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This specification has been revised as indicated below and described in the revision record on the following
page. Please destroy all previous revisions.
Lead Engineer:
Engineering Manager:
Client Approval:
Record of Revisions
TABLE OF CONTENTS
1.0 GENERAL........................................................................................................................................................................................................ 4
1.0 GENERAL
1.1 Scope
This document covers fire protection facilities located with the limits of dedicated
facilities operated or controlled by Marafiq, not open to the general public.
The fire protection design basis typically applies a “single risk area” concept, where the
facility is divided into separate fire areas (fire zones) either by spatial separation or
physical barriers. The design basis assumes that the design fire should not propagate
between fire zones. Fire zones are characterized by the following:
The capacity of the firewater supply, pumping, and distribution system should be based
on meeting the largest demand defined by the single “worst-case” fire zone.
Plant design and associated fire protection systems should comply with this guideline and
the latest edition of referenced publications identified herein.
Where criteria in this specification are affected by Kingdom of Saudi Arabia legislation,
regulation, standards and codes, this specification shall be modified as necessary to
ensure compliance.
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4900
Project Name: Date: 04 Apr 2011
Contract Number: Page 5 of 17
Revision 1
1.3 References
The publications listed below form part of this specification. Each publication shall be
the latest revision and addendum in effect on the date this specification is issued for
construction, unless noted otherwise. Except as modified by the requirements specified
herein, Work included in this specification shall conform to the applicable provisions of
these publications.
API 2021 Guide for Fighting Fires in and Around Petroleum Storage
API 2030 Guidelines for Application of Water Spray Systems for Fire
Protection Systems in the Petroleum Industry
API 2510A Fire Protection Considerations for the Design and Operation
of Liquefied Petroleum Gas (LPG) Storage Facilities
1.4 Definitions
Where public safety is primary, AHJ may be Royal Commission or other regional
department (such as fire chief, fire marshal, fire prevention bureau, building official,
or others having statutory authority).
The AHJ may also include insurance representative, property owner or designated
agent, and commanding officer at government installations.
Flammable Liquids – A liquid having a flash point below 38 degrees C and having a
vapor pressure not exceeding 2.75 bar at 38 degrees C. Class I liquids include those
having flash points below 38 degrees C and are subdivided as follows:
Class I-A liquids include those having a flash point below 23 degrees C and having
a boiling point below 38 degrees C.
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4900
Project Name: Date: 04 Apr 2011
Contract Number: Page 7 of 17
Revision 1
Class I-B liquids include those having a flash point below 23 degrees C and having
a boiling point at or above 38 degrees C.
Class I-C liquids include those having a flash point at or above 23 degrees C and
below 38 degrees C.
Class II liquids are those having flash points at or above 38 degrees C and below 60
degrees C.
Class III-A liquids are those having flash points at or above 60 degrees C and below
93 degrees C.
Class III-B liquids are those having flash points at or above 93 degrees C.
Flash Point – The minimum temperature at which a liquid gives off vapors in sufficient
concentration to form an ignitable mixture with air near the surface of the liquid within
the vessel as specified by appropriate test procedures.
2.1 General
Facility design features which enhance safety and fire protection levels should be utilized
wherever practicable, subject to sound technical, business and operating practices, client
standards, and project-specific requirements.
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4900
Project Name: Date: 04 Apr 2011
Contract Number: Page 8 of 17
Revision 1
This section is intended to provide “good practice” references for consideration during
the facility design phase to reduce fire and loss potential. Where recommended good
practices cannot be employed, the specific conditions should be evaluated with respect to
hazard potential and addressed to ensure hazards are appropriately mitigated.
Firewater supplies should be sufficient to serve the design basis firewater demand for a
minimum period of 4 hours, independent of process requirements. Duration of supply
should be increased appropriately where conditions indicate responsiveness and/or
firefighting capabilities are not considered optimum.
The storage tank should be located as close to the fire pumps as is practical.
Storage tanks may serve both firewater and process requirements, provided process
connections to the tanks are located above (do not impact) dedicated firewater supplies.
Firewater storage tanks should be provided with an automatic filling system to ensure
they are maintained full (utilizing low-level and high-level alarms).
Where the capacity of firewater supply includes the refill rate, supply to storage
tank should be capable of refilling the tank within 8 hours.
Where the capacity of firewater supply does not include the refill rate, supply to
storage tank should be capable of refilling the tank within 24 hours.
