TUBE AND PIPE BEVELLING MACHINES

The improved and newly launched range of electric and pneumatic bevelling machines
by have found worldwide acceptance due to their rugged design,
broad range and superior performance.

bevelling machines are manufactured on the latest state of the art

machining centers that ensure high accuracy and zero defects. They are fast, accurate
and easy to set up and use. Available for tubes and pipes from 1/2" ID to 12" ID
(12mm to 306mm). The machines can be used for facing, bevelling and counter
boring of tubes and pipes for all types of materials including stainless steel, inconel,
duplex and other materials.

bevelling machines use high torque motors and a self aligning

internal clamping mechanism that allows a single operator to effortlessly make end
preps safely and quickly. Powermaster machines are an excellent alternate to the slow,
unsafe and cumbersome grinding operation.

Motors manufactured by the leading German manufacturers of motors, bearings from

the world’s largest manufacturer and gearing that is precision manufactured
and hardened using the automated heat treatment plants makes the Powermaster
range of bevelling machines the worlds preferred choice !

Corporate Headquarters
229, Pragati Industrial Estate, 316 N. M. Joshi Marg, Chinchpokli, Bombay - 400 011, INDIA.
Tel. : +91.22.4345 3100
Fax : +91.22.2307 3761

Sales and Service Centers

NEW BOMBAY PUNE
W-224, T.T.C. Indl. Area, M.I.D.C, Pravin Apt., Plot No. 84,
Thane Belapur Road, Khairne, New Bombay - 400 705, INDIA. Survay No. 282, 3rd Floor, Near Shivaji Uday Mandal,
Tel. : +91.22.4161 9100 Tanaji Nagar, Chinchwad Gaon,
Fax : +91.22.2778 0339 Pune - 411 033, INDIA.

Product Development Center

A-87, T.T.C. Indl. Area, M.I.D.C, Thane Belapur Road, Khairne, New Bombay - 400 705, INDIA.
Tel. : +91.22.4161 9150
Fax : +91.22.2778 0339

A-660, A-701-702
T.T.C. Indl. Area, M.I.D.C,
Turbhe-Mahape Road, Khairne,
New Bombay - 400 705, INDIA.
Telfax : +91.22.64577597
Plants
13-17 & 38-43, 5 & 18,
Manish Indl. Estate No.5, Vasai Road (East), Rashmi Indl. Estate No.1,
Dist. Thane - 401 202, INDIA. Vasai Road (East),
Tel. : +91.250.2392021 Dist. Thane - 401 202,
Fax : +91.250.2391576 INDIA.

Global Branch Offices

Houston, Texas (USA) Casselman, Ontario (Canada) Schmallenberg (Germany) Sharjah (UAE)
St. Louis, Missouri (USA) Edmonton, Alberta (Canada) Kuala Lumpur (Malaysia)

Distribution available in over 110 countries worldwide.

TUBE AND PIPE BEVELLING MACHINES

FM-1625 - Locking Range 20mm - 42mm (3/4” - 1.5/8”)

Page 4

FM-1625 & FM-3000 AUTO LOCK

Page 5

FM-3000 - Locking Range 28mm – 76mm (1.1/8” - 3”)

Page 6

FM-4000 - Locking Range 23mm - 104mm (1” - 4”)

Page 7

FM-4500 - Locking Range 39mm - 104mm (1.9/16” - 4.1/16”)

Page 8

FM-8000 - Locking Range 51mm - 203mm (2”-8”)

Page 9

FM-12000 - Locking Range 100mm - 306mm (4”- 12”)

Page 10

OPTIONAL REDUCED SHAFTS & CUTTING BITS

Page 11
FM - 1625
TUBE / PIPE BEVELLING MACHINE FM-1625
Light Weight

FMP-1625 PNEUMATIC FME-1625 ELECTRIC

The FM-1625 is a light weight and compact machine for facing, bevelling and weld preparation on all materials including stainless steel,
duplex, inconel and others. One operator performs weld preparations safely, accurately and quickly vs. the slow and cumbersome grinding
operation. Easy to handle and quick to setup. Used in shutdown environments on condensers and heat exchangers.

