Turnkey competence

from one source

Solutions made by SMS group
TURNKEY COMPETENCE FROM ONE SOURCE

Turnkey solutions made

by SMS group
Unique expertise you can trust

Your expectations
Planning and building a new production plant or revamping
existing facilities requires a broad range of knowledge,
experience and reliable expertise.
SMS group offers you complete tailor-made turnkey solu-
tions that include everything you want: best integration of
buildings, infrastructure, logistics, and sub-systems – all
with cutting-edge technology.
We rise to the challenge by combining our leading metal-
lurgical technology more rapidly, flexibly, and efficiently
with our know-how in turnkey construction of integrated
plants. “All under one roof” is our mission statement to
create the synergies that produce innovative solutions for
you. That’s expertise from one source for even better per-
formance.

A sound basis for success given that demands worldwide

are changing and growing fast - along with your expecta-
tions.

2
Our solutions
We offer you a choice of tailored turnkey models also cov- SMS group takes control either as your general con-
ering various EPC and EPCM services. Included in our full tractor or your leading partner in a national or interna-
spectrum of services are highly skilled project manage- tional consortium. That means your plant is not just
ment, configuration of project scope, basic and detail delivered, it's ready for operation! So you can concen-
engineering, procurement and manufacturing, transporta- trate on your core business: profitable production!
tion to site, site start-up and management, construction,
and/or installation services. All services in one hand min-
imises interface drawbacks. We are with you all the way.

3
Your benefits
You can rely on our overall responsibility for planning
and execution because we offer you a high degree of
know-how, flexibility, and an excellent track. As a general
contractor or leading partner in consortia, SMS draws
on profound experience in implementing large-scale
turnkey projects for the steel and NF metals industries.
Just as useful are our in-house technologies and the engi-
neering expertise. Wherever your project is based, you
benefit from our worldwide reach. It includes strategic
partnerships covering the whole range of turnkey solutions
for steelmaking and metal processing plants, including
ancillary infrastructure.
What brings you an added advantage is that SMS works
with engineering offices, representatives, and local part-
ners all over the globe. They ensure we are perfectly
placed to handle all aspects of your project.
4
5
TURNKEY COMPETENCE FROM ONE SOURCE

Contract models
SMS group provides you with four typical
models for turnkey order execution:

Self performing Partnering

EPC EPC
(General Contractor) (Consortium)
Engineering Engineering
Procurement Procurement
Construction Construction

General Consortium
contractor

Contract signed solely Contract signed jointly by

between customer and
general contractor (GC)
Selection and assignment of
suppliers and sub-contractors
under sole responsibility of GC
consortium with customer
Split of responsibilities within
the consortium agreed upon
in the cooperation agreement

6
Turnkey benefits

Tailored system solution from one source

Budget reliability
Deadline reliability
Optimized project completion
Single point of contact
Reduction of risks for the builder
Lower project organization expenditure
Lower expenditure for temporary hiring of experts
Single supply and warranty interface
Savings on project coordination

Transforming Servicing

Convertible EPC EPCM

FEED  EPC Engineering
Front End Engineering Procurement
Design Construction
Converted into Management
EPC Contract

Lump sum for Project Management

process and and Procurement
Open book for BoP Assistance

Supply Contract (EP) for Two separate contracts signed

process plant signed on lump
sum basis
Front End Engineering to be
conducted by EP Contractor
Selection of BoP partners
together with customer on
open book basis
between customer and supplier:
Supply (EP) contract for the
process plant
EPCM Service contract for
Balance of plant (BoP) facili-
ties

7
TURNKEY COMPETENCE FROM ONE SOURCE

Contract models
EPC (General Contractor)

Customer

SMS (General Contractor)

Overall project management

Process plant Balance of plant (BoP)

Turnkey services
Civil, structural steel and
Process Supplementary architectural works,
equipment equipment and building services,
temporary site
auxiliary plants facilities, erection works
for mechanical and
electrical equipment, etc

Contract Management/controlling Information flow

Remarks

Contract for the entire plant is negotiated and signed
solely by customer and SMS group (as General Contractor)
SMS group has full responsibility for time management,
cost, and quality/performance
Overall project management and turnkey engineering
as well as site management by SMS group
Selection and assignment of suppliers and sub-
contractors by SMS group
Sub-contracts for equipment supply and on-site
construction work are negotiated and signed solely
between SMS group (General Contractor) and the
respective suppliers/sub-contractors

