.g. Printer,
PACS)
A Softcopy can be sent to an Archive with 8 or 12 bit. To print a
Hardcopy a 8 bit format is used.
For the QS Server station a lot of licensed software options (e.g.
Annotation, Print Composer, etc.) exist.
CR QS Client Station
The CR QS (Quality System) Client Station allows identification
and basic viewing.
NX Processing Station
NX is the successor of the CR QS systems.
NX shows the following features:
Identify examinations using RIS-based worklists.
Perform multiple exams at the same time.
Perform emergency exams, without selecting RIS data for
identification.
Select exposures fro an exam.
Edit patient data.
X-Ray device
ID-Tablet - CRUS
ADC Cassette
with image
plate inside
ID-Data
Digitizer
ADC QS
Server/Client
Station
Archive Station
Printer
5158_reg02_007.cdr
figure 1
X-Ray device
ADC Cassette
with image
plate inside
Digitizer
ID-Data
ID-Station 5155_reg02_002.cdr
figure 2
Dedicated configuration offers a time saving workflow (approximately one minute for a
two cassettes study). If only one ID Station is dedicated to one CR 35-X, cassettes can
be identified without using an ID-Tablet. This option is called Direct ID. The
demographic data are transmitted from the ID viewer to the digitizer via the network.
This data flow makes it possible to scan an IP and to simultaneously enter the ID data.
A speed class is selected on the CR 35-X by use of the emergency buttons. The
sensitivity associated with the emergency buttons has been set during the
configuration of the system.
An exposed but unidentified cassette is inserted into the digitizer.
By entering the cassette, the digitizer reads the remaining cassette information of
the RF Tag and a communication channel to its dedicated ID Station is opened.
The digitizer starts scanning the IP and sends an ID Data Request message to
the ID Station along. The ID Window pops up at the ID Station and the ID data
have to be entered.
After the user completed the information at the ID Station, it is sent back to the
digitizer. The communication channel is closed afterwards.
The transmission of the scanned image to the Processing Station and the Fast
Preview image data is sent to the PRID-Station.
Before the cassette is put out, the ID data on the RF Tag is erased and the cycle
counter is increased by the digitizer.
NOTE:
Dealing with an emergency cassette the identification can be left out at all. Therefore,
the user enforces the complete processing of the IP by pressing the Confirm Key at the
digitizer. The digitizer emits an ID Cancel command to the ID Station, where the ID
screen drops and the communication channel is closed. The digitizer completes its
emergency cycle and increases the cycle counter of the cassette.
2 Image Plates
The CR plate can be identified by the plate type and sensitivity code printed on the
back.
figure 4
Downward compatibility
Each ADC MD40 imaging plate is identified by a code on the back.
The ADC MD40, ADC MD30 and ADC MD10 plates can be used together without any
problem.
CAUTION:
Wrong screen cleaner may damage the Image plate.
Do not use the AGFA CR phosphor plate cleaner to clean the CR MM3.0 Mammo
image plates. Use PROSAT wipers instead.
3 Cassettes
The principle function of the digitizer is close connected to the structure of the CR
Cassettes. The digitizer accepts only CR Cassettes. All other cassettes, e.g. ADC 70,
are refused.
NOTE:
The cassette must always be inserted into the digitizer in the correct orientation to
make it possible to identify and handle the cassette!
1 2 3
Legend figure 5:
(1) ADC label
4
(2) ID-Chip carries demographic data
5
(3) Label showing size of Image Plate
(4) Sliders to prevent from usage in film
handling devices
6
(5) Metal label silver dot identifies an ADC
Cassette 4
The ADC label and the label, showing the size of the contained image plate, are put on
for the identification by the user.
The metal label is detected by the digitizer to identify the cassette as an ADC cassette.
For protection against electrostatic charging and mechanical damage the inner lining of
the cassette is made of felt.
Identification
The FLFS CR Cassettes are with exception of two major differences identical to the
current standard ADC Cassette (35 cm x 43 cm).
The differences are:
Reduced backscatter protection (minus 1.5 cm at locking and
hinge side)
Specific FLFS labeling
figure 6
Format
The FLFS Cassette is available in format 35 cm x 43 cm.
Specification
The Asymmetric Cassette is dedicated for X-ray exposures where no centered
positioning of the part of the body is possible (e.g. side view of a spinal column).
Identification
A cassette for asymmetric scanning can be
identified by a red hatching covering less
than the half of the cassette side. (see
beside)
figure 7
Formats
The ADC Asymmetric Cassette is available in:
21 cm x 43 cm (asymmetric partial scan of dedicated 35 cm x 43 cm cassettes)
The CR Mammo Cassette contains a CR Mammo image plate. This type of image plate
has a special phosphor layer which results in reduced noise and increased sharpness.
The cassette is equipped with a positioning mechanism in order to ensure the chest
wall distance to the image plate.
Identification
The cassette is labeled with Mammo on both sides.
The cassette is pre-initialized as a Mammo Cassette, but if the identification is lost, it
can be given via the ID Station.
figure 8
Formats:
Specification
The CR MD4.2 Extremities system is foreseen for X-ray images of the distal extremities
and adjacent joints (hands and feet) and provides a spatial scan resolution of 50 µm.
Initialization:
Scan size: 18 x 24 or 24 x 30 cm
Scan resolution: Very high resolution
The CR MD4.2 Extremities cassettes can only work when digitizer software C25_2007 or
higher is installed on the CR 35-X.
WARNING:
Poor image quality caused by incorrect cassette initialization.
Initialize the cassette/plate as described in the corresponding user manual.
Identification
CR MD4.2 Extremities cassettes can be recognized by the code label
Extremities - code XX
The light green dots are dedicated only to the CR MD4.2 Extremities cassette. This
makes it easy to distinguish the cassette from others when stored in a rack.
CAUTION:
Image quality may be inadequate when using wrong cassettes:
Only cassettes with both labels CR MD4.2 Extremities and Extremities code XX must
be used for the Extremities application
(XX depends on the plate sensitivity SAL).
Other cassettes must not be used.
1 silver dot
Extremities - code XX 1 green dot
Cassette formats
2 green dots 18 x 24 cm or 24 x 30 cm
Formats
New CR MD4.2 Extremities cassettes (available formats 18 x 24 cm and
24 x 30 cm) are delivered with the appropriate initialization:
Scan size: 18 x 24 or 24 x 30 cm
Scan resolution: Very high resolution
System Preparation
Ensure the correct digitizer software has been installed: see Software
Requirements.
You can check this via the digitizer display.
Ensure the additional shading calibration for Extremities (75 kV,
2 x 10 µGy, Cu filter 1.5 mm as for GenRad) has been performed with a GenRad
cassette 35 x 43 cm
(in the same digitizer sub-menu as for the other shading calibrations)
Installation of the Extremities-test- image on the digitizer in E:/extremity
The test image is an Extremity image of a hand with wrist. The image
(30 MB) will be provided first via Service MedNet, GSO Library:
Computed Radiography / CR Digitizers / CR 25.0 / Freeware/
CR 25.0 - Software - Extremities Test Image
Later on it will additionally be available on a new CR test images CD. Further
information will be distributed.
CR QS software version 3.0.207 or higher must be installed(check via the Help menu of
the CR QS software)
Radiographer
Cassette should be erased before first usage after delivery
Same handling as for normal GenRad cassettes in respect of:
o X-ray exposure technique
o Identification of cassette
o Workflow
o Erasure
o According to good radiographer practice - lead markers indicating Left/Right
should be applied
o Cassettes have to be erased if they were not used for 1 - 2 days
(e.g. over weekend)
o Cleaning of image plate with ADC - Screen cleaner, frequency as for GenRad
cassettes or on demand
Digitizers which do not fulfill the requirements will reject the Extremities cassette
Dose indicator (lgm value) can be 0.15 points lower than on the same image done
on a GenRad cassette. This is because the phosphor layer of the image plate is a
bit thinner.
Radiologist
Improved sharpness of the trabecular structure of the bone because of
50 µm pixel size.
100
700
600
500
400
200 300
100 Frame
200 Power Unit
300 cPCI Rack
400 Scan Unit
500 Erasure Unit
600 IP Transport Unit
700 Cassette Unit
figure 10
figure 11
The cassette unit loads the cassette from the I/O slot, fixes and holds the cassette
during the IP is taken out and scanned. The RF-tag reader and the antenna read out
the ID- and image specific data.
After processing the IP cassette status is changed from Identified to Erased.
Cassette unit transports the cassette back to I/O slot for output.
figure 12
Within the transport unit the IP is taken out of the cassette and lead to the scan unit.
After scanning, the IP is erased while it is moved upwards. The IP is put back to the
cassette in the cassette unit.
figure 13
5
6
figure 14
The function of the scan module is to stimulate a two dimensional, X-ray exposed
phosphor image plate with laser energy. Out of the blue light, which is emitted by the
phosphor, a digital image is generated.
The stimulation of the image plate is done pixel by pixel. Therefore the laser beam is
moved. The laser power on the focal plane is 50 mW + 5 %. The movement in the x-
axis is achieved by a rotating polygon mirror (fast scan direction) which is part of the
optical path. The movement in the y-axis is done mechanically by transporting the
image plate (slow scan direction) with two pairs of rolls.
3
2
figure 15
5148_02_007.cdr
figure 16
The detector module consists of an acrylic light collection module, an optical filter and a
photomultiplier module (PMM).
The acrylic light collection module, the optical filter and the PMM are cemented
together in order to obtain the maximum available light
collection efficiency.
The acrylic light collection unit consists of an acrylic light guide, a collection mirror and
a mechanical mount supporting simple exchange of the detector module.
The aim of this development is to provide high image quality for EUREF compliance
with a detector that can be integrated in a digitizer with maximum similarity to the CR
75.0 digitizer. The image quality is increased by improved light collection efficiency with
an acrylic light guide.
3
2
figure 17
The lamps are controlled by the erasure control board. They are controlled during work
in pairs and also the power supply of 12 V is generated via 5 single transformer. For
erasing the image plate a power input of in total 1000 Watt with 230 V / 50 Hz is
present.
The erasure unit fan (placed in the Frame) is switched on during erasing the image
plate for cooling down the unit. The speed the IP is transported past the erasure unit
depends on speed class and format (Erasure energy per time is determined by means
of the demographic data).
3.12 cPCI-Rack
7
6
5
4
3 2
figure 18
3.12.1 CPU-OBERON
The CPU (Central Processing Unit) is a Power PC and is working with an operating
system called Oberon. The interfaces to the service and the Ethernet are placed on the
front plane.
figure 19
Polygon Control:
Controls via the Polygon the deflection
Connector (female)
of the laser beam on the image plate,
to Polygon
controls the rotational speed and
detects the facets.
RF-Tag Reader Control:
Controls the transmitter and receiver
Connector (male)
signals for reading out demographic
to RF-Reader
data of the ADC Cassette.
User terminal Control:
Controls the user terminal via a 20 mA
Connector (female)
interface.
to User terminal
IO-BUS Control:
Provides the IO-BUS with power and
is connected via eight data lines and
three control lines to the IO-BUS.
Connector (female)
to IO-Bus
5146_reg02_013.cdr
figure 20
Green LEDs to
monitor power supply
5146_reg02_014.cdr
figure 21
During normal operation the LEDs monitor 5.1 V and 3.3 V voltage levels.
*.GIF
*.JPG
*.TBL tables
*.SHD calibration files
*.TEMP
CONTROL.DAT
IMAGE.DAT
CONTROL.DAT
IMAGE.DAT
5158_reg02_32.cdr
figure 22
1 2 3
figure 23
ST2 ST4
BU5 BU6 BU7 BU4 5158_reg02_015.cdr
figure 24
NOTE:
Only the LEDs marked with a star are lighting in a machine that is in proper
condition.
figure 25
figure 26
4.1.3 Lowering and Clamping the Cassette and reading the ID Data
figure 27
figure 28
detected by GS604.
2
The vacuum pump GS608 starts (1) to build
up low pressure. By opening the solenoid
valve GS606 the vacuum is transferred to
the suction cups and the IP is sucked.
3
figure 29
4.2.2 Taking IP out of the Cassette and transporting IP to the Scan Unit
figure 30
IP
figure 31
figure 32
5156_reg02_003.cdr
figure 33
figure 34
figure 36
5 Software Architecture
5.1 Available Software
The checks help to find defective or misadjusted parts in the digitizer.
The floppy is put into the floppy drive of the cPCI-Rack and the installation starts
automatically. The information concerning the spare part is integrated in the system.
figure 37
IP data
Cassette data Conversion of
Exposure emitted light
Destination into current
Patient
5146_reg02_056.cdr
figure 38
NOTE:
Only images being in a status marked with a "*" can be deleted from the queue
management.
STATUS
A status file will only be created when the operator pushes the emergency button.
TAGFILE
File date and time when the status is changed.
