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https://doi.org/10.1007/s13726-019-00764-w
ORIGINAL RESEARCH
Abstract
We investigated poly(butylene adipate-co-terephthalate) (PBAT), a biodegradable polymer, under the influence of a chain
extender (a multifunctional epoxide oligomer, Joncryl ADR-4370S®, ADR) at different concentrations, and correlated their
properties concerning the molecular interaction between the active sites of the structures. Several studies have used ADR in
poly(lactic acid)-PBAT blends; however, the effect of ADR in terms of chemical and physical interaction with PBAT is not
investigated in-depth, which can limit its applications. The chain extender is usually applied to improve the mechanical and
thermal properties and PBAT resistance to thermal degradation. The developed materials were evaluated by high-resolution
solid-state nuclear magnetic resonance (NMR), Fourier transform infrared spectroscopy (FTIR), mechanical and thermal
properties, and rheological measurements. NMR and FTIR indicate an interaction between the carboxylic sites of PBAT and
the epoxy sites of ADR. PBAT-2%ADR shows higher tensile properties, probably due to the hydrogen bonds and interactions
of π–π nature between the materials; in this case, the ADR can act as a reinforcing agent. High contents of chain extender
can change the nature of the interaction and influence the final properties of the polymer. The effect of this additive was
found to be strongly dependent on the content used and the polymer processing. It was observed that ADR could act as an
internal lubricant during processing (due to the low molecular weight of this additive), demonstrating the importance of
processing parameters control.
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to be effective in improving the properties of PBAT, such as polymer and the additive, and the dispersion, are factors
Joncryl ADR® [9], maleic anhydride [10], dicumyl perox- that can affect processing. The additive can also act in the
ide [11], among others. Chain extenders are multifunctional dispersion of a reinforcing phase in composites, acting as
additives that bind close to the ends of different macromo- a compatibilizer. In this case, it is important to know the
lecular fragments, thus, extending the chain and increasing additive-matrix behavior before adding a third component
the average molar mass of the polymer. Its additive does to the system. Some studies show that the chain extender can
not prevent degradation but compensate their effects on the avoid the agglomeration of the fillers [13, 14].
molar mass of the polymer, and facilitates the processing due In this study, a multifunctional epoxide oligomer, Joncryl
to improvement in polymer properties, such as an increase ADR-4370S®, was used in the PBAT matrix. The molecular
in the melt temperature and polymer viscosity [12]. Besides, structures of PBAT and ADR are shown in Fig. 1.
as demonstrated by literature, blends of brittle polymer-con- The physicochemical interaction between ADR and
taining ADR have increased the maximum elongation. PBAT matrix was investigated using various PBAT/ADR
The use of the chain extender in flexible polymers is mass ratios (from 1 to 10 wt%). The reactivity and efficiency
not common, and few reports are found in the literature. of ADR were evaluated regarding the interactions with the
The purpose of the addition of this type of additive in ther- polymer by Fourier transform infrared spectroscopy (FTIR)
moplastic polymers is the control of the processing condi- and high-resolution solid-state nuclear magnetic resonance
tions of the PBAT, retarding its degradation and increasing spectroscopy (NMR). Mechanical and thermal proper-
its industrial processability. The interaction between the ties were evaluated to verify the advantages of ADR in
Fig. 1 Molecular structure
of the PBAT and ADR, with
the carbon positions related
to the 13C NMR resonance
peaks (indicated by the letters)
and the final product
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Fig. 2 a Full FTIR spectra of neat PBAT and the modified polymers with different concentrations of ADR and b zoom of the region 1500–600
indicative of the main peaks presented in the text
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higher frequencies (~ 185 ppm) [20] (the PBAT-ADR peaks Table 1 Mechanical properties of PBAT modified with ADR
showed a slight shift). Sample Young’s Elongation-at-break Tensile
In the ADR, the principle is the same, and a peak referred modulus (E) [%] strength
to the carboxylic site is observed at 176 ppm, which is char- [MPa] [MPa]
acteristic of the ADR structure. Additionally, the epoxy
PBAT 51.0 ± 1.6 1269.3 ± 147.6 25.1 ± 1.2
sites, representing around 45 ppm, are also potential inter-
PBAT-0.5%ADR 52.4 ± 0.6 1837.2 ± 54.0 22.1 ± 1.0
acting sites. For instance, an epoxy-proton donor reaction
PBAT-1%ADR 59.1 ± 3.2 1556.4 ± 103.6 28.9 ± 0.4
mechanism, observed as propagation steps in a polymeriza-
PBAT-2%ADR 79.4 ± 2.3 1008.4 ± 83.2 32.0 ± 0.8
tion process, shifts the resonance peaks of the epoxy carbons
PBAT-5%ADR 51.0 ± 0.2 1014.1 ± 42.0 24.6 ± 0.8
to 70 ppm, now as ethers or alcohol [21].
