Professional Documents
Culture Documents
FMEA is a risk and potential failure identification methodology which is used as a tool to
identify and quantify both the probability and effect of a failure or potential problem
eventuating.
A FMEA is used in many different applications, the most common being in a
manufacturing, process or assembly application where the analysis will try and quantify
the different failure modes of product, part or machine and the effects of these happening.
This analysis tool can also be used in a diverse range of applications from building and
infrastructure projects to interactive customer service systems or technology.
STAGES OF FMEA:
1-Specifying Possibilities:
Functions:
Uneven distribution of glass in most of the cavities.
Root Causes:
Effects:
2- Quantifying Risk:
Severity of effects :
No-effect None 1
Occurrence of failure :
Detection of failure :
Risk Priority Number (RPN):
S O D R
E C E P
P C T N
4
10 2 10*4*2=80
6
10 7
10*6*7=420
10 4 4 10*4*4=160
Prioritizing work:
Detailed Actions:
Maintain the temperature of glass.
Frequency of manual sampling increased at hot.
Inspection of all parameters of bank on profile projector.
Installation Of computerize system of alignment of deflector with ban
Recalculation of RPN.
S O D R
E C E P
P C T N
2
10 2 10*2*2=40
3
10 2 10*3*2=60
3
10 2 10*3*2=60
Product Potential Potential S Potential O Current D R Recommended Responsibiliti Actions results
function failure effects of E causes of C Control E P Actions es Action S O D R
requireme mode failure V failure C T N and target test E C E P
nt completion P C T N
date
Light Uneven Formation of 10 Uneven glass 4 Electronic 2 1 Maintain the Responsibility Glass 10 2
2 10*2
weight Distributi thin at temperature control for 0 temperature of glass Assigned to Temperatur *2=
glass bottle on of shoulder, glass * the respective e 40
glass in body or Tube 4 Frequency of department Maintain
most of bottom areas. rotation * manual sampling with Computeriz
the 2 increased at hot Targeted date. e
3
cavities. = end. System 2
For
Resulting of
8
Installation Deflector 10*3
Storage of broken of Of computerize Alignment *2=
0
liquor bottle during system of alignment Installed 60
Improper 6 Manual 7 1
inspection of deflector with
Loading of checking 0
,transit, bank Sampling
gob in blank of *
ceiling and
deflected 6
packing
alignment *
with blank 7
= Of bottles 3 2
4 Inspection of all At hot
2 parameters of bank End done
0 on profile projector By M/C
10*3
Design of 4 Inspection 4 1 Engineer
blank of blank 0 In every *2=
design * hour 60
4 Profile
* Projector
4 For blank
= Inspection
1 installed
6
0