Chapter 16

Chapter 16
Dimensioning Principles
A drawing should provide a complete specification of we require to know the dimensions which govern its
the component to ensure that the design intent can be length, height, and thickness, and also the diameter and
met at all stages of manufacture. Dimensions speci- depth of the hole and its position in relation to the
fying features of size, position, location, geometric surface of the block. The axis of the hole is shown at
control, and surface texture must be defined and appear the intersection of two centre lines positioned from the
on the drawing once only. It should not be necessary left-hand side and the bottom of the block and these
for the craftsman either to scale the drawing or to two surfaces have been taken as datums. The length
deduce dimensions by the subtraction or addition of and height have also been measured from these
other dimensions. Double dimensioning is also not surfaces separately e this is a very important point as
acceptable. errors may become cumulative, and this is discussed
Theoretically any component can be analysed and later in the chapter.
divided into a number of standard common geomet- Dimensioning therefore should be undertaken with
rical shapes such as cubes, prisms, cylinders, and parts a view to defining the shape or form and overall size of
of cones. The circular hole in Fig. 16.1 can be the component carefully, and also the sizes and positions
considered as a cylinder through the plate. Dimen- of the various features, such as holes, counterbores, and
sioning a component is the means of specifying the tappings from the necessary datum planes or axes.
design intent in the manufacture and verification of the The completed engineering drawing should also
finished part. include sufficient information for the manufacture of
A solid block with a circular hole in it is shown in the part. This involves the addition of notes regarding
Fig. 16.1 and to establish the exact shape of the item the materials used, tolerances of size, limits and fits,
surface finishes, the number of parts required, and any
further comments which result from a consideration of
the use to which the completed component will be put.
For example, the part could be used in sub-assembly
22
Copyright © 2012. Elsevier Science & Technology. All rights reserved.
and notes would then make reference to associated

drawings or general assemblies.
British Standard 8888 covers all the ISO rules
applicable to dimensioning and, if these are adhered to,
it is reasonably easy to produce a drawing to a good
professional standard.
1. Dimension and extension lines are narrow contin-
40 uous lines 0.35 mm thick, if possible, clearly placed
φ
80
outside the outline of the drawing. As previously

mentioned, the drawing outline is depicted with
35
wide lines of 0.7 mm thick. The drawing outline

will then be clearly defined and in contrast with the
dimensioning system.
30
2. The extension lines should not touch the outline of
80 the drawing feature and a small gap should be left,
FIGURE 16.1 about 2e3 mm, depending on the size of the
Manual of Engineering Drawing. DOI: 10.1016/B978-0-08-096652-6.00016-4 121

Simmons, C. H., Maguire, D. Ó
Copyright E.,2012
& Simmons, C. (2012).
Elsevier Ltd. Manual
All rights of engineering drawing : Technical product specification and documentation to british and international standards.
reserved.
Retrieved from http://ebookcentral.proquest.com
Created from inholland on 2019-02-18 01:03:25.
122 Manual of Engineering Drawing
drawing. The extension lines should then continue Note 1
for the same distance past the dimension line. 95

