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TNT 17-2 PDF
TNT 17-2 PDF
Vol. 13,
17, No.
No. 1
2
FYI
3D Imaging for Nondestructive Testing –
Part 2
by Matt Bellis
FEATURE ARTICLES
Introduction Both ASME and API define levels of
NEEDED inspection (ASME, 1991; Osage, 2003).
This is the second in a series of articles on
Are you interested in writing for The For inspection of midstream piping,
NDT Technician (TNT)? Content for
the use of 3D imaging for nondestructive
testing. The first article discussed the for example, a level one inspection of
TNT is focused for NDT practitioners
basics of 3D imaging and focused on a corrosion pit can be performed by
engaged in field applications of NDT.
laser triangulation and structured light measuring the deepest part of the pit
Typical themes include interpretation
techniques. This article will focus on and the length of the pit. Based on these
skills, methodology, problem-solving
procedures for everyday challenges, the application of 3D imaging in the two measurements, the maximum safe
practical application of NDT with data assessment of corrosion on pipelines. In operating pressure of the damaged pipeline
and results, and technology trends. this application, 3D imaging will be used can be calculated. This approach is based
Contributors to TNT earn three ASNT to identify areas of corrosion, determine on Maxey’s surface flaw equations (consider
renewal points per published paper the maximum amount of metal loss, extract Figure 1a).
(min. 1000 words). If you have a For undamaged pipe, Barlow’s formula
the river bottom profile, and calculate the
topic you’d like to see published can be used to calculate the maximum
in TNT, contact the editor: Haley remaining strength of a pipeline.
internal pressure that a pipe can withstand.
Cowans; (800) 222-2768 X245; The formula, depicted in Equation 1,
hcowans@asnt.org.
Pipeline Maximum Safe requires knowledge of the pipe dimensions
Pressure Calculation and material properties:
3D surface information, often referred to
as 3D scans or 3D images, is an excellent σ o 2t
(1) Pburst =
technique for characterizing the shape D
of an object. In nondestructive testing
applications, 3D surface information is where
used to detect and assess corrosion, gouges, P = burst pressure
The American Society for cracks, dents, and other types of surface so = allowable stress
Nondestructive Testing damage. t = pipe wall thickness
asnt.org D = outside diameter of the pipe
ASNT...CREATING A SAFER WORLD! TM
t d t
t t
D D
(a) (b)
L L
d d t
t
t t
D D
(c) (d)
Figure 1. Diagrams of pipes: (a) undamaged pipe; (b) damaged pipe with rectangular discontinuity; (c) damaged pipe with parabolic
discontinuity; and (d) corrosion profile of damaged pipe (t is the pipe wall thickness, D is the outer diameter of the pipe, d is the depth of
the discontinuity, and L is the length of the discontinuity).
2d
1−
σ 2t 3t
(4) Pburst = flow
D 2d
1−
3tM
where
2
A = dL
3
(5) σ flow = 1.1 SMYS
0.8L2
M = 1+
Dt Figure 2. 3D image of the surface of a liquid pipeline.
0.0
Pit Depth (mm)
–2.0
–4.0
–6.0
–8.0
0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 100.0 110.0 120.0 130.0 140.0 150.0
Displacement (mm)
Corrosion Profile - Germany Maximum safe
Technique pressure (MPa)
Corrosion profile
Inner wall
RSTRENG - Effective area 5.5
80% wall thickness
Effective length RSTRENG - 0.85 dL 3.8
Figure 3. Comparison of metal loss estimates for level one assessment techniques versus level two corrosion profile calculation.
readily apparent from the 3D image. Using compares the exact cross-sectional area the maximum safe operating pressures
analysis tools developed for metal loss of damage, as determined from the 3D calculated using each technique.
assessment, the corrosion profile surface information, to the estimated area The ASME level two technique,
was extracted from the 3D surface of damage calculated using two level one commonly referred to as the RSTRENG or
information. techniques: the ASME B31G and the effective area technique, has been validated
The corrosion profile, also known modified form of ASME B31G (0.85dL extensively using burst tests. The API level
as the river bottom profile, was used technique). The metal loss estimates for two technique has also been validated using
as the basis for determining the actual each technique are shown in Table 1. burst testing.
cross-sectional area of damage. Unlike The maximum safe pressure using each
level one techniques, the impact of the technique is also shown in Figure 3. The
discontinuity on the remaining strength overestimation of the metal loss from
Conclusion
Assessing the impact of metal loss on
pipe was not estimated using a rectangular both of the level one techniques results
damaged infrastructure is just one of
or parabolic model. Instead, the exact in an underestimation of the remaining
many examples of the use of 3D imaging
area of damage was determined. Figure 3 strength of the pipe; this is reflected in
in the field of nondestructive testing.
