Km-E

Kranich 3000 Sri Lanka Control plan for assembly
23 2011 3566
Slewing gantry crane

with rope luffing system
12,5/25/50/90/160 t x 52,5/48/48/40/26 ...14 m
19.07.2012
11015 KM 1
© Copyright by KIROW ARDELT GmbH 2012
23 2011 3566
Crane type: Slewing gantry crane with rope luffing system

12,5/25/50/90/160 t x 52,5/48/48/40/26 ... 14 m
Order No.
of the supplier: 23 2011 3566
Year of production: 2011
Contract-No.:
Trans-No.:
Acceptance date
by assembly management:
Confirmation:
Site Manager Crane operator
Table of contents: Control plans - steel structure (S) page 3-4

Control plans - mechanical engineering (M) page 5 - 16
Control plans – speeds of mechanisms (T) page 17
Main measuring devices: folding rule, measuring tape of steel, vernier caliper,
feeler gauge
Special measuring devices: see control plan
Except for the registration of the control results, objections arising during the assembly are to be
likewise noted in the control plan.
The observance of the rated values and controls prescribed in the control plan are to be
confirmed.
The control plan is to be filled out in 3 copies:
1 copy receives the assembly management

1 copy receives the crane operator
1 copy is to be handed over by the crane operator to the manufacturer after commissioning of
the crane.
19.07.2012
11015 KM 2
23 2011 3566
Group: Steel structure

Ser. Inspection procedure Measured values Special Recommended
No. rated actual measuring inspection
devices procedure
S1 Check the laying of the levelling according to

crane track instrument drawing
11015-0000-
000-0-1-A0
S2 Observance to the prescribed visual inspection

conservation
S3 Checking of tight fit of all visual inspection

bolts
S4 Checking of the observed torque according to

tightening moment of high-strength wrench inspection plan
connections or
rotation angle
method
S5 Execution of the assembly weld visual inspection

of the components acc. to the
drawing
S6 Filling the ballast into the gantry 110000kg certificate

acc. to the drawingl
S7 Filling in the counterweight into the 225000kg certificate

machinery house platform
19.07.2012
11015 KM 3
23 2011 3566
Group: Steel structure

No. rated actual measuring inspection
devices procedure
S8 Installation of the bolt connections visual inspection

acc. to the drawing
supporting structure-support:
1. supporting structure-front wall –

machinery house platform
2. supporting structure-front wall -

supporting structure-tension
member
3. machinery house platform -

supporting structure-tension
member
S9 Checking of all gates for visual inspection

functioning
19.07.2012
11015 KM 4
23 2011 3566
Group: Main hoisting gear

No. rated actual measuring inspection procedure
devices
M1 Check of function of the disk according to operating manual

brake and adjustment of the hoisting gear for disk brake
brake moment drawing type RST 2
M2 Function of the safety brake according to Operating instruction

Check of opening gap drawing for safety brake
Check of hydraulic system system SHI 252
M3 Check of contact surfaces of the 90 % at least re-align, if necessary

brake shoes
M4 Function of the overload safety

device drawing
overload safety device
M5 Check of the mechanical parts

of the overload safety device visual inspection
for free movement
M6 Function of the rope movability of the

pressure device rollers and levers
M7 Switch points of limit switches tape according to

(Check of function) measure general crane
drawing
19.07.2012
11015 KM 5
23 2011 3566
Group: Main hoisting gear

Ser. Inspection procedure Measured Special Recommended
No. values measuring inspection procedure
rated actual devices
M8 Check of the slack rope functional test

switching-off
M9 Check tightening moments torque according to

of pre-stressed bolts wrench Control plan for
bolts and drawings
mentioned in it
M 10 Check of all fastening bolts visual inspection

for loosening
M 11 Check of lubrication and oil level according to

lubrication plan
M 12 Tightness of gears visual inspection

Tightness of the hydraulic system of
the safety brake
M 13 Observance to the prescribed visual inspection

conservation
19.07.2012
11015 KM 6
23 2011 3566
Group: Auxiliary hoisting gear

devices

brake and adjustment of the drawing for disk brake
brake moment type RST 2

brake shoes
M3 Function of the overload safety

device drawing
overload safety device
M4 Check of the mechanical parts

of the overload safety device visual inspection
for free movement

M6 Switch points of limit switches tape according to

(Check of function) measure general crane
drawing
19.07.2012
11015 KM 7
23 2011 3566
Group: Auxiliary hoisting gear