PBAT-10%ADR 50.4 ± 1.1 1633.7 ± 28.1 26.9 ± 0.8
The PBAT-1%ADR shows a spectrum identical to the
pure PBAT. This behavior was expected due to the low
concentration of ADR; it means that the presence of small
amounts of ADR and the copolymer processing does not Table 2 Thermal properties of PBAT modified with ADR in the sec-
trigger intermolecular interactions or decomposition and ond heating run
confirms the results observed in FTIR analysis. On PBAT- Sample Tg (°C) Tm (°C) ∆Hm (J/g) Tc (°C) Xc (%)
5%ADR, the13C spectrum is still dominated by the PBAT
PBAT − 33.7 124.6 15.0 58.5 14.0
peaks, which is the main component of the composition. The
PBAT-0.5%ADR − 30.6 124.6 14.8 58.9 13.0
peaks at 25 and 130 ppm, attributed to the PBAT, feature
PBAT-1%ADR − 31.3 122.9 16.2 62.9 14.3
small shoulders at 20 and 125 ppm that are related to the
PBAT-2%ADR − 31.1 122.8 20.3 55.9 18.2
ADR. Also, this spectrum shows spinning sidebands at 63,
PBAT-5%ADR − 28.8 122.6 17.4 49.5 16.0
85 and 94 ppm, which are due to carbonyls d, attached to the
PBAT-10%ADR − 27.3 120.9 13.1 45.0 12.8
benzene, and the γ and γ′, attached to the aliphatic carbons
(this measurement was performed at slower MAS, 10 kHz,
in comparison to the experiments for the pure compounds
and the PBAT-1%ADR, 15 kHz). The sample PBAT-2%ADR showed a significant increase
The PBAT-10%ADR spectrum is dominated by the ADR, in E and σ values; the other samples just presented a slight
in a proportion of, at least, 2:1. Although cross-polarization increase in elastic modulus and in tensile strength. The
experiments are not quantitative as performed in this man- remarkable increase in σ of PBAT at relatively low con-
ner, the use of high contact time (1 ms) should provide a centration of ADR (1 and 2%) can be attributed to different
spectrum that resembles the quantitative spectrum. The fact factors [19]: probably, the ADR resulted in a variation in the
that the ADR dominates the 13C{1H} CP-MAS spectrum is relative Mw of the sample [2]; and the main reason is related
an unexpected result. One possibility for this behavior is that to the glass transition (Table 2) of the samples, that even
at higher concentrations (~ 10%), the presence of the ADR with slight increase reflects in the polymer properties. In this
in the thermo-mechanical mixture induces linkage break case, the ADR action probably occurs by physical interac-
in the PBAT polymer structure; in this case, it is possible tions, since there are no significant changes in the PBAT-
that, due to the scission suffered by PBAT chains, the ADR ADR FTIR and NMR spectrum for 1 wt%. The improve-
has greater interaction with new PBAT “interaction points”, ment of mechanical properties like elongation-at-break and
which induces a more efficient chain extension effect, as tensile strength is due to the effect of the interaction between
presented in the next sections. the materials [12, 19]. A different mechanical behavior was
observed in PBAT-5%ADR and PBAT-10%ADR. In these
Mechanical properties samples, the ADR action is different from its action in the
samples with low contents. As more ADR was added, the
The tensile mechanical properties (tensile modulus - E, ten- tensile strength decreased. Two hypotheses justify this
sile strength - σ, and elongation-at-break- ε) of PBAT and change: (1) ADR particles can act as stress concentra-
PBAT modified with ADR are summarized in Table 1. The tors; (2) ADR acting as a chain extender at 5 and 10%. We
results showed that the elongation-at-break increases from believe that the second hypothesis is the more coherent, and
around 1200 to 1770% after the addition of chain extender, it can be justified because, as a chain extender, the materials
as expected, since it reacts with terminal groups of poly- show indicative of chemical interactions by the vibrational
meric chains, approximating each other. Adding different changes observed in the FTIR and NMR analysis.