3D imaging can also be used to assess
TABLE 1
the impact of mechanical damage on
Metal loss estimates for each technique
structures, to determine whether or not
Technique Metal loss estimates the surface roughness of a substrate will
Area model for ASME B31G-1991 (level one) AB31G = (2/3)LD = 408 mm2 result in good coating adhesion, to compare
as-operated conditions of infrastructure to
Area model of 0.85dL (level one) A0.85dL = 0.85dL = 520 mm2
the as-designed or as-built condition, and
Area model RSTRENG Effective Area (level two) AEZ = 263 mm2 many other applications.
Laser scanning and structured light
imaging have emerged as two technologies
Editor's Note: The contents of the Instagram account Sharing individuals, brands, and organizations interact and intersect,
NDT and the YouTube channel NDT Video Library contain and navigating this can be a challenge. But for those in the
the opinions of their creators and do not necessarily reflect the NDT industry, these intersections provide many opportunities
opinion of ASNT. These accounts are not endorsed by or affiliated to stay connected and involved in the industry, as well.
with ASNT.
Benefits of Social Media Use
Introduction Social media can often be thought of as frivolous, but
The emergence and advancement of new technology is a utilizing it well can have many advantages for a technician.
constant presence in the NDT industry, and keeping up One way social media platforms can be useful is that they can
with these trends is often recommended to technicians who provide a great opportunity for educational experiences that
want to further their careers and maximize their experience. are unique supplements to what a technician can learn in a
But change isn’t limited to the equipment or techniques textbook or a classroom.
used by practitioners in a lab or on a job site; technology When Peter Pelayo started his NDT-focused blog on
advancement can have an effect on other areas of career Instagram, SharingNDT, it was with this concept of
development, as well, and that includes the increasing value education in mind. Instagram, an image-focused platform
and ubiquity of social media. Engaging with social media that allows users to upload and share photographs to their
can help technicians connect with other members of their followers, struck Pelayo as the perfect place to showcase the
industry, learn more about new opportunities, and expand work of NDT practitioners. The blog has over 900 followers
their knowledge of NDT methods and techniques. But for as of 5 March 2018.
technicians new to social media, or at least new to utilizing it The project was inspired by Pelayo’s own desire to learn
for their careers, it can be hard to know where to begin. more about methods and techniques of NDT that he might
“Social media” can seem like an abstract concept, but it’s not encounter in his day-to-day work. “Working in an
really just a way of interacting and communicating with aerospace laboratory environment with only two methods,
one’s personal and professional network. Some platforms, I knew there was a lot to learn outside of the classroom and
such as Facebook and Twitter, are more focused on personal textbooks,” he said. “Seeing and talking to technicians about
relationships. In these spaces, users will often connect with their work helps strengthen my understanding in this field
people and topics that might be outside of the scope of their outside of my normal working environment. I figured if
career. In contrast, more career-focused spaces like LinkedIn this would help me, it would also help other students and
should be treated as more of a professional environment, technicians in the NDT field.”
where users connect with colleagues and other members of Marybeth Miceli, cofounder of we-NDT Marketing,
their industry. In many ways, social media is a space where also noted the opportunity that social media provides for
between NDT technicians, “I also like to think that social media in a social media community, but it’s not the only benefit. Social
helps to get the word out about the importance of NDT in our media also provides an opportunity to network, which can lead to
world.” connections that can further a technicians’ career. “Social media can
“One thing I started a few years ago was the #whyINDT trend to connect people to their next position or their next hire,”
talk about the importance of NDT in our society and why each of Miceli said.
us is in the industry. I felt that it really connected us all across the Through running his blog, Pelayo has experienced the power of
globe. Social media is able to do that like no other publication or social media connections firsthand. “[T]he social reach has increased
platform,” Miceli said. to where I’m somewhat synonymous with the blog and vice versa,”
For Pelayo, this increasing awareness is another goal of his blog. he said. This integration has proven useful in Pelayo’s own career.
“One of my teachers told me that the NDT department is usually “When I’ve made consulting visits, the blog provides a platform to
buried deep inside a company where nobody can see it, which is keep the communication going with the NDT techs that I meet out
why NDT is a mystery for so many people. I want to change that in the field,” he said.
and give NDT the exposure it needs,” he said. Miceli has also seen the direct impact that social media usage has
The opportunity to expand knowledge of NDT, both among had in her career. “For years I was known as the Social Media Lady.
technicians and to the public, is an important benefit of engaging Everyone knew who I was because they would see my posts on
LinkedIn, Facebook, and Twitter. Multiple times I have connected
with people on LinkedIn who have eventually turned into clients, as
a direct result of seeing me sharing knowledge on these platforms,”
she said.
ACKNOWLEDGMENTS
The author would like to extend thanks to Marybeth Miceli, Peter Pelayo,
Dana Sims, and Pratik Wagh for sharing their insights and experiences.
REFERENCES
Instagram, 2018, “About Us,” Instagram.com, accessed at instagram.com/
about/us/ on 28 February 2018.
LinkedIn, 2018, “How LinkedIn Can Help You,” LinkedIn Help (web),
accessed at linkedin.com/help/linkedin/answer/45/how-linkedin-can-help
-you?lang=en on 28 February 2018.
