Sony kdl-60w600b 146

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL (COMMON)
RB2G CHASSIS
Segment: HM
Version Date Subject
1 01/2014 1st Issue.
2 04/2014 Model Addition : Add 60” Models ( Model List , pg 45-46 )
LCD TV
9-888-150-02
For SM - Unique , please refer :
9-888-150-A1 ( America )
9-888-150-C1 ( China)
9-888-150-E1 ( Europe )
9-888-150-P1 ( Pan Asia )
SERVICE MANUAL (COMMON)
RB2G CHASSIS
Segment: HM
LCD TV
MODEL LIST
THIS SERVICE MANUAL CONTAINS COMMON INFORMATION FOR BELOW REGIONS AND MODELS:
REGION
ASIA CHINA AMERICA JAPAN EUROPE
MODEL
KDL-40W580B KDL-48W580B KDL-60W600B
KDL-48W608B KDL-60WM15B
KDL-48WM15B
3
TABLE OF CONTENTS
Section Title Page Section Title Page
1. SAFETY NOTES 4. SERVICE ADJUSTMENTS

1-1. Warnings and Caution………………………………………………………. 5 4-1. Accessing Service Mode ..................................................................... 28
1-2. Caution Handling of LCD Panel ......…………….................................... 5
4-2. Transition of Each Micro’s Service Mode……….……………………… 28
1-3. Caution About the Lithium Battery………………………………………….. 6 4-3. Change Data by Service Mode 1…………………………………..……. 28
1-4. Safety Check Out ........................……………......................................... 6 4-4. Change Data by Service Mode 2………………………………………... 29
1-5. Leakage Test .......................................................................................... 6 4-5. Restore WB / Gamma Adj. Data to B Board.………………………….. 30
1-6. How to Find a Good Earth Ground………………………………………… 7
4-6. WB Adjustment by Service Mode……………………………………….. 31
1-7. Lead Free Information….…………………………………………………… 7
4-7. VCOM Adjustment (NFR-AUO/SDC/FXC Panel) …………………………… 31
1-8. Handling the Flexible Flat Cable (FFC)……………………………………. 7
4-8. VCOM Adjustment (HFR-AUO /FXC Panel) …………………………………. 32
4-9. REC Setting………………………………………................................... 32
2. SELF DIAGNOSTIC FUNCTION 4-10. Reset Panel Operation Time………………………………………......... 33
2-1. Overview of Control Buttons ................................................................... 8 4-11. Set to Shipping Condition……………………………………….............. 33
2-2. LED Display Control ………..................................................................... 9 4-12. Summary of Service Control……………………………………….......... 33
2-3. LED Pattern………………. ....................................................................... 9 4-13. Service Menu Tree………………………………………........................ 34
2-4. Standby LED Error Display…………………………………………………. 9 4-14. How to Enter Self Diagnosis Display…………………………………… 35
2-5. Triage Chart ............................................................................................ 10
5. DIAGRAMS
5-1. Circuit Board Location ......................................................................... 38
3. TROUBLE SHOOTING 5-2. Block Diagram...................................................................................... 39
3-1. No Power…….……………………………………………………………….. 11 5-3. Connector Diagram ………………………… ……………...................... 44
3-2. LED Blinking……………….………………………………………............... 12
3-3. No Sound……………………………......................................................... 20
3-4. No Picture................................................................................................. 21
3-5. Side Buttons Malfunction……………………………………………………. 23
3-6. IR Remote Commander Malfunction……………………………………… 23
3-7. Light Sensor Error…………………………………………………………. 23
3-8. Network Malfunction: Ethernet (Wired)……………………………………. 24
3-9. 3D-Glasses (Active) malfunction………………………………………….. 25
3-10. Wireless Network Malfunction……………………………………………. 26
Please refer Service Manual – Unique for below information :
3-11. Bluetooth Malfunction……………………………………………………….. 27
-Safety Warnings
-Wire Dressing
-Circuit Board Location
-Disassembly and Exploded View.
4
RB2G CHASSIS
W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B
SECTION 1
SAFETY NOTES
1-1. Warnings and Caution 1-2. Caution Handling of LCD Panel

1) These servicing instructions are for use by qualified service personnel only. When repairing the LCD Panel, make sure you are grounded with a wrist band.
2) To reduce the risk of electric shock, do not perform any servicing other than When repairing the LCD Panel on the wall, the panel must be secured using the
that contained in the operating instructions unless you are qualified to do so. 4 mounting holes on the rear cover.
3) An isolation transformer should be used during any service to avoid 1) Do not press the panel or frame edge to avoid the risk of electric shock.
Possible shock hazard, because of live chassis. The chassis of this receiver is 2) Do not scratch or press on the panel with any sharp objects.
directly connected to the ac power line.
3) Do not leave the module in high temperature or in areas of high humidity for
4) Be sure to follow these guidelines to protect your property and
an extended period of time.
avoid causing serious injury :
4) Do not expose the LCD panel to direct sunlight.
• Carry the TV with an adequate number of people; larger size TVs require
two or more people. 5) Avoid contact with water. It may cause short circuit within the module.
• Correct hand placement while carrying the TV is very important for 6) Disconnect the AC power when replacing the backlight (CCFL) or
safety and to avoid damages.
inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms)
5) Components identified by shading and ! mark on the exploded views,
7) Always clean the LCD panel with a soft cloth material.
and in the parts list are critical for safe operation. Replace these
components with Sony parts whose part numbers appear as shown in this 8) Use care when handling the wires or connectors of the inverter circuit.
manual or in supplements published by Sony. Circuit adjustments that are Damaging the wires may cause a short circuit.
critical for safe operation are identified in this manual. Follow these
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
procedures whenever critical components are replaced or improper
10) During the repair, DO NOT leave the Power On or Burn-in period for more
operation is suspected.
than 1 hour while the TV is face down on a cloth.
Figure 1. TV is faced down on a cloth during repair.
5
Safety Notes RB2G CHASSIS
1-3. Caution About the Lithium Battery

1) Danger of explosion if battery is incorrectly replaced. Replace only with
the same or equivalent type. 3) Measuring the voltage drop across a resistor by means of a VOM or battery
2) Outer case broken battery should not contact to water. operated AC voltmeter. The 'limit' indication is 0.75V so analog meters must
have an accurate low voltage scale. The SIMPSON'S 250 and SANWA SH-
1-4. Safety Check-Out
63TRD are examples of passive VOMs that are suitable. Nearly all battery
After correcting the original service problem, perform the following operated digital multimeter that have a 2 VAC range are suitable.
safety checks before releasing the set to the customer:- (see Figure 2.)
1) Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes and bridges.
2) Check the inter board wiring to ensure that no wires are pinched or
contact high-wattage resistors.
3)Check all control knobs, shields, covers, ground straps and mounting
hardware have been replaced. Be absolutely certain you have replaced all
the insulators.
4) Look for unauthorized replacement parts, particularly transistors that
were installed during a previous repair. Point them out to the customer and Figure 2. AC voltmeter to check AC leakage
recommend their replacement.
1-6. How to Find a Good Earth Ground
5) Look for parts which, though functioning show obvious signs of
1) A cold-water pipe is a guaranteed earth ground; the cover-plate retaining
deterioration. Point them out to the customer and recommend their
screw on most AC outlet boxes is also at earth ground.
replacement.
2) If the retaining screw is to be used as your earth ground, verify that it is at
6) Check the line cords for cracks and abrasion. Recommend the
ground by measuring the resistance between it and a cold-water pipe with an
replacement of any such line cord to the customer.
ohmmeter. The reading should be zero ohms.
7) Check the antenna terminals, metal trim, metalized knobs, screws and all
3) If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble-
other exposed metal parts for AC leakage. Check leakage test as described
light (not a neon lamp) between the hot side of the receptacle and the
next.
retaining screw. Try both slots, if necessary, to locate the hot side on the line;
8. For safety reasons, repairing the Power board and/or Inverter board is
the lamp should light at normal brilliance if the screw is at ground potential
prohibited.
(see Figure 3).
1-5.Leakage Test
The AC leakage from any exposed metal part to earth ground and from all
exposed metal parts to any exposed metal part having a return to chassis must Figure 3. Checking for earth
not exceed 0.5mA (500 microamperes). ground.
Leakage current can be measured by any one of the three methods:-
1) A commercial leakage tester such as the SIMPSON 229 or RCA WT540A.
Follow the manufacturers instructions to use those instructions.
2) A battery-operated AC milliampmeter The DATA PRECISION 245 digital
multimeter is suitable for this job.
6
Safety Notes RB2G CHASSIS
1-7. Lead Free Information

The circuit boards used in these models have been processed using Lead Please hold reinforcement board and Please pull out FFC while pushing the
plunge it to depths. button of both ends at the same time.
Free Solder. The boards are identified by the LF logo located close to the
board designation. Main Board Main Board
Figure 4: LF Logo Figure 5: LF logo on circuit board
The servicing of these boards requires special precautions. It is strongly

recommended to use Lead Free Solder material in order to guarantee optimal
< Insertion> <Pull out>
quality of new solder joints.
1-8. Handling the FLEXIBLE FLAT CABLE (FFC)

 When you insert / pull out FFC, please grasp a reinforcement board and main
body of FFC.
7
Self Diagnostic Function RB2G CHASSIS
SECTION 2
SELF DIAGNOSTIC FUNCTION
2-1. Overview of Control Buttons

2-1-1. (EXCEPT CHINA) 2-1-2. (CHINA)
FRONT FRONT
REAR OF TV
REAR OF TV
Power Power
Turn the TV on or switch to standby mode 频道 + Turn the TV on or switch to standby mode
CH+/- (Channel) / / ,
+/- (Volume) / / . 频道 +/- (Channel) / / ,
Press to select the next or +/- (Volume) / / .
previous channel. Press to select the next or
Press to adjust the volume. 频道 - previous channel.
In TV Home Menu: buttons 主菜单 Press to adjust the volume.
will work as , , , . In TV Home Menu: buttons
will work as , , , .
INPUT SELECT / INPUT SELECT /
HOME SELECT/ CONFIRM
主菜单 SELECT/ CONFIRM
Press to display Press to select the next or
Press to display Press to select the next or
the TV Home Menu. previous channel.
the TV Home Menu. previous channel.
In TV Home Menu: buttons In TV Home Menu: buttons
will work as (select/confirm) will work as (select/confirm)
8
2-2. LED Display Control 2-4. Standby LED Error Display