contents of ADR changes the mechanical properties because Similar results were observed by Wang et al. (2016)
the intermolecular forces and polar–polar interactions prob- after the addition of ADR into poly(propylene carbonate)
ably are formed. matrix. In this case, the authors observed that the addition
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of 1 wt% was the best ADR content [2]. This substantial Thermal Properties—DSC analysis
difference in the best ADR content can be attributed to the
high poly(propylene carbonate) matrix fragility, which is Table 2 shows the DSC results: glass transition temperature
another widely used material, or because of the low reac- (Tg), melting temperature (Tm), cold crystallization tempera-
tivity between ADR and PBAT. ture (Tc) and degree of crystallinity (Xc) of PBAT without/
The composition with the best mechanical properties with the ADR addition. The curve obtained for the second
is PBAT-2% ADR. Considering the mathematical models heating run and cooling is presented in Fig. 6. The Tg val-
to which the acquired data on mechanical properties were ues were determined in the second heating scan to evaluate
fitted (Fig. 4), the elastic modulus presented a maximum the changes after the ADR addition. PBAT showed Tg of
value at an ADR concentration of 3% [22]. For any higher − 33.7 °C, which agreed with a reported value of − 30 °C
ADR content, lower values were achieved, as observed for PBAT in the literature [1]. After the addition of ADR,
in our results of 5 and 10%. According to Cardoso et al. the Tg values ranged from − 31 to − 27 °C, according to the
(2017), the arrangement of PBAT molecular shows three content of ADR added and its interaction with PBAT matrix.
molecular CH bonds. Those points are undermined due to With the addition of 0.5 wt % ADR, the Tg was increased
the modifier action, which reduces the elastic modulus and from − 33.7 to − 30.6 °C. This small variation is justified by
tensile strength after the maximum point [10]. In our case, the low interaction between PBAT and ADR, due to the low
the maximum point is ~ 2 wt%. content incorporated, which results in few available active
This mechanical behavior indicates the suitability of the sites.
PBAT-ADR for application in thin films, biodegradable Just after the addition of 5 and 10% of ADR, the increase
package, and other forms requiring significant stretching in Tg values was more significant. In this case, as verified
without breakage [19]. It is important to note that PBAT by FTIR and NMR results, chemical reaction between the
is a high-cost material and increasing its mechanical active groups of ADR and carboxylic groups of PBAT prob-
strength and stiffness can give greater functionality to ably occurred, changing the molecular weight of the copoly-
its application, resulting in a more resistant and higher mers formed.
added value material. The three intermediary situations Even at low ADR concentrations, the Tg of the samples
and their expected behavior are shown in Fig. 5. The ran- increased. It occurred because, with the introduction of the
dom branched sites were generated during processing, due benzene ring of ADR to the main chain of PBAT, the rigidity
to the shear suffered by the polymer. of the molecular chain was increased. When polar groups
were introduced, Tg of the PBAT was increased because of
the increment inactivation energy of internal rotation and
intermolecular forces [2]. The variations in Tg, although
small, agree with the one observed in the literature for other
materials modified with ADR [2].
Tg and Tm are essential factors to consider because they
give information on the level of association between poly-
mer chains. The stronger the intermolecular bonds between
polymer chains, the higher the values of Tg. In this study,
as presented, the addition of 5 and 10% ADR resulted in
significant changes in the glass transition and melting tem-
peratures, which indicates the strong interaction between
PBAT and ADR.
The Xc of the PBAT was 13%. According to Li et al. the
crystallinity values are strongly dependent on the prepara-
tion method, and to the source of raw material, it may vary
between 10.0 and 18.0% [1]. Bastarrachea et al. verified a Xc
of 10.0% for the solvent-cast PBAT films [23]. The crystal-
linity of PBAT increased with the addition of ADR in most
cases, which is due to the increase in ∆Hm observed for
PBAT-1%ADR, PBAT/2%ADR, and PBAT/5%ADR. This
phenomenon may be due to the induced heterogeneous crys-
tallization from the ADR particles [24]. The increased crys-
Fig. 4 Elastic modulus of PBAT-ADR samples as a function of the tallinity corroborates the mechanical results, mainly for the
ADR content sample PBAT/2%ADR. In the case of PBAT/10%ADR, the
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excess of ADR, which has lower chain flexibility, probably crystallization occurs slowly and over a wide range of tem-
restricts the mobility of the PBAT chains, hampering the perature, as described before [23].
molecular organization and decreasing the Xc values [19]. The changes in thermal properties with the addition of
In samples PBAT/ 2%ADR and PBAT/5%ADR, the crys- ADR can be used to describe variations in the tensile prop-
tallization temperature of PBAT decreased, which can be erties of PBAT and the interactions observed in the FTIR
attributed to the ADR particles that leads to slow crystal- and NMR results.