3. Arrowheads should be approximately triangular,
70
must be of uniform size and shape, and in every Note 2
40
case must touch the dimension line to which they
refer. Arrowheads drawn manually should be filled Note 3
in. Arrowheads drawn by machine need not be
filled in.
4. Bearing in mind the size of the actual dimensions 6 2 Holes φ14
and the fact that there may be two numbers together
85
Note 8 Note 8
where limits of size are quoted, adequate space
must be left between rows of dimensions.
5. Centre lines must never be used as dimension lines
20
3
but must be left clear and distinct. They can be
extended, however, with the use of extension lines. 45.2
6. Dimensions are quoted in millimetres to the 25 45.0 0.4
minimum number of significant figures; for
example, 19 and not 19.0. In the case of a decimal Note 7 Note 4 Note 5 Note 6
dimension, always use a nought before the decimal
FIGURE 16.2
marker, which might not be noticed on a drawing
print that has poor line definition. We write 0.4 and
not .4. It should be stated here that on metric
the dimensions outside the profile of the component
drawings the decimal marker is a comma posi-
as first choice.
tioned on the base line between the figures, for
3. Where several dimensions are placed on the same
example, 5,2 but never 5$2 with a decimal point
side of the drawing, position the shortest dimension
midway.
nearest to the component and this will avoid
7. To enable dimensions to be read clearly, figures are
dimension lines crossing.
placed so that they can be read from the bottom of
4. Try to ensure that similar spacings are made
the drawing, or by turning the drawing in a clock-
between dimension lines as this gives a neat
wise direction, so that they can be read from the
appearance on the completed drawing.
right-hand side.
5. Overall dimensions which are given for surfaces
8. Leader lines are used to indicate where specific
that can be seen in two projected views are gener-
indications apply. The leader line to the hole is
ally best positioned between these two views.
directed towards the centre point, terminating at the
circumference in an arrow. A leader line for a part Remember that drawings are the media to communi-
number terminates in a dot within the outline of the cate the design intent used for the manufacturing and
component. The gauge plate here is assumed to be verification units. Therefore always check over your
part number six of a set of inspection gauges. drawing, view it, and question yourself. Is the infor-
mation complete? Ask yourself whether or not the
Figure 16.2 shows a partly completed drawing of
machinist or fitter can use or work to the dimension
a gauge to illustrate the above aspects of dimensioning.
you have quoted to make the item. Also, can the
When components are drawn in orthographic
inspector verify the figure e in other words, is it
projection, a choice often exists regarding where to
a measurable distance?
place the dimensions; the following general rules will
Figure 16.3 shows a component which has been
give assistance.
partly dimensioned to illustrate some of the principles
1. Start by dimensioning the view which gives the involved.
clearest understanding of the profile or shape of the Careless and untidy dimensioning can spoil an
component. otherwise sound drawing and it should be stated that
2. If space permits, and obviously this varies with the many marks are lost in examinations due to poor
size and degree of complexity of the subject, place quality work.
Simmons, C. H., Maguire, D. E., & Simmons, C. (2012). Manual of engineering drawing : Technical product specification and documentation to british and international standards.
Chapter | 16 Dimensioning Principles 123
Correct Incorrect (157)
50 28 32 28 25 23 21
50
8 33 25
20 18
20
33 16 14
(40)
8
8
8
30
20
30
Drill sizes in millimetres

φ 25
5
50 FIGURE 16.5
φ2
R8
16
variation in length, which results from small errors in
22
22
R8 36
R2 each of the six separate dimensions in the chain, which
8
8 46
16
clearly accumulate. Imagine the effect of marking out
R2
say 20 holes for rivets in each of two plates; how many
36
46
holes would eventually line up? The overall length is
shown in parentheses (157) and is known as an
FIGURE 16.3
auxiliary dimension. This dimension is not the one
which is worked to in practice but is given purely for
Dimensioning of Features not Drawn to reference purposes. You will now appreciate that it will
Scale depend on the accuracy with which each of the pitches
in the chain is marked out.
This method of indication is by underlining a particular
dimension with a wide line as indicated in Fig. 16.4.
This practice is very useful where the dimensional Parallel Dimensioning
change does not impair the understanding of the Improved positional accuracy is obtainable by
drawing. dimensioning more than one feature from a common
datum, and this method is shown in Fig. 16.6. The
85 selected datum is the left-hand side of the stand. Note
that the overall length is not an auxiliary dimension,
but a dimensional length in its own right.
157
136
FIGURE 16.4
113
88
Chain Dimensioning and Auxiliary 60
Dimensioning 28
Chains of dimensions should only be used where the
possible accumulation of tolerances does not endanger 25
20 18 16 14
the function of the part.
40
A plan view of a twist drill stand is given in