8
Reference plant
SAF, Iceland

9
TURNKEY COMPETENCE FROM ONE SOURCE

Contract models
EPC (Consortium)

Customer

SMS (Consortium)
Overall project management

Process plant Balance of plant (BoP)

Turnkey services
Civil, structural steel and
Process Supplementary architectural works,
equipment equipment and building services,
temporary site
auxiliary plants facilities, erection works
for mechanical and
electrical equipment, etc

Contract Management/controlling Information flow

Remarks Responsibility of process plant performance lies solely

Contract for the entire plant is negotiated and signed
jointly by the consortium partners (as Contractor) and
the customer
Each consortium partner bears the responsibility
for time management, cost and quality/performance
in its own part-project
with SMS group
Overall project management by the consortium leader
Split of responsibilities within the consortium for
engineering, supply, and construction agreed upon
in the cooperation agreement
Construction management by the consortium
partner

10
Reference plant
Steel complex (EAF + CCMs), Russia

11
TURNKEY COMPETENCE FROM ONE SOURCE

Contract models
Convertible EPC

12
Phase 1:
Contract for FEED (Front End Engineering Design) and
OBE* (Open Book Estimate) negotiated and signed solely
between the customer and SMS as Engineering Contractor
and selected process supplier.
This contract is based on term sheets defining the general
principles for OBE and later EPC-contract.

FEED:

- Engineering activities to achieve a

distinct description of scope of supply
and services for BoP packages
- Specification and tendering of BoP
packages
- Presentation of preferred bidders of
essential packages incl. pre-negotiation
(until readiness for procurement
purpose)

OBE:

- Cost break down for Phase 2

- Costs of BoP packages
- Cost of overall services
(Project Management, Engineering)
- Mark ups as per term sheet OBE

* Process Plant is not part of OBE

13
TURNKEY COMPETENCE FROM ONE SOURCE

Contract models
Convertible EPC
Phase 2:
Transformation of OBE into (lump sum) EPC Contract based on
term sheet for EPC. Final determination of major contractual
partners and contractual structure.

EPC
- Completion of (detail) Engineering
- Implementation of pre-negotiated
(supplier)
contracts
- Execution of construction and
erection works
in cooperation with (consortium)
partners
- Commissioning of the plant and
hand over to
the customer

14
Reference plant
SAF, Malaysia

15
TURNKEY COMPETENCE FROM ONE SOURCE

Contract models
EPCM

Customer

SMS (EPCM Contractor)

Overall project management

Process plant Balance of plant (BoP)

Turnkey services
Civil, structural steel and
Process Supplementary architectural works,
equipment equipment and building services,
temporary site
auxiliary plants facilities, erection works
for mechanical and
electrical equipment, etc

Contract Management/controlling Information flow

Remarks Overall project management and BoP engineering

2 separate contracts negotiated and signed by the
customer and SMS group:
- Supply (EP) contract for the process plant
- EPCM service contract
SMS group bears responsibility for time
management, cost, and quality/performance for the
process plant (EP contract)
as well as site management by SMS group
(as part of EPCM service contract)
The customer selects suppliers and sub-contractors
after recommendation by SMS group (EPCM contractor)
Sub-contracts for equipment supply and on-site
construction work are negotiated and signed by
the customer after recommendation/assistance from
SMS group (EPCM contractor)

16
Reference plant
SAF, Kazakhstan

17
TURNKEY COMPETENCE FROM ONE SOURCE

Balance of plant

Civil, structural and

architectural works

Utility systems and Building services and

utility main distribution electrical coordination
of BoP

Power systems and Workshops

power main distribution

Logistics systems Laboratories

and cranes

18
Civil, structural and architectural works
Services
Consulting and design service, project planning and
coordination of all aspects of structural work
Feasibility studies/analyses
Static stability analyses of structural steel construction
Basic and detail design for construction work
Estimation of quantities for all types of construction
work
Specification of construction methods
Sourcing of construction contractors
Assistance in and supervision of construction
projects up to acceptance
Advantages
Structural engineering optimally adapted to
SMS group process equipment
Compliance with local regulations
Design and construction of all required process and
auxiliary buildings
Design and construction of all ancillary infrastructure
works
Identification and coordination management
of interfaces between construction works and process-
related auxiliary and supplementary plants
Assistance in and supervision of construction work
by experienced specialists over the entire project
duration
19
TURNKEY COMPETENCE FROM ONE SOURCE