M7 Check of the slack rope functional test

switching-off

bolts and drawings
mentioned in it
M9 Check of all fastening bolts visual inspection

for loosening

lubrication plan

conservation
19.07.2012
11015 KM 8
23 2011 3566
Group: Slewing gear

M1 Performance of the double acc. to slewing according to

shoe brake and adjusting the gear drawing assembly and
brake torque operating
instructions for
drum brakes
type EBE
M2 Contact pattern Indian ink approximately

of the pinion teeth and centrally to the
the roller bearing ring depth and width of
teeth; at least 75%
of the tooth width
M3 Check of all fastening bolts

visual inspection
on loosening
M4 Check pre-stressed bolts for torque according to

tightening moments and check pre- wrench screw inspection
stressing force or hydraul. scheme and
tightening drawings
device mentioned in it
M5 Lubrication and oil filling acc. to lubrication plan
M6 Lubrication and oil filling visual inspection
M7 Observation of prescribed
visual inspection
conservation
19.07.2012
11015 KM 9
23 2011 3566
Group: Luffing gear

devices

brake and adjustment of the hoisting gear for disk brake
brake moment drawing type RST 1
M2 Function of the safety brake according to Operating instruction

Check of opening gap drawing for safety brake
Check of hydraulic system system SHI 232

brake shoes

M5 Radius indicator tape functional test

Adjustment of the measuring measure
system
M6 Switch point of the preliminary limit tape acc. to Adjustment

switch acc. to radius indicator measure instruction
M7 Switch point of the main limit tape acc. to Adjustment

switch acc. to radius indicator measure instruction
M8 Switch point – laying down of the jib acc. to functional test
19.07.2012
11015 KM 10
23 2011 3566
Group: Luffing gear


bolts and drawings
mentioned in it
M 10 Check of all fastening bolts visual inspection

for loosening

lubrication plan

Tightness of the hydraulic system of
the safety brake

conservation
19.07.2012
11015 KM 11
23 2011 3566
Group: Gantry travelling gear

devices
M1 Check of the bevel-gear according to the according to

motors drawing of the operating manual of
gantry travelling Motor DRS100LC4 and
gear bevel-gear
Type KV97/T
M2 Rail clamp performance functional test
M3 Observance to the free profile according to

for the rail clamp crane composition
M4 Switch point of functional test

travelling gear limit switching
M5 Check of all fastening bolts visual inspection

for loosening
M6 Tightening moments of the torque according to the

fastening wrench Control plan for bolts
bolts with torque
M7 Lubrication and oil filling according to

Lubrication
instruction
M8 Tightness of gears visual inspection
M9 Observance to the prescribed visual inspection

conservation
19.07.2012
11015 KM 12
23 2011 3566
Group: Rope system and hinged points

M1 Correct laying of rope (rope with visual inspection

right-hand lay on drum with left-
hand rise and in vice versa)
M2 Free movement of ropes visual inspection

in all positions of jib
M3 Rope protection of the rope visual inspection

sheaves, free movement
M4 Function of the rope sheaves visual inspection
M5 Set of rope sheaves jib - main hoist
M6 Set of rope sheaves jib - auxiliary hoist
M7 Set of rope sheaves jib Einziehwerk
M8 Set of rope sheaves jib - auxiliary hoist execution acc. to

drawing
M9 Set of rope sheaves

supporting structure - main hoist
M 10 Set of rope sheaves visual inspection

supporting structure - auxiliary hoist
M 11 Bearing jib - platform
M 12 Set of rope sheaves

supporting structure
with compensation lever
M 13 Rope inlets
19.07.2012
11015 KM 13
23 2011 3566
Group: Rope system and hinged points

M 14 Laying down of jib functional test
M 15 Bottom block – functional test

main hoist
auxiliary hoist
Load hook safety device
M 16 Check of all fastening bolts for visual inspection

tight fit
M 17 Check of the tightening moments according to Control

of all pre-stressed bolts plan for bolts and
the drawings
mentioned in it
M 18 Lubrication according to the