20
Fig. 16.5 to illustrate chain dimensioning. Now each of Drill sizes in millimetres
the dimensions in the chain would be subject to FIGURE 16.6
a manufacturing tolerance since it is not possible to
mark out and drill each of the centre distances exactly.
Running Dimensioning
As a test of drawing accuracy, start at the left-hand side
and mark out the dimensions shown in turn. Measure Is a simplified method of parallel dimensioning
the overall figure on your drawing and check with the conferring the advantage that the indication requires
auxiliary dimension given. Note the considerable less space. The common origin is indicated as shown
28 60 88 113 136 157 φ8
0
25 φ1 φ8
20 18 16 14
40
20
Drill sizes in millimetres
FIGURE 16.7
(Fig. 16.7) with a narrow continuous circle; the

dimensions are placed near the respective arrowheads.
0
φ4
Staggered Dimensions
For greater clarity, a number of parallel dimensions
FIGURE 16.10
may be indicated as shown in Figs 16.8 and 16.9.
figures which establish the size, e.g. Ø65. Alternative
Dimensioning Circles methods of dimensioning diameters are given in
Fig. 16.10. The size of hole and space available on the
The symbol Ø preceding the figure is used for speci- drawing generally dictates which method the
fying diameters and it should be written as large as the draughtsman chooses.
Dimensioning Radii
Alternative methods are shown in Fig. 16.11 where the
position of the centre of the arc need not be located.
Note that the dimension line is drawn through the arc
centre or lies in a line with it in the case of short
φ 40
distances and the arrowhead touches the arc.
φ 60
R6
φ 75
R4
φ 100
48
R1
FIGURE 16.8
φ 25
R6.5 ±0.5
φ 60
FIGURE 16.11
φ 54
φ 60
Dimensioning Spherical Radii and
Diameters
φ 48 Spherical radii and diameters are dimensioned as
shown in Fig. 16.12. The letter S precedes the Ø
FIGURE 16.9 symbol (diameter) or letter R (radius).
SR40 Dimensioning Irregular Curves

Irregular curves may be dimensioned by the use of
ordinates. To illustrate the use of ordinates, a section
through the hull of a boat is shown (Fig. 16.14). Since
the hull is symmetrical about the vertical centre line,
SØ70 it is not necessary to draw both halves in full and if
the curve is presented in this manner then two short
thick parallel lines are drawn at each end of the
profile at right angles to the centre line. The outline is
also extended slightly beyond the centre line to
Sphere
indicate that the shape is to be continued. Ordinates
Ø10
are then positioned on the drawing and the outline

SØ70
passes through each of the chosen fixed points
(Fig. 16.14).
SR12
FIGURE 16.12
Dimensioning Curves
A curve formed by the blending of several radii must
have the radii with their centres of curvature clearly
marked as indicated in Fig. 16.13.
R10
FIGURE 16.14
30
R80
0
R5 20
55
R80 5
45.75
R3 45.25
0 120°
φ 25
15
0
R3
R20
FIGURE 16.13 FIGURE 16.15
Unidirectional and Aligned Dimensions Tapers

Both methods are in common use. In Figs 16.18 and 16.19 the difference in magnitude
between dimensions X and Y (whether diameters or
1. Unidirectional dimensions are drawn parallel with
widths) divided by the length between them defines
the bottom of the drawing sheet; also, any notes which
a ratio known as a taper.
refer to the drawing use this method (Fig. 16.15).
2. Aligned dimensions are shown in parallel with the XY q
related dimension line and positioned so that they Taper ¼ ¼ 2tan
length 2
can be read from the bottom of the drawing or from
the right-hand side (Fig. 16.16). For example, the conical taper in Fig. 16.19
20 10 10
¼ ¼ ¼ 0:25
40 40
5
2
0° and may be expressed as rate of taper 0.25:1 on diameter.
12
The ISO recommended symbol for taper is , and
this symbol can be shown on drawings accompanying
the rate of taper,
i.e. 0.25:1
The arrow indicates the direction of taper.
φ2
5 When a taper is required as a Theoretical exact
dimension (TED) it is enclosed in a rectangular box.
0
R2 Normally there should be a geometrical tolerance
associated with the TED such as Profile of a Surface.
FIGURE 16.16
Included
angle
Angular Dimensions
θ
Y
X
Angular dimensions on engineering drawings are
expressed as follows:
(a) Degrees, e.g. 30 . Length
(b) Degrees and minutes, e.g. 30 400 . FIGURE 16.18

