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ABSTRACT
Lightweight concrete (LWC) highly beneficial as a construction material,
producing lower weight, improved durability, longer spans qualified, fewer piers, and
continuation of bridge structures. LWC can be identified as one of the numerous
compelling topics related of its benefits such as degraded in the size of concrete
segments, reinforcement ratios, moldings and scaffolding, foundation expenses as well
as the savings generated by the low cost of transport and constructing. Modifications
in the dimensions of columns and beams size lead to a voluminous space, and
reductions in self-weight can improve seismic resistance in building structures.
Moreover, high-grade fire resistance, thermal insulation, sound absorption, frost
resistance, and enhanced damping are other benefits of lightweight concrete.
The main purpose of the present study is to investigate the lightweight concrete
made from the lightweight material called (Perlite) as replacing part of coarse
aggregate with ratios (0, 5, 10, 15, 20, 25 and 30%) and its effects on compressive
strengths and density. Besides the effect of perlite powder, steel fiber effect with the
content of (0, 1.0 and 2.0%) was studied. Twenty-one (cylinders and cubes) average
specimens according to ASTM for determining the compressive strength and density
tests are performed at age of 28 days. The results show good performance of
concretes containing expanded perlite powder and increasing steel fiber content
increasing the compressive strength.
Key words: Light weight concrete, Perlite powder, Steel fiber and Compressive
Strength.
Cite this Article: Dr. Ola Adel Qasim, Perlite Powder and Steel Fiber Effects on
Properties of Light Weight Concrete. International Journal of Civil Engineering and
Technology, 9(1), 2018, pp. 371-387.
http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=9&IType=1
1. INTRODUCTION
Using lightweight concrete extensively in numerous structural and structural determinations
for several years are related to its improved properties such as good operation (workability),
long-term and superior durability strength of concrete, less dead loading and resistance to
thawing and freezing of lightweight concrete [S. Chandra and L. Berntsson, 2002]. There are
naturally different types of lightweight materials suitable for building purposes in the market,
which are different in composition, density, surface nature in terms of texture, porosity and
their ability to absorb water. [Lo T.Y., Cui H.Z., 2004], [Tommy, Y. Lo, et. al., 200]. Other
advantages of lightweight structural concrete where design flexibility provides significant cost
economies by contributing: less dead load, better seismic structural response, longer intervals,
better fire ratings, thinner sections, lower story height, smaller structural members, reduced
reinforcement, low foundation costs. ACI committee identified lightweight structural concrete
as a concrete with dried air density at 28-day in the range of 1120 and 1920 kg/m3 and a
compressive strength higher than 17.2 MPa. Figure (1) shows the unit weigh and
classification of lightweight concrete.
Advancement of technology leads to expand lightweight concrete uses. There are
numerous investigations on fundamental lightweight concrete, but presently some published
issued researches on the application of natural perlite powder in structural lightweight
concrete. Perlite is a mineral aggregate with glass structure (crystalline) that is made from the
process of rapid cooling of volcanic lava. About 2 to 6 percent of the chemical composition of
the material is water. The water in the chemical structure of perlite is vapor and gas is given
off with the increase of heat temperature from 900 to 1100 C°, and this will lead to the
formation of bubbles in the softened stone that will cause a bubbled structure. The production
of certain bubbles causes the expanded perlite about 15 to 20 times than its original size.
Figure (2) shows the types of Perlite materials. [Aşık, M., 2006], [Ibrahim T. and Abdulhamit
k., 2007], [Demirboga, R., et.al., 2001].
Perlite powder is used as loose fill insulation in buildings construction, as it enhances fire
levels and reduces noise transmission to buildings. There are many advantages interest in the
use of lightweight fine materials, because of their association with cement paste and the
compatibility among aggregates and cement paste seems not require to be carried into
consideration for the design of the mix [Erdem, T.K., et.al., 2007]. As composite materials,
this character of concrete will head to a further homogeneous and cohesive material with a
lesser of micro-cracks. In the mix design, the cement can be somewhat displaced by the
natural pozzolan substances. All those materials and properties affect the properties of fresh
and hardened concrete. [Bektasa, F., et. al., 2005], [L.H. Yu, et.al., 2003]
The brittleness nature features of lightweight concrete lead to the appearance of steel
fibers and needed to be attached to the concrete mixture. By using of these fibers has
increased in particular over the past decades. Therefore, a mixture of lightweight concrete
with fiber must be examined in terms of strength, density, and toughness. ACI Committee
noted that concrete made of steel fibers had the potential for many other applications,
particularly in structural elements. Fiber parameters affecting mechanical response of concrete
mix composites are engineering geometry, arrangement, adjustment and the volumetric ratio
of fibers in the matrix. Adding fiber to the concrete makes it more homogeneous and isotropic
and transforms it from a brittle material to a more ductile one. The construction of steel fibers
enhances the design performance of structural concrete, including high-grade protection to
cracking and durability, as well as improved tensile strength, fatigue resistance, impact and
corrosion as previously reported by [21-26].