White Center
LED Side Amber RED LED Detection Items Board Error Item
Status Side RGB LED Remarks
(applicable for LED blinking count
HSC2 only)
Power Off *1 power switch off (by side
- Off Off Main 12V failure [MAIN_POWE]  G** Board Error
( by power saving switch off and *1) key) 2x
* This failure is not saved  BAX_L Board Error
Power On - Green Lit Off
STBY/i.LINK STBY/PC STBY Main 5.0/3.3/1.8/1.0/ 1.1V failure [DC_ALERT]
- Off Off  BAX_L Board Error
( by remote control off only ) * 5.0/1.0V failures are not saved.
Skype Call Receive - White one shot Off
 BAX_L Board Error
Audio amp. protection [AUD_ERR]
Picture Off - White one shot Off  Speaker
Device Connection - Cyan one shot Off HDMI equalizer/switch I2C NACK [HDMI_EQ] * There is Temp.
Power ON Animation - White one shot Off sensor on the same I2C bus.
3x
Sleep Timer/On *2 One Shot is only user action.  BAX_L Board Error
Tuner or demodulator I2C NACK [TU_DEMOD]
Timer/Reminder/REC Timer/Photo Amber *6 The actual data behaviour is  Tuner Board Error
- Off
Frame Lit*2, *6 “One Shot->Lit” to solve issue
( Power On ) related to LED priority.  BAX_L Board Error
AFE device I2C NACK [AFE_I2C]
 Tuner Board Error
On Timer/Reminder/REC Timer After 5 minutes, side amber
- Off Amber
( Deep Standby ) LED On  BAX_L Board Error
AFE device error SPI NACK [AFE_SPI] * only for AEP,CH
The number of LED blinking  Tuner Board Error
Red indicates cause of failure
Failure - Off LED Driver (LD) Board Error
Blinking ( refer to Led Error / Triage LED driver failure [LD_ERR]
Panel module
chart) 4x
Aging mode - Green Blinking Off Blinking:0.5sec On / 0.5sec Off LED Driver (LD) Board Error
LED voltage error [VLED]]
Panel module
End of Aging mode - Green Blinking Off Blinking:3sec On / 3sec Off
 Panel module
Software Updating - white blinking off
Panel ID EEPROM I2C NACK (Also panel power failure is a  Tcon board
5x
Software Updating finish - Blue lit off suspect) [P_ID_ERR] G** Board Error
Amber  BAX_L Board Error
Test Reset - white blinking
blinking Panel module
Amber Backlight failure [BACKLIGHT]  G** Board Error
Error of panel ID - Green Blinking Blinking:0.5sec On / 0.5sec Off
Blinking  BAX_L Board Error
*2 One Shot is only user action. 6x
REC (SCART REC & HDD Red(Pink) *6 The actual data behaviour is Panel module
- Off  Tcon board
REC/LIVE PAUSE) [AEP/J only] Lit*2, *6 “One Shot->Lit” to solve issue Backlight converter OVP [BACKLIGHT]
 G** Board Error
related to LED priority.  BAX_L Board Error
ePOP/ One shot Center White when
- Cyan loop Off
Shop Illumination feature change. Over temperature protection [TEMP_ERR]
7x Temp. sensor I2C NACK [TEMP_ERR] * There is HDMI Eq on the  BAX_L Board Error
2-3. LED Pattern same I2C bus.
When safety shutdown occurs, Standby LED display reports the cause by using the lightning
patterns as indicated below. 8x
Software Error (Also the main board’s memory or CAM module is a
suspect)
9x Tuner Board Error [TU_BOARD]  Tuner Board Error
3.0sec 3.0sec Tuner Board

0.5sec Size G** Board Type
0.5sec America/Pan Asia/China/Europe Japan
Example: The figure above shows LED display when SHUTDOWN is caused by Audio 40” Not applicable TUS TUW
Error. It repeats flashing for a specified number of times in 0.5sec/cycle and has a 3 seconds 48” Not applicable TUS TUW
interval of lighting off. Please note that a 3 seconds interval of lighting off is fixed regardless of abnormal state types.
9
2-5. Triage Chart
Symptoms - Shutdown. Power LED No Video Bluetooth

Power Remote Network Audio Skype Smart Core
blinking red diagnostics sequences - missing or distorted (BT)
Reference
Bluetooth / One
No White Power LED Stationary
No video One No video all Wireless Skype Smart Core no LED (Set Step Remote
2 3 4 5 6 7 8 9 10 & does not reponse colored lines
of Inputs Inputs
No Remote
can't connect
No Audio
Can't Work is still alive) (OSR) can't
to remote (Dead Set) or dots
connect
B* Board p l p p l l p p l l p p l p p p
TU board p p l p l l p
G* Board l p p l l p
H* Board l l
Speaker p l
Skype Module l
Camera Module p
Mic. Module l
Wifi Module l l p
BT Module l
LD* Board l p
LVDS FFC p p p p
Tcon p l p p p p
LCD Panel l l l p l p
Panel Panel Soft-

Power Power LD (Tcon) (Backlight) TEMP ware Emitter
Problem FAN
Audio (N/A)
Local
I2C TU Board
Size G** Board Type
America/Pan Asia/China/Europe Japan
40” Not applicable TUS TUW
48” Not applicable TUS TUW
Most likely defective part
Secondary possible defective part
10
Troubleshooting RB2G CHASSIS
SECTION 3
TROUBLESHOOTING
3-1. NO POWER
3-1-1. NO POWER AC ADAPTER 3-1-2. NO POWER – AYU2/AYU2L failure
No Power
NG Replace NG NG AYU2/L Fail Suspected

Check STBY 3.3V Replace Adapter
Between LD Board to
L9107 LD- Board
B* Board Harness
OK OK
eMMC / RawNAND erase
OK
Harness LD Board
 For HT, HM, change LD board.

Product SW rewrite
 For HE, change Panel.
BAXL Board
Yes
Product SW
Recover?
writing issue
No
Note :
-B* Board – BAXL Board
Replace BAXL Board
Parts Board PWB (BAXL- A side) Detail

(L9107)
L9107
11
3-2. LED BLINKING

3-2-1. LED Blinking: 3x (DC Alert & Communication Error)
Note: For location details, refer to troubleshooting Reference for parts location.
3-time blinking
TUNER
DC_ALERT
NG
Change TUS/TUW
Board
Check D+1.0V at NG AUDIO
F9105,IC9103,
JL9003 / JL9127 on
Etc (B* Board) Check
the B* Board NG
OK Speaker Impedance Speaker
at SP Connector
OK TUNER Board
OK
Check NG
+3.3V_MAIN_1 Check
F9104,IC9104,
at JL9117 on Audio +12.5V NG
etc (B* Board)
the B* Board at pin 18/20 of CN9101 G* Board
on the B* Board
(except Adapter model)
OK
OK
Check NG Check
IC9201,etc F4401 / F4601,
+1.8V_MAIN on +12.5V / +19.5V NG
(B* Board) IC4901 / IC4601
Pin 2 of IC9201 at Power Amp side
,etc
of F4401 / F4601 on
(B* Board)
the B* Board
OK
OK
Check NG IC4901 / IC4601,etc
+5.0V_MAIN IC9102 / IC9101 (B* Board)
at JL9113 / JL9112 on ,etc (B* Board)
the B* Board
Size G** Board Type B* Board
40” Not applicable BAX_L

12

Troubleshooting References (a)
Board / Parts Board PWB (A side) Detail
BAXL
(F9104)
F9104
BAXL
(IC9104) IC9104
BAXL
(IC9201)
IC9201
13

Troubleshooting References (b)
Board / Parts Board PWB (A side) (B side) Detail

BAXL
(IC9101)
IC9101
BAXL
(JL9112) JL9112
B-Side
TU-S (Others)
(CL2101,
CL2102) CL2102
CL2101
TU-W (Japan)
(CL2318, CL2318
CL2319) CL2319
14

Troubleshooting References (c)
Board /Parts Board PWB (A side) Detail
BAXL
(RB8517)
B-Side RB8517
BAXL
(R8546, R8547)
R8546
R8547
BAXL
(CL5023, CL5024)
CL5024
CL5023
15

Troubleshooting References (d)
Board /Parts Board PWB (A side) Detail
BAXL R8546
(R8546, R8547) R8547
BAXL
(CL5023, CL5024
CL5024) CL5023
BAXL
(F4601) F4601
BAXL
(IC4601)
IC4601
BAXL
(CN9101)
CN9101
16
3-2-3. LED BLINKING 4x (LED Voltage Error)
4-times blinking
Between 0.49V to 1.32V Board /Parts Board PWB (BAX-L – B SIDE)
LED driver BAXL

Check BACKLIGHT_MON
 For HT, HM, change LD board.
BACKLIGHT_MON = JL9106
 For HE, change Panel. BACKLIGHT_MON
on the BAXL = JL9106
Board
BAXL Board
17
3-2-3. LED BLINKING 5x (T-Con Error)
5-times blinking
BAXL (B-Side)
Check
NG
PANEL_VCC 12.5V at
CN8001 on G* Board / Adaptor
on the BAXL Board
About 12.5V
OK
Symptom
Replace the Harness improvement
Between G* / LD board Harness
and BAXL board
NG
JL9132
Symptom (PANEL_VCC)
Replace improvement
LVDS Harness
the LVDS Harness
NG
Change Change
BAXL Board Panel (T-con)
NG
Confirm Tcon 12V.
Symptom Size G* Board Type

improvement
40” Not applicable
BAXL Board
18
3-2-4. LED BLINKING 6x (Backlight Error)
6-times blinking
Check JL9106* at Parts Board PWB (BAXL- B side)

(BACKLIGHT_MON)
BAXL Board
of CN9101
on the BAXL Board (JL9106)
1.3 -1.8 V
Symptom
improvement
JL9106
Yes
AYU2
Change
Have G* board? G* board G* Board
No Symptom
improvement
Change LD Board LD Board
Size G* Board Type

19
3-2-5. LED BLINKING 7x (Temperature Error) 3-3. No Sound
No Sound
7-times blinking
“Audio System”
Check the Change to

Setting “Speakers setting” “TV Speaker”
circumstance is OK? No
Set to another
Temperature, location, etc.
Ventilation, etc. “TV Speakers”
Symptom
Yes Change NG Replace improvement
the Speaker the BAXL BAXL Board No Sound:
Harness Board Audio
Change BAXL Board, NG
and Aging a few Panel
hours No Sound:
Symptom Tuner
NG
improvement
Symptom
No Sound:
improvement Speaker HDMI
Speaker
Harness
BAXL
Board
20
3-4.. NO PICTURE
3-4-1. NO PICTURE: LD Models only
No Picture
No OK Replace NG NG
All blue picture is on? Check the G*- LD
the B-Tcon, Change B* Board
Factory SW is booted.) Harness
Tcon-LD FFC
・
Yes NG Symptom Symptom

improvement improvement
B-Tcon, Tcon-LD
BAXL Board Harness B* Board
FFC
Tuner
No Picture
NG
HDMI LCD Panel
Change G* Board
No Picture (T-con, LD)
Symptom
EXT. Video Input
improvement
No Picture
G* Board
Size G* Board Type B* Board

21
3-4-2. NO PICTURE: (All Model) 1

2
No Picture PANEL_VCC = +12V

HE,HM (BAX-L): JL9132 BL_ON (L or H): JL9105
BL_ON：H
Is blue picture Check

No PANEL_VCC Yes Check Replace NG
on display? LCD Panel
at JIG LAND BL_ON at JIG LAND the LVDS FFC
(Factory SW (T-CON)
on the B* Board on the B* Board Harness
・ is booted) <BAXL- B SIDE>
Yes No Symptom Parts Detail

improvement Location/Parts
BAXL G*-Board or BL_ON：L
Board is OK. Adaptor NG LVDS FFC
Harness (1)
Check:
(JL9132
Symptom
Replace Harness (PANEL_VCC)
improvement
between G*-Board/ Replace G*-Board/LD-Board to
JL9132
LD-Board B-Board Harness
to B-Board (PANEL_VCC)
Tuner –
No Picture NG
HDMI –
No Picture NG
Change Change G*-Board
B*-Board / LD board
Ext. Video
Input - (2)
JL9105 JL9105
No Picture
Symptom (BL_ON) (BL_ON)
improvement
BAXL Board NG
Size G* Board Type B* Board