Building services and electrical coordination

of Balance of Plant

Services Advantages

Consulting and design service, project planning, coordi- Optimally adapted building equipment
nation and execution of all aspects of building services Compliance with local regulations
including installations of air conditioning systems, heat- Planning and installation of all necessary building equip-
ing and ventilation systems, fire detection and extin- ment for the construction project
guishing systems, lighting, power outlets, escape route Coordination of the interfaces between all equipment
lighting equipment, and communication equipment such Assistance in and supervision of building services by
as telephone, industrial TV and intercom systems experienced specialists for the entire project duration
Interface determination for media systems,
power supply, and signals
Electrical equipment coordination
Planning of power supply for turnkey equipment
Planning layout of grounding and lightning
protection systems

20
Workshops
Services
Selection of the necessary workshop equipment based
on your requirements and the SMS group equipment
supplied
Concept and layout planning of the workshop equipment
Selection of the optimal equipment and tools for every
individual requirement
Supply of equipment and tools
Assistance in and supervision of installation
and commissioning, and training of operating
personnel
Technical and operative assistance
Advantages
Optimal coordination of dimensioning, layout
planning, and selection of equipment and tools
Workshop equipment adapted to specific requirements
and to your existing infrastructure
Compliance with local regulations
Coordination of the interfaces between all equipment
(process engineering, civil works, structural steel engi-
neering, electrical engineering, IT, etc.)
Selection and supervision of the suppliers by experi-
enced specialists for the entire project
duration
21
TURNKEY COMPETENCE FROM ONE SOURCE

Laboratories

Services Advantages

Selection of the analytical methods based on
your requirements, product mix, and technological
needs
Concept and layout planning of the laboratories required
for the analytical methods
Selection of the necessary equipment for handling and
preparation of samples (milling machines, grinding
machines, pneumatic tube systems, etc.)
Selection of the optimal equipment and instruments for
the individual requirements
Supply of equipment and instruments
Assistance in and supervision of installation and com-
missioning, and training for lab equipment operating
personnel
Technical and operative assistance
Optimal coordination of dimensioning, layout planning
and selection of equipment and instruments
Laboratory equipment suitable for the individual require-
ments
Compliance with local regulations
Coordination of the interfaces between all equipment
(process engineering, civil works, structural steel engi-
neering, electrical engineering, IT, etc.)
Selection and supervision of suppliers by experienced
specialists for the entire project duration

22
Logistics systems and cranes
Services
Selection and specification of equipment based on tech-
nical performance requirements and the structural con-
ditions for cranes and transport vehicles
Coordination between process requirements and logis-
tics requirements
Layout planning of the logistics systems within the
general layout
Capacity planning, specification of cranes and auxiliary
hoists
Determination of transportation routes and store sizes
Planning of slab and coil transport equipment and pack-
aging facilities plus integration in the general layout
planning
Implementation of studies and analyses for storage and
transportation capacities
Delivery of the equipment
Assistance in and supervision of installation and com-
missioning up to acceptance of the equipment as well
as training of operating personnel
Advantages
Dimensioning, layout planning, and selection
of the equipment are optimally adapted to the process
equipment on the basis of logistics aspects
Configuration of the cranes to individual requirements
Compliance with local regulations
Coordination of the interfaces between all equipment
(process engineering, structural steel engineering, elec-
trical engineering, IT, etc.)
Selection and supervision of the suppliers by experi-
enced specialists over the entire project duration until
the acceptance of the plant
23
TURNKEY COMPETENCE FROM ONE SOURCE
Power systems and power main distribution
Services
Efficient and safe dimensioning, layout planning and
selection of the high-voltage/medium-high-voltage
switchgear for distribution transformers, compensation
and filter systems, emergency power generating sets,
and UPS facilities to the low-voltage main distribution
board and the associated emergency concepts on the
basis of your requirements and the equipment supplied
by SMS group
Preparation of a power distribution concept in the form
of a single-line diagram
Layout planning of the high-voltage/medium-voltage
switchgear
Optimal dimensioning of all components from the over-
head-line power supply to the mechanical positioning
element
Dimensioning and specification of all energy distribution
components and subsequent selection of global special-
ist companies
24
Progress and quality control
Assistance in installation, commissioning, and training
up to equipment approval
Technical and operative support
Advantages
Optimal coordination of dimensioning, layout planning
and selection of the equipment
Compliance with local regulations
Consulting for the strategy for connection to
the interconnected power system
Performance of network analyses
Coordination of the interfaces between all equipment
(process engineering, civil works, structural steel engi-
neering, electrical engineering, IT, etc.)
Selection and support of the suppliers by experienced
specialists for the entire project duration
Utility systems and utility main distribution