7 Calibration Principle
There are two different calibrations to work out with the Digitizer in the field. The IP
Center Calibration, which is necessary after replacement of the optic module or a
change on the mechanical adjustment of the begin of scan sensor, and the shading
calibration which is responsible for the image quality and follows always after an IP
Center Calibration.
Inhomogeneities of the light collector (acrylic light guide) and the photomultiplier require
a position dependent calibration of the scan line. This pixel wise line calibration evens
out differences in the transmission behavior of the acrylic light guide by calculation.
The y-axis of the coordinate system shows the Scan Average Level (SAL) which is the
digital value (gray scale) of a pixel and is one of the criteria for a successful calibration.
The x-axis shows the number of pixels.
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN 6000)
Document History
Referenced Documents
Document Title
Service Bulletin CR 25.0 Type 5156 / 105 (as of SN 6000) introduced,
DD+DIS407.06E
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
LIST OF CONTENTS
1.4 To be considered with mechanical Tests of Stepper Motor controlled Drive Units .................6
1.1 General
CAUTION:
Transportation parts can damage the product.
Remove all transportation parts prior to first operation.
CAUTION:
Risk of damaging the digitizer by wrong voltage selection.
Prior to first operation check voltage selector at rear side of digitizer.
If the voltage adaption is not correct, take a screw driver and turn the switch to
correct position.
The machine must be protected against accidental activation during repair work. For
this purpose we recommend to attach the following sign on the main switch while
repairing the machine.
Do not
activate! Repairs in progress!
Location:......................
Repairs in
progress. Sign must only be removed by:
..................
figure 1
WARNING:
Risk of electric shock!
Switch off the digitizer and disconnect from the mains before performing any service
interventions at the digitizer.
CAUTION:
Danger of cutting!
Due to changed production methods, all parts of metal frame can be sharp-edged.
Take special care when servicing the interior of the digitizer
If a stepper motor driven shaft must be turned for checking a mechanical function,
make sure to disconnect the stepper motor first on the corresponding control board
(This is to avoid destruction of the stepper motor control board by induction).
If this is not possible, turn the stepper motor only slowly.
WARNING:
If the safety switch is overridden with a service key there are risks of injuries.
Keep your hair, hands and garments away from the device.
Remove service key before the device is handed over to the customer.
Laser beam! Risk of serious eye damage!
Avoid direct and indirect eye contact with the laser beam.
Do not hold any tools in the laser beam - risk of reflection.
Consider that the service key must be removed again before the doors are closed.
After use of the service key, the function of the safety switch has to be checked.
WARNING:
Laser beam! - Risk of serious eye damage!
Do not expose to laser beam directly. .
Do not hold any tools into the laser beam (risk of reflection).
During any service intervention concerning the scan unit, the
digitizer must be switched off
CAUTION:
Risk of injury when removing the scan unit!
To remove the scan unit safely, use the digitizer ramp.
Check that both adjustable feet are touching the ground before removal of the scan
unit.
LASERKLASSE 1
CAUTION:
Risk of damage!
Photomultiplier and light collector are glued and must be treated as one component.
WARNING:
The erasure unit is hot - up to 200 C:
Risk of burns.
Avoid contact with the Erasure Unit.
Observe the relevant sticker on the
Erasure Unit, see figure 4.
200 c
CAUTION:
Wrong screen cleaner may damage the Image plate.
Do not use the AGFA CR phosphor plate cleaner to clean the CR MM3.0 Mammo
image plates. Use PROSAT wipers instead.
CAUTION:
Image quality may be inadequate when using wrong cassettes:
Only cassettes with both labels CR MD4.2 Extremities and Extremities code XX must
be used for the Extremities application
(XX depends on the plate sensitivity SAL).
Other cassettes must not be used.
WARNING:
Poor image quality caused by incorrect cassette initialization.
Initialize the cassette/plate as described in the corresponding user manual.
3 Labels
3.1 Markings and Labels
Always take into account the markings and labels provided on the inside and outside of
the machine. A brief overview of these markings and labels and their meaning is given
below.
WARNING:
Risk of electric shock.
Shocks can cause severe injuries.
To reduce the risk of electric shock, do not remove any covers
WARNING:
The erasure unit is hot - up to 200 C: Risk of burns.
Avoid contact with the Erasure Unit.
Observe the relevant sticker on the Erasure Unit.
Type B equipment:
Indicates that the CR 35-X complies with the limits for type B equipment.
Provides a connection between the CR 35-X and the potential equalization busbar of
the electrical system as found in medical environments. This plug should never be
unplugged before the power is turned off and the power plug has been removed.
Intergrounding connector:
Provides a connection between the Digitizer and other equipment which might exhibit
minor ground potential differences. These differences may degrade the quality of
communication between different equipment. Never remove connections to this
terminal.
0 Provides a connection between the Digitizer and the protective earth of the mains. Do
not remove this connection, because this will have a negative influence on the
leakage current.
Power on
Power off:
Note that the power cord has to be disconnected from the wall outlet in order to
disconnect the unit entirely from the mains.
CAUTION:
Precautions for use in USA only:
Make sure that the circuit is single-phase center-tapped, if the Digitizer is connected
to a 240 V / 60 Hz source instead of a 120 V / 60 Hz source.
CAUTION:
Risk of injury during cassette insertion: Fingers if they are
caught between the cassetteand the edge of the input slot
may become trapped.
Insert the cassette in the input buffer as described in the User
Manual.
At all times, keep your fingers clear of the input slot.
As soon as the digitizer takes in the cassette, release it.
Note warning label at the Input buffer of the digitizer.
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN 6000)
Document History
Referenced Documents
Document Title
Service Bulletin CR 25.0 Type 5156 / 105 (as of SN 6000) introduced,
DD+DIS407.06E
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
LIST OF CONTENTS
3.5 INFO........................................................................................................................................12
3.6.1 SAL-Inspection........................................................................................................................14
3.10 CONFIGURE...........................................................................................................................54
2 Service PC (standard)
NOTE:
The Service PC is used:
to create the adc.cpf file with the CCM tool
to do service via terminal emulation
to run the show error program
Service PC connection: Via a RS232 interface on the Digitizer (behind the front door).
5155_reg01_002.cdr
figure 1
3.2.1.1 Password
515562be.cdr
figure 2
Enter password!
A wrong password results in a long beep. The message "Wrong password!" appears.
515562ce.cdr
figure 3
NOTE:
If the correct password has not been entered within 4 seconds, the program returns
to the main menu of the key-operator level.
If no key is touched after pressing the service key within 60 sec, the program returns
to the operator level.
After fresh SW installation the FSE is asked to restore the infocounter and the CPF file,
e.g. Restore infocounter and CPF file
After each intervention where machine specific data, network settings or language
settings are changed, a display message must appear telling: arameters have
changed refresh our acku .
As long as the installation has not been confirmed, the operator is asked after each
startup if he wants to confirm. The message is shown on the LCD with repeated beeps
after a successful startup. If confirm is answered positively, the software branches
directly to the Confirm installation option. After confirmation it returns to the operator
level. The function can be cancelled until next startup.
515562de.cdr
figure 4
All other keys are inactive and cause a long beep when typing them.
No timeout is foreseen in the service level.
1. Selection mode
The currently selected item appears highlighted (inverse display).
When you enter a new menu, always the first item of the list is selected by
default.
A new item can be selected by using the up and down keys < >.
Multiple selections (tags) can be done using < > keys
(known as toggles/selections).
Press < > to confirm your selection or to enter the highlighted
sub-menu.
Press < > to exit the current menu and to return to the next higher level.
2. Instruction
In this mode, read the given instructions carefully and follow them
step by step.
Press < > to exit the current menu and to return to the next higher level.
3. Information mode
In this mode, information can be read on the display. No interactions are
possible.
4. Decision mode
In this mode, you will be prompted to confirm or cancel the proposed action.
In case a decision is required a double beep comes up every
10 seconds.
Press < > to confirm the action, return to the higher level or to enter the next
screen.
Press < > to exit the current menu and to return to the next higher level.
:
1
3
:
4
515562ee.cdr
figure 5
3.5 INFO
Information about the device, the network, date and time.
figure 6
figure 7
NOTE:
The station name is displayed, not the hostname
S/N shows the serial# without 5158
0 1 2 3 4
1234567890123456789012345678901234567890
1
2
3
4
5
6
7
8
figure 8
figure 9
<hostname> is taken from the hostname item in the following cpf table:
figure 10
3.6 MAINTENANCE
Access to maintenance functions
Layout
figure 11
3.6.1 SAL-Inspection
Scope of application:
Procedure to measure the average scan level of an image plate as a result of a certain
stimulation energy. This information can be used in two ways. Either to decide whether
the IP needs to be erased or to find out the correct exposure parameters for a given X-
ray device. The measured value (scan average level) is displayed on the LCD.
Additionally the corresponding scan line is displayed on the LCD.
Carrying out:
The IP to be inspected is placed into the cassette entry slot and scanned consecutively
with a default speed class setting of 200 - this speed class can be changed by means
of the arrows.
For each pixel the average of 100 lines is taken: 50 lines to the middle line - the
function applies for all formats as initialized on the cassette RF-Tag.
The IP will be erased after this scan with default erasure dose (same as in ERASE-
mode).
As long as this menu is active the operator can put as many cassettes into the cassette
entry slot as needed.
The action starts when the cassette is in the cassette entry slot.
The function is active as long as the cassette is in the cassette entry slot.
After display of the scan result the screen needs to be confirmed.
If an identified cassette is detected a warning is displayed and the user has to confirm
the function (see erase function).
Settings:
: select speed class: 25-50-75-100-150-200-300-400-600-800-1200 (default speed
class = 200)
Layout:
figure 12
figure 13
Default
speed class = 200
figure 14
figure 15
figure 16
The scanned line is displayed on the LCD, the screen comes with a double beep.
(1) Press to confirm the SAL-Inspection for that IP. If available, the next IP in the
row is inspected.
(2) Press to cancel the function and returns to the next higher level.
3.6.2 Calibration
Scope of application:
Procedure to determine shading correction factors for all image plate formats. The
resulting scan line is displayed on the LCD. Additional information about cassette
formats, calibration results, possible fail reasons and detected SAL is given.
Carrying out:
figure 17
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Exceptions:
Messages:
figure 18
figure 19
figure 20
figure 21
figure 22
figure 23
figure 24
figure 25
The screen comprises the cassette size information (e.g. 35 x 43 cm) and the
calibration step (e.g. fast).
If a smaller format than the proposed one is entered, the following screen pops up:
figure 26
figure 27
figure 28
figure 29
In case the exposure dose was too low, the following screen pops up
with a long beep:
figure 30
In case the exposure dose was too high, the following screen pops up
with a long beep:
figure 31
Digitizer is now waiting for next exposed cassette to be calibrated or returns to the
shading calibration screen.
In case the cassette was not entirely exposed or the optics are not adjusted, the
following screen pops up with a long beep:
figure 32
Digitizer is now waiting for next exposed cassette to be calibrated or returns to the
shading calibration screen.
figure 33
Layout:
figure 34
figure 35
figure 36
Layout:
figure 37
figure 38
figure 39
figure 40
figure 41
Procedure to confirm a finished preventive maintenance with date and counter stamp.
The entry is saved in the info counter file. After pressing confirm, the operator is asked
if he wants to clear the relative counters. The reset of the relative counters is linked to
the event Maintenance.
Layout:
figure 42
figure 43
figure 44
Procedure to confirm a successful repair with date stamp. The entry is saved in the info
counter file. After pressing confirm, the operator is asked if he wants to clear the
relative counters. The reset of the relative counters is linked to the event Repair.
Layout:
SERVICE XXXXX
figure 45
figure 46
figure 47
SERVICE XXXXX
figure 48
figure 49
figure 50
Procedure to confirm the device installation with a date stamp. The entry is saved in
the info counter file.
The confirmation automatically clears the relative info counter entries.
Layout:
figure 51
figure 52
Free option to clear the relative infocounter entries without a forced link to a special
service intervention. The reset is linked in the infocounter file to the dummy event
Test. Date and counter stamp are added.
figure 53
Layout
figure 54
(1) Select this menu to save the info counter file on floppy.
- By default, the data is saved under A:\C25<serial#><A-Z>.ICN
Example: A:\C252034A.ICN
- If there already is an info counter file on the floppy, the last letter
of the file name is increased in alphabetical order
(no files are overwritten!).
figure 55
figure 56
figure 57
figure 58
(1) Select this menu to create a backup floppy with machine-specific data.
figure 59
figure 60
figure 61
figure 62
(1) Select this menu to create a service report during a service session.
figure 63
figure 64
figure 65
figure 66
figure 67
(2) Press to go back to the menu save on floppy.
(3) Press to go to next screen.
figure 68
figure 69
figure 70
figure 71
figure 72
figure 73
figure 74
figure 75
(1) Select this menu to copy the customer parameter file (CPF) from
hard disk to floppy.
figure 76
figure 77
figure 78
figure 79
(1) Select this menu to copy the alert log file to floppy.
figure 80
Layout
figure 81
(1) Select this menu to get an explanation of the highlighted error (warning) code.