In this study, fiber lightweight concrete mixtures prepared by using perlite powder as a
supplementary cementing material with percentage of (0, 5, 10, 15, 20, 25 and 30%) as
replacing part of coarse aggregate and its effects on compressive strengths and density, with
the effect of using steel fiber with the content of (0, 1.0 and 2.0%) was studied, all these
materials lead to provide a reducing total weight structure with conservative structural
lightweight concrete characteristics.
2. LITERATURE REVIEW
Several types of research have been arranged on the achievement of perlite as a replacement
part of the cement in the concrete, around the world. Such studies include evaluation of
thermal conductivity of non-structural concrete containing light aggregate perlite, evaluation
of the durability of concretes containing different amounts of expanded perlite under melting
and freezing cycles, applying these light aggregates in the constructing of self-compacting
concrete. However, little investigations have signified accomplished on the perlite pozzolanic
performance and use of this mineral as a replacement for aggregate. [Khandaker M. and
Hossain A., 2004] study the lightweight concrete by using of Volcanic Pumice as cement and
aggregate replacement material on workability, strength, shrinkage, absorption, and
permeability. They concluded that VPC has a good effect on strength and density, while the
lower effect on modulus of elasticity, increasing permeability and absorption. [Tommy, Y. e.
al., 2007] study the effect of different parameters on lightweight concrete, these parameters
include; aggregate, compressive strength, w/c and the porosities. They concluded that
increasing w/c ratio decreases the compressive strength and pores, No. increase. [Lo T.Y. and
Cui H.Z., 2004] study the influence of porous material to produced lightweight concrete and
its effect on concrete strength.
[Demirboga, R., et. al., 2001] investigates the expanded perlite and pumice aggregates
with the effect of silica fume and fly ash as a replacement to produce lightweight aggregate
concrete on compressive strength. SF and FA were found to decrease concrete unit weight and
increased compressive strength by (80, 84 and 108%) for 28-day curing due to (20, 40 and
60%) of EPA. [Erdem, T.K., et. al., 2007] This study presented the use of natural perlites with
the ratio of (20% or 30%). The study focuses on particle size distribution, consistency, setting
time, soundness and compressive strength.
[Kilic, A., et. al., 2003)] presented experimental results on HSLW concrete made with
mineral admixtures named basaltic-pumice (scoria) with using of fly ash and silica fume to
find compressive and flexural tensile strength. They found that these materials produce
lightweight concrete and using of additive produce high strength concrete.
[Rossignola J.A., et. al., 2003] study five mixes made with Brazilian lightweight
aggregates and its effect on high-performance LWAC for thinner structures members, and
effects of this materials on-air content, compressive strength, flexural strength, splitting,
modulus of elasticity and deformation. They concluded that this material can produce thin
precast components using HPLWC.
[Chi, J. M., et.al., 2003] study the compressive strengths and modulus of elasticity of
cold-bonded pelletized lightweight aggregate concrete, by using 3 types of aggregates and
different fly ash ratio. Results show that lightweight aggregates and the w/b ratio are two
primary parts that forming the compression test and concrete elastic modulus.
[Bektasa, F., et. al., 2005] used expanded perlite and natural perlite as an admixture with
silica fume. They revealed that these materials possess the capacity to overcome the
deleterious alkali-silica development. Many researchers investigated the effect of additives
materials on lightweight concrete. [Demirboga, R. and Gul, R., 2003], [Erqul, Y., et. al.,
2004], [Yasar, E., et. al., 2003], Lo T.Y., et. al., 2004], [Mouli, M., and Khelafi, H. 2008],
[Aşık, M., 2006] presented a lightweight concrete to produce economical structure with
the application of natural perlite powder as a replacement of the cement, the produce 6 mixes
with different cement content and (0, 20 and 35%) of perlite powder ratios, and concluded
that Perlite powder was able to produce of structural lightweight concrete with strength of 20
to 40 MPa.
[Ibrahim T., and Abdulhamit K., 2007] study the compressive strength, porosity, and
coefficient of capillarity with the consequence of extended perlite and natural aggregate with
silica fume at various curing provisions. It was shown that EPA increases capillarity
coefficient and visible porosity of concrete and decrease the compressive strength.