Features of Tube End Facing Machines - FM-1625

BODY - Light weight, high pressure cast aluminum body BROACHED BUSH - Through hardened broached bush
allows continuous operation under the harshest conditions. restricts the angular movement of the machine.
JAW - Wedge style hardened tool steel mounted jaws for
FEED SHAFT - High strength, precise machined and
maximum life and secure positioning. Available within
the locking range of 20mm to 42mm. hardened feed shaft provides a strong support to the
assembly which slides over it.
CENTRAL MANDREL - Expanding mandrel allows fast,
accurate and self-centering alignment with torque-free
operation for operator safety.

TOOL HOLDER - Holds the cutting tool bits tightly at the

desired position. Its robust construction and support to the
cutting bits ensure vibration free performance.
GEAR BOX - Highly accurately machined for positive
power transmission with less noise and no wear and tear.

PNEUMATIC OR ELECTRIC DRIVE - High quality pneumatic

or electric drive for reliable service and long working life.

B C

FM-1625 is used where access

is limited.
P O W E R M A S T E R

Technical Specification
Drive Pneumatic Electric
Locking Range mm (inch) 20 – 42 (3/4” - 1.5/8”) 20 – 42 (3/4” - 1.5/8”)
Idal Speed RPM 235 250
Torque Nm (lbf.ft) 29 (21.38) 45 (33.19)
Feeding Stroke mm (inch) 23 (7/8”) 23 (7/8”)
Pneumatic Power HP 0.583 -
PNEUMATIC ELECTRIC
Air Consumption cfm 15-18 -
(mm) (mm)
Air Pressure Bar (psi) 6 (90) -
A 400 440
Electric Power watts - 700
B 300 300
Voltage V - 110 / 220 V
Net Weight Kg (lb) 4.8 (10.58) 5.5 (12.12) C 67 67

4
 FM - 1625 & 3000 AUTO LOCK
TUBE / PIPE BEVELLING MACHINE FM-1625 AUTO LOCK
Auto Lock

The FM-1625 auto lock machine suitable for high volume repetitive works on heat exchangers and condensers etc. The automatic locking
feature dramatically reduces production time. It produces fast accurate weld preps on any schedule and material of pipe effortlessly within
its range.

TUBE / PIPE BEVELLING MACHINE FM-3000 AUTO LOCK

Auto Lock

w w w . p o w e r m a s t e r. i n

The FM-3000 auto lock machine is a powerful, reliable and versatile bevelling machine. It’s automatic locking feature allows it to perform
repeatable high quality weld preparations on all types of materials. It produces fast accurate weld preps on any schedule and material
of pipe effortlessly within its range.

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FM - 3000
TUBE / PIPE BEVELLING MACHINE FM-3000
Most Popular & Powerful

FMP-3000 PNEUMATIC FME-3000 ELECTRIC

The FM-3000 is the most popular and powerful machine used on boiler tubes. Allows quick interchangeability of locking jaws to suit wide range
of diameters. Modular and ergonomic design. Easy to handle and quick to setup.

Features of Tube End Facing Machines - FM-3000

BODY - Light weight, high pressure cast aluminum body FEED SHAFT - High strength, precise machined and
allows continuous operation under the harshest hardened feed shaft provides a strong support to the
conditions. assembly which slides over it.

TOOL HOLDER - Holds the cutting tool bits tightly at the BROACHED BUSH - Through hardened broached bush
desired position. Its robust construction and support to the restricts the angular movement and ensures steady of the
cutting bits ensure vibration free performance. machine.