Date and time of occurrence is displayed.
(2) Selected the code using the keys.
The current device error or warning status is highlighted.
figure 82
figure 83
figure 84
(1) Select this menu to get a list of the five most frequent errors.
(2) Go to menu "Explain error code" to get an explanation of the error code.
(3) Go back to error hit list with <cancel>.
figure 85
figure 86
(1) Select this menu to copy selected files from floppy to hard disk and initializes
new software.
Layout
figure 87
3.9.1 Software
(1) Select this menu to copy device software from floppy to hard disk and initialize
the new software.
all concerning file names are displayed during the copy process
after software installation the user is prompted to create a new backup
floppy
an entry is made in the infocounter under SW modification history, date,
meter reading
figure 88
figure 89
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
figure 90
If the volume label is not correct, a message Wrong or missing volume label pops up
(long beep).
figure 91
figure 92
figure 93
figure 94
figure 95
figure 96
(1) Select this menu to restore machine-specific data (machine backup) from
floppy to hard disk.
the volume label is checked
the concerning file name C25_<serial#>.ZIP is displayed during the copy
process
the zip file is automatically unzipped
figure 97
figure 98
figure 99
figure 100
(1) Select this menu to copy file with mfa / mfb from PMT floppy to
hard disk.
overwrites existing files
the concerning file name is displayed during the copy process
request to save changes on service exit
figure 101
figure 102
(2) Verify if the serial number of the label is the same as the serial number of the
new part.
- The SN is displayed on the screen.
- The SN is automatically stored in the infocounter under
hardware replacement history
figure 103
figure 104
figure 105
figure 106
(1) Verify if the serial number of the label is the same as the serial number of the
new part.
- The SN is displayed on the screen.
- The SN is automatically stored in the infocounter under
hardware replacement history
figure 107
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
figure 108
figure 109
figure 110
figure 111
(1) Verify if the serial number of the label is the same as the serial number of the
new part.
- The SN is displayed on the screen.
- The SN is automatically stored in the infocounter under
hardware replacement history
figure 112
figure 113
figure 114
(1) Select this menu to copy the CPF file from floppy to hard disk.
overwrites the existing file
the concerning file name is displayed during the copy process
refers to the "configure local network ID" - screen
figure 115
figure 116
figure 117
figure 118
figure 119
figure 120
If the cpf file is corrupted, it is rejected by the digitizer and following message appears:
figure 121
figure 122
(1) Select this menu to copy the language files from floppy to hard disk.
the concerning file names are displayed during the copy process
branches to the "configure user terminal language" - screen
request to save changes when exiting service
figure 123
figure 124
figure 125
figure 126
figure 127
3.9.8 HW Modification ID
(1) Select this menu to read the modification ID (service part no.)
from floppy.
(2) Check if modification ID on the floppy label is the same as the modification ID
of the new part.
figure 128
Example:
figure 129
3.10 CONFIGURE
Selection of local station name or user terminal language.
Layout
figure 130
figure 131
figure 132
figure 133
figure 134
figure 135
(7) After confirmation with OK the screen to refresh the backup appears.
Press to go to menu Save machine specific data.
figure 136
NOTE:
Only the main language is displayed.
No distinction between regional language differences,
e.g. German for Austria, English for Australia is made.
figure 137
figure 138
figure 139
figure 140
figure 141
figure 142
NOTE:
The IP address of the alert destination (mail host) can be entered manually with the
arrow keys.
Only valid addresses (< 255) are accepted.
figure 143
figure 144
In case the destination is not reachable the following message comes up with a long
beep:
figure 145
figure 146
(1) Select Direct-ID direct ID off or the ID-viewer you want to be connected to.
figure 148
figure 149
figure 150
3.11 CHECKS
figure 151
figure 152
(1) Select this menu to send images from the hard disk to the processing station.
figure 153
(1) Select this menu to send the test image to the processing station.
figure 154
(1) Select this menu to send the flatfield (calibration) to the processing station.
figure 155
(1) Select this menu to send the flatfield (banding) to the processing station.
figure 156
(1) Select this menu to send the test sheet (jitter) to the processing station.
figure 157
(1) Select this menu to send the blue LED test image to the processing station.
figure 158
(1) Select this menu to send the Mammo test image 1 to the processing station.
figure 159
(1) Select this menu to send the Mammo test image 2 to the processing station.
figure 160
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN 6000)
Document History
Referenced Documents
Document Title
Service Bulletin CR 25.0 Type 5156 / 105 (as of SN 6000) introduced,
DD+DIS407.06E
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
LIST OF CONTENTS
1 GENERAL PROCEDURE.........................................................................................................4
1.1 Show Error ................................................................................................................................5
1 General Procedure
Error occurrs
Error code is
displayed
Select
<Show Error>
Function
see 1.1
Select
<System Check>
see 1.2
Error is located
Corrective
Measures
5155_reg3.3_001.cdr
figure 1
NOTE:
Additionally check Infocounter: see Chapter 9, Maintenance, "How to evaluate the
infocounter"
Evaluate diagnostic images for deficiencies (e.g. jitter)
(2) Select
5155_reg3.3_002.cdr
figure 2
5155_reg3.3_003.cdr
figure 3
5155_reg3.3_004.cdr
figure 4
figure 5
1.2 Checks
(2) Select
5156_reg3.3_006.cdr
figure 6
NOTE:
As an alternative, you can connect your Service PC to the serial port and enter "diag" at
the prompt to start the diagnostic tool.
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN 6000)
Document History
Referenced Documents
Document Title
Service Bulletin CR 25.0 Type 5156 / 105 (as of SN 6000) introduced,
DD+DIS407.06E
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
LIST OF CONTENTS
ST 10 2A 4A
ST10
ST10_2.cdr
1 8
JLGS412.cdr
ST 10 2A 4A
ST10
ST10_2.cdr
transport board 1 8
JLGS602.cdr
ST 10 2A 4A
ST10
ST10_4.cdr
alignment board 1 8
JLGS712.cdr
ST 10 2A 4A
ST10
ST10_4.cdr
GS IOB-SIN-5Step Board:
CM+9 9499 8120 x
GS Designation IO-Bus Address Switch Jumper Settings
710 Cassette Unit 22H JL1 JL1
1 8
5fold-stepper JLGS710_1.cdr
motor board
21H JL 2 JL2
8 1
JLGS710_2.cdr
IO-Bus GS Board
Address
21 710 Cassette unit (JL2) 5fold stepper motor board
22 710 Cassette unit (JL1) 5fold stepper motor board
26 712 Cassette unit IP alignment board
27 602 IP Transport Unit IP transport board
36 412 Scan Unit Slowscan board
37 410 Scan Unit Scan rolls lift board
70 230 Power integration board
75 210 Erasure control board
85 116 Emergency-node
80 306 cPCI adapter board
figure 1
figure 2
4 Fuses Overview
NOTE:
All fuses are slowblow fuses.
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN 6000)
Document History
Referenced Documents
Document Title
Service Bulletin CR 25.0 Type 5156 / 105 (as of SN 6000) introduced,
DD+DIS407.06E
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
LIST OF CONTENTS
1 INTRODUCTION ......................................................................................................................5
2 SAFETY NOTE.........................................................................................................................5
3 REMOVAL OF PANELS ...........................................................................................................6
4 REPLACEMENTS AT TRANSPORT UNIT ..............................................................................7
4.1 Removing Transport Unit from Digitizer....................................................................................7
1 Introduction
CR 35-X 5158 / 100 and CR 25.0 Type 5156 / 105 make use of parts employing
machine-specific parameters.
These are:
Laser
Photomultiplier
Pin-Diodes.
The corresponding spare parts kits comprise the new spare part as well as a floppy
disk containing necessary parameters/values/data. The floppy disks are assigned
clearly to the spare part and cannot be mistaken. After the new part has been installed,
you have to load these parameters from floppy drive via service menu of the user
terminal. Finally, you are asked to renew the backup. (See detailed description in the
replacement section of this chapter.)
Together with date and counter stamp the serial number of the exchanged part is
automatically registered in the info counter file under the item hardware modification
history.
2 Safety Note
Danger of cutting!
Due to changed production methods, all parts of metal frame can be sharp-edged.
Take special care when servicing the interior of the digitizer
3 Removal of Panels
1
2
4 3
4
figure1 5156_reg3.5_001.cdr
1 Cover: Open two screws (Philips screw driver, medium size) and remove cover.
2 Left Side Panel: Open two screws (screw driver, medium size) and lift side panel
off.
3 Right side panel: Press two latches and lift side panel off.
4 Top Front Panel: Loosen six Phillips screws and lift front panel off (the cover has
to be removed before).
5 Bottom Front Panel: Press two latches to open the door.
figure 2 5156_reg3.5_002.jpg
figure 3 5156_reg3.5_003.jpg
figure 4 5156_reg3.5_004.jpg
figure 5 5156_reg3.5_005.jpg
figure 6 5156_reg3.5_006.jpg
figure 8 5156_reg3.5_008.jpg
figure 9 5156_reg3.5_009.jpg
figure 10 5156_reg3.5_010.jpg
figure 11 5156_reg3.5_011.jpg
figure 12 5156_reg3.5_012.jpg
figure 13 5156_reg3.5_013.jpg
NOTE:
Always replace all 10 lamps at the same time!
Pull the lamps carefully out of their sockets.
NOTE:
The glass bulb of the new lamps must be clean. Use a soft cloth, do not touch with bare
fingers.
(1) Put erasure unit carefully on the rail and move it into the digitizer.
(2) Connect cable of erasure unit.
NOTE:
When re-inserting erasure unit, make sure that lock engages again.
figure 14 5156_reg3.5_014.jpg
figure 15 5156_reg3.5_015.jpg
figure 16 5156_reg3.5_016.jpg
figure 17 5156_reg3.5_017.jpg
figure 18 5156_reg3.5_018.jpg
NOTE:
Unplug the black cable only by touching the plug.
Never pull at the cable itself!
figure 19 5156_reg3.5_019.jpg
figure 20 5156_dis368.05_001.cdr
A
1
figure 21 5156_dis368.05_002.cdr
figure 22 5156_reg3.5_024.cdr
NOTE:
Be aware that board is very sensitive to bending.
Note: The new fan (CM+9 5146 3620 0) has the type designation "RG 125-
19/14N/2" on its label.
(2) Set the jumpers on the power integration board depending on the fan type (see
figure 23).
For the new fan, set jumpers to the upper two pins at ST7 and ST8.
For the old fan, set jumpers to the lower two pins at ST7 and ST8.
figure 23 5156_dis073.05_001.cdr
(3) Install new power integration board in reverse order (see sections 6.2 and 6.1).
(5) Switch on the digitizer and wait for successful completion of the self test.
figure 24 5156_reg3.5_020.jpg
figure 25 5156_reg3.5_021.jpg
figure 26 5156_reg3.5_025.jpg
figure 27 5156_reg3.5_026.jpg
figure 28 5156_reg3.5_027.jpg
figure 29 5156_reg3.5_028.jpg
NOTE:
For all actions at cassette unit, first remove transport unit.
figure 30 5156_reg3.5_029.jpg
figure 31 5156_reg3.5_030.jpg
figure 32 5156_reg3.5_031.jpg
figure 33 5156_reg3.5_032.jpg
figure 34 5156_reg3.5_033.jpg
figure 35 5156_reg3.5_034.jpg
figure 36 5156_reg3.5_035.jpg
figure 37 5156_reg3.5_036.jpg
figure 38 5156_reg3.5_037.jpg
(13) Reinstall in reverse order. When reinserting, do not cant bearings and do not
push in with force.
figure 39 5156_reg3.5_038.jpg
figure 40 5156_reg3.5_039.jpg
figure 41 5156_reg3.5_040.jpg
NOTE:
If the light barrier flag of the cassette
opener is broken then you need not
replace the complete cassette opener
mechanism. The light barrier flag is a
separately available spare part. Order
number: CM+9 5146 .5911 x.
The light barrier flag can brake when it
touches the frame of cassette opener
while it is moved down.
figure 42 5156_reg3.5_041.jcdr
Screw driver,
socket wrench (7 mm)
(1) For replacing cassette opener mechanism first take out complete
cassette unit from digitizer.
figure 43 5156_reg3.5_042.jpg
figure 44 5156_reg3.5_043jpg
figure 45 5156_reg3.5_044.jpg
figure 46 5156_reg3.5_045.jpg
figure 47 5156_reg3.5_046.jpg
figure 48 5156_reg3.5_047.jpg
figure 49 5156_reg3.5_048.jpg
figure 50 5156_reg3.5_049.jpg
(10) Turn complete cassette unit and swing up 5fold stepper motor board to have
access to the rear side.
(11) Unplug connector to cassette detection switch (ST 8) at 5fold stepper motor
board of cassette unit.
(12) Unscrew two nuts at rear side
which mount cassette opener.
figure 51 5156_reg3.5_050.jpg
figure 52 5156_reg3.5_051.jpg
WARNING:
Risk of electric shock!