YouTube, 2018, “YouTube Help: Subscribe to Channels,” YouTube
Help Center (web), accessed at support.google.com/youtube/
answer/4489286?hl=en&ref_topic=4489102 on 28 February 2018.
Correction
On page 8 of the January 2018 issue of The NDT
Technician, a reference in the FYI article “3D Imaging for
Nondestructive Testing” by Matt Bellis was incorrectly
attributed to Research and Markets. The correct refer-
ence is below. The NDT Technician regrets this error.
Bradley W. Brandt is the Lead NDT Q. What was it like transitioning from machinist to NDT
Specialist at Roush Yates Engines, technician?
which manufactures and supports A. It was actually fairly difficult, due to the fact that I was
engines for NASCAR and other racing already in a career and I didn’t have much support outside
organizations. In 2017, an engine of my wife. Just having to work and go to school for a short
that had been inspected by Brandt and period of time, it was pretty difficult to try to get through
his team went on to win the Daytona the course load. I think that it’s difficult for anybody in that
500. Brandt is the section treasurer of situation. Toward the end, I was able to really spend time in
the Charlotte Section of ASNT and coursework; the first half of the schooling was a little more
a graduate of the NDE program of basic, and the second half was really in-depth with some of
Central Piedmont Community College. the heavier course material.
Q. What inspired you to want to go back to school, especially with
Q. How did you first become involved in NDT? already being in a career?
A. I was working as a machinist by trade, and I had been doing A. I just felt like I never completed school; I felt like that was
that for a number of years, and I decided to move on, finish something that I was interested in, having a goal to continue
getting an education—I felt like an education was probably to grow and move forward. I was just excited to challenge
an important thing to get—so I just started looking through myself I guess, to move to a different industry.
the programs at the local community college, Central Q. Can you tell me more about your current position? What does
Piedmont Community College, and found that they had a typical day look like?
an NDE program […] I am a hands-on type of person, so A. During the race season, we have a lot of engines that are
after looking into that particular program, it piqued my getting turned around to re-race. So some of the components
interest. So, I did a little research, went in and spoke with the in the engine will get used one time, and some of them will
instructors and some of the students there, and it was a really have a lifespan that allows them to be used multiple times.
good group of people. So I started taking some courses, and So when an engine comes back from the racetrack, it gets
from there got my degree. torn down, cleaned, and brought to me, and those certain
[For my current position], I received two years of on-the- components from that engine will be NDT’ed and gone
job training from the NDT tech that was at Roush Yates through. We look for cracks and uneven wear and things
before me. His name was Jerry Smith, and he had 20 years that can cause catastrophic failure at the racetrack. Then we
of NDT experience, most of which was with the [US] Navy. turn those parts over and they get reused and rebuilt.
His mentoring helped me in areas that my training could not
have […] anyone going into NDT/NDE at entry level will
likely have a knowledgeable mentor when they get there.
Anybody starting out in this industry, another good thing to Q. What are your current professional goals? Are there any methods that
remember is to stay involved with the local sections of ASNT. you would like to learn more about?
There’s a lot of support at places like that. [At] monthly meetings, A. I would love to get involved with other methods and to integrate
I get a lot of encouragement and people that I can ask questions. If other methods into our routine, things that can help speed up the
I have issues with parts, I can ask them, “What do you think about process here and even give us more accuracy. Over time, if I can
this?” or “What do you think about that?” I would just encourage research some of those methods and applications for us, I think
people to be involved. It is a small sacrifice, but it’s definitely worth that would be a great start. Also, to be certified would be a good,
it to keep yourself up-to-date the best you can. Continue to learn solid career goal. They don’t require certification where I’m at, but
and grow. just to keep my mind continually moving forward and continually
Q. Can you tell me more about your experience being involved with your working toward professional goals is always a positive thing.
ASNT section? Q. How has NDT changed during your career, and what do you see as
A. Throughout my time at school, just being involved with the North some of the growth areas?
Carolina Student Section put me in contact with everyone that’s A. Just in the past five years, growth in technology has driven so
involved in the Charlotte Section. Just through building those much of this industry. Computer technology especially has led
relationships, they kind of encouraged me to stay involved at to growth in thermography, growth in ultrasound, radiography,
that level, and being able to be involved, they also encouraged eddy current; you name it. The ability to use those applications
me to help out the best that I could. I didn’t realize that most in remote locations and to send that inspection or to send that
sections have a large number of members, but the percentage of result to anyone that needs to get it—I think there’s been a massive
members who actually attend the meetings is a lot lower. So, it’s a growth and I think there’s going to continue to be. The technology
challenge to get people involved, but I enjoy being a part of that. drives it, and I think ASNT does a really good job of keeping up
It kind of connects me to industries across the board, and it can with that.
keep me fresh on NDT all over the place and the changes that are
Bradley W. Brandt can be reached at bbrandt@roushyates.com. h
happening in the industry.