JAW - Wedge style hardened tool steel mounted jaws for

maximum life and secure positioning. Available within the
locking range of 28mm to 76mm. GEAR BOX - Highly accurately machined for positive
power transmission with less noise and no wear and tear.
CENTRAL MANDREL - Expanding mandrel allows fast,
accurate and self-centering alignment with torque-free
operation for operator safety. PNEUMATIC OR ELECTRIC DRIVE - High quality pneumatic
or electric drive for reliable service and long working life.

B C

FM-3000 used during new boiler

manufacturing and boiler maintenance.
P O W E R M A S T E R

Technical Specification
Drive Pneumatic Electric
Locking Range mm (inch) 28 – 76 (1.1/8” - 3”) 28 – 76 (1.1/8” - 3”)
Idal Speed RPM 110 75
Torque Nm (lbf.ft) 56 (41.30) 82 (60.48)
Feeding Stroke mm (inch) 40 (1.9/16”) 40 (1.9/16”)
Pneumatic Power HP 0.70 -
PNEUMATIC ELECTRIC
Air Consumption cfm 34-36 - (mm) (mm)
Air Pressurer Bar (psi) 6 (90) - A 450 480
Electric Power watts - 900
B 395 395
Voltage V - 110 / 220 V
Net Weight kg (lb) 8.0 (17.63) 9.0 (19.84) C 79 79

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 FM - 4000
TUBE / PIPE BEVELLING MACHINE FM-4000
Portable & Powerful

FMP-4000 PNEUMATIC FME-4000 ELECTRIC

The FM-4000 is a portable and powerful machine used on boiler tubes. Light in weight and easy in handling make it very useful. Modular
and ergonomic design with high torque makes it useful for heavy duty working conditions.

Features of Tube End Facing Machines - FM-4000

BODY - Light weight, high pressure cast aluminum body FEED SHAFT - High strength, precise machined and
allows continuous operation under the tough conditions. hardened feed shaft provides a strong support to the
assembly which slides over it.

TOOL HOLDER - Holds the cutting tool bits tightly at the BROACHED BUSH - Through hardened broached bush
desired position. Its robust construction and support to the restricts the angular movement of the machine.
cutting bits ensure vibration free performance.

JAW - Wedge style hardened tool steel mounted jaws for

maximum life and secure positioning. Available within
the locking range of 39mm to 104mm.
GEAR BOX - Highly accurately machined for positive
power transmission with less noise and no wear and tear.
CENTRAL MANDREL - One piece rigid design expanding
mandrel allows fast, accurate and self-centering alignment
with torque-free operation for operators safety. PNEUMATIC OR ELECTRIC DRIVE - High quality pneumatic
or electric drive for reliable service and long working life.

w w w . p o w e r m a s t e r. i n
B C

FM-4000 used in heavy duty

working conditions.
A

Technical Specification
Drive Pneumatic Electric
Locking Range mm (inch) 23 – 104 (1” - 4”) 23 – 104 (1” - 4”)
Idal Speed RPM 70 70
Torque Nm (lbf.ft) 140 (103.25) 143 (105.47)
Feeding Stroke mm (inch) 40 (1.9/16”) 40 (1.9/16”)
Pneumatic Power HP 1.33 -
PNEUMATIC ELECTRIC
Air Consumption cfm 55-60 - (mm) (mm)
Air Pressure Bar (psi) 6 (90) -
A 470 500
Electric Power watts - 900
B 405 395
Voltage V - 110/120
Net Weight Kg (lb) 9.0 (19.84) 10.0 (22.00) C 115 79

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FM - 4500
TUBE / PIPE BEVELLING MACHINE FM-4500
Heavy Duty

FMP-4500 PNEUMATIC FME-4500 ELECTRIC FME-4500 ELECTRIC - HD (Heavy Duty)

The FM-4500 is a heavy duty machine designed to bevel, face, and prepare weld edges. Modular and ergonomic design. It’s suitable
for tubes and pipe in the size range of 39mm - 104mm.

