Nelson n4s 60 A Main Fuse Stud Welder System PDF

N4S System
N4s
Stud Welder
Perfect for Short-Cycle / Drawn-Arc Stud Welding!
universal · flexible
Compatible with
Suited for all Customizable Nelson® FSE Networking
short-cycle to your specific feeders and stud & Monitoring
drawn arc studs. requirements. welding tools. 1 Power Source. resources.
The unit can be used Interfaces with Combine up to Use only 1 source for Supervise quality
with a variety of robots and 5 feeders and stud welding, TARC and operation from
studs for whatever transferlines using welding tools to welding and TARC a PC throughout the
your application parallel interface, your specifications nut welding. corporate network.
InterBusS, DeviceNet, (standard or reverse
EtherNet/IP, ProfiBus, polarity).
ProfiNet and
numerous others.
Specifications
Power Supply Inverter
Weld Current 250A-1800A
Main Fuse 60A (32)
Power Plug CCE 60A (32)
· 100Mb / sec. Fast Ethernet Degree of Protection IP 21
· Large Program Storage Capacity Protection Class 1
· Service-Friendly Unit Enclosure Cooling AF (fan, temperature-controlled)
Connection Possibilities Manual Handguns: P-NS 40SL
· Digitally-Controlled Personnel Access Function Automatic Welding Guns: PSE 1000s/PFL901
· S-Mark, Crane Eyelets, (4) Wheels Welding Heads: KSE 1000s
Feeders: FSE 1000s/FSE100
· Removable Graphic Control Panel
Dimensions Width 24 in. (610mm)
· Power-Safe Mode
Height 39 in. (981mm)
· Weld Impedance Control Warning Depth 27 in. (684mm)
· Steady Power even with Long Cables Weight 265 lbs. (120kg)
NELSON® STUD WELDING

7900 W. Ridge Rd. · Elyria, OH 44035 · PH: +1(440) 329-0400 · Fax: +1 (440) 329-0526 · www.NelsonStud.com
USA • Canada • Mexico • Germany • China • France • Italy • UK • India
©2017, Nelson Stud Welding A Nelson Fastener Systems Company
Speedport Feeding
SpeedPort Fast Even Faster
Feed Studs 50% Faster!

· Produces faster feed times as the Speed Port is
located less than 3 ft. (1 m) to the weld head
· 50+ Studs/min. is possible.
· The weld cycle is reduced from

2.1 seconds to 1 second.
A Stud is fed to the Speed Port during the prior weld sequence. As the weld head retracts,
the stud at the Speed Port is released allowing for a fast stud load to be ready to fire again.

KSE 1000 and PSE 1000 Welding Tools
Probeless Weld Head: Handheld: When Automation or

Better Access to Confined Spaces Robotics Are Not Possible
KSE 1000 Welding Gun PSE 1000 Welding Gun

Modular, robust construction. Autofeed stud welding.
Interchangeable nose to accomodate various stud configurations.
A gooseneck option is available for welding tight spaces. Compatable with all automotive studs.
Simplified modular design.

Pluggable feed hose with quick connect/disconnect & safety
switch. Stud welding without a supporting base.
Integrated compressed air & protective gas. Servo-Electric Drive.
Integrated connection for tool balancer.

Stud welding without a foot for improved access.
Easy lift adjustment by digital control.
Servo-Electric Drive with encoder for precision movement.
No slag build-up means less maintenance Adjustable lift-off dimensions with constant control even on
convex or concave surfaces.
SpeedPort connection to accelerate the feeding process. LED indicators monitor angularity and suspect welds.
Easy lift adjustment by digital control. Gun allows operator to select from 9 programs.
Optional inert gas welding.

17.2 lbs. (7.8 kg)
7 lbs. (3.2 kg)

FSE 1000 / ECO Escapement
FSE 1000
Stud Feeder
60% Air Savings!
ECO Feeder.
· Suited for all automotive studs
· Easily changes stud sizes
· 60% air consumption savings with ECO Escapement design
· Quietest feeding system on the market! Sound level under 70 dB
Versatile Design.
· Can be used as a control box for other welding tools
· Up to 5 feeders and bunker units can be operated from 1 control box
· Provides flexibility and is easily serviced
· Able to serve as a central control unit for a group of feeders
Production Monitoring. The complete feed system uses up to 6 sensors to monitor production and consistency
Specifications
Feeder Type FSE1000s Storage Temperature 0°F to 185°F (-20°C to 85°C)
Position of Use horizontal ± 3% Noise Emission < 70 dB
Operatin Modes automatic / manual Air Consumption approx. 19 I / feeding settings
Control Voltages 24 Vdc ± 10% Mains Pressure max. 116 psi (8 bar)
Power Supply Voltage 90 Vdc ± 10% Work Pressure 65 to 80 psi (4.5 to 5.5 bar)
Protection Type IP 20 Weight 163 lbs. (74 kg)