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4900
Project Name: Date: 04 Apr 2011
Contract Number: Page 9 of 17
Revision 1
Firewater pump assemblies should be UL-listed and/or FM-approved for fire protection
service. Firewater pumping systems should be designed to supply the design basis
firewater demand (flow rate and pressure).
Pumping systems should consist of at least one diesel engine driven pump. Where
redundant (backup) pumping capacity is provided, the backup pump may be driven by
either diesel engine or electric motor.
For larger system capacities, designs may consider the use of (3) 50-percent capacity
pumps to permit a “two out of three” pumping configuration that allows for one pump out
of service. For these cases, the 2 primary pumps should be diesel engine driven.
Pumps should be provided with a dedicated controller, permitting local control and
remote operation (such as Control Room). Pump shutdown should be permitted only
from the local pump controller.
A. General
Firewater distribution systems should include piping, fittings, sectional valves, and
hydrants.
In freezing climates, systems should include provisions to protect all exposed piping.
B. Design
Materials
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4900
Project Name: Date: 04 Apr 2011
Contract Number: Page 10 of 17
Revision 1
Piping materials should comply with the referenced publications and specifications
identified in this guideline.
Where High Density Poly Ethylene (HDPE) materials are used, design should consider
the reduced internal diameters associated with these materials.
Configuration
Distribution systems should consist of loops or grids capable of supplying any point from
at least 2 directions.
Isolation valves should be provided to limit pipe sections to either a maximum of 900 m
(3,000 feet) or 6 branch connections serving hydrants, monitors, hose reels, or sprinkler
systems.
Looped systems should have a maximum of 300 m (1,000 feet) between crossovers.
Isolation Valves
Post indicator valve (PIV) assemblies should be provided to permit visual observation of
the valve position.
Where use of a PIV is restricted by its location (street or equipment access), “road boxes”
and appropriate tool should be provided for operation of the valve (such as “T” wrench).
Guard posts (bollards) should be provided to protect post indicators from damage by
vehicles.
Sizing
Distribution systems should be sized to provide the required firewater demand (flow rate
and pressure) to the protected areas.
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4900
Project Name: Date: 04 Apr 2011
Contract Number: Page 11 of 17
Revision 1
System pressure requirements should be defined by the design basis fire, or minimum
700 kPag (100 psig) at the most remote hydrant (whichever is greater).
System design should address increased pressure requirements for special conditions:
Elevated monitors
Water spray systems provided for elevated equipment
Water spray systems provided for structures (such as coker units)
Line sizing basis should incorporate velocity limits defined by the manufacturer’s
specification or the following, whichever is more restrictive:
Installation
The depth of cover should be at least 150 mm greater than the maximum depth of frost
penetration.
The depth of cover over the fire mains should be 0.75 m (2’-6”) minimum to
prevent mechanical damage.
Piping routed under roadways should be provided with a minimum cover of 0.9 m
(3’-0”).
Piping routed under railroad tracks should be provided with a minimum cover of 1.2
m (4’-0”).
C. Hydrants
Hydrants should be provided and installed in accordance with NFPA 24, local codes, and
project requirements.
Where soil is not suitable for self-draining, a hydrant drain should be connected to
the nearest clean water sewer or drainage ditch (drain may be connected to the oily
water sewer if a suitable trap or seal is provided).
Supply piping from the firewater distribution system should be not less than nominal DN
150 (6 inch) based on internal diameter.
Hydrants should be located to ensure at least 1 hose stream from 2 adjacent hydrants can
be simultaneously applied to all grade-mounted equipment, based on a maximum range
of 75 m (250 feet) from each hydrant.
Hydrant spacing should not exceed 45 m (150 feet) in process and utility areas.
Hydrant spacing should not exceed 90 m (300 feet) around storage and offsite areas.
Hydrants along roadways should be located between 1 and 2 m from the edge of the road
shoulder or curb.
Where a shoulder or curb is not provided, the hydrants should be located between
1.5 and 2 m from the edge of the road.
Guard posts (bollards) should be provided for roadways and maintenance access
roads as necessary to protect hydrants from vehicles and mobile equipment.
Where hydrants are not accessible to mobile firefighting equipment, provisions for
equipment storage enclosures (hose houses) should be considered to ensure availability of
basic manual firefighting equipment for use by responding personnel.
D. High-Flow Manifolds
High-flow manifolds with large capacity connections should be considered for hazard
areas requiring significant firewater supplies for use by fire pumper vehicles.
Manifold locations should suit specific project conditions and be provided with
connection types and sizes suitable for use with facility pumping vehicles and equipment.