22
3-5. SIDE BUTTONS MALFUNCTION 3-6. IR REMOTE COMMANDER MALFUNCTION

OK
Side Key button Change Switch Center white LED Check whether center
Unit Switch unit issue Remote control battery
malfunction IR do not response to lit up when white LED blink ,when
could be weak.
Remote Commander remote is control using commander near
Change battery.
is pressed the sensor windows
NG
OK
Harness on Switch Unit Harness connection Harness
Harness on H-board
and BAXL Board properly issue and BAXL Board connection
connected properly connected issue
NG
Change H-BAXL H-BAXL board harness

OK
Change board Harness issue
Harness issue
Switch unit-BAXL board Harness
OK Smart core issue or

Change Smart Core or
NG H-board H-board issue
Size G* Board Type B* Board H Board NG

Change BAXL
Board 40” Not applicable BAX_L HJM Change BAXL Board
48” Not applicable BAX_L HJM Note: Blue line/font for HM segment
3-7. Light Sensor Error

Backlight doesn’t change OK User did not activate light
Check UI setting for light Change the UI setting to
when ambient lighting
Sensor. Make sure it is “on” “:ON” sensor function
level changed
NG
Harness on H-board and OK Harness connection
B* Board properly connected issue
NG
Change OK
Smart Core issue
H-BAXL board Harness
NG
OK H-BAXL board harness
Change Smart Core
issue
NG
Change BAXL Board

23
3-8. Network Malfunction: Ethernet (Wired)
[Network Set-up]
>[Wired Set-up]
on the TV
OK OK OK
Connection Connection
Connection
Results Results BAXL
Results
Cable Internet board
Local Access
Connection Access
Failed Failed Failed
OK
Auto Proxy
Wired Set-up Check
BAXL setting
Check cable IP address Local router
board
setting DHCP server
NG Manual
Ethernet Cable Check IP

address
&
Local router
setting
24
3-9. 3D-Glasses(Active) malfunction
*(2) BT Active 3D glasses doesn’t work
<2.8V
Check 3D-Glasses Replace to New Battery and try again.
Battery voltage is (use CR2025 only.)
>2.8V?
Registered
Restart TV. Power-off 3D-Glasses Interference from other Check if 2.4GHz devices are used or not?(ex.
and TRY registration again with devices. WiFi, other bluetooth devices, microwave,
50cm distance. cordless phone,....)
Cannot Register
NG Change to another NG
Check another 3D-Glasses and Confirm BT (Bluetooth) malfunction
re-register. environment and try trouble shooting flow.
registration again.
OK
OK
3D-Glasses NG.
Very strong interference on that spot.
25
3-10. Wireless Network malfunction
1) Internal Wireless Network malfunction

From *1
Wireless Network
on the TV
Check harness OK
NG Loose harness
connection is OK Connect properly
between WiFi and BAXL
No Is the radio field No NG
Error Message appear OK
Strength too weak
when the Wireless BAXL Board Change harness
or even No Change NG NG Change
Network is selected? between BAXL
signal? Wi-Fi module BAXL board
board and WiFi
Yes Yes OK OK
NG
*1 Hardware defect Change WiFi
Access Point Wi-Fi module Main Harness
suspected. module
Go to the next
OK
If Wi-Fi malfunction happens,

WiFi module
• Wi-Fi module
• Harness between WiFi and BAXL
• BAXL board are suspected.
26
3-11.Bluetooth malfunction
001 OP
000 VERS
Touch pad Remote doesn’t work
Or <MAIN> <EXT>
One touch remote doesn’t work DM0.001JPA WF: 3.0.0.1021
Or WF0.300W00AA WF: --------
3D-glasses (Active) doesn’t work DF2.070W00AA FD: 0.003
YM0.619W00AA BT:
M4.922C 1.2.14.848
Confirm (DM0.0J00AA)
Ver info. BT Version info.
Touch pad Remote malfunction trouble shooting flow DD0.320W00AA
can be read
BT version check Or PK0.320W00AA EFR:-----------
in Service Menu One touch remote doesn’t work AM0.030JP
Or
*(2) 3D-glasses (Active) malfunction trouble shooting flow MID: 04A3B50F
Ver = -------- PID: 0F051040
PNL:
DQ3Y400LN0101
Check harness NG OK
connection is OK Connect properly Loose harness
between BT and BAXL
OK NG
NG Change harness NG
Change BT module Between BAXL board Change BAXL board
and BT
OK OK
If Bluetooth malfunction happens,

• BT module
BT module Main Harness
• Harness between BT module and BAXL
• BAXL board are suspected.
27
RB2G CHASSIS
SECTION 4
SERVICE ADJUSTMENTS
4-1. Accessing Service Mode 4-3. Change Data by Service Mode 1 (Part A)
1) Go to TV standby condition by remote commander. 1. Change Data of “Chassis” or “VPC” service mode
2) Press “i+ (info)”, “5”, “Volume +” then “TV power” on remote. a. Press “2 / 5” on remote to select (up / down) category.
3) You can see Service Mode on display. b. Press “1 / 4” on remote to select (up / down) Item.
* The above operation should be finished within 15 seconds after the set go to STBY
c. Press “3 / 6” on remote to change (up / down) data.
mode
DIGITAL SERVICE
4 TV Power
Press 2: increment
001 OP
Press 5: decrement
000 VERS ---
CHASSIS SERVICE
1 (i+) <MAIN> <EXT> a 000 WYVERN
DM0.270EUA WF:3.5.3.9999 000 S2_NOISE_TH 32
WF0.190W00AA WF:-------- b
DF5.091W00AA FD:-.--- c
YM1.212W00AA BT:
2 (5) M5.426C 2.1.14.413 Press 1: increment Press 3: increment
(DM0.270EUA) Press 4: decrement Press 6: decrement
DD0.181W00AA EFR:-----------
3 PK0.181W00AA
AM0.270WW CHASSIS Service menu
MID:2A11A30E Remote Commander

PID:0E048040
Remote Commander PNL:
LC550EUF-FGF1-00
Save Changing Data by Service Mode 1
Screen Sample 2. Write data for “Chassis” or “VPC” service mode.

a. Press “Mute” on remote.
4-2. Transition of Each Micro’s Service Mode
It shows green “SERVICE” changes to green
1. First of all, when you enter Service Mode, you can “WRITE”.
see “Digital” service mode. b. Press “0” on remote. Green “WRITE” changes to
2. Whenever you press “OPTIONS” on remote, service red “WRITE”. It indicate writing is processing.
mode is changed according to the flow below: c. After a while, red “WRITE” changes to green
“SERVICE”. Writing process is done at this point.
OPTIONS 3. TV reboot is necessary for applying data change.
b
Digital” -> “Chassis” -> “VPC” CHASSIS WRITE a
000 WYVERN
Part A “Chassis” & “VPC” 000 S2_NOISE_TH 32
Part B “Digital” service mode CHASSIS Service menu

Remote Commander Remote Commander
28
RB2G CHASSIS
Service Adjustment
4-4. Change Data by Service Mode 2 (Part B)

1. Change Data of “Digital” service mode (except “003 DIG_SRV_MODE” 2. Change Data of “Digital” service mode ( “003 DIG_SRV_MODE”
category) category). “003 DIG_SRV_MODE” is one category of “Digital” service
a. Press “2 / 5” on remote to select (up / down) category. mode. Please note because this operation is special.
b. Press “1 / 4” on remote to select (up / down) Item. a. Press “2 / 5” on remote to select “003 DIG_SRV_MODE”.
c. Press “3 / 6” on remote to change (up / down) data. b. Press “1 / 4” on remote to select (up / down) Item.
c. Press “0 / 10” on remote to select item.
“Digital” service mode don’t have to Save. (except “002 MODEL”) d. Press number key “1”~”9” directly. “*” stamp move.
e. Press “12 / enter / select” to decide and advance to the next
DIGITAL SERVICE step. Press “return”, to return to the previous page.
004 TUNER
000 !A_NOSIG_DET 001 DIGITAL SERVICE DIGITAL(DIG_SRV_MODE) SERVICE
003 DIG_SRV_MODE
a 000 TEST_PATTERN --- TEST PATTERN
b c
VIDEO:STANDARD AUDIO:STANDARD *1 Video
PSAVE:STANDARD 2 Audio
MAIN: SUB: VIDEO:STANDARD AUDIO:STANDARD

TUNER/----/---- ----/----/----- PSAVE:STANDARD
----X----/----- 6553X6553/-----
-----/--- -----/--- MAIN: SUB:
TUNER/----/---- ----/----/-----
----X----/----- 6553X6553/-----
-----/--- -----/---
DIGITAL Service menu
Remote Commander
e
e
d
Remote Commander
29
RB2G CHASSIS
Service Adjustment
Checking Board Information 4. Press “Return” on Remote

5. Press “2” on Remote.
1. In “Digital” service mode ( “002 MODEL” category) DIGITAL (MODEL) SERVICE This case is NG.
2. Press “0 / 10” on remote to select item. Board Check The main board is mismatch to
the tuner board.
NG The value of Tuner Board Option
DIGITAL SERVICE
DIFFERENT KIND of TUNER BOARD HAS BEEN CONNECTED was kept.
DIGITAL (MODEL) SERVICE
002 MODEL
000 BOARD CHECK Board Check
This case is OK.
DIGITAL (MODEL) SERVICE The value of Tuner Board Option was kept.
1. REPLACE MAIN BOARD (and TUNER BOARD) In this case, The value of Tuner Board Option is
Board Check never changed automatically.
2. REPLACE TUNER BOARD ONLY
OK .
TUNER BOARD OPTION：STANDARD
This value is below;
3. Press “1” on Remote. ・Standard

Note : Check the Result. Result 1 : NG ,
This value is below; 6. Press “Return” on Remote. ・C4
Result 2: OK, Result 3 : OK (With “TUNER BOARD OPTION ・PCA
is changed correctly”) comment ・Standard
・C4
IF “OK” Go to ・HTL
DIGITAL (MODEL) SERVICE Save Changing Data by Service Mode 2. ・PCA/Dsub
・PCA
Board Check ・PCA/Dsub/HTL
・HTL
NG ・Dsub
・PCA/Dsub
WRONG COMBINATION of MAIN BOARD and TUNER BOARD ・PCA/HTL
・PCA/Dsub/HTL
This case is NG. The main board is mismatch to the tuner board. ・Dsub
The value of Tuner Board Option was kept. ・PCA/HTL
DIGITAL (MODEL) SERVICE DIGITAL (MODEL) SERVICE

Board Check Board Check
OK OK
TUNER BOARD OPTION：STANDARD
TUNER BOARD OPTION：PCA/HTL
This case is OK. TUNER BOARD OPTION is changed correctly