Services Advantages

Dimensioning, layout design, and supply of auxiliary equip- Dimensioning, layout design and supply of the equip-
ment such as water supply and treatment system, make- ment are optimally adapted to the specific performance
up water system, waste water treatment, potable water requirements of the plant
treatment, demineralization plant, and cold water systems Compliance with local regulations
for heating, ventilation, and air conditioning systems Minimization of the number of interfaces between the
Dimensioning, layout design and supply of auxiliary equipment such as civil works, process engineering,
equipment for e.g. compressed air station, gas supply structural steel engineering, and electrical engineering
stations, air separation facilities, and hydrogen generat- Overall responsibility for the whole plant
ing stations
Layout, design, and supply of interconnecting pipework
between auxiliary equipment and production equipment
Optimization of auxiliary equipment and interfaces
between the generating facilities and the points
of consumption of the production equipment
Supervision of installation and commissioning,
and training for the auxiliary equipment
Technical assistance in the drawing up of local approval
documents

25
TURNKEY COMPETENCE FROM ONE SOURCE

Pre-engineering studies and

integrated plant layouts

Everything you want to know is within your reach –
whether it’s about the latest plant technologies or the
optimum process route. How? Because SMS group not
only gives you all the facts and figures, but also conducts
pre-engineering studies in close cooperation with you.
Together we identify substantial cost-cutting potentials
in the very early stages of your project. You save a vast
amount of time and money as a result of these in-depth
surveys!
Our advanced technology means many functions are auto-
mated – from starting material and finished products han-
dling to operating media supply as well as maintenance
and storage. Moreover, there is a combined track and
road system for direct transport to and from the buildings.
To sum up, putting your project into one hand and reduc-
ing interfaces pays off in terms of highly effective plant
integration plus short project times.

Equally useful are our plant layouts for your integrated

systems. That’s because they hold the key to handling all
interfaces or battery limits between various production
stages, equipment, and disciplines. We continually update
these plant layouts over the course of your project to deal
with any hitches.

There are several reasons for using our services from one
source. First, you get the most cost-effective solution,
because we optimize the interaction between single
pieces of equipment and the surrounding steel structures.
Second, planning the complete plant as one project gives
you the scope to boost plant efficiency by analyzing bottle-
necks and adjusting plant equipment across the process
chain. So, from the initial investment idea to your success-
fully operating plant, we seamlessly integrate all your
equipment to create a powerful, complete unit.

26
27
TURNKEY COMPETENCE FROM ONE SOURCE
Project management
What you need to succeed is project management based
on experience. That’s where our approach comes in and
helps you achieve the results you want. Even more: we
focus on turnkey elements to give you an overview of each
single aspect that impacts on your project.
Project development
Including the complete spectrum of project development
services from the preparation of technical and financial
plans to the development of cost estimates and viability,
to support for bankable feasibility studies
Project implementation
Including expertise across all disciplines, specifically proj-
ect management itself, quality and safety management,
contracting, procurement, construction, commissioning,
and plant start-up as well as training of personnel for plant
operation and maintenance, after-sales services, and plant
operation assistance
Logistics services
Including trans-shipment, customs clearance, freight
market analysis, and transport studies
28
Commercial/financial services
Including support for feasibility studies, assistance, con-
sulting and coordination services for dealing with potential
lending banks, off-takers, and export credit agencies
during credit/project assessment, applications to export
credit agencies, assistance with the negotiation of loan
and off-take agreements with potential lenders and off-
takers, coordination, review and discussion of financial
models.
Aspects of SMS group
Project Management (PM)
Experience-based project management
Project-related authorization to act and sign
PM involved in all essential decisions concerning the
contract
Clear nomination of skilled people for all functions
within the project organization
Progress analysis in all contract stages
with corrective action where required –
risk management
Quality monitoring and equipment supply-schedule
monitoring
Regular meetings with your project team
to discuss progress and reach decisions
Regular in-house meetings of key decision-takers
(project managers, key members, project managers
of main suppliers)
Regular cost control
Open communication
29
TURNKEY COMPETENCE FROM ONE SOURCE