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4900
Project Name: Date: 04 Apr 2011
Contract Number: Page 13 of 17
Revision 1
4.1 General
Provisions for fire protection systems and equipment in new and existing facilities should
be based on a hazard evaluation with consideration of available firefighting resources,
including the following:
Material and equipment utilized for fire protection systems should be UL-listed and/or
FM-approved, and should be acceptable to the Royal Commission. Materials and
equipment should be installed in accordance with the following standards, as applicable:
NFPA
American National Standard Institute (ANSI)
American Petroleum Institute (API)
National Electric Code (NEC)
American Society of Mechanical Engineers (ASME)
Piping friction loss coefficient (“C-factor”) should be appropriate for the materials
used.
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4900
Project Name: Date: 04 Apr 2011
Contract Number: Page 14 of 17
Revision 1
Velocity for aboveground steel piping should not exceed 10 m/s (32 feet per
second) except for short runs or riser pieces used for hydraulically balancing system
pressure.
Where required by the hazard evaluation, fixed firefighting equipment and systems
should be provided to mitigate specific hazards or hazard areas, in order to minimize and
reduce the impact of fire to personnel, structures, and equipment exposures.
Manually operated monitors should be provided at strategic locations in and around the
hazardous area for emergency use by firefighting personnel.
Where monitors are provided for the protection of specific equipment in hazardous
service, protection should be provided by 2 monitors located remotely from each
other.
Monitors should be at least 15 m (50 feet) from the equipment protected, located to
permit operator access during emergency conditions.
Monitors should be lever-operated type having full 360 degree rotation and should
include locking mechanism for both horizontal and vertical adjustments to permit
fixed positioning.
Guard posts (bollards) should be provided for monitors located adjacent to roadways and
maintenance access areas, as necessary to protect monitors from vehicles and mobile
equipment.
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4900
Project Name: Date: 04 Apr 2011
Contract Number: Page 15 of 17
Revision 1
B. Hose Stations
Fixed hose stations should be provided within critical process areas for emergency use,
installed in accordance with NFPA 14.
Hose stations should consist of a hose reel assembly with 30 m (100 feet) of 38-mm (1-
1/2 inch) noncollapsible rubber hose, capable of operation with hose on the reel.
Nozzles should be adjustable type (fog to straight stream) with integral ball shutoff.
Hose connections shall conform with local jurisdiction/code requirements and shall be
provided with compatible equipment connections.
Where fixed monitor nozzles or fireproofing provisions are not sufficient or appropriate
for a hazard condition, water spray systems should be considered.
Where required, fixed water spray systems should be provided in accordance with the
following as a minimum:
NFPA 13, 15
API 2001
API 2030
Design of fixed water spray systems should be appropriate for the application, with
respect to system configuration, protection of equipment, and associated hazard and
firewater supply (quality and capacity).
Automatic and manual water spray system should be considered for the following
applications, subject to client requirements or other project criteria:
Compressors handling C4 and lighter products (without enclosure and not otherwise
protected by fixed water monitors)
Vertical vessels and columns up to a height of 15 m (50 feet) above potential source
of fire (including vessel skirt unless fireproofed)
Air coolers handling flammable gas or flammable liquids at or above their auto
ignition temperature
Where required, fixed foam systems should be provided in accordance with the following
as a minimum:
Design of fixed foam systems should be appropriate for the application, with respect to
the system configuration, protection of equipment and hazards (type of flammable
liquids), foam type and concentration, and firewater supply (quality and capacity).
Where conditions warrant, mobile monitor nozzles (supplied by hoses from fixed
hydrants) should be considered to supplement fixed protection equipment. Mobile
equipment may be either stand-alone type or mounted on a cart or trailer. Where
provided, equipment should include supporting hose and tools necessary for operation.
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-B-4900
Project Name: Date: 04 Apr 2011
Contract Number: Page 17 of 17
Revision 1
Monitors should be rated a minimum of 1900 l/min (500 gpm) each. Increased capacities
may be appropriate according to project conditions.
Monitors should be equipped with adjustable pattern nozzles (fog to straight stream), and
should include provisions for vertical and horizontal adjustments and mechanisms for
locking monitor positions.
All piping should be flushed in accordance with requirements of NFPA 13, 15, and
24.
Functional test of each system and all operating parts to ensure proper operating
condition.
All systems should be placed in operating condition, unless written instructions from the
owner’s representative direct otherwise.
Complete maintenance procedures should be provided for all equipment and systems,
including an inspection and maintenance schedule.