Make sure that the digitizer is switched off, before you remove the optic module.
figure 53 5156_reg3.5_089.jpg
CAUTION:
Risk of injury when removing the scan unit!
To remove the scan unit safely, use the digitizer ramp.
Check that both adjustable feet are touching the ground before removal of the scan
unit.
5158_reg3.5_001.cdr
figure 54
5158_reg3.5_002.cdr
figure 55
5158_reg3.5_006.cdr
figure 56
(4) Loosen four Allen screws (4 mm).
5158_reg3.5_003.cdr
figure 57
(5) Pull out optic module cautiously by
using the T-handle and one hand
down left.
5158_reg3.5_004.cdr
figure 58
CAUTION:
Risk of damage!
Photomultiplier and light collector are glued and must be treated as one component.
Allen key, 3 mm
Socket wrench, 7 mm
5158_reg3.5_005.cdr
figure 59
5158_reg3.5_006.cdr
figure 60
5158_reg3.5_007.cdr
figure 61
5158_reg3.5_008.cdr
figure 62
(7) Move the black aluminum plate at
the far end of the light collector
gently to and fro; this eases the
removal
(8) Tip over and pull out the PMM
carefully.
5158_reg3.5_009.cdr
figure 63
NOTE:
Hold one hand to the PMM and the other
to the light collector to avoid tearing apart
the module.
5158_reg3.5_010.cdr
figure 64
NOTE:
Check the functionality of the dust brush after the installation of the PMM!
Phillips screwdriver,
Allen key (5 mm),
socket wrench (5.5 mm),
open-end wrench (13 mm)
figure 65 5156_reg3.5_052.jpg
figure 66 5156_reg3.5_053.jpg
5158_reg3.5_011.cdr
figure 67
figure 68 5156_reg3.5_088.jpg
figure 69 5156_reg3.5_055.jpg
figure 70 5156_reg3.5_056.jpg
figure 71 5156_reg3.5_057.jpg
figure 72 5156_reg3.5_017.jpg
figure 73 5156_reg3.5_018.jpg
NOTE:
Unplug the black cable only by touching the plug.
Never pull at the cable itself!
figure 74 5156_reg3.5_060.jpg
figure 75 5156_reg3.5_061.jpg
figure 76 5156_reg3.5_062.jpg
figure 77 5156_reg3.5_063.jpg
figure 78 5156_reg3.5_070.jpg
figure 79 5156_reg3.5_071.jpg
figure 80 5156_reg3.5_072.jpg
figure 81 5156_reg3.5_073.jpg
figure 82 5156_reg3.5_074.jpg
figure 83 5156_reg3.5_075.jpg
(9) Unscrew c-clips protection at scan roller and remove scan roller carefully.
figure 84 5156_reg3.5_076.jpg
figure 85 5156_reg3.5_077.jpg
figure 86 5156_reg3.5_078.jpg
(17) After reinserting the new pin diode board, make sure that board engages
properly.
(18) Push the board to the very right side, hold it in place and mount the metal
bracket. Check that the board cannot move.
(19) Connect plugs. Only plug for motor is connected later.
(20) Insert drive shaft. Make sure that its ends engage in correct position and that
light barrier flag is in functional position.
(21) Mount aluminum angle and springs.
(22) Mount motor and toothed belt.
(23) Screw loose-fitting two 5.5 mm screws under belt.
figure 87 5156_reg3.5_079.jpg
(27) Wind cable around feed line of motor and connect plug of light barrier to
motor.
NOTE:
In order to avoid any damage at the storage board, replace the hard disk very
cautiously.
figure 88 5156_reg3.5_080
figure 89 5156_reg3.5_081
figure 90 5156_reg3.5_082
figure 91 5156_reg3.5_083
figure 92 5156_reg3.5_084
Service PC
NOTE:
The following floppies are needed for installation:
Hard disk formatter floppy
CR 35 Portex Installer Disk 2/2
CR 35 Software Release Disk 1/3
CR 35 Software Release Disk 2/3
CR 35 Software Release Disk 3/3
Floppy Portex Installer 1/2 is not needed for this procedure.
(19) Press the Reset button on CPU-Board or turn power off/on at digitizer and wait
until software is inflated completely.
(20) Press the Reset button on CPU-Board or turn power off/on at digitizer.
(21) Restore the machine-specific data.
(22) Restore the CPF-file.
(23) Press the Reset button on CPU-Board or turn power off/on at digitizer.
(24) Write machine-specific data on floppy.
(25) Reconnect network cable.
NOTE:
Without restoring the device-specific parameters, operation is not possible.
figure 93 5156_reg3.5_085
figure 94 5156_reg3.5_086
figure 95 5156_reg3.5_087
(2) Open lower front door and remove both side panels.
figure 96 5156_reg3.5_052
figure 97 5156_reg3.5_053
figure 98 5156_reg3.5_054
figure 99 5156_dis369.05_001
1
figure 101 5156_dis369.05
NOTE:
This erasure unit fan can only be used in combination with the power integration board
with jumpers (CM+9 5156 6450 1).
(1) Check if the power integration board with jumpers (CM+9 5156 6450 1) is installed
(For the removal of the board from the digitizer,
see section 6.2).
NOTE:
The jumpers (see figure 102) must be set to the upper pins.
CR 35-X
Type 5158/100
CR 25.0
Type 5156/105
(as of SN 6000)
Document History
Referenced Documents
Document Title
DD+DIS171.08E CR 35-X Service Bulletin # 06: Announcement of Digitizer
Software C25_3007
Edition 2, Revision 1
08-2008 printed in Germany Document Node ID: 12403363
eq_03-6_adjustments_e_template_v06
Agfa Company Confidential Copyright © 2008 Agfa HealthCare N.V.
Repair and Service
DD+DIS219.06E Adjustments and Calibrations
Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright 2008 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications
=> Service Manual) prior to attempting any operation, repair or maintenance
task on the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type Order List in the GSO library.
LIST OF CONTENTS
2 CALIBRATIONS .......................................................................................................................9
2.1 Possible Reasons for a Calibration...........................................................................................9
3 BACKUP .................................................................................................................................38
REQUIRED TIME:
Approximately 45 min.
IMPORTANT:
This adjustment is critical!
Perform it only if you are familiar with the adjustment procedure.
NOTE:
Carry out this adjustment only with digitizers showing the above described
problems frequently!
PREREQUISITES/REQUIRED TOOLS:
Open-end socket wrench, 13 mm
Floppy for storing the machine specific data
(2) Remove both side panels and bridge the interlock switch with a service key.
figure 1
(4) Turn the marked nut one complete turn counterclockwise, with the open-end
socket wrench.
The scanner tilts to the left side, with view from the input slot.
(5) Tighten the nut behind the fastening plate, mounted on the thread of
the clamper.
(9) Set number of cycles to 2 and start test cycle with the prepared cassette
(see step (1)).
(10) Switch off the digitizer.
(11) Repeat steps (4) to (10) until the image plate (IP) is no more or only partly
sucked or transported into the cassette.
(19) Set number of cycles to 2 and start test cycle with the prepared cassette
(see step (1)).
(28) Set number of cycles to 2 and start test cycle with the prepared cassette
(see step (1)).
(30) Repeat steps (21) to (29) until the IP is sucked and transported into the
cassette correctly.
NOTE:
Avoid that direct sun light shines into the digitizer.
(1) Properly observe, while performing a test cycle with a small cassette
(18 x 24 cm or 15 x 30 cm), if:
The IP performs a constant movement.
The IP is not jerking.
(2) Perform more test cycles with the small cassette, if necessary.
(3) Adjust the scanner position, if the IP is not sucked and transported correctly.
Therefore proceed with step (4) of section 1.1.
Result The adjustment has been successful, if the IP is sucked and transported correctly.
2 Calibrations
NOTE:
Make sure that the used IPs are dry, clean and do not have artifacts such as
scratches or contamination.
IMPORTANT:
If an IP-center calibration is necessary, always perform a shading calibration
afterwards.
Details
Calibration When
see
* only on 24 x 30 cm and 18 x 24 cm cassette formats. The white border is present only on one side of the image.
REQUIRED TIME:
Approximately 60 min.
NOTE:
The GenRad X-ray source and the Mammography X-ray source require
different prerequisites.
Do not use GenRad X-ray source with Al-filter or Mammography X-ray source
with Cu-filter!
NOTE:
For Mammography X-ray source, in order to fix the Al-filter below the collimation
window, a reliable adhesive tape is necessary. Depending on the adhesive tape,
a solvent may be required for the cleaning of the X-ray source. Make sure the tape
is not getting in the optical path of the X-rays.
Verification 2.4
figure 2
in figure 3.
figure 4
NOTE:
Best use a dosimeter to measure the dose!
NOTE:
The exposure of the Mammo cassette with a Mammography X-ray source is only
applicable for the Mammography IP-center calibration.
Goal Expose at least the half of the cassette (tube side up), which lies opposite to the
chestwall side, see figure 5.
Exposed area
(= 1/2 of cassette)
cassette
(with tube side up)
(chestwall side)
figure 5
(2) Check that the appropriate window is selected according to the bucky size.
If both, the 18 x 24 cm and the 24 x 30 cm, buckies are available, the smallest cassette
format (18 x 24 cm) has to be used with the largest bucky size (24 x 30 cm). For this
purpose refer to column 1 of the following table.
If only one bucky size is available (cassette format is then identical to the bucky size)
refer to column 2 of the following table.
Column 1: Column 2:
(3) Select the following exposure Select the following exposure
parameters: parameters:
- 20 mAs - 2 x 10 mAs
- 28 kV - 28 kV
- Molybdenium source / Molybdenium - Molybdenium source / Molybdenium
filter (Mo/Mo) filter (Mo/Mo)
- Large focus - Large focus
(5) Place the cassette on the bucky: Place the cassette on the bucky:
- With tube side up - With tube side up
- Horizontally centered - With a slight offset in horizontal
direction.
Move the cassette vertically towards
the bucky chestwall, so that the rear Move the cassette vertically towards
half (opening side) of the cassette is bucky chestwall, so that the rear half
in the middle of the collimation (opening side) of the cassette is in
window. the collimation window.
bucky
figure 7
figure 6
(6) Fix the Al-filter below the collimation Fix the Al-filter below the collimation
window and make sure the tape is window and make sure the tape is
not getting in the optical path of the not getting in the optical path of the
X-rays. X-rays.
(7) Expose the cassette. Expose the cassette.
Perform one single exposure!
Rotation of cassette is not required.
(8) n.a. Remove the Al-filter.
Column 1: Column 2:
(9) n.a. Leave the cassette on the bucky with
tube side up.
Move the cassette horizontally to the
other side of the bucky and vertically
towards bucky chestwall, so that the
rear half (opening side) of the cassette
is in the collimation window.
The marked area
in figure 8 must be within the
collimation window.
bucky
collimation window
cassette
(chestwall)
figure 8
(13) Clean the X-ray source with a solvent. Clean the X-ray source with a solvent.
NOTE:
Close the doors of the digitizer during calibration.
(5) If the right format is detected the calibration starts automatically and you
can skip step (6).
figure 11
(8) Press confirm key .
(9) Perform a shading calibration (see section 2.3) and finally a verification
(see section 2.4).
Information on Details
Reason
the Display see
NOTE:
The Scan Average Level (SAL) is the digital 12 bit value (gray scale) of a pixel and is
one of the criteria for a successful calibration. The SAL values during a calibration
must be in a range of approximately 730 to 4095.
2.2.4.1 Check collimation and optics (dynamic range bigger than 1:2)
5148_Chap03.6_035.cdr
figure 12
(3) If the failure message pops up again, press the escape key .
Check if the the photomultiplier floppy was installed properly after a PMT
replacement.
Check if the backup floppy was installed properly after a software installation
including hard disk formatting.
Install the corresponding floppy if necessary.
Redo the calibration.
(3) If the failure message pops up again, press the escape key .
Check if the the photomultiplier floppy was installed properly after a PMT
replacement.
Check if the backup floppy was installed properly after a software installation
including hard disk formatting.
Install the corresponding floppy if necessary.
Redo the calibration.
REQUIRED TIME:
Approximately 120 min.
* The last digit in the spare part number indicates the spare part revision at release of this
document. When ordering, the actual revision of the spare part is delivered.
NOTE:
The GenRad X-ray source and the Mammography X-ray source require
different prerequisites.
Do not use GenRad X-ray source with Al-filter or Mammography X-ray source
with Cu-filter!
NOTE:
For Mammography X-ray source, in order to fix the Al-filter below the collimation
window, a reliable adhesive tape is necessary. Depending on the adhesive tape, a
solvent may be required for the cleaning of the X-ray source. Make sure the tape is not
getting in the optical path of the X-rays.
Verification 2.4
figure 13
NOTE:
The GenRad X-ray source can be used for both, the GenRad and the Mammo,
calibration procedure.
figure 14.
figure 15
NOTE:
Best use a dosimeter to measure the dose!