Project management
Typical Organisation Chart
Client

Project Management

Time General
Scheduling Plant Layout

Contract Cost
Management Controlling

Accounts Financial
Receivable Services

Documen-
QA/QC tation

Process Auxiliary Electrics + Automation

Equipment Equipment Process + Auxiliary Equipment

Process
Process Material Conception/
Process Dedusting Automation
Equipment I Handling Hardware

Process Process Process Utility Laboratory Power

Layout Equipment II System Equipment Distribution Erection (E)

Cranes/Mobile
Equipment Workshop

30
 Off-site On-site

Construction + General Site

Erection Work Management

Construction Erection Site Admin- Time

Work Work (M) istration Scheduling

Infrastructure Contract HSE

Work Management

Building QA/QC Document

Service Management

Civil and Steel Erection Construction

Structure Work Management Management

Commissioning Site
Management Logistics

31
TURNKEY COMPETENCE FROM ONE SOURCE

References
to inspire you

You demand reliability – we deliver it based on the Invaluable here is that we coordinate all activities in
profound expertise SMS group has gained from inte- each phase of project planning and transaction. That
grated turnkey plants. To find out more details, simply ensures dependable performance of your contract.
see the references on the following pages.
Read on for details of our world-class references.
SMS group supplies you with plants for the entire These are just a few examples – plants we built to last
process chain – clearly structured and arranged and designed for top performance … exceptional in
according to the materials you process. every way, with proven effectiveness, for unparalleled
results.
There are several options to choose from:
As general contractors, leading partners in a consor-
tium, or plant planning specialists, we offer you com-
prehensive know-how and a wide range of services –
starting from the planning and project phase, right
up to handover of your turnkey plant.

Or you can take advantage of our engineering for indi-

vidual plant areas, and combine various units to form
an optimally designed complete plant. Finally, to facili-
tate your investment, our services include financing on
an international basis plus commercial and organiza-
tional services.

32
33
TURNKEY COMPETENCE FROM ONE SOURCE

Al Gharbia, Abu Dhabi, UAE

Start-up date 2018 Scope of Supply and Services

Plants / lines Pipe Mill EPC for Pipe Mill complex (Consortium)
Production capacity 240,000 tpy

34
PCC, Iceland

Start-up date 2017 Scope of Supply and Services

Plants / lines 2 submerged-arc furnaces(SAF) EPC for SAF plant as General Contractor
for Silicium
Production capacity 32,000 tpy

Start-up date 2015 Scope of Supply and Services

Plants / lines 2 submerged-arc furnaces E for integrated plant consisting of pre-engineering for
(SAF / silicon metal) SAF plant complex, including process equipment and
Production capacity 32,000 tpy balance of plant (BoP)

35
TURNKEY COMPETENCE FROM ONE SOURCE

Siderúrgica Nacional, Venezuela

Start-up date 2017 Scope of Supply and Services

Plants / lines Electric-arc furnace (EAF) EP for process equipment
Ladle furnace (LF) General project management for SMS group divisions
Vacuum degasser (VD)
Continuous casting machine (slab)
Twin Steckel mill
Plate mill
Production capacity 1,550,000 tpy

Start-up date 2011/2012 Scope of Supply and Services

Plants / lines Electric-arc furnace (EAF)
Ladle furnace (LF)
Vacuum degasser (VD)
Continuous casting machine (slab)
Twin Steckel mill
Plate mill
Production capacity 1,550,000 tpy
E for integrated plant (greenfield) consisting of detail
civil engineering for technological steel structures for
the steel making plant complex
E for integrated plant (greenfield) consisting
of detail engineering for equipment foundations and
main buildings for the steel making plant complex