(c) Degrees, minutes, and seconds, e.g. 30 400 2000 .
For clarity a full space is left between the degree 0,25:1
symbol and the minute figure and also between the

minute symbol and the second figure.
In the case of an angle of less than 1 it should be
preceded by 0 , e.g. 0 250 .
φ 20
φ 10
Figure 16.17 shows various methods of dimen-

sioning angles.
40
80° 15′ 0 FIGURE 16.19

60° 70° ±1° 80° 0 90° – 2°
MAX.
Dimensioning Tapers
The size, form, and position of a tapered feature can be
defined by calling for a suitable combination of the
following:
5° 30′ ± 0° 1′ 30″ 1. the rate of taper, or the included angle;
FIGURE 16.17 2. the diameter or width at the larger end;
Toleranced
Angle to dimension
Angle to
gauge gauge
Taper Toleranced
Taper Male
diameters
Important
Female dimension
FIGURE 16.20
Assembly
FIGURE 16.21
3. the diameter or width at the smaller end;
4. the length of the tapered feature;
5. the diameter or width at a particular cross-section, An example of dimensioning two mating tapers
which may lie within or outside the feature when end-wise location is important is shown in
concerned; Fig. 16.21.
6. the locating dimension from the datum to the cross- For more accurate repeatability of location, the use
section referred to above. of Geometric Tolerancing and a specific datum is
recommended. Additional information on this subject
Care must be taken to ensure that no more dimensions may be found in BS ISO 3040.
are quoted on the drawing than are necessary. If
reference dimensions are given to improve commu-
nications, then they must be shown in brackets, e.g. Dimensioning Chamfers
(1:5 taper). Alternative methods of dimensioning internal and
Figure 16.20 gives four examples of the methods external chamfers are shown in Fig. 16.22.
used to specify the size, form, and position of tapered
features.
3 × 45°
5
70°
Dimensioning Two Mating Tapers

30°
When the fit to a mating part or gauge is necessary,
a tried and successful method used in manufacturing
60°
units is to add the following information to the φ 13
2,5
feature(s).
1. ‘To FIT PART NO. YYY’.
2. ‘TO FIT GAUGE (PART NO. GG)’. 1.5 × 45°
FIGURE 16.22
When note 2 is added to the drawing, this implies that
a ‘standard rubbing gauge’ will give an acceptable
even marking when ‘blued’. The functional require-
ment whether the end-wise location is important or
Dimensioning Squares or Flats
not, will determine the method and choice of Figure 16.23 shows a square machined on the end of
dimensioning. a shaft so that it can be turned by means of a spanner.
20 φ 20 φ 30
32
FIGURE 16.23
The narrow diagonal lines are added to indicate the

flat surface.
Part of a spindle which carries the chain wheel of 30°
a cycle, secured by a cotter pin, illustrates a flat surface
3 × M10 × 1.5 − 6H
which is not at the end of the shaft (Fig. 16.24).
0
φ6
18° 15°
FIGURE 16.24
FIGURE 16.25
Dimensioning Holes
use for a counterbored hole is to provide a recess for
The depth of drilled holes, when stated in note form, the head of a screw, as shown in Fig. 16.27 or a flat
refers to the depth of the cylindrical portion and not to surface for an exposed nut or bolt, as in Fig. 16.28. The
the point left by the drill. If no other indication is given flat surface in Fig. 16.28 could also be obtained by
they are assumed to go through the material. Holes in spotfacing.
flanges or bosses are generally positioned around a pitch Figure 16.29 shows methods of dimensioning
circle and may be spaced on the main centre lines of the counterbores. Note that, in every case, it is necessary to
component, or as shown in Fig. 16.25. It is a default specify the size of counterbore required. It is not
condition that hole patterns on a pitch circle diameter
are equally spaced unless dimensioned otherwise. There

is no requirement (as was past practise) to indicate this
condition using the word ‘EQUISPACED’ in the hole
call out. The angles of the spacings may be omitted FIGURE 16.26
when the intent is evident as shown in Figs 22.34
and 22.35.
Dimensioning Counterbores
A drilling machine is used for this operation, and
a typical counterboring tool is shown in Fig. 16.26.
The operation involves enlarging existing holes, and
the depth of the enlarged hole is controlled by a stop on
the drilling machine. The location of the counterbored
hole is assisted by a pilot at the tip of the tool which is
a clearance fit in the previously drilled hole. A typical FIGURE 16.27
90°
φ 20
Flat surface on
casting obtained
3
by counterboring
or spotfacing 60°
φ 24
φ 10
φ16
FIGURE 16.28
φ 33 φ 21 φ16
φ 33 × 18 Vφ 24 × 60º
18
φ 21 FIGURE 16.31
angles of 60 and 90 are commonly machined, to

