Pull-wire emergency stop switches and pull-wire switches

Product overview
Application and design

Pull-wire emergency stop

Application All the pull-wire emergency Pull-wire switches are
Pull-wire emergency stop stop switches described used as signal transmitter
switches are highly impor- in this brochure meet the to start machines and to
tant at the man-machine requirements of the har- open or close electrically
interface in industrial monised European stan- driven doors, gates and
applications. They are dard IEC/EN 60947-5-5 re- barriers.
mounted, for instance, on garding the functional as-
transportation plants and pects and recommenda-
conveyor systems. When tions for the design and
actuated by hand, these the arrangement of emer-
devices trigger or switch gency stop devices.
off work cycles and
functional processes.

Features of the ZQ 900

• The position indicator

facilitates the set-up
and the maintenance
of systems with spans
of up to 50 m

• The integrated
emergency-stop push-
button enables actuation
directly at the device
as well

• Reset pushbutton

• The indicator lamp

can be screwed in
the cable entry

2
p switches and pull-wire switches
Design and operating The pull-wire emergency All pull-wire switches are Pull-wire switches with-
principle stop switch are brought equipped with wire- out mechanical locking
On the ZQ 900 pull-wire into operational condition breakage monitoring. are not EN 418-compliant.
emergency stop switches, by pre-tensioning the The integrated emergency-
the emergency stop func- wire, i.e. the NC contacts stop pushbutton enables
tion can be initiated from are closed and the NO actuation directly at the
any point of the wire. contacts are opened. device as well.
This feature meets the
requirements of EN 418.

Innovation:
S 900 rope tensioner

The new rope tensioner is

a unique wire-tensioning
system, accelerating
the installation of wire-
operated systems.
Conventional systems
usually are time con-
suming and difficult
to adjust.

Features:
• Smooth adjustment
• Only one tool
• Antiskid
• Time-saving
• Ergonomic
• No risk of injury

3
Pull-wire emergency stop switches

ZQ 900 Technical data Contact variants

Standards: IEC/EN 60947-5-1 1 NO/1 NC
IEC/EN 60947-5-5
EN 418
21 22
Enclosure: zinc die-cast, enamelled
13 14
Cover: thermoplastic
Protection class: IP 65 to IEC/EN 60529
Contact material: silver 2 NC
Contact type: 1 NC/1 NO
or 2 NC/2 NO
21 22
or 3 NC/1 NO
11 12
or 2 NC
or 4 NC
48 49,5 Switching system: A IEC 60947-5-1 1 NO/3 NC
40 27 snap action with positive
break NC contacts 21 22 21 22
¤15

Connection: screw terminals

12

Cable section: max. 2.5 mm2 13 14 11 12

10

220,3 - 236,3

(incl. conductor ferrules) S1 S2

Cable entry: 3 x M20 x 1.5
¤6,5
133,4

Rated impulse
96,3
71,3

M20x1,5
withstand voltage Uimp: 6 kV 2 NO/2 NC
Rated insulation voltage Ui: 500 V
71,5 69,7
97,2 Thermal test current Ithe: 6A 21 22 21 22
Utilisation category: AC-15, DC-13
• To EN 418 / IEC 60947-5-5 Rated operating 13 14 13 14
• Metal enclosure current/voltage Ie/Ue: 4 A / 230 VAC S1 S2
• 4 contacts 1 A / 24 VDC
• Integrated emergency-stop pushbutton Max. fuse rating: 6 A gG D-fuse
• Position indicator to DIN EN 60269-1 4 NC
• Robust design Ambient temperature: – 25 °C … + 70 ºC
• Large wiring compartment Mechanical life: > 1 million operations 21 22 21 22
• 3 cable entries M20 x 1.5 Indicator lamp: optionnally
• One tension force for wire lengths Maximum cable length: 50 m 11 12 11 12
from 5 to 50 m (please observe ambient S1 S2
• Wire up to 50 m long temperature range
• Reset pushbutton and wire supports)
• Twisting of towing eye not possible Features: wire pull and
• Optional signalling lamp breakage detection
• External watertight collar
• Wire pull and breakage function

Approvals

Ordering details Note Note

ZQ 900-➀➁ Recommended cable lengths for pull-wire The screwed G24-M20 indicator lamp
No. Replace Description Emergency-Stop switches in relation to the must be ordered separately, see page 7.
range of ambient temperature.
➀ 11 1 NO/1 NC At 5 m distance intermediate wire supports
13 1 NO/3 NC are required, see accessories on page 7.
22 2 NO/2 NC
02 2 NC -10 0 10 20 30 40 50 60 70 80 T[°C]
04 4 NC 10
➁ Without emergency- 20
stop pushbutton 30
N With emergency-
40
stop pushbutton
50
l [m]