2.3.2.2 Exposure of the CR Mammo Calibration Kit Cassette for a Mammography
X-ray source
NOTE:
The exposure of the CR Mammo Calibration Kit cassette with a Mammography
X-ray source is only applicable for the Mammography shading calibration.
(2) Fix the Al-filter below the collimation window and check that the appropriate
window is selected according to the bucky size.
Make sure the tape is not getting in the optical path of the X-rays.
NOTE:
Perform one single exposure!
Rotation of cassette is not required.
NOTE:
Close the doors of the digitizer during calibration.
Selection
Exposure
on the Details
Application Type Remarks
User see
(X-ray source)
Interface
NOTE:
If the Mammo application is not activated:
- A Mammo shading calibration with a GenRad cassette can be performed, anyway.
- A Mammo shading calibration with a Mammo Cassette can not be performed.
After the application has been chosen Exposure parameters: Service menu
the exposure parameters for the Filter: 1.5 mm Cu Calibration
cassette are shown on the display. 2 exposures a 10 microGy Shading
turn 180 degree
(Approx. FFDist. 1.3 m, X :cancel
12 mAs, 75 kVp)
Insert cassette 35x43cm
5148_Chap03.6_009.cdr
figure 17
(3) If the right format is detected the calibration starts automatically and you
can skip step (4).
(4) If the wrong format is detected a Format is smaller than Service menu
warning message will be recommended! Calibration
displayed. Shading
Shading calibration will
- Press the confirm key to only be valid for X :cancel
start the calibration with the calibrated format and :ok
wrong format, or smaller ones.
5148_Chap01_027.cdr
figure 19
- Press the escape key to
stop calibration.
Remove the cassette and
press confirm key .
(7) Redo the calibration for the next application, shown on the display. Continue with
section 2.3.2.
When an application has been calibrated successfully, the remark o.k. will be
shown next to the application on the display (see figure 16)
When all 3 applications (GenRad fast, GenRad slow and Extremity) have been
performed continue with the Mammo application (see section 2.3.3.2).
(8) Perform verification (see section 2.4), after all applications have
been calibrated.
(1) Choose one of the 2 possible Select exposure type. Service menu
exposure types. Calibration
1 GenRad Shading
2 Mammo
X :cancel
:ok
5148_Chap03.6_025.cdr
figure 21
After the application has been chosen Exposure parameters: Service menu
the exposure parameters for the Filter: 1.5 mm Cu Calibration
cassette are shown on the display. 2 exposures a 10 microGy Shading
turn 180 degree
(Approx. FFDist. 1.3 m, X :cancel
12 mAs, 75 kVp)
Insert cassette 35x43cm
5148_Chap03.6_009.cdr
figure 22
(3) If the right format is detected the calibration starts automatically and you
can skip step (4).
(4) If the wrong format is detected a Format is smaller than Service menu
warning message will be recommended! Calibration
displayed. Shading
Shading calibration will
- Press the confirm key to only be valid for X :cancel
start the calibration with the calibrated format and :ok
wrong format, or smaller ones.
5148_Chap01_027.cdr
figure 24
- Press the escape key to
stop calibration.
Remove the cassette and
press confirm key .
IMPORTANT:
Ensure that the "CR Mammography calibration kit" cassette is used for
the following steps!
After the application has been chosen Exposure parameters: Service menu
the exposure parameters for the Filter: 2 mm Al Calibration
cassette are shown on the display. Exp. Technique: Mo/Mo Shading
200mAs, 28 kVp
No compression paddle X :cancel
figure 26
(3) If the right format is detected the calibration starts automatically and you
can skip step (4).
(4) If the wrong format is detected a Format is smaller than Service menu
warning message will be recommended! Calibration
displayed. Shading
Shading calibration will
- Press the confirm key to only be valid for X :cancel
start the calibration with the calibrated format and :ok
wrong format, or smaller ones.
5148_Chap01_027.cdr
figure 28
- Press the escape key to
stop calibration.
Remove the cassette and press
the confirm key .
(7) Perform verification (see section 2.4), after all applications have
been calibrated.
Information on Details
Reason
the Display see
Modality is GenRad:
vignetting - Flatfield was not used.
- A defective IP was used.
- The collimation was used. 2.3.4.5
(Warning Mammography:
message only) - Flatfield was not used.
- A defective IP was used.
NOTE:
The Scan Average Level (SAL) is the digital 12 bit value (gray scale) of a pixel and is
one of the criteria for a successful calibration. The SAL values during a calibration
must be in a range of approximately 730 to 4095.
figure 30
(3) If the failure message pops up again, press the escape key .
Check if the the photomultiplier floppy was installed properly after a PMT
replacement.
Check if the backup floppy was installed properly after a software installation
including hard disk formatting.
Install the corresponding floppy if necessary.
Redo the calibration.
figure 31
IMPORTANT:
For Mammography X-ray source, even if the dose has to be
decreased due to overexposure, the settings must not fall below
50 mAs and 0.5 s.
(3) If the failure message pops up again, press the escape key .
Check if the the photomultiplier floppy was installed properly after a PMT
replacement.
Check if the backup floppy was installed properly after a software installation
including hard disk formatting.
Install the corresponding floppy if necessary.
Redo the calibration.
(3) Check if the exposure parameters have been the same as shown on the display.
(5) Check on the IP the presence of scratches in slow scan direction and of dust.
Look for another IP which is dry, clean and immaculate.
2.3.4.4 Check collimation and optics (dynamic range bigger than 1:2)
figure 32
In case the Mammo exposure type was selected and the above actions do not
show success:
- Look for the Mammography X-ray source with the smallest heel effect.
- Redo the calibration with this X-ray source and use the same bucky size
as for the first exposure.
figure 33
5148_Chap03.6_002.cdr
figure 34
(7) If the above actions do not show success and in case the Mammo exposure type
was selected:
- Look for the Mammography X-ray source with the smallest heel effect.
- Redo the calibration with this X-ray source and use the same bucky size
as for the first exposure.
(8) If the warning message still pops up, and still in case the Mammo exposure type
was selected, the following workaround is possible:
- Take a flatfield as evidence that the collimation area of the X-ray source does
not fit with the IP position in the bucky.
- Explain the problem to the customer and ask him to call the X-ray supplier for
a service intervention.
- Carry out a final calibration after the service intervention on the X-ray source.
NOTE:
In this workaround the left and the right 3 mm of the image are not shading
calibrated. It is the customers responsibility to use this workaround and to handle
the mismatch of cassette position and beam collimation.
NOTE:
The calibration verification is always taking place after the shading calibration was
performed. There is no sense to perform the IP-center calibration verification before
the shading calibration procedure is done.
(1) Expose a cassette with a regular flatfield, to check the image quality of each used
application as described in the following table:
On CR QS Processing Station:
figure 35
On NX Processing Station:
figure 36
On CR QS Processing Station:
figure 37
On NX Processing Station:
figure 38
(3) Insert the cassette into the Digitizer.
(4) Print the image with a window setting of 1.2 (level setting leaves unchanged).
(5) Check the image quality of the flatfield for absence of any stripes and large area
inhomogenities (shading calibration) and for absence of lateral borders (IP-center
calibration).
(6) Start the backup to save the new calibration parameters (see section 3).
3 Backup
(1) Update the backup storage media to save the new machine specific data
(calibration, PD-factor).
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN 6000)
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN 6000)
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN 6000)
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN 6000)
Document History
Referenced Documents
Document Title
Service Bulletin CR 25.0 Type 5156 / 105 (as of SN 6000) introduced,
DD+DIS407.06E
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
LIST OF CONTENTS
A Identification Diagrams
1 Overview of Units
100
700
600
500
400
200 300
100 Frame
200 Power Unit
300 cPCI Rack
400 Scan Unit
500 Erasure Unit
600 IP Transport Unit
5156_reg04_001.cdr
700 Cassette Unit
figure 1
2 List of Components
figure 2
ST5
BU1 ST4
BU2
BU3 BU6
BU4
BU5
ST3
BU3
ST2 GS210
BU8
GS230 ST1
ST2
ST1
BU5
ST7
D9
ST8 S203
D10
D11
ST309
SI201
SI202
BU283
S201
ST310
S202
BU235 BU289
BU306 BU312
5155_reg04_008.cdr
figure 3
ST5
BU1 ST4
BU2
BU3 BU6
BU4
BU5
ST3
BU3
ST2 GS210
BU8
GS230 ST1
ST2
ST1
BU5
ST7
D9
ST8 S203
D10
D11
ST309
SI201
SI202
BU283
S201
ST310
S202
BU235 BU289
BU306 BU312
5155_reg04_008.cdr
figure 4
MC201
GS230
SI1 - SI4
SI5
ST229
PE1
TR202
TR204
TR201 BU1
TR205 ST1
GS220
BU2
TR206
TR203
GS240
BU311
5156_reg04_009.cdr
figure 5
MC201
GS230
SI1 - SI4
SI5
ST229
PE1
TR202
TR204
TR201 BU1
TR205 ST1
GS220
BU2
TR206
TR203
GS240
BU311
5156_reg04_009.cdr
figure 6
GS230 Fuses
M301
GS302
GS304
GS300
GS310
GS312 GS306
figure 7
figure 8
BU358
5156_reg04_007.cdr
figure 9
NOTE:
Erasure unit fan M501 is part of the frame (Assembly No. 100)!
JL1
1 8
5155_reg04_005.cdr
figure 10
GS736
GS738 M702
GS728
GS716
GS726
GS720 GS730
GS732
GS722
GS734 5155_reg04_010.cdr
figure 11
9.3 Diagram B
GS714
GS718
GS724
M703
M705
M704
M701
M706 5155_reg04_011.cdr
figure 12
9.5 Diagram C
GS712
BU377
ST21 ST5
GS710
figure 13
B Circuit Diagrams
CR25.0
Type 5156 / 100 (up to SN < 6000)
Type 5156 / 105 (as of SN 6000)
CR 35-X CR 25.0
Type 5158/100 Type 5156/100/105
Internal update: 5
CONFIDENTIALITY NOTE:
Use, dissemination, distribution or reproduction of this document by unauthorized personnel is not permitted and may be unlawful.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright © 2008 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
WARNING:
WARNING:
NOTE:
To verify the latest version of single documents and of Service Manuals refer to the
Document Type ‘Order List’ in the GSO library.
Document History
Edition, Release
Changes compared to previous version 2.1
Revision Date
2.2 11-2008 Device CR25.0 (up to SN < 6000) added.
Index adaptation of Spare Parts numbers to
current stock.
Revive Rack added.