36
37
TURNKEY COMPETENCE FROM ONE SOURCE

AluNorf, Germany

Start-up date Modernization: 2015 Scope of Supply and Services

Extension: 2016 EP for
Plants / lines Modernization edger (HSM with - process equipment,
edger, roughing mill and finishing - civil works for equipment related foundations
line) Incl. construction and equipment erection works,
Extension Mill Stands construction management
Production capacity After modernization:
855,000 tpy

38
EZDK, Egypt

Start-up date 2016 Scope of Supply and Services

Plants / lines CSP EP-Revamp of automation of CSP Plant
Production capacity 1.000.000 tpy

Tata Ijmuiden, The Netherlands

Start-up date 2014 - 2016 Scope of Supply and Services

Plants / lines BOF (LD Converter) EPC for Revamp of Converter
Production capacity per Converter
2,600,000 tpy

39
TURNKEY COMPETENCE FROM ONE SOURCE

Sakura, Malaysia

Start-up date SAF1: 2016 Scope of Supply and Services

SAF2: 2016 EPC for SAF plant as General Contractor
Plants / lines HC FeMn and SiMn Smelter (Convertible EPC)
Complex 2 SAF – 81MVA
Production capacity Each furnace 100,000 tons
HC FeMn py

40
BBSR Workshop, India

Start-up date 2014 Scope of Supply and Services

Plants / lines Workshop EPC for Workshop complex
Production capacity Manufacturing of 6,550 tpy mechan-
ical equipment for steelmaking and
casting

41
TURNKEY COMPETENCE FROM ONE SOURCE
JSC TNK Kazchrome, Kazakhstan
Start-up date 2014
Plants / lines 4 submerged-arc furnaces (SAF) for
ferrochrome, balance of plant (BoP)
Production capacity 440,000 tpy
42
Scope of Supply and Services
EPCM for integrated plant (greenfield) incl. general
project management
EP of process equipment, engineering (incl. conversion
to local standards), and tender engineering of balance
of plant (BoP)
Engineering and supply of electrical and automation
system
Construction and equipment erection works,
construction management
VDM Blech, Germany

Start-up date 2013 Scope of Supply and Services

Plants / lines Modernization plate mill with EP for:
descaler, transverse transport sys- - process equipment
tem, side guides and roller tables - civil works for equipment related foundations
Production capacity Not available - automation system
(Plate mill for special alloys) - media system
Incl. construction and equipment erection works,
construction management

43
TURNKEY COMPETENCE FROM ONE SOURCE

Maaden Mining Company,

(Joint Venture Maaden-Alcoa), Saudi Arabia

Start-up date 2013 Scope of Supply and Services

Plants / lines Aluminum hot strip rolling mill
(1-stand hot reversing mill + 4-stand
finishing mill), 2 shears, coil handling
system, emulsion system
Aluminum 4-stand tandem cold
rolling mill, coil handling system,
emulsion system
Production capacity 650,000 tpy
EP for integrated plant (greenfield) incl. supply
of process equipment
Engineering and supply of electrical and
automation system
Supervision of erection and commissioning
Training of customer's personnel

44
Maaden Mining Company,
(Joint Venture Maaden-Alcoa), Saudi Arabia

Start-up date 2014 Scope of Supply and Services

Plants / lines Single-stand aluminum cold rolling
mill (SSCM)
Continuous heat treatment and
chemical treatment line (CHTCTL)
Production capacity 190,000 tpy
EP for integrated plant (greenfield), supply of main
equipment
Engineering and supply of electrical and automation
system
Supervision of erection and commissioning, training
of customer’s personnel as option
Detail engineering for foundations

45
TURNKEY COMPETENCE FROM ONE SOURCE

SULB, Bahrain

Start-up date 2012 Scope of Supply and Services

Plants / lines nimill for section and beams EPC for minimill complex
Production capacity Meltshop: 900,000 tpy
Rolling: 600,000 tpy

46
Maghreb Steel, Morocco
Start-up date 2012 Scope of Supply and Services
Plants / lines Electric-arc furnace (EAF)
Ladle furnace (LF)
Continuous casting machine
(CCM / slab)
Production capacity 1,000,000 tpy
EP for integrated plant (greenfield) incl. EP process
equipment
Project management
Engineering and supply of electrical and
automation system
Supervision of erection and commissioning
Training of customer's personnel
47
TURNKEY COMPETENCE FROM ONE SOURCE