lization. In these samples, the ADR probably does not act
as a nucleation agent, different from those observed for the Rheological measurements
other samples [24]. In the samples that the Tc increased, its
samples probably have a slow rate and over a wide range of Rheological tests carried out by torque rheometry on PBAT
temperature of crystallization. with and without ADR are shown in Fig. 7. The experiment
In high amorphous structures, the overlapping of poly- was conducted to evaluate the evolution of ADR reaction
mer chains may not take place entirely, and some regions with PBAT over the mixing time in the molten state. It was
will not crystallize due to chain entanglements. When the verified that the ADR did not change the time of the maxi-
PBAT is heated, its chains will start moving and will find mum torque, which occurred at about 0.5 min. From 5 to
an opportunity to interact with each other. Due to the struc- 10 min processing time, the polymer appears to be fully
tural characteristics and the distribution of polymer chains, molten [25]. The observed results show a slight difference
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Fig. 6 a Second heating run and b cooling of DSC thermograms obtained for all the samples
Fig. 7 Torque rheometry for PBAT with and without ADR a temperature versus time and b torque versus time
with the literature due to the adopted procedure. Costa et al. significant, revealing an increase in viscosity resulting from
[9] incorporated the additive after 8 min of processing time, the chain extension reaction. Costa et al. [9] observed that
while, in this article, we added the additive at the same time only for high levels of additive, the molar mass has a high
as that of the PBAT. increase (up to 8%). For the other samples, other authors
After 2 min, the temperature increased for all the samples, observed a similar behavior, which can be explained that
but it was more significant for 5% ADR. In the same time, ADR has limited solubility in the PBAT melt. When added
the torque decreased in all, and again the PBAT/5% ADR in low contents, it can act as a lubricant, reducing viscous
displayed a different behavior. In the case of 2% ADR, there stresses in the matrix and improving the dispersion process.
is a slight increase, while for 5% ADR, the change is very However, as in low contents the PBAT chains suffered low
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Iranian Polymer Journal
scission, the chemical reaction was not triggered in the sys- chemical interaction between samples was low, or there was
tem, resulting in non-expected results. More intense mixing only physical interaction, and ADR may have acted as a rein-
may be necessary in these cases to react both components, forcing agent. After ADR addition, the samples presented an
even at the risk of increasing degradation during process- enhancement in mechanical properties due to intermolecular
ing. This phenomenon must be taken into consideration in forces; there was a remarkable increase in tensile strength
automated inline testing systems [9]. and elastic modulus of PBAT at the relatively low concentra-
It is known that the torque increase is related to molten tion of ADR (2 wt%). The sample PBAT-5%ADR showed
polymer viscosity increase, which is caused by molecular a decrease in the tensile strength, probably due to the more
weight variation [19]. However, in our work, the viscosity efficient action of the chain extender. This was not verified
of neat PBAT is higher than the viscosity of some com- for the other contents.
pounds (unexpected). A likely explanation (but, of course, Regarding thermal behavior, the observed changes indi-
not a proof) of these observations is based on the matrix cated a strong interaction between the PBAT and ADR. The
instability: PBAT starts to degrade during processing and rheological results showed that ADR could act as an internal
degradation is profoundly affected by the filler (ADR, in this lubricant during processing, which demonstrates the impor-
case) and the filler content. The first point to observe is that tance of processing parameters controlling. To industrial
the presence of the filler has a very strong effect on thermal applications, it may be necessary more intense mixing to
degradation, especially to the sample PBAT-10%ADR. So, disperse ADR in PBAT matrix, even at the risk of increas-
the results show a slight, but significant, thermal degradation ing degradation during processing. Other different mixing
during processing [9]. processes could achieve better results.
By doing a joint analysis of the mechanical and rheom- This study is important because it brings knowledge about
etry results, probably the sample with 5% of ADR was the the interaction between PBAT and ADR. Several studies use
only one that presented the effect of chain extension. The ADR in PLA-PBAT blends; however, the effect of ADR in
high concentration, as already mentioned, is due to the low terms of interaction with PBAT is not investigated in depth.
incompatibility between additive and matrix. This sam- It is also important to minimize the risk of degradation and
ple shows a good interaction between the PBAT and ADR to increase the processability and commercial applications
(observed by FTIR and NMR), and this interaction between of PBAT and its blends.
reactive end groups probably increased the molar mass
of the compounds, avoiding degradation [25]. Yang et al. Acknowledgements The authors thank the Thiago Branquinho de
Queiroz for the help with the NMR analysis, UFABC, REVALORES
(2017) investigated the torque rheometry of PET-ADR and Strategic Unit, Capes (Code 001), CNPq (nº 306401/2013-4 and
verified a distinct behavior with low ADR content. In this 305819/2017-8) and Multiuser Central Facilities (UFABC).
case, both compounds have excellent interaction, and ADR
undergoes fast reactions with PET [26].
It is important to note that the torque rheometry simu-
lates processing using shear and temperature. So, this study References
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