Contact
Spare Parts ordering
Europe orderprocessing-europe.matrium@eads.com
Overseas orderprocessing-overseas.matrium@eads.com
Worldwide returns.matrium@eads.com
NOTE:
http://intra.agfanet/cd/ep/ehs.nsf
Contents
FRONTVERKLEIDUNG, OBEN
FRONT PANELING; TOP
REVETEMENT AVANT, EN HAUT
PAGES 08-09
KASSETENEINHEIT
CASETTE UNIT
UNITE DE CASSETTES
PAGES 12-21
TRANSPORTEINHEIT
LOESCHEINHEIT TRANSPORT UNIT
ERASURE MODULE UNITE DE TRANSPORT
UNITE D’EFFACEMENT PAGES 22-25
PAGES 26-27
VERKLEIDUNG
PANELING
REVETEMENT SCAN-EINHEIT
PAGES 06-07 SCAN UNIT
UNITE SCANNER
PAGES 28-39
LEISTUNGSEINHEIT
POWER SUPPLY CPCI-RACK / REVIVE RACK
BLOC DE PUISSANCE CPCI-RACK / REVIVE RACK
PAGES 44-45 CPCI-RACK / REVIVE RACK
PAGES 40-43
ADC - KASSETTEN
ADC CASSETTES
CASSETTES ADC GESTELL
PAGES 48-67 FRAME
CHASSIS
MODIFIKATIONSBAUGRUPPEN, ZUBEHÖR PAGES 10-11
MODIFICATION KITS, ACCESSORIES
KIT DE MODIFICATION, ACCESSOIRE
SEITEN / PAGES 46-47
5158_CHAP05_INDEX.CDR
01
02* 03*
05
06*
04*
07*
5158_CHAP05_01_M.CDR
PANELING
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
PANELING
01*
02*
05
04*
03
5158_CHAP05_02_M.CDR
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
01
(GS 114) 11
03
02
04
(S101)
12
05
(M501)
11
D969
10 D333
(GS 116)
09
D2222
D21
D85
D372
07 06
08 D86
(M 101) D2771
5158_CHAP05_03_M.cdr
FRAME
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
FRAME
08
01
09*
02
03
(GS714)
04
(M704)
05 (GS718) 07
06
(GS728)
05
12
11
10 (M701)
5158_CHAP05_04_M.CDR
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
01
05
(GS720)
02
04 03
06
08
07
(GS730)
5158_CHAP05_05_M.CDR
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
01 02 (GS736)
04
03
05
(M702)
(GS738)
14
06
10
07 08
(GS716)
02
09
13
11
12
(GS726)
5158_CHAP05_06_M.CDR
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
01
(M705)
03 (GS724)
04
05
02
17
(M703)
15 14*
16
(GS734) 07
08 (GS722)
09
13 12
06
11
(M706) (GS732)
10
5158_CHAP05_07_M.CDR
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
10 09 08 06 04 02 07 06 05 04 03 02 01
(GS710) (GS712)
5158_CHAP05_08_M.cdr
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
01
02 03
D631
04
14 05 (M 601)
06
D38
16 05
13
05
12
D40
15 06
11
(GS 602)
09 07
10
08
D631
12
17
(GS 604)
D4340
5158_CHAP05_09_M.CDR
TRANSPORT UNIT
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
TRANSPORT UNIT
01
02
02
X
X
06 05
(L=90mm)
06
(L=27mm)
08
03 06
(L=100mm)
02
06
(L=27mm)
Detail X 06
07 (L=65mm)
5158_CHAP05_10_M.CDR
TRANSPORT UNIT
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
TRANSPORT UNIT
01*
D221
02
03
D353
D81
D2756
08
04
07
06
05
5158_CHAP05_11_M.CDR
ERASURE UNIT
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
ERASURE UNIT
01
03
02
04
05
06
CR35-X
Type 5158 / 100
CR25.0
Type 5156/105 (as of SN 6000) 5158_CHAP05_12_M.CDR
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
(GS 442)
02
(GS 444)
01
03
04
D707 05
CR25.0
Type 5156/100 (up to SN < 6000) 5156_chap05_13.CDR
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
CR35-X
Type 5158 / 100
CR25.0
Type 5156/105 (as of SN 6000) 5158_CHAP05_14_M.CDR
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
10 01
(GS 450)
02
08
(GS 410) 03
09
08
(GS 412)
04
05
(M 401)
03
07
06
CR25.0
Type 5156/100 (up to SN < 6000) 5156_chap05_15.CDR
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
06
(M402)
05
01
07 08 (GS444)
(GS 448)
02
03
(GS440) 04
CR35-X
Type 5158 / 100
CR25.0
Type 5156/105 (as of SN 6000) 5158_CHAP05_16_M.CDR
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
02
(M402)
08
11
04
09 10 (GS 446)
(GS 448)
07
01 06
(GS 440) 05
03*
CR25.0
Type 5156/100 (up to SN < 6000) 5156_chap05_17.CDR
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
01
02
03
(M300)
08
06
05
(GS302)
(GS304)
07
04
(GS300)
13
(GS312)
10
09
CR35-X (GS306)
12
Type 5158/100 (up to SN < 4000)
(GS310)
CR25.0
Type 5156/100 (up to SN < 6000) 11
Type 5156/105 (up to SN < 6500) 5158_CHAP05_18_M.CDR
CPCI-RACK
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
CPCI-RACK
01
02
07
03
06
05 04
CR35-X
Type 5158/100 (as of SN 4000)
CR25.0
Type 5156/105 (as of SN 6500) 5158_chap05_19_M.CDR
REVIVE RACK
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
REVIVE RACK
01
10
02
09 (GS210)
11
(GS220)
03
12
(TR206) 10 04
13 (S203)
(SI1-SI4) 17
15
16
(GS230)
14
(SI5)
08
(SI201) 07
(SI202)
06 05
(S201) (S202)
5158_CHAP05_20_M.cdr
POWER UNIT
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
POWER UNIT
02
01
03
04
5158_chap05_21.cdr
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
01
02*
14
03*
15 04
10
12 05
11
13
06
07
08
04 08
09
07
06
5158_CHAP05_16_M.CDR
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
01
02*
14
03*
15 04
10
12 05
11
13
06
07
08
04 08
09
07
06
5158_CHAP05_16_M.CDR
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
01
02*
14
03*
15 04
10
12 05
11
13
06
07
08
04 08
09
07
06
5158_CHAP05_16_M.CDR
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
01
02*
14
03*
15 04
10
12 05
11
13
06
07
08
04 08
09
07
06
5158_CHAP05_16_M.CDR
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
01
02*
14
03*
15 04
10
12 05
11
13
06
07
08
04 08
09
07
06
5158_CHAP05_16_M.CDR
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
01
02*
14
03*
15 04
10
12 05
11
13
06
07
08
04 08
09
07
06
5158_CHAP05_16_M.CDR
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
01,02
5158_chap05_31.CDR
=Assembly
D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M"
* =No wearing part.
• number of machines
• extension of the service area
• local service structure (centralized / decentralized)
• stockpiling
Type Overview
This spare parts list is valid for the following machine type(s):
Accessory Overview
Following accesssories are separately available:
Accessories
Document No: DD+DIS219.06E
CR 35-X
Type 5158 / 100
CR 25.0
Type 5156 / 105
(as of SN 6000)
Order-No.: DD+DIS222.06E
CR 35-X
*16BY9U1*
1 Piece 6BY9U MA1
Type 5158
F7.5155.9024.0 CR 25.0
(only needed for production purpose)
Type 5156
ADC SOLO
Type 5155
Necessary time:
approx. 1 hour
Necessary tools:
5 mm Allen key
6 mm Allen key
7 mm socket wrench
10 mm wrench
13 mm wrench
CONFIDENTIALITY NOTE:
Use, dissemination, distribution or reproduction of this document by unauthorized personnel is not permitted and may be unlawful.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
List of contents
2 Installation Procedure..................................................................2
2.1 Adjust the Wall Mounting Bracket ...................................................... 2
1 General Information
1.1 Introduction
Provided with a mobile kit the digitizer can be installed in a van, in a container
or in a vessel. This mobile installation kit is used to fix the machine on deck.
Mobile Kit:
Type Number: 5155 / 153
ABC Code: EBYO1
Spare Parts No.: CM+ 9.5155.9500.x
5158_reg06_001.cdr
figure 1
1.3 Preparation
Examine thoroughly the path along which the digitizer has to be moved until
it reaches its final location, to guarantee sufficient space to pass all the
doors.
Make sure that the final location is solid enough to carry the digitizer.
Read carefully the Installation Planning Instructions, chapter 11.
2 Installation Procedure
CAUTION:
The scan unit may be damaged.
Take care that none of the elements
5155P2-A.CDR
fixing the paneling screw
(1 small and 1 large washer, figure 2
1 retaining ring, 1 nut) can fall into the
digitizer.
figure 3
3.1 Fix the Ground Plate and the Wall Mounting Bracket
(1) Remove the bolt from the guide slot and move the digitizer down
from the ground plate.
(2) Select a minimum of 4 holes in the ground plate where you want to
fix it to the floor. You may be guided by the conditions of the floor
where the digitizer is being located.
(6) Examine the solidness of the fixed wall mounting bracket and the
fixed ground plate.
5155P3-A.CDR
figure 5
figure 6
figure 7
figure 8
5158_reg06_002.cdr
figure 9
CR User Station
*1YNCFV1*
1 Piece YNCFV MA1
Type 5157 / 100
4th Edition
This document contains the technical documentation for the CR User Station.
It describes the installation, function and troubleshooting of the CR User Station as well as the technical data.
The CR User Station is an accessory of the CR 25.0 and the CR 75.0 digitizers.
This document is part of the service documentation for the CR 25.0 (DD+DIS071.04E)
and for the CR 75.0 (DD+DIS002.04E).
NOTE:
CE Declaration:
According to the medical guidelines the CE Declaration (CE Conformity) becomes invalid if the
product is changed without explicit consent of the manufacturer! This applies to all parts, not
only to safety elements.
List of Contents
1 Introduction ..................................................................................1
5 Troubleshooting .........................................................................24
7 Maintenance................................................................................25
8 Installation Planning.................................................................. 26
8.1 Continuous Operation...................................................................................26
8.2 Dimensions ....................................................................................................26
8.2.1 CR User Station as stand-alone Device ..........................................................26
8.2.2 CR User Station with CR 25.0 .........................................................................27
8.2.3 CR User Station with CR 75.0 .........................................................................28
8.3 Technical Data ...............................................................................................29
8.4 Connections...................................................................................................30
8.4.1 Mains Fuse Protection.....................................................................................30
8.4.2 Operating Voltage ...........................................................................................30
8.4.3 ID Tablet..........................................................................................................31
8.4.4 Connection Cables ..........................................................................................31
1 Introduction
The CR User Station (CRUS) is a new operating console that facilitates the
work of the radiographer. It is suitable for all CR environments: centralized,
decentralized or personal CR solutions.
It has been designed for the use with the digitizers CR 25.0 and CR 75.0.
Its modular ergonomic design offers space for:
a PC which handles, processes and dispatches images,
an LCD monitor,
mouse and keyboard,
a network switch or hub,
an Uninterruptible Power Supply (UPS), and
cassette storage.
figure 1
For an optimal workflow the CRUS can also be docked directly to the CR 25.0.
The CRUS can not be docked directly to the CR 75.0.
figure 2
This documentation includes the safety instructions, the instructions for the
mechanical installation, and technical data of the CRUS.
NOTE:
For all information concerning the digitizers the CRUS can be attached to,
please refer to the relevant service documentation:
CR 25.0: Order number DD+DIS071.04E or
in MedNet: GSO Library / Computed Radiography /
CR Digitizers / CR 25.0
CR 75.0: Order number DD+DIS002.04E or
in MedNet: GSO Library / Computed Radiography /
CR Digitizers / CR 75.0
2 Safety Instructions
figure 3
Make sure that the two safety caps are mounted on top of the right side
rollers in case of stand-alone CRUS (this means that the CRUS is not
connected to a CR 25.0 Digitizer), as shown below:
figure 4
Pull the power plug out of the CRUS prior to cleaning the
equipment and switch off the UPS (Uninterruptible Power Supply) if
installed.
Pay attention to the warning label at the rear side of the CRUS:
Check power selection before connecting to mains
figure 5
The CR User Station bears the CE mark and fully complies with the
CE Directive 89/336/EEC and with the federal code of the United States,
bearing on:
Emission and immunity according to EN 60601-1-2, for emissions the
equipment complies with EN 55011 class A (CISPR 11).
This is a Class A product. In a domestic environment this product may
cause radio interference in which case the user may be required to take
adequate measures.
Emissions according to 47 CFR part 15 subpart B, Class A.
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is
likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
Radio-parameters of the ID Tablet according to ETS 300330.
2.5.2 ID Tablet
3 Installation Instructions
NOTE:
The actions described in this section apply only, if the CRUS is installed as
stand-alone device.
Skip this section if you want to dock it to a CR 25.0 digitizer.
figure 6
figure 7
figure 8
figure 9
A
(2) Insert the hub (A) from above
between the brackets at the
rear wall. B
C
C
(3) Pass the mains cable of the
hub through the cut of the front
bracket (B), plug it in the hub
and fix the bracket with figure 10
two screws (5.5 mm, C).
figure 12
figure 13
figure 14
NOTE:
By default, a rack for the Barco monitor is installed.
If you have a Barco monitor, go directly to step (2).
If you have another monitor, exchange the rack before proceeding with
step (2). The exchange of the rack for the NEC monitor is described in
section 3.9.
NOTE:
figure 15 is an example.
Installations of other monitors, e.g.
with adapter plates, may look
different.
figure 15
figure 16
NOTE:
With workstation software
ADC QS 2.1 use the
serial RS232 connection (A).
figure 18
figure 19
100 V: 6.3 AT
120 V 5.0 AT
230 V 2.5 AT
240 V 2.5 AT
figure 20
figure 21
figure 22
figure 23
figure 24
(1) Connect the network cable of the digitizer to the hub of the CRUS.
NOTE:
If you want to dock the CRUS to a CR 25.0 digitizer, continue with
section 3.8.
figure 25
figure 26
figure 27
figure 28
figure 29
figure 31
figure 32
figure 33
NOTE:
The monitor rack, the bearing and
the washers can easily fall down!
Be careful when removing the
axis.
figure 34
figure 35
NOTE:
If the monitor rack is not fixed
properly, it may tilt unwanted.
Check that the hole of the retainer
(see circle) and the form of the
axis fit smoothly together.
figure 37
figure 36
figure 38
figure 39
figure 40
figure 41
Adjust the inclination of the monitor by using the lever at the rear side:
NOTE:
The lever is a quick-fix system: Its fixed or loose position can be changed
when it is pulled (lever free, see figure 42).
There is no need to open the Allen screw at the axis for the adjustment of the
monitor.
lever lever
(2) Loosen lever by turning
free locked
counter-clockwise.
figure 42
4 Functional Description
monitor *
keyboard *
ID tablet
figure 43: The * indicates devices which are not included in the CRUS delivery
Additional devices The CRUS offers space for the following devices which are not included in
the delivery of the CRUS:
a PC which handles, processes and dispatches images,
an LCD monitor (flat-screen),
mouse and keyboard,
a network switch or hub, and
an Uninterruptible Power Supply (UPS).
figure 44
(1) Up to five exposed cassettes are stored in the upper side storage rack
(A).