4
Pull-wire switches

TQ 900 Technical data Contact variants

Standards: IEC/EN 60947-5-1 1 NO/1 NC
Enclosure: zinc die-cast, enamelled
Cover: thermoplastic
21 22
Protection class: IP 65 to IEC/EN 60529
13 14
Contact material: silver
Contact type: 1 NC/1 NO
or 2 NC/2 NO 2 NC
or 3 NC/1 NO
or 2 NC
21 22
or 4 NC
11 12
Switching system: A IEC 60947-5-1
slow action with positive
break NC contacts 1 NO/3 NC
48 49,5
40 27 Connection: screw terminals
Cable section: max. 2.5 mm2 21 22 21 22
(incl. conductor ferrules)
¤15

Cable entry: 3 x M20 x 1.5 13 14 11 12

12
10

220,3 - 236,3

Rated impulse S1 S2
withstand voltage Uimp: 6 kV
¤6,5
133,4

Rated insulation voltage Ui: 500 V

M20x1,5 Thermal test current Ithe: 6A 2 NO/2 NC
Utilisation category: AC-15, DC-13
71,5 69,7 Rated operating 21 22 21 22
current/voltage Ie/Ue: 4 A / 230 VAC
• Metal enclosure 1 A / 24 VDC 13 14 13 14
• 4 contacts Max. fuse rating: 6 A gG D-fuse S1 S2
• Position indicator to DIN EN 60269-1
• Robust design Ambient temperature: – 25 °C … + 70 ºC
• Large wiring compartment Mechanical life: > 1 million operations 4 NC
• 3 cable entries M20 x 1.5 Indicator lamp: optionnally
• One tension force for wire lengths Maximum cable length: 50 m 21 22 21 22
from 5 to 50 m (please observe ambient
• Wire up to 50 m long temperature range 11 12 11 12
• Twisting of towing eye not possible and wire supports) S1 S2
• Optional signalling lamp Features: wire pull and
• External watertight collar breakage detection
• Wire pull and breakage function

Approvals

Ordering details Note Note

TQ 900-➀ Recommended cable lengths for pull-wire The screwed G24-M20 indicator lamp
No. Replace Description switches in relation to the range of ambient must be ordered separately, see page 7.
temperature.
➀ 11 1 NO/1 NC At 5 m distance intermediate wire supports
13 1 NO/3 NC are required, see accessories on page 7.
22 2 NO/2 NC
02 2 NC -10 0 10 20 30 40 50 60 70 80 T[°C]
04 4 NC 10
20
30
40
50
l [m]

5
Pull-wire emergency stop switches

Mode of operation Wire pull and breakage detection

Not actuated 1

Wire pull detection

0
F
Wire breakage detection
0

Mounting instructions One-side operation

1 = Wire rope B max. 50 m

2 = Eyebolt 3-5 m
3 = Nut A
4 = Wire clamp
5 = Tensioner
6 = Wire thimble
7 = Shackle 0,1 m
8 = Rope tensioner
64 2 3 6 5 6 1 4 6 72 3
A = Position indicator
B = Emergency-stop pushbutton

B max. 50 m
3-5 m
A

0,1 m
8 2 3 8 723

Mounting instructions Thimble deformation

Note:
As the thimbles are subject to deformation in
case of wire pull, the wire should be pulled
several times after fitting.
After that, the wire must be re-tensioned using
the eyebolt or the tensioner.

6
Pull-wire emergency stop switches

System components System components System components

Eyebolt Pulley Tension spring

Wire clamp Tensioner Rope tensioner S 900

Egg-shaped wire clamp Wire rope Shackle

20 ¤15

17
200

M20 x 1,5
Wire thimble Wire unit complete Signalling lamp G24-M20

Ordering details Ordering details Ordering details

Eyebolt Pulley 1186699 Tension spring 1186696
BM 10 x 40 1084928 Tensioner M6 1087930 Rope tensioner S 900 1186704
BM 8 x 70 1162986 Wire rope per m on request Shackle 1186490
Wire clamp 3 mm 1144548 Wire unit complete 50 m 1163146 Signalling lamp G24-M20 1186263
Egg-shaped wire clamp 1077072 (other lengths on request) (LED 24 VDC)
Wire thimble 3B 1144551

7
K.A. Schmersal GmbH
3.000 / L.D. / 04.2006 / Teile-Nr. 1186590 / Ausgabe 01

Industrielle Sicherheitsschaltsysteme

Möddinghofe 30
D-42279 Wuppertal
Postfach 24 02 63
D-42232 Wuppertal

Telefon +49 - (0)2 02 - 64 74 - 0

Telefax +49 - (0)2 02 - 64 74 - 1 00

E-Mail info@schmersal.de
Internet http://www.schmersal.com