JSC Pervouralsk, Russia

Start-up date 2012

Plants / lines Electric steel-making complex
Electric-arc furnace (EAF)
Ladle furnace (LF)
2 continuous casting machines
(CCM / billet)
Production capacity 1,100,000 tpy

Scope of Supply and Services

EPC for integrated plant (greenfield)
General project management
Engineering and supply of process equipment
Engineering and supply of electrical and automation
system including level 3 production planning system
Balance of plant (BoP)
Construction and equipment erection works
Construction management

48
ThyssenKrupp Steel & Stainless LLC
and ThyssenKrupp Stainless LLC, USA
Start-up date 2011
Plants / lines Hot strip mill for carbon and stain-
less steel
Pickling line with five-stand cold
rolling mill
Continuous pickling line
2 hot-dip galvanizing lines
(GI / GA)
1 hot-dip galvanizing line (CAL)
1 hot-dip galvanizing line
(FAL / GI / AGI)
Skin pass mill
Hot annealing and pickling line
(stainless)
Production capacity 5,300,000 tpy
Scope of Supply and Services
EP for integrated plant (greenfield) incl.
engineering and supply of process equipment
Tender engineering for mechanical and electrical equip-
ment erection
Supply of erection material
Engineering and supply of electrical and
automation system for HSM and SPM
Training of customer’s personnel, coordination
of all shops
Walking-beam furnace
Electrics and automation of several processing lines
Technical advice
Commissioning and optimization of several
processing lines
49
TURNKEY COMPETENCE FROM ONE SOURCE

Confidential Client, Europe

Engineered in 2011 Scope of Supply and Services

Plants / lines 1 submerged-arc furnace E for integrated plant consisting of CAPEX estimation
(SAF / silicon metal) study for the engineering, supply and erection of a sub-
Production capacity 8,000 tpy merged-arc furnace (SAF) complex including BoP

Hamriyah Steel, UAE

Start-up date 2010 Scope of Supply and Services

Plants / lines Rolling Mill for rebars EPC for Rolling Mill Complex
Production capacity 1,000,000 tpy

50
Salzgitter Flachstahl GmbH, Germany
Start-up date 2010
Plants / lines Continuous slab casting plant with
runout and discharge area, cooling
water makeup and water treatment
plant, scale pit, control and electri-
cal building
Production capacity 1,200,000 tpy
Scope of Supply and Services
EPC for integrated plant (brownfield)
General project management
Engineering and supply of process equipment
Engineering and supply of electrical and
automation system
Balance of plant (BoP)
Construction and equipment erection works
Construction management
51
TURNKEY COMPETENCE FROM ONE SOURCE

Your partner
for all process stages

52
Choosing SMS group means you benefit from more than
100 years of experience in the development, construction,
and commissioning of machinery and plants for the global
iron and steel as well as nonferrous metals industries.
All this adds up to an invaluable store of experience you
can draw on. And that’s exactly what defines our turnkey
activities today.

SMS group has acquired extensive turnkey expertise with

the installation of numerous steel plants, covering every-
thing from civil works to the operating plant.

Here you have seen what we can also do for you if you
want to optimally handle the planning and execution
of complete integrated plants from one source. That’s
because SMS group draws on a vast fund of know-how
for your complex turnkey projects. Try it for yourself!

53
 Germany
Düsseldorf
Hilchenbach
Mönchengladbach

Italy
Tarcento

India
Gurgaon

© SMS group GmbH · Published on 01.04.2016 · Circulation 500 · Printed in Germany · Ky

SMS group GmbH

Central Division
Integrated Plants/Turnkey-Services

Eduard-Schloemann-Strasse 4
40237 Düsseldorf, Germany
Phone: +49 211 881-6360
Fax: +49 211 881-776360
X-313E

turnkey@sms-group.com
www.sms-group.com

“The information provided in this brochure contains a general description of the performance characteristics of the products concerned. The actual products may not always have these
characteristics as described and, in particular, these may change as a result of further developments of the products. The provision of this information is not intended to have and will not
have legal effect. An obligation to deliver products having particular characteristics shall only exist if expressly agreed in the terms of the contract.”