Lubrication plan
M 19 Observance of the prescribed visual inspection

conservation
19.07.2012
11015 KM 14
23 2011 3566
Cable drum arrangement subassembly

M1 Function of motor cable drum see documentation

on motor cable drum
M2 Check of tight fit of motor visual inspection

cable drum
M3 Tight fit of the guiding device visual inspection
M4 Function of the guiding device visual inspection
M5 Check all fastening bolts for see documentation

tight fit on motor cable drum
M6 Lubrication of the sub-assembly see documentation

on motor cable drum
M7 Observance to the prescribed visual inspection

conservation
M8 Check of the limit switching visual inspection

crane travelling way
19.07.2012
11015 KM 15
23 2011 3566
Group: Accessories
M1 Installation of nameplates acc. visual inspection

to the drawing
M2 Assembly of the rope inlets acc. to visual inspection

the drawing (machinery house roof)
M3 Assembly of the repair crane visual inspection

acc. to the drawing functional test
M4 Assembly of the slip ring body visual inspection

attachment
acc. to drawing
M5 Check of all fastening bolts for visual inspection

tight fit
M6 Execution of the assembly welds visual inspection

acc. to the drawing
M7 Observance of the prescribed visual inspection

conservation
19.07.2012
11015 KM 16
23 2011 3566
Group: Speeds of mechanisms
According to the Acceptance program
19.07.2012
11015 KM 17

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Kranich 3000 Sri Lanka Control plan for assembly

Slewing gantry crane

Crane type: Slewing gantry crane with rope luffing system

Year of production: 2011

Table of contents: Control plans - steel structure (S) page 3-4

Special measuring devices: see control plan

The control plan is to be filled out in 3 copies:

1 copy receives the assembly management

Group: Steel structure

S1 Check the laying of the levelling according to

S2 Observance to the prescribed visual inspection

S3 Checking of tight fit of all visual inspection

S4 Checking of the observed torque according to

S5 Execution of the assembly weld visual inspection

S6 Filling the ballast into the gantry 110000kg certificate

S7 Filling in the counterweight into the 225000kg certificate

Group: Steel structure

S8 Installation of the bolt connections visual inspection

1. supporting structure-front wall –

2. supporting structure-front wall -

3. machinery house platform -

S9 Checking of all gates for visual inspection

Group: Main hoisting gear

M1 Check of function of the disk according to operating manual

M2 Function of the safety brake according to Operating instruction

M3 Check of contact surfaces of the 90 % at least re-align, if necessary

M4 Function of the overload safety

M5 Check of the mechanical parts

M6 Function of the rope movability of the

M7 Switch points of limit switches tape according to

Group: Main hoisting gear

M8 Check of the slack rope functional test

M9 Check tightening moments torque according to

M 10 Check of all fastening bolts visual inspection

M 11 Check of lubrication and oil level according to

M 12 Tightness of gears visual inspection

M 13 Observance to the prescribed visual inspection

Group: Auxiliary hoisting gear

M1 Check of function of the disk according to operating manual

M2 Check of contact surfaces of the 90 % at least re-align, if necessary

M3 Function of the overload safety

M4 Check of the mechanical parts

M5 Function of the rope movability of the

M6 Switch points of limit switches tape according to

Group: Auxiliary hoisting gear

M7 Check of the slack rope functional test

M8 Check tightening moments torque according to

M9 Check of all fastening bolts visual inspection

M 10 Check of lubrication and oil level according to

M 11 Tightness of gears visual inspection

M 12 Observance to the prescribed visual inspection

Group: Slewing gear

M1 Performance of the double acc. to slewing according to

M2 Contact pattern Indian ink approximately

M3 Check of all fastening bolts

M4 Check pre-stressed bolts for torque according to

M5 Lubrication and oil filling acc. to lubrication plan

M6 Lubrication and oil filling visual inspection

Group: Luffing gear

M1 Check of function of the disk according to operating manual

M2 Function of the safety brake according to Operating instruction

M3 Check of contact surfaces of the 90 % at least re-align, if necessary

M4 Function of the rope movability of the