The value of Tuner Board Option was kept..
This case is OK.
-Only when TUNER BOARD OPTION part of
model ID has been changed
-The value of Tuner Board Option was changed
automatically.
30
RB2G CHASSIS
Service Adjustment
Save Changing Data by Service Mode 2 Only when B* board is replaced. 4-5. Restore WB / Gamma Adj. Data to B board.
1. In “Digital” service mode ( “002 MODEL” category)
001 SEG Select segment information Please apply after USB-DL when B board is replaced. HE,HS Models
002 DEST Select destination information
003 MODELNAME Select Model Name 1.in “VPC” service mode
004 SERIAL Can be set Only Once for the new board a.Select “000 DATA_COPY” category by pressing “2 / 5” on remote.
005 SHIP_CONFIRM...Can set correct Product Code b.Change data from “0” to “1” by pressing “3 / 6” on remote.
006 VAR_TYPE Select variable information c.Wait until data is changed from 1 to 3.
a. Change data for each model. (Refer to 4-4 Part B)
d.When data is changed from 1 to 3, restoring process is finished.
b. Press “Mute”, “0” on remote sequentially. Red “WRITE” is e.In case data is changed from 1 to 2, keep default setting. (No
shown. This indicates writing is in process. more process is needed.)
c. After a while, red “WRITE” disappears. Green Done will be
displayed for a while, which means writing process is done.
VPC SERVICE
d. For the items SEG, DEST, MODELNAME after changing 000 DATA_COPY
each item, service save (“mute”+”0”) is required. For the 000 BU_TRANS 1
item SERIAL, after inputting the serial number, press key
“12” or “Enter” to save the data. DO NOT POWER OFF
DO NOT TOUCH ANY KEY NOW
– Please save the items according to the sequence “SEG -> b
DEST -> MODELNAME-> VAR_TYPE” a
Restore process
– When Saving the item "SEG", sometimes instead of
"Writing", the word "Pending" will appear. In this case, skip
"SEG", saving "DEST“ , "MODELNAME“ and “VAR_TYPE” VPC SERVICE
000 DATA_COPY
is OK. 000 BU_TRANS 3
a a a
DIGITAL SERVICE DATA TRANSFER SUCCESS
002 MODEL
001 SEG HE_BASE
Write
Remote Commander End restore process
b VIDEO:STANDARD AUDIO:STANDARD
PSAVE:STANDARD
MAIN: SUB:
b TUNER/----/---- ----/----/NTSCU
----X----/----- ----X----/-----
-----/--- -----/---
Remote Commander
31
RB2G CHASSIS
Service Adjustment
4-6. WB Adjustment by Service Mode 4-7-2. STEP2

1. in “VPC” service mode (“004 WB” category) 2.in “VPC” service mode
a. Press “1” or “4” on remote to select WB adjustment menu. a. Select “002 VCOM” category by pressing
VPC SERVICE
b. Change data by pressing “3” or “6”. Each range of these “2 / 5” on remote. 002 VCOM
items is 0~1023. b. Select “000 ENABLE” item by pressing “1 000 ENABLE 0
c. Press “mute” ＋”0” on remote to save the data. “SERVICE” a / 4” on remote.
comment is changed to “WRITE”, indicating writing process. c. Change ENABLE from “0” to “1” by
d. After a while, “WRITE” comment returns to “SERVICE”, pressing “3” to enable VCOM adjustment.
which means writing process is done. (takes about a couple
b
of seconds) 4-7-3. STEP3
c
VPC SERVICE VPC SERVICE 3. in “VPC” service mode
003 WB 003 WB a. Select “002 VCOM” category by VPC SERVICE
000 R_DRV 128 003 R_BKG 128 002 VCOM
pressing “2 / 5” on remote. 001 ADJUST 64
b. Select “001 ADJUST” item by
VPC SERVICE VPC SERVICE Remote
003 WB pressing “1 / 4” on remote.
003 WB Commander
001 G_DRV 128 004 G_BKG 128 c. Change data by pressing “3 / 6” on
remote.
VPC SERVICE VPC SERVICE
003 WB 003 WB
005 B_BKG 128
4-7-4. STEP4
002 B_DRV 128
4. in “Digital” service mode
VPC Service menu a. Select “007 VCOM” category by
DIGITAL SERVICE
4-7. VCOM Adjustment (NFR-AUO/SDC/FXC Panel) pressing “2 / 5” on remote.
007 VCOM
4-7-1. STEP1 000 SRV_OSD_EN 1 b. Change data from “1” to “0” by
1. in “Digital” service mode pressing “3 or 6 ” on remote.
DIGITAL (DIG_SRV_MODE) SERVICE
a. Select “003 DIG_SRV_MODE” c. Confirm the final result of the
VIDEO:STANDARD AUDIO:STANDARD
category by pressing “2 / 5” on TEST PATTERN PSAVE:STANDARD VCOM adjustment .
--> 1 Video d. If OK, Finish the VCOM
remote. MAIN: SUB:
b. Press “0” to go to “TEST PATTERN” *1 White TUNER/----/---- ----/----/NTSCU
adjustment. If NG, pressing “3 or
Mode.
2 Ramp ----X----/----- ----X----/----- 6” to show the OSD again and
3 R Raster -----/--- -----/---
c. Press “Enter” or “12” to go into 4 G Raster
go back to VCOM adjustment
Video TEST PATTERN. 5 B Raster Step 3.
6 Color Bar
d. Press “7” or “8” to select the test 7 VCOM Pattern1
pattern 8 VCOM Pattern2
9 Off
e. Press “Enter” or “12” twice to show
the VCOM TEST PATTERN.
32
RB2G CHASSIS
Service Adjustment
4-8. VCOM Adjustment (HFR-AUO/FXC Panel)

4-8-1. STEP1 1. in “VPC” service mode 4-9-2. STEP2
a. Select “002 VCOM” category by pressing “2 / 2. in detailed REC setting screen
VPC SERVICE 5” on remote. a. Press “1” to select “Key Copy” item
002 VCOM b. Press “Enter” or “12” twice to execute the command.
000 ENABLE 0 b. Select “000 ENABLE” item by pressing “1 / 4” c. If OK, show the message “Key Copy OK”. If NG, show the message
on remote.. “Key Copy NG (= xx )”.
c. Change ENABLE from “0” to “1” by pressing d. Press “Return” to return to previous page.
“3” to enable VCOM adjustment. DIGITAL (DIG_SRV_MODE) SERVICE DIGITAL (DIG_SRV_MODE) SERVICE
-The Picture is change Vcom Pattern and you
REC_SETTING REC_SETTING
can’t see OSD
4-8-2. STEP2 * 1 Key Copy * 1 Key Copy
2. in “VPC” service mode (There is no OSD.) 2 HDD Re-Register 2 HDD Re-Register
a. Select “002 VCOM” category by pressing
“2 / 5” on remote. Key Copy OK Key Copy NG ( xx )
VPC SERVICE b. Select “001 ADJUST” item by pressing “1 /

002 VCOM 4” on remote. xx value representation
001 ADJUST 64
c. Change data by pressing “3 / 6” on remote. 0 copy success
d. Finish the adjustment when the picture
1 decrypt error
seems OK.
e. Select “000 ENABLE” item by pressing “1 / 2 file acquisition error
4” on remote. 3 other
f. Change ENABLE from “1” to “0” by
pressing “6” to disable VCOM adjustment. 4-9-3. STEP3
and you can see OSD. 3. in detailed REC setting screen
4-9. REC Setting a. Press “2” to select “HDD Re-Register” Item.
4-9-1. STEP1 b. Press “Enter” or “12” twice to execute the command.
c. If OK, xx= x+1. If NG, xx=x.
DIGITAL (DIG_SRV_MODE) SERVICE d. Press “Return” to return to previous page.
REC_SETTING xx value representation
DIGITAL (DIG_SRV_MODE) SERVICE
* 1 Key Copy 0 register success
2 HDD Re-Register REC_SETTING
1 HDD repetition
1 Key Copy
1. in “Digital” service mode * 2 HDD Re-Register 2 file acquisition error
a.Select “003 DIG_SRV_MODE” category by pressing “2 / 5” on remote.
3 HDD info miss-match
b. Select “006 REC_SETTING ” item by pressing “1 / 4” on remote. (x) HDDs OK ( xx )
c. Press “0” or “10” to go to detailed REC Setting screen. 4 other
33
RB2G CHASSIS
Service Adjustment
4-10. Reset Panel Operation Time Only when Panel is replaced. 4-11. Set to Shipping Condition
1. How to do shipping condition.
1. In Self Diagnosis Display (refer to How to Enter Self Diagnosis Display) a. Move to “Digital” service mode.
a. Reset Panel Operation Time <7> -> <0> b. Press “8” on remote. It shows green “SERVICE” changes to
green “RST-”.
c. Press “mute” on remote. Added green “EXE” after green
SELF CHECK “RST-” .
d. Press “0” on remote. Green “EXE-RST” changes to red “EXE-
002 MAIN_POWE ------------ ------------ ------------ 00 Model Name : KDL-RB2 RST”. It indicate writing is processing.
003 AFE_I2C ------------ ------------ ------------ 00 Serial Number : 1000008 e. After a while, red “EXE-RST” changes to green “SERVICE”.
003 DC_ALERT ------------ ------------ ------------ 00 Package Number : PKG0.270EUA f. And blink Smart Core WHITE LED. Writing process is done
003 AUD_ERR ------------ ------------ ------------ 00 Device ID : B0:00:01:EF:4B:C6 b at this point.
d SONY
003 HDMI_EQ ------------ ------------ ------------ 00 Wired MAC : D8:D4:3C:17:84:3E
c
003 TU_DEMOD ------------ ------------ ------------ 00 Wireless MAC : N/A <Another way>
003 AFE_SPI ------------ ------------ ------------ 00 USB dongle : N/A You can set to shipping condition w/o entering Service Mode.
004 VLED ------------ ------------ ------------ 00 -> “Cursor Up” + “Power Key” on remote.
004 LD_ERR ------------ ------------ ------------ 00 <MAIN> <EXT> Remote Commander
005 TCON_ERR 120823132523 ------------ ------------ 01 DM0.270EUA WF:3.5.3.99 4-12. Summary of Service Control
`005 P_ID_ERR ------------ ------------ ------------ 00 WF0.190W0AA WF:--------
Function The flow of control
005 FRCTC_I2C ------------ ------------ ------------ 00 DF5.091W00AA FD:-.---
Service mode on <Test>+<TV>/<Display><5><Vol Up><Power>
006 BACKLIGHT ------------ ------------ ------------ 00 YM1.212W00AA BT:2.1.14.413
007 TEMP_ERR ------------ ------------ ------------ 00 M5.426C Service mode off <Other> / <Power off + on>
007 FAN_ERR ------------ ------------ ------------ 00 (DM0.270EUA) EFR : ----------- Item up / down <1>/<4>
008 VPC_WDT ------------ ------------ ------------ 00 DD0.181W00AA
Category up / down <2>/<5>
008 MEPS_WDT ------------ ------------ ------------ 00 PK0.181W00AA
008 HOST_WDT ------------ ------------ ------------ 00 AM0.270WW
Data up / down <3>/<6>
008 STBY_WDT ------------ ------------ ------------ 00 Test reset (テストリセット) <8> + <Mute> + <0>
008 AFE_WDT ------------ ------------ ------------ 00 MID:2A11A30E
PANEL OPERATION TIME From UI Menu:
009 TU_BOARD ------------ ------------ ------------ 00 PID:0E048040 HDD Deregistration
HDD登録削除 (JPモデル)
PNL:LC550EUF-FGF1
(HDD登録削除)
HDD Deregistration (AEP Model)
00021-10573-00025 0000000000000600-0000000000000000
Execute (実行) <10 or 0>
Diagnosis Display
Write data (書込み) <Mute> + <0>
Change module (モジュール変更) <Jump> / <Option>

