Professional Documents
Culture Documents
AKASH IYER
C: 949-338-8428
lrakash@hotmail.com
Virginia, 20165
Visa status: GC.Term: C2C. Availability: Immediate
OVERVIEW
SAP MM/ PP/ WM/ SD/LE Platinum Consultant along with QM and SM/CS experience, a total of 19 years SAP experience with 20
clients. SD/ MM/PP ECC 6.0 experience
Delivered hands on 12 complete life cycle Implementation projects during all phases of implementation cycle:
Excellent Cross functional knowledge of Material Management (16 yrs), Warehouse Management (8 yrs), Manufacturing processes
(10 yrs), Logistics execution 8 years and Sales & Distribution processes (12 yrs) with Finance Integration (AP and AR)
Experience in ASAP Methodology ,SAP Solution Manager ,Waterfall SDLC Methodology and ASAP methodology.
Excellent Project and Resource management skills – having deployed large, small and medium projects.
Extensive experience in Rollouts, Conversions, Interfaces,Upgrades and Greenfield development projects
Have spearheaded various testing scenarios – modular, integration, regression, impact and stress testing
Have piloted round the clock production support activities and organized for User training.
Deployed SAP certification training at Sapient College, Singapore for Logistics Modules.
Collaborated and delivered offshore projects and Global Projects
Skills
Functional
30 years of procurement, sales and manufacturing process knowledge with 20 clients
SAP
16 years MM/Purchase to pay/Inventory management
10 yrs PP experience
8 years WM
8 years Logistics Execution
12 yrs SAP SD experience
CLIENT Industry / Title From To Modules Brief Project description & activity highlights
Complex Enhancements: Purchasing dashboard. Barge
shipments. Repair and Rework processes.Custom
compliance module and PO Load program with batch
AM/NS Calvert Steel Manufacturing Feb 15 Present SD/LE/MM/IM characheristics.
Complex Enhancements: Purchasing dashboard. Entire Purchase requisition, RFQ, Quote and PO process in a single dashboard with all
decision paramenters for purchasing activities.
Repair and Rework processes.: Under a subcontracting scenario account assigned to a sales order
Custom compliance module: Comparison of outbound PO specification from SAP to vendor with inbound ASN (Material message) from
vendor.Comparison of physical criteria, Casting events criteria and chemical criteria. Executive exception report on tolerance (contractually
agreed with supplier) deviation for weight,width, thickness,shortslab, long slab, Exposed with casting, API with casting, Off chemistry.
PO Load program with batch characheristics.: Grade book enhancement in SAP. Grade book used for finding the internal steel grade from
supplier steel grade. Also used for Off chemistry compliance. Upload of complex steel characteristics received from suppliers based on
logic for each supplier and ASN generation. After performing GR against the ASN to trace the correct material bsed on what was sent by
supplier and perform a 309 movement transfer from recorded material to received material.
Direct Procurement: Complete purchase to pay cycle for procurement of stock. Integration with SNP generated purchase requisitions.
New purchase order type. Source assignment. PR- PO Conversion using custom program with truck load/ vol constraints. Release
strategy.E mail output.PO Confirmations with pick up date, ord acknowledgement and shipping notification.
PO communication with OHL(3PL)- EDI 943. OHL(3PL) communication with SAP – EDI 944.
EDI 856 – ASN from CH Robinson (freight provider) to SAP
EDI 850 – PO Output to vendor
Vendor evaluation: Price : Price Level and Price History: Delivery: On Time Delivery, Quantity Reliability, Shipping instructions and
adherence to confirmation date
Indirect Procurement: for purchasing Non stock and Non inventory items which are not used for KIT build (Consumption Purchase orders).
Purchase orders for cost centers with or without GR Relavant flag.Services procurement. PO Release strategy based on total value.PO
type and process for reurring payments (Rental payments). Periodic Invoicing plan.
Program KIT Assy: PP Module – Make to stock production without reservation for Fast five KIT’s. Deactivated availability check. Integration
with SNP Planned orders.
Inventory Management: Goods receipt movements, goods issue movements, transfer posting and physical inventory movements
configured and enabled interfaces with OHL (3PL) system.