(2) The exposed cassettes are then identified in the ID Tablet (B).
(3) The exposed and identified cassettes are inserted directly into the
digitizer or, if the digitizer is busy, stored in the top storage rack (C).
(4) The scanned and erased cassettes waiting to be used again are stored
in the lower side storage rack (D).
In order to save time it is also possible to use the CRUS for Direct ID workflow:
An exposed but unidentified cassette is inserted into the digitizer.
The digitizer recognizes that the cassette is not identified and opens a
communication to the control PC in the CRUS.
The digitizer starts scanning the image plate and sends an ID Data
Request Message to the control PC. On the monitor the ID Viewer
window pops up for user entry of the ID data.
The control PC sends the complete ID data to the digitizer.
5 Troubleshooting
Symptom The control PC shuts down automatically or does not start up.
The UPS is either off or it is beeping. In the latter case the On Battery
indicator is blinking.
WARNING:
Overload of the isolation transformer may lead to fire hazard!
Use only fuses of the exact value and characteristics stated above.
Symptom The ID Viewer application at the control PC does not pop up if a cassette is
inserted in the ID tablet.
Defect The main switch (arrow) of the ID tablet does not shine green, i.e. it is off.
figure 46
7 Maintenance
The CRUS does not need maintenance.
8 Installation Planning
8.2 Dimensions
193 (75)
5 (2)
43 (17) 45 (18) 100 (40)
Digitizer
figure 47
43 (17) 61 (23)
Digitizer
figure 48
Weight
Empty 53 kg
Fully equipped approx. 100 kg
Operating Conditions
Temperature 10°C 30°C
Change of temperature 0.5°C / min.
Relative humidity 15% 80%
Type Label
You find the type label at the rear side of the CRUS.
figure 49
8.4 Connections
100 V + 10%
120 V + 10%
230 240 V + 10%
8.4.3 ID Tablet
Published by
Agfa-Gevaert HealthCare
Tegernseer Landstraße 161
D - 81539 München
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
1. Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare =>
Publications => Service Manual) prior to attempting any operation,
repair or maintenance task on the equipment.
2. Strictly observe all safety directions within the
"Generic Safety Directions" and on the product.
http://intra.agfanet/cd/ep/ehs.nsf
WARNING:
Hazards may be introduced because of component failure or
improper operation.
Replace defective parts with Agfa® HealthCare original spare parts.
Use only tools and measuring instruments which are suitable for the
respective procedure.
08
06
05
09
07
04
03*
02
01
5157_0100_8001.CDR
GESTELL
FRAME
CHÂSSIS
Chapter 5 / 4 TYPE 5157/0100/0200
03-2007 CR User Station Agfa Company Confidential
DD+DIS180.05M Spare Parts List
Pos. Nr. Teile-Nr. Benennung
Item no. Part No. Description
Pos. no. Nr. de Ref. Denomination
1 CM+9515777350 LENKROLLE MIT FESTSTELLER MONT.
GUIDE ROLLER WITH ARRESTING LEVER INSATLLED
ROUE GUIDE AVEC LEVIER DE BLOCAGE MONTER
2 CM+9515777250 LENKROLLE MONT.
GUIDE ROLLER INSTALLED
ROUE GUIDE MONTER
3 CM+9515778120 * HALTEWINKEL
SUPPORT BRACKET
EQUERRE DE MAINTIEN
4 CM+9515778151 ABLAGE
TRAY
RANGEMENT
5 CM+9515777420 MONITORWINKEL
MONITOR BRACKET - (FOR BARCO MONITOR)
EQUERRE DU MONITEUR
6 CM+9515777921 ZWISCHENPLATTE
INTERMEDIATE PLATE - (FOR NEC MONITOR)
PLAQUE D'ECARTEMENT
7 CM+9039901130 SCHARNIER
HINGE
CHARNIERE
8 CM+9039000290 ENTRIEGELUNGSGRIFF
RELEASE HANDLE
POIGNEE DE DÉERROUILLAGE
9 CM+9037160600 GUMMIKAPPE
RUBBER FOOT
PIED CAOUTCHOUC
99 CM+9515791000 VERPACKUNG CR USER STATION
PACKING CR USER STATION
EMBALLAGE CR USER STATION
=Assembly
D =Standardised part. For order please refer to the separate spare parts list for standardised parts "DD+DIS011.93M"
* =Spare part not available from stock. Expect extended delivery time.
GESTELL
FRAME
CHÂSSIS
TYPE 5157/0100/0200 Chapter 5 / 5
Agfa Company Confidential CR User Station 03-2007
Spare Parts List DD+DIS180.05M
01*
07
08
02
04 06
05
05
03
5157_0100_8002.CDR
ID STATION
ID STATION
ID STATION
Chapter 5 / 6 TYPE 5157/0100/0200
03-2007 CR User Station Agfa Company Confidential
DD+DIS180.05M Spare Parts List
Pos. Nr. Teile-Nr. Benennung
Item no. Part No. Description
Pos. no. Nr. de Ref. Denomination
1 CM+9515777750 * VERKLEIDUNG KASSETTENEINGABE
PANELING CASSETTE INPUT
REVÊTEMENT INTRODUCTION CASSETTE
2 CM+9516211601 HF-PLATINE
HF BOARD
HF DISQUE
3 CM+9516211807 DIGITALPLATINE
DIGITAL BOARD
DIGITAL DISQUE
4 CM+9516212101 RESET PLATINE
RESET BOARD
RESET DISQUE
5 CM+9516290200 FLACHBANDKABEL
RIBBON CABLE
CABLE RUBAN
6 CM+9047710950 RS232-KABEL
RS232 CABLE
CABLE RS232
7 CM+9048613960 NETZMODUL 24V/1,3A PMA30S24
POWER SUPPLY 24V/1,3A PMA30S24
BLOC D'ALIMENTATION 24V/1,3A PMA30S24
8 CM+9047710960 USB-A-B KABEL
USB-A-B CABLE
CABLE USB-A-B
=Assembly
D =Standardised part. For order please refer to the separate spare parts list for standardised parts "DD+DIS011.93M"
* =Spare part not available from stock. Expect extended delivery time.
ID STATION
ID STATION
ID STATION
TYPE 5157/0100/0200 Chapter 5 / 7
Agfa Company Confidential CR User Station 03-2007
Spare Parts List DD+DIS180.05M
02
01
03,04,05
5157_0100_8003.CDR
LEISTUNGSEINHEIT
POWER UNIT
MODULE DE PUISSANCE
Chapter 5 / 8 TYPE 5157/0100/0200
03-2007 CR User Station Agfa Company Confidential
DD+DIS180.05M Spare Parts List
Pos. Nr. Teile-Nr. Benennung
Item no. Part No. Description
Pos. no. Nr. de Ref. Denomination
1 CM+9515777711 TRENNTRAFO
TRANSFORMER
TRANSFORMATEUR
2 CM+9045196090 SICHERUNG T 2A
FUSE SLOW-BLOW T 2A
INERTIE FUSIBLE T 2A
3 CM+9045196040 SICHERUNG T 2,5A
FUSE T 2,5A
FUSIBLE T 2,5A
4 CM+9045231880 SICHERUNG (T 5A) UL - 6,3X32MM
FUSE (T 5A)
FUSIBLE (T 5A)
5 CM+9045231870 SICHERUNG (T 6,25A)
FUSE (T 6,25A)
FUSIBLE (T 6,25A)
=Assembly
D =Standardised part. For order please refer to the separate spare parts list for standardised parts "DD+DIS011.93M"
* =Spare part not available from stock. Expect extended delivery time.
LEISTUNGSEINHEIT
POWER UNIT
MODULE DE PUISSANCE
TYPE 5157/0100/0200 Chapter 5 / 9
Agfa Company Confidential CR User Station 03-2007
Spare Parts List DD+DIS180.05M
Empfohlene Ersatzteilsortimente
Ersatzteilsortimente repräsentieren eine Auswahl wichtiger Teile aus der Ersatzteilliste.
Sortimentskategorien
L 'Local stock' Extrem teure oder sperrige Teile die im Zentrallager des Landes anstatt im R-Sortiment
zur Verfügung stehen sollten.
Strategischer Bestand unabhängig von der Anzahl der Geräteinstallationen.
Falls diese Teile Bestandteil des Serviceabkommens sind müssen sie nach Verwendung
umgehend wieder auf Lager gelegt werden.
Categories of Assortments
Catégories d’assortiments
L 'Local stock' Pièces encombrantes, extrêmement onéreuses qui devraient être stockées
dans le magasin central de votre pays à la place de l'assortiment R.
La réserve de pièces stratégiques ne dépend pas du nombre d’appareils installés.
Si le contrat de maintenance fait référence à ces pièces elles doivent être remplacées
immédiatement.
Commande d'assortiments
Commande interne à AGFA :
ouvrir le code AH602A dans EVS, écrire le numéro de l'assortiment souhaité comme R, I, M ou L et
passer commande des pièces.
Nur über Vertrieb bestellbar / Can only be ordered through Sales / Passer commande uniquement par le service des ventes
Agfa-Gevaert HealthCare
Tegernseer Landstraße 161
D - 81539 München
AGFA und der Agfa-Rhombus sind eingetragene Warenzeichen von Agfa-Gevaert HealthCare
AGFA and the Agfa-Rhombus are trade marks of Agfa-Gevaert HealthCare
AGFA et le logo Agfa sont des marques déposées de Agfa-Gevaert HealthCare
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN 6000)
Document History
Edition. Release
Revision Date
2.0 12-2007 Initial Release
Referenced Documents
Document Title
n.a. n.a.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
TABLE OF CONTENT
The following modifications of CR 35-X - Type 5158 / 100 and CR 25.0 - Type 5156 /
105 (as of SN 6000) are listed in chronological order, the latest modification on top
of the list.
2006
Dec. 5. Modification of cPCI-Rack n.a.
October 6. Modification of the 5-fold Stepper Motor Board n.a.
SB Service Bulletin
Reason A modified vacuum pump has been introduced for the use of the
digitizer on sites between 2000 m and 4000 m above sea level.
Product(s)/ The High Altitude Vacuum Pump is not part of series production and
Serial only available as upgrade kit for new installations or already installed
Number(s) digitizers as well as spare part for the replacement of modified
vacuum pumps, which are defective.
Part Upgrade Kit High Altitude Vacuum Pump for CR 25.0/CR 35-X
Number(s) ABC Code: EZKDB
Spare part High Altitude Vacuum Pump CM+9 5158 6130 0
Referenced Enclosure - Replacement Instructions: High Altitude Vacuum
Document(s) Pump for Use on Sites between 2000 m and 4000 m above Sea
Level, DD+DIS151.07E
Service Bulletin No. 02, DD+DIS276.07E
Reason The spare part Brush stripe complete has been modified to
prevent from stray light. which could probably influence sensors by
flash light from the erasure unit.
Product(s)/ CR 35-X Type 5158/100:
Serial SN 1744, 1861, 1866
Number(s) SN 1868, , CW 17/2007
5 Modification of cPCI-Rack
Reason The power supply unit has been modified to enable the use of hard
disks with higher voltage input.
The modified power supply unit is RoHS compliant.
Product(s)/ CR 35-X Type 5158/100:
Serial SN 1385, CW 52/2006
Number(s)
CR 25.0 Type 5156/105:
SN 6001, CW 52/2006
Part Spare part cPCI-Rack complete, CM+9 5156 1400 1
Number(s) Spare part cPCI-Rack assembled, CM+9 5156 1405 4
Referenced n.a.
Document(s)
Reason The fixation of the 5-fold stepper motor board has been
changed by introducing new clips to prevent bending of the
board.
Product(s)/ CR 35-X Type 5158/100:
Serial
SN 1048, CW 41/2006
Number(s)
Part The new fixation and the board are included when ordering:
Number(s) spare part Cassette unit: CM+9 5156 5000 1
Referenced n.a.
Document(s)
Maintenance
Document No: DD+DIS403.06E
CR 35-X
Type 5158 / 100
CR 25.0
Type 5156 / 105
(as of SN 6000)
Edition 2, Revision 0
CR 35-X CR 25.0
Type 5158 / 100 Type 5156 / 105
(as of SN 6000)
CONFIDENTIALITY NOTE:
Use, dissemination, distribution or reproduction of this document by unauthorized personnel is not permitted and may be unlawful.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
Document History
Referenced Documents
Document Title
Service Bulletin CR 25.0 Type 5156 / 105 (as of SN 6000) introduced,
DD+DIS407.06E
LIST OF CONTENTS
2.3 Inside.......................................................................................................................................10
4 COMPLETION OF MAINTENANCE.......................................................................................21
NOTE:
These maintenance instructions must be considered confidential.
To ensure quality and functional reliability of the system all the points listed below
(minimum maintenance points) must be carried out.
NOTE:
Only for Systems with DRA Contract:
In systems with DRA Contract the infocounters are checked and evaluated in regular
intervals by the GSC. If there is an indication of an upcoming defect, this is noted in
the DRA Report and sent to the respective NSO with instructions for measures
possibly required on the machine.