34
RB2G CHASSIS
Service Adjustment
4-13. Service Menu Tree

4-13-1. Tree 1 4-13-2. Tree 2
“Digital” “Chassis”
001 OP 000 WYVERN
000 VERS …Software version <omission>
002 MODEL 001 TUNING
000 BOARD CHECK ...Check the main board and tuner board combination <omission>
001 SEG ...Select segment information 002 D_DEMOD
002 DEST ...Select destination information <omission> No use for Service.
003 MODELNAME ...Select Model Name 003 SATELLITE
004 SERIAL ...Can be set Only Once for the new board <omission>
005 SHIP_CONFIRM ...Can set correct Product Code 004 AUDIO
006 VAR_TYPE 000 MPEG_LV …Level OFFSET for MPEG1-L1/L2.
003 DIG_SRV_MODE 001 HEAAC_LV …Level OFFSET for HE-AAC.
000 TEST_PATTERN …Main Chip Test Pattern 005 TEMPSEN No Use for Service
001 MONITOR_MODE …Tuner Monitor <omission>
002 FACT_SETTING …Factory shipment settings 006 DL
003 MODEL_DATA 000 PID_DATA_MISMAT
004 NETWORK 007 BT_MODE … Service Item for BT (only BT model)
005 TT84 …Only for AEP 000 FEATURE
006 REC_SETTING 001 FIRST_DIS_CH
004 TUNER 002 LAST_DIS_CH
000 A_NOSIG_DET …Analog-RF No signal detection 003 3D_BEACON_ENABLE1
001 SCAN_COPY …Copy the scan data to USB. 004 BT_DEBUG
003 ASCOT 008 CAM … Service Item for CI (only AEP/CH/HK model)
004 WYVERN_1 000 CAM_TS_FORMAT
007 VCOM …Service item for VCOM Adjustment
000 SRV_OSD_EN 009 OBI
008 WIFI …Service item for WIFI (only WiFi model) 000 RSTBOT
000 PING
001 MONITOR
009 BT MODE
000 MONITOR
35
RB2G CHASSIS
Service Adjustment
4-13-3. Tree 3
SELF CHECK Description on Part ii
“VPC” Description on Part i
000 DATA_COPY …WB Data Restore Function (Tcon board-to-B board).
000 BU_TRANS 002 MAIN_POWE ------------ ------------ ------------ 00 Model Name : KDL-46W90AA
001 DATA_BAKUP ...WB Data Backup Function (B board-to-Tcon board). 003 AFE_I2C ------------ ------------ ------------ 00 Serial Number : --------
000 BU_FLASH 003 DC_ALERT ------------ ------------ ------------ 00 Package Number : PKG0.280JPA
002 DATA_INIT ...WB Data initialization (B board-to-Tcon board). 003 AUD_PROT ------------ ------------ ------------ 00 Wired MAC : 30:F9:ED:04:2C:17
000 WB_INIT 003 HDMI_EQ ------------ ------------ ------------ 00 Wireless MAC : F0:F0:02:AA:82:DA
001 ADJUST 003 TU_DEMOD ------------ ------------ ------------ 00 USB dongle : N/A
003 VCOM …VCOM Adjustment Function. 003 AFE_SPI ------------ ------------ ------------ 00
000 ENABLE
001 ADJUST 004 VLED ------------ ------------ ------------ 00 <MAIN> <EXT>
004 WB …W/B adjustment 004 LD_ERR ------------ ------------ ------------ 00 DM1.301JPA WF:2.0.0.99
<omission> 005 TCON_ERR ------------ ------------ ------------ 00 WF1.003W00AA WF:0B
005 TEST_PTN
<omission>
`
005 P_ID_ERR ------------ ------------ ------------ 00 DF1.001W00AA FD:-.---
006 PANEL 006 BACKLITE ------------ ------------ ------------ 00 YM1.010W00AA BT:1.2.14.848
<omission> 007 TEMP_ERR 120823132523 ------------ ------------ 01 M4.992C
4 007 FAN_ERR ------------ ------------ ------------ 00 (DM1.301W00AA)
4-14. How to Enter Self Diagnosis Display 008 VPC_WDT ------------ ------------ ------------ 00 DD1.016W00AA
1. Go to TV standby condition by remote 008 MEPS_WDT ------------ ------------ ------------ 00 PK1.016W00AA
commander. 008 HOST_WDT ------------ ------------ ------------ 00 AM01.300JP
2. Press “i+ (info)”, “5”, “Volume-” then “TV power” 1
008 STBY_WDT ------------ ------------ ------------ 00
on remote. 008 AFE_WDT ------------ ------------ ------------ 00 MID:1C117081
3. You can see Self Diagnosis Display.
009 TU_BOARD ------------ ------------ ------------ 00 PID:04020000
4. To Exit , Press Power Off and On. 2 010 EMIT_ERR ------------ ------------ ------------ 00 PNL:LC470EUF-FFP1
3 00081-000671-00088 00000000000000000570-00000000000000000132
Self Diagnosis Display
Remote Commander
36
RB2G CHASSIS
Service Adjustment
Self Diagnosis Display [Part i) Self Diagnosis Display (Part ii)

Format of error time stamps
YYMMDDhhmmss (in UTC) Error history clear USB dongle:
Example: <8> -> <0> 1. When no Wi-Fi USB dongle is connected, NA is displayed.
120823132523 -> Aug 23 2012 13:25:23 UTC Panel operation time clear 2. If you insert/disconnect Wi-Fi USB Dongle during Self Diagnosis Display, press <1> -
* Only when time is set, an error timestamp is saved. <7> -> <0> > <4> on remote commander to refresh MAC address displayed on “USB dongle”.
- Alternatively, you can re-display Self Diagnosis Display to update the information.
*Following error is invalid in RB1.
- FAN_ERR
- EMIT_ERR SELF CHECK
Error Naming Error count
- TCON_ERR
002 MAIN_POWE ------------ ------------ ------------ 00 Model Name : KDL-46W90AA

Error Error Error
003 AFE_I2C ------------ ------------ ------------ 00 Serial Number : --------
timestamp timestamp timestam
003 DC_ALERT ------------
for last ------------
for second ------------
p for 3rd 00 MAC address
Package Number : PKG0.280JPA
003 AUD_PROT recorded last
------------ ------------ ------------ 00
last of Wi-Fi USB
error recorded recorded Wired MAC : 30:F9:ED:04:2C:17
Smart Core Red 003 HDMI_EQ ------------ ------------ ------------ 00 dongle.
error error Wireless MAC : F0:F0:02:AA:82:DA
LED blinking count 003 TU_DEMOD ------------ ------------ ------------ 00
003 AFE_SPI ------------ ------------ ------------ 00 USB dongle : N/A
004 VLED ------------ ------------ ------------ 00
004 LD_ERR ------------ ------------ ------------ 00 <MAIN> <EXT>
Main CPU
005 TCON_ERR ------------ ------------ ------------ 00 information DM1.301JPA WF:2.0.0.99
`005 P_ID_ERR ------------ ------------ ------------ 00
` WF1.003W00AA WF:0B
006 BACKLITE ------------ ------------ ------------ 00
DF1.001W00AA FD:-.---
007 TEMP_ERR 120823132523 ------------ ------------ 01
YM1.010W00AA BT:1.2.14.848
007 FAN_ERR ------------ ------------ ------------ 00
008 VPC_WDT ------------ ------------ ------------ 00 M4.992C
008 MEPS_WDT ------------ ------------ ------------ 00 DM1.301W00AA
External module
008 HOST_WDT ------------ ------------ ------------ 00 DD1.016W00AA information
Total Operation Time 008 STBY_WDT ------------ ------------ ------------ 00 PK1.016W00AA
[hr] – Boot Count – 008 AFE_WDT ------------ ------------ ------------ 00
AM01.300JP
Panel Operation Time 009 TU_BOARD ------------ ------------ ------------ 00
[hr] MID:1C117081
010 EMIT_ERR ------------ ------------ ------------ 00
PID:04020000
00081-000671-00088 0000000000000570-0000000000000132 PNL:LC470EUF-FFP1
•Panel Operation Time is recorded every

30 min, but Total Operation Time is Count of writing to NAND device:
recorded every 1 hr. Therefore, the panel op. As vfat partition– As ext4 partition
time might become larger than the total op.
time.
37
RB2G CHASSIS
Diagrams
SECTION 5 W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B
DIAGRAMS
5-1.CIRCUIT BOARD LOCATION
5-1-1. KDL- 40W*B 5-1-2. KDL-48W*B
TUS BOARD TUS BOARD
SWITCH
UNIT
BAXL BOARD
BAXL BOARD SWITCH LD BOARD
LD BOARD UNIT
HJM BOARD HJM BOARD
CARD, WIRELESS LAN
CARD, WIRELESS LAN
38
RB2G CHASSIS
Diagrams
5-2. Block Diagram

5-2-1. AEP based
LED
Bluetooth : New device
Key Sircs
BAX-CI GPIO SIRCS GPIO UART USB2.0

HDD
USB2.0
DDR3
Ayu2L USB HUB USB
1GB (4Gb×2) CPU (CA9 Dual GL850G
Ether(10/100MAC)
800MHz) WiFi
USB×2
GPU (SGX543)
Raw NAND X-Reality Pro
Multi-format Dec.
1GB LD
Video Processor
LVDS TX
LVDS Audio Processor
Ether
SPDIF HDMI Ether
SD I2S x2 PHY
P-TS
S-TS x2 Video
LVDS
60Hz HDMI×4
/60Hz HDMI EQ SW
Non-3D Brownie Sil9589
HDMI
VFE/AFE
/ MHL
DEMOD(ATSC,DVB-T/C) (5ch)
75Ω I2S Audio
ADC/DAC
AMP P-AMP SP
3D Comb AMP
(YDA178) 2ch
IF TS HP
TUS_L_AEP L/R Out
CI/CI+
39
RB2G CHASSIS
Diagrams
5-2. Block Diagram

5-2-2. BR, AR, LA_ISDB
LED
Key Sircs
BAX-L GPIO SIRCS GPIO UART USB2.0

HDD
USB2.0
DDR3
Ayu2L USB HUB USB
Ether(10/100MAC)
800MHz) WiFi
USB×2
GPU (SGX543)
Multi-format Dec.
1GB LD
Video Processor
LVDS TX
Audio Processor
LVDS
Ether
SPDIF HDMI Ether
SD I2S x2 PHY
P-TS
S-TS x2 Video
60Hz LVDS
HDMI EQ SW HDMI×4
/60Hz Brownie
Non-3D HDMI
VFE/AFE Sil9589
/ MHL
I2S Audio
ADC/DAC
P-AMP SP
3D Comb AMP
(YDA178) 2ch
TUS_BR/ IF TS HP
TUS_COL_ L/R Out
LTN CI/CI+
40
RB2G CHASSIS
Diagrams
5-2. Block Diagram

5-2-3. JP
LED
Key Sircs
BAX-L GPIO SIRCS GPIO UART USB2.0

HDD
USB2.0
DDR3
Ayu2L USB HUB USB
Ether(10/100MAC)
800MHz) WiFi
USB×2
GPU (SGX543)
Multi-format Dec.
1GB LD
Video Processor
LVDS TX
Ether
SPDIF HDMI Ether
SD I2S x2 PHY
P-TS
S-TS x2 Video
60Hz LVDS
HDMI EQ SW HDMI×4
/60Hz Brownie
Non-3D HDMI
VFE/AFE Sil9589
/ MHL
I2S Audio
ADC/DAC
P-AMP SP
3D Comb AMP
(YDA178) 2ch
IF TS HP
TUW-J
L/R Out
CI/CI+
41
RB2G CHASSIS
Diagrams
5-2. Block Diagram