Features of Tube End Facing Machines - FM-4500

BODY - Light weight, high pressure cast aluminum body FEED SHAFT - High strength, precise machined and
allows continuous operation under the tough conditions. hardened feed shaft provides a strong support to the
assembly which slides over it.

TOOL HOLDER - Holds the cutting tool bits tightly at the BROACHED BUSH - Through hardened broached bush
desired position. Its robust construction and support to the restricts the angular movement of the machine.
cutting bits ensure vibration free performance.

JAW - Wedge style hardened tool steel mounted jaws for

maximum life and secure positioning. Available within
the locking range of 39mm to 104mm.
GEAR BOX - Highly accurately machined for positive
power transmission with less noise and no wear and tear.
CENTRAL MANDREL - One piece rigid design expanding
mandrel allows fast, accurate and self-centering alignment
with torque-free operation for operators safety. PNEUMATIC OR ELECTRIC DRIVE - High quality pneumatic
or electric drive for reliable service and long working life.

B C

FM-4500 used for bevelling

of heavy wall thickness tubes

Technical Specification
P O W E R M A S T E R

Drive Pneumatic Electric Electric-HD

Locking Range mm (inch) 39-104 39-104 39-104
(1.9/16”- 4.1/16”) (1.9/16”- 4.1/16”) (1.9/16”- 4.1/16”)
Idal Speed RPM 70 70 115
Torque Nm (lbf.ft) 180 (132.76) 245 (180.70) 265 (195.45)
Feeding Stroke mm (inch) 40.5 (1.9/16”) 40.5 (1.9/16”) 40 (1.9/16”)
Pneumatic Power HP 1.33 - -
PNEUMATIC ELECTRIC ELECTRIC-HD
Air Consumption cfm 50-60 - - (mm) (mm) (mm)
Air Pressure Bar (psi) 6 (90) - - A 630 525 670
Electric Power watts - 1020 1800
B 450 450 450
Voltage V - 110/220 V 110/220 V
Net Weight kg (lb) 17.0 (37.47) 18.0 (39.70) 27.0 (59.52) C 126 126 126

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 FM - 8000
TUBE / PIPE BEVELLING MACHINE FM-8000
Heavy Duty for Wide Range

FMP-8000 PNEUMATIC FME-8000 ELECTRIC FME-8000 ELECTRIC - HD (Heavy Duty)

The FM-8000 is a modular and ergonomic designed machine that develops high torque to suit the toughest working conditions.
Suitable for a wide range of tube and pipe internal diameters.

Features of Tube End Facing Machines - FM-8000

TOOL HOLDER - Holds the cutting tool bits tightly at the BODY - Light weight, high pressure cast aluminum body
desired position. Its robust construction and support to the allows continuous operation under the harshest conditions.
cutting bits ensure vibration free performance.

JAW - Wedge style hardened tool steel mounted jaws for BROACHED BUSH - Through hardened broached bush
maximum life and secure positioning. Available within the restricts the angular movement of the machine.
locking range of 49mm to 203mm.

FEED SHAFT - High strength, precise machined and GEAR BOX - Compacting and highly accurately machined for
hardened feed shaft provides a strong support to the positive power transmission with less noise and no wear
assembly which slides over it. and tear.

CENTRAL MANDREL - Expanding mandrel allows fast,

accurate and self-centering alignment with torque-free PNEUMATIC OR ELECTRIC DRIVE - High quality pneumatic
operation for operator safety. or electric drive for reliable service and long working life.

w w w . p o w e r m a s t e r. i n
B C

FM-8000 is used for heavy duty

applications.
A

Technical Specification
Drive Pneumatic Electric Electric-HD
Locking Range mm (inch) 49 – 203 (2” – 8”) 49 – 203 (2” – 8”) 49 – 203 (2” – 8”)
Idal Speed RPM 52 34 40
Torque Nm (lbf.ft) 250 (184.40) 264 (194.70) 295 (217.60)
Feeding Stroke mm (inch) 40.5 (1.9/16”) 40.5 (1.9/16”) 40 (1.9/16”)
Pneumatic Power HP 1.80 - -
PNEUMATIC ELECTRIC ELECTRIC-HD
Air Consumption cfm 60-65 - - (mm) (mm) (mm)
Air Pressurer Bar (psi) 6 (90) - -
A 660 568 670
Electric Power watts - 1020 1800
B 480 480 480
Voltage V - 110 / 220 V 110 / 220 V
Net Weight kg (lb) 21 (46.30) 22 (48.50) 30 (66.10) C 220 220 220