Therefore we recommend to contact your NSO about this subject before
maintenance, in order to perform these recommended measures in addition to the
"must" maintenance points.
approximately 2 h
2.1 Diagnostics
2.1.1 Questioning of the Customer
Ask the customer for any problem that appeared since the last maintenance.
5155_reg09_002.cdr
figure 1
(4) Unzip the file "5156_xxxx_icn.zip"
(xxxx stands for the serial number).
Evaluation of infocounters.txt
What to check in the Comment
infocounter
1.1 Device Info: Serial Compare device serial number to chapter 8
number and Manufacturing Standard Modifications and
Installation date chapter 10 Service Bulletins to determine whether the
device is modified or requires a modification.
1.4 Software Info It is recommended to have the latest software installed.
Before you upgrade to a new software, make sure that
your hardware is up to date.
2.2 Throughput For throughput most important are the cycles per day.
They usually count between 30 and 100.
3.3 Hardware By comparing the status of the device with the available
Modification History Field Modifications, chapter 7, the exact hardware status
can be determined.
3.4 Software modification By checking the software modification history it can be
history determined, whether a recent software upgrade solved a
problem, that occurred quite often in the error list.
4.6 Laser power Check that laser power is constant: no more than 1 mW
difference in between two entries. If the value is higher,
run system check.
4.7 Polygon Jitter If amplitude exceeded 300 milli-pixel, check accurately
Monitoring the image quality on the processing station.
The entries are only indications and can only be
interpreted as one symptom which is conducted to the
optic module.
Evaluation of infocounters.txt
What to check in the Comment
infocounter
5.3 Retries Many retries (> 1%) have to be investigated: They usually
lead to less throughput of the device. Compare it with
frequent error codes.
5.7 Error History Check the errors occurred since last maintenance, how
often they appeared as well as the CBF (cycles between
failures) of these errors. This gives an overview of the
current status of the machine.
Compare frequently occurring errors to the error hit list,
chapter 3.3, and take actions.
5.8 Error List Relatives Troubleshoot these errors with the help of the technical
and documentation, chapter 3.3, Troubleshooting.
5.9 Error List Total
flashlight
(1) Check overall condition of the machine outside and inside for obvious
changes or damage.
Note.
The machine starts up only, if both
B
interlocks are pressed.
Note:
The power supply is interrupted, when the 5155_reg09_003.cdr
front door (interlock A) is opened.
figure 2
2.3 Inside
vacuum cleaner
lint free cloth
5155_reg09_004.cdr
figure 3
(1) Check roller (A) for visible wear and
replace if necessary (see figure 4).
(2) To replace the roller, remove the
retaining ring (B) and pull the roller
off its shaft.
(3)
NOTE:
In case of recorded cassette feeding
problems replace the roller anyway and in
any case replace it once a year.
B
A
5155_reg09_005.cdr
figure 4
(1) Exchange the transport belt once a year.
(1) Check the fan function of the cPCI rack fan by hand.
There is no air filter to be replaced.
(2) Remove visible dust and dirt deposits using a vacuum cleaner.
IMPORTANT:
The scan rollers have to be cleaned in
place and must not be removed.
To move the scan rollers just turn the
drive of the slow scan motor manually
(C), see figure 5.
5155_reg09_012.cdr
figure 6
5155_reg09_007.cdr
figure 7
figure 8
(6) Dust the following parts of the erasure unit
reflector
input and output opening of the air stream (protection grid)
KG2 filter (A).
front pane (B) (see figure 9).
IMPORTANT:
In case of persistent dirt, use ADC cleaner for cleaning all surfaces except the inner side
of the large glass plate. This side must not be cleaned with anything wet since a gelatin
layer is attached to it.
5155_reg09_009.cdr
figure 9
NOTE:
Do not touch the glass bulbs with your bare fingers. Use a soft cloth to insert the
lamps.
Fan (9) Check fan of erasure unit for dust and clean if necessary.
(10) Re-insert the erasure unit.
2.9 Cassettes
NOTE:
The digitizer needs the aluminum label to recognize ADC cassettes.
NOTE:
Check the last 20 to 40 images on the VIPS Processing Station / ADC QS Server
Station for artifacts or other image quality problems.
NOTE:
Repeat the following procedure for all formats on site!
(1) Carry out four test cycles with each format of the cassettes.
Flatfield
<7 Checks>
<2 Send image>
<2 Flatfield Calibration pattern>
<3 Flatfield Banding pattern>
Print the flatfields "Calibration" and "Banding" via the processing station
(Window Setting of 0.6, without changing the Level Setting).
NOTE:
Best use a dosimeter to measure the dose!
Notice, that all exposure parameters are approximate values.
NOTE:
Make sure that the outlined areas are filled in as shown in the example.
(4) Insert the cassette into the digitizer and print the image on a printer with a
Window Setting of 0.6 without changing the Level Setting.
figure 12
Calibration lines
Blurred dark lines in slow scan direction on the
flatfield
(see figure 13).
Expose another flatfield and compare it
again with the sample.
If there are still unacceptable effects, you have
to redo shading calibration as described in
chapter 3.6.
Expose another flatfield and compare it again
with the sample. figure 13
NOTE:
If there are still unacceptable effects, please contact the Support Center.
Banding
Fine sharp white or gray lines in fast scan
direction on the flatfield
(see figure 14).
Check diagnostic images.
figure 14
NOTE:
If there are still unacceptable effects, please contact the Support Center.
Dust
Fine sharp lines in slow scan direction on the
flatfield
(see figure 15).
Check if scanner is dusty. If yes, use the
scan brush to remove it. Expose another flat
field and compare it again with the sample.
figure 15
NOTE:
If there are still unacceptable effects, please contact the Support Center.
4 Completion of Maintenance
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
CR 35-X
Type 5158 / 100
CR 25.0
Type 5156 / 105
(as of SN 6000)
Document History
Referenced Documents
Document Title
Service Bulletin CR 25.0 Type 5156 / 105 (as of SN 6000) introduced,
DD+DIS407.06E
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
1 Maintenance Checklist
NOTE:
Maintenance must be carried out according to the maintenance instructions
DD+403.06E
Remarks:
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
..........................................................................................................................................
............................................................. .........................................................
Date / Signature Service Technician Customer
Service Bulletins
Document No: DD+DIS219.06E
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN 6000)
Please note
Service Bulletins are not part of the Service Manual for Download.
Edition 2, Revision 0
02-2008 printed in Germany Document Node ID: 22696955
service_bulletin_cover_e_template_v01
Agfa Company Confidential Copyright © 2008 Agfa HealthCare N.V.
DD+DIS219.06E Service Bulletins
Installation Planning
Document No: DD+DIS402.06E
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN 6000)
Edition 2, Revision 0
CR 35-X CR 25.0
Type 5158 / 100 Type 5156 / 105
(as of SN 6000)
CONFIDENTIALITY NOTE:
Use, dissemination, distribution or reproduction of this document by unauthorized personnel is not permitted and may be unlawful.
DOCUMENT CONTROL NOTE:
The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
Document History
Referenced Documents
Document Title
Service Bulletin CR 25.0 Type 5156 / 105 (as of SN 6000) introduced,
DD+DIS407.06E
LIST OF CONTENTS
4.1.3 Required free Space when Digitizer is set up in Patient Examination Room ...........................9
7 SPECIFICATIONS..................................................................................................................15
7.1 Type Overview ........................................................................................................................15
NOTE:
This document describes the Installation Planning of the CR 35-X Digitizer,
Type 5158 / 100 and CR 25.0 Type 5156/105 (as of SN 6000)
For the Installation Planning of other ADC devices, refer to the respective Installation
Planning documents (see MedNet).
1 Scope of Delivery
Pieces Description
1 Digitizer
1 Installation Instructions
1 Installation Report
1 User Manual
1 Reference Manual
1 Certificates
2 Mains Cable (1 x US- connector, 1 x Euro-DIN connector)
1 UTP network cable (2 x RJ45 connection)
8 floppy disks (3 x Release floppy, 1 x Hard Disk Formatter floppy,
1 x Backup floppy, 1 x Language floppy, 2 x Portex floppy)
1 Cu filter
3 System Overview
on
ly
figure 1
The above example shows the Digitizer connected to a WIN NT based ADC Quality
System (ADC QS).
Digitizer
figure 2
Free space as shown in the drawing must be reserved for repair and maintenance.
Less space may result in longer repair times!
All dimensions in cm (inch).
figure 3
Free space as shown in the drawing must be reserved for repair and maintenance.
Less space may result in longer repair times!
All dimensions in cm (inch).
4.1.3 Required free Space when Digitizer is set up in Patient Examination Room
IMPORTANT:
When setting up the machine, the following must be kept in mind during the room
planning:
The CR 30-X complies with the EN 60601-1 standard for Information Technology. This
means that, although it is absolutely safe, patients may not come in direct contact with
the equipment. Therefore the operator console must be placed outside a radius of 1.5
m around the patient.
figure 4
All dimensions in cm (inch).
NOTE:
Once the machine is unpacked, it can be moved to the installation site on four mounted
rollers.
NOTE:
All specifications in this chapter apply on unpacked digitizer.
Light Tightness
Tightness SALMIN still met at 2500 lux ambient light
NOTE:
The digitizer must not be operated in direct sunlight exposure.
Floor Conditions
Horizontal Alignment Digitizer works without leveling,
horizontal alignment is not required.
Nevertheless, the digitizer should be run
preferably in a horizontal position.
Take care that the digitizer can not tilt at
the installation site.
Magnetic Fields
Maximal permissible magnetic according to EN 61000-4-8: Level 5
field in the room
Emissions
Noise level during scanning max. 65 dB (A)
stand-by mode / idle max. 45 dB (A)
6 Electrical Connections
6.1 External Fuse Protection
IMPORTANT:
The digitizer has a voltage selector at its rear side. Voltage adaptation has to be checked
prior to first operation.
If the voltage adaptation is not correct, take a screw driver and turn the switch
(1, figure 5) to correct position.
1 Voltage selector
Voltage can be adapted to 100 /
120 / 230 - 240 V. The default
setting is
230 - 240 V
2 Mains connection
Put in the correct mains cable
(delivered in the enclosure box)
1
2
figure 5
NOTE:
If the CR 35-X shall operate at 240 V, 60 Hz, use a phase to phase centre tap wall
outlet. Otherwise the leakage current will rise over 0.5 mA.
7 Specifications
7.1 Type Overview
Digitizer / Type
CR 35-X 5158 / 100
CR 25.0 5156 / 105 (as of SN 6000)
7.3.2 Weights
Digitizer without package approx. 215 kg
Digitizer with package approx. 275 kg
NOTE:
Make sure that the floor covering is solid enough to stand the weight of the digitizer.
Customer: ........................................................................................
.................................
Department: ........................................................................................
.................................
System ........................................................................................
components: .................................
........................................................................................
.................................
........................................................................................
.................................
........................................................................................
.................................
........................................................................................
.................................
Remarks:
8.1 Checklist
Subject OK NOK
Required external Fixed connection via an all-pole
connections main switch or connection via plug
and socket approx. 30 cm from the
floor.
Cables
USA/Japan: NEMA-5-15P
Europe: CEE(7)VII 250 V / 16 A
Mains connection Appointment with the house
electrician or authorized electrician
for the mains connection has been
made?
Network connection Ethernet connection (Twisted pair)
prepared?
Direct Remote Remote Access must be
Access guaranteed!
Transport path Transport to the installation site,
unpacking and taking the machine
off the pallet must be done by the
carrier.
Transport path:
Minimum doorwidth 47 cm
(18.50")
Way:
.......................................................
...................................................
Free space for taking the machine
off the pallet defined?
200 cm x 350 cm (79" x 138")
Place:
.......................................................
..................................................
= main components
RIS-System Remarks
hostname
ip_addr.
Subnet_mask
default router
AE_title
Station Name *
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Glossary
Document No: DD+DIS219.06E
CR 35-X
Type 5158 /100
CR 25.0
Type 5156 /105
(as of SN 6000)
Document History
Referenced Documents
Document Title
Service Bulletin CR 25.0 Type 5156 / 105 (as of SN 6000) introduced,
DD+DIS407.06E
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see MEDNET GSO => General Info => Agfa HealthCare => Publications =>
Service Manual) prior to attempting any operation, repair or maintenance task on
the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and
on the product.
1 Glossary
CPF file Customization Parameter File; file that contains settings for
all parameters that can be modified to configure an ADC
System according to local needs.
CPU Central Processing Unit.
CR Computed Radiography
CR Quality System Agfa s CR Processing Station software
CU-Filter Copper Filter, used for control of image quality
DAC Digital Analog Converter
Decomposition The original image is being split up in a set of bandpass-
filtered images
Diagnostic Logger Tool on ADC to keep a lot of reduced images with the
corresponding image data on the HD.
DICOM Digital Imaging and COmmunications in Medicine;