[Shannag, M. J., 2011] Study the effect of additives like silica fume and fly ash with
perlite or lightweight materials. All acknowledge that structural lightweight concrete is
generated by the perlite powder or lightweight materials while mineral additives seem to be
mandatory for the production of high strength lightweight concrete.
Many researchers investigated the effect of fibers on lightweight concrete. [Balendran
R.V., et. al., 2002] presents the effect of fiber on the development of the mechanical
performance of concrete. They register that low quantity of fiber produces a limited effect on
compressive strength but develop exceptionally splitting tensile strength, flexural strength,
and toughness. [Kayall O., et. al., 2003] [Zhang M. H., et. al., 2004], [Mohammadi, Y., et. al.,
2009], [Chena B., and Liu J., 2005], [Libre N. A., et. al., 2011] presented the effect of steel
fibers on lightweight concrete. They found that steel fiber increase compression behavior,
tensile, flexural strength, toughness, shear, impact, and ductility but reduce the modulus of
elasticity.
3. MATERIALS
The following subject is divided into the types of materials used in the experimental program,
the method of preparation, the specimen's used, and method of preparation and test
procedures for research. The materials employed in this investigation are illustrated and
characterized as follows:
3.1. Cement
Cement handled in the present examination is of the ordinary Portland type applied to ASTM
1 specifications manufactured in Iraq factories, which was managed throughout this work
being displayed in Figure (3). Table (1) presents the physical properties of the cement used in
this research. The test results indicate that the cement approved conforms to the [ASTM
C150-04] and the Iraqi Standards Specifications [IQS No. 5/1984].
Figure 4 Grading curve for fine aggregate. Figure 5 Grading curve for coarse aggregate.
3.4. Superplasticizer
With the increase in the percentage of perlite powder, the mixed efficiency decreases so the
need for the superplasticizer has appeared. The main superplasticizers benefits include easy
placement without the loss in the content of cement related to concrete great workability,
producing in high strength concrete with conventional workability except with lower water
content. The superplasticizer used was constructed and supplied by SIKA® under the
marketing name (Sika ViscoCrete-5930) as shown in Figure (6). It has three functions, i.e.
superplasticizer, viscosity modifying factor, and retarder [ASTM C109/C109M-05] and
[ASTM C1240-03]. Table (6) indicates the technological specification of the superplasticizer
used; it is clear of chlorides and connected with [ASTM C494 types A and F].
The experimental test proved that the mixture employed creates high-grade workability,
distributed processing of concrete without discrimination and corresponds to density and
compressive strength specifications conditions of [ACI].
Table 10 Compressive strength with different percentage of perlite powder and steel fiber content.
Group Mix Steel Perlite % Compressi (%) Decreasing of (%) Increasing Density (%) decreasing of
desig fiber by weight ve Compressive of Compressive (kg/m3) Density (effect of
n (%) of Strength Strength (effect of Strength (effect perlite powder)
aggregate (MPa) perlite powder) of steel fiber)
1 0 0 35 0 0 2320 0
2 0 5 35 0 0 2320 0
3 0 10 27 -22.86 0 2233 -3.74384
1 4 0 15 24 -31.43 0 2201 -5.15
5 0 20 20 -42.86 0 2157 -7.02
6 0 25 16 -54.29 0 2114 -8.89
7 0 30 10 -71.43 0 2049 -11.70
1 1 0 38 0 8.57 2390 0.00
2 1 5 38 0 8.57 2390 0.00
3 1 10 30 -21.05 11.11 2314 -3.17
2 4 1 15 26 -31.58 8.33 2276 -4.76
5 1 20 22 -42.11 10.00 2238 -6.34
6 1 25 17 -55.26 6.25 2191 -8.32
7 1 30 11 -71.05 10.00 2134 -10.70
1 2 0 44 0 25.71 2410 0.00
2 2 5 44 0 25.71 2410 0.00
3 2 10 33 -25.00 22.22 2325 -3.53
3 4 2 15 30 -31.82 25.00 2302 -4.49
5 2 20 25 -43.18 25.00 2263 -6.09
6 2 25 20 -54.55 25.00 2225 -7.70
7 2 30 12.5 -71.59 25.00 2167 -10.10
1-Group (1)
For group (1) consisted of (0% steel fiber) with (0, 5, 10, 15, 20, 25 and 30%) of perlite
powder as aggregate replacement. The results of using perlite powder in varying dosages
affect decreasingly on compressive strength. When perlite powder dosages increase from (0,
5, 10, 15, 20, 25 and 30%) a decrease in average compressive strength of (0, 0, 22.86, 31.43,
42.86, 54.29 and 71.43%) as shown in table (10) and Figure (12).