9
FM - 12000
TUBE / PIPE BEVELLING MACHINE FM-12000
Combination of Power and Wide Range

FMP-12000 PNEUMATIC FME-12000 ELECTRIC

The FM-12000 is a combination of power and range in a light and portable design. Rugged and balanced machine suitable for tubes
and pipes in the size range of 100mm to 306mm in internal diameter.
Features of Tube End Facing Machines - FM-12000

GEAR BOX - Highly accurately machined for positive power PNEUMATIC OR ELECTRIC DRIVE - High quality pneumatic
transmission with less noise and no wear and tear. or electric drive for reliable service and long working life.

TOOL HOLDER - Holds the cutting tool bits tightly at the

desired position. Its robust construction and support to the
cutting bits ensure vibration free performance.

FEED SHAFT - High strength, precise machined and

hardened feed shaft provides powerful feeding to the
assembly which slides over it.

BROACHED BUSH - Through hardened broached bush

JAW - Wedge style hardened tool steel mounted jaws restricts the angular movement of the machine.
for maximum life and secure positioning. Available
within the locking range of 100mm to 306mm. BODY - Light weight, high pressure cast aluminum body
allows continuous operation under the harshest conditions.

CENTRAL MANDREL - Expanding mandrel allows fast,

accurate and self-centering alignment with torque-free
operation for operator safety.

FM-12000 performs bevelling, facing

B C
and counter boring in 1 operation.
P O W E R M A S T E R

Technical Specification A
Drive Pneumatic Electric
Locking Range mm (inch) 100-306 (4”- 12”) 100-306 (4”- 12”)
Idal Speed RPM 35 31
Torque Nm (lbf.ft) 180 (132.76) 230 (169.63)
Feeding Stroke mm (inch) 50 (1.15/16”) 50 (1.15/16”)
Pneumatic Power HP 1.88 -
PNEUMATIC ELECTRIC
Air Consumption cfm 60 - (mm) (mm)
Air Pressure Bar (psi) 6 (90) -
A 325 325
Electric Power watts - 1400/2000
B 700 700
Voltage V - 110/220 V
Net Weight kg (lb) 43.0 (94.80) 44.0 (97.00) C 310 310

10
 OPTIONAL REDUCED SHAFTS & CUTTING BITS
OPTIONAL REDUCED SHAFTS

The FM-1625 is also available with reduced diameter The FM-3000 is also available with reduced diameter
central shafts allowing its use on following smaller central shafts allowing its use on following smaller
sized tubes: sized tubes:

Shaft Locking Range Shaft Locking Range

Model mm inch Model mm inch
12.4 12.5 - 15 1/2” - 9/16” 20 20 - 30 ¾3/4” - 1.3/16”
13.9 14 - 18 9/16” - 11/16”
16.9 17 - 21 11/16” - 13/16”
KIT 12.5 - 21 ½1/2” - 13/16”

CUTTING BITS

External Bevelling Internal Bevelling

Facing Bevelling Weld Removal

w w w . p o w e r m a s t e r. i n

Thickness (T)
Model
mm
FM-1625 6
FM-3000 To FM-12000 10

11
229, Pragati Industrial Estate, 316, N. M. Joshi Marg, Bombay - 400 011. INDIA.
Phone: +91.22.4345 3100 Fax: +91.22.2307 3761
Website: www.powermaster.in email: sales@powermaster.in
FM/09141