Initial entry of stock balances movements for inventory data conversion in different stock types. Clone of 501 movement type with reason
codes configured for customer and QVC Returns. Transactions for disassembly of KIT. EDI 947 from OHL to SAP for stock material issue
to a cost center, withdrawal for sampling,withdrawal for scrap, transfer posting material to material and stock type to stock type transfer
Akash Iyer
postings. EDI 945 enabled for shipment of goods to customer. EDI 846 from OHL to SAP for physical inventory counts and inventory status
updates.
Batch management. Delivery creation and PGI for different sales scenarios
Quality Management: Vendor release.Restricting vendor for a period of time.Vendor evaluation using quality scores : Goods
receipt,complaints/rejection level and Quality Audit.
Inspection Lot processing: Inspection plan-inspection lot- Inspection results – Usage decision
Inspection methods
Inspection planning: Work center and settings for sample inspection & valuation mode usage. Sampling plan, sampling scheme and
sampling procedure
Quality Notifications
OpCo project is for Migrating Unites states smokeless tobacco all OTC and Logistics functionality from JDE to SAP,thereby increasing
forecasting and inventory visibility throughout the supply chain and enabling case tracing capability for smokeless products at the Public
Warehouses (PWs)
Implemented this end to end project starting from Business requirements gathering through initial and Final design and functional and
technical development for the FRICE.
The scope of this project includes SD and MM /IM/PP Modules with interfaces to MIP (Legacy manufactiuring MES system) in the following
areas:
Production receipts:Interfaces with MIP and JDE system for production receipts in to ECC 6.0 for each combination for QA batch release
and case trace status with corresponding automatic bovements between the storage locations and QA/Blocked/Unresrticted statuses.
Batch Management: Batch management was enabled at material level with SLED. The design was to have cooler time , remaining shelf
life, minimum remaining shelf life for wholesaler (beyond which a product cannot be shipped to wholesaler). Batch determination in sales
order based on business rules.
Freight and Transportation: Routes and Route determination, deliveries and shipments for various OTC and stock transfer scenarios ,
interface with legacy shipping system(for bulk shipments) and UPS world ship system (for small shipments), handling of short
shipments,load planning tool development for factory to plan despatches.
Enabled cross docking functionality via Public warehouses to customers for short shelf life products and direct sale (Regular and rush
orders) from Factory/ Public warehouses for long shelf life products.Logistics cycle was also enabled for international sales ( pure make to
order), Snus and Samples.
Akash Iyer
Returns and Claims as applied to tobacco industry were enabled: Samples, International, Conversions, OS&D Claims, Product Freshness,
Customer Refusals and Warehouse and Customer Tallies.
Inventory Management: Inter/Intra company stock transport orders, interfaces with Manugestics for factory to public warehouse shipments
and factory to factory shipments, inventory movements for each OTC scenario with MM Account determination and Physical inventory
process. MRP for revenue materials.
:ATP:To meet the requirement that QI stock avialbility (cooler location) on specific dates when orders are placed on shipping storage
location created / handled reservations from cooler locations to be able to confirm sales orders based on expected stock from
cooler.Reservations were also enabled for Intra manufacturing transfers.Enabled enhancement to check the stock in the other
manufacturing plant and confirm the sales order in the original plant as well as reserve stock in the other plant.
Design and prototyping for CRM 7.0 integration with ECC Logistics 6.0 for a Field service Engineer related environment
In house repair process Design and prototype: Entire logistics functionality (MM/SD) for Depot repairs , Loaner processes and instrument
exchange processes: Device / Loaner received inbound delivery /PGI and Device / Loaner sent out outbound delivery / PGI.
Scrap movements configuration. 291 Consumption movement configuration for account determination with new account modifier group.
Service Management process Design and Prototype: Concept and logic for 5 level sourcing of parts (to source from other plants/ storage
locations to WIP storage location from where these parts are consumed) entered in a service order. Design logic for Parts added with
Trunk location in service – at time of service confirmation, Parts added with dedicated location in service order at the time of service
confirmation, Parts marked unused keep in service order at the time of service confirmation, Parts marked unused return in service order
at the time of service confirmation and Parts needed to be used in other service order.
Logistics design around service order release process / reservations and service confirmations
WIP Table logic where a part is traced throughout its life cycle from the time it enters WIP storage location, status unused return, parts
moved from trunk/dedicated storage location till the completed status (final disposition) is achieved.
Design logic for defective exchange parts
EDUCATION
Masters in Management Sciences,Bombay University(India), Operations / Systems Management 1984
Bachelor of Engineering,Bangalore University(India), Mechanical – Production / Operations 1982