Figure 12 Varying of compressive strength with different perlite powder content and (0%) steel fiber
content.
2- Group (2)
For group (2) consisted of (1.0% steel fiber) with (0, 5, 10, 15, 20, 25 and 30%) of perlite
powder as aggregate replacement. The results of using perlite powder in varying dosages
affect decreasingly on compressive strength. When perlite powder dosages increase from (0,
5, 10, 15, 20, 25 and 30%) a decrease in average compressive strength of (0, 0, 21.05, 31.58,
42.11, 55.26 and 71.05%) as shown in table (10) and Figure (13).
Figure 13 Varying of compressive strength with different perlite powder content and (1.0%) steel
fiber content.
3- Group (3)
For group (3) consisted of (2.0% steel fiber) with (0, 5, 10, 15, 20, 25 and 30%) of perlite
powder as aggregate replacement. The results of using perlite powder in varying dosages
affect decreasingly on compressive strength. When perlite powder dosages increase from (0,
5, 10, 15, 20, 25 and 30%) a decrease in average compressive strength of (0, 0, 25.0, 31.82,
43.18, 54.55 and 71.59%) as shown in table (10) and Figure (14).
Figure from (15) to (23) show varying of compressive strength with different perlite
powder content and steel fiber content.
Figure 14 Varying of compressive strength with different perlite powder content and (1.0%) steel
fiber content.
Figure 15 Varying of compressive strength with different perlite powder content and (0, 1.0 and
2.0%)steel fiber content.
Figure 16 Effect of steel fiber on compressive strength with different perlite powder content
Figure 17 Varying of compressive strength with (0%) perlite powder content and (0, 1.0 and 2.0%) steel fiber
content.
Figure 18 Varying of compressive strength with (5%) perlite powder content and (0, 1.0 and 2.0%)
steel fiber content.
Figure 19 Varying of compressive strength with (10%) perlite powder content and (0, 1.0 and 2.0%)
steel fiber content.
Figure 20 Varying of compressive strength with (15%) perlite powder content and (0, 1.0 and 2.0%)
steel fiber content.
Figure 21 Varying of compressive strength with (20%) perlite powder content and (0, 1.0 and 2.0%)
steel fiber content.
Figure 22 Varying of compressive strength with (25%) perlite powder content and (0, 1.0 and 2.0%)
steel fiber content.
Figure 23 Varying of compressive strength with (30%) perlite powder content and (0, 1.0 and 2.0%)
steel fiber content.
8. CONCLUSIONS
Depending on the determinations of this work, the resulting conclusions are presented.
Lightweight concrete manufactured from perlite powder is corresponding to the fundamentals
of structural lightweight concrete according to [ACI 213R] "Guide for Structural Lightweight-
Aggregate Concrete" classifications and [ASTM 330-05] "Standard Specification for
Lightweight Aggregates for Structural Concrete" with regard to concrete compressive
strength.
Fiber lightweight concrete mixtures were provided by using perlite powder as a supplementary
cementing material as substituting part of coarse aggregate and its influences on compressive
strengths and density, with the influence of using steel fiber all these materials, leads to
produce a reducing total weight composition with conservative structural lightweight concrete
characteristics. The cylinder and cube compressive strength of lightweight concrete appears to
held in straight proportion to the density of concrete.
Lightweight concrete with perlite powder reducing the concrete density considering to the
density of normal weight concrete which is approximately 2400 kg/m3. The conclusion of this
results leads to an advantage of the decreased total weight of the composition leads to reduce
the chance of earthquake disturbances to a construction because earthquake forces are
proportionate to the mass of the construction.
Three concrete mixes groups were organizing with applying perlite powder in dosages of (0,
5, 10, 15 and 20, 25 and 30%) and steel fiber of (0, 1 and 2%) which influences on
compressive strength and density. The results show that the perlite powder reduces the
compressive strength and the density but the inclusion of steel fiber increases both the
compressive strength and density.
Lightweight concrete with grade strength for a 28-day cylindrical compression test is between
10 MPa-35 MPa can be generated by the application of perlite powder.
When steel fiber increases from (0, 1 and 2%) there is an enhancement in the compressive
strength of the concrete following the extension of steel fiber up to 2% is recognized. The
joining of steel fibers developed the compressive strength of lightweight concrete related to
the higher mechanical bond strength connecting the fibers and the cement matrix which
prevents micro-cracks formation.
For mixes without steel fiber, concrete density is 2320 kg/m3 which is lesser than normal
weight concrete but when steel fiber is adding to the mix there is an improvement in the
density of concrete due to fiber effects.
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