5-2-4. CH, HK, TW
LED
Key Sircs
BAX-L_AVS GPIO SIRCS GPIO UART USB2.0

HDD
USB2.0
DDR3
Ayu2L USB HUB USB
Ether(10/100MAC)
800MHz) WiFi
USB×2
GPU (SGX543)
Multi-format Dec.
1GB LD
Video Processor
LVDS TX
Ether
SPDIF HDMI Ether
SD I2S x2 PHY
P-TS
S-TS x2 Video
60Hz LVDS
HDMI EQ SW HDMI×4
/60Hz Brownie
Non-3D HDMI
VFE/AFE Sil9589
/ MHL
I2S Audio
ADC/DAC
P-AMP SP
3D Comb AMP
(YDA178) 2ch
TUS_TW/
IF TS HP
TUS_HK/ L/R Out
TUW_CH CI/CI+
42
RB2G CHASSIS
Diagrams
5-2. Block Diagram

5-2-5 UC
LED
Key Sircs
BAX-L_AVS GPIO SIRCS GPIO UART USB2.0

HDD
USB2.0
DDR3
Ayu2L USB HUB USB
Ether(10/100MAC)
800MHz) WiFi
USB×2
GPU (SGX543)
Multi-format Dec.
1GB LD
Video Processor
LVDS TX
Ether
SPDIF HDMI Ether
SD I2S x2 PHY
P-TS
S-TS x2 Video
60Hz LVDS
HDMI EQ SW HDMI×4
/60Hz Brownie
Non-3D HDMI
VFE/AFE Sil9589
/ MHL
I2S Audio
ADC/DAC
P-AMP SP
3D Comb AMP
(YDA178) 2ch
IF TS HP
TUS_UC L/R Out
CI/CI+
43
RB2G CHASSIS
44
Hotel only
JAM SYT10-12WL-ETSYT10-12HG SYT10-12HG JAM SYT10-12WL-ET
1-821-152-11 1-821-126-11 1-821-126-11 1-821-152-11
HTL_STBY_3.3V
12 1 1 12 HTL_VOL_DOWN
UART_HTL_to_B
11 2 2 11 HTL_VOL_UP
UART_B_to_HTL
10 3 3 10 HTL_LINEOUT_L
HTL_SIRCS_OUT
9 4 4 9 HTL_SP_MUTE
NC 8 NC AWG30
5 8 HTL_GND
HTL_GND
7 6 AWG30
6 7 HTL_12V
HTL_12V
6 7 7 6 HTL_GND
HTL_GND
5 8 NC 5 NC
HTL_SP_MUTE
4 9 9 4 HTL_SIRCS_OUT
HTL_LINEOUT_L
3 10
HTL_VOL_UP
2 11
H 10 3 UART_B_to_HTL
11 2 UART_HTL_to_B
HTL_VOL_DOWN
1 12 12 1 STBY_+3.3V
CN7318 CN304 on HTL HTL4
T
CARD EDGE CONNECTOR SO-DIMM 204PIN
JAM SFP79-02WLB
AC Adaptor
2 DC_GND
1 DC-IN
AC_IN
JST SM30B-PBDSS (LF)(SN) Terminal : SPBD-001T-P0.5 J
1-843-917-11 1 Housing : PBDP-20V-S 1-843-151-11
LD_MODE_SW
1 NC 9 1 LD_STBY
LD_PWM_0
2 /SPI0_0(EMIT
20 IN) 28 2 LD_ERR
LD_PWM_1
3 / SPI0_1(LATF)
19 20 3 +19.5V
LD_PWM_2
4 / SPI0_2(DATAF)
17 21 4 +19.5V
LD_PWM_3
5 / SPI0_3(CLKF)
NC 15 5 GND
LD_PWR_4
6 / SPI0_RDATA
NC / BLU_TEMP 16 6 GND
FB_REF
7 NC 19 7 19.5V_SS
IP_REF
8 18 22 8 GND
LD_STBY
9 1 18 9 19.5V_HOLD
SA_MODE
10 NC 23 10 GND
POWER_ON
11 15
harness 17 11 REG+12V
AC_OFF_DET
12 16
ribbonis not(Th 24 12 GND
TCON_ON
13 NC LD
- B Harn 14 13 STBY_+3.3V
STBY+3.3V
14 13 25 14 GND
GND 15 5 11 15 MAIN_PWR
GND 16 6 12 16 AC_MON
REG+12V
17 11 4 17 PWM2
+19.5V_HOLD(12V)
18 9 8 18 IP_REF
+19.5V_SS(12V)
19 7 3 19 PWM1
+19.5V(12V)
20 3 2 20 PWM0
+19.5V(12V)
21 4 CN2001
GND 22 8
GND 23 10
HM
- LD
GND 24 12
GND 25 14
DIGITAL_STBY
26 NC
BL_ON
27 NC
BL_ERR
28 2
GND 29 NC
GND 30 NC 1-
CN9101 Rch
2 2 R- Front
1 1 R+ SPEAKE
JST SM04B-PBVSS-TB(LF)(SN)
JST PBVP-04V
1-842-566-12 1-842-593-11
L+ 4 1 1-
L- 3 2 Lch
R- 2 2 3 2 L- Front
R+ 1 1 4 1 L+ SPEAKE
CN4601
S
FFC Direct Connector :I-PEX
1
51 POWER
50 POWER
49 POWER GHR-10V-S J
48 POWER 1-819-497-11 1-819-469-11
47 POWER NC 10 GND
46 NC MOLEX 501571-4007 50 7 9 GND
45 GND/HTPDN1 1-819-760-11 1-8 BLK#28
1 4 8 STBY3.3V
44 GND/LOCKN1 SC_MAIN_3.3V
40 10(OPT) RED#28
1 2 7 STBY3.3V
43 GND HUS__KEY_AD
39 3 GRN#28
1 3 6 USB_DP
42 RX0N_ODD/Tx0n 38 NC WHT#28
1 5 5 USB_DM
41 RX0P_ODD/Tx0p 37 NC Shield1 1 4 GND
40 RX1N_ODD/GND SC_SIRCS
36 12 10 3 WIFI_RST
39 RX1P_ODD/GND HUS_GND_2
35 NC 8 2 WO_WLAN
38 RX2N_ODD/Tx1n SC_MAIN_5V
34 2(LED) 6 1 GND Wifi
37 RX2P_ODD/Tx1p 33 NC USB Cable(UL2725)
36 GND SC_OPT_SENSOR
32 11
35 RXCLKN_ODD/Tx2n HUS__GND_2
31 1
34 RXCLKP_ODD/Tx2p SC_LED_PWM_R
30 6
33 GND 29 NC
32 RX3N_ODD/GND/Option SC_LED_PWM_B
28 7 GH J
31 RX3P_ODD/GND HUS_POWER_KEY
27 2 1-8 1-819-339-11
30 RX4N_ODD/Tx3n SC_LED_PWM_G
26 8 36 12 SIRCS
29 RX4P_ODD/Tx3p SC_GND
25 9 32 11 OPT_SENSE
28 G
ND SC_LED_PWM_W
24 5 40 10 MAIN3.3V
27 RX0N_EVEN/Tx4n BT_EMT_SYNC
23 8 25 9 GND
26 RX0P_EVEN/Tx4p SC_LED_AMBER
22 4 26 8 LED_STBY_PWM_G
25 RX1N_EVEN/GND BT_RST
21 5 28 7 LED_STBY_PWM_B
24 RX1P_EVEN/GND SC_STBY_3.3V
20 1 30 6 LED_STBY_PWM_R
23 RX2N_EVEN/Tx5n BT_HOST_WAKE
19 7 24 5 LED_PWM_W
22 RX2P_EVEN/Tx5p BT_UART_TX
18 3 22 4 LED_AMBER
5-3. Connector Diagram
51pin 21 G
ND BT_GND BT_USB_GND_S
17 9 NC 3 GND
20 RXCLKN_EVEN/Tx6n 16 NC 34 2 MAIN_+5V
HSC
HJM
19 RXCLKP_EVEN/Tx6p BT_GND
15 1 20 1 STBY_+3.3V
18 G
ND BT_UART_RX
14 2 CN101
17 RX3N_EVEN/GND/Option 13 NC M
16 RX3P_EVEN/GND BT_STBY_3.3V
12 10
FFC
- LV 15 RX4N_EVEN/Tx7n 11 NC
14 RX4P_EVEN/Tx7p WIFI_RST
10 3
5-3-1. 40, 48 W*B
13 PANEL_DET BT_DEVICE_WAKE
9 6
12 SCL WIFI_WAKE
8 2
11 SDA WIFI_GND
7 9
10 RESERVED WIFI_GND
6 1 SZ15-03HGR JAM SZ15-03WLR
9 P
ANEL_CTRL_04/ BINT WIFI_USB_M
5 5 1-821-900-11 1-822-693-11
8 RESERVED WIFI_STBY_3.3V
4 8 39 3 KEY1
7 PANEL_CTRL_12/ SA_MODE WIFI_USB_P
3 6 27 2 POWER_INT
6 PANEL_CTRL_08/LUT_SEL0 WIFI_STBY_3.3V
2 7 31 1 GND
5 PANEL_CTRL_07/LUT_SEL1 WFI_USB_GND_S
1 4
4 RESERVED CN7301 SF7
Diagrams
3 RESERVED
2 RESERVED
1 LVDS_SEL
CN8001
B
RB2G CHASSIS
Diagrams
SECTION 2 W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B
DIAGRAMS
Supp-1: KDL-60W600B
5-1.CIRCUIT BOARD LOCATION
5-1-3. KDL- 60W*B
TUS BOARD
SWITCH
UNIT
GL2 BOARD
BAXL BOARD
TCON BOARD HJM BOARD