120 lbs. (54 kg) w/o inner components
Protection Class I, according to DIN 40 100 Capacity 7500 for AXC 5 x 14.2 (SC-Z 5x14.2 mm)
Operating Temperature 40°F to 100°F (5°C to 40°C) Conveyance Performance max. 45 / min. depending on stud type

AC Aluminum Welding
Developed for the High-Tech Automotive Industry
N4s Inverter + FSE 1000 + AC Module + KSE 1000 = Flawless Aluminum Welding!
· Allows Weld to Change Polarity. · Higher Quality Aluminum Weld.
· High Speed Switching Device. · Even Heating of Aluminum Stud.
· Shielding Gas for Aluminum. · Optional Module can be added to any N4/N4s System.

Arc Charger™ Portability
N 550 c
Powerful 550A arc welder from a 120V outlet!

Weld the full range of drawn arc studs, up to 3/8” pitch (M8)
diameter from a standard household 120V wall outlet!
Share a Single Wall Outlet with Other Devices.
Input energy is efficiently drawn from a standard 120V wall outlet, and stored in a durable, high-capacity, electrical storage system adjustable by the user.
Advanced, High-Performance, Drawn Arc Welding.

Stored energy is precisely delivered to the weld by an advanced digitally-controlled, switch-mode welding power supply. Drawn arc, gas arc, and short cycle processes with all
weldable metals are consistent and smooth.
Sophisticated Microprocessor Control.

The Arc Charger’s 32-bit microprocessor monitors both charging current input from the wall, it’s smooth welding arc, and provides a long list of helpful setup and diagnostic
features.
Stud Expert™.
Quick & easy. Input your stud diameter and metal, and Stud Expert automatically selects the right settings for you.
Multifunction Key Pad / Display.

Preset buttons provided to save favorite settings. Display shows settings, actual weld results, as well as diagnostic error codes to help with troubleshooting.
Safe, Low Cost Input Power.

Pinnacle™ Battery Powered Welding
& ma x
High performance battery-powered design
delivers 1000’s of welds from a single charge!
Cordless = Unparalleled Flexibility.
Weld nearly anywhere, with no need for a power cord to limit worksite access or power generator.
Ultra-Portable.
18 lbs! Easy to carry with the padded shoulder strap to weld while carrying the unit. 2 orientations: tabletop (horizontal) and user-carried (vertical).
Advanced Battery Management System (BMS).

Rechargeable lithium ion battery with internal monitoring system protects the battery from high temperature, input overcharging, and output overload.
Integrated Cable Cleat & Gun Holster.

Very easy to manage both at the jobsite and in between jobsites.
Multifunction Display
Clear, multi-color viuals with Nelson’s familiar graphical gun display.
Advanced Microprocessor Control

Provides control, diagnostic and safety features not found in any other pin welder.
Safe
No comparable CD stud welder can run continuously without an input power cord. No cord means less risk of electric shock, arc flash injury, or tripping on the power cord.. A
dedicated ground conductor assures that the welder case is grounded to the weld work piece.
External Battery Charger.
Iincluded 120V, 6A input

FACS Weld Systems
Forward-Thinking Designs
Integrated
Cutting edge technology makes set-up, operation and maintenance a breeze with a
common circuit board platform.
Flexible
Easy upgrades allow customers to add features they value.
User-Enhancing Options
· LCD touch screen display provides easy troubleshooting videos and intuitive feel.
· Wireless communications.
· Weld monitoring & data storage.


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N4S System

NELSON® STUD WELDING

SpeedPort Fast Even Faster

Feed Studs 50% Faster!

· 50+ Studs/min. is possible.

· The weld cycle is reduced from

NELSON® STUD WELDING

Probeless Weld Head: Handheld: When Automation or

KSE 1000 Welding Gun PSE 1000 Welding Gun

Simplified modular design.

Integrated compressed air & protective gas. Servo-Electric Drive.

Integrated connection for tool balancer.

Optional inert gas welding.

NELSON® STUD WELDING

Position of Use horizontal ± 3% Noise Emission < 70 dB

Operatin Modes automatic / manual Air Consumption approx. 19 I / feeding settings

Protection Type IP 20 Weight 163 lbs. (74 kg)

NELSON® STUD WELDING

Developed for the High-Tech Automotive Industry

NELSON® STUD WELDING

Powerful 550A arc welder from a 120V outlet!

Advanced, High-Performance, Drawn Arc Welding.

Sophisticated Microprocessor Control.

Multifunction Key Pad / Display.

Safe, Low Cost Input Power.

Advanced Battery Management System (BMS).

Integrated Cable Cleat & Gun Holster.

Advanced Microprocessor Control

NELSON® STUD WELDING

NELSON® STUD WELDING

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