accommodate the heads of screws and rivets to provide
a flush finish (Fig. 16.31).
Note: Refer to manufacturers’ catalogues for
dimensions of suitable rivets and screws.
Ø21
φ 33 × 18 Dimensioning Spotfaces
FIGURE 16.29
Spotfacing is a similar operation to counterboring, but
sufficient to state ‘COUNTERBORE FOR M10 RD in this case the metal removed by the tool is much less.
HD SCREW’, since obviously the head of the screw The process is regularly used on the surface of cast-
ings, to provide a flat seating for fixing bolts. A spot-
will fit into any counterbore which is larger than the

head. facing tool is shown in Fig. 16.32, where a loose cutter
is used. The length of cutter controls the diameter of
the spotface. As in the counterboring operation, the
Dimensioning Countersunk Holes hole must be previously drilled, and the pilot at the tip
Countersinking is also carried out on a drilling of the spotfacing tool assists in location.
machine, and Fig. 16.30 shows typical tools. Included Figure 16.33 shows the method of dimensioning.
Note that, in both cases, the depth of spotface is just
(a) sufficient to remove the rough surface of the casting
over the 40 mm diameter area.
(b)
FIGURE 16.30 (a) Taper-shank countersink (with 60 or 90 included

angle of countersink). (b) Straight-shank machine countersink (with 60 or
90 included angle of countersink). FIGURE 16.32
Ø40 R40
Ø20
Ø40
φ4
0
Ø20
R10
56
R3
FIGURE 16.33
20
7
R3 R3
25 R3
Dimensioning for Manufacture R3

R3
It should be emphasized that dimensioning must be
R15
performed with the user of the drawing very much in
44
mind. In the case of the finished bearing housing
22
shown in Fig. 16.35 two different production processes
are involved in its manufacture, namely: casting and
φ 50
machining of the component. It is sometimes prefer- 2 × φ 10
120
able to produce two separate drawings, one to show the
dimensions of the finished casting and the other to FIGURE 16.34
show the dimensions which are applicable to the actual
machining operation. Figure 16.34 shows a suitable
drawing for the casting patternmaker. Allowances are
made for machining and also for the fact that the
casting will shrink when it cools. The machinist will 43 .6
φ4
.0
2
take the rough casting and remove metal to produce

the finished component, all other surfaces having
a rough finish. Figure 16.35 shows the required
53
dimensions for machining. Note that the bore of the
casting is required to be finished between the two sizes
17
quoted for functional purposes.
4
38
19
120
2 × φ 10
FIGURE 16.35

Chapter 16 - Dimensioning Principles

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Chapter 16 - Dimensioning Principles

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and notes would then make reference to associated

outside the outline of the drawing. As previously

wide lines of 0.7 mm thick. The drawing outline

Manual of Engineering Drawing. DOI: 10.1016/B978-0-08-096652-6.00016-4 121

drawing. The extension lines should then continue Note 1

for the same distance past the dimension line. 95

and the fact that there may be two numbers together

Correct Incorrect (157)

Drill sizes in millimetres

A plan view of a twist drill stand is given in

28 60 88 113 136 157 φ8

(Fig. 16.7) with a narrow continuous circle; the

SR40 Dimensioning Irregular Curves

are then positioned on the drawing and the outline

FIGURE 16.13 FIGURE 16.15

Unidirectional and Aligned Dimensions Tapers

(b) Degrees and minutes, e.g. 30 400 . FIGURE 16.18

symbol and the minute figure and also between the

Figure 16.17 shows various methods of dimen-

80° 15′ 0 FIGURE 16.19

Dimensioning Two Mating Tapers

The narrow diagonal lines are added to indicate the

are equally spaced unless dimensioned otherwise. There

angles of 60 and 90 are commonly machined, to

will fit into any counterbore which is larger than the

FIGURE 16.30 (a) Taper-shank countersink (with 60 or 90 included

Dimensioning for Manufacture R3

take the rough casting and remove metal to produce

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