CARD,
WIRELESS
LAN
45
RB2G CHASSIS
46
Hotel only
GND 1 1 GND GND 1 1 GND
VGL 2 2 VGL VGL 2 2 VGL J JA
Term Term
VGH 3 3 VGH VGH 3 3 VGH 1 1
GSP2 4 4 GSP2 GSP2 4 4 GSP2 JAM SYT10-12WL-ET S S JAM SYT10-12WL-ET
Housi Housin
GSP1 5 5 GSP1 GSP1 5 5 GSP1 1-821-152-11 1 1 1-821-152-11
GCK 6 6 GCK GCK 6 6 GCK HTL_STBY_3.3V
12 1 1 12 HTL_VOL_DOWN
GOE 7 7 GOE GOE 7 7 GOE UART_HTL_to_B
11 2 2 11 HTL_VOL_UP
U/DL 8 8 U/DL U/DL 8 8 U/DL UART_B_to_HTL
10 3 3 10 HTL_LINEOUT_L
CS1 9 9 CS1 CS1 9 9 CS1 HTL_SIRCS_OUT
9 4 4 9 HTL_SP_MUTE
CS2 10 10 CS2 CS2 10 10 CS2 NC 8 NC AWG30
5 8 HTL_GND
CS3 11 11 CS3 CS3 11 11 CS3 HTL_GND
7 6 AWG30
6 7 HTL_12V
CS4 12 12 CS4 CS4 12 12 CS4 HTL_12V
6 7 7 6 HTL_GND
CS5 13 13 CS5 CS5 13 13 CS5 HTL_GND
5 8 NC 5 NC
CS6 14 14 CS6 CS6 14 14 CS6 HTL_SP_MUTE
4 9 9 4 HTL_SIRCS_OUT
CS7 15 15 CS7 CS7 15 15 CS7 HTL_LINEOUT_L
3 10
CS8 16 16 CS8 CS8 16 16 CS8 HTL_VOL_UP
2 11
H 10
11
3
2
UART_B_to_HTL
UART_HTL_to_B
CS9 17 17 CS9 CS9 17 17 CS9 HTL_VOL_DOWN
1 12 12 1 STBY_+3.3V
CS10 18 18 CS10 CS10 18 18 CS10 CN7318 CN304 on HTL 4 HTL
CS11 19 19 CS11 CS11 19 19 CS11
CS12 20 20 CS12 CS12 20 20 CS12
VCOM 21 21 VCOM VCOM 21 21 VCOM
VH255 22 22 VH255 VH255 22 22 VH255
VH247 23 23 VH247 VH247 23 23 VH247
VH191 24 24 VH191 VH191 24 24 VH191
VH159 25 25 VH159 VH159 25 25 VH159 T
VH127 26 26 VH127 VH127 26 26 VH127
VH95 27 27 VH95 VH95 27 27 VH95 LED 1 2 32
VH63 28 28 VH63 VH63 28 28 VH63 LED 1 1 31
VH31 29 29 VH31 VH31 29 29 VH31 LED 1 2 30
VH0
RLV5P 31
30 30
31
VH0
RLV5P
VH0
RLV5P 31
30 30
31
VH0
RLV5P
block
4 LED 1 1 29
JAM SFP79-02WLB
LED 1 2 28
RLV5N 32 32 RLV5N RLV5N 32 32 RLV5N LED 1 1 27 1-822-908-11
RLV4P 33 33 RLV4P RLV4P 33 33 RLV4P
CARD EDGE CONNECTOR SO-DIMM 204
LED 1 2 26 AC2 pigtail AC-L
RLV4N 34 34 RLV4N RLV4N 34 34 RLV4N LED 1 1 25 1 AC-N
RLV3P 35 35 RLV3P RLV3P 35 35 RLV3P LED 1 2 24 AC_IN
RLV3N 36 36 RLV3N RLV3N 36 36 RLV3N LED 1 1 23 CN6101
GND 37 37 GND GND 37 37 GND LED 1 2 22
RLVCKP38 38 RLVCKP RLVCKP 38 38 RLVCKP
block
3 LED 1 1 21
RLVCKN39 39 RLVCKN RLVCKN 39 39 RLVCKN LED 1 2 20
GND 40 40 GND GND 40 40 GND LED 1 1 19
RLV2P 41 41 RLV2P RLV2P 41 41 RLV2P LED 9 2 18
RLV2N 42 42 RLV2N RLV2N 42 42 RLV2N LED 9 1 17
RLV1P 43 43 RLV1P RLV1P 43 43 RLV1P LED 8 2 16
RLV1N 44 44 RLV1N RLV1N 44 44 RLV1N LED 8 1 15
RLV0P 45 45 RLV0P RLV0P 45 45 RLV0P LED 7 2 14 NC 5 NC
RLV0N 46 46 RLV0N RLV0N 46 46 RLV0N block
2 LED 7 1 13 32 4 -OUT4
VCC3.3V47 47 VCC3.3V VCC3.3V47 47 VCC3.3V LED 6 2 12 24 3 -OUT3 CN6802 (CN4)
VCC3.3V48 48 VCC3.3V VCC3.3V48 48 VCC3.3V LED 6 1 11 16 2 -OUT2 53426-0510 / MO
FS 49 49 FS FS 49 49 FS LED 5 2 10 8 1 -OUT1 1-822-360-11
REV 50 50 REV REV 50 50 REV LED 5 1 9
1 GND LS 51 51 LS LS 51 51 LS LED 4 2 8 25 4 +OUT4
2 YOB14 GND 52 52 GND GND 52 52 GND LED 4 1 7 17 3 +OUT3 CN6801 (CN3)
3 YOB13 LLV5P 53 53 LLV5P LLV5P 53 53 LLV5P LED 3 2 6 9 2 +OUT2 53426-0410 / MO
4 YOB12 LLV5N 54 54 LLV5N LLV5N 54 54 LLV5N LED 3 1 5 1 1 +OUT1 1-822-359-11
5 YOB11 LLV4P 55 55 LLV4P LLV4P 55 55 LLV4P block
1 LED 2 2 4
6 GND LLV4N 56 56 LLV4N LLV4N 56 56 LLV4N LED 2 1 3
7 VGL LLV3P 57 57 LLV3P LLV3P 57 57 LLV3P LED 1 2 2 SJM20-28HG JAM SJM20-28WLB
8 VGH LLV3N 58 58 LLV3N LLV3N 58 58 LLV3N LED 1 1 1 1-842-598-11 1-842-551-11
9 GND GND 59 59 GND GND 59 59 GND 8 1 DC_DIMMER
10 VCC LLVCKP60 SDP) 60 LLVCKP LLVCKP 60 60 LLVCKP /MOLEX
001
- 502578
- Ma 2 2 PWM_DIMMER
11 VCC LLVCKN61 61 by LLVCKN LLVCKN 61 61 LLVCKN /MOLEX
001
- (on502585
- LS Bar) Fem
(Provide 28 3 BL_ERR
12 GND GND 62 62
Part SoC GND GND 62 62 GND 3 4 BLINKING
Mini LV
13 UD LLV2P 63 nd2 63
FPC to LLV2P LLV2P 63 63 LLV2P 27 5 BL ON
pin80
14 GOE LLV2N 64 64 LLV2N LLV2N 64 64 LLV2N S NC 6 DIGITAL_STBY
Term
15 GCK LLV1P 65 65 LLV1P LLV1P 65 65 LLV1P 1-843-125-11 22 7 GND
16 GSP2 LLV1N 66 66 LLV1N LLV1N 66 66 LLV1N JST SM30B-PBDSS (LF)(SN) J 23 8 GND
Housi
17 GSP1 LLV0P 67 67 LLV0P LLV0P 67 67 LLV0P 1-843-917-11 1 24 9 GND
18 GND LLV0N 68 68 LLV0N LLV0N 68 68 LLV0N LD_MODE_SW
1 NC 25 10 GND
19 CS12 VLS 69 69 VLS VLS 69 69 VLS LD_PWM_0
2 /SPI0_0(EMIT
2 IN) 29 11 GND
20 CS11 VLS 70 70 VLS VLS 70 70 VLS LD_PWM_1
3 / SPI0_1(LATF)
4 30 12 GND
21 CS10 VL0 71 71 VL0 VL0 71 71 VL0 LD_PWM_2
4 / SPI0_2(DATAF)
NC 17 13 REG12V
22 CS9 VL31 72 72 VL31 VL31 72 72 VL31 LD_PWM_3
5 / SPI0_3(CLKF)
NC 18 14 REG12V
23 CS8 VL63 73 73 VL63 VL63 73 73 VL63 LD_PWR_4
6 / SPI0_RDATA
NC / BLU_TEMP 19 15 REG12V
24 CS7 VL95 74 74 VL95 VL95 74 74 VL95 FB_REF
7 NC 20 16 REG12V
25 CS6 VL127 75 75 VL127 VL127 75 75 VL127 IP_REF
8 1 21 17 REG12V
26 CS5 VL159 76 76 VL159 VL159 76 76 VL159 LD_STBY
9 NC NC 18 REG12V
27 CS4 VL191 77 77 VL191 VL191 77 77 VL191 SA_MODE
10 NC NC 19 T-CON_Vcc12V
28 CS3 VL247 78 78 VL247 VL247 78 78 VL247 ZXEC POWER_ON
11 28 NC 20 T-CON_VCC12V
29 CS2 VL255 79 79 VL255 VL255 79 79 VL255 25P80B120 AC_OFF_DET
12 27 B- GH NC 21 GND
30 CS1 GND 80 80 GND GND 80 80 GND CN601 TCON_ON
13 NC NC 22 GND
CN25 CN22 CN21 CN2 STBY+3.3V
14 23 14 23 STBY3.3V
GND 15 NC NC 24 GND
GND 16 NC NC 25 NC
GND 1 1 GND GND 1 1 GND REG+12V
17 13 NC 26 T-CON_ON
VGL 2 2 VGL VGL 2 2 VGL +19.5V_HOLD(12V)
18 14 12 27 AC_OFF_DET
VGH 3 3 VGH VGH 3 3 VGH +19.5V_SS(12V)
19 15 11 28 POWER_ON
GSP2 4 4 GSP2 GSP2 4 4 GSP2 +19.5V(12V)
20 16 To B board (100106)
GSP1 5 5 GSP1 GSP1 5 5 GSP1 +19.5V(12V)
21 17 CN6401 (CN2)
2 GL
GCK 6 6 GCK GCK 6 6 GCK GND 22 7
GOE 7 7 GOE GOE 7 7 GOE GND 23 8
2 RB
U/DL 8 8 U/DL U/DL 8 8 U/DL GND 24 9
CS1 9 9 CS1 CS1 9 9 CS1 GND 25 10
CS2 10 10 CS2 CS2 10 10 CS2 DIGITAL_STBY
26 NC
CS3 11 11 CS3 CS3 11 11 CS3 BL_ON
27 5
CS4 12 12 CS4 CS4 12 12 CS4 BL_ERR
28 3
CS5 13 13 CS5 CS5 13 13 CS5 GND 29 11
CS6 14 14 CS6 CS6 14 14 CS6 GND 30 12 1
CS7 15 15 CS7 CS7 15 15 CS7 CN9101 J Rch
CS8 16 16 CS8 CS8 16 16 CS8 S 2 2 R- Front
Term
CS9 17 17 CS9 CS9 17 17 CS9 1 1 1 R+ SPEAK
CS10 18 18 CS10 CS10 18 18 CS10 JST P
JST SM04B-PBVSS-TB(LF)(SN)
Housin
CS11 19 19 CS11 CS11 19 19 CS11 1-842-566-12 1
CS12 20 20 CS12 CS12 20 20 CS12 L+ 4 1 1
VCOM 21 21 VCOM VCOM 21 21 VCOM L- 3 2 J Lch
VH255 22 22 VH255 VH255 22 22 VH255 R- 2 2 3 2 L- Front
VH247 23 23 VH247 VH247 23 23 VH247 R+ 1 1 4 1 L+ SPEAK
VH191 24 24 VH191 VH191 24 24 VH191 CN4601
VH159 25
VH127 26
25
26
VH159
VH127
VH159
VH127
25
26
25
26
VH159
VH127
S
ACES
VH95 27 27 VH95 VH95 27 27 VH95 91213-0510Y FFC Direct Connector :I-PEX
VH63 28 28 VH63 VH63 28 28 VH63 1
VH31 29 29 VH31 VH31 29 29 VH31 VCC 1 51 POWER SSHL-002T-P0.2
Term
VH0 30 30 VH0 VH0 30 30 VH0 VCC 2 50 POWER 1
RLV5P 31 31 RLV5P RLV5P 31 31 RLV5P VCC 3 49 POWER G J
Housin
RLV5N 32 32 RLV5N RLV5N 32 32 RLV5N VCC 4 48 POWER 5 1 1-819-469-11
Term
RLV4P 33 33 RLV4P RLV4P 33 33 RLV4P VCC 5 47 POWER 1 NC 10 GND
RLV4N 34 34 RLV4N RLV4N 34 34 RLV4N NC 6 46 NC MOLEX 501571-4007 5 7 9 GND
Housi
RLV3P 35 35 RLV3P RLV3P 35 35 RLV3P GND 7 45 GND/HTPDN1 1-819-760-11 1 BLK#28
1 4 8 STBY3.3V
RLV3N 36 36 RLV3N RLV3N 36 36 RLV3N GND 8 44 GND/LOCKN1 SC_MAIN_3.3V
40 (OPT)
10 RED#28
1 2 7 STBY3.3V
GND 37 37 GND GND 37 37 GND GND 9 43 GND HUS__KEY_AD
39 2 GRN#28
1 3 6 USB_DP
RLVCKP38 38 RLVCKP RLVCKP 38 38 RLVCKP AIN0- 10 42 RX0N_ODD/Tx0n 38 NC WHT#28
1 5 5 USB_DM
RLVCKN39 39 RLVCKN RLVCKN 39 39 RLVCKN AIN0+ 11 41 RX0P_ODD/Tx0p 37 NC Shield1 1 4 GND
GND 40 40 GND GND 40 40 GND AIN1- 12 40 RX1N_ODD/GND SC_SIRCS
36 12 10 3 WIFI_RST
RLV2P 41 41 RLV2P RLV2P 41 41 RLV2P AIN1+ 13 39 RX1P_ODD/GND HUS_GND_2
35 NC 8 2 WO_WLAN
RLV2N 42 42 RLV2N RLV2N 42 42 RLV2N AIN2- 14 38 RX2N_ODD/Tx1n SC_MAIN_5V
34 (LED)
2 6 1 GND Wifi
RLV1P 43 43 RLV1P RLV1P 43 43 RLV1P AIN2+ 15 37 RX2P_ODD/Tx1p 33 NC USB Cable(UL2725)
RLV1N 44 44 RLV1N RLV1N 44 44 RLV1N GND 16 36 GND SC_OPT_SENSOR
32 11
RLV0P 45 45 RLV0P RLV0P 45 45 RLV0P ACK- 17 35 RXCLKN_ODD/Tx2n HUS__GND_2
31 1
RLV0N 46 46 RLV0N RLV0N 46 46 RLV0N ACK+ 18 34 RXCLKP_ODD/Tx2p SC_LED_PWM_R
30 6 SSHL-002T-P0.2
Term
VCC3.3V47 47 VCC3.3V VCC3.3V47 47 VCC3.3V GND 19 33 GND 29 NC 1
VCC3.3V48 48 VCC3.3V VCC3.3V48 48 VCC3.3V AIN3- 20 32 RX3N_ODD/GND/Option SC_LED_PWM_B
28 7 G
Housin
FS 49 49 FS FS 49 49 FS AIN3+ 21 31 RX3P_ODD/GND HUS_POWER_KEY
27 3 1 1-819-339-11
REV 50 50 REV REV 50 50 REV AIN4- 22 30 RX4N_ODD/Tx3n SC_LED_PWM_G
26 8 36 12 SIRCS
1 GND LS 51 51 LS LS 51 51 LS AIN4+ 23 29 RX4P_ODD/Tx3p SC_GND
25 9 32 11 OPT_SENSE
2 YOB14 GND 52 52 GND GND 52 52 GND GND 24 28 NDG SC_LED_PWM_W
24 5 40 10 MAIN3.3V
3 YOB13 LLV5P 53 53 LLV5P LLV5P 53 53 LLV5P BIN0- 25 27 RX0N_EVEN/Tx4n BT_EMT_SYNC
23 8 25 9 GND
4 YOB12 LLV5N 54 54 LLV5N LLV5N 54 54 LLV5N BIN0+ 26 26 RX0P_EVEN/Tx4p SC_LED_AMBER
22 4 26 8 LED_STBY_PWM_G
5 YOB11 LLV4P 55 55 LLV4P LLV4P 55 55 LLV4P BIN1- 27 25 RX1N_EVEN/GND BT_RST
21 5 28 7 LED_STBY_PWM_B
6 GND LLV4N 56 56 LLV4N LLV4N 56 56 LLV4N BIN1+ 28 24 RX1P_EVEN/GND SC_STBY_3.3V
20 1 30 6 LED_STBY_PWM_R
7 VGL LLV3P 57 57 LLV3P LLV3P 57 57 LLV3P BIN2- 29 23 RX2N_EVEN/Tx5n BT_HOST_WAKE
19 7 24 5 LED_PWM_W
8 VGH LLV3N 58 58 LLV3N LLV3N 58 58 LLV3N BIN2+ 30 22 RX2P_EVEN/Tx5p BT_UART_TX
18 3 22 4 LED_AMBER
9 GND GND 59 59 GND GND 59 59 GND GND 31 pin51FFC 21 NDG BT_USB_GND_S
17 9 NC 3 GND
10
11
VCC
VCC
LLVCKP60
LLVCKN61
60
61
LLVCKP
LLVCKN
LLVCKP 60
LLVCKN 61
60 LLVCKP BCK- 32 20 RXCLKN_EVEN/Tx6n 16 NC 34 2 MAIN_+5V
HSC
HJM
Mini LV61 LLVCKN BCK+ 33 19 RXCLKP_EVEN/Tx6p BT_GND
15 1 20 1 STBY_+3.3V
12 GND GND 62 SDP) 62 GND GND 62 62 GND GND
pin80 34 18 NDG BT_UART_RX
14 2 CN100
13 UD LLV2P 63 (Provide
63 by LLV2P LLV2P 63 63 LLV2P BIN3- 35 17 RX3N_EVEN/GND/Option 13 NC M
14 GOE LLV2N 64 Part SoC
64 LLV2N LLV2N 64 64 LLV2N BIN3+ 36 16 RX3P_EVEN/GND BT_STBY_3.3V
12 10
15 GCK LLV1P 65 nd2 FPC to
65 LLV1P LLV1P 65 65 LLV1P BIN4- 37 FFC
- LV 15 RX4N_EVEN/Tx7n 11 NC
16 GSP2 LLV1N 66 66 LLV1N LLV1N 66 66 LLV1N BIN4+ 38 14 RX4P_EVEN/Tx7p WIFI_RST
10 3
17 GSP1 LLV0P 67 67 LLV0P LLV0P 67 67 LLV0P GND 39 13 PANEL_DET BT_DEVICE_WAKE
9 6
18 GND LLV0N 68 68 LLV0N LLV0N 68 68 LLV0N I2C_SCL 40 12 SCL WIFI_WAKE
8 2
19 CS12 VLS 69 69 VLS VLS 69 69 VLS I2C_SDA 41 11 SDA WIFI_GND
7 9
20 CS11 VLS 70 70 VLS VLS 70 70 VLS 3D_SYNC 42 10 RESERVED WIFI_GND
6 1 SYT10-03HG JAM SYT10-3WL
21 CS10 VL0 71 71 VL0 VL0 71 71 VL0 B INT 43 9 P WIFI_USB_M
5 5
5-3. Connector Diagram
ANEL_CTRL_04/ BINT 1-821-117-11 1-821-143-11

22 CS9 VL31 72 72 VL31 VL31 72 72 VL31 SPI_EN 44 8 NC WIFI_STBY_3.3V
4 8 27 3 POWER_INT
23 CS8 VL63 73 73 VL63 VL63 73 73 VL63 SA_MODE 45 7 P
ANEL_CTRL_12/ SA_MODE WIFI_USB_P
3 6 39 2 KEY_AD
24 CS7 VL95 74 74 VL95 VL95 74 74 VL95 SPI_DI 46 6 P
ANEL_CTRL_08/ SPI_DI WIFI_STBY_3.3V
2 7 31 1 GND
25 CS6 VL127 75 75 VL127 VL127 75 75 VL127 SPI_DO 47 5 P
ANEL_CTRL_07/ SPI_DO WFI_USB_GND_S
1 4
26 CS5 VL159 76 76 VL159 VL159 76 76 VL159 3D_EN 48 4 NC CN7301 SM
27 CS4 VL191 77 77 VL191 VL191 77 77 VL191 SPI_CLK 49 3 P
ANEL_CTRL_06/ SPI_CK
28 CS3 VL247 78 78 VL247 VL247 78 78 VL247 ZXEC FRC_RST 50 2 P
ANEL_CTRL_02/ FRC_RST
29
30
CS2
CS1
VL255 79
GND 80
79
80
VL255
GND
VL255
GND
79
80
79
80
VL255
GND CN600
25P80B120 SPI_CS 51
CN1
1 P
ANEL_CTRL_11/SPI_CS
CN8001
B
CN15 CN12 CN11 CN1
5-3-2. 60” W*B
Diagrams
RB2G CHASSIS
Sony Corporation
Sony EMCS (Malaysia) Sdn. Bhd.
9-888-150-02 English
HESRDM © 2014.04
47

Sony kdl-60w600b 146

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Sony kdl-60w600b 146

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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL (COMMON)

Section Title Page Section Title Page

1. SAFETY NOTES 4. SERVICE ADJUSTMENTS

1-1. Warnings and Caution 1-2. Caution Handling of LCD Panel

Figure 1. TV is faced down on a cloth during repair.

1-3. Caution About the Lithium Battery

1-7. Lead Free Information

Figure 4: LF Logo Figure 5: LF logo on circuit board

The servicing of these boards requires special precautions. It is strongly

1-8. Handling the FLEXIBLE FLAT CABLE (FFC)

2-1. Overview of Control Buttons

2-2. LED Display Control 2-4. Standby LED Error Display

9x Tuner Board Error [TU_BOARD]  Tuner Board Error

3.0sec 3.0sec Tuner Board

2-5. Triage Chart

Symptoms - Shutdown. Power LED No Video Bluetooth

Panel Panel Soft-

NG Replace NG NG AYU2/L Fail Suspected

 For HT, HM, change LD board.

Parts Board PWB (BAXL- A side) Detail

3-2. LED BLINKING

40” Not applicable BAX_L

3-2-1. LED Blinking: 3x (DC Alert & Communication Error)

Board / Parts Board PWB (A side) Detail

3-2-1. LED Blinking: 3x (DC Alert & Communication Error)

Board / Parts Board PWB (A side) (B side) Detail

3-2-1. LED Blinking: 3x (DC Alert & Communication Error)

3-2-1. LED Blinking: 3x (DC Alert & Communication Error)

3-2-3. LED BLINKING 4x (LED Voltage Error)

Between 0.49V to 1.32V Board /Parts Board PWB (BAX-L – B SIDE)

LED driver BAXL

3-2-3. LED BLINKING 5x (T-Con Error)

Symptom Size G* Board Type

3-2-4. LED BLINKING 6x (Backlight Error)

Check JL9106* at Parts Board PWB (BAXL- B side)

Change LD Board LD Board

Size G* Board Type

40” Not applicable

3-2-5. LED BLINKING 7x (Temperature Error) 3-3. No Sound

Check the Change to

Yes NG Symptom Symptom

Size G* Board Type B* Board

40” Not applicable BAX_L

3-4-2. NO PICTURE: (All Model) 1

No Picture PANEL_VCC = +12V

Is blue picture Check

Yes No Symptom Parts Detail

Size G* Board Type B* Board

40” Not applicable BAX_L

3-5. SIDE BUTTONS MALFUNCTION 3-6. IR REMOTE COMMANDER MALFUNCTION

Change H-BAXL H-BAXL board harness

OK Smart core issue or

Size G* Board Type B* Board H Board NG

3-7. Light Sensor Error

Harness on H-board and OK Harness connection

B* Board properly connected issue

Change BAXL Board

3-8. Network Malfunction: Ethernet (Wired)

Failed Failed Failed

Ethernet Cable Check IP

3-9. 3D-Glasses(Active) malfunction

*(2) BT Active